JP2004029606A - Full-color electrophotographic device - Google Patents

Full-color electrophotographic device Download PDF

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Publication number
JP2004029606A
JP2004029606A JP2002189008A JP2002189008A JP2004029606A JP 2004029606 A JP2004029606 A JP 2004029606A JP 2002189008 A JP2002189008 A JP 2002189008A JP 2002189008 A JP2002189008 A JP 2002189008A JP 2004029606 A JP2004029606 A JP 2004029606A
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Japan
Prior art keywords
image forming
full
image
transfer device
color electrophotographic
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JP2002189008A
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Japanese (ja)
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JP4603230B2 (en
Inventor
Tadashi Okano
岡野  正
Kazuo Kikuchi
菊地 一夫
Kazuhiro Wakamatsu
若松 和博
Tetsuji Takekoshi
竹越 哲司
Koichi Niwa
丹羽 浩一
Katsumasa Mikami
三上 克雅
Shogo Matsumoto
松本 章吾
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Hitachi Appliances Inc
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Hitachi Home and Life Solutions Inc
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  • Discharging, Photosensitive Material Shape In Electrophotography (AREA)
  • Electrophotography Configuration And Component (AREA)
  • Electrostatic Charge, Transfer And Separation In Electrography (AREA)
  • Color Electrophotography (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an electrophotographic device which is small-sized and lightweight and has high reliability and high picture quality. <P>SOLUTION: Of the full-color electrophotographic device, a structure frame internally supporting respective printing devices whose positioning support precision is important has side wall parts, having mutually parallel surface parts crossing center axes of rotation of the respective printing devices, and at least two or more connection parts, connecting the side wall parts to each other, arranged in the vertical direction of the electrophotographic device across the respective printing devices; and the side wall parts and connection parts are nearly in a box shape, the structure frame is molded out of a resin in one body, and either of an image forming device and an intermediate transfer device incorporated in the structure frame has a belt extended between a plurality of rollers. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明はプリンタや複写機等のフルカラー電子写真装置に関し、特に小型軽量でフレームの支持精度が高いフルカラー電子写真装置に関する。
【0002】
【従来の技術】
従来技術の電子写真装置では、構造フレームを鋼板による複数の部品を組合せて構成し、感光体や、現像器,中間転写体,定着器などを構造フレームに直接、または剛性が高い保持部材を介して、位置決め支持していた。従来技術で構造フレームに樹脂を用いる場合は、図4に示すように各印写装置の回転中心軸に直交する互いに平行な側壁部1L,1Rと、その側壁部1L,1Rを互いに連結する一部の連結部1bのみを樹脂にて一体化し、鋼板等の剛性の高い補強部材18を多数使用して、側壁部1L,1Rを連結し歪みを防止する。
【0003】
また、特開平9−222760号公報には、単色プリンタで構造フレームを樹脂化した従来技術が開示されている。
【0004】
【発明が解決しようとする課題】
従来技術の電子写真装置では、構造フレームを鋼板によって構成するので、多数の鋼板部品をねじ締結や溶接し、部品点数が多く重量が増加する上、組立てに時間や、労力を要する。また部品点数が多いため、組合せによって寸法誤差が増加するので、正確な位置決め保持を行うためには、個々の部品に高い精度を必要とする。
【0005】
従来技術の樹脂による構造フレームでは、樹脂の剛性が鋼板よりも低いために、多色画像を形成するフルカラー機では、異なった色のトナーの封入された複数の現像装置や像形成装置,中間転写装置等を構造フレームに内蔵しなければならないため、構造フレーム内に大きな空間を必要とし、剛性を確保することが非常に困難であり、無理があった。
【0006】
本発明の目的は、樹脂製の構造フレームを備えた小型軽量で、高信頼,高画質のフルカラー電子写真装置を提供することである。
【0007】
【課題を解決するための手段】
本発明のフルカラー電子写真装置は、位置決め支持精度が重要である各印写装置を内蔵して支持する構造フレームが、各印写装置の回転中心軸に直交する互いに平行な面状部を有する側壁部と、この側壁部を互いに連結する連結部を少なくとも2箇所以上、各印写装置を挟んで電子写真装置の上下の方向に配設し、かつ側壁部と連結部は略箱体形状とし、構造クレームを樹脂で一体に成形した。
【0008】
本発明のフルカラー電子写真装置は、構造フレームに内蔵した前記像形成装置または中間転写装置のいずれかが複数のローラにベルトを架け渡している。
【0009】
【発明の実施の形態】
以下、本発明の実施例を図面を用いて説明する。
【0010】
図3は本実施例のフルカラー電子写真装置17の主断面図であり、構造フレーム1を中心に内部の各装置の配置を示したものである。ベルト状感光体である像形成装置3は垂直方向へ長く張られている。また像形成装置3を境にして図3の左側には、黒,イエロー,マゼンタ,シアンの4色の異なる色の微小着色粉体であるトナーを封入した現像装置4K,4Y,4M,4Cが重ねて配設されており、図3の右側にはドラムにベルトが巻きかけられた中間転写装置5と、転写装置6と、記録媒体供給装置7と、定着装置8と、記録媒体排出装置9とが配設されている。さらに現像装置4Cの下方には像形成装置3に静電濳像を形成するための露光手段10が配設され、さらにその下方には記録媒体を溜めておく記録媒体保持手段11が配設されている。また中間転写装置5の周辺には、記録媒体剥離手段12と、中間転写装置清掃手段13とが配設さており、像形成装置3の周辺には帯電器14と、像形成装置清掃手段15と、残像消去手段16とが配設されている。
【0011】
図3に示すフルカラー電子写真装置17の動作を説明する。まずベルト状感光体である像形成装置3は、図示しない動力源によって矢印Pの方向へ走行し、帯電器14で表面を一様に帯電する。次にパソコン,イメージスキャナ等による画像,文字の情報を露光手段10によってドット単位で露光し、表面に静電濳像を形成する。その後、像形成装置3上の静電濳像は現像装置4K,4Y,4M,
4Cのいずれかによってトナーが供給,現像されてトナー像として可視化され、第1転写位置T1へ搬送される。第1転写位置T1では、像形成装置3と中間転写装置5との電位差によってトナー像が像形成装置3から中間転写装置5の表面へ転写される。第1転写位置T1を通過した後、像形成装置3の表面は残像消去手段16による光照射で電位を一定値以下に落として静電濳像を消去し、また像形成装置清掃手段15によって第1転写位置で転写されずに残留したトナーを除去し、次のトナー像の形成が可能な状態となる。
【0012】
以上の動作を1サイクルとし、中間転写装置5が1回転する時間に合わせて、現像装置4K,4Y,4M,4Cに対して順次行うことによって、中間転写装置5の表面に単色トナー像を重ね合わせたフルカラートナー像を形成する。
【0013】
ここで、用紙,OHPシート等の記録媒体は記録媒体供給装置7によって適時第2転写位置T2に搬送され、中間転写装置の表面に形成した単色あるいは多色のトナー像が、転写装置6によって記録媒体上に転写される。その後、記録媒体は記録媒体剥離手段12によって中間転写装置5から剥離され、定着装置8によってトナーを記録媒体上に定着し、記録媒体排出装置9によってフルカラー電子写真装置17外へ搬送される。一方、記録媒体へのトナー像の転写終了後、記録媒体へ転写されずに中間転写装置5の表面に残留した残トナーは、中間転写装置清掃手段13で除去され、次のトナー像の重ね合わせが可能な状態となる。
【0014】
上記の本実施例のフルカラー電子写真装置17は、像形成装置3がベルト状感光体であるので、複数の現像装置4K,4Y,4M,4Cを重ねて配設することができ、また記録媒体の搬送経路が簡略になっているので、フルカラー電子写真装置17本体が小型,軽量になっている。また、本実施例のフルカラー電子写真装置17は、像形成装置3の走行方向P,現像装置4K,4Y,4M,4Cのトナー担持体の回転方向Q,中間転写装置の回転方向Sが、現像,転写時に順方向であるので、現像,転写時の同期ずれがなく、従って画像の変形や色の重ね合わせのずれが少ないため、高い印刷画質である。
【0015】
本実施例のフルカラー電子写真装置17は、記録媒体2の送り方向がフルカラー電子写真装置17の前後方向に一致しており、記録媒体保持手段11は装置前側方向Fに引き出して記録媒体を補充することが可能であり、さらに前面の開閉扉FDは支点FPを中心に、上面の開閉扉TDは支点TPを中心に、背面の開閉扉RDは支点RPを中心にして、それぞれ回動する。従って、本実施例のフルカラー電子写真装置17は、トナーを使い切った空の現像装置4Y,4M,4C,4Kは装置前側方向Fから、また定期交換部品である像形成装置3や中間転写装置清掃手段13,定着装置8は装置上側方向Tから、また定期交換部品ではないが画像品質を維持する上で重要な中間転写装置5も万一の故障を考えて装置後側方向Rから引き出して交換ができる。また記録媒体詰まりの際には、背面の開閉扉RDを開けて詰まった記録媒体を排除すればよいため使い勝手が良好である。
【0016】
本実施例のフルカラー電子写真装置17は左右側面に開閉扉を配設していないため、左右に隣接して他のものを並べたり、事務所等の壁の角部に沿って電子写真装置を設置したり、机上の小さな空間に設置したりすることが可能であり、電子写真装置17の小型化だけでなく、その設置場所の自由度も高い。
【0017】
本実施例の電子写真装置17は、その内部に配置した構造フレーム1が樹脂による一体成形品である。具体的には本実施例のフルカラー電子写真装置17では対応用紙サイズをA4大、実装重量を約25kg、構造フレームには無機材料フィラであるガラス繊維を35重量%含む変性PPE(ポリフェニレンエーテルとポリスチレンとの複合材料)を用い、フルカラー電子写真装置17左右の側壁の対向している面の間の距離を310mmとした。
【0018】
本実施例のフルカラー電子写真装置17は、像形成装置3がベルト状感光体であり、中間転写装置5にもベルトを用いているため、像形成装置3および中間転写装置5の位置決め支持に高い精度が必要である。一般的に電子写真装置におけるベルト状装置は、高い精度で位置決め支持をしないと片寄りやスリップ等によって速度変動を発生し、結果として画像の変形等の画像欠陥を生じる。本実施例のフルカラー電子写真装置17は中間転写装置5に多色のトナー像を重ね合わせて、フルカラー画像を得ることから、像形成装置3であるベルト状感光体を架け渡している複数のローラと中間転写装置5の回転中心軸とが精度が高い平行度を必要とするため、構造フレーム1が変形して左右の側壁部が少しでも歪むと前述の軸間平行度が不正確になり、色の重ね合わせにずれが発生し、画像に欠陥を生じる。
【0019】
また本実施例のフルカラー電子写真装置17は前述のように使い勝手を向上させるために、前面,上面,背面にそれぞれに開閉扉FD,TD,RDを設け、それぞれ構造フレーム1に内蔵した各印写装置の着脱や紙詰まり処理を行うことができるようになっている。このように構造フレーム1には大きな開口部を形成してある。本実施例のフルカラー電子写真装置17では、以下に説明するようにして構造フレーム1の剛性を確保した。
【0020】
図1に本実施例のフルカラー電子写真装置の構造フレーム1と、像形成装置3と、現像装置4Y,4M,4C,4Kと、中間転写装置5との配置を示す。図1で、像形成装置3の着脱方向は装置上側方向T、現像装置4Y,4M,4C,
4Kの着脱方向は装置前側方向F、中間転写装置5の着脱方向は装置後側方向Rである。図1に示すように構造フレーム1は、各印写装置を位置決め支持する、互いに平行な面状部を有する左右の側壁部1L,1Rを各印写装置の回転中心軸に直交して配設し、さらに左右の側壁部1L,1Rを互いに連結する基部連結部1bと、上部連結部1tと、後部連結部1rとの3箇所の連結部を備えている。構造フレーム1は、前述したように良好な画像品質を得るために高精度な位置決め支持が必要とされる像形成装置3,現像装置4Y,4M,4C,4K、中間転写装置5の各印写装置を挟んで上下方向に配設し、さらに側壁部1L,1R及び連結部1b,1t,1rを電子写真装置17から外側の向きに開放構造となるおよそ箱型の形状とし、それぞれを組合せた形で樹脂によって一体成形とした。
【0021】
図2は本来一体である構造フレーム1を構成要素ごとに分割し、側壁部1L,1R及び連結部1b,1t,1rとした分解説明図である。
【0022】
本実施例では前述のような構造フレーム1にすることによって、使い勝手を向上させるために前部,上部,後部に3箇所もの大きな開口部を設けながらも、位置決め保持精度が重要な各印写装置の周辺に、箱型形状を持った側壁部1L,
1Rと連結部1b,1t,1rの組合せによって形成される閉じられた空間が形成されているので、強固な構造フレーム1になっている。本実施例では側壁部
1L,1Rと連結部1b,1t,1rとは樹脂によって一体に成形されているため、鋼板をねじ締結して構成した場合のように外力によって締結がずれることもなく、さらに軽量でもある。本実施例の樹脂による一体成形の構造フレーム1は基準板厚が2.8mm であるが、鋼板を用いて構成した構造フレームと曲げ、ねじり剛性は同等の強度を持ちながらも、重量は1/5以下である2.3kg と軽量化を果たすことができた。また本構造フレーム1を生産する成形機は1300tクラス以下で十分であり、金型も通常のコア,キャビに加えて四方に分割されるスライドコアを用いて構成するだけの簡素な構造でよく、精度も出し易い。その結果、成形サイクル短時間にすることができた。さらに樹脂を用いて一体成形としたことで、一体で複雑な形状を形成できるため、組立てが容易であり、部品点数の大幅な削減を実現でき、フルカラー電子写真装置17自体の製造工程数も大幅に低減できた。
【0023】
さらに本実施例の構造フレーム1では、箱体形状をした連結部1b,1t,
1rの内部に対角線方向に平行に連続して格子状に形成された補強リブRbを形成した。この補強リブRbによって、構造フレーム1全体としてのねじり剛性を上げた。すなわち、前述したように本実施例のフルカラー電子写真装置17は、像形成装置3であるベルト状感光体を架け渡している複数のローラと中間転写装置5の回転中心軸が高い精度の平行度を必要とする。そのため左右の側壁部1R,1Lの軸間平行度が不正確であると、色の重ね合わせにずれが発生し画像欠陥を生じる。よってこの連結部1b,1t,1rのねじれ変形による側壁部1R,1Lの軸間平行度の変化を防止すべく連結部1bにより検討した結果、対角線方向に互いのリブを25mm間隔で形成した場合、リブの総断面積をおよそ等しくした際に、通常の十字リブの場合に比較して2.6倍 、ハニカム(蜂の巣)形状リブに比較して1.8 倍ものねじれ剛性を実現できた。
【0024】
本実施例のフルカラー電子写真装置17は実装重量が25kgと軽量であるがゆえ、トナー,用紙が満杯状態と空の状態のでは重量の差が約2.5kg と総重量の約一割にもなる。このように使用状態により重心の位置の変動が激しく、設置面から足に加わる反力のバランスが崩れ易いが、連結部1b,1t,1rの全てに、内部に対角線方向のリブを形成してあるので、重心位置の変動による前述の軸間平行度のずれをわずか0.02mm に抑えることができた。また外力を想定して構造フレームの端部に10kgの集中荷重を加えた場合でも、軸間平行度のずれは0.1mm 以内に抑えることができた。従ってこの対角線方向のリブはねじれ剛性が特に重要であるフルカラー電子写真装置17の構造フレーム1に最適な形状と言える。なお、このリブの構成は必ずしも連結部の対角線方向にぴったりと合せて形成する必要はなく、設計上の制約で困難な場合は多少ずらしても良いが、リブの高さは最低でも3mm、好ましくは3mm〜30mm確保し、互いのリブの間隔は、使用材料の低減と成形時の離型を考慮して15〜40mm、厚さは1mm〜2.5mmとすることが望ましい。
【0025】
本実施例のフルカラー電子写真装置17の構造フレーム1は、側壁部1L,
1Rと連結部1b,1t,1rの面状部の端部、すなわち箱型形状の外周の縦リブ部の端部がそれぞれほぼ同じ仮想平面に接するように構成している。図1では、連結部1rの箱型形状の内側空間内部に定着装置8を収めたため、連結部1rの端部が50mm程度突き出している。端部の突き出しは、最大でも75mm以下とするとよい。この理由は前述したねじれ変形による軸間平行度を確保するために、それぞれの箱型形状外周の縦リブ部を近傍に配置することによって、外力などによって構造フレーム1に発生する応力を効果的に伝達し、外力を極力分散することによって、歪みを減少させるためである。
【0026】
なお、本実施例の構造フレーム1において各印写装置を位置決め支持する側壁部1L,1Rの対向する間隔はA4サイズの用紙の幅に近い大きさの220mm〜350mmであることが望ましく、それ以上になるとねじれ剛性の確保が困難となる。樹脂の基準板厚を上げれば側壁部1L,1Rの対向間隔を350mm以上にできるが、構造フレーム1の重量増加や成形性が悪くなる等の問題がある。従って側壁部1L,1Rの対向間隔を350mm以上にする場合は連結部に隣接してさらに鋼板製の補強部材を必要に応じて配設すれば良い。このようにすれば、A4サイズより大判の印字媒体に対応したフルカラー電子写真装置を実現できる。
【0027】
以上説明したように本発明のフルカラー電子写真装置は小型軽量であるにもかかわらず、外力や一般的な机上や床上等の面状に設置した際の自重による構造フレームの歪みを防止することで、電子写真装置の内部に有する各印写装置の位置決め支持精度を狂わせることなく、画像の変形等の画像欠陥を防止し、また精密な色合わせを可能とする。
【0028】
なお、本発明は、前述したように高精度な位置決め支持が行われないと片寄りやスリップ等によって速度変動を発生し画像欠陥となる、ベルト状装置を電子写真装置の像形成装置や中間転写装置に用いる場合、特に有効である。
【0029】
【発明の効果】
本発明によれば、小型軽量で、高信頼,高画質を得ることのできるフルカラー電子写真装置を提供できる。
【図面の簡単な説明】
【図1】実施例のフルカラープリンタの構造フレームと各装置の配置を示す斜視図である。
【図2】実施例の構造フレームを構成要素に分解した説明図である。
【図3】実施例のフルカラー電子写真装置の断面説明図である。
【図4】従来技術の電子写真装置の構造フレームの斜視図である。
【符号の説明】
1…構造フレーム、1L,1R…側壁部、1b,1t,1r…連結部、2…記録媒体、3…像形成装置、4Y,4M,4C,4K…現像装置、5…中間転写装置、6…転写装置、7…記録媒体供給装置、8…定着装置、9…記録媒体排出装置、10…露光手段、11…記録媒体保持手段、12…記録媒体剥離手段、13…中間転写装置清掃手段、14…帯電器、15…像形成装置清掃手段、16…残像消去手段、17…フルカラー電子写真装置、18…補強部材、Rb…補強リブ、F…装置前側方向、R…装置後側方向、T…装置上側方向、FD,RD,TD…開閉扉、P…像形成装置走行方向、Q…現像装置のトナー担持体回転方向、S…中間転写装置回転方向、T1…第1転写位置、T2…第2転写位置。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a full-color electrophotographic apparatus such as a printer and a copying machine, and more particularly to a small-sized and lightweight full-color electrophotographic apparatus having high frame support accuracy.
[0002]
[Prior art]
In a conventional electrophotographic apparatus, a structural frame is configured by combining a plurality of parts made of steel plates, and a photoconductor, a developing device, an intermediate transfer body, a fixing device, and the like are directly connected to the structural frame or via a highly rigid holding member. And supported the positioning. When a resin is used for the structural frame in the prior art, as shown in FIG. 4, parallel side walls 1L and 1R orthogonal to the rotation center axis of each printing apparatus, and one side connecting the side walls 1L and 1R to each other. Only the connecting portions 1b of the portions are integrated with resin, and a large number of highly rigid reinforcing members 18 such as steel plates are used to connect the side walls 1L and 1R to prevent distortion.
[0003]
Japanese Patent Application Laid-Open No. 9-222760 discloses a conventional technique in which a structural frame is made of resin using a single-color printer.
[0004]
[Problems to be solved by the invention]
In the electrophotographic apparatus of the related art, since the structural frame is formed of a steel plate, a large number of steel plates are screwed or welded to increase the number of components, increase the weight, and require time and labor for assembly. In addition, since the number of components is large, the dimensional error increases depending on the combination. Therefore, in order to perform accurate positioning and holding, high accuracy is required for each component.
[0005]
Since the rigidity of the resin in the conventional frame is lower than that of the steel plate, in a full-color machine for forming a multicolor image, a plurality of developing devices, image forming devices, and intermediate transfer devices in which toners of different colors are filled are used. Since the apparatus and the like must be built in the structural frame, a large space is required in the structural frame, and it is extremely difficult to secure rigidity, and it has been impossible.
[0006]
SUMMARY OF THE INVENTION It is an object of the present invention to provide a small, lightweight, highly reliable, high-quality, full-color electrophotographic apparatus having a structural frame made of resin.
[0007]
[Means for Solving the Problems]
The full-color electrophotographic apparatus according to the present invention is characterized in that a structural frame that incorporates and supports each printing apparatus whose positioning and supporting accuracy is important has side walls having mutually parallel planar portions orthogonal to the rotation center axis of each printing apparatus. And at least two or more connecting portions for connecting the side wall portions to each other, are disposed in the up and down direction of the electrophotographic apparatus with each printing device interposed therebetween, and the side wall portions and the connecting portions have a substantially box shape, The structural claims were integrally molded of resin.
[0008]
In the full-color electrophotographic apparatus according to the present invention, either the image forming apparatus or the intermediate transfer device built in the structural frame has a belt stretched over a plurality of rollers.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0010]
FIG. 3 is a main cross-sectional view of the full-color electrophotographic apparatus 17 according to the present embodiment, and shows the arrangement of each apparatus inside the structural frame 1. The image forming apparatus 3, which is a belt-shaped photosensitive member, is elongated in the vertical direction. On the left side of FIG. 3 with respect to the image forming device 3, developing devices 4K, 4Y, 4M, and 4C in which toners, which are fine colored powders of four different colors of black, yellow, magenta, and cyan, are sealed. The intermediate transfer device 5, a transfer device 6, a recording medium supply device 7, a fixing device 8, and a recording medium discharge device 9 are arranged in an overlapping manner, and have a belt wound around a drum on the right side of FIG. And are arranged. Further, an exposure unit 10 for forming an electrostatic latent image on the image forming apparatus 3 is provided below the developing device 4C, and a recording medium holding unit 11 for storing a recording medium is further provided below the exposure unit 10. ing. Around the intermediate transfer device 5, a recording medium peeling unit 12 and an intermediate transfer device cleaning unit 13 are provided. Around the image forming device 3, a charger 14, an image forming device cleaning unit 15, , An afterimage elimination means 16 are provided.
[0011]
The operation of the full-color electrophotographic apparatus 17 shown in FIG. 3 will be described. First, the image forming apparatus 3, which is a belt-shaped photoconductor, travels in the direction of arrow P by a power source (not shown), and the charger 14 uniformly charges the surface. Next, image and character information by a personal computer, an image scanner or the like is exposed in dot units by the exposure means 10 to form an electrostatic latent image on the surface. After that, the electrostatic latent image on the image forming device 3 is developed by the developing devices 4K, 4Y, 4M,
4C, the toner is supplied and developed, visualized as a toner image, and transported to the first transfer position T1. At the first transfer position T1, a toner image is transferred from the image forming apparatus 3 to the surface of the intermediate transfer apparatus 5 due to a potential difference between the image forming apparatus 3 and the intermediate transfer apparatus 5. After passing through the first transfer position T1, the surface of the image forming apparatus 3 drops the potential to a certain value or less by irradiating the residual image erasing means 16 to erase the electrostatic latent image, and the image forming apparatus cleaning means 15 removes the latent image. The toner remaining without being transferred at one transfer position is removed, and a state in which the next toner image can be formed is obtained.
[0012]
The above operation is defined as one cycle, and the developing device 4K, 4Y, 4M, and 4C is sequentially performed in synchronization with the time required for one rotation of the intermediate transfer device 5, so that the monochromatic toner image is superimposed on the surface of the intermediate transfer device 5. A combined full-color toner image is formed.
[0013]
Here, a recording medium such as a sheet or an OHP sheet is conveyed to the second transfer position T2 by a recording medium supply device 7 as appropriate, and a monochromatic or multicolor toner image formed on the surface of the intermediate transfer device is recorded by the transfer device 6. It is transferred onto a medium. Thereafter, the recording medium is peeled off from the intermediate transfer device 5 by the recording medium peeling means 12, the toner is fixed on the recording medium by the fixing device 8, and is transported out of the full-color electrophotographic apparatus 17 by the recording medium discharge device 9. On the other hand, after the transfer of the toner image to the recording medium is completed, the remaining toner remaining on the surface of the intermediate transfer device 5 without being transferred to the recording medium is removed by the intermediate transfer device cleaning unit 13 and the next toner image is superimposed. Becomes possible.
[0014]
In the full-color electrophotographic apparatus 17 according to the present embodiment, since the image forming apparatus 3 is a belt-shaped photoconductor, a plurality of developing apparatuses 4K, 4Y, 4M, and 4C can be arranged in a stacked manner, and a recording medium can be provided. , The main body of the full-color electrophotographic apparatus 17 is small and lightweight. Further, in the full-color electrophotographic apparatus 17 of this embodiment, the running direction P of the image forming apparatus 3, the rotation direction Q of the toner carrier of the developing devices 4K, 4Y, 4M, and 4C, and the rotation direction S of the intermediate transfer device are the same. Since the transfer is in the forward direction during transfer, there is no synchronization shift during development and transfer, and therefore, there is little shift in image deformation and color overlay, resulting in high print quality.
[0015]
In the full-color electrophotographic apparatus 17 of this embodiment, the feeding direction of the recording medium 2 matches the front-back direction of the full-color electrophotographic apparatus 17, and the recording medium holding means 11 is pulled out in the front direction F of the apparatus to replenish the recording medium. Further, the front door FD pivots about the fulcrum FP, the top door TD pivots about the fulcrum TP, and the rear door RD pivots about the fulcrum RP. Therefore, in the full-color electrophotographic apparatus 17 of the present embodiment, the empty developing apparatuses 4Y, 4M, 4C, and 4K that have used up the toner are cleaned from the front side F of the apparatus, and the image forming apparatus 3 and the intermediate transfer apparatus that are regular replacement parts are cleaned. The unit 13 and the fixing device 8 are pulled out from the device upper direction T, and the intermediate transfer device 5 which is not a regular replacement component but is important for maintaining image quality is pulled out from the device rear direction R in consideration of a failure and replaced. Can be. In addition, when the recording medium is clogged, the usability is good because it is only necessary to open the opening / closing door RD on the rear surface and remove the clogged recording medium.
[0016]
Since the full-color electrophotographic apparatus 17 of the present embodiment does not have the opening and closing doors on the left and right side surfaces, other things are arranged adjacent to the left and right, and the electrophotographic apparatus is arranged along the corner of a wall of an office or the like. The electrophotographic apparatus 17 can be installed or placed in a small space on a desk, so that not only the size of the electrophotographic apparatus 17 can be reduced but also the degree of freedom of the installation place is high.
[0017]
In the electrophotographic apparatus 17 of the present embodiment, the structural frame 1 disposed therein is an integrally molded product made of resin. Specifically, in the full-color electrophotographic apparatus 17 of the present embodiment, the corresponding paper size is A4 size, the mounting weight is about 25 kg, and the structural frame is a modified PPE (polyphenylene ether and polystyrene containing 35% by weight of glass fiber as an inorganic material filler). And the distance between the opposing surfaces of the left and right side walls of the full-color electrophotographic apparatus 17 was set to 310 mm.
[0018]
In the full-color electrophotographic apparatus 17 of this embodiment, since the image forming apparatus 3 is a belt-shaped photoreceptor and a belt is also used for the intermediate transfer apparatus 5, the positioning support of the image forming apparatus 3 and the intermediate transfer apparatus 5 is high. Accuracy is required. In general, a belt-shaped device in an electrophotographic apparatus generates a speed variation due to a deviation or a slip unless it is positioned and supported with high accuracy, and as a result, an image defect such as deformation of an image occurs. Since the full-color electrophotographic apparatus 17 of this embodiment superimposes a multicolor toner image on the intermediate transfer device 5 to obtain a full-color image, a plurality of rollers which bridge the belt-shaped photoconductor as the image forming apparatus 3 are used. And the rotation center axis of the intermediate transfer device 5 require a high degree of parallelism with high accuracy. Therefore, if the structural frame 1 is deformed and the left and right side walls are slightly distorted, the above-described inter-axis parallelism becomes inaccurate, A shift occurs in the superposition of colors, which causes a defect in an image.
[0019]
Further, in order to improve the usability, the full-color electrophotographic apparatus 17 of this embodiment is provided with opening and closing doors FD, TD, and RD on the front, top, and back, respectively, and each of the printings built in the structural frame 1 is provided. The device can be attached and detached and a paper jam can be removed. Thus, a large opening is formed in the structural frame 1. In the full-color electrophotographic apparatus 17 of the present embodiment, the rigidity of the structural frame 1 was secured as described below.
[0020]
FIG. 1 shows an arrangement of a structural frame 1, an image forming device 3, developing devices 4Y, 4M, 4C, 4K, and an intermediate transfer device 5 of the full-color electrophotographic apparatus of the present embodiment. In FIG. 1, the mounting / removing direction of the image forming apparatus 3 is the apparatus upper direction T, and the developing apparatuses 4Y, 4M, 4C,
The attachment / detachment direction of 4K is the front direction F of the apparatus, and the attachment / detachment direction of the intermediate transfer apparatus 5 is the rear direction R of the apparatus. As shown in FIG. 1, the structural frame 1 has right and left side walls 1L and 1R having planar portions parallel to each other for positioning and supporting each printing apparatus, and are disposed orthogonal to the rotation center axis of each printing apparatus. Further, it has three connecting portions of a base connecting portion 1b for connecting the left and right side wall portions 1L and 1R to each other, an upper connecting portion 1t, and a rear connecting portion 1r. As described above, the structural frame 1 prints the image forming device 3, the developing devices 4Y, 4M, 4C, 4K, and the intermediate transfer device 5 that require high-precision positioning support in order to obtain good image quality. The side walls 1L, 1R and the connecting parts 1b, 1t, 1r are formed in a box-like shape having an open structure outward from the electrophotographic apparatus 17, and are combined. It was integrally molded with resin in shape.
[0021]
FIG. 2 is an exploded explanatory view in which the structural frame 1, which is originally integral, is divided into components, and the side walls 1L, 1R and the connecting portions 1b, 1t, 1r are formed.
[0022]
In the present embodiment, by using the above-described structural frame 1, each printing apparatus in which positioning and holding accuracy is important, while providing three large openings at the front, upper, and rear portions to improve usability. Around the side wall 1L having a box shape,
Since a closed space formed by the combination of 1R and the connecting portions 1b, 1t, 1r is formed, the structure frame 1 is strong. In this embodiment, since the side walls 1L, 1R and the connecting portions 1b, 1t, 1r are integrally formed of resin, the fastening does not shift due to an external force unlike a case where a steel plate is fastened by screws. It is also lightweight. Although the reference frame thickness of the integrally formed structural frame 1 of the resin of the present embodiment is 2.8 mm, the bending and torsional rigidity is the same as that of the structural frame formed using the steel plate, but the weight is 1/100. The weight was reduced to 2.3 kg, which is 5 or less. In addition, a molding machine for producing the present structural frame 1 is sufficient to have a class of 1300t class or less, and the mold may have a simple structure of simply using a slide core divided into four sides in addition to a normal core and a mold. Accuracy is also easy to obtain. As a result, the molding cycle could be shortened. In addition, since the resin is integrally molded, a complicated shape can be integrally formed, so that the assembly is easy, the number of parts can be greatly reduced, and the number of manufacturing steps of the full-color electrophotographic apparatus 17 itself is also large. Was reduced to
[0023]
Further, in the structural frame 1 of the present embodiment, the connecting portions 1b, 1t,
Reinforcing ribs Rb formed in a lattice shape continuously in a diagonal direction were formed inside 1r. The reinforcing ribs Rb increase the torsional rigidity of the structural frame 1 as a whole. That is, as described above, in the full-color electrophotographic apparatus 17 of the present embodiment, the plurality of rollers that bridge the belt-shaped photoreceptor that is the image forming apparatus 3 and the rotation center axis of the intermediate transfer apparatus 5 have high parallelism. Need. Therefore, if the parallelism between the axes of the left and right side walls 1R and 1L is inaccurate, misregistration occurs in color superposition and image defects occur. Therefore, as a result of examination by the connecting portion 1b in order to prevent a change in the degree of parallelism between the axes of the side walls 1R, 1L due to the torsional deformation of the connecting portions 1b, 1t, 1r, when the ribs are formed at diagonal directions at intervals of 25 mm. When the total cross-sectional areas of the ribs were approximately equal, the torsional rigidity was 2.6 times higher than that of a normal cross rib, and 1.8 times higher than that of a honeycomb (honeycomb) -shaped rib.
[0024]
Since the mounting weight of the full-color electrophotographic apparatus 17 of this embodiment is as light as 25 kg, the difference in weight between the full state and the empty state of the toner and paper is about 2.5 kg, which is about 10% of the total weight. Become. As described above, the position of the center of gravity fluctuates greatly depending on the use state, and the balance of the reaction force applied to the foot from the installation surface is likely to be lost. However, diagonal ribs are formed inside all of the connecting portions 1b, 1t, and 1r. As a result, the above-described deviation in the degree of parallelism between the axes due to the change in the position of the center of gravity could be suppressed to only 0.02 mm 2. Further, even when a concentrated load of 10 kg was applied to the end of the structural frame assuming an external force, the deviation of the parallelism between the shafts could be suppressed to within 0.1 mm. Therefore, it can be said that the ribs in the diagonal direction have an optimal shape for the structural frame 1 of the full-color electrophotographic apparatus 17 in which torsional rigidity is particularly important. It is not always necessary to form the ribs exactly in the diagonal direction of the connecting portion, and the ribs may be slightly shifted if difficult due to design restrictions. However, the rib height is at least 3 mm, preferably at least. The distance between the ribs is desirably 15 to 40 mm and the thickness is 1 to 2.5 mm in consideration of the reduction of the material used and the mold release during molding.
[0025]
The structural frame 1 of the full-color electrophotographic apparatus 17 of this embodiment has a side wall 1L,
1R and the ends of the planar portions of the connecting portions 1b, 1t, 1r, that is, the ends of the vertical ribs on the outer periphery of the box shape are respectively in contact with substantially the same virtual plane. In FIG. 1, since the fixing device 8 is housed inside the box-shaped inner space of the connecting portion 1r, the end of the connecting portion 1r protrudes by about 50 mm. The protrusion of the end is preferably 75 mm or less at the maximum. The reason for this is that in order to secure the parallelism between the axes due to the torsional deformation described above, the longitudinal ribs on the outer periphery of each box shape are arranged in the vicinity, so that the stress generated in the structural frame 1 due to external force or the like can be effectively reduced. This is to reduce distortion by transmitting and dispersing the external force as much as possible.
[0026]
In the structural frame 1 of this embodiment, the distance between the side walls 1L and 1R for positioning and supporting each printing apparatus is preferably 220 mm to 350 mm, which is close to the width of A4 size paper, and more than that. , It becomes difficult to secure torsional rigidity. If the reference plate thickness of the resin is increased, the facing distance between the side walls 1L and 1R can be made 350 mm or more, but there are problems such as an increase in the weight of the structural frame 1 and poor moldability. Therefore, when the facing distance between the side walls 1L and 1R is set to 350 mm or more, a reinforcing member made of a steel plate may be further provided as needed adjacent to the connecting portion. In this way, a full-color electrophotographic apparatus compatible with a print medium larger than A4 size can be realized.
[0027]
As described above, although the full-color electrophotographic apparatus of the present invention is small and lightweight, it can prevent the structural frame from being distorted due to external force or its own weight when installed on a general desk or floor. In addition, it is possible to prevent image defects such as image deformation and to perform precise color matching without deteriorating the positioning and supporting accuracy of each printing device provided inside the electrophotographic apparatus.
[0028]
In the present invention, as described above, if a high-precision positioning support is not performed, a speed variation occurs due to deviation, slippage, or the like, resulting in an image defect. This is particularly effective when used in an apparatus.
[0029]
【The invention's effect】
According to the present invention, it is possible to provide a full-color electrophotographic apparatus which is small and lightweight, and which can obtain high reliability and high image quality.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a structural frame of a full-color printer according to an embodiment and an arrangement of respective devices.
FIG. 2 is an explanatory view in which a structural frame of the embodiment is disassembled into constituent elements.
FIG. 3 is an explanatory cross-sectional view of the full-color electrophotographic apparatus of the embodiment.
FIG. 4 is a perspective view of a structural frame of a conventional electrophotographic apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Structural frame, 1L, 1R ... Side wall part, 1b, 1t, 1r ... Connection part, 2 ... Recording medium, 3 ... Image forming apparatus, 4Y, 4M, 4C, 4K ... Developing apparatus, 5 ... Intermediate transfer apparatus, 6 ... Transfer device, 7 ... Recording medium supply device, 8 ... Fixing device, 9 ... Recording medium discharge device, 10 ... Exposure means, 11 ... Recording medium holding means, 12 ... Recording medium peeling means, 13 ... Intermediate transfer device cleaning means, 14: charger, 15: image forming apparatus cleaning means, 16: residual image erasing means, 17: full color electrophotographic apparatus, 18: reinforcing member, Rb: reinforcing rib, F: front side of the apparatus, R: rear side of the apparatus, T .., Apparatus upper direction, FD, RD, TD... Opening and closing door, P... Image forming apparatus running direction, Q... Toner carrier rotation direction of developing device, S... Intermediate transfer apparatus rotating direction, T1. Second transfer position.

Claims (10)

静電潜像を保持し搬送する像形成装置と、該像形成装置上に静電潜像を形成する露光手段と、前記像形成装置上に微小着色粉体であるトナーを供給し、静電潜像を可視化してトナー像を形成する黒,イエロー,マゼンタ,シアンの各色のトナーがそれぞれ封入された複数の現像装置と、前記像形成装置に隣接し像形成装置上に形成されたトナー像を表面に順次重ね合わせて多色画像を形成する中間転写装置と、記録媒体を搬送し、記録媒体上に中間転写装置に形成された多色画像を転写する転写装置と、記録媒体上に転写された多色画像を記録媒体上に定着させる定着装置と、駆動装置と、電源と、画像形成動作の制御を行う制御装置とを備えたフルカラー電子写真装置において、
該電子写真装置が、前記画像形成装置と、中間転写装置と、露光手段と、複数の現像装置とを内蔵する構造フレームを具備していて、
該構造フレームが、対向する側壁部と、該側壁部を連結する複数の連結部とを備え、
該対向する側壁部が、前記画像形成装置と、中間転写装置との回転中心軸に直交する互いに平行な面状部を備え、前記側壁部と前記連結部とで箱体形状を形成していて樹脂で一体に成形されていることを特徴とするフルカラー電子写真装置。
An image forming apparatus that holds and conveys the electrostatic latent image, an exposure unit that forms an electrostatic latent image on the image forming apparatus, and a toner that is a finely colored powder supplied to the image forming apparatus, A plurality of developing devices in which toners of respective colors of black, yellow, magenta, and cyan for visualizing a latent image to form a toner image, and a toner image formed on the image forming device adjacent to the image forming device An intermediate transfer device that forms a multicolor image by sequentially superimposing the multicolor image on the surface, a transfer device that conveys the recording medium, and transfers the multicolor image formed on the intermediate transfer device onto the recording medium, and a transfer device that transfers the multicolor image onto the recording medium In a full-color electrophotographic apparatus including a fixing device that fixes the multicolored image on a recording medium, a driving device, a power supply, and a control device that controls an image forming operation,
The electrophotographic apparatus includes a structural frame containing the image forming apparatus, the intermediate transfer device, an exposure unit, and a plurality of developing devices,
The structural frame includes an opposing side wall portion and a plurality of connecting portions connecting the side wall portions,
The opposed side wall portion includes a plane portion parallel to the rotation center axis of the image forming apparatus and the intermediate transfer device, and the side wall portion and the connecting portion form a box shape. A full-color electrophotographic apparatus characterized by being integrally formed of resin.
請求項1に記載のフルカラー電子写真装置において、前記像形成装置または中間転写装置のいずれかが複数のローラにベルトを架け渡していることを特徴とするフルカラー電子写真装置。2. The full-color electrophotographic apparatus according to claim 1, wherein one of the image forming apparatus and the intermediate transfer device extends a belt over a plurality of rollers. 請求項2に記載のフルカラー電子写真装置において、前記構造フレームが前記画像形成装置と、中間転写装置と、複数の現像装置とを着脱するための開口部を3箇所以上備えていることを特徴とするフルカラー電子写真装置。3. The full-color electrophotographic apparatus according to claim 2, wherein the structural frame includes three or more openings for attaching and detaching the image forming apparatus, the intermediate transfer device, and the plurality of developing devices. Full color electrophotographic equipment. 請求項2に記載のフルカラー電子写真装置において、前記構造フレームの側壁部の外周部分に縦リブが配置されていて、前記構造フレームの側壁の最大突出部が前記縦リブから75mm以下であることを特徴とするフルカラー電子写真装置。3. The full-color electrophotographic apparatus according to claim 2, wherein a vertical rib is arranged on an outer peripheral portion of a side wall of the structural frame, and a maximum protrusion of the side wall of the structural frame is 75 mm or less from the vertical rib. Characterized full-color electrophotographic device. 請求項1に記載のフルカラー電子写真装置において、前記構造フレームの連結部が箱体形状であって、該箱体の内部に連続する補強リブを備え、該補強リブが略箱体形状対角線上に並行に配設されたことを特徴とするフルカラー電子写真装置。2. The full-color electrophotographic apparatus according to claim 1, wherein the connecting portion of the structural frame has a box shape, and includes a continuous reinforcing rib inside the box, and the reinforcing rib is substantially on a diagonal of the box shape. A full-color electrophotographic apparatus characterized by being arranged in parallel. 請求項5に記載のフルカラー電子写真装置において、前記補強リブは前記対角線と平行に複数配設された格子状に形成され、該並行配置した隣接補強リブの間隔が15mm〜40mm,高さ3mm〜30mm,厚さ1mm〜2.5mm であることを特徴とするフルカラー電子写真装置。6. The full-color electrophotographic apparatus according to claim 5, wherein the reinforcing ribs are formed in a lattice shape arranged in parallel with the diagonal line, and an interval between adjacent reinforcing ribs arranged in parallel is 15 mm to 40 mm, and a height is 3 mm to 3 mm. A full-color electrophotographic apparatus characterized in that the thickness is 30 mm and the thickness is 1 mm to 2.5 mm. 請求項2に記載のフルカラー電子写真装置において、前記側壁部の互いの間隔は220mm〜350mmであることを特徴とするフルカラー電子写真装置。3. The full-color electrophotographic apparatus according to claim 2, wherein an interval between the side walls is 220 mm to 350 mm. 請求項3に記載のフルカラー電子写真装置において、前記側壁部を互いに連結する鋼板にて構成された補強部材を、前記連結部に隣接して配設したことを特徴とするフルカラー電子写真装置。4. The full-color electrophotographic apparatus according to claim 3, wherein a reinforcing member formed of a steel plate connecting the side wall portions to each other is disposed adjacent to the connecting portion. 静電潜像を保持し搬送する像形成装置と、該像形成装置上に静電潜像を形成する露光手段と、前記像形成装置上にトナー像を形成する黒,イエロー,マゼンタ,シアンの各色のトナーがそれぞれ封入された4個の現像装置と、前記像形成装置に隣接し像形成装置上に形成されたトナー像を表面に順次重ね合わせて多色画像を形成する中間転写装置と、記録媒体を搬送し、記録媒体上に中間転写装置に形成された多色画像を転写する転写装置と、記録媒体上に転写された多色画像を記録媒体上に定着させる定着装置とを備えたフルカラー電子写真装置において、該電子写真装置が、前記画像形成装置と、中間転写装置と、露光手段と、4個の現像装置とを内蔵する構造フレームを具備していて、
該構造フレームが、対向する側壁部と、該側壁部を連結する複数の連結部とを備え、
該対向する側壁部が、前記画像形成装置と、中間転写装置との回転中心軸に直交する互いに平行な面状部を備え、前記側壁部と前記連結部とで箱体形状を形成していて無機材料フィラを配合した合成樹脂で一体に成形されていることを特徴とするフルカラー電子写真装置。
An image forming apparatus that holds and conveys an electrostatic latent image; an exposure unit that forms an electrostatic latent image on the image forming apparatus; and a black, yellow, magenta, and cyan image forming unit that forms a toner image on the image forming apparatus. Four developing devices in which toners of respective colors are respectively sealed, an intermediate transfer device that forms a multicolor image by sequentially superimposing toner images formed on the image forming device adjacent to the image forming device on the surface, A transfer device that conveys the recording medium and transfers the multicolor image formed on the recording medium to the intermediate transfer device; and a fixing device that fixes the multicolor image transferred on the recording medium onto the recording medium. In a full-color electrophotographic apparatus, the electrophotographic apparatus includes a structural frame including the image forming apparatus, an intermediate transfer device, an exposure unit, and four developing devices.
The structural frame includes an opposing side wall portion and a plurality of connecting portions connecting the side wall portions,
The opposed side wall portion includes a plane portion parallel to the rotation center axis of the image forming apparatus and the intermediate transfer device, and the side wall portion and the connecting portion form a box shape. A full-color electrophotographic apparatus characterized by being integrally molded of a synthetic resin containing an inorganic filler.
静電潜像を保持し搬送する像形成装置と、該像形成装置上に静電潜像を形成する露光手段と、前記像形成装置上にカラートナー像を形成する異なる色のトナーがそれぞれ封入された複数の現像装置と、前記像形成装置に隣接し像形成装置上に形成されたトナー像を表面に順次重ね合わせて多色画像を形成する中間転写装置と、記録媒体を搬送し、記録媒体上に中間転写装置に形成された多色画像を転写する転写装置と、記録媒体上に転写された多色画像を記録媒体上に定着させる定着装置とを備えたフルカラー電子写真装置において、
該電子写真装置が、前記画像形成装置と、中間転写装置と、露光手段と、複数の現像装置とを内蔵する無機材料フィラを配合した合成樹脂で一体に成形された構造フレームを具備していて、
該構造フレームが、対向する側壁部と、該側壁部を連結する複数の連結部とを備え、
該対向する側壁部が、前記画像形成装置と、中間転写装置との回転中心軸に直交する互いに平行な面状部を備え、前記側壁部と前記連結部とで箱体形状を形成し、該構造フレームが、前記フルカラー電子写真装置の前面部と、背面部と、上面部とに開口部を備えていて、前面部の開口部から複数の現像装置を着脱し、背面部の開口部から中間転写装置を着脱し、上面部の開口部から画像形成装置を着脱することを特徴とするフルカラー電子写真装置。
An image forming apparatus that holds and conveys the electrostatic latent image, an exposure unit that forms the electrostatic latent image on the image forming apparatus, and a toner of a different color that forms a color toner image on the image forming apparatus. A plurality of developing devices, an intermediate transfer device that forms a multicolor image by sequentially superimposing a toner image formed on the image forming device adjacent to the image forming device on the surface, and transporting a recording medium, and recording. In a full-color electrophotographic apparatus including a transfer device that transfers a multicolor image formed on an intermediate transfer device onto a medium and a fixing device that fixes the multicolor image transferred on the recording medium onto the recording medium,
The electrophotographic apparatus includes a structural frame integrally formed of a synthetic resin containing an inorganic material filler containing the image forming apparatus, an intermediate transfer device, an exposure unit, and a plurality of developing devices. ,
The structural frame includes an opposing side wall portion and a plurality of connecting portions connecting the side wall portions,
The opposed side wall portion includes a plane portion parallel to each other and orthogonal to a rotation center axis of the image forming apparatus and the intermediate transfer device, and the side wall portion and the connection portion form a box shape. The structural frame has an opening at a front portion, a back portion, and an upper portion of the full-color electrophotographic apparatus. A plurality of developing devices are attached and detached from the opening at the front portion, and an intermediate portion is formed from the opening at the back portion. A full-color electrophotographic apparatus, wherein a transfer device is attached and detached, and an image forming apparatus is attached and detached from an opening in an upper surface portion.
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