JP2004026168A - Synthetic resin container - Google Patents

Synthetic resin container Download PDF

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Publication number
JP2004026168A
JP2004026168A JP2002181537A JP2002181537A JP2004026168A JP 2004026168 A JP2004026168 A JP 2004026168A JP 2002181537 A JP2002181537 A JP 2002181537A JP 2002181537 A JP2002181537 A JP 2002181537A JP 2004026168 A JP2004026168 A JP 2004026168A
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JP
Japan
Prior art keywords
mouth
peripheral surface
synthetic resin
inner diameter
inner peripheral
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002181537A
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Japanese (ja)
Inventor
Kota Tanaka
田中 剛太
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mikasa Sangyo Co Ltd
Original Assignee
Mikasa Sangyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mikasa Sangyo Co Ltd filed Critical Mikasa Sangyo Co Ltd
Priority to JP2002181537A priority Critical patent/JP2004026168A/en
Publication of JP2004026168A publication Critical patent/JP2004026168A/en
Pending legal-status Critical Current

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  • Containers Having Bodies Formed In One Piece (AREA)
  • Closures For Containers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To improve molding sealability and prevent a molding flaws. <P>SOLUTION: A synthetic resin container has a locking protrusion 15 of an outer tube 14 of an inner plug 8 locked with an engaging recess 12 of a mouth 11 by capping and an inner tube 16 of the inner plug in pressure contact with the inner peripheral surface of the mouth. In the container, the internal diameter Ro on the side of the tip 11a of the mouth is formed to be larger than the internal diameter R1 on the side of the back 12a of the engaging recess, and the tip 16a of the inner tube is in pressure contact with the inner peripheral surface of the back face of the engaging recess. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、プラスチックボトル、例えば、ペットボトル等の合成樹脂製の容器に関するものである。
【0002】
【従来の技術】
従来のペットボトルは、次の工程を経て形成される。
(1)プリフォーム成形工程:射出成形により、溶融状態のポリエチレンテレフタレート(PET)を、射出装置からプリフォーム用金型のゲートを介して該金型内に圧送し、プリフォームを成形する。
(2)ブロー成形工程:プリフォームをプリフォーム用金型から抜き出した後、製品成形用金型に挟み込み、該プリフォーム内に空気を吹き込んで膨らませ該金型と密着させる。
(3)冷却工程:膨張したプリフォームを該金型内で冷却して完成品(ペットボトル)にし、その後、前記金型を開き、該ペットボトルを取り出す。
【0003】
【発明が解決しようとする課題】
従来例には、次の様な問題がある。
(1)通常、ペットボトルに内容物を充填する際には、殺菌のために、該内容物を高温の状態で充填する。その後、打栓装置を用いて前記ペットボトルの口部に、中栓を有するキャップを打栓装着するが、内容物の漏れを防止するため、中栓の内筒(インナーリング)は、口部の内周面に強く圧接されている。そのため、高温の内容物の熱により変形し易くなっている口部が、内筒により外方に押されて変形し、口部と内筒との間に隙間が発生し、シール漏れすることがある。
【0004】
(2)ペットボトル成形の際、加熱溶融した樹脂は、プリフォーム用金型の底部のゲートから射出されて口部金型に到達するので、この口部には、最後に前記樹脂が充填されることになる。ところが、前記樹脂は、口部に到達する前に、金型に接している外側部分が次第に固まり、プリフォーム成形空間が狭くなってしまう。そのため、口部に完全に充填できなくなり、ヒケ等の成形不良を招くことがある。
【0005】
この発明は、上記事情に鑑み、シール性の向上を図ることを目的とする。他の目的は、成形不良の発生を防止することである。
【0006】
この発明は、口部の外周面に、中栓の係止凸部を係止せしめる係合凹部を設けた合成樹脂製の容器であって;前記口部の先端部側の内径が、前記係合凹部の背面側の内径より大きく形成されていることを特徴とする。
【0007】
この発明は、打栓により、口部の係合凹部に中栓の外筒の係止凸部を係止させ、該口部の内周面に前記中栓の内筒を圧接せしめた合成樹脂製の容器において;前記口部の先端部側の内径が、前記係合凹部の背面側の内径より大きく形成され、前記内筒の先端部が、前記係合凹部の背面側の内周面に圧接していることを特徴とする。
【0008】
この発明は、前記口部の先端部側の内周面と前記係合凹部の背面側の内周面とが円弧状段部を介して連続していることを特徴とする。この発明の口部の先端部側の内径は、基準寸法に形成されていることを特徴とする。
【0009】
【発明の実施の形態】
本発明者は、容器の口部の先端側は、熱等の影響で変形しやすいが、該口部の係合凹部は、中栓の係止凸部に当接し、変形が規制されることに気がついた。そこで、前記係合凹部の背面側の内径を、その先端部の内径より小さく形成して肉厚にし、内筒の先端部をその内周面に強く圧接させる様にした。
【0010】
成形不良の発生を防止するため、プリフォームを形成する際に、射出圧力を高くしたり、又は、樹脂の温度を上げて樹脂の流動性を高めることにより、口部まで完全に充填することも考えられる。しかし、この様にすると、バリなどの他の不良原因になることや、成形サイクルが長くなり生産性が低下する。
そこで、前記口部の内径を前記の様に構成することにより係合凹部側を肉厚にし、前記問題の解決を図った。
【0011】
【実施例】
この発明の実施例を図1〜図3により説明する。
プリフォーム用金型1は、本体用金型1aと口部用金型1bと中心用金型1cとを備えている。口部用金型1aの先端部用形成部の内径R0は、規格通りの大きさ、例えば、RO=φ27.6mmに形成され、係合凹部形成部の内径R1は、内径R0より小さく形成され、例えば、R1=φ27.2mmに形成され、又、係合凹部用形成部の下方部の内径R2は、内径R1より小さく、例えば、R2=φ26.8mm、に形成されている。
【0012】
内径ROの内周面と内径R1の内周面は、円弧状段部13を介して連続し、又、内径R1の内周面と内径R2の内周面も、円弧状段部13を介して連続している。従って、口部内周面には、二つの滑らかな段状部が形成されている。
【0013】
金型1には溶融状態の樹脂(溶融樹脂)が通るプリフォーム成形空間2が設けられており、該プリフォーム成形空間2は前記金型1の底部のゲート3を介してホットランナー4に接続されている。このホットランナー4は、射出装置5に連通している。
【0014】
前記溶融樹脂、例えば、溶融状態のPET、を射出装置5によりホットランナー4に圧送すると、該溶融樹脂は、ゲート3から本体成形用金型1aに入り、プリフォーム成形空間2内を上昇する。この時、前記溶融樹脂が口部成形用金型1bに到達する前に、既に前記プリフォーム成形空間内に供給されている溶融樹脂は、金型に直接接している外周側から固まり始める。
【0015】
しかし、係合凹部の内径R1が、口部の先端部の内径ROより小さく形成され肉厚なので、前記のように溶融樹脂が固まり始め溶融樹脂流動路が狭くなっても、必要な大きさの溶融樹脂流動路を確保することが出来る。
そのため、前記溶融樹脂を確実に口部上端まで到達させることが出来るので、設計通りのプリフォームを得ることが出来る。
【0016】
次に、金型1を分解してプリフォーム6を取り出し、図示しない製品用金型に入れて挟み込む。その後、該プリフォーム6内に空気を吹き込んで膨らませ、該金型に密着させた後、該金型内で冷却する。該金型を開き、冷却されたペットボトル(製品容器)10を取り出す。
【0017】
該ペットボトル10は、図2に示すように、口部11の外周部に係合凹部12が設けられ、又、その先端部11aの内径ROは、規格寸法通りの大きさ、例えば、RO=φ27.6mm、に形成され、係合凹部12の背面側の内径R1は、R1=φ27.2mm、係合凹部12の下方部12b側の内径R2は、R2=φ26.8mmに形成されている。
従って、口部の内径R0、R1、R2が異なるので、口部11の内周面は段状になっているが、その段部は、円弧状段部13となっているので、該内周面は滑らかに連続している。
【0018】
ペットボトル10に高温の液状内容物を充填する。図示しない打栓装置を用いて該ボトル10の口部11に、中栓8を有するキャップを打栓装着する。
【0019】
そうすると、中栓8の外筒14の係止凸部15は、係合凹部12に係止するとともに、内筒16は、口部11の内周面に圧接する。
【0020】
なお、中栓8の上部には、注出筒18が設けられているが、この注出筒18は遮断壁17により閉鎖されている。又、この注出筒18の外側には、図示しない蓋体と螺合するねじ部19が設けられている。
【0021】
前記口部10は、外筒14と内筒16とにより挟まれているが、高温雰囲気中では、変形し、その先端部11aは、外方に拡径する。
そうすると、該先端部11aの内周面と内筒16の基端部の外周面との間には隙間が発生する。しかし、この時、係合凹部12は、係止凸部15により内方に押されており、又、内筒16の先端部16aは、係合凹部12の背面12aに圧接しているので、シール漏れすることはない。
【0022】
なお、この背面12aは、前記先端部11aの内周面より内方に突出し肉厚なので、前記先端部16aとの接触圧力は強い。そのため、高いシール力を維持できるので、シール漏れすることはない。
【0023】
この発明の実施例は、上記に限定されるものではなく、例えば、この発明は、プリフォームにより形成されるペットボトル等のプラスチックボトルの他、通常の金型により形成される合成樹脂製容器にも利用することも出来る。
【0024】
【発明の効果】
この発明は、次の様な効果を奏する。
(1)口部の先端部側の内径が、前記係合凹部の背面側の内径より大きく形成されているので、プリフォーム成形等する際に、溶融状態の樹脂はプリフォーム成形空間内を円滑に流れるので、該樹脂を口部まで充分に充填することが出来る。従って、従来例と異なり、ヒケ等の成形不良は発生しない。
【0025】
(2)口部の先端部側の内径が、前記係合凹部の背面側の内径より大きく形成され、内筒の先端部が、前記係合凹部の背面側の内周面に圧接しているので、高熱を受けて口部の先端部が変形しても、前記係合凹部は係止凸部に押さられて変位を規制され、又、係合凹部の背面は、先端部の内周面より内方に突出し肉厚に形成されているので、強いシール力を維持することができる。そのため、確実にシール状態を維持することが出来る。
【図面の簡単な説明】
【図1】本発明の実施例を示す縦断面図で、プリフォームを示す図である。
【図2】ペットボトルの口部の一部を示す拡大縦断面図である。
【図3】キャップを装着した状態のペットボトルの要部拡大縦断面図である。
【符号の説明】
1 プリフォーム用金型
8 中栓
10 ペットボトル
11 口部
12 係合凹部
14 外筒
15 係止凸部
16 内筒
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a synthetic resin container such as a plastic bottle, for example, a PET bottle.
[0002]
[Prior art]
A conventional PET bottle is formed through the following steps.
(1) Preform molding step: By injection molding, polyethylene terephthalate (PET) in a molten state is pressure-fed from an injection device through a gate of a preform mold into the mold to form a preform.
(2) Blow molding step: After the preform is extracted from the preform mold, the preform is sandwiched between the product molds, and air is blown into the preform to inflate the preform so that the preform is in close contact with the mold.
(3) Cooling step: The expanded preform is cooled in the mold to make a finished product (pet bottle), and then the mold is opened and the PET bottle is taken out.
[0003]
[Problems to be solved by the invention]
The conventional example has the following problem.
(1) Normally, when filling a PET bottle with contents, the contents are filled at a high temperature for sterilization. After that, a cap having an inner plug is attached to the mouth of the PET bottle by using a stopper device. In order to prevent leakage of the contents, an inner cylinder (inner ring) of the inner stopper is attached to the mouth. It is strongly pressed against the inner peripheral surface of. For this reason, the mouth that is easily deformed by the heat of the high-temperature contents is pushed outward by the inner cylinder and deformed, and a gap is generated between the mouth and the inner cylinder, which may cause a seal leak. is there.
[0004]
(2) In molding the PET bottle, the resin melted by heating is injected from the gate at the bottom of the preform mold and reaches the mouth mold. Therefore, the mouth is filled with the resin at last. Will be. However, before the resin reaches the mouth, the outer portion in contact with the mold gradually hardens, and the preform molding space becomes narrow. For this reason, the mouth cannot be completely filled, which may cause molding defects such as sink marks.
[0005]
The present invention has been made in view of the above circumstances, and has as its object to improve sealability. Another object is to prevent occurrence of molding defects.
[0006]
The present invention is a synthetic resin container provided with an engagement concave portion on an outer peripheral surface of the mouth portion for engaging the engagement convex portion of the inner plug; It is characterized in that it is formed to be larger than the inner diameter on the back side of the joint recess.
[0007]
The present invention relates to a synthetic resin in which an engaging concave portion of an outer cylinder of an inner plug is engaged with an engaging concave portion of a mouth portion by tapping, and the inner cylinder of the inner stopper is pressed against an inner peripheral surface of the mouth portion. The inner diameter of the front end of the mouth is formed larger than the inner diameter of the back of the engagement recess, and the front end of the inner cylinder is formed on the inner peripheral surface of the back of the engagement recess. It is characterized by being pressed.
[0008]
The present invention is characterized in that the inner peripheral surface on the tip end side of the mouth and the inner peripheral surface on the back side of the engagement recess are continuous via an arc-shaped step. According to the present invention, the inner diameter of the distal end portion of the mouth portion is formed to have a reference size.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
The present inventor has found that the distal end side of the mouth of the container is easily deformed by the influence of heat or the like, but the engaging concave portion of the mouth comes into contact with the locking convex portion of the inner plug, and the deformation is regulated. I noticed. Therefore, the inner diameter of the back side of the engagement concave portion is formed smaller than the inner diameter of the distal end portion so as to be thick, and the distal end portion of the inner cylinder is strongly pressed against the inner peripheral surface.
[0010]
In order to prevent the occurrence of molding defects, when forming a preform, the injection pressure may be increased, or the temperature of the resin may be increased to increase the fluidity of the resin, thereby completely filling the mouth. Conceivable. However, this causes other defects such as burrs and the like, and the molding cycle becomes longer, thereby lowering productivity.
In view of the above, the inner diameter of the mouth portion is configured as described above to increase the thickness of the engagement recess side, thereby solving the above problem.
[0011]
【Example】
An embodiment of the present invention will be described with reference to FIGS.
The preform mold 1 includes a main body mold 1a, a mouth mold 1b, and a center mold 1c. The inner diameter R0 of the forming portion for the tip portion of the mouth mold 1a is formed to a size as specified, for example, RO = φ27.6 mm, and the inner diameter R1 of the engaging concave portion forming portion is formed smaller than the inner diameter R0. For example, R1 = φ27.2 mm, and the inner diameter R2 of the lower portion of the engagement recess forming portion is smaller than the inner diameter R1, for example, R2 = φ26.8 mm.
[0012]
The inner peripheral surface of the inner diameter RO and the inner peripheral surface of the inner diameter R1 are continuous via an arc-shaped step portion 13, and the inner peripheral surface of the inner diameter R1 and the inner peripheral surface of the inner diameter R2 are also interposed via the arc-shaped step portion 13. It is continuous. Therefore, two smooth steps are formed on the inner peripheral surface of the mouth.
[0013]
A mold 1 is provided with a preform molding space 2 through which a molten resin (molten resin) passes. The preform molding space 2 is connected to a hot runner 4 via a gate 3 at the bottom of the mold 1. Have been. This hot runner 4 communicates with the injection device 5.
[0014]
When the molten resin, for example, PET in a molten state is pressure-fed to the hot runner 4 by the injection device 5, the molten resin enters the main body molding die 1a from the gate 3 and rises in the preform molding space 2. At this time, before the molten resin reaches the mouth forming die 1b, the molten resin already supplied into the preform molding space starts to solidify from the outer peripheral side in direct contact with the die.
[0015]
However, since the inner diameter R1 of the engagement concave portion is formed to be smaller than the inner diameter RO of the distal end portion of the mouth and is thick, even if the molten resin starts to solidify and the molten resin flow path becomes narrow as described above, the required size is maintained. A molten resin flow path can be secured.
Therefore, the molten resin can reliably reach the upper end of the mouth, and a preform as designed can be obtained.
[0016]
Next, the mold 1 is disassembled, the preform 6 is taken out, inserted into a product mold (not shown), and sandwiched. Thereafter, air is blown into the preform 6 to inflate it, and the preform 6 is brought into close contact with the mold, and then cooled in the mold. The mold is opened, and the cooled PET bottle (product container) 10 is taken out.
[0017]
As shown in FIG. 2, the plastic bottle 10 is provided with an engagement concave portion 12 on the outer periphery of the mouth portion 11, and the inner diameter RO of the tip portion 11a has a size as specified, for example, RO = φ27.6 mm, the inner diameter R1 on the back side of the engagement recess 12 is R1 = φ27.2 mm, and the inner diameter R2 on the lower portion 12b side of the engagement recess 12 is R2 = φ26.8 mm. .
Therefore, since the inner diameters R0, R1, and R2 of the mouth are different, the inner peripheral surface of the mouth 11 is stepped, but the step is an arc-shaped step 13, so that the inner periphery The surface is smoothly continuous.
[0018]
The PET bottle 10 is filled with a high-temperature liquid content. A cap having an inner plug 8 is plugged and attached to the mouth 11 of the bottle 10 using a plugging device (not shown).
[0019]
Then, the locking projection 15 of the outer cylinder 14 of the inner plug 8 is locked to the engagement concave portion 12, and the inner cylinder 16 is pressed against the inner peripheral surface of the mouth 11.
[0020]
In addition, a pouring cylinder 18 is provided above the inner plug 8, and the pouring cylinder 18 is closed by a blocking wall 17. Further, a screw portion 19 that is screwed with a lid (not shown) is provided outside the pouring cylinder 18.
[0021]
The mouth portion 10 is sandwiched between the outer tube 14 and the inner tube 16, but deforms in a high-temperature atmosphere, and its distal end portion 11a expands outward.
Then, a gap is generated between the inner peripheral surface of the distal end portion 11a and the outer peripheral surface of the proximal end portion of the inner cylinder 16. However, at this time, the engaging concave portion 12 is pushed inward by the locking convex portion 15, and the distal end portion 16 a of the inner cylinder 16 is in pressure contact with the back surface 12 a of the engaging concave portion 12. There is no leakage of the seal.
[0022]
Since the rear surface 12a protrudes inward from the inner peripheral surface of the front end portion 11a and is thick, the contact pressure with the front end portion 16a is strong. Therefore, since a high sealing force can be maintained, there is no sealing leakage.
[0023]
The embodiment of the present invention is not limited to the above. For example, the present invention is applicable not only to plastic bottles such as plastic bottles formed by preforms but also to synthetic resin containers formed by ordinary molds. Can also be used.
[0024]
【The invention's effect】
The present invention has the following effects.
(1) Since the inner diameter of the front end side of the mouth is formed larger than the inner diameter of the back side of the engaging recess, the resin in the molten state smoothly flows in the preform molding space during preform molding or the like. Therefore, the resin can be sufficiently filled up to the mouth. Therefore, unlike the conventional example, molding defects such as sink marks do not occur.
[0025]
(2) The inner diameter of the distal end side of the mouth is formed to be larger than the inner diameter of the rear side of the engaging concave portion, and the distal end portion of the inner cylinder is pressed against the inner peripheral surface of the rear side of the engaging concave portion. Therefore, even if the distal end of the mouth portion is deformed due to high heat, the engaging concave portion is pressed against the locking convex portion to restrict the displacement, and the rear surface of the engaging concave portion is the inner peripheral surface of the distal end portion. Since it protrudes more inward and is formed thick, a strong sealing force can be maintained. Therefore, the sealed state can be reliably maintained.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an embodiment of the present invention, showing a preform.
FIG. 2 is an enlarged vertical sectional view showing a part of a mouth portion of the plastic bottle.
FIG. 3 is an enlarged longitudinal sectional view of a main part of the plastic bottle with a cap attached.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Preform mold 8 Inner stopper 10 PET bottle 11 Mouth 12 Engagement concave part 14 Outer cylinder 15 Engagement convex part 16 Inner cylinder

Claims (4)

口部の外周面に、中栓の係止凸部を係止せしめる係合凹部を設けた合成樹脂製の容器であって;
前記口部の先端部側の内径が、前記係合凹部の背面側の内径より大きく形成されていることを特徴とする合成樹脂製の容器。
A synthetic resin container provided with an engagement concave portion on the outer peripheral surface of the mouth for engaging the engagement convex portion of the inner plug;
A synthetic resin container, wherein the inner diameter of the mouth on the tip end side is formed larger than the inner diameter on the back side of the engagement recess.
打栓により、口部の係合凹部に中栓の外筒の係止凸部を係止させ、該口部の内周面に前記中栓の内筒を圧接せしめた合成樹脂製の容器において;
前記口部の先端部側の内径が、前記係合凹部の背面側の内径より大きく形成され、
前記内筒の先端部が、前記係合凹部の背面側の内周面に圧接していることを特徴とする合成樹脂製の容器。
In the synthetic resin container, the stopper is engaged with the engaging projection of the outer cylinder of the inner plug in the engaging recess of the mouth, and the inner cylinder of the inner plug is pressed against the inner peripheral surface of the mouth. ;
The inner diameter of the mouth on the tip end side is formed to be larger than the inner diameter of the engagement recess on the back side,
A container made of a synthetic resin, wherein a distal end portion of the inner cylinder is in pressure contact with an inner peripheral surface on a back side of the engagement concave portion.
前記口部の先端部側の内周面と前記係合凹部の背面側の内周面とが円弧状段部を介して連続していることを特徴とする請求項1、又は、2記載の合成樹脂製の容器。The inner peripheral surface on the tip end side of the mouth portion and the inner peripheral surface on the back side of the engagement concave portion are continuous through an arc-shaped stepped portion. Container made of synthetic resin. 前記口部の先端部側の内径は、規格寸法に形成されていることを特徴とする請求項1、2、又は、3記載の合成樹脂製の容器。The synthetic resin container according to claim 1, wherein an inner diameter of the mouth at a tip end side is formed to a standard size.
JP2002181537A 2002-06-21 2002-06-21 Synthetic resin container Pending JP2004026168A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012206486A (en) * 2011-03-30 2012-10-25 Dainippon Printing Co Ltd Preform and container
JP2015107558A (en) * 2013-12-03 2015-06-11 凸版印刷株式会社 Preform and preform molding die
JP2016155561A (en) * 2015-02-24 2016-09-01 凸版印刷株式会社 Plug

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012206486A (en) * 2011-03-30 2012-10-25 Dainippon Printing Co Ltd Preform and container
JP2015107558A (en) * 2013-12-03 2015-06-11 凸版印刷株式会社 Preform and preform molding die
JP2016155561A (en) * 2015-02-24 2016-09-01 凸版印刷株式会社 Plug

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