JP2004019353A - Deck - Google Patents

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Publication number
JP2004019353A
JP2004019353A JP2002178676A JP2002178676A JP2004019353A JP 2004019353 A JP2004019353 A JP 2004019353A JP 2002178676 A JP2002178676 A JP 2002178676A JP 2002178676 A JP2002178676 A JP 2002178676A JP 2004019353 A JP2004019353 A JP 2004019353A
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Japan
Prior art keywords
side edge
deck
long floor
girder
joist
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JP2002178676A
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Japanese (ja)
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JP3934998B2 (en
Inventor
Sadahide Shimizu
清水 貞秀
Masayori Takahashi
高橋 正順
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Priority to JP2002178676A priority Critical patent/JP3934998B2/en
Publication of JP2004019353A publication Critical patent/JP2004019353A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02044Separate elements for fastening to an underlayer
    • E04F2015/0205Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer
    • E04F2015/02066Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer with additional fastening elements between furring elements and flooring elements
    • E04F2015/02077Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer with additional fastening elements between furring elements and flooring elements the additional fastening elements located in-between two adjacent flooring elements
    • E04F2015/02094Engaging side grooves running along the whole length of the flooring elements

Landscapes

  • Panels For Use In Building Construction (AREA)
  • Floor Finish (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To retain the beautiful appearance of a deck and secure the safety of the deck and provide a deck which can be easily assembled in accordance with a laying floor face. <P>SOLUTION: In the deck 1, a plurality of long floor members 12 are laid on a structural body 11 formed of girders 13 and floor joists 14 to prevent warp of the long floor members 12 on the structural body 11. A plurality of girders 13 in the structural body 11 are arranged in parallel at every specified distance. The floor joists 14 are arranged in parallel on the girders 13 at every specified pitch so as to form curb-shaped patterns. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、床面に敷設せずに置いて敷くデッキに関する。
【0002】
【従来の技術】
バルコニー等の防水が施されている床面に敷くデッキは、並列に配された根太材上に複数本の長尺床材が、根太材と直交して敷設されてなる。近年、ここで用いる長尺床材には、天然木材の外観と遜色のない合成樹脂あるいは合成樹脂に木粉が充填された合成木材が用いられている。
【0003】
【発明が解決しようとする課題】
しかし、この合成樹脂あるいは合成樹脂に木粉が充填された合成木材からなる長尺床材は、太陽光を浴びると加熱される。この加熱によって長尺床材表裏面の伸縮差が生じ、太陽光を浴びる状態が続くと長尺床材は、その長手方向に経時的に表向きに反り上がる。また、この長尺床材が、吸水し易い合成樹脂に木粉が充填された合成木材からなる場合、吸水により長尺床材表裏面の伸縮差が生じ、これが原因となって長尺床材が、その長手方向に表向きに反り上がる。この長尺床材の表向きの反り上がりは、デッキの美観を損ねたり、長尺床材表面に水を溜まりやすくさせたり、また、歩行時に隣接する長尺床材同士の突き合わせ部位でつまずいて怪我をしたりする原因となる。
【0004】
また、上記した長尺床材は、敷く床面に合わせてその長手方向および根太方向の寸法を調整する必要があり、縦切りを施すことがある。長尺床材を縦切りする場合、縦切りした端部が波打って見えたり、反り返りが生じたりすることにより、デッキの美観を損ね、また、安全性を欠く。また、長尺床材の材質が合成樹脂あるいは合成樹脂に木粉が充填された合成木材である場合、天然木等と異なり、縦切りすると、成型時の残留応力が開放されることから、湾曲しやすくなる。
【0005】
また、様々な形状、大きさのバルコニーの床面にデッキを敷設するには、その床面に対応させるデッキを組み立てる必要がある。例えば、このバルコニーの床面では、サッシ下の水切りや手すり下の水切り等が施されている場合がある。この床面にデッキを敷く場合、まず、根太材が並列に配される。配された根太材上に複数本の長尺床材が根太材と直交して配され、長尺床材が長尺床材表面からねじを用いて根太材に固定されて、デッキが組み立てられる。
【0006】
しかし、サッシ下の水切りや手すり下の水切り等が施されているバルコニーの床面では、手すり下やはきだしのサッシの受け(レール)やサッシ下の水切りが妨害となり、電動ドライバー等工具を使って上方からねじで長尺床材を固定することが困難である。
【0007】
そこで、上記課題を解決するために、本発明は、デッキの美観を保持し安全性を確保するともに敷設する床面に対応させて、組立が容易なデッキを提供することを目的とする。
【0008】
【課題を解決するための手段】
上記目的を達成するため本発明に係るデッキは、各々複数本ずつの桁材と根太材とを直交状態に接合して形成された構造体上に、複数本の長尺床材が一定の間隔をとって敷設されてなり、上記構造体上に敷設されることにより上記長尺床材の反りを防止することを特徴とする。
【0009】
この発明によれば、構造体上に複数本の長尺床材が一定の間隔をとって敷設されてなるので、吸水による長尺床材表裏面の伸縮差から発生する反り上がりや、熱による長尺床材表裏面の伸縮差から発生する反り上がりを防止して、デッキ上を歩行する人が反り上がりにつまずくのを防止することが可能となり、反り上がりによるデッキの美観を損ねることもない。特に、吸水性のある合成樹脂に木粉が充填された合成木材製長尺床材を用いた場合に、その効果が顕著に現れる。
【0010】
また、各々複数本ずつの桁材と根太材とを直交状態に接合して形成された構造体上に、複数本の長尺床材が一定の間隔をとって敷設されているので、構造体を自由に形成することが可能となり、任意の形状の床面に対応させて構造体を延設することが可能となる。
【0011】
上記した構成において、上記長尺床材は、合成樹脂あるいは合成樹脂に木粉が充填された合成木材からなってもよい。
【0012】
この場合、太陽光を浴びる状態が続いても長尺床材が、その長手方向に経時的に表向きに反るのを防止することが可能となる。
【0013】
上記した構成において、上記桁材の側面に上記根太材と接合する接合片が設けられ、根太材の側面に桁材と接合する接合片が設けられ、これら接合片同士を重ねて接合することにより構造体が形成されてもよい。
【0014】
この場合、桁材と根太材とに接合片が設けられているので、長尺床材を敷設する面が平坦な構造体を形成することが可能となり、その結果、長尺床材と構造体とからなるデッキの高さを抑えることが可能となる。そのため、人がバルコニーから転落するのを防止するようデッキ床面からバルコニーなどの手すりまでの高さを確保することが可能な構造体を自由に形成することが可能となり、任意の形状の床面に対応させて構造体を延設することが可能となる。
【0015】
上記した構成において、上記桁材の端部と上記根太材の端部、または、桁材の側面と根太材の端部に接合するジョイント材が設けられ、このジョイント材を介して桁材と根太材とを接合して構造体が形成されてもよい。
【0016】
この場合、桁材と根太材とを接合するジョイント材が設けられているので、長尺床材を敷設する面が平坦な構造体を形成することが可能となり、その結果、長尺床材と構造体とからなるデッキの高さを抑えることが可能となる。そのため、人がバルコニーから転落するのを防止するようデッキ床面からバルコニーなどの手すりまでの高さを確保することが可能な構造体を自由に形成することが可能となり、任意の形状の床面に対応させて構造体を延設することが可能となる。
【0017】
上記した構成において、上記長尺床材の側縁部に沿って側縁材が取付けられてなり、この側縁材の上部には上記長尺床材の側縁部を覆う被覆部が延出され、この被覆部が長尺床材の側縁部に係合されてもよい。
【0018】
この場合、被覆部により長尺床材の反り上がりを防止して、デッキ上を歩行する人が反り上がりにつまずくのを防止することが可能となり、反り上がりによるデッキの美観を損ねることもない。また、被覆部により長尺床材の側縁部を覆い隠すので、長尺床材表面からねじ等緊結材で長尺床材を構造体上に敷設してもその緊結材も同時に覆い隠してデッキの美観を保つことが可能となる。また、長尺床材の側縁部に用いる緊結材の代わりに、側縁材の被覆部を用いることが可能となる。
【0019】
構造体上に複数本の長尺床材を一定の間隔をとって敷設するが、最後に配した長尺床材が構造体上に収まらず、構造体上から長尺床材の一部がはみ出した場合、そのはみ出した部分を組立現場で縦切りする必要がある。この時、切断面が構造体に沿って切断されなかったり、切断不良により反り返りが生じたりする。しかし、本願発明によれば、側縁材の上部に長尺床材の側縁部を覆う被覆部が延出されているので、その切断部位に沿って側縁材を取付けて被覆部により切断部位を覆い隠すことが可能であり、切断部位を覆い隠すことでデッキの美観を保ち、かつ、安全性を向上させることが可能となる。また、切断することで生じる残留応力により湾曲した縦切り長尺床材を係合された被覆部により押さえつけることにより、湾曲した長尺床材をまっすぐに矯正することが可能となり、縦切りした長尺床材の構造体への敷設が容易になり、任意の形状の床面にデッキを敷くことが可能となる。
【0020】
上記した構成において、上記側縁材は、上部側縁材と下部側縁材とからなり、これら上部側縁材と下部側縁材とにはそれぞれ互いに嵌合する嵌合部が設けられてもよい。
【0021】
この場合、デッキを敷く床面の上空に手すりやサッシ下の水切り等、床面に張り出した部分があっても、先に下部側縁材を構造体上に取付け、長尺床材を構造体上に敷設した後に上部側縁材を下部側縁材に嵌合して側縁材を取付けるので、手すりやサッシ下の水切り等、床面に張り出した部分を気にせずに容易に床面にデッキを敷き、側縁材を取付けることが可能となる。また、緊結材を用いて下部側縁材を構造体に取付ける場合であっても、緊結材を上部側縁材で隠すことが可能となり、外観上好ましい。また、長尺床材の側縁部に用いる緊結材の代わりに、上部側縁材の被覆部を用いることが可能となる。
【0022】
上記した構成において、上記構造体の下面側に、緩衝材が取付けられてもよい。
【0023】
この場合、緩衝材により、デッキ上を歩行したとき等の音鳴りを解消することが可能となる。また、床面と構造体との間に空隙が生じるので、この空隙からデッキ上の水を排水することが可能となる。
【0024】
【発明の実施の形態】
以下、本発明の実施の形態について図面を参照して説明する。
<実施の形態1>
デッキ1は、図1に示すように、構造体11上に、合成樹脂または合成樹脂に木粉が充填された合成木材からなる複数本の長尺床材12が敷設されてなり、床面(図示省略)に敷く。
【0025】
構造体11は、図1(b)に示すように、アルミニウムから成形された各々複数本ずつの桁材13と根太材14とからなる。この構造体11は、複数本の桁材13が一定の間隔をとって平行に配され、これら桁材13上に根太材14が井桁状に組むように一定の間隔をとって平行に配され、これら桁材13と根太材14とがねじAを用いて接合されて形成される(図5(a)参照)。また、構造体11の下面には、合成ゴム性発泡体からなる緩衝材15が取付けられている(図5(a)参照)。
【0026】
長尺床材12は長尺体からなる。複数本の長尺床材12が、根太材14と直交するように構造体11上に一定の間隔をとって配され、複数本の長尺床材12がデッキ固定部材16を用いて連結して構造体11に敷設される(図2参照)。
【0027】
このデッキ固定部材16は、図2に示すように、隣接する長尺床材12同士を連結するとともに長尺床材12を根太材14に固定するためのものであり、図3に示すように、取付板部161とスペーサ部162と係止部163とを有している。取付板部161は、ねじAを用いて根太材14と接合される部分であり、デッキ固定部材16の底面を形成している。この取付板部161には、その長手方向中央部にねじ孔164が設けられている。また、スペーサ部162は、隣接する長尺床材12の相互間隔を保持させるためのものであり、取付板部161の両端から立ち上げ形成されている。また、係止部163は、その先端縁において長尺床材12と係合されるものであり、スペーサ部162の先端部165をそれぞれ外方に向けて折曲するとともに、さらにその先端を内側に向けて斜め上方に折り返すことにより形成されている。
【0028】
また、構造体11の両端部111、112(図5参照)上には、デッキ1の美観を保持し安全性を確保するために長尺床材12の側縁部121に沿ってアルミニウムからなる側縁材17が取付けられている(図5(b)、(d)参照)。
【0029】
この側縁材17は、図4に示すように、中空部171を有する長尺体からなり、その上面172の長手方向中央部にねじ溝173が設けられている。このねじ溝173にねじAを表面から裏面に打ち付け貫通させることで、図2に示すように、側縁材17が構造体11に取付けられている。また、この側縁材17の上面172には、長尺床材12の側縁部121の表面122を覆うために被覆部174がその平面上に延出され、この被覆部174の先端部175は下方に折曲して形成されている。この被覆部174は、その先端部175において長尺床材12の側縁部121の表面122と係合されるものである。
【0030】
次に、このデッキの組立工程について、図2、図5を用いて以下に詳説する。
【0031】
図5(a)に示すように、複数本の桁材13が一定の間隔をとって平行に配され、これら桁材13上に根太材14が井桁状に組むように一定の間隔をとって平行に配される。これら桁材13と根太材14とがねじAを用いて接合されて、構造体11が形成される。これら桁材13と根太材14とが交わっているその下面に、緩衝材15が取付けられる。緩衝材15が取付けられた後、図5(b)に示すように、構造体11の桁方向(X方向)に沿ってその一端部111に側縁材17が配され、図2に示すように、ねじAを側縁材17のねじ溝173から根太材14に挿通して側縁材17が根太材14に取付けられる。この側縁材17に隣接させるように長尺床材12が、図5(c)に示すように、その側縁部121を側縁材17に沿うように構造体11上に配され、側縁材17の先端部175に係合される。構造体11上に配された長尺床材12に、デッキ固定部材16の係止部163が係合され、デッキ固定部材16が根太材14にねじAを取付板部161のねじ孔164から根太材14に挿通されて固定されて、長尺床材12が構造体11上に敷設される。そして、構造体11に敷設された長尺床材12に隣接させるように、デッキ固定部材16の他の係止部163に他の長尺床材12が係合され、図2に示すように、隣接した長尺床材12同士が連結されるとともにデッキ固定部材16を介して根太材14に敷設される。以下、同様の工程を繰り返し、複数本の長尺床材12が構造体11上に敷設される。そして、図5(d)に示すように、構造体11の根太方向(Y方向)にその他端部112まで長尺床材12が敷設された後に、その構造体11の他端部112上に敷設された長尺床材12に沿って側縁材17が配される。配された側縁材17の先端部175が長尺床材12の側縁部121の表面122に係合されるとともに、ねじAを用いて側縁材17が根太材14に取付けられて、デッキ1が組み立てられる。
【0032】
なお、長尺床材12の反り上がり量は以下に示す数式から計算される。
【0033】
長尺床材12のみの時の長尺床材12の反り量δ;δ=(1/48)×(W×L×L×L)/(E×I)・・・(1)
(E:長尺床材12のヤング率  I:長尺床材12の断面2次モーメント  L:支点間距離  (E×I):長尺床材12の曲げ剛性)
構造体11を用いた時の長尺床材12の反り量δ’;δ’=(1/48)×(W×L×L×L)/(E’×I’)’=δ×(E×I)/(E’×I’)’・・・(2)
((E’×I’)’:長尺床材12と桁材13とを組み合わせた曲げ剛性)
これらの数式(1)、(2)により、長尺床材12のみの時の反り量δと、構造体11を用いた時の長尺床材12の反り量δ’とを比較すると、以下に示すような数式(3)になり、この数式(3)により算出された反り量の比が小さいほど長尺床材12の反り上がりが小さい。
【0034】
δ/δ’=(E×I)/(E’×I’)’・・・(3)
上記したデッキ1によれば、構造体11上に複数本の長尺床材12が一定の間隔をとるとともにX方向に沿って敷設されてなるので、長尺床材12の反り上がりを防止して、デッキ1上を歩行する人が反り上がりにつまずくのを防止することができ、反り上がりによるデッキ1の美観を損ねることもない。また、吸水により長尺床材12の表裏面123、124の伸縮差を無くすことができ、この伸縮差から発生しようとする長尺床材12の反り上がりを防止することができる。
【0035】
また、各々複数本ずつの桁材13と根太材14とを直交状態に接合して形成された構造体11上に、複数本の長尺床材12が一定の間隔をとって敷設されているので、構造体11を自由に形成することができ、任意の形状の床面に対応させて構造体11を延設することができる。
【0036】
また、太陽光を浴びる状態が続いても、合成樹脂からなる長尺床材12が、その長手方向に経時的に表向きに反るのを防止することができる。
【0037】
また、緩衝材15により、デッキ1上を歩行したとき等の音鳴りを解消することができる。また、床面と構造体11との間に空隙が生じるので、この空隙からデッキ1上の水を排水することができる。
【0038】
また、被覆部174およびその先端の先端部175により、長尺床材12が反り上がる方向に湾曲しようとしても長尺床材12を表面122から下方に押さえるので、長尺床材の反り上がりを防止して、デッキ1上を歩行する人が反り上がりにつまずくのを防止することができ、反り上がりによるデッキ1の美観を損ねることもない。また、被覆部17により長尺床材12の側縁部121を覆い隠すので、長尺床材12の表面122からねじAで長尺床材12を構造体11上に敷設してもそのねじAも同時に覆い隠してデッキ1の美観を保つことができる。また、長尺床材12の側縁部121に用いるねじAの代わりに、側縁材17の被覆部174の先端部175を用いることができる。
【0039】
なお、構造体11および側縁材17はアルミニウムから成形されているが、他に鉄などの金属物から成形されていてもよい。また、構造体11の寸法は、図6に示すように、使用用途に応じて任意に設定してもよい。そのため、任意の形状の床面に対応することができ、構造体11を延設することができる。また、本実施の形態では複数本の長尺床材12はすべて同一方向に配されているが、複数本の長尺床材12を夫々任意の方向に配してもよい。また、合成ゴム性発泡体からなる緩衝材15が取付けられているが、これに限定されることはなく、ソリッド状のものであればよく、また、合成樹脂性発泡体であってもよい。また、側縁材17は、構造体11の両端部111、112上の長尺床材12に沿って配されているが、長尺床材12に沿って配されていればこれに限定しなくてもよく、側縁材17の本数も限定しなくてもよい。また、側縁材17の被覆部174は、長尺床材12の側縁部121の表面122を覆うものであればその形状を限定するものではなく、被覆部174の先端を下方に折曲しなくてもよい。また、本実施の形態1では、緊結材としてねじAを用いているが、ビス等他の緊結材を用いてもよい。
【0040】
次に、本発明にかかるデッキ1と同様の効果を有する他の形態のデッキを、以下の実施の形態2〜6に示す。
<実施の形態2>
この実施の形態2にかかるデッキ2は、上記実施の形態1にかかるデッキ1と、構造体と側縁材とが異なるだけであり、他の構成は同じである。したがって、実施の形態1と同様の構成には同一の符号を付し、その説明を省略し、実施の形態1と異なる構成を説明する。
【0041】
構造体21は、図7に示す複数本の桁材22および複数本の根太材23からなる。これら複数本の桁材22がすべて同一方向に配され、複数本の根太材23がすべて桁材22と直交する方向に配され、図8に示すように、これら桁材22と根太材23とがジョイント部材24により接合されて、井桁状に形成される。
【0042】
ジョイント部材24には、図8に示すように、L型ジョイント部材25と、T型ジョイント部材26と、X型ジョイント部材27とがあり、夫々、桁材22と根太材23との接合点で用いられている。
【0043】
L型ジョイント部材25は、図9に示すように、立方体からなる本体部251の隣接する側面に桁材22または根太材23と接合する接合部252が設けられてなる。本体部251には、その上面253に開口を有する上方開口部254と下面255に開口を有する下方開口部256とが設けられている。また、接合部252には、その先端面257に開口を有する接合開口部258が設けられ、その先端外周縁に桁材22および根太材23と接合する波板部259が設けられている。
【0044】
T型ジョイント部材26は、図10に示すように、立方体からなる本体部261の3側面に桁材22または根太材23と接合する接合部262が設けられてなる。他の構成は、L型ジョイント部材25と同様であるため、その説明を省略する。
【0045】
X型ジョイント部材27は、図11に示すように、立方体からなる本体部271の外側面全てに桁材22および根太材23と接合する接合部272が設けられてなる。他の構成は、L型ジョイント部材25と同様であるため、その説明を省略する。
【0046】
また、構造体21の両端部211、212(図8参照)上には、長尺床材12の側縁部121に沿ってアルミニウムからなる側縁材28が取付けられている。この側縁材28は、取付板部161のねじ孔164を含む実施の形態1にかかるデッキ固定部材16を片側だけ成形したもの(図13参照)からなる。
【0047】
次に、このデッキ2の組立工程について、以下に詳説する。
【0048】
図8に示すように、複数本の桁材22がすべて同一方向に配され、複数本の根太材23がすべて桁材22と直交する方向に配され、これら桁材22と根太材23とは内部が井桁状になった矩形状に配される。そして、これら配された桁材22と根太材23のうち、4隅に配された桁材22と根太材23とは、図12(a)に示すように、夫々L型ジョイント部材25により接合される。この時、L型ジョイント部材25の接合部252が桁材22および根太材23の中空部221、231に挿入され、中空部221、231の内側面に波板部259が接合される。また、同様に、4隅以外の外周に配された桁材22と根太材23とが、図12(b)に示すように、T型ジョイント部材26により接合され、残りの井桁状に配された桁材22と根太材23とが、T型ジョイント部材26と同様にしてX型ジョイント部材27により接合されて、構造体21が形成される。これらジョイント部材24の下面には、図12に示すように、緩衝材15が取付けられる。緩衝材15が取付けられた後、構造体21のX方向に沿ってその一端部211に側縁材28が配され、図13に示すように、側縁材28が桁材22にねじAが取付板部161のねじ孔164から桁材22に挿通されて取付けられる。この側縁材28に隣接させるように長尺床材12が、その側縁部121を側縁材28に沿うように構造体21上に配され、側縁材28の係止部163に係合される。以下、実施の形態1にかかる組立工程と同様の工程を行い、構造体21のY方向にその他端部212まで長尺床材12が敷設された後に、その構造体21の他端部212上に敷設された長尺床材12に沿って側縁材28が配され、この長尺床材12が側縁材28の係止部163に係合され、ねじAを用いて側縁材28が桁材22に取付けられて、デッキ2が組み立てられる。
【0049】
上記したデッキ2によれば、桁材22と根太材23とを接合するジョイント材24が設けられているので、平坦な構造体21の形成を容易にすることができ、例えば、いも張り等もできる。その結果、デッキ1の高さを抑えることができる。そのため、そのため、人がバルコニーから転落するのを防止するようデッキ1の床面からバルコニーなどの手すりまでの高さを確保することが可能な構造体21を自由に形成することができ、任意の形状の床面に対応させて構造体21を延設することができる。
<実施の形態3>
この実施の形態3にかかるデッキ3は、上記実施の形態1にかかるデッキ1と、構造体と側縁材とが異なるだけであり、他の構成は同じである。したがって、実施の形態1と同様の構成には同一の符号を付し、その説明を省略し、実施の形態1と異なる構成を説明する。
【0050】
構造体31は、図14に示すように、複数本の桁材32および複数本の根太材33からなる。複数本の桁材32が一定の間隔をとって平行に配され、複数本の根太材33がすべて桁材32と直交する方向に配され、これら桁材32と根太材33とがジョイント部材34により接合されて、井桁状に形成される。
【0051】
構造体31の両端部311、312になる桁材32aと、根太材33とは、図15(a)に示すように、中空部320、331を有し、上下面321、322、332、333にはその長手方向に凹部323、334が設けられている。この凹部323、334の底部323a、335には、その長手方向中央部にねじ溝324、336が設けられている。
【0052】
残りの桁材32(複数の側面で根太材33を接合する桁材32b)は、図15(b)に示すように、並列した3つの中空部325、328を有した長尺体からなり、中央に位置する中空部325(以下、中央中空部という)の上面325aには、その長手方向に上面凹部326が設けられている。この上面凹部326の底部326aには、その長手方向中央部にねじ溝327が設けられている。また、両端に位置する中空部328(以下、両端中空部という)の下面328aには、その長手方向に下面凹部329が設けられている。この下面凹部329の一内側面には、中央中空部325の外側面が用いられている。
【0053】
ジョイント部材34は、図16に示すように、長壁341と短壁342と底板343とからなる幅広のL字型に成形された板材344からなり、長壁341からその外方に根太33の中空部331に挿入し、中空部331の内側面および内上面と係合する挿入部345が延出されている。また、長壁341には、挿入部345を対称点として2個のねじ孔346が対称に設けられている。また、挿入部345の上面には、根太材33の凹部334と係合するためにジョイント凹部347が設けられている。
【0054】
また、構造体31の両端部311、312(図18(b)参照)上には、デッキ1の美観を保持し安全性を確保するために長尺床材12の側縁部121に沿ってアルミニウムからなる側縁材35が取付けられている。
【0055】
この側縁材35は、図17に示すように、中空部351を有する長尺体からなり、その上部352にねじ溝353が設けられている。このねじ溝353にねじAを表面から裏面に打ち付け貫通させることで側縁材35が桁材32に取付けられている。また、この側縁材35の上部352には、長尺床材12の側縁部121の表面122を覆うために被覆部354が延出され立ち上げ形成されている。この被覆部354は、構造体31上に敷設する長尺床材12の表面に接するように高さを調整して、外方に直角に折曲されるとともにその先端部355が下方に折曲されてなる。この被覆部354は、その先端部355において長尺床材12の側縁部121の表面122と係合されるものである。また、側縁材35の下部356には、桁材32に設けられた上面凹部323、326と嵌合する凸部357が設けられている。
【0056】
次に、このデッキ3の組立工程について、以下に詳説する。
【0057】
図18(a)に示すように、複数本の桁材32が一定の間隔をとって平行に配され、複数本の根太材33がすべて桁材32と直交する方向に配され、これら桁材32と根太材33とは内部が井桁状になった矩形状に配される。そして、これら配された桁材32と根太材33とはジョイント部材34により接合され、構造体35が形成される。この時、ねじAがねじ孔346から桁材32に挿通され、かつ、挿入部345が根太材33の中空部331に挿入されるとともにその内側面および内上面と係合される。また、ジョイント部材34の下面には緩衝材15が取付けられる(図19参照)。緩衝材15が取付けられた後、図18(b)、図19に示すように、構造体31のX方向に沿ってその一端部311に側縁材35が配され、側縁材35の凸部357が桁材32aの上面凹部323、326に嵌められて、ねじAがねじ溝353、324から桁材32に挿通されて側縁材35が桁材32に取付けられる。この側縁材35に隣接させるように長尺床材12が、図18(c)に示すように、その側縁部121を側縁材35に沿うように構造体31上に配され、側縁材35の先端部355に係合される。以下、実施の形態1にかかる組立工程と同様の工程を行い、構造体31のY方向にその他端部312まで長尺床材12が敷設された後に、図18(d)、図19に示すように、その構造体31の他端部312上に敷設された長尺床材12に沿って側縁材35が配される。配された側縁材35の凸部357が桁材32aの上面凹部323、326に嵌められるとともに、側縁材35の先端部355が長尺床材12の側縁部121の表面122に係合され、ねじAがねじ溝353、324から桁材32に挿通されて側縁材35が桁材32aに取付けられて、図19に示すデッキ3が組み立てられる。
【0058】
上記したデッキ3によれば、構造体31の両端部311、312になる桁材32aの上下面321、322と根太材33の上下面332、333とにねじ溝336を設けることで、上下面を任意に設定することができる。
【0059】
なお、本実施の形態では、ジョイント部材34の長壁341のねじ孔346が2個設けられているが、ねじ孔346の個数および位置は限定されない。
<実施の形態4>
この実施の形態4にかかるデッキ4は、上記実施の形態3にかかるデッキ3と、構造体とジョイント部材と側縁材とが異なるだけであり、他の構成は同じである。したがって、実施の形態3と同様の構成には同一の符号を付し、その説明を省略し、実施の形態3と異なる構成を説明する。
【0060】
構造体41は、実施の形態3にかかる構造体31と同様に複数本の桁材42および複数本の根太材43からなり、井桁状に形成される。
【0061】
構造体41の両端部411、412になる桁材42aと、根太材43とは、図20(a)に示すように、中空部421、431を有し、上面421a、432にその長手方向に上面凹部422、433が設けられている。この上面凹部422、433の底部422a、434には、その長手方向中央部にねじ溝423、435が設けられている。
【0062】
残りの桁材42(複数の側面で根太材43を接合する桁材42b)は、図20(b)に示すように、並列した3つの中空部424、427を有した長尺体からなり、中央に位置する中空部424(以下、中央中空部という)の上面424aには、その長手方向に上面凹部425が設けられている。この上面凹部425の底部425aには、その長手方向中央部にねじ溝426が設けられている。
【0063】
ジョイント部材44は、図21に示すように、2体の板材(横板材441と縦板材442)が、立上板材443を介して直交して接合されてなり、横板材441の横方向(Z方向、図21(a)参照)中央部から縦板材442と同一方向に延出板材444が延出されている。また、縦板材442にはねじ孔445が2個設けられ、立上板材443には、縦板材442と延出板材444とを結ぶ線を対称軸として2個のねじ孔446が対称に設けられている。縦板材442と延出部材444とは、桁材42と根太材43とを接合させるために、根太材43の外周を挟持するようにして係合するものである。
【0064】
また、構造体41の両端部411、412(図23参照)上には、デッキ1の美観を保持し安全性を確保するために長尺床材12の側縁部121に沿ってアルミニウムからなる側縁材45が取付けられている。
【0065】
この側縁材45は、図22に示すように、中空部451を有する長尺体からなり、その上部452にねじ溝453が設けられている。また、ねじ溝453は、実施の形態3にかかるねじ溝353より下記する被覆部454側に設けられている。また、側縁材45の上部452には、被覆部454が延出され立ち上げ形成されている。この被覆部454は、構造体41上に敷設する長尺床材12の表面に接するように高さを調整して外方に直角に折曲され、その先端部455が下方に折曲されてなる。この被覆部454は、その先端部455において長尺床材12の側縁部121の表面122と係合されるものである。また、側縁材45の下部456には、桁材42に設けられた上面凹部422、425と嵌合する凸部457が設けられている。
【0066】
次に、このデッキ4の組立工程について、図23を用いて以下に詳説する。
【0067】
実施の形態3にかかる組立工程(図18参照)と同様に複数本の桁材42を一定の間隔をとって平行に配され、複数本の根太材43がすべて桁材42と直交する方向に配され、これら桁材42と根太材43とは内部が井桁状になった矩形状に配される。そして、これら配された桁材42と根太材43とは、ジョイント部材44により接合され、構造体41が形成される。この時、ジョイント部材44の横板材441が桁材42の下面428下に配され、縦板材442と延出部材444とは根太材43の上下面432、436を挟持するようにして係合され、縦板材442のねじ孔445からねじAが根太材43に挿通され、立上板材443のねじ孔446からねじAが桁材42に挿通されて接合される。また、これらジョイント部材44の下面447には、緩衝材15が取付けられる。緩衝材15が取付けられた後、構造体41のX方向に沿ってその一端部411に側縁材45が配され、側縁材45の凸部457を桁材42aの上面凹部422aに嵌めて、ねじAがねじ溝453、423から桁材42aに挿通されて側縁材45が桁材42aに取付けられる。この側縁材45に隣接させるように長尺床材12が、その側縁部121を側縁材45に沿うように構造体41上に配され、側縁材45の先端部455に係合される。以下、実施の形態1にかかる組立工程と同様の工程を行い、構造体41のY方向にその他端部412まで長尺床材12が敷設された後に、その構造体41の他端部411上に敷設された長尺床材12に沿って側縁材45が配される。配された側縁材45の凸部457が桁材42aの上面凹部422に嵌められるとともに、側縁材45の先端部455が長尺床材12の側縁部121の表面122に係合され、ねじAがねじ溝453、423から桁材42aに挿通されて側縁材45が桁材42aに取付けられて、デッキ4が組み立てられる。<実施の形態5>
この実施の形態5にかかるデッキ5は、上記実施の形態4にかかるデッキ4と、構造体と側縁材とが異なるだけであり、他の構成は同じである。したがって、実施の形態4と同様の構成には同一の符号を付し、その説明を省略し、実施の形態4と異なる構成を説明する。
【0068】
構造体51は、図28に示すように、複数本の桁材52および複数本の根太材53からなり、井桁状に形成される。
【0069】
構造体51の両端部511、512になる桁材520は、図24に示すように、中空部521を有し、上面522にはその長手方向にねじ溝523が設けられている。また、一側面524の下部近傍から外方に根太材53と接合する接合片54が延出され、この接合片54の上面541には、その長手方向中央部にねじ溝542が設けられている。
【0070】
また、残りの桁材52(複数の側面で根太材53を接合する桁材525)は、図25に示すように、中空部526を有し、上面527にはその長手方向中央部にねじ溝528が設けられている。また、対面する両側面529の下部近傍から外方に根太材53と接合する接合片55が延出され、この接合片55の上面551には、その長手方向中央部にねじ溝552が設けられている。
【0071】
根太材53は、図26に示すように、中空部531を有し、上面532にはその長手方向中央部にねじ溝533が設けられている。また、対面する両側面534の下端部535から外方に桁材52と接合する接合片56が延出され、この接合片56の上面561には、その長手方向中央部にねじ溝562が設けられている。
【0072】
また、構造体51の両端部511、512(図28参照)上には、デッキ1の美観を保持し安全性を確保するために長尺床材12の側縁部121に沿ってアルミニウムからなる側縁材57が取付けられている。
【0073】
この側縁材57は、図27に示すように、中空部571を有する長尺体からなり、その上部572にねじ溝573が設けられている。また、ねじ溝573は、実施の形態3にかかるねじ溝353と同一位置に設けられている。また、側縁材57の上部572には、被覆部574が延出され立ち上げ形成されている。この被覆部574は、構造体51上に敷設する長尺床材12の表面に接するように高さを調整して外方に直角に折曲され、その先端部575が下方に折曲されてなる。この被覆部574は、その先端部575において長尺床材12の側縁部121の表面122と係合されるものである。
【0074】
次に、このデッキ5の組立工程について、図28、図29を用いて以下に詳説する。
【0075】
図28(a)に示すように、複数本の桁材52を一定の間隔をとって平行に配され、複数本の根太材53がすべて桁材52と直交する方向に配され、これら桁材52と根太材53とは内部が井桁状になった矩形状に配される。この時、夫々接合片54、55、56は、夫々桁材520、525に設けられたねじ溝542、552に、根太材53に設けられたねじ溝562を重ねて配される。そして、これら重ねて配されたねじ溝542、552、562からねじAが挿通されて桁材52と根太材53とが接合され、構造体51が形成される。また、桁材52の下面には、図29に示すように、緩衝材15が取付けられる。緩衝材15が取付けられた後、図28(b)に示すように、構造体51のX方向に沿ってその一端部511に側縁材57が配され、ねじAが側縁材57のねじ溝573から桁材520のねじ溝523に挿通されて側縁材57が桁材520に取付けられる。この側縁材57に隣接させるように長尺床材12が、図28(c)に示すように、その側縁部121を側縁材57に沿うように構造体51上に配され、側縁材57の先端部575に係合される。以下、実施の形態1にかかる組立工程と同様の工程を行い、構造体51のY方向にその他端部512まで長尺床材12が敷設された後に、図28(d)に示すように、その構造体51の他端部512上に敷設された長尺床材12に沿って側縁材57が配される。配された側縁材57の先端部575が長尺床材12の側縁部121の表面122に係合されるとともに、ねじAを用いて側縁材57が桁材520のねじ溝523に取付けられて、図29に示すデッキ5が組み立てられる。
【0076】
上記したデッキ5によれば、桁材52と根太材53とに夫々接合片54、55、56が設けられ、桁材520、525に夫々設けられたねじ溝542、552に、根太材53に設けられたねじ溝562を重ねて接合することにより構造体51が形成されるので、長尺床材12を敷設する面が平坦な構造体51の形成を容易にすることができ、その結果、長尺床材12と構造体51とからなるデッキ5の高さを抑えることができる。そのため、人がバルコニーから転落するのを防止するようデッキ5の床面からバルコニーなどの手すりまでの高さを確保することが可能な構造体51を自由に形成することができ、任意の形状の床面に対応させて構造体51を延設することができる。
【0077】
ところで、構造体51上に複数本の長尺床材12を一定の間隔をとって配するが、最後に配した長尺床材12が構造体51上に収まらず、構造体51上から長尺床材12の一部がはみ出した場合、そのはみ出した部分を組立現場で縦切りする必要がある。この時、切断面が構造体51に沿って切断されなかったり、切断不良により反り返りが生じたりする。しかし、本実施の形態5にかかるデッキ5によれば、側縁材57の上部572に長尺床材12の側縁部121を覆う被覆部574が延出され立ち上げ形成されているので、図30に示すように、その切断部位123に沿って側縁材57を取付けて被覆部574により切断部位123を覆い隠すことができ、切断部位123を覆い隠すことでデッキ5の美観を保ち、かつ、安全性を向上させることができる。また、切断することで生じる残留応力により湾曲した縦切りした長尺床材12aを被覆部574により押さえつけることにより、湾曲した長尺床材12aをまっすぐに矯正することができ、縦切りした長尺床材12aの構造体51への敷設が容易になり、任意の形状の床面にデッキ5を敷くことができる。また、ねじAで固定することができない切断した長尺床材12aの切断側面123を被覆部574により固定することができる。
【0078】
なお、側縁材57に、図31に示すように実施の形態1にかかる側縁材17を用いても側縁材57を用いる場合と同一の作用がある。
<実施の形態6>
この実施の形態6にかかるデッキ6は、上記実施の形態5にかかるデッキ5と、側縁材が異なるだけであり、他の構成は同じである。したがって、実施の形態5と同様の構成には同一の符号を付し、その説明を省略し、実施の形態5と異なる構成を説明する。
【0079】
側縁材61は、上部側縁材611と下部側縁材612とからなり、図32に示すように、これら上部側縁材611と下部側縁材612とにはそれぞれ互いに嵌合する、半球状に突起された嵌合部613、614が設けられている。
【0080】
また、上部側縁材611の上面611aには、長尺床材12の側縁部121の表面122を覆うために被覆部615がその平面上に延出され、この被覆部615の先端部615aは下方に折曲して形成されている。この被覆部615は、その先端部615aにおいて長尺床材12の側縁部121の表面122と係合されるものである。
【0081】
また、下部側縁材612の上部616には、その長手方向中央部にねじ溝617が設けられている。このねじ溝617にねじAが表面から裏面に打ち付け貫通されて下部側縁材612が構造体51に取付けられている。
【0082】
次に、このデッキ6の組立工程について、図33を用いて以下に詳説する。この図33は、手すりBやサッシ下の水切りCが設置された場所の床面に敷くデッキ6を示した図である。
【0083】
複数本の桁材52のうち構造体51の両側部511、512に位置させる桁材520に、その長手方向(構造体51のX方向)に沿って、ねじAにより下部側縁材612のねじ溝617から桁材520に挿通されて下部側縁材612が取付けられる。その後、複数本の桁材52を一定の間隔をとって平行に配され、複数本の根太材53がすべて桁材52と直交する方向に配され、これら桁材52と根太材53とは内部が井桁状になった矩形状に配される。この時、夫々接合片54、55、56は、夫々桁材520、525に設けられたねじ溝542、552に、根太材53に設けられたねじ溝562を重ねて配される。そして、これら重ねて配されたねじ溝542、552、562からねじAが挿通されて桁材52と根太材53とが接合され、構造体51が形成される。また、桁材520の下面には、図33に示すように、緩衝材15が取付けられる。緩衝材15が取付けられた後、一端部511に取付けられた下部側縁材612に隣接させるように長尺床材12がその側縁部121を下部側縁材612に沿うように配される。以下、実施の形態5にかかる組立工程と同様の工程を行い、構造体51のY方向にその他端部512まで長尺床材12が配される。その後、構造体51の両端部511、512に取付けられた下部側縁材612の嵌合部614に、図32に示す上部側縁材611の嵌合部613が嵌合されて、上部側縁材611が下部側縁材612に接合され、上部側縁材611の先端部615aが長尺床材12の側縁部121の表面122に係合されて、図33に示すデッキ6が組み立てられる。
【0084】
上記したデッキ6によれば、デッキ6を敷く床面の上空に手すりBやサッシ下の水切りC等、床面に張り出した部分があり、その部分下方において電動ドライバー等の工具を用いてねじAで長尺床材12を構造体51に固定する場合など、工具を用いることが難しい場所であっても、先に下部側縁材612を構造体51上に取付け、長尺床材12を構造体51上に敷設した後に上部側縁材611を下部側縁材612に嵌合して側縁材61を取付けるので、手すりBやサッシ下の水切りC等、床面に張り出した部分を気にせずに容易に床面にデッキ6を敷き、側縁材61を取付けることができる。また、図33に示すように、ねじAを用いて下部側縁材612を構造体11に取付けた場合であっても、ねじAを上部側縁材611で隠すことができ、外観上好ましい。
【0085】
また、構造体51に、実施の形態3にかかるジョイント部材34を用いて形成する構造体34を用いた場合、先に構造体34の両端部311、312に下部側縁材612を取り付けて、後に桁材32と根太材33とを接合することもできるので、デッキ6を敷く床面の上空に手すりBやサッシ下の水切りC等があっても、デッキ6を組み立てるのにより好ましい。
【0086】
また、最後に配した長尺床材12が構造体51上に収まらず、構造体51上から長尺床材12の一部がはみ出した場合、そのはみ出した部分を組立現場で縦切りする必要があり、切断面が構造体51に沿って切断されなかったり、切断不良により反り返りが生じたりするが、本実施の形態6にかかるデッキ6によれば、図34に示すように、その切断部位123に沿って下部側縁材612が取付けられ、その切断部位123を上部側縁材611の被覆部615により覆い隠すことができる。そのため、デッキ6の美観を保ち、かつ、安全性を向上させることができる。また、切断することで生じる残留応力により湾曲した縦切りした長尺床材12aを被覆部615により押さえつけることにより、湾曲した長尺床材12aをまっすぐに矯正することができ、縦切りした長尺床材12aの構造体51への敷設が容易になり、任意の形状の床面にデッキ6を敷くことができる。また、ねじAで固定することができない切断した長尺床材12aの切断側面123を被覆部574により固定することができる。
【0087】
なお、嵌合部613、614は、図32に示すように半球状に突起されてなるが、これに限定されるものではなく、図35に示すように三角状に突起されていてもよく、図34に示すように下部側縁材612の上面618が内方に直角に折曲して形成されていてもよい。また、上部側縁材611と下部側縁材612とは、それぞれ互いに嵌合する嵌合部613、614が設けられていれば、例えば、図36に示すように、上部側縁材611に、嵌合部613以外に下部側縁材612の外周面で係合する係合部619が設けられてもよい。また、本実施の形態6では、下部側縁材612を桁材520に取付けたが、デッキ6を敷く床面に合わせて根太53に取付けてもよい。また、緩衝材15は施工前に予め桁材520に取付けられてもよく、この場合、施工が容易となる。
【0088】
【発明の効果】
以上、説明したように、本発明にかかるデッキによれば、デッキの美観を保持し安全性を確保するともに敷設する床面に対応させて、デッキの組立を容易にすることができる。
【0089】
すなわち、構造体上に複数本の長尺床材が一定の間隔をとって敷設されてなるので、吸水による長尺床材表裏面の伸縮差から発生する反り上がりや、熱による長尺床材表裏面の伸縮差から発生する反り上がりを防止して、デッキ上を歩行する人が反り上がりにつまずくのを防止することができ、反り上がりによるデッキの美観を損ねることもない。
【0090】
また、各々複数本ずつの桁材と根太材とを直交状態に接合して形成された構造体上に、複数本の長尺床材が一定の間隔をとって敷設されているので、構造体を自由に形成することができ、任意の形状の床面に対応させて構造体を延設することができる。
【図面の簡単な説明】
【図1】(a)は、本実施の形態1にかかるデッキの構造体上に長尺床材を敷設した平面図であり、(b)は、本実施の形態1にかかるデッキの構造体の平面図である。
【図2】本実施の形態1にかかるデッキの概略構成図である。
【図3】(a)は、本実施の形態1にかかるデッキに用いたデッキ固定部材の正面図であり、(b)は、その平面図であり、(c)は、その側面図である。
【図4】本実施の形態1にかかるデッキに用いた側縁材の正面図である。
【図5】(a)〜(d)は、本実施の形態1にかかるデッキの組立工程を示した図である。
【図6】本実施の形態1にかかるデッキに用いた構造体を任意の寸法で形成した図である。
【図7】(a)は、本実施の形態2にかかるデッキに用いた桁材と根太材との平面図であり、(b)は、その正面図である。
【図8】本実施の形態2にかかるデッキに用いた構造体の平面図である。
【図9】(a)は、本実施の形態2にかかるデッキに用いたL型ジョイント部材の平面図であり、(b)は、その正面図であり、(c)は、その側面図であり、(d)は、(a)のD−D線断面図である。
【図10】(a)は、本実施の形態2にかかるデッキに用いたT型ジョイント部材の平面図であり、(b)は、その正面図であり、(c)は、その側面図であり、(d)は、(a)のE−E線断面図である。
【図11】(a)は、本実施の形態2にかかるデッキに用いたX型ジョイント部材の平面図であり、(b)は、その正面図であり、(c)は、その側面図であり、(d)は、(a)のF−F線断面図である。
【図12】(a)は、本実施の形態2にかかるデッキのL型ジョイント材を用いた根太材と桁材との接合を示した図であり、(b)は、本実施の形態2にかかるデッキのT型ジョイント材を用いた根太材と桁材との接合を示した図である。
【図13】本実施の形態2にかかるデッキの概略構成図である。
【図14】本実施の形態3にかかるデッキの構造体の平面図である。
【図15】(a)は、本実施の形態3にかかるデッキの構造体の両端部になる桁材と、根太材との正面図であり、(b)は、その他の桁材の正面図である。
【図16】(a)は、本実施の形態3にかかるデッキのジョイント部材の平面図であり、(b)は、その正面図であり、(c)は、(a)のG−G線断面図であり、(d)は、その側面図である。
【図17】本実施の形態3にかかるデッキの側縁材の正面図である。
【図18】(a)〜(d)は、本実施の形態3にかかるデッキの組立工程を示した図である。
【図19】本実施の形態3にかかるデッキの概略構成図である。
【図20】(a)は、本実施の形態4にかかるデッキの構造体の両端部になる桁材と、根太材との正面図であり、(b)は、その他の桁材の正面図である。
【図21】(a)は、本実施の形態4にかかるデッキのジョイント部材の平面図であり、(b)は、その正面図であり、(c)は、その側面図である。
【図22】本実施の形態4にかかるデッキの側縁材の正面図である。
【図23】本実施の形態4にかかるデッキの概略構成図である。
【図24】本実施の形態5にかかるデッキの構造体の両端部になる桁材の正面図である。
【図25】本実施の形態5にかかるデッキの構造体の両端部になる桁材を除く他の桁材の正面図である。
【図26】本実施の形態5にかかるデッキの根太材の正面図である。
【図27】本実施の形態5にかかるデッキの側縁材の正面図である。
【図28】(a)〜(d)は、本実施の形態5にかかるデッキの組立工程を示した図である。
【図29】本実施の形態5にかかるデッキの概略構成図である。
【図30】本実施の形態5にかかるデッキに用いる長尺床材に、縦切りした長尺床材を適用した図である。
【図31】本実施の形態5にかかるデッキに、実施の形態1の側縁材を用いた場合のデッキの概略構成図である。
【図32】本実施の形態6にかかるデッキの側縁材を示した図であり、側縁材の嵌合工程を示した図である。
【図33】本実施の形態6にかかる、手すりやサッシ下の水切りが設置された場所の床面に敷くデッキの概略構成図である。
【図34】本実施の形態6にかかるデッキに用いる長尺床材に、縦切りした長尺床材を適用した図である。
【図35】本実施の形態6にかかるデッキに用いる他の形態の側縁材を示した図であり、側縁材の嵌合工程を示した図である。
【図36】本実施の形態6にかかるデッキに用いる他の形態の側縁材を示した図である。
【符号の説明】
デッキ  1、2、3、4、5、6
構造体  11、21、31、41、51
長尺床材  12
桁材  13、22、32、42、52
根太材  14、23、33、43、53
緩衝材  15
デッキ固定部材  16
側縁材  17、35、45
被覆部  174、354、454、574、615
ジョイント材  24、34、44
接合片  54、55、56
上部側縁材  611
下部側縁材  612
嵌合部  613、614
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a deck that is laid without being laid on a floor.
[0002]
[Prior art]
A deck to be laid on a waterproof floor, such as a balcony, has a plurality of long floor materials laid orthogonally to the joists, which are arranged in parallel. In recent years, as the long floor material used here, a synthetic resin which is comparable to the appearance of natural wood or a synthetic wood obtained by filling synthetic resin with wood flour has been used.
[0003]
[Problems to be solved by the invention]
However, the long floor material made of the synthetic resin or the synthetic wood in which the synthetic resin is filled with the wood powder is heated when exposed to sunlight. This heating causes a difference in expansion and contraction between the front and back surfaces of the long floor material, and when the state of being exposed to sunlight continues, the long floor material warps upward in the longitudinal direction over time. Also, when the long floor material is made of synthetic wood in which wood powder is filled in a synthetic resin that easily absorbs water, water absorption causes a difference in expansion and contraction between the front and back surfaces of the long floor material. However, it warps upward in the longitudinal direction. The upward warpage of the long floor material impairs the aesthetic appearance of the deck, makes it easier for water to collect on the surface of the long floor material, and also causes injury when the long floor materials are adjacent to each other when walking. Or cause
[0004]
Further, it is necessary to adjust the length of the long floor material in the longitudinal direction and the joist direction in accordance with the floor surface to be laid, and the longitudinal floor material may be cut vertically. When a long floor material is vertically cut, the vertically cut end looks wavy or warps, thereby deteriorating the aesthetic appearance of the deck and lacking safety. Also, if the material of the long floor material is synthetic resin or synthetic wood in which synthetic resin is filled with wood flour, unlike natural wood, etc. Easier to do.
[0005]
In addition, in order to lay a deck on the floor of a balcony of various shapes and sizes, it is necessary to assemble a deck corresponding to the floor. For example, on the floor of this balcony, draining under a sash or draining under a handrail may be performed. When laying a deck on this floor, first, joists are arranged in parallel. A plurality of long floor materials are arranged orthogonal to the joists on the arranged joists, and the long floor materials are fixed to the joists from the surface of the long floor materials using screws, and the deck is assembled. .
[0006]
However, on the floor of the balcony where draining under the sash and draining under the handrail are performed, the sash receiver (rail) under the handrail and under the sash and the draining under the sash are obstructed. It is difficult to fix the long floor material with screws from above.
[0007]
Therefore, in order to solve the above-described problems, an object of the present invention is to provide a deck that is easy to assemble while maintaining the aesthetic appearance of the deck and ensuring safety and corresponding to the floor surface on which the deck is laid.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, a deck according to the present invention has a structure in which a plurality of long floor materials are fixed at a predetermined interval on a structure formed by joining a plurality of girder materials and joists in an orthogonal state. The long floor material is prevented from warping by being laid on the structure.
[0009]
According to the present invention, a plurality of long floor materials are laid at regular intervals on the structure, so that warpage occurs due to a difference in expansion and contraction of the front and back surfaces of the long floor materials due to water absorption and heat. It prevents warping that occurs due to the difference in expansion and contraction of the long floor material front and back, so that people walking on the deck can be prevented from tripping over, so that the aesthetic appearance of the deck due to warping does not deteriorate. . In particular, when a long floor material made of synthetic wood in which wood powder is filled in a synthetic resin having water absorbency, the effect is remarkably exhibited.
[0010]
In addition, a plurality of long floor materials are laid at regular intervals on a structure formed by joining a plurality of girder members and joists in an orthogonal state, so that the structure Can be formed freely, and the structure can be extended to correspond to a floor surface having an arbitrary shape.
[0011]
In the above configuration, the long floor material may be made of synthetic resin or synthetic wood in which synthetic resin is filled with wood flour.
[0012]
In this case, it becomes possible to prevent the long floor material from warping outward with time in the longitudinal direction even if the state of being exposed to sunlight continues.
[0013]
In the above-described configuration, a joining piece that is joined to the joist material is provided on a side surface of the girder material, and a joining piece that is joined to the girder material is provided on the side face of the joist material, and these joining pieces are overlapped and joined. A structure may be formed.
[0014]
In this case, since the joining pieces are provided on the girder and the joist, it is possible to form a flat structure in which the long floor material is laid, and as a result, the long floor material and the structure And the height of the deck consisting of Therefore, it is possible to freely form a structure capable of securing the height from the deck floor surface to the handrail of the balcony or the like so as to prevent a person from falling off the balcony, and the floor surface having an arbitrary shape can be formed. It is possible to extend the structure corresponding to the above.
[0015]
In the above-described configuration, a joint material is provided for joining an end of the girder material and an end of the joist material, or a side surface of the girder material and an end of the joist material, and the girder material and the joist are provided via the joint material. The structure may be formed by joining the materials.
[0016]
In this case, since the joint material for joining the girder material and the joist material is provided, the surface on which the long floor material is laid can be formed as a flat structure, and as a result, the long floor material and the long floor material can be formed. The height of the deck including the structure can be reduced. Therefore, it is possible to freely form a structure capable of securing the height from the deck floor surface to the handrail of the balcony or the like so as to prevent a person from falling off the balcony, and the floor surface having an arbitrary shape can be formed. It is possible to extend the structure corresponding to the above.
[0017]
In the above configuration, a side edge material is attached along a side edge portion of the long floor material, and a covering portion that covers the side edge portion of the long floor material extends above the side edge material. This covering portion may be engaged with a side edge portion of the long floor material.
[0018]
In this case, it is possible to prevent the long floor material from warping up by the covering portion and prevent a person walking on the deck from tripping over the warp, so that the aesthetic appearance of the deck due to the warping is not impaired. Also, since the covering part covers and hides the side edges of the long floor material, even if the long floor material is laid on the structure with a binding material such as a screw from the surface of the long floor material, the binding material is also covered and covered. It is possible to maintain the aesthetic appearance of the deck. Further, instead of the binding material used for the side edges of the long floor material, it is possible to use the covering portion of the side edges.
[0019]
A plurality of long floor materials are laid on the structure at regular intervals, but the last long floor material cannot be placed on the structure. If it does, it must be cut vertically at the assembly site. At this time, the cut surface may not be cut along the structure, or warpage may occur due to poor cutting. However, according to the present invention, since the covering portion that covers the side edge portion of the long floor material extends above the side edge material, the side edge material is attached along the cut portion and cut by the covering portion. It is possible to cover the part, and by covering the cut part, it is possible to maintain the aesthetic appearance of the deck and improve safety. In addition, it is possible to straighten the curved long floor material by pressing the longitudinally elongated long floor material curved by the residual stress generated by the cutting with the covering portion engaged, and it becomes possible to straighten the curved long floor material. It is easy to lay the shaku floor material on the structure, and it is possible to lay the deck on the floor of any shape.
[0020]
In the above-described configuration, the side edge material includes an upper side edge material and a lower side edge material, and the upper side edge material and the lower side edge material may be provided with fitting portions that fit each other. Good.
[0021]
In this case, even if there are overhangs on the floor surface, such as handrails or drains under the sash, the lower side edge material is first attached to the structure, and the long floor material is attached to the structure. After laying on top, the upper side edge material is fitted to the lower side edge material and the side edge material is attached, so it is easy to attach to the floor surface without worrying about parts that overhang the floor surface such as handrails and drainage under the sash It is possible to lay a deck and attach side rims. Further, even when the lower side edge member is attached to the structure using the binder, the binder can be hidden by the upper side edge member, which is preferable in appearance. Moreover, it becomes possible to use the covering part of the upper side edge material instead of the binding material used for the side edge portion of the long floor material.
[0022]
In the above-described configuration, a cushioning material may be attached to a lower surface side of the structure.
[0023]
In this case, it is possible to eliminate the noise when walking on the deck or the like by using the cushioning material. In addition, since a gap is formed between the floor surface and the structure, it is possible to drain water on the deck from the gap.
[0024]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
<Embodiment 1>
As shown in FIG. 1, the deck 1 has a structure 11 on which a plurality of long floor materials 12 made of synthetic resin or synthetic wood in which synthetic resin is filled with wood powder are laid, and a floor surface ( (Not shown).
[0025]
As shown in FIG. 1B, the structure 11 is composed of a plurality of girders 13 and joists 14 formed of aluminum. In this structure 11, a plurality of girder members 13 are arranged in parallel at a fixed interval, and joist members 14 are arranged in parallel on the girder members 13 at a constant interval so as to form a cross-girder shape. These girders 13 and joists 14 are formed by joining using screws A (see FIG. 5A). Further, a cushioning member 15 made of a synthetic rubber foam is attached to the lower surface of the structure 11 (see FIG. 5A).
[0026]
The long floor material 12 is formed of a long body. A plurality of long floor materials 12 are arranged at regular intervals on the structure 11 so as to be orthogonal to the joists 14, and the plurality of long floor materials 12 are connected using a deck fixing member 16. And is laid on the structure 11 (see FIG. 2).
[0027]
As shown in FIG. 2, this deck fixing member 16 is for connecting adjacent long floor materials 12 and fixing the long floor materials 12 to the joists 14 as shown in FIG. , A mounting plate portion 161, a spacer portion 162, and a locking portion 163. The mounting plate portion 161 is a portion that is joined to the joist 14 using the screw A, and forms the bottom surface of the deck fixing member 16. The mounting plate 161 is provided with a screw hole 164 at the center in the longitudinal direction. The spacer portions 162 are for maintaining the interval between the adjacent long floor materials 12, and are formed to rise from both ends of the mounting plate portion 161. The locking portion 163 is engaged with the long floor material 12 at the distal end edge thereof, and bends the distal end portions 165 of the spacer portion 162 outward, respectively, and further places the distal end inside. It is formed by turning obliquely upward toward.
[0028]
In addition, on both ends 111 and 112 (see FIG. 5) of the structure 11, aluminum is formed along the side edges 121 of the long floor material 12 in order to maintain the aesthetic appearance of the deck 1 and ensure safety. The side edge material 17 is attached (see FIGS. 5B and 5D).
[0029]
As shown in FIG. 4, the side edge member 17 is formed of a long body having a hollow portion 171, and a thread groove 173 is provided at a central portion in a longitudinal direction of an upper surface 172. By screwing the screw A from the front surface to the rear surface into the screw groove 173 and penetrating it, the side edge member 17 is attached to the structure 11 as shown in FIG. On the upper surface 172 of the side edge material 17, a covering portion 174 is extended on the plane to cover the surface 122 of the side edge portion 121 of the long floor material 12, and a tip portion 175 of the covering portion 174 is provided. Is bent downward. The covering portion 174 is engaged with the surface 122 of the side edge portion 121 of the long floor material 12 at the tip portion 175 thereof.
[0030]
Next, the assembling process of this deck will be described in detail below with reference to FIGS.
[0031]
As shown in FIG. 5A, a plurality of girder members 13 are arranged in parallel at a fixed interval, and the joists 14 are arranged on the girder members 13 in parallel at a constant interval so as to form a cross. Distributed to The girders 13 and the joists 14 are joined by using the screws A to form the structure 11. A cushioning material 15 is attached to the lower surface where the beam 13 and the joist 14 intersect. After the cushioning member 15 is attached, as shown in FIG. 5B, the side edge member 17 is arranged at one end 111 of the structure 11 along the beam direction (X direction), and as shown in FIG. Then, the screw A is inserted into the joist 14 from the thread groove 173 of the side edge 17, and the side edge 17 is attached to the joist 14. As shown in FIG. 5C, the long floor material 12 is arranged on the structure 11 so that the side edge portion 121 is along the side edge material 17 so as to be adjacent to the side edge material 17. The front end 175 of the rim member 17 is engaged. The locking portion 163 of the deck fixing member 16 is engaged with the long floor material 12 arranged on the structure 11, and the deck fixing member 16 applies the screw A to the joist 14 from the screw hole 164 of the mounting plate portion 161. The long floor material 12 is laid on the structure 11 by being inserted into and fixed to the joists 14. Then, another long floor material 12 is engaged with another locking portion 163 of the deck fixing member 16 so as to be adjacent to the long floor material 12 laid on the structure 11, as shown in FIG. The adjacent long floor materials 12 are connected to each other and laid on the joists 14 via the deck fixing members 16. Hereinafter, the same steps are repeated, and a plurality of long floor materials 12 are laid on the structure 11. Then, as shown in FIG. 5 (d), after the long floor material 12 is laid in the joist direction (Y direction) of the structure 11 to the other end 112, it is placed on the other end 112 of the structure 11. Side edge materials 17 are arranged along the long floor material 12 laid. The distal end portion 175 of the arranged side edge material 17 is engaged with the surface 122 of the side edge portion 121 of the long floor material 12, and the side edge material 17 is attached to the joist material 14 using the screw A. The deck 1 is assembled.
[0032]
Note that the amount of warpage of the long floor material 12 is calculated from the following equation.
[0033]
Warpage amount δ of long floor material 12 when only long floor material 12 is used; δ = (1/48) × (W × L × L × L) / (E × I) (1)
(E: Young's modulus of the long floor material 12 I: Secondary moment of area of the long floor material 12 L: Distance between fulcrums (E × I): Flexural rigidity of the long floor material 12)
The warp amount δ ′ of the long floor material 12 when the structure 11 is used; δ ′ = (1/48) × (W × L × L × L) / (E ′ × I ′) ′ = δ × ( E × I) / (E ′ × I ′) ′ (2)
((E ′ × I ′) ′: bending rigidity obtained by combining the long floor material 12 and the girder material 13)
Comparing the warp amount δ when only the long floor material 12 is used and the warp amount δ ′ of the long floor material 12 when the structure 11 is used, according to these formulas (1) and (2), Equation (3) shown below, and the smaller the ratio of the amount of warpage calculated by the equation (3), the smaller the warpage of the long floor material 12.
[0034]
δ / δ ′ = (E × I) / (E ′ × I ′) ′ (3)
According to the above-mentioned deck 1, a plurality of long floor materials 12 are laid along the X direction at regular intervals on the structure 11, so that the long floor materials 12 are prevented from warping. Therefore, it is possible to prevent a person walking on the deck 1 from tripping over the deck 1 and prevent the appearance of the deck 1 from being deteriorated due to the rise. In addition, the difference in expansion and contraction between the front and back surfaces 123 and 124 of the long floor material 12 can be eliminated by absorbing water, and the long floor material 12 that tends to be warped due to the difference in expansion and contraction can be prevented.
[0035]
Further, a plurality of long floor materials 12 are laid at regular intervals on a structure 11 formed by joining a plurality of girder members 13 and joist members 14 in a perpendicular state. Therefore, the structure 11 can be freely formed, and the structure 11 can be extended so as to correspond to a floor surface having an arbitrary shape.
[0036]
In addition, even if the state of being exposed to sunlight continues, the long floor material 12 made of a synthetic resin can be prevented from warping outward in the longitudinal direction over time.
[0037]
In addition, with the cushioning material 15, it is possible to eliminate the noise when the user walks on the deck 1. In addition, since a gap is formed between the floor surface and the structure 11, water on the deck 1 can be drained from the gap.
[0038]
Further, even if the long floor material 12 tries to bend in the direction of warping, the long floor material 12 is pressed downward from the surface 122 by the covering portion 174 and the front end portion 175 of the tip thereof, so that the long floor material warps upward. This prevents a person walking on the deck 1 from tripping over, and does not impair the aesthetic appearance of the deck 1 due to the warping. Further, since the side edge 121 of the long floor material 12 is covered and covered by the covering portion 17, even if the long floor material 12 is laid on the structure 11 with the screw A from the surface 122 of the long floor material 12, the screw is not removed. A can be obscured at the same time to keep the aesthetic appearance of deck 1. Further, instead of the screw A used for the side edge portion 121 of the long floor material 12, the tip portion 175 of the covering portion 174 of the side edge material 17 can be used.
[0039]
Although the structure 11 and the side edge members 17 are formed from aluminum, they may be formed from a metal material such as iron. Further, as shown in FIG. 6, the dimensions of the structure 11 may be arbitrarily set according to the intended use. Therefore, it can correspond to a floor surface of an arbitrary shape, and the structure 11 can be extended. Further, in the present embodiment, the plurality of long floor materials 12 are all arranged in the same direction, but the plurality of long floor materials 12 may be arranged in any direction. In addition, the cushioning material 15 made of a synthetic rubber foam is attached. However, the present invention is not limited to this. Any solid material may be used, and a synthetic resin foam may be used. Further, the side edge material 17 is arranged along the long floor material 12 on both ends 111 and 112 of the structure 11, but is not limited to this as long as it is arranged along the long floor material 12. The number of the side edge members 17 does not have to be limited. The shape of the covering portion 174 of the side edge material 17 is not limited as long as it covers the surface 122 of the side edge portion 121 of the long floor material 12, and the tip of the covering portion 174 is bent downward. You don't have to. In the first embodiment, the screw A is used as the binding material, but another binding material such as a screw may be used.
[0040]
Next, other embodiments having the same effects as the deck 1 according to the present invention will be described in the following second to sixth embodiments.
<Embodiment 2>
The deck 2 according to the second embodiment differs from the deck 1 according to the first embodiment only in the structure and the side edge material, and the other configuration is the same. Therefore, the same components as those of the first embodiment are denoted by the same reference numerals, the description thereof will be omitted, and the configurations different from the first embodiment will be described.
[0041]
The structure 21 includes a plurality of girder members 22 and a plurality of joist members 23 shown in FIG. All of the plurality of girder members 22 are arranged in the same direction, and all of the plurality of joist members 23 are arranged in a direction orthogonal to the girder member 22. As shown in FIG. Are joined by a joint member 24 to form a cross-girder shape.
[0042]
As shown in FIG. 8, the joint member 24 includes an L-shaped joint member 25, a T-shaped joint member 26, and an X-shaped joint member 27. Used.
[0043]
As shown in FIG. 9, the L-shaped joint member 25 is provided with a joining portion 252 for joining to the girder member 22 or the joist member 23 on an adjacent side surface of a cubic main body portion 251. The main body 251 is provided with an upper opening 254 having an opening on the upper surface 253 and a lower opening 256 having an opening on the lower surface 255. Further, the joint 252 is provided with a joint opening 258 having an opening at a front end surface 257 thereof, and a corrugated plate portion 259 which is joined to the girders 22 and the joists 23 at the front end outer peripheral edge.
[0044]
As shown in FIG. 10, the T-shaped joint member 26 is provided with a joining portion 262 for joining to the girder member 22 or the joist member 23 on three sides of a cubic main body portion 261. The other configuration is the same as that of the L-shaped joint member 25, and a description thereof will be omitted.
[0045]
As shown in FIG. 11, the X-type joint member 27 is provided with a joint 272 that joins the beam 22 and the joist 23 on the entire outer surface of a cubic main body 271. The other configuration is the same as that of the L-shaped joint member 25, and a description thereof will be omitted.
[0046]
Further, on both ends 211 and 212 (see FIG. 8) of the structure 21, a side edge member 28 made of aluminum is attached along the side edge 121 of the long floor material 12. The side edge member 28 is formed by molding only one side of the deck fixing member 16 according to the first embodiment including the screw hole 164 of the mounting plate 161 (see FIG. 13).
[0047]
Next, the assembling process of the deck 2 will be described in detail below.
[0048]
As shown in FIG. 8, a plurality of girder members 22 are all arranged in the same direction, and a plurality of joist members 23 are all arranged in a direction orthogonal to the girder member 22. The inside is arranged in a rectangular shape with a double girder. As shown in FIG. 12A, the beam members 22 and the joist members 23 arranged at the four corners of the beam members 22 and the joist members 23 are joined by L-shaped joint members 25, respectively. Is done. At this time, the joining portion 252 of the L-shaped joint member 25 is inserted into the hollow portions 221 and 231 of the beam members 22 and the joist members 23, and the corrugated plate portion 259 is joined to the inner surfaces of the hollow portions 221 and 231. Similarly, the girder member 22 and the joist member 23 arranged on the outer periphery other than the four corners are joined by a T-shaped joint member 26 as shown in FIG. The girder member 22 and the joist member 23 are joined by the X-shaped joint member 27 in the same manner as the T-shaped joint member 26 to form the structure 21. As shown in FIG. 12, a cushioning material 15 is attached to the lower surfaces of these joint members 24. After the cushioning member 15 is attached, a side edge member 28 is disposed at one end 211 of the structure 21 along the X direction, and the side edge member 28 is screwed to the beam member 22 as shown in FIG. The girder 22 is inserted through the screw hole 164 of the mounting plate 161 and mounted. The long floor material 12 is arranged on the structural body 21 so that the side edge portion 121 is along the side edge material 28 so as to be adjacent to the side edge material 28, and engages with the locking portion 163 of the side edge material 28. Are combined. Hereinafter, the same process as the assembling process according to the first embodiment is performed, and after the long floor material 12 is laid to the other end 212 in the Y direction of the structure 21, the other end 212 of the structure 21 is The side edge material 28 is disposed along the long floor material 12 laid on the side edge material 12, and this long floor material 12 is engaged with the locking portion 163 of the side edge material 28, and the side edge material 28 is Is attached to the girder member 22, and the deck 2 is assembled.
[0049]
According to the deck 2 described above, since the joint member 24 for joining the girder member 22 and the joist member 23 is provided, the formation of the flat structure 21 can be facilitated. it can. As a result, the height of the deck 1 can be reduced. Therefore, the structure 21 capable of securing the height from the floor of the deck 1 to the handrail of the balcony or the like can be freely formed so as to prevent a person from falling off the balcony. The structure 21 can be extended corresponding to the floor shape.
<Embodiment 3>
The deck 3 according to the third embodiment differs from the deck 1 according to the first embodiment only in the structure and the side edge material, and the other configurations are the same. Therefore, the same components as those of the first embodiment are denoted by the same reference numerals, the description thereof will be omitted, and the configurations different from the first embodiment will be described.
[0050]
As shown in FIG. 14, the structure 31 includes a plurality of girder members 32 and a plurality of joist members 33. A plurality of girder members 32 are arranged in parallel at a predetermined interval, and a plurality of joist members 33 are all arranged in a direction orthogonal to the girder member 32. These girder members 32 and joist members 33 are joined to a joint member 34. To form a cross-girder shape.
[0051]
As shown in FIG. 15 (a), the girders 32 a and the joists 33, which are both ends 311 and 312 of the structural body 31, have hollow portions 320 and 331 and upper and lower surfaces 321, 322, 332 and 333. Are provided with concave portions 323, 334 in the longitudinal direction. Bottom portions 323a and 335 of the recesses 323 and 334 are provided with screw grooves 324 and 336 at the center in the longitudinal direction.
[0052]
The remaining girder member 32 (the girder member 32b for joining the joists 33 on a plurality of side surfaces) is formed of an elongated body having three parallel hollow portions 325 and 328 as shown in FIG. An upper surface recess 326 is provided in the longitudinal direction on the upper surface 325a of the hollow portion 325 located at the center (hereinafter, referred to as the central hollow portion). The bottom portion 326a of the upper concave portion 326 is provided with a thread groove 327 at the center in the longitudinal direction. Further, lower surfaces 328a of the hollow portions 328 (hereinafter, referred to as hollow portions at both ends) located at both ends are provided with lower surface recesses 329 in the longitudinal direction. The outer surface of the central hollow portion 325 is used for one inner surface of the lower surface concave portion 329.
[0053]
As shown in FIG. 16, the joint member 34 is formed of a wide L-shaped plate member 344 including a long wall 341, a short wall 342, and a bottom plate 343, and the hollow portion of the joist 33 extends outward from the long wall 341. The insertion portion 345 that is inserted into the 331 and engages with the inner side surface and the inner upper surface of the hollow portion 331 extends. In the long wall 341, two screw holes 346 are provided symmetrically with the insertion portion 345 as a point of symmetry. In addition, a joint recess 347 is provided on the upper surface of the insertion portion 345 to engage with the recess 334 of the joist 33.
[0054]
In addition, on both ends 311 and 312 of the structure 31 (see FIG. 18B), along the side edges 121 of the long floor material 12 in order to maintain the aesthetic appearance of the deck 1 and ensure safety. A side edge member 35 made of aluminum is attached.
[0055]
As shown in FIG. 17, the side edge member 35 is formed of a long body having a hollow portion 351, and a thread groove 353 is provided on an upper portion 352 thereof. The side edge member 35 is attached to the beam member 32 by driving the screw A from the front surface to the back surface and penetrating the screw groove 353. Further, a covering portion 354 is formed on the upper portion 352 of the side edge material 35 so as to extend and cover the surface 122 of the side edge portion 121 of the long floor material 12. The covering portion 354 is adjusted in height so as to be in contact with the surface of the long floor material 12 laid on the structure 31, is bent outward at a right angle, and the tip portion 355 is bent downward. Be done. The covering portion 354 is engaged with the surface 122 of the side edge portion 121 of the long floor material 12 at the tip portion 355 thereof. In the lower portion 356 of the side edge member 35, a convex portion 357 that fits with the upper surface concave portions 323 and 326 provided in the beam member 32 is provided.
[0056]
Next, the assembling process of the deck 3 will be described in detail below.
[0057]
As shown in FIG. 18 (a), a plurality of girder members 32 are arranged in parallel at regular intervals, and a plurality of joist members 33 are all arranged in a direction orthogonal to the girder member 32. The 32 and the joist 33 are arranged in a rectangular shape having a cross-shaped inside. Then, the girders 32 and the joists 33 arranged are joined by a joint member 34 to form a structure 35. At this time, the screw A is inserted through the screw hole 346 into the beam member 32, and the insertion portion 345 is inserted into the hollow portion 331 of the joist material 33 and is engaged with the inner surface and the inner upper surface thereof. The cushioning material 15 is attached to the lower surface of the joint member 34 (see FIG. 19). After the cushioning material 15 is attached, as shown in FIGS. 18B and 19, the side edge material 35 is disposed at one end 311 of the structure 31 along the X direction, and the protrusion of the side edge material 35 is provided. The portion 357 is fitted into the upper surface recesses 323 and 326 of the beam 32a, the screw A is inserted through the thread grooves 353 and 324 into the beam 32, and the side edge 35 is attached to the beam 32. As shown in FIG. 18C, the long floor material 12 is arranged on the structure 31 so that the side edge portion 121 is along the side edge material 35 so as to be adjacent to the side edge material 35. The front end 355 of the rim 35 is engaged. Hereinafter, the same steps as the assembling step according to the first embodiment are performed, and after the long floor material 12 is laid down to the other end 312 in the Y direction of the structure 31, shown in FIG. 18 (d) and FIG. As described above, the side edge material 35 is disposed along the long floor material 12 laid on the other end 312 of the structure 31. The protrusions 357 of the arranged side edge material 35 are fitted into the upper surface recesses 323 and 326 of the girder member 32a, and the front end 355 of the side edge material 35 is engaged with the surface 122 of the side edge 121 of the long floor material 12. The screws A are inserted into the beam members 32 from the screw grooves 353 and 324, the side edge members 35 are attached to the beam members 32a, and the deck 3 shown in FIG. 19 is assembled.
[0058]
According to the deck 3 described above, the screw grooves 336 are provided on the upper and lower surfaces 321 and 322 of the girder members 32 a and the upper and lower surfaces 332 and 333 of the joist members 33, which are both ends 311 and 312 of the structural body 31. Can be set arbitrarily.
[0059]
In the present embodiment, two screw holes 346 of the long wall 341 of the joint member 34 are provided, but the number and positions of the screw holes 346 are not limited.
<Embodiment 4>
The deck 4 according to the fourth embodiment differs from the deck 3 according to the third embodiment only in the structure, the joint member, and the side edge material, and the other configuration is the same. Therefore, the same components as those in the third embodiment are denoted by the same reference numerals, and the description thereof will be omitted, and a configuration different from the third embodiment will be described.
[0060]
The structure 41 includes a plurality of girders 42 and a plurality of joists 43 similarly to the structure 31 according to the third embodiment, and is formed in a cross-girder shape.
[0061]
The girders 42a and the joists 43 which become the both ends 411 and 412 of the structure 41 have hollow portions 421 and 431 as shown in FIG. Upper surface concave portions 422 and 433 are provided. Bottom portions 422a and 434 of the upper surface recesses 422 and 433 are provided with screw grooves 423 and 435 at the center in the longitudinal direction.
[0062]
The remaining girder members 42 (girder members 42b joining the joists 43 on a plurality of side surfaces) are formed of a long body having three parallel hollow portions 424 and 427, as shown in FIG. The upper surface 424a of the hollow portion 424 located at the center (hereinafter, referred to as a central hollow portion) is provided with an upper surface concave portion 425 in the longitudinal direction. A thread 426 is provided in the bottom 425a of the upper recess 425 at the center in the longitudinal direction.
[0063]
As shown in FIG. 21, the joint member 44 is formed by joining two plate members (a horizontal plate member 441 and a vertical plate member 442) orthogonally via a rising plate member 443, and the horizontal direction (Z (See FIG. 21A). An extension plate 444 extends from the center in the same direction as the vertical plate 442. The vertical plate member 442 is provided with two screw holes 445, and the rising plate member 443 is provided with two screw holes 446 symmetrically with respect to a line connecting the vertical plate member 442 and the extending plate member 444 as a symmetric axis. ing. The vertical plate member 442 and the extension member 444 engage with each other so as to sandwich the outer periphery of the joist material 43 in order to join the beam member 42 and the joist material 43.
[0064]
In addition, on both ends 411 and 412 (see FIG. 23) of the structure 41, aluminum is formed along the side edges 121 of the long floor material 12 in order to maintain the aesthetic appearance of the deck 1 and ensure safety. A side edge member 45 is attached.
[0065]
As shown in FIG. 22, the side edge material 45 is formed of a long body having a hollow portion 451, and a thread groove 453 is provided on an upper portion 452 thereof. Further, the screw groove 453 is provided on the below-described coating portion 454 side with respect to the screw groove 353 according to the third embodiment. Further, a covering portion 454 is formed on the upper portion 452 of the side edge member 45 so as to extend and rise. The covering portion 454 is adjusted to a height so as to be in contact with the surface of the long floor material 12 laid on the structure 41 and is bent outward at a right angle, and its distal end portion 455 is bent downward. Become. The covering portion 454 is engaged with the surface 122 of the side edge portion 121 of the long floor material 12 at the tip portion 455 thereof. In the lower portion 456 of the side edge member 45, a convex portion 457 that fits with the upper surface concave portions 422 and 425 provided in the beam member 42 is provided.
[0066]
Next, the assembling process of the deck 4 will be described in detail with reference to FIG.
[0067]
Similar to the assembling process according to the third embodiment (see FIG. 18), a plurality of beam members 42 are arranged in parallel at regular intervals, and all of the plurality of joists 43 are arranged in a direction perpendicular to the beam members 42. The girder members 42 and the joist members 43 are arranged in a rectangular shape having a cross-girder inside. The girders 42 and the joists 43 thus arranged are joined by the joint member 44 to form the structure 41. At this time, the horizontal plate member 441 of the joint member 44 is disposed below the lower surface 428 of the girder member 42, and the vertical plate member 442 and the extending member 444 are engaged with each other so as to sandwich the upper and lower surfaces 432 and 436 of the joist member 43. Then, the screw A is inserted into the joist 43 through the screw hole 445 of the vertical plate 442, and the screw A is inserted into the beam 42 through the screw hole 446 of the rising plate 443. The cushioning material 15 is attached to the lower surface 447 of these joint members 44. After the cushioning member 15 is attached, a side edge member 45 is disposed at one end 411 of the structure 41 along the X direction, and the protrusion 457 of the side edge member 45 is fitted into the upper surface recess 422a of the beam member 42a. The screw A is inserted from the thread grooves 453 and 423 into the beam member 42a, and the side edge member 45 is attached to the beam member 42a. The long floor material 12 is arranged on the structure 41 so that the side edge portion 121 is along the side edge material 45 so as to be adjacent to the side edge material 45, and engages with the front end portion 455 of the side edge material 45. Is done. Hereinafter, the same process as the assembling process according to the first embodiment is performed, and after the long floor material 12 is laid to the other end 412 in the Y direction of the structure 41, the other end 411 of the structure 41 is laid. The side edge material 45 is disposed along the long floor material 12 laid on the floor. The projections 457 of the arranged side edge members 45 are fitted into the upper surface recesses 422 of the beam members 42a, and the front end portions 455 of the side edge members 45 are engaged with the surface 122 of the side edge portions 121 of the long floor material 12. Then, the screw A is inserted into the beam member 42a from the screw grooves 453 and 423, and the side edge member 45 is attached to the beam member 42a, and the deck 4 is assembled. <Embodiment 5>
The deck 5 according to the fifth embodiment differs from the deck 4 according to the fourth embodiment only in the structure and the side edge material, and the other configuration is the same. Therefore, the same components as those in the fourth embodiment are denoted by the same reference numerals, and the description thereof will be omitted, and a configuration different from the fourth embodiment will be described.
[0068]
As shown in FIG. 28, the structure 51 includes a plurality of girder members 52 and a plurality of joist members 53, and is formed in a cross-girder shape.
[0069]
As shown in FIG. 24, the girder member 520 which becomes both end portions 511 and 512 of the structure 51 has a hollow portion 521, and a thread groove 523 is provided on the upper surface 522 in the longitudinal direction. A joining piece 54 that joins with the joist material 53 extends outward from the vicinity of the lower part of the one side surface 524, and a thread groove 542 is provided on the upper surface 541 of the joining piece 54 at the center in the longitudinal direction. .
[0070]
As shown in FIG. 25, the remaining girder member 52 (the girder member 525 for joining the joist members 53 on a plurality of side surfaces) has a hollow portion 526, and the upper surface 527 has a thread groove at the center in the longitudinal direction. 528 are provided. Further, a joining piece 55 for joining to the joist material 53 extends outward from the vicinity of a lower portion of the opposing side faces 529, and a thread groove 552 is provided on the upper surface 551 of the joining piece 55 at the center in the longitudinal direction. ing.
[0071]
As shown in FIG. 26, the joist material 53 has a hollow portion 531, and the upper surface 532 is provided with a thread groove 533 at the center in the longitudinal direction. A joining piece 56 for joining to the beam 52 extends outward from lower ends 535 of the opposite side faces 534, and a thread groove 562 is provided on the upper surface 561 of the joining piece 56 at the center in the longitudinal direction. Have been.
[0072]
In addition, on both ends 511 and 512 (see FIG. 28) of the structural body 51, aluminum is formed along the side edges 121 of the long floor material 12 in order to maintain the aesthetic appearance of the deck 1 and ensure safety. A side edge member 57 is attached.
[0073]
As shown in FIG. 27, the side edge member 57 is formed of a long body having a hollow portion 571, and a thread groove 573 is provided in an upper portion 572 thereof. The screw groove 573 is provided at the same position as the screw groove 353 according to the third embodiment. In addition, a covering portion 574 is extended and formed on the upper portion 572 of the side edge member 57. This covering portion 574 is bent outward at a right angle by adjusting the height so as to be in contact with the surface of the long floor material 12 laid on the structure 51, and its tip 575 is bent downward. Become. The covering portion 574 is engaged with the surface 122 of the side edge portion 121 of the long floor material 12 at the distal end 575 thereof.
[0074]
Next, the assembling process of the deck 5 will be described in detail with reference to FIGS.
[0075]
As shown in FIG. 28 (a), a plurality of girder members 52 are arranged in parallel at regular intervals, and a plurality of joist members 53 are all arranged in a direction orthogonal to the girder members 52. The 52 and the joist 53 are arranged in a rectangular shape with a cross-shaped inside. At this time, the joining pieces 54, 55, and 56 are arranged such that the thread grooves 562 provided in the joist material 53 are superimposed on the thread grooves 542, 552 provided in the beam members 520, 525, respectively. Then, the screw A is inserted from the thread grooves 542, 552, 562 arranged in an overlapping manner, and the beam 52 and the joist 53 are joined to form the structure 51. As shown in FIG. 29, a cushioning member 15 is attached to the lower surface of the beam member 52. After the cushioning material 15 is attached, as shown in FIG. 28B, a side edge member 57 is disposed at one end 511 of the structure 51 along the X direction, and the screw A is a screw of the side edge member 57. The side edge member 57 is attached to the beam member 520 by being inserted from the groove 573 into the thread groove 523 of the beam member 520. As shown in FIG. 28C, the long floor material 12 is arranged on the structure 51 so that the side edge portion 121 is along the side edge material 57 so as to be adjacent to the side edge material 57. It is engaged with the tip 575 of the edge material 57. Thereafter, the same process as the assembling process according to the first embodiment is performed, and after the long floor material 12 is laid to the other end portion 512 in the Y direction of the structural body 51, as shown in FIG. Side edge members 57 are arranged along the long floor material 12 laid on the other end 512 of the structure 51. The distal end portion 575 of the arranged side edge member 57 is engaged with the surface 122 of the side edge portion 121 of the long floor material 12, and the side edge member 57 is screwed into the thread groove 523 of the girder member 520 using the screw A. After being attached, the deck 5 shown in FIG. 29 is assembled.
[0076]
According to the deck 5 described above, the joining pieces 54, 55, 56 are provided on the girder 52 and the joist 53, respectively, and the screw grooves 542, 552 provided on the girder 520, 525 are provided on the joist 53. Since the structure 51 is formed by overlapping and joining the provided screw grooves 562, the surface on which the long floor material 12 is laid can be easily formed with a flat surface, and as a result, The height of the deck 5 composed of the long floor material 12 and the structure 51 can be reduced. Therefore, the structure 51 capable of securing the height from the floor of the deck 5 to the handrail of the balcony or the like so as to prevent a person from falling off the balcony can be freely formed. The structure 51 can be extended corresponding to the floor surface.
[0077]
By the way, a plurality of long floor materials 12 are arranged at regular intervals on the structure 51, but the last long floor material 12 arranged on the structure 51 does not fit on the structure 51, and the long floor materials 12 are long from the structure 51. If a portion of the shank floor material 12 protrudes, it is necessary to cut the protruding portion vertically at the assembly site. At this time, the cut surface may not be cut along the structure 51, or warpage may occur due to poor cutting. However, according to the deck 5 according to the fifth embodiment, since the covering portion 574 that covers the side edge 121 of the long floor material 12 extends and rises on the upper portion 572 of the side edge material 57, As shown in FIG. 30, the side edge member 57 is attached along the cut portion 123, and the cut portion 123 can be covered and covered by the covering portion 574. By covering and covering the cut portion 123, the appearance of the deck 5 is maintained. In addition, safety can be improved. In addition, the curved long floor material 12a can be straightened straight by pressing down the longitudinally long floor material 12a curved by the residual stress generated by the cutting with the covering portion 574, and the longitudinally elongated long floor material 12a can be straightened. The floor material 12a can be easily laid on the structure 51, and the deck 5 can be laid on a floor surface having an arbitrary shape. Further, the cut side surface 123 of the cut long floor material 12a which cannot be fixed by the screw A can be fixed by the covering portion 574.
[0078]
In addition, even if the side edge member 57 according to the first embodiment is used as the side edge member 57 as shown in FIG.
<Embodiment 6>
The deck 6 according to the sixth embodiment differs from the deck 5 according to the fifth embodiment only in the side edge material, and the other configuration is the same. Therefore, the same components as those in the fifth embodiment are denoted by the same reference numerals, and the description thereof will be omitted, and a configuration different from the fifth embodiment will be described.
[0079]
The side edge material 61 is composed of an upper side edge material 611 and a lower side edge material 612, and as shown in FIG. 32, these upper side edge material 611 and lower side edge material 612 are fitted to each other. Fitting portions 613 and 614 protruding in a shape are provided.
[0080]
Further, on the upper surface 611a of the upper side edge material 611, a covering portion 615 is extended on the plane to cover the surface 122 of the side edge portion 121 of the long floor material 12, and the tip portion 615a of the covering portion 615 is extended. Is bent downward. The covering portion 615 is engaged with the surface 122 of the side edge portion 121 of the long floor material 12 at the tip portion 615a.
[0081]
In addition, a screw groove 617 is provided in the upper portion 616 of the lower side edge member 612 at the center in the longitudinal direction. The screw A is punched into the screw groove 617 from the front surface to the back surface, and the lower side edge member 612 is attached to the structure 51.
[0082]
Next, the assembling process of the deck 6 will be described in detail with reference to FIG. FIG. 33 is a diagram showing the deck 6 to be laid on the floor at the place where the handrail B and the drainer C under the sash are installed.
[0083]
Of the plurality of girder members 52, the girder members 520 located on both side parts 511 and 512 of the structure 51 are screwed along the longitudinal direction (the X direction of the structure body 51) with the lower side edge member 612 by the screw A. The lower side edge member 612 is attached by being inserted into the beam member 520 from the groove 617. Thereafter, the plurality of girder members 52 are arranged in parallel at a predetermined interval, and the plurality of joist members 53 are all arranged in a direction orthogonal to the girder member 52. Are arranged in a rectangular shape in the shape of a girder. At this time, the joining pieces 54, 55, and 56 are arranged such that the thread grooves 562 provided in the joist material 53 are superimposed on the thread grooves 542, 552 provided in the beam members 520, 525, respectively. Then, the screw A is inserted from the thread grooves 542, 552, 562 arranged in an overlapping manner, and the beam 52 and the joist 53 are joined to form the structure 51. As shown in FIG. 33, a cushioning material 15 is attached to the lower surface of the girder member 520. After the cushioning material 15 is attached, the long floor material 12 is arranged along the lower edge material 612 so that the long floor material 12 is adjacent to the lower edge material 612 attached to the one end 511. . Hereinafter, the same process as the assembling process according to the fifth embodiment is performed, and the long floor material 12 is arranged in the Y direction of the structure 51 up to the other end 512. Then, the fitting portion 613 of the upper side edge material 611 shown in FIG. 32 is fitted to the fitting portion 614 of the lower side edge material 612 attached to both ends 511 and 512 of the structure 51, and the upper side edge The material 611 is joined to the lower edge material 612, and the tip 615 a of the upper edge material 611 is engaged with the surface 122 of the side edge 121 of the long floor material 12, and the deck 6 shown in FIG. 33 is assembled. .
[0084]
According to the above-mentioned deck 6, there is a portion that overhangs the floor surface, such as a handrail B or a drainer C under a sash, above the floor surface on which the deck 6 is laid, and a screw A is provided below the portion using a tool such as an electric screwdriver. Even when the long floor material 12 is fixed to the structure 51 by using a tool, even in a place where it is difficult to use a tool, the lower side edge material 612 is first mounted on the structure 51 and the long floor material 12 is structured. After laying on the body 51, the upper side edge material 611 is fitted to the lower side edge material 612 to attach the side edge material 61, so that a part which overhangs the floor surface, such as a handrail B or a drainer C under a sash, is taken care of. The deck 6 can be easily laid on the floor surface without any need, and the side edge material 61 can be attached. Further, as shown in FIG. 33, even when the lower side edge member 612 is attached to the structure 11 using the screw A, the screw A can be hidden by the upper side edge member 611, which is preferable in appearance.
[0085]
When the structure 51 formed using the joint member 34 according to the third embodiment is used as the structure 51, the lower side edge member 612 is attached to both ends 311 and 312 of the structure 34 first. Since the girder member 32 and the joist member 33 can be joined later, it is more preferable to assemble the deck 6 even if there is a handrail B or a drainer C under a sash above the floor on which the deck 6 is laid.
[0086]
Further, when the long floor material 12 arranged last does not fit on the structure 51 and a part of the long floor material 12 protrudes from the structure 51, it is necessary to vertically cut the protruding portion at the assembly site. Although the cut surface is not cut along the structure 51 or warps due to poor cutting, according to the deck 6 according to the sixth embodiment, as shown in FIG. A lower side edge member 612 is attached along 123, and the cut portion 123 can be covered and covered by a covering portion 615 of the upper side edge member 611. Therefore, the aesthetic appearance of the deck 6 can be maintained and safety can be improved. In addition, by pressing the longitudinally cut long floor material 12a curved by residual stress generated by cutting with the covering portion 615, the curved long floor material 12a can be straightened straight, and the vertically cut long floor material can be straightened. The floor material 12a can be easily laid on the structure 51, and the deck 6 can be laid on a floor surface having an arbitrary shape. Further, the cut side surface 123 of the cut long floor material 12a which cannot be fixed by the screw A can be fixed by the covering portion 574.
[0087]
The fitting portions 613 and 614 are formed in a hemispherical shape as shown in FIG. 32, but are not limited thereto, and may be formed in a triangular shape as shown in FIG. As shown in FIG. 34, the upper surface 618 of the lower side edge member 612 may be formed by bending inward at a right angle. In addition, if the upper side edge member 611 and the lower side edge member 612 are provided with fitting portions 613 and 614 to be fitted to each other, for example, as shown in FIG. In addition to the fitting portion 613, an engagement portion 619 that engages with the outer peripheral surface of the lower side edge member 612 may be provided. In the sixth embodiment, the lower side edge member 612 is attached to the girder member 520. However, the lower edge member 612 may be attached to the joist 53 according to the floor on which the deck 6 is laid. Further, the cushioning material 15 may be attached to the girder member 520 in advance before construction, and in this case, construction is facilitated.
[0088]
【The invention's effect】
As described above, according to the deck according to the present invention, the aesthetic appearance of the deck is maintained, safety is ensured, and the deck can be easily assembled in correspondence with the floor on which the deck is laid.
[0089]
That is, since a plurality of long floor materials are laid at regular intervals on the structure, the warp rises due to the difference in expansion and contraction of the front and back surfaces of the long floor materials due to water absorption, and the long floor materials due to heat. It is possible to prevent a warp rising due to a difference in expansion and contraction between the front and back surfaces, thereby preventing a person walking on the deck from tripping over the warp, and does not impair the aesthetic appearance of the deck due to the warp.
[0090]
In addition, a plurality of long floor materials are laid at regular intervals on a structure formed by joining a plurality of girder members and joists in an orthogonal state, so that the structure Can be formed freely, and the structure can be extended so as to correspond to a floor surface having an arbitrary shape.
[Brief description of the drawings]
FIG. 1A is a plan view in which a long floor material is laid on a deck structure according to the first embodiment, and FIG. 1B is a deck structure according to the first embodiment. FIG.
FIG. 2 is a schematic configuration diagram of a deck according to the first embodiment.
FIG. 3A is a front view of a deck fixing member used for the deck according to the first embodiment, FIG. 3B is a plan view thereof, and FIG. 3C is a side view thereof. .
FIG. 4 is a front view of a side edge material used for the deck according to the first embodiment.
FIGS. 5A to 5D are views showing a deck assembling process according to the first embodiment;
FIG. 6 is a diagram in which a structure used for the deck according to the first embodiment is formed with arbitrary dimensions.
FIG. 7A is a plan view of a girder and a joist used for the deck according to the second embodiment, and FIG. 7B is a front view thereof.
FIG. 8 is a plan view of a structure used for the deck according to the second embodiment.
FIG. 9A is a plan view of an L-shaped joint member used for the deck according to the second embodiment, FIG. 9B is a front view thereof, and FIG. 9C is a side view thereof. FIG. 4D is a sectional view taken along line DD of FIG.
10A is a plan view of a T-shaped joint member used for the deck according to the second embodiment, FIG. 10B is a front view thereof, and FIG. 10C is a side view thereof. FIG. 4D is a sectional view taken along line EE of FIG.
11A is a plan view of an X-type joint member used for the deck according to the second embodiment, FIG. 11B is a front view thereof, and FIG. 11C is a side view thereof. FIG. 4D is a sectional view taken along line FF of FIG.
FIG. 12A is a diagram illustrating joining of a joist material and a girder material using an L-shaped joint material of the deck according to the second embodiment, and FIG. FIG. 6 is a view showing a connection between a joist material and a girder material using a T-shaped joint material of the deck according to the first embodiment.
FIG. 13 is a schematic configuration diagram of a deck according to the second embodiment.
FIG. 14 is a plan view of the structure of the deck according to the third embodiment.
FIG. 15A is a front view of a girder material and both joists at both ends of the deck structure according to the third embodiment, and FIG. 15B is a front view of other girder materials. It is.
16A is a plan view of a joint member of the deck according to the third embodiment, FIG. 16B is a front view thereof, and FIG. 16C is a GG line of FIG. It is sectional drawing, (d) is the side view.
FIG. 17 is a front view of a side edge material of the deck according to the third embodiment.
FIGS. 18A to 18D are views showing a deck assembling process according to the third embodiment; FIGS.
FIG. 19 is a schematic configuration diagram of a deck according to the third embodiment.
FIG. 20A is a front view of a girder material and a joist material at both ends of the structure of the deck according to the fourth embodiment, and FIG. 20B is a front view of other girder materials. It is.
FIG. 21A is a plan view of a joint member of the deck according to the fourth embodiment, FIG. 21B is a front view thereof, and FIG. 21C is a side view thereof.
FIG. 22 is a front view of a side edge material of the deck according to the fourth embodiment.
FIG. 23 is a schematic configuration diagram of a deck according to a fourth embodiment.
FIG. 24 is a front view of girder members at both ends of the structure of the deck according to the fifth embodiment.
FIG. 25 is a front view of another girder member except for girder members at both ends of the structure of the deck according to the fifth embodiment.
FIG. 26 is a front view of the joist of the deck according to the fifth embodiment.
FIG. 27 is a front view of a side edge material of the deck according to the fifth embodiment.
FIGS. 28A to 28D are views showing a deck assembling process according to the fifth embodiment.
FIG. 29 is a schematic configuration diagram of a deck according to the fifth embodiment.
FIG. 30 is a diagram in which a longitudinally cut long floor material is applied to the long floor material used for the deck according to the fifth embodiment.
FIG. 31 is a schematic configuration diagram of a deck when the side edge material of the first embodiment is used for the deck according to the fifth embodiment.
FIG. 32 is a view showing a side edge material of the deck according to the sixth embodiment, which is a view showing a fitting process of the side edge material.
FIG. 33 is a schematic configuration diagram of a deck according to the sixth embodiment, which is laid on a floor at a place where a handrail or a drain under a sash is installed.
FIG. 34 is a diagram in which a longitudinally cut long floor material is applied to the long floor material used for the deck according to the sixth embodiment.
FIG. 35 is a diagram showing another form of the side edge material used for the deck according to the sixth embodiment, and is a diagram showing a fitting process of the side edge material.
FIG. 36 is a view showing another form of side edge material used for the deck according to the sixth embodiment.
[Explanation of symbols]
Deck 1, 2, 3, 4, 5, 6
Structures 11, 21, 31, 41, 51
Long floor material 12
Girder material 13, 22, 32, 42, 52
Joists 14, 23, 33, 43, 53
Cushioning material 15
Deck fixing member 16
Edge material 17, 35, 45
Coating part 174, 354, 454, 574, 615
Joint materials 24, 34, 44
Joint pieces 54, 55, 56
Upper side edge material 611
Lower edge material 612
Fitting parts 613, 614

Claims (7)

各々複数本ずつの桁材と根太材とを直交状態に接合して形成された構造体上に、複数本の長尺床材が一定の間隔をとって敷設されてなり、前記構造体上に敷設されることにより前記長尺床材の反りを防止することを特徴とするデッキ。A plurality of long floor materials are laid at regular intervals on a structure formed by joining a plurality of beams and joists in an orthogonal state, and a plurality of long floor materials are laid on the structure. A deck which is laid to prevent warping of the long floor material. 前記長尺床材は、合成樹脂あるいは合成樹脂に木粉が充填された合成木材からなることを特徴とする請求項1に記載のデッキ。The deck according to claim 1, wherein the long floor material is made of synthetic resin or synthetic wood in which synthetic resin is filled with wood flour. 前記桁材の側面に前記根太材と接合する接合片が設けられ、根太材の側面に桁材と接合する接合片が設けられ、これら接合片同士を重ねて接合することにより構造体が形成されたことを特徴とする請求項1または2に記載のデッキ。A joining piece for joining with the joist material is provided on a side surface of the girder material, a joining piece for joining with the girder material is provided on a side face of the joist material, and a structure is formed by overlapping and joining these joining pieces. The deck according to claim 1, wherein: 前記桁材の端部と前記根太材の端部、または、桁材の側面と根太材の端部に接合するジョイント材が設けられ、このジョイント材を介して桁材と根太材とを接合して構造体が形成されたことを特徴とする請求項1または2に記載のデッキ。An end of the girder and the end of the joist, or a joint material to be joined to the side surface of the girder and the end of the joist is provided. The deck according to claim 1, wherein the structure is formed by bending. 前記長尺床材の側縁部に沿って側縁材が取付けられてなり、この側縁材の上部には前記長尺床材の側縁部を覆う被覆部が延出され、この被覆部が長尺床材の側縁部に係合されたことを特徴とする請求項1乃至4のいずれかに記載のデッキ。A side edge material is attached along a side edge portion of the long floor material, and a covering portion that covers the side edge portion of the long floor material extends above the side edge material. The deck according to any one of claims 1 to 4, characterized in that is engaged with a side edge of the long floor material. 前記側縁材は、上部側縁材と下部側縁材とからなり、これら上部側縁材と下部側縁材とにはそれぞれ互いに嵌合する嵌合部が設けられたことを特徴とする請求項5に記載のデッキ。The side edge material is composed of an upper side edge material and a lower side edge material, and the upper side edge material and the lower side edge material are provided with fitting portions that fit each other. Item 5. The deck according to Item 5. 前記構造体の下面側に、緩衝材が取付けられたことを特徴とする請求項1乃至6のいずれかに記載のデッキ。The deck according to any one of claims 1 to 6, wherein a cushioning material is attached to a lower surface of the structure.
JP2002178676A 2002-06-19 2002-06-19 deck Expired - Fee Related JP3934998B2 (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008031827A (en) * 2006-06-28 2008-02-14 Masatoshi Tamaoki Long plate fixing structure, long plate fixture, and long plate
KR100925406B1 (en) 2007-11-30 2009-11-06 (주)가이아 글로벌 Deck assembly and the method carrying out
WO2013094490A1 (en) 2011-12-20 2013-06-27 Wpcコーポレーション株式会社 Woody synthetic powder
JP2015010374A (en) * 2013-06-28 2015-01-19 フクビ化学工業株式会社 Deck structure construction method and deck structure
JP2019065582A (en) * 2017-09-29 2019-04-25 Ykk Ap株式会社 Connection girder and balcony provided therewith
KR20190101232A (en) * 2018-02-22 2019-08-30 황유빈 A flooring assembly and a construction method using same.
JP2019157358A (en) * 2018-03-07 2019-09-19 三協立山株式会社 floor

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008031827A (en) * 2006-06-28 2008-02-14 Masatoshi Tamaoki Long plate fixing structure, long plate fixture, and long plate
KR100925406B1 (en) 2007-11-30 2009-11-06 (주)가이아 글로벌 Deck assembly and the method carrying out
WO2013094490A1 (en) 2011-12-20 2013-06-27 Wpcコーポレーション株式会社 Woody synthetic powder
US9505932B2 (en) 2011-12-20 2016-11-29 Beijing Shengsheng Culture Limited Liability Company Synthetic wood meal
JP2015010374A (en) * 2013-06-28 2015-01-19 フクビ化学工業株式会社 Deck structure construction method and deck structure
JP2019065582A (en) * 2017-09-29 2019-04-25 Ykk Ap株式会社 Connection girder and balcony provided therewith
KR20190101232A (en) * 2018-02-22 2019-08-30 황유빈 A flooring assembly and a construction method using same.
KR102106473B1 (en) * 2018-02-22 2020-05-06 황유빈 A flooring assembly and a construction method using same.
JP2019157358A (en) * 2018-03-07 2019-09-19 三協立山株式会社 floor
JP7045221B2 (en) 2018-03-07 2022-03-31 三協立山株式会社 floor

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