JP2004016099A - Method for producing coat of monaka confectionery - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing the coats of Monaka confectionery( bean-jam-filled wafers ) enabling the color unevenness thereof to be prevented effectively as well as enabling them to be taken out safely and easily after baked. <P>SOLUTION: The method for producing the coats of Monaka confectionery comprises using a male mold with the whole surface provided with molding projections and a female mold with recesses of a shape corresponding to said projections, placing a Monaka coat dough on the surface of the projections, contacting the surface of the recesses on the Monaka coat dough, and sandwiching the dough in between the surface of the projections and that of the recesses to bake the dough. <P>COPYRIGHT: (C)2004,JPO

Description

[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a method for producing a wafer-like planar husk used for accommodating objects such as various kinds of bean paste, cream or ice cream.
[0002]
[Prior art]
Conventionally, a wafer-like planar leather is placed on a surface of a female mold having a formation recess on the side of the formation recess, and then, on the upper surface of the leather, a molding recess of the female mold is formed. The surface of the male mold having the forming protrusion corresponding to the shape of the forming die is brought into contact with the surface of the forming concave portion of the female mold disposed on the lower side, and the male mold disposed on the upper side. Was formed by sandwiching a leather cloth between the surface and the surface on the convex side and then firing.
[0003]
[Problems to be solved by the invention]
Since the outer surface of the wafer-like planar leather is formed by a female mold and the inner surface in contact with an object to be contained such as ice cream is formed by a male mold, a female mold is used as in the conventional method. Placing a piece of leather in the concave part of the mold and firing it will cause the skin to enter from the beginning and the outer surface will be baked, resulting in uneven color on the outer surface of the piece after firing. there were.
[0004]
In addition, when removing the skin from the mold, it is easier to remove the skin from the mold by attaching the skin to the male mold than to the female mold. Since it was placed above the mold, it was necessary to remove the skin even after moving the male mold upward, so there was also a problem that the skin remained in the female mold below In many cases, when the skin was removed from the male mold, the skin sometimes fell and was damaged.
[0005]
The invention of the present application provides a method of manufacturing a peel of a leather, which can effectively prevent color unevenness from occurring on the outer surface of the peel after firing, and furthermore, can safely and easily take out the peel after firing. Is what you do.
[0006]
[Means for Solving the Problems]
The present inventors have searched for the cause of color unevenness that occurs on the outer surface when manufacturing the husk, and conducted intensive research and tried various experiments. After placing the semi-leather cloth on the part side surface, the molding recess side surface of the female mold having a molding recess corresponding to the molding projection of the male mold is abutted on the upper surface of the middle leather cloth. After baking the skin material between the molding convex side surface of the male mold arranged on the lower side and the molding concave side surface of the female mold arranged on the upper side, baking As a result, the above-mentioned object is achieved, and the present invention has been completed.
[0007]
That is, the production method of the inner skin of the present invention comprises a male mold having a molding projection on one surface, and a molding corresponding to the molding projection on a surface opposite to the surface of the male mold having the molding projection. A method of manufacturing a middle leather using a female mold having a concave portion, wherein after placing the middle leather material on the molding convex side surface of the male mold, the female metal is placed on the upper surface of the middle leather material. The surface of the mold at the concave side is brought into contact with the mold, and the leather is sandwiched between the surface of the male mold at the convex side and the surface of the female mold at the concave side and fired.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
The production method of the inner skin of the present invention comprises a male mold having a molding projection on one surface, and a molding recess having a shape corresponding to the molding projection on a surface opposite to the surface of the male mold having the molding projection. And a female mold having the following. In this method, first, a leather material is placed on the molding convex side surface of the male mold placed with the molding convex side surface facing upward. Next, the surface of the female mold on the side of the molding recess is brought into contact with the upper surface of the leather cloth placed on the surface of the male mold on the side of the molding projection. In this way, firing is performed by sandwiching a skin material between the molding convex side surface of the male mold disposed on the lower side and the molding concave side surface of the female mold disposed on the upper side. .
[0009]
FIG. 1 shows an embodiment of a male mold and a female mold that can be used in the present invention. The male mold 10 (shown in FIG. 1 (b)) and the female mold 20 (FIG. 1 (a)) which can be used in the present invention are upside down when used in the method of the present invention. On the bottom side (as viewed from the bottom side), the molding protrusions 11 of the male mold 10 and the molding recesses 21 of the female mold 20 correspond and need to be fitted to each other. If so, the shapes of the molding protrusions 11 of the male mold 10 and the molding recesses 21 of the female mold 20 are not particularly limited, and can be made to match the desired shape of the leather.
[0010]
In the invention of the present application, examples of the leather dough that can be used include, for example, a known base material obtained by mixing known materials in a conventional formulation, and adding water thereto, and further adding sodium hydrogen sulfite or potassium bromate. Examples thereof include those to which a quality improving agent is added, but the present invention is not limited thereto, and can be appropriately selected and used depending on the desired taste and texture of the skin.
[0011]
As shown in FIGS. 1 (b) and 2 (a), a leather cloth is placed on the surface of the male mold 10 which is placed with the surface of the molding protrusion 11 facing upward. (Not shown in FIGS. 2 (a) and 2 (b)) and as shown in FIG. 2 (a), the surface of the female mold 20 on the side of the molding recess 21 is the surface of the male mold 10 on the side of the molding projection 11 2 (b), the surface of the male mold 10 placed on the lower side and the upper side of the molding convex portion 11 are brought into contact with each other. The baking is performed by sandwiching the leather material between the female mold 20 and the surface of the female mold 20 disposed on the side of the molding recess 21. At this time, it is desirable to preheat the male mold 10 and the female mold 20 at 180 to 200 ° C. for 45 to 60 minutes.
[0012]
In the invention of the present application, the baking treatment to be performed after the skin material is sandwiched between the molding protrusion side surface of the male mold and the molding recess side surface of the female mold, the structure of the mold, the desired inner skin Taking into account the thickness and the like, it can be carried out as usual in this technical field. For example, in a case where 30 ml of the leather is put into a mold having a capacity of 100 ml, the baking treatment is performed at about 180 to 200 ° C. for about 2 to 3 minutes.
[0013]
The inner skin produced by the method of the present invention has an outer surface formed by a molding concave side surface of a female mold disposed on an upper side, and an inner surface in contact with an object to be contained, such as ice cream, having a lower side. Is formed by the molding convex side surface of the male mold placed in the first step. First, the outer surface of the fired middle leather is placed on the molding convex side surface of the male mold on the surface of the monaka leather. As a result, the portion of the leather dough is not baked from the beginning, and it is possible to effectively prevent the occurrence of color unevenness on the outer surface of the leather after the calcination.
[0014]
In addition, when the inner skin produced by the method of the present invention is taken out of the mold, since the male mold is disposed below the female mold, the inner skin may remain in the female mold. It can be safely and easily removed from the male mold without danger of falling and being damaged.
[0015]
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. However, the present invention is not limited to these embodiments, and various forms are possible within the technical scope understood from the description of the claims. Can be changed to
[0016]
Embodiment 1
Wheat flour (light strength) 72.7% by weight, starch 17.4% by weight, sugar 5.8% by weight, salt 0.3% by weight, oil 2.6% by weight, leavening agent 1.2% by weight were blended. Water of twice the weight of the base material (200% by weight) is added to the base material base material, and further, about 0.04% by weight of sodium bisulfite of the base material is added and stirred. Dough 1a was obtained.
[0017]
After pre-heating the male mold 10 and the female mold 20 at 180 to 200 ° C. for 45 to 60 minutes, 20 ml was taken out from the middle leather dough 1a obtained as described above, and the forming protrusions of the male mold 10 were formed. 2 (a), the female mold 20 is moved, and the upper surface of the inner skin cloth 1a is brought into contact with the upper surface of the female mold 20 on the side of the molding recess 21 as shown in FIG. As shown in FIG. 2B, even between the surface of the male mold 10 disposed on the lower side on the molding protrusion 11 side and the surface of the female mold 20 disposed on the upper side on the molding recess 21 side. After sandwiching the inside of the inside of the mold and sealing the mold, it was baked at 180 to 200 [deg.] C. for about 3 minutes to obtain a wafer-like planar piece 1 of about 3 mm in thickness.
[0018]
No color unevenness occurred on the outer surface of the obtained leather 1. When the female mold 20 was moved upward (in the direction opposite to the direction of the arrow shown in FIG. 2A), the skin 1 did not stick to the female mold 20 and remained in the male mold 10. As a result, the skin 1 could be safely and easily taken out.
[0019]
[Comparative Example 1]
The same operation as that of Example 1 was repeated to obtain a middle leather dough R1a.
[0020]
After pre-heating the male mold 10 and the female mold 20 at 180 to 200 ° C. for 45 to 60 minutes, 20 ml is taken out from the middle leather dough R1a obtained as described above, and the molding recess 21 of the female mold 20 is formed. Placed on the side surface, the upper surface of the middle leather cloth R1a is brought into contact with the surface of the male mold 10 on the side of the molding protrusion 11, and the lower surface of the female mold 20 on the side of the molding recess 21; After sealing the metal mold between the male mold 10 arranged on the upper side and the surface of the male mold 10 on the side of the molding protrusion 11, the mold is sealed, and then fired at 180 to 200 ° C. for about 3 minutes to obtain a thick wall. A wafer-like planar skin R1 of about 3 mm was obtained.
[0021]
Since the inside leather R1a was initially placed on the surface of the female mold 20 on the side of the molding recess 21 forming the outside surface of the inside leather R1 after firing, the outer surface of the obtained inside leather R1 has a color. Unevenness had occurred. Further, when the male mold was moved upward, the skin remained stuck to the female mold, and the work of removing the skin remaining in the female mold was added, which was troublesome.
[0022]
【The invention's effect】
As described above, according to the present invention, after placing a piece of leather on a molding convex side surface of a male mold having a molding convex, a female mold having a molding concave having a shape corresponding to the molding convex. The mold is brought into contact with the upper surface of the leather material from the surface on the side of the molding recess, and the surface on the side of the projection of the male mold, which is vertically disposed on the lower side, and is disposed on the upper side in the vertical direction. Since the baking material is sandwiched and fired even between the molding concave side surface of the female mold and the outer surface of the fired skin formed by the molding concave surface of the female mold, color unevenness occurs. And can be safely and easily removed from the male mold without the danger of the leather remaining in the female mold or falling and being damaged.
[Brief description of the drawings]
FIG. 1 (a) is a perspective view of one embodiment of a female mold used in a method of manufacturing a husk of the present invention as viewed from a bottom side (lower side). (B) A perspective view of one embodiment of a male mold used in a method of manufacturing a middle skin of the present invention as viewed from a plane side (upper side).
FIG. 2 (a) is a longitudinal sectional view showing an arrangement position of a female mold and a male mold in the method of manufacturing a husk of the present invention. (B) A longitudinal cross-sectional view showing an example of a state in which the baking material is baked with the baking material in the manufacturing method of the baking material of the present invention.
[Explanation of symbols]
Reference Signs List 10 male mold 11 male mold forming convex part 20 female mold 21 female mold forming concave part

Claims (1)

A male mold having a molding protrusion on one surface, and a female mold having a molding recess having a shape corresponding to the molding protrusion on a surface opposite to the surface of the male mold having the molding protrusion are used. A method for producing skins,
After placing the leather material on the molding convex side surface of the male mold,
The upper surface of the middle leather material is brought into contact with the molding concave side surface of the female mold,
A method for producing a leather with a middle skin, wherein the leather is sandwiched and fired between the surface of the male mold on the side of the molding protrusion and the surface of the female mold on the side of the molding recess.

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