JP2004016035A - Steam heating method - Google Patents

Steam heating method Download PDF

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Publication number
JP2004016035A
JP2004016035A JP2002172417A JP2002172417A JP2004016035A JP 2004016035 A JP2004016035 A JP 2004016035A JP 2002172417 A JP2002172417 A JP 2002172417A JP 2002172417 A JP2002172417 A JP 2002172417A JP 2004016035 A JP2004016035 A JP 2004016035A
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JP
Japan
Prior art keywords
steam
temperature
heating
valve
suction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002172417A
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Japanese (ja)
Inventor
Yusuke Shimizu
清水 祐介
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TLV Co Ltd
Original Assignee
TLV Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TLV Co Ltd filed Critical TLV Co Ltd
Priority to JP2002172417A priority Critical patent/JP2004016035A/en
Publication of JP2004016035A publication Critical patent/JP2004016035A/en
Pending legal-status Critical Current

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  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • General Preparation And Processing Of Foods (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a steam heating method in which steam heating temperature can be maintained at a fixed value in high precision. <P>SOLUTION: This steam heating method comprises the following process: joining a steam supply tube 3 to a jacket part 2 of a reactor 1, attaching a steam controlling valve 4 to the steam supply tube 3, attaching a temperature sensor 18 to the jacket part 2, joining a suction means 8 to the lower side of the jacket part 2, and attaching a steam trap 7 and an automatic opening/closing valve 6 to a suction tube 5 in parallel. The steam heating temperature of the jacket part 2 can be maintained at a predetermined value by opening the automatic opening/closing valve 6 to subject the air to suction discharge when the temperature is lowered due to the mixing of air in the jacket part 2. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は被加熱物を蒸気で加熱する方法に関し、特にその蒸気温度が100℃前後の比較的低温の場合に適した蒸気加熱方法に関する。具体的には各種の化学反応等に用いられる反応釜や食品の蒸溜装置、濃縮装置、及び、殺菌装置等の加熱方法である。これらの装置の被加熱物は僅かな温度変化によって熱損傷や組成変化を生じてしまう場合が多く、加熱温度を精度良く維持する必要があった。
【0002】
【従来技術】
従来の蒸気加熱方法としては例えば特開平10−2647号公報に示された装置を用いた方法がある。これは、加熱装置へ蒸気を供給する蒸気供給管を接続して、加熱装置内の流体を吸引する組み合わせポンプを接続し、当該組み合わせポンプと加熱装置の間に蒸気トラップと弁手段を並列に取り付けて、加熱温度を変更する場合に、時間遅れを生じることなく、応答性良く加熱することができるものである。
【0003】
【発明が解決しようとする課題】
上記従来の蒸気加熱方法では、加熱時の温度を精度良く一定値に維持できない問題があった。特に、蒸気加熱温度が100℃以下で大気圧以下の真空蒸気圧力で加熱する場合に、加熱装置内へ空気が混入してしまうことにより、加熱温度を一定値に維持できない問題があった。
【0004】
大気圧以下の真空蒸気圧力で加熱する場合、各種フランジやネジ等で構成される加熱装置の複数の気密接合部から空気が加熱装置内へ混入してしまい、加熱温度を低下させてしまうのである。また、供給される加熱用の蒸気中に空気が混入している場合もあり、このような場合にも加熱温度が低下してしまう。
【0005】
上記従来の加熱装置は組み合わせポンプと接続されて、加熱装置内の流体は組み合わせポンプに吸引されているのであるが、途中に蒸気トラップを介して接続されているために、加熱装置内へ混入した空気を組み合わせポンプで速やかに吸引することができないのである。蒸気トラップの機能は、蒸気や空気等の気体を下流側へ通過排出することがなく、蒸気の凝縮した復水だけを通過排出するものであり、蒸気トラップを介して加熱装置内の混入空気を組み合わせポンプで吸引排除することができないのである。
【0006】
従って本発明の課題は、加熱装置へ混入した空気を速やかに排除することによって、蒸気加熱温度を精度良く一定値に維持することのできる蒸気加熱方法を得ることである。
【0007】
【課題を解決するための手段】
上記の課題を解決するために講じた手段は、加熱装置へ蒸気を供給する蒸気供給管を接続し、当該蒸気供給管に蒸気制御弁を取り付けて、当該蒸気制御弁の弁開度を制御する制御部を設けると共に、加熱装置と当該装置内の流体を吸引する吸引手段に吸引管を介して接続し、当該吸引管に蒸気トラップと弁手段を並列に取り付けた加熱装置において、加熱装置内の温度を検出する温度検出手段を取り付けて、当該温度検出手段で加熱装置内の温度低下を検出した場合に、上記弁手段を所定時間開弁するものである。
【0008】
【発明の実施の形態】
加熱装置内の温度が所定値低下したことを温度検出手段が検出した場合に弁手段を所定時間開弁することにより、加熱装置と吸引手段が接続されて、加熱装置に混入していた空気は一部の蒸気と共に吸引手段へ吸引され、蒸気加熱温度を一定値に維持することができる。
【0009】
【実施例】
本実施例においては、加熱装置として反応釜1を用いた例を示す。反応釜1の内部に入れた図示しない被加熱物を、ジャケット部2に供給する蒸気によって加熱するものである。
【0010】
反応釜1の上部を除くほぼ全周にわたりジャケット部2を形成し、このジャケット部2の上方に蒸気供給管3を、蒸気制御弁4を介して接続する。ジャケット部2の下端部に吸引管5を接続する。吸引管5には、弁手段としての自動開閉弁6と蒸気トラップ7を並列に配置して、吸引手段8の吸引部9と接続する。蒸気トラップ7は、吸引管5を流下してくる復水だけを自動的に下部出口側へ排出し、一方、蒸気や空気等の気体は排出することがない自動弁である。
【0011】
吸引手段8は、ノズルを内蔵した吸引部9とディフューザ10から成るエゼクタ11と、タンク12、及び、循環ポンプ13で構成し、循環ポンプ13の駆動によってタンク12内の水などの流体をエゼクタ11へ供給して、吸引部9でジャケット部2内の蒸気の凝縮した復水を吸引するものである。
【0012】
タンク12の上部には循環水補給管14を接続すると共に、吸引手段8の循環路15を分岐して余剰水排出管16を接続する。
【0013】
ジャケット部2に内部の圧力を検出する圧力センサ17と、温度を検出する温度センサ18を取り付ける。それぞれのセンサ17,18と蒸気制御弁4と自動開閉弁6は、図示しない制御部と電気的に接続する。センサ17,18で検出したジャケット部2内の蒸気圧力値あるいは温度値に基づいて、制御部から蒸気制御弁4と自動開閉弁6へ、開閉制御信号を発信するものである。
【0014】
反応釜1内の図示しない被加熱物を加熱する場合は、蒸気供給管3と蒸気制御弁4から加熱に適した温度あるいは圧力の蒸気をジャケット部2へ供給することによって、蒸気が反応釜1内の被加熱物に熱を与えて加熱する。
【0015】
飽和蒸気の場合、その蒸気圧力と温度は一義的に定まるために、蒸気圧力を制御することによって蒸気温度を間接的に制御することもできる。すなわち、圧力センサ17で検出した圧力値を基に蒸気制御弁4から供給する蒸気圧力を制御することによって、蒸気加熱温度を制御することができる。
【0016】
被加熱物を加熱したことにより蒸気は熱を奪われて凝縮して復水となり、吸引管5から蒸気トラップ7を通って吸引手段8の吸引部9へ吸引されタンク12に至る。
【0017】
加熱する温度は、蒸気制御弁4での設定蒸気圧力すなわち蒸気温度を適宜調節すると共に、吸引手段8の吸引力をエゼクタ11へ流下する流体の温度を適宜調節することによって、例えば20℃程度から100℃を越える温度まで任意に設定することができるものである。
【0018】
ジャケット部2に空気が混入してジャケット部2内の温度が低下した場合、温度センサ18でその温度低下を検出して図示しない制御部へ送信し、続いて制御部から自動開閉弁6を所定時間だけ開弁する信号を発信することにより、自動開閉弁6が開弁されてジャケット部2に滞留している空気は一部の蒸気と共に吸引手段8へ吸引される。
【0019】
空気と共に一部の蒸気が吸引手段8へ吸引されてジャケット部2内の蒸気圧力が設定値よりも低下してしまった場合には、圧力センサ17からの信号によって制御部から蒸気制御弁4の弁開度を大きくする信号が発せられ、ジャケット部2内へ蒸気が補給されることによって、ジャケット部2内は所定の蒸気圧力すなわち温度に維持される。
【0020】
自動開閉弁6を開弁する時間は、ジャケット部2の容積、ジャケット部2内の蒸気圧力又は温度、自動開閉弁6の弁の種類や有効通路断面積、あるいは、吸引手段の吸引力等に基いて適宜設定することができる。
【0021】
【発明の効果】
本発明の蒸気加熱方法では、温度検出手段で加熱装置内の温度が所定値低下したことを検出して弁手段を所定時間開弁することにより、加熱装置と吸引手段が接続されて、加熱装置に混入していた空気を一部の蒸気と共に吸引手段へ吸引し、蒸気加熱温度を一定値に維持することができる。
【図面の簡単な説明】
【図1】
本発明の蒸気加熱方法の実施例を示す構成図。
【符号の説明】
1 反応釜
2 ジャケット部
3 蒸気供給管
4 蒸気制御弁
5 吸引管
6 自動開閉弁
7 蒸気トラップ
8 吸引手段
17 圧力センサ
18 温度センサ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for heating an object to be heated with steam, and more particularly to a steam heating method suitable for a case where the steam temperature is relatively low, around 100 ° C. Specifically, it is a heating method such as a reaction kettle used for various chemical reactions and the like, a food distillation apparatus, a concentration apparatus, and a sterilization apparatus. In many cases, the objects to be heated of these apparatuses cause thermal damage or composition change due to a slight change in temperature, and it is necessary to accurately maintain the heating temperature.
[0002]
[Prior art]
As a conventional steam heating method, for example, there is a method using an apparatus disclosed in JP-A-10-2647. This involves connecting a steam supply pipe that supplies steam to the heating device, connecting a combination pump that sucks fluid in the heating device, and installing a steam trap and valve means in parallel between the combination pump and the heating device. Thus, when the heating temperature is changed, the heating can be performed with good responsiveness without causing a time delay.
[0003]
[Problems to be solved by the invention]
The above-described conventional steam heating method has a problem in that the temperature during heating cannot be accurately maintained at a constant value. In particular, when the heating is performed at a steam heating temperature of 100 ° C. or less and a vacuum steam pressure of the atmospheric pressure or less, there is a problem that the heating temperature cannot be maintained at a constant value due to air being mixed into the heating device.
[0004]
When heating at a vacuum steam pressure lower than the atmospheric pressure, air is mixed into the heating device from a plurality of hermetic joints of the heating device including various flanges and screws, thereby lowering the heating temperature. . Further, air may be mixed in the supplied heating steam, and in such a case, the heating temperature also decreases.
[0005]
The above-mentioned conventional heating device is connected to the combination pump, and the fluid in the heating device is sucked by the combination pump. The air cannot be quickly sucked by the combination pump. The function of the steam trap is to pass and discharge only the condensed steam condensed without passing and discharging the gas such as steam and air to the downstream side, and to remove the air mixed in the heating device through the steam trap. The combination pump cannot eliminate the suction.
[0006]
Accordingly, an object of the present invention is to provide a steam heating method capable of accurately maintaining a constant steam heating temperature at a constant value by quickly removing air mixed into a heating device.
[0007]
[Means for Solving the Problems]
Means taken to solve the above problem is to connect a steam supply pipe for supplying steam to the heating device, attach a steam control valve to the steam supply pipe, and control the valve opening of the steam control valve. A control unit is provided, and a heating device is connected to a heating device and suction means for sucking fluid in the device via a suction pipe, and a steam trap and a valve means are attached to the suction pipe in parallel. A temperature detecting means for detecting a temperature is attached, and when the temperature detecting means detects a decrease in temperature in the heating device, the valve means is opened for a predetermined time.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
By opening the valve means for a predetermined time when the temperature detecting means detects that the temperature in the heating apparatus has decreased by a predetermined value, the heating apparatus and the suction means are connected, and the air mixed in the heating apparatus is removed. The steam is sucked together with some steam into the suction means, and the steam heating temperature can be maintained at a constant value.
[0009]
【Example】
In the present embodiment, an example in which the reactor 1 is used as a heating device will be described. The object to be heated (not shown) placed in the reactor 1 is heated by steam supplied to the jacket portion 2.
[0010]
A jacket portion 2 is formed over substantially the entire circumference except for the upper portion of the reactor 1, and a steam supply pipe 3 is connected above the jacket portion 2 via a steam control valve 4. The suction pipe 5 is connected to the lower end of the jacket 2. An automatic opening / closing valve 6 as a valve means and a steam trap 7 are arranged in the suction pipe 5 in parallel, and connected to a suction section 9 of a suction means 8. The steam trap 7 is an automatic valve that automatically discharges only the condensed water flowing down the suction pipe 5 to the lower outlet side, but does not discharge gas such as steam or air.
[0011]
The suction means 8 includes an ejector 11 including a suction unit 9 having a built-in nozzle and a diffuser 10, a tank 12, and a circulation pump 13. When the circulation pump 13 is driven, fluid such as water in the tank 12 is ejected by the ejector 11. Then, the condensed condensate of the steam in the jacket portion 2 is suctioned by the suction portion 9.
[0012]
A circulating water supply pipe 14 is connected to the upper part of the tank 12, and a circulation path 15 of the suction means 8 is branched to connect a surplus water discharge pipe 16.
[0013]
A pressure sensor 17 for detecting the internal pressure and a temperature sensor 18 for detecting the temperature are attached to the jacket 2. Each of the sensors 17, 18, the steam control valve 4, and the automatic on-off valve 6 are electrically connected to a control unit (not shown). The control unit transmits an open / close control signal to the steam control valve 4 and the automatic open / close valve 6 based on the steam pressure value or the temperature value in the jacket portion 2 detected by the sensors 17 and 18.
[0014]
When heating an object to be heated (not shown) in the reaction vessel 1, steam having a temperature or pressure suitable for heating is supplied from the steam supply pipe 3 and the steam control valve 4 to the jacket section 2, so that the steam is supplied to the reaction vessel 1. Heat is given to the object to be heated inside.
[0015]
In the case of saturated steam, since the steam pressure and the temperature are uniquely determined, the steam temperature can be indirectly controlled by controlling the steam pressure. That is, by controlling the steam pressure supplied from the steam control valve 4 based on the pressure value detected by the pressure sensor 17, the steam heating temperature can be controlled.
[0016]
When the object to be heated is heated, the steam is deprived of heat and condensed to become condensed water.
[0017]
The heating temperature is adjusted, for example, from about 20 ° C. by appropriately adjusting the set steam pressure at the steam control valve 4, that is, the steam temperature, and appropriately adjusting the temperature of the fluid flowing down to the ejector 11 by the suction force of the suction means 8. The temperature can be arbitrarily set up to a temperature exceeding 100 ° C.
[0018]
When air enters the jacket portion 2 and the temperature in the jacket portion 2 drops, the temperature sensor 18 detects the temperature drop and sends it to a control section (not shown). By transmitting a signal to open the valve only for a certain time, the automatic on-off valve 6 is opened and the air staying in the jacket 2 is sucked into the suction means 8 together with a part of the steam.
[0019]
When a part of the steam is sucked into the suction means 8 together with the air and the steam pressure in the jacket portion 2 becomes lower than the set value, the control section sends a signal from the pressure sensor 17 to the steam control valve 4. A signal for increasing the valve opening is issued, and steam is supplied into the jacket portion 2, so that the inside of the jacket portion 2 is maintained at a predetermined steam pressure, that is, a temperature.
[0020]
The time for opening the automatic opening / closing valve 6 depends on the volume of the jacket portion 2, the steam pressure or temperature in the jacket portion 2, the type of the automatic opening / closing valve 6, the effective passage sectional area, or the suction force of the suction means. It can be set as appropriate based on this.
[0021]
【The invention's effect】
In the steam heating method of the present invention, the heating device is connected to the suction device by detecting that the temperature in the heating device has decreased by a predetermined value by the temperature detecting device and opening the valve device for a predetermined time. The air mixed with the air is sucked together with a part of the steam into the suction means, and the steam heating temperature can be maintained at a constant value.
[Brief description of the drawings]
FIG.
BRIEF DESCRIPTION OF THE DRAWINGS The block diagram which shows the Example of the steam heating method of this invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Reactor 2 Jacket part 3 Steam supply pipe 4 Steam control valve 5 Suction pipe 6 Automatic opening / closing valve 7 Steam trap 8 Suction means 17 Pressure sensor 18 Temperature sensor

Claims (1)

加熱装置へ蒸気を供給する蒸気供給管を接続し、当該蒸気供給管に蒸気制御弁を取り付けて、当該蒸気制御弁の弁開度を制御する制御部を設けると共に、加熱装置と当該装置内の流体を吸引する吸引手段に吸引管を介して接続し、当該吸引管に蒸気トラップと弁手段を並列に取り付けた加熱装置において、加熱装置内の温度を検出する温度検出手段を取り付けて、当該温度検出手段で加熱装置内の温度低下を検出した場合に、上記弁手段を所定時間開弁することを特徴とする蒸気加熱方法。A steam supply pipe that supplies steam to the heating device is connected, a steam control valve is attached to the steam supply pipe, and a control unit that controls the valve opening of the steam control valve is provided, and the heating device and the inside of the device are provided. In a heating device connected to a suction means for sucking a fluid through a suction pipe, and a steam trap and a valve means attached to the suction pipe in parallel, a temperature detection means for detecting a temperature in the heating apparatus is attached, A steam heating method, wherein the valve means is opened for a predetermined time when a temperature decrease in the heating device is detected by the detection means.
JP2002172417A 2002-06-13 2002-06-13 Steam heating method Pending JP2004016035A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002172417A JP2004016035A (en) 2002-06-13 2002-06-13 Steam heating method

Publications (1)

Publication Number Publication Date
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Family

ID=31171982

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102793933A (en) * 2008-01-07 2012-11-28 上海创洁科技有限公司 Online sterilization super-high purity medium conveying equipment
WO2013114539A1 (en) * 2012-01-30 2013-08-08 サクラ精機株式会社 Steam sterilization device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102793933A (en) * 2008-01-07 2012-11-28 上海创洁科技有限公司 Online sterilization super-high purity medium conveying equipment
WO2013114539A1 (en) * 2012-01-30 2013-08-08 サクラ精機株式会社 Steam sterilization device
CN104081063A (en) * 2012-01-30 2014-10-01 樱花精机株式会社 Steam sterilization device
US9801963B2 (en) 2012-01-30 2017-10-31 Sakura Seiki Co., Ltd. Steam sterilizer

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