JP2004011404A - Constitution of coupled beam, its joining structure and related structure - Google Patents
Constitution of coupled beam, its joining structure and related structure Download PDFInfo
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は主に仮設用の組立建物,建具,造作物,家具,什器,備品などの組立における,梁材の構成とその接合構造,さらに関連する壁面材,床面材などの構成と関連構造に関するものである。
【0002】
【従来の技術】
発明者は,先に同様の案件の発明開発に関わったことがある。
それは要約すると,図17のように主材は梁,柱ともにそれぞれ2枚の細長材(100)と(100),(200)と(200)による併せ材で構成され,接合金物(300)は、その両側面上部のかき取り部(301)と直下の丸穴(302)からなり,一方併せ梁は2本の細長材の両端にはそれぞれ2カ所の貫通穴(101),(102)を設け,まず2本の細長材の上部貫通穴(101)にボルト(401)を通しナット(500)付けし,適当な間隙をつくって,ボルト部分を先の接合金物のボルト受け部(301)に落とし込んで仮締めした後,直下の丸穴(302)に2本目のボルト(402)を細長材の下部の貫通穴(102)を通して差し込みナット(500)締めし,その後順次本締めするといった手順であった。
しかし,実際には柱と梁,または梁どうしに微妙な水平垂直度の歪みが生じ,工数が増えると,歪みの累積が下部の接合金物の丸穴(302)とこれに対応する細長材の貫通穴(102)に影響し,相互に段差が生じ2本目のボルト(402)が通らない,スムーズにいかないなど。
さらにはボルトのねじ部分(403)に直接加重がかかるため,摩擦軋轢によりねじ戻しなどの組み替え作業が円滑にいかないなど。
また,ボルトナットの締め過ぎによる金物の開放部分(303)の挫屈などの欠点が指摘された。
また,六角ボルトナットの出っ張りが用途範囲を狭める結果にもなり,細長材だけの組み合わせによる展開の単調さも,発展性を阻害する要因と判断される。
【0003】
【発明が解決しようとする課題】
本発明は,21世紀の最大の課題となる環境問題に関連して,従来の使い捨ての考えを廃し,資源を最大限に利用する循環型のシステム材の開発を心掛けた。そこで本発明は,架構構造において,荷重の原理から上方への動きに対する固定要件を若干緩和し,仮設の概念を取り入れ,着脱性よく繰り返しの使用に可変的に対応しうる併せ梁の部材構成と接合構造に重点を置き,合理的に,確実に,スムーズに,快適にをモットーに,かつ,関連構造では壁,間仕切りなどの垂直面,床,棚,天井などの水平面が併せ梁の構造特性を生かして形成され,インナー,アウターを問わずあらゆるジャンルへの生活空間構成材として適用され応用されるシステムパーツの実現を目指した。個人の嗜好と創作設計にも配慮した。
【0004】
【課題を解決するための手段】
まず,請求項1にあっては,併せ梁の構成を従来の細長材どうしの組み合わせに加え,細長材(1)とパネル(2)の組み合わせを追加した。
さらに,細長材はそれぞれ,両端の柱,梁,壁面などへの連結接合用の貫通穴を,従来各2個としたものを各1個(42)に減らし,新たに加えたパネルは四隅に各1個(42)とした。柱,梁,壁面などへの連結接合用誘導穴(32)は従来通り所定のピッチで設けられる。
次に,柱,梁,壁面などへの連結接合構造においては,従来は接合対象を特定の併せ柱,併せ梁に限定したが,今回は対象を広げ選択をより自由にし,かつ,接合金物の種類を単純化した。
接合金物(3)の本体の構造にあっては,両側面の固定用丸穴を省略し,従来上部に位置したボルト受部(35)を中心に据え一カ所に集約し兼用させた。
ボルトナットは雌ねじつきボルト(4)と雄ネジ(41)のセットとし,新たにワンタッチ性のボルト押さえ(5)または(53)を追加した。
次に,請求項2にあっては,併せ梁の間の接合金物(3)及び補強固定金物(6)を併せ梁の上端(1a)または(2a)及び下端(1b)または(2b)より浅く設定して隙間の凹部(10a),凸部(10b)を形成し,これに目地材(11)または目地用パネル(21)をはめ込み,雌ねじつきボルト(4)と雄ネジ(41)セットで締め付け固定させることとし,併せ梁の間隙部に目地及び垂直面(10)を構成した。
請求項3にあっては,請求項2の目地材(11)または目地用パネル(21)を併せ梁の間隙にはめ込んで適当な部分を囲い込み,その間の併せ梁の上端部(1a)または(2a)へ水平面用パネル(22)または板材(12)を落とし込んで,またははめ込んで水平面(7)を構成した。
請求項4にあっては,請求項1,2のパネル(2)または目地用パネル(21)を木枠または合成木枠(8)とし,その中にガラス板(84)などの各種材質形状板をはめ込み垂直面材(10)を多様化した。
さらに,請求項5にあっては,請求項3のパネル(22)を簀の子板またはトラレス(89)など各種材質形状板とし,水平面の用途範囲を広げた。
また,請求項6にあっては施工性などを考慮して,柱(9)の種類を(91),(92),(93),(94)などとし、誘導穴(32),ネジ穴(32a)ねじ込み穴(32b)などとした。また,補強固定金物(6)の柱への兼用を提案した。
【0005】
【発明の実施の形態】
次に本発明の実施形態を説明する。図1,2は本発明の請求項1の構成部材の配置斜視図,図3は本発明の請求項2,3の構成部材の配置斜視図,図4は同収まり図,図5は本発明の請求項2のパネルの収まり図,図6は本発明の請求項4の構成部材斜視図,図7は本発明の請求項4の各種材料の斜視図,図8は本発明の請求項5の各種材料の斜視図,図9は本発明の各種柱の斜視図,図10は本発明の請求項1の接合部要点平面図,図11は同1,2の接合部要点正面図,図12は同1の接合部要点左側面図,図13は同1の接合部要点底面図,図14は同1,2の接合部要点背面図,図15は同1の接合部右側面図,図16は請求項1,2の接合部要点断面図,図17は従来品の説明用参考図である。
【0006】
本発明の考え方の原点は,環境資源保護の立場から間伐材などで発生する小断面材の有効利用と,高度成長によって長年にわたって開発され大量生産されてきた経済的な一般市販の各種材料との組み合わせ有効利用である。まず,2枚の小断面材を補強材により適当なピッチで一体化することにより,すなわち複合化により中断面材と同様の剛性を発揮できる。その上複合化による構造上の利点を接合構造などに生かすことができる点である。2枚の細長材による併せ梁と接合構造の基本構想は本発明の発想の原点である。
【0007】
さて,次に本発明は2枚の細長材の併せ梁の一方をパネルに置き換えることで壁面,垂直面を構成し,梁と壁面との機能を併せ持つことができる,施工工程での精度も仕上がり強度,安定度も格段にアップし,個人個人の使用部位の自由選択により,目的用途と創作性の幅が広がる。
【0008】
さらに,2枚の梁の隙間の補強材接合材の寸法を梁の上下寸法より浅くして隙間の凹部凸部を設け,この間に目地材または目地用パネルをはめ込むことで目地,壁などの垂直面が構成され,利用目的とデザインなどの自由度がさらに広がる。一方,併せ梁の隙間での目地,壁面利用はボーダーラインを併せ梁の中間で画定し,その囲いの中での板材またはパネル材の水平面利用を容易にした。すなわち囲いの中の併せ梁の天端に板材,パネル材を落とし込んで,またははめ込んで水平面を形成し,床,棚,天井他,組立家具その他の水平面材の構成を可能にした。
【0009】
また,これらのシステムパーツは全てモジュール寸法によって予め工場加工され,原則的には現場での切断,穴開け,釘打ちなどの加工作業は一切伴わない組立作業だけとなっていてDIYで誰でも楽しめるよう設計されている。
これによって,個人個人がそれぞれの目的用途デザインに沿ってバランス良く各システムパーツを配置し,着脱性よく好みのものを作りまた別のものに作り替えることができる仕組みを実現した。
【0010】
そこで,まず図1,図2により請求項1の構成部材の配置と施工手順について実施の形態を説明する。併せ梁は細長材(1)とパネル(2)または細長材(1)2枚によって構成される。材料はいずれも天然木または合成木からなり天然木は自然保護の立場から間伐材などの有効利用が想定され,合成木の場合はリサイクル可能な材料が選定される。
まず,中間に所定のピッチで補強固定金物(6)取り付け用誘導穴(32)が設けられ,これに補強固定金物(6)と同ねじ部(32a)にネジ(31)を用いて併せ梁を一体化する。この際この部分に他の併せ梁を接合する予定のあるときは接合金物(3)も同時に固定する。
なお,補強固定金物(6)は金属以外の他の材質に代えることもできる。
【0011】
次に,両端にそれぞれ細長材の場合は各1個の貫通穴(42),パネルの場合は四隅に各一個の貫通穴(42)を設け,これに雌ねじつきボルト(4)を一方から通し片方から雄ネジ(41)で仮止めする。
一方,接合金物(3)は柱,梁,壁面などへ,背面の貫通穴(34)を通してネジ(31)止めする。先に併せ梁の両端に仮止めした雌ねじつきボルト(4)と雄ネジ(41)セットを接合金物(3)のボルト受け部(35)に落とし込み掛けつりする。ボルトは接合金物の斜め欠きこみ部に沿って半円の受け部(35)に落着し併せ梁の仮つけが終了する。
この間,併せ梁と柱などとの水平垂直度の微調整が行われる。
図12請求項1の接合部要点左側面図,図15請求項1の接合部要点右側面図,図16請求項1,2の接合部要点各断面図C−C各参照
【0012】
次に,ボルト押さえ(5)を併せ梁の間隙から接合金物(3)の背面及び両側面の内接面に沿ってはめ込み雌ねじつきボルト(4)を押さえ込む。
ボルト押さえ(5)は下部が末広がりで途中直線を形成し半円部(51)でボルトの円形に沿って押さえ込むよう設計されている。
さらに接合金物取り付け用のネジ(31)頭を避ける溝(52)が前後両用に設けられていて,末広がり部から直線に沿って半円(51)へと無理なくスムーズにはめ込まれ,かつ,くさび効果もあり,また,着脱性もあり,この時点で梁と柱などとの水平垂直の微調整がさらにすすむ。
ボルト押さえ(5)は硬質で強度がありかつリサイクル可能な材質の使用が予定されるが,金属加工品(53)をこれに代えることもできる。この場合はバネ弾性のある材質でステンレス製か防錆処理の完全な材料を予定していて,目地材,パネル材との締め付けにはこの方がより効果的である。
最後に,併せ梁と柱などとの水平垂直度,部材の収まり具合などを確認して雄ネジ(41)を雌ねじつきボルト(4)に締め込み併せ梁を固定する。
図10請求項1の接合部要点平面図,図13請求項1の接合部要点底面図,図16請求項1,2の接合部要点各断面図A−A,B−B,C−C,D−D各参照
【0013】
つぎに図3,4,5により請求項2,3について説明する。
まず,図3の請求項2,3の構成部材配置図においては,併せ梁の間隙及び併せ梁と補強固定金物(6),接合金物(3)に生じた隙間の凹部(10a)に目地材(11)をはめ込む。目地材(11),水平面用パネル(22),木板(12)などは予め図4に示される仕上がり,柱,梁などとの収まりを考慮し必要な切り欠き加工などが行われている。
また水平面用パネル(22)などの水平面材は,目地材(11)などで囲われた梁の上端部(1a)または(2a)に落とし込み,またははめ込まれる。
この際床鳴り防止のため梁の上端(1a),(2a)または水平面パネル(22)などの裏面にゴム質などの緩衝材を適宜用いることもある。
図4は図3の収まり図である。雄ネジ(41)による併せ梁の締め込みは通常目地材(11)などをセットした後行われる。
図5は請求項2のパネルの収まり図である。まず,下方の併せ梁(1)と(1)をセットし,その上端(1a),(1a)と補強固定金物(6),接合金物(3)との間に生じた隙間の凹部(10a)に目地用パネル(21)をはめ込み,その後上方の併せ梁(1)と(1)をセットしその下端(1b),(1b)と補強固定金物(6),接合金物(3)との間に生じた隙間の凸部(10b)に目地用パネル(21)の上端を挟み込んでセットする。 この場合,作業は下方から順番に上方へ行われ,ボルト押さえ(5)のはめ込み調整後,雄ネジ(41)の締めつけによって完了する。
併せ梁の間隙にはめ込む目地用パネル(21)の締め付けにはボルト押さえ(5)に代えて金属加工品(53)が締め付けにより効果的である。
図11請求項1,2の接合部要点正面図,図14請求項1,2の接合部要点背面図,図16請求項1,2の接合部要点各断面図A−A,D−D及び図1各参照
【0014】
つぎに,図6で請求項4の構成部材について説明する。請求項1,2の垂直面使用のパネル(2),目地用パネル(21)を木または合成木枠(8)としこの枠内に意匠性,経済性を考慮して一般市販品からできるだけ広範の材料の中から選んではめ込み,可能な限りデザイン性と用途性を広げようとする試みである。
図には枠内に溝が施されているがその他の方法によってもよい。枠の構成も同様であり,完成品,ノックダウンも問わない。
【0015】
図7は請求項4の垂直面使用の枠内の各種材料を予定する限り図示したものである。木板(81),合板(82),ボード(83),ガラス板(84),プラスチック板(85),複合石板(86),ネット(87),ロッド(88,)簀の子板またトラレス(89)など
【0016】
図8は請求項5の水平面使用の各種材料の種類を予定する限り図示したものである。図は図3,4の構成図に従い水平面を想定し柱とので合いを予定して切り欠き部を設けている。木板(81),合板(82),ボード(83),ガラス板(84),プラスチック板(85),複合石板(86),ネット(87),ロッド(88),簀の子板またはトラレス(89)など。
図9は請求項6の各種柱を図示する。請求項1の併せ梁の接合を合理的に,より効率よく快適に行うため,また選択のバリエーションを広げるため予め柱(9)の種類を設定した。
天然木または合成木の一本もの(91),角パイプの一本もの(92),併せ梁と部材構成が同じに設定された柱用細長材(93)と補強固定金物(6)の組み合わせもの,同(93)と長尺角パイプ(94)との組み合わせものなど,これらはいずれも柱(9)の中心部縦方向に,併せ梁取り付け用接合金物(3)の背面接合用貫通穴(34)に対応する,誘導穴(32),またはねじ穴(32a)またはねじ込み穴(32b)を所定のピッチで設けている。
また,これらの柱(9)は通常,併せ梁の平面外幅寸法と同一寸法で,柱と梁の仕上がりに出入りの無いよう設定される。すなわち併せ梁プラス補強固定金物,または接合金物イコール柱(9)の外寸となる。
併せ梁と部材構成が同じに設定された柱用細長材(93),補強固定金物(6),同長尺角パイプ(94)の寸法は,この場合それぞれ短辺1に対し,長辺3の割合で設定され,柱(9)の外寸は一辺3となる。
【0017】
図10,図11,図12,図13,図14,図15,図16については,これまでの説明の中で参照としたので省略する。また図17についても,従来の技術の中で説明したので省略する。
【0018】
【発明の効果】
まず,請求項1の発明では,併せ梁の構成を細長材の一方をパネルとすることで,施工精度が上がり,構造が強化され,梁に壁面機能をもたせることになり使用目的用途が広がった。
また,併せ梁の接合を各部一点に集約し,各部一本でも丈夫な雌ねじつきボルトと雄ネジセットを使用し,併せ梁と共に接合金物の中心ボルト受け部へ自然に落着する仕掛けの掛けつり工法としたため,工数の合理化と仮つけによる一人作業が可能になった。
また,ワンタッチ着脱性のボルト押さえは,接合金物の内接面からボルトへのはめ込み作業と同時進行でくさび効果と,併せ梁と柱などとの垂直度水平度の修正効果をももたらした。
調整後の固定作業も各部一点に集約された雄ネジによって行われるため簡潔であり,また,ねじ締めはネジ部分に直接加重がかからない雌ねじつきボルトとのセット作業のためスムーズに行われる。
さらに,掛けつり工法と雄ネジによる一方向作業は足場の悪い場所などでの手前作業を可能にし施工作業中の危険予防となり,また外側からのネジ戻しによるいたずらなどへの予防対策にもなる。
また,平滑に近いネジ頭の使用で幼児などに安全で安心して利用でき用途範囲もさらに広がった。
移動,組み替えなどのための解体も,雄ネジを弛め梁の下端から木槌などで上向きに軽くたたいて戻し部材を傷つけることなく組立時の逆作業で順次スムーズに解体され,部材単位容積は小さくかさばらずコンパクトに保管され,または運搬され,部材の取り替えは最小部材単位で行われ,その加除により新たな設計施工への再使用,再々使用が可能で,ほぼ一生無駄なく繰り返し形を変えて楽しむことができる。
以上の点で請求項1は本発明全体の基盤構造である。
【0019】
請求項2においては,併せ梁と補強固定金物,接合金物との間隙に,上下に間隙の凹部凸部を設け,これに目地材,パネルなどを垂直にはめ込みその上で雄ネジを締め込むことで,併せ梁の接合部分の雌ねじつきボルトの上方への戻りを抑える力をさらに強めることができる。
また,併せ梁の構造特徴を生かした間隙での目地処理方法は合理的で,境界線を梁の中間で画定し平面プランでの企画設計を単純化することに役立ち,間隙を利用してのパネルなどの垂直使用は間仕切り,引き戸などへ目的用途を一層広げるのに役だった。
また,併せ梁と補強固定金物,接合金物との間隙構造は配線ルートにもなり便利である。
【0020】
請求項3においては,請求項2の目地材,パネルなどで画定された区画内の併せ梁の天端に木板またはパネルなどをはめ込むことで,原則的には水平面が釘,ネジを使わずワンタッチで形成される床,棚,天井などの構成が実現した。
区画内ではフリーアクセスとなり,また任意の区画で改め口となる。
【0021】
請求項4にあっては,請求項1,2の垂直面に使用されるパネルを木枠または合成木枠とし,その枠内に各種材料をはめ込むことで壁,間仕切りなどへの使用目的用途がさらに広がる,また,各種材料は経済的な一般市販品の中から広範に求められ,購買者個人の好みの設計デザインにあわせDIYの幅を一層ひろげることができる。
【0022】
請求項5にあっては,請求項3の水平面に使用されるパネルを木板ほか各種材料とすることで,床,棚,天井などへの使用目的用途や個人のデザインの嗜好範囲をさらに広げて使用することができる。
【0023】
請求項6にあっては,本発明の基盤である請求項1の併せ梁の接合を,購買者が使用目的用途に合わせより合理的な方法で実行し,また,構造体として考えられるあらゆる部位について,一貫した思想で統一された形での立体的なシステム材の提供を完結するため,数種類の柱を特定しその中からの各自の嗜好で選定する方法を提案した。
以上によって,購買者がインナー,アウターを問わずほぼ全てのジャンルの生活空間立体構成材として,個人の使用目的,用途,嗜好設計によって選択し,DIYで施工し,複合的,連続的,永続的に繰り返し使用しうるシステムパーツを実現した。
次に,本発明で組立使用が予想される構築物の一例をあげる。
まず,ホームインナー用としてイス,机,テーブル,パソコンラック,TV台,整理棚,書架,複合SOHOなど,ベッド,二段ベッド,洋服掛け,複合LOFTなど,ペット柵,水槽,同台など,間仕切り,スクリーンなど,これらは複合連結,天井部での対向連結などにより転倒防止効果もあり耐震策にもなる。
次に,ホームアウターとしては主にベランダ,テラス用として,ベンチ,デッキ,フェンス,花台,パーゴラ,サンルーム,コテッジ他ガーデニング用組立仮設材など。
さらに商業用として中重量物品棚,陳列台,同棚,同ケース,展示用小間,スタジオ用組立仮設材,その他各種創作用組立仮設材などなど。
【図面の簡単な説明】
【図1】請求項1の構成部材配置斜視図−1
【図2】請求項1の構成部材配置斜視図−2
【図3】請求項2,3の構成部材配置斜視図
【図4】請求項2,3の構成部材収まり斜視図
【図5】請求項2のパネルの収まり斜視図
【図6】請求項4の構成部材斜視図
【図7】請求項4の各種材料の斜視図
【図8】請求項5の各種材料の斜視図
【図9】請求項6の各種柱の斜視図
【図10】請求項1の接合部要点平面図
【図11】請求項1,2の接合部要点正面図
【図12】請求項1の接合部要点左側面図
【図13】請求項1の接合部要点底面図
【図14】請求項1,2の接合部要点背面図
【図15】請求項1の接合部要点右側面図
【図16】請求項1,2の接合部要点各断面図
【図17】従来品説明用参考図
【符号の説明】
1 木または合成木細長材 1a 細長材の梁の上端
1 木または合成木細長材 1a 細長材の梁の上端
1b 細長材梁の下端 2 木または合成木パネル
2a パネルの梁の上端 2b パネルの梁の下端
3 接合金物 4 雌ねじつきボルト
5 ボルト押さえ 6 補強固定金物
7 水平面 8 木または合成木枠
9 柱 10 垂直面
10a 間隙の凹部 10b 間隙の凸部
11 目地材 12 水平面用板材
21 目地用パネル 22 水平面用パネル
31 接合金物固定用ネジ 32 接合金物取付用の誘導穴
32a 接合金物固定用のねじ穴 32b 接合金物固定用ねじ込み穴
33 接合金物の前面開放部 34 接合金物背面の貫通穴
35 接合金物のボルト受け部 41 雌ねじつきボルト用雄ネジ
42 併せ梁の両端の貫通穴 51 ボルト押さえの欠き取り部
52 ボルト押さえのネジ頭避け溝71 イス
72 机 73 床
74 棚 75 天井
81 木板 82 合板
83 ボード 84 ガラス板
85 プラスチック板 86 複合石板
87 ネット 88 ロッド
89 簀の子板またはトラレス 91 木または合成木柱の一本もの
92 角パイプの一本もの 93 木または合成木の細長材
94 角パイプの長尺もの[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention mainly relates to the structure of beams and their joint structures, and the related structures and related structures of wall materials, floor materials, etc., in the assembly of temporary assembled buildings, fittings, structures, furniture, furniture, and fixtures. It is about.
[0002]
[Prior art]
The inventor has previously been involved in the development of a similar case.
In summary, as shown in FIG. 17, the main material is composed of two elongated members (100) and (100), and both (200) and (200). It consists of a scraping portion (301) on the upper side of both sides and a round hole (302) directly below, while the joint beam has two through holes (101) and (102) at both ends of two elongated members, respectively. First, a bolt (401) is passed through the upper through hole (101) of the two elongated members, and a nut (500) is attached. An appropriate gap is created, and the bolt portion is connected to the bolt receiving portion (301) of the metal fitting. And temporarily tightened, then insert a second bolt (402) into the circular hole (302) immediately below through the through hole (102) at the bottom of the elongated material, tighten the nut (500), and then tighten the nut sequentially. Met.
However, in practice, subtle horizontal and vertical distortions occur between the columns and beams, or between the beams, and as the man-hours increase, the accumulation of the distortions increases the round holes (302) in the lower joint hardware and the corresponding elongated materials. Affects the through hole (102), a step is generated between them, and the second bolt (402) does not pass or does not go smoothly.
Furthermore, since the load is directly applied to the screw portion (403) of the bolt, the re-screwing operation such as unscrewing due to frictional friction is not smooth.
In addition, defects such as buckling of the open portion (303) of the hardware due to excessive tightening of the bolt and nut were pointed out.
In addition, the protrusion of the hexagon bolt nut narrows the range of application, and the monotonousness of deployment by combining only elongated materials is also considered to be a factor that hinders development.
[0003]
[Problems to be solved by the invention]
In the present invention, in consideration of the environmental problem which is the greatest problem in the 21st century, the conventional idea of disposables has been abolished, and the intent has been to develop a recycling-type system material that makes maximum use of resources. In view of the above, the present invention provides a frame structure which slightly relaxes the requirement for fixing upward movement from the principle of load, adopts the concept of temporary construction, and has a member structure of a joint beam which can be variably adapted to repetitive use with good detachability. Focusing on the joint structure, the motto is rational, reliable, smooth, and comfortable, and in the related structure, the vertical characteristics of walls and partitions, and the horizontal surfaces of floors, shelves, ceilings, and other structural characteristics of the beams The aim was to create a system part that could be applied and used as a living space constituent material in all genres, regardless of the inner or outer shape. Consideration was given to personal preferences and creative designs.
[0004]
[Means for Solving the Problems]
First, in the first aspect, the combination of the elongated member (1) and the panel (2) is added to the structure of the joint beam in addition to the combination of the conventional elongated members.
In addition, each of the slender members has two through holes for connecting and connecting to pillars, beams, wall surfaces, etc. at both ends. Each one (42). The guide holes (32) for connecting and connecting to columns, beams, wall surfaces and the like are provided at a predetermined pitch as in the related art.
Next, in the connection joint structure to columns, beams, wall surfaces, etc., in the past, the joining target was limited to specific joint columns and joint beams, but this time, the objects are expanded and the choice is more free, and the joint metal Types have been simplified.
In the structure of the main body of the metal joint (3), the round holes for fixing on both side surfaces are omitted, and the bolt receiving portion (35) located at the upper portion of the related art is centrally located at one location and shared.
The bolt / nut is a set of a female screw bolt (4) and a male screw (41), and a one-touch bolt holder (5) or (53) is newly added.
Next, in
According to the third aspect, the joint material (11) or the joint panel (21) of the second aspect is fitted into the gap of the joint beam to surround an appropriate portion, and the upper end portion (1a) or ( The horizontal plane (7) was formed by dropping or fitting the horizontal plane panel (22) or the plate material (12) into 2a).
According to the fourth aspect, the panel (2) or the joint panel (21) of the first and second aspects is a wooden frame or a synthetic wooden frame (8), and various material shapes such as a glass plate (84) are contained therein. The vertical panel (10) was diversified by fitting the board.
Further, in the fifth aspect, the panel (22) of the third aspect is made of a plate made of various materials such as a sashimi board or a trales (89), so that the range of use on a horizontal plane is expanded.
Further, in claim 6, in consideration of workability and the like, the types of the pillars (9) are (91), (92), (93), (94), etc., and the guide holes (32), screw holes (32a) Screw holes (32b) and the like. We also proposed the use of the reinforcing fixture (6) for the pillar.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, an embodiment of the present invention will be described. 1 and 2 are perspective views showing the arrangement of components according to the first embodiment of the present invention, FIG. 3 is a perspective view showing the arrangement of components according to the second and third embodiments of the present invention, FIG. FIG. 6 is a perspective view of the components of
[0006]
The concept of the present invention is based on the effective use of small cross-section materials generated from thinned wood and the like from the standpoint of protecting environmental resources, and economical general commercial materials that have been developed and mass-produced over many years due to high growth. It is a combination effective use. First, the same rigidity as the medium-section material can be exhibited by integrating the two small-section materials with a reinforcing material at an appropriate pitch, that is, by combining them. In addition, the advantage of the structure by the composite can be utilized in the joint structure and the like. The basic concept of a joint beam and a joint structure using two elongated members is the origin of the idea of the present invention.
[0007]
Now, the present invention provides a wall surface and a vertical surface by replacing one of the combined beams of the two elongated members with a panel, and can have both functions of the beam and the wall surface. Strength and stability are significantly improved, and the range of intended uses and creativity can be expanded by the individual choice of individual parts to be used.
[0008]
Furthermore, the size of the reinforcing material joining material in the gap between the two beams is made shallower than the vertical dimension of the beam to provide a concave convex portion in the gap, and the joint material or joint panel is inserted between these to make vertical joints, walls, etc. The surface is configured, and the degree of freedom such as the purpose of use and design is further expanded. On the other hand, joints and wall surfaces in the gaps of the joint beams are defined by defining the border line in the middle of the joint beams, making it easier to use plate or panel materials in the horizontal plane in the enclosure. That is, a horizontal surface is formed by dropping or fitting a plate material or a panel material at the top end of the joint beam in the enclosure, thereby enabling the construction of floors, shelves, ceilings, assembling furniture, and other horizontal surface materials.
[0009]
In addition, all of these system parts are factory-processed according to the module size, and in principle, only assembly work that does not involve any processing work such as cutting, drilling, nailing, etc. on site, and anyone can enjoy it with DIY It is designed to be.
As a result, a system has been realized in which individuals can arrange each system part in a well-balanced manner according to their intended use design, make a desired one with good detachability, and replace it with another one.
[0010]
Therefore, an embodiment of the arrangement and construction procedure of the components according to
First, a guide hole (32) for mounting a reinforcing fixture (6) is provided at a predetermined pitch in the middle, and the reinforcing fixing fixture (6) and the screw portion (32a) are joined together using a screw (31). Is integrated. At this time, if another joint beam is to be joined to this portion, the joining hardware (3) is also fixed at the same time.
The reinforcing metal fitting (6) can be replaced with a material other than metal.
[0011]
Next, one through hole (42) is provided at each end in the case of the elongated material, and one through hole (42) is provided at each of the four corners in the case of the panel. Temporarily fasten from one side with a male screw (41).
On the other hand, the metal joint (3) is fixed to a pillar, a beam, a wall surface, or the like through a through hole (34) on the back surface and screwed (31). A set of female threaded bolts (4) and male threads (41) temporarily fixed to both ends of the beam first are dropped into the bolt receiving portion (35) of the metal fitting (3) and hung. The bolt is settled in the semicircular receiving portion (35) along the oblique notch portion of the metal joint, and the temporary attachment of the beam is completed.
During this time, fine adjustment of the horizontal and vertical degrees of the beams and columns is performed.
FIG. 12 is a left side view of the essential point of the joint in FIG. 1, FIG. 15 is a right side view of the essential point of the joint in FIG. 1, and FIG.
Next, together with the bolt retainer (5), the female screw (4) is fitted from the beam gap along the back surface and the inscribed surfaces on both sides of the metal fitting (3), and the female screw (4) is pressed.
The bolt retainer (5) is designed so that the lower part is widened to form a straight line in the middle, and the semicircular portion (51) is pressed down along the circular shape of the bolt.
Further, a groove (52) for avoiding a head for a screw (31) for attaching metal fittings is provided for both front and rear, and is smoothly and smoothly fitted into a semicircle (51) along a straight line from a divergent portion, and is wedge-shaped. There is also an effect, and there is also detachability, and at this point, fine adjustment of the beams and columns in the horizontal and vertical directions is further promoted.
The bolt retainer (5) is expected to be made of a hard, strong and recyclable material, but a metal work product (53) can be used instead. In this case, a spring resilient material made of stainless steel or a completely rust-proof material is planned, and this is more effective for fastening to joint materials and panel materials.
Lastly, after confirming the horizontal and vertical degrees of the joint beams and columns, the degree of accommodation of the members, etc., the male screw (41) is screwed into the female screw bolt (4) to fix the joint beams.
FIG. 10 is a plan view of essential points of the joint of FIG. 1, FIG. 13 is a bottom view of essential points of the joint of FIG. 1, and FIG. 16 is a sectional view of each essential point AA, BB, CC and CC of FIG. D-D reference
Next, claims 2 and 3 will be described with reference to FIGS.
First, in the arrangement of the constituent members according to
A horizontal surface material such as a horizontal surface panel (22) is dropped or fitted into the upper end (1a) or (2a) of the beam surrounded by the joint material (11) or the like.
At this time, a rubber cushioning material or the like may be appropriately used on the back surface of the upper end (1a), (2a) of the beam or the horizontal panel (22) to prevent floor noise.
FIG. 4 is a diagram showing the fit of FIG. The fastening of the joint beam by the male screw (41) is usually performed after setting the joint material (11) and the like.
FIG. 5 is a view showing the panel according to the second aspect. First, the lower joint beams (1) and (1) are set, and the upper end (1a), the concave portion (10a) of the gap formed between the reinforcing fixing hardware (6) and the joining hardware (3) are set. ) Is fitted with the joint panel (21), and then the upper joint beams (1) and (1) are set. The lower ends (1b), (1b), the reinforcing fixing hardware (6), and the joining hardware (3) are connected. The upper end of the joint panel (21) is sandwiched and set in the convex portion (10b) of the gap formed therebetween. In this case, the work is performed upward from the bottom in order, and after the fitting of the bolt retainer (5) is adjusted, the operation is completed by tightening the male screw (41).
For fastening the joint panel (21) to be inserted into the gap between the beams, a metal work product (53) is more effective than the bolt presser (5).
FIG. 11 is a front view of the essential point of the joint of FIGS. 1 and 2, FIG. 14 is a rear view of the essential point of the joint of
Next, a description will be given of a component according to a fourth embodiment with reference to FIG. The panel (2) using the vertical surface and the joint panel (21) according to
Although a groove is provided in the frame in the figure, other methods may be used. The structure of the frame is the same, regardless of the finished product or knockdown.
[0015]
FIG. 7 shows various materials in the frame for use in the vertical plane according to
FIG. 8 shows only various types of materials used in the horizontal plane according to the fifth aspect of the invention. In the figures, notches are provided in accordance with the configuration diagrams of FIGS. Wood board (81), plywood (82), board (83), glass board (84), plastic board (85), composite stone board (86), net (87), rod (88), sashimi board or trales (89) Such.
FIG. 9 illustrates the various pillars of claim 6. The types of the pillars (9) are set in advance in order to join the joint beams of
Combination of one piece of natural wood or synthetic wood (91), one piece of square pipe (92), a long strip of pillar (93) and a reinforced fixing metal (6) with the same beam and member configuration And the combination of the same (93) and a long square pipe (94), all of which are in the longitudinal direction of the center of the column (9), and the through-hole for the back joint of the joint fitting (3) for beam attachment. Guide holes (32), screw holes (32a) or screw holes (32b) corresponding to (34) are provided at a predetermined pitch.
Further, these columns (9) are usually set to have the same dimensions as the out-of-plane width dimensions of the beams, and are set so that the finishing of the columns and beams does not enter or exit. In other words, the outer dimensions of the beam plus the reinforcing fixing hardware or the joining hardware equal column (9).
In this case, the dimensions of the column elongated member (93), the reinforcing fixing hardware (6), and the long rectangular pipe (94) having the same member configuration as the beam are respectively set to the
[0017]
10, FIG. 11, FIG. 12, FIG. 13, FIG. 14, FIG. 15, and FIG. Also, FIG. 17 has been described in the related art, and thus its description is omitted.
[0018]
【The invention's effect】
First, according to the first aspect of the present invention, the construction of the beam is made of one of the elongated members as a panel, so that the construction accuracy is enhanced, the structure is strengthened, the beam has a wall function, and the intended use is widened. .
In addition, the joining of the joint beams is concentrated at one point in each part, and each part uses a durable female threaded bolt and male screw set, and the joint beam is naturally attached to the center bolt receiving part of the joint hardware together with the joint beam. As a result, man-hour rationalization and temporary work by temporary attachment became possible.
In addition, the one-touch detachable bolt holder has the effect of wedge effect at the same time as the work of fitting the joint metal to the bolt from the inscribed surface of the joint metal, and also has the effect of correcting the verticality and horizontality of beams and columns.
The fixing work after the adjustment is also simple because it is performed by the male screw concentrated at each point, and the screw tightening is smoothly performed because the setting work with the female screw bolt which does not directly apply a load to the screw portion.
In addition, the one-way work using the hanging method and male screws enables near-hand work in places with poor scaffolding, thus preventing danger during construction work and also preventing tampering by returning screws from the outside.
In addition, the use of screw heads that are nearly flat allows safe and secure use for infants and others, and the range of applications has been further expanded.
Disassembly for moving, rearranging, etc. is also smoothly dismantled in reverse order during assembly without damaging the return member by loosening the male screw and tapping upward with a mallet etc. from the lower end of the beam. Is stored or transported compactly without being bulky, and replacement of components is performed in the smallest component unit. By adding and removing components, they can be reused and re-used for new designs and constructions. You can enjoy.
In view of the above,
[0019]
According to the second aspect of the present invention, in the gap between the joint beam and the reinforcing fixing metal, the joint metal fitting is provided with concave and convex concave portions at the upper and lower sides, and joint materials, panels, and the like are vertically inserted into these, and then male screws are tightened. Therefore, the force for suppressing the upward return of the female threaded bolt at the joint portion of the joint beam can be further increased.
In addition, the joint treatment method in the gap utilizing the structural characteristics of the beam is rational, and it is useful to define the boundary line in the middle of the beam and to simplify the planning and design of the plane plan. The vertical use of panels and the like helped to further expand the intended use for partitions, sliding doors, etc.
In addition, the gap structure between the joint beam and the reinforcing fixing hardware and the joining hardware can be a convenient wiring route.
[0020]
According to the third aspect, a wooden board or a panel is fitted to the top end of the joint beam in the section defined by the joint material, the panel, etc. of the second aspect, so that the horizontal surface is basically one-touch without using nails and screws. The floor, shelves, ceiling, and other structures formed by the system were realized.
Free access is allowed inside the section, and reopening is available at any section.
[0021]
According to the fourth aspect, the panel used for the vertical surface of the first and second aspects is a wooden frame or a synthetic wooden frame, and various materials are inserted into the frame to be used for a wall, a partition, and the like. Furthermore, various materials are widely demanded from economical general commercial products, and the range of DIY can be further widened according to the design design desired by the purchaser.
[0022]
According to the fifth aspect, the panel used for the horizontal surface of the third aspect is made of a wood board or other various materials, thereby further expanding the use range of use for floors, shelves, ceilings, and the like and the preference range of personal designs. Can be used.
[0023]
According to claim 6, the joining of the joining beams of
As described above, the purchaser selects the living space three-dimensional components of almost all genres regardless of the inner or outer, according to the purpose of use, purpose, and preference design of the individual, constructs the DIY, and constructs the composite, continuous, and permanent System parts that can be used repeatedly.
Next, an example of a structure expected to be assembled and used in the present invention will be described.
First of all, for home inner use, chairs, desks, tables, personal computer racks, TV stands, storage shelves, bookshelves, composite SOHO, etc., beds, bunk beds, clothes racks, composite LOFT, etc., pet fences, water tanks, same partitions, etc. , Screens, etc., which are combined with each other and have opposing connections at the ceiling, etc., have an effect of preventing falls and also serve as an earthquake-resistant measure.
Next, as the home outer, we mainly use benches, decks, fences, flower beds, pergola, solariums, cottages and other temporary assembly materials for gardening, etc. for verandas and terraces.
In addition, for commercial use, medium-heavy goods shelves, display stands, same shelves, same cases, exhibition booths, temporary assembly materials for studios, and various other temporary assembly materials for creative use.
[Brief description of the drawings]
FIG. 1 is a perspective view showing the arrangement of components according to
FIG. 2 is a perspective view showing the arrangement of the components according to
FIG. 3 is a perspective view showing the arrangement of the components according to the second and third embodiments; FIG. 4 is a perspective view showing the arrangement of the components according to the second and third embodiments; FIG. 5 is a perspective view illustrating the arrangement of the panel according to the second embodiment; FIG. 7 is a perspective view of various materials according to
DESCRIPTION OF SYMBOLS 1 Wood or synthetic thin wood material 1a Upper end of thin wood beam 1 Wood or synthetic thin wood material 1a Upper end of thin wood beam 1b Lower end of thin wood beam 2 Wood or synthetic wood panel 2a Upper end of beam of panel 2b Beam of panel Lower end 3 of joint 4 Bolt with internal thread 5 Bolt retainer 6 Reinforcement fixing hardware 7 Horizontal plane 8 Wooden or synthetic wooden frame 9 Column 10 Vertical plane 10a Concave recess 10b Protrusion of gap 11 Joint material 12 Horizontal plane plate material 21 Joint panel 22 Horizontal plane panel 31 Screws for fixing metal fittings 32 Guide holes 32a for fixing metal fittings 32a Screw holes for fixing metal fittings 32b Screw-in holes for fixing metal fittings 33 Front opening portions of metal fittings 34 Through-holes 35 at the back of metal fittings 35 Bolt receiving part 41 Male screw for female threaded bolt 42 Through-holes 51 at both ends of the beam 51 Notch for bolt holding 52 Screw head avoiding groove 71 for bolt holding Chair 72 Desk 73 Floor 74 Shelf 75 Ceiling 81 Wood board 82 Plywood 83 Board 84 Glass board 85 Plastic board 86 Composite stone board 87 Net 88 Rod 89 sashimi or trulles of a basin 91 a piece of wood or a synthetic wooden pillar 92 a piece of a square pipe 93 a strip of wood or a synthetic wood 94 a long piece of a square pipe
Claims (6)
(ロ)前面を解放(33)し,背面中心部に柱,梁,壁面などへの接合用貫通穴(34)を設け,両側面は中央部で上部前面から下方にかけ斜めに欠き込み直線を形成して中心で半円のボルト受け部(35)をもつ,慨,コの字型接合金物(3)と,これを柱または梁へ接合固定させるためのネジ(31)
(ハ)細長材(1)とパネル(2)または細長材(1)と(1)を,その両端または四隅の貫通穴(42)で通し,接合金物(3)のボルト受け部(35)へ落とし込み,接合固定させるための雌ねじつきボルト(4)と雄ネジ(41)セット
(ニ)側面中心が半円で下方にかけ直線を形成し末広がりのかき取り部(51)をもち,背部にネジ頭避け溝(52)をもつボルト押さえ(5),または(53)
(ホ)細長材(1)とパネル(2)または細長材(1)と(1)の間隙でこれを互いに連結補強し,かつ,併せ梁用接合金物を接合固定させるため所定の位置にねじ穴(32a)を設けた補強固定金物(6)
以上の部材で構成され,雌ねじつきボルト(4)と雄ネジ(41)セットの締め付けにより細長材(1)とパネル(2)または細長材(1)と(1)を柱、梁、壁面などへ接合固定させるための併せ梁の構成とその接合構造。(B) A tree or a synthetic wooden beam using the strip (1) and the panel (2) or the strip (1) and (1) as a set, and the strip (1) has through holes (42) at both ends. Each panel is provided with one through hole (42) at each of the four corners, and each of the panels is provided with a guide hole (32) for attaching another joint beam at a predetermined pitch in the peripheral portion as necessary. (B) The front surface is released (33), and a through hole (34) for connecting to pillars, beams, walls, etc. is provided in the center of the back surface. A U-shaped joint metal fitting (3) formed and having a semicircular bolt receiving portion (35) at the center, and a screw (31) for joining and fixing this to a column or beam.
(C) The slender member (1) and the panel (2) or the slender members (1) and (1) are passed through through holes (42) at both ends or four corners thereof, and a bolt receiving part (35) of the joint hardware (3) (4) Set of female screw (4) and male screw (41) for dropping and bonding and fixing. (D) The center of the side is a semicircle and forms a straight line extending downward. Bolt holder (5) with head avoidance groove (52), or (53)
(E) Connecting and reinforcing the elongated member (1) with the panel (2) or the gap between the elongated members (1) and (1) and joining the metal joints for beams together with screws at predetermined positions. Reinforcing fixture (6) provided with a hole (32a)
The slender material (1) and panel (2) or the slender materials (1) and (1) are made up of columns, beams, walls, etc. by tightening a set of female screw bolts (4) and male screws (41). The structure of the joint beam and the joint structure for joining and fixing the joint.
Priority Applications (1)
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JP2002201955A JP2004011404A (en) | 2002-06-06 | 2002-06-06 | Constitution of coupled beam, its joining structure and related structure |
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JP2002201955A JP2004011404A (en) | 2002-06-06 | 2002-06-06 | Constitution of coupled beam, its joining structure and related structure |
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JP2002201955A Pending JP2004011404A (en) | 2002-06-06 | 2002-06-06 | Constitution of coupled beam, its joining structure and related structure |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006328766A (en) * | 2005-05-25 | 2006-12-07 | Aqura Home Co Ltd | Portal rigid frame |
KR100850633B1 (en) * | 2007-03-06 | 2008-08-05 | 대 욱 강 | Expansion fireproof block |
JP2014084645A (en) * | 2012-10-24 | 2014-05-12 | Sekisui House Ltd | Grid beam structure |
KR101482355B1 (en) | 2012-12-27 | 2015-01-14 | 주식회사 포스코 | Connecting construct of modular house |
JP2017128894A (en) * | 2016-01-19 | 2017-07-27 | ミサワホーム株式会社 | Joining structure of structural material and face plate of building |
CN107574925A (en) * | 2017-08-21 | 2018-01-12 | 中铁第四勘察设计院集团有限公司 | Subway station main body with greatly across attached bottom plate and beam attachment structure |
-
2002
- 2002-06-06 JP JP2002201955A patent/JP2004011404A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006328766A (en) * | 2005-05-25 | 2006-12-07 | Aqura Home Co Ltd | Portal rigid frame |
KR100850633B1 (en) * | 2007-03-06 | 2008-08-05 | 대 욱 강 | Expansion fireproof block |
JP2014084645A (en) * | 2012-10-24 | 2014-05-12 | Sekisui House Ltd | Grid beam structure |
KR101482355B1 (en) | 2012-12-27 | 2015-01-14 | 주식회사 포스코 | Connecting construct of modular house |
JP2017128894A (en) * | 2016-01-19 | 2017-07-27 | ミサワホーム株式会社 | Joining structure of structural material and face plate of building |
CN107574925A (en) * | 2017-08-21 | 2018-01-12 | 中铁第四勘察设计院集团有限公司 | Subway station main body with greatly across attached bottom plate and beam attachment structure |
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