JP2004009091A - Method for winding metallic strip - Google Patents

Method for winding metallic strip Download PDF

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Publication number
JP2004009091A
JP2004009091A JP2002165149A JP2002165149A JP2004009091A JP 2004009091 A JP2004009091 A JP 2004009091A JP 2002165149 A JP2002165149 A JP 2002165149A JP 2002165149 A JP2002165149 A JP 2002165149A JP 2004009091 A JP2004009091 A JP 2004009091A
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JP
Japan
Prior art keywords
sleeve
winding
center position
mandrel
steel strip
Prior art date
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Granted
Application number
JP2002165149A
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Japanese (ja)
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JP3982330B2 (en
Inventor
Masaya Toki
土岐 雅哉
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JFE Steel Corp
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JFE Steel Corp
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Publication date
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Priority to JP2002165149A priority Critical patent/JP3982330B2/en
Publication of JP2004009091A publication Critical patent/JP2004009091A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To propose a means for properly carrying out the winding of a metallic strip on a sleeve when winding the metallic strip on the sleeve mounted to a winding device and winding the metallic strip into a coil shape by using the sleeve as a core. <P>SOLUTION: When winding the strip around the peripheral surface of the sleeve preliminarily mounted to the mandrel of the winding device and winding the metallic strip into a coil using the sleeve as the winding core, the metallic strip is wound around the sleeve after detecting the center position in the axial direction of the sleeve mounted to the mandrel and making this center position in the axial direction of the sleeve coincide with the center position in the width direction of the metallic strip. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、例えば鋼帯の連続焼鈍ライン(CAL:Continuous Annealing Line)や連続錫めっきラインなどの処理設備において、この鋼帯に代表される金属ストリップをコイル状に巻取る方法に関するものである。
【0002】
【従来の技術】
従来、上記したCALや連続錫メッキラインなどの連続処理ラインにおいては、鋼帯の巻取り時に鋼帯のエッジを一定位置に揃える制御を行うのが通例である。
すなわち、図1に示すように、鋼帯1を巻取り装置2にてコイル状に巻取るに当り、鋼帯1のエッジEの位置を検出する検出器3を巻取り装置2の入側に設置しておき、巻取り装置2における鋼帯1の導入予定位置と上記エッジEの位置との間における、偏差信号がゼロとなる方向に巻取り装置2の位置を、図示の各種演算部、調節部並びに操作部を介して、移動制御することが、一般に行われている。
【0003】
一方、巻取り後のコイルの搬送を容易にし、かつコイル内径部分およびコイルエッジ部分の当て庇を防止するために、予め鋼製のスリーブ4を巻取り装置2のマンドレル2aに装着しておき、該スリーブ4の周面に鋼帯1を巻付けてコイル状に巻取ることも、一般的に行われている。当該ラインで巻取られた鋼帯は、スリーブを巻芯としてスリーブと一体化した形で巻取り装置2から抜出され、そのまま搬出される。
【0004】
【発明が解決しようとする課題】
このように、コイル内径部分およびコイルエッジ部分の当て疵を防止するため、内側にスリーブが予め装着された状態でコイルを巻取る場合、該スリーブ軸方向長さが鋼帯の幅より20mm程度は長いスリーブを用いて、そのスリーブの両端部が鋼帯コイルのエッジより10mm程度ずつ外側に飛び出ていることが要求される。
【0005】
しかしながら、従来の制御方法では、コイルのエッジ位置を例えばスリーブの一端縁に揃えることしかできないため、図2(a)に示すように、スリーブ4がマンドレル2aの幅方向中心部からずれて装着された場合に、鋼帯1とスリーブ4との相対位置がずれてしまうことが問題となる。
【0006】
また、図2(b)に示すように、スリーブ4をマンドレル2aのセンターラインCL上に正確に装着した場合でも、鋼帯1がセンターラインCLから幅方向にずれて進入してマンドレル2aに巻きつけられる場合は、同様の問題が生じる。
【0007】
上記の図2に示した問題を抱えたまま巻き取られたコイルは、図3(a)に示す正規の巻取りの場合と比較して、図3(b)に示すように、スリーブ4から鋼帯1のエッジ部Eが突出したコイルとなり、その搬送の際にエッジ部Eに当て庇が発生し易く、製品としての出荷が難しくなる結果、巻直し工程を追加する必要があり、コストの増加または歩留りの低下などを招いている。
【0008】
そこで、この発明は、鋼帯などの金属ストリップを、巻取り装置に装着したスリーブに巻き付けて、スリーブを巻芯としてコイル状に巻取る際に、スリーブに対して金属ストリップの巻付けを適正に行うための方途について、提案することを目的とする。
【0009】
【課題を解決するための手段】
この発明は、金属ストリップを、巻取り装置のマンドレルに予め装着したスリーブの周面に巻き付けて、スリーブを巻芯とするコイルに巻取るに当り、上記マンドレルに装着したスリーブの軸方向中心位置を検知し、このスリーブの軸方向中心位置と金属ストリップの幅方向中心位置とを一致させて、スリーブに金属ストリップを巻付けることを特徴とする金属ストリップの巻取り方法である。
【0010】
ここで、巻取り装置のマンドレルに向けて、スリーブを載置した走行台車を移動する際、該台車の走行経路上の一地点をスリーブが通過する期間に、台車が移動した距離からスリーブの軸方向長さを検出すると共に、スリーブの装着完了時の台車の位置を検出し、該台車位置および上記スリーブの軸方向長さに基づいてスリーブの軸方向中心位置を算出することが、実施に当り有利である。
【0011】
【発明の実施の形態】
次に、この発明の金属ストリップの巻取り方法について、鋼帯を例に説明する。
この発明の方法では、まず、巻取りに先立って巻取り装置に予め装着しておくスリーブについて、その装着位置を検出することが肝要である。
すなわち、図4に示すように、スリーブ4は例えば走行台車5により巻取り装置2のマンドレル2aに誘導され、次いで装着されるのが一般的である。そこで、走行台車5に、その走行方向の現在位置を検出する、例えばロータリーエンコーダなどの位置検出器6を設置する一方、台車5の走行経路上の一地点に、例えば光学式の通過検出器7を設置してスリーブ4の通過を検出する。
【0012】
つまり、台車5の走行経路において、スリーブ4の通過開始時および通過終了時の台車位置を検出し、スリーブ位置演算部8において、両位置の差分からスリーブ4の軸方向長さを求めると共に、台車5上のスリーブ4の軸方向中心位置SCを算出する。
【0013】
引き続き、台車5を移動してスリーブ4を巻取り装置2のマンドレル2aに装着する。このスリーブ4の装着が完了した時点の台車5の位置を、位置検出器6により検出し、スリーブ位置演算部8において、スリーブ4の軸方向中心位置と、鋼帯1の搬送路における金属ストリップの幅方向中心位置(センターラインCL)との偏差を求めておく。
【0014】
一方、搬送路上の鋼帯1については、まず、エッジを検出できる検出器3からの検出値より、エッジ位置演算部9にて鋼帯部分のエッジの位置を演算する。
【0015】
次いで、板センター位置演算部9aにて、図示しない板幅検出器を用いて検出した板幅、あるいは上位からの板幅情報に基づいて鋼帯1の中心位置を求め、演算部10にて、この鋼帯1中心位置と、スリーブ位置演算部8で演算したスリーブ4の軸方向中心位置SCとを比較し、両者間の偏差を求める。そして、この偏差がゼロとなるスリーブ4の軸方向中心位置SCを巻取り装置2の位置目標として出力し、図示しない巻取装置位置の検出値と目標位置との偏差が0となるように、コイル巻取装置をスリーブ軸方向に移動させるシリンダ機構の油圧を制御する、調節器11への制御出力を算出し、前記シリンダ機構を主要構成とする操作部12にて、巻取り装置2を移動することにより、鋼帯1先端部分における幅中心位置をスリーブの軸方向中心位置SCと一致させることができる。
【0016】
かくして、鋼帯1に対して適正な位置にあるスリーブ4に、鋼帯1が巻き付けられる結果、先に図3(a)に示した適切な巻取りが実現されるのである。
【0017】
【実施例】
連続錫メッキラインにおいて鋼板を巻取るに当り、図4に示したところに従って、巻取り装置のマンドレルに装着したスリーブの軸方向中心位置と鋼板の幅方向中心とを一致させる制御を行ったところ、この錫メッキラインにおける巻取り不良の発生率が、従来は1.5%であったのに対し、0.5%に低減した。
【0018】
【発明の効果】
この発明によれば、鋼帯の幅方向中心位置と、スリーブの軸方向中心位置とを合致させた状態にて、鋼帯を適切に巻取ることができるため、コイルの巻き直しの必要がなくなり、処理費用の削減並びに製品歩留りの向上を達成することが可能である。
【図面の簡単な説明】
【図1】従来の巻取り方法を説明する図である。
【図2】巻取りにおける、スリーブと鋼帯との相対位置を示す図である。
【図3】適正な巻取りと不適切な巻取りとを示す図である。
【図4】この発明に従う巻取り方法を説明する図である。
【符号の説明】
1  鋼帯
2  巻取り装置
2a マンドレル
3  検出器
4  スリーブ
5  走行台車
6  位置検出器
7  通過検出器
9  エッジ位置演算部
9a 板センター位置演算部
10 巻取り装置目標位置演算部
11 調節器
12 操作部
SC 軸方向中心位置
CL センターライン
E  エッジ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for winding a metal strip represented by a steel strip into a coil in a treatment facility such as a continuous annealing line (CAL) or a continuous tin plating line of a steel strip.
[0002]
[Prior art]
Conventionally, in a continuous processing line such as the above-described CAL or continuous tin plating line, it is customary to perform control to align the edges of the steel strip at a predetermined position when winding the steel strip.
That is, as shown in FIG. 1, when the steel strip 1 is wound into a coil by the winding device 2, a detector 3 for detecting the position of the edge E of the steel strip 1 is provided on the entrance side of the winding device 2. The position of the winding device 2 in the direction in which the deviation signal becomes zero between the position where the steel strip 1 is to be introduced in the winding device 2 and the position of the edge E is set in advance. Generally, movement control is performed via an adjustment unit and an operation unit.
[0003]
On the other hand, in order to facilitate the conveyance of the coil after winding, and to prevent the eaves of the coil inner diameter portion and the coil edge portion, a steel sleeve 4 is previously mounted on the mandrel 2a of the winding device 2, It is common practice to wind the steel strip 1 around the peripheral surface of the sleeve 4 and wind it into a coil shape. The steel strip wound in the line is pulled out of the winding device 2 in a form in which the sleeve is used as a core and integrated with the sleeve, and is directly carried out.
[0004]
[Problems to be solved by the invention]
As described above, when the coil is wound in a state where the sleeve is previously mounted on the inside in order to prevent the abrasion of the coil inner diameter portion and the coil edge portion, the length of the sleeve in the axial direction is about 20 mm from the width of the steel strip. Using a long sleeve, it is required that both ends of the sleeve project outward by about 10 mm from the edge of the steel strip coil.
[0005]
However, in the conventional control method, the edge position of the coil can only be aligned with, for example, one end edge of the sleeve. Therefore, as shown in FIG. In such a case, there is a problem that the relative position between the steel strip 1 and the sleeve 4 is shifted.
[0006]
Further, as shown in FIG. 2B, even when the sleeve 4 is accurately mounted on the center line CL of the mandrel 2a, the steel strip 1 is shifted in the width direction from the center line CL and wound around the mandrel 2a. If so, a similar problem arises.
[0007]
As shown in FIG. 3B, the coil wound while having the problem shown in FIG. 2 has a larger diameter than the case of the regular winding shown in FIG. The edge portion E of the steel strip 1 becomes a protruding coil, and the eaves are likely to be applied to the edge portion E during transportation, which makes it difficult to ship as a product. This causes an increase or a decrease in yield.
[0008]
Therefore, the present invention appropriately winds the metal strip around the sleeve when winding a metal strip such as a steel strip around the sleeve mounted on the winding device and winding the metal strip around the sleeve in a coil shape. The purpose is to propose how to do it.
[0009]
[Means for Solving the Problems]
According to the present invention, a metal strip is wound around a peripheral surface of a sleeve previously mounted on a mandrel of a winding device, and when wound around a coil having the sleeve as a core, the axial center position of the sleeve mounted on the mandrel is determined. A winding method for a metal strip, comprising detecting the center position of the sleeve in the axial direction and the center position in the width direction of the metal strip, and winding the metal strip around the sleeve.
[0010]
Here, when the traveling carriage on which the sleeve is mounted is moved toward the mandrel of the winding device, the axis of the sleeve is determined based on a distance traveled by the carriage during a period in which the sleeve passes through one point on the traveling path of the carriage. In addition to detecting the length in the direction, detecting the position of the bogie at the time of completion of the mounting of the sleeve, and calculating the axial center position of the sleeve based on the bogie position and the axial length of the sleeve. It is advantageous.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, a method for winding a metal strip according to the present invention will be described using a steel strip as an example.
In the method of the present invention, first, it is important to detect a mounting position of a sleeve previously mounted on the winding device before winding.
That is, as shown in FIG. 4, the sleeve 4 is generally guided to the mandrel 2 a of the winding device 2 by, for example, a traveling vehicle 5 and then mounted. Therefore, a position detector 6 such as a rotary encoder for detecting the current position in the traveling direction is installed on the traveling vehicle 5, and an optical passage detector 7 is located at one point on the traveling route of the vehicle 5. Is installed to detect the passage of the sleeve 4.
[0012]
That is, in the traveling route of the bogie 5, the bogie positions at the start and end of the passage of the sleeve 4 are detected, and the axial position length of the sleeve 4 is determined from the difference between the two positions by the sleeve position calculating unit 8, and An axial center position SC of the sleeve 4 on 5 is calculated.
[0013]
Subsequently, the carriage 5 is moved to attach the sleeve 4 to the mandrel 2a of the winding device 2. The position of the carriage 5 at the time when the mounting of the sleeve 4 is completed is detected by the position detector 6, and the axial position of the sleeve 4 and the position of the metal strip in the conveying path of the steel strip 1 are detected by the sleeve position calculating unit 8. The deviation from the center position in the width direction (center line CL) is determined in advance.
[0014]
On the other hand, as for the steel strip 1 on the transport path, first, the edge position of the steel strip portion is calculated by the edge position calculation unit 9 from the detection value from the detector 3 that can detect the edge.
[0015]
Next, the center position of the steel strip 1 is determined by the plate center position calculating unit 9a based on the plate width detected using a plate width detector (not shown) or the plate width information from a higher rank. The center position of the steel strip 1 is compared with the axial center position SC of the sleeve 4 calculated by the sleeve position calculation unit 8 to determine a deviation between the two. Then, the axial center position SC of the sleeve 4 at which the deviation becomes zero is output as a position target of the winding device 2, and the deviation between the detected value of the winding device position (not shown) and the target position becomes zero. The control output to the adjuster 11 for controlling the hydraulic pressure of the cylinder mechanism for moving the coil winding device in the sleeve axis direction is calculated, and the winding device 2 is moved by the operation unit 12 mainly including the cylinder mechanism. By doing so, the width center position at the tip of the steel strip 1 can be matched with the axial center position SC of the sleeve.
[0016]
Thus, as a result of winding the steel strip 1 around the sleeve 4 which is located at an appropriate position with respect to the steel strip 1, the proper winding shown in FIG. 3A is realized.
[0017]
【Example】
In winding the steel sheet in the continuous tin plating line, control was performed to match the axial center position of the sleeve mounted on the mandrel of the winding apparatus with the width center of the steel sheet, as shown in FIG. 4, The occurrence rate of winding failure in this tin plating line has been reduced to 0.5% from 1.5% in the past.
[0018]
【The invention's effect】
According to the present invention, the steel strip can be appropriately wound in a state where the center position in the width direction of the steel strip is aligned with the center position in the axial direction of the sleeve, so that it is not necessary to rewind the coil. In addition, it is possible to achieve a reduction in processing costs and an improvement in product yield.
[Brief description of the drawings]
FIG. 1 is a diagram illustrating a conventional winding method.
FIG. 2 is a view showing a relative position between a sleeve and a steel strip in winding.
FIG. 3 is a diagram showing proper winding and inappropriate winding.
FIG. 4 is a diagram illustrating a winding method according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Steel strip 2 Winding device 2a Mandrel 3 Detector 4 Sleeve 5 Traveling trolley 6 Position detector 7 Passage detector 9 Edge position calculating unit 9a Plate center position calculating unit 10 Winding device target position calculating unit 11 Adjuster 12 Operating unit SC Axial center position CL Center line E Edge

Claims (2)

金属ストリップを、巻取り装置のマンドレルに予め装着したスリーブの周面に巻き付けて、スリーブを巻芯とするコイルに巻取るに当り、上記マンドレルに装着したスリーブの軸方向中心位置を検知し、このスリーブの軸方向中心位置と金属ストリップの幅方向中心位置とを一致させて、スリーブに金属ストリップを巻付けることを特徴とする金属ストリップの巻取り方法。The metal strip is wound around the peripheral surface of the sleeve previously mounted on the mandrel of the winding device, and upon winding the coil around the sleeve, the axial center position of the sleeve mounted on the mandrel is detected. A method for winding a metal strip, wherein the center position of the sleeve in the axial direction is matched with the center position of the metal strip in the width direction, and the metal strip is wound around the sleeve. 巻取り装置のマンドレルに向けて、スリーブを載置した走行台車を移動する際、該台車の走行経路上の一地点をスリーブが通過する期間に、台車が移動した距離からスリーブの軸方向長さを検出すると共に、スリーブの装着完了時の台車の位置を検出し、該台車位置および上記スリーブの軸方向長さに基づいてスリーブの軸方向中心位置を算出することを特徴とする請求項1に記載の金属ストリップの巻取り方法。When moving the traveling carriage on which the sleeve is mounted toward the mandrel of the winding device, during a period in which the sleeve passes one point on the traveling path of the carriage, an axial length of the sleeve is calculated from a distance traveled by the carriage. And detecting the position of the bogie when the mounting of the sleeve is completed, and calculating the axial center position of the sleeve based on the bogie position and the axial length of the sleeve. A method for winding a metal strip as described above.
JP2002165149A 2002-06-06 2002-06-06 Winding the metal strip Expired - Lifetime JP3982330B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101318027B1 (en) 2011-08-18 2013-10-14 (주)엔에스 Apparatus for controlling thin film supply feeder
KR101528166B1 (en) * 2014-07-10 2015-06-12 주식회사 포스코 Apparatus for winding steel strip
WO2015170748A1 (en) * 2014-05-09 2015-11-12 横浜ゴム株式会社 Cylindrical-member molding method and device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63138911U (en) * 1987-03-03 1988-09-13
JPH09216013A (en) * 1996-02-07 1997-08-19 Nippon Steel Corp Method and device for stabilizing shape at the time of coiling hot rolled steel sheet
JPH105866A (en) * 1996-06-28 1998-01-13 Kawasaki Steel Corp Sleeve exchanging device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63138911U (en) * 1987-03-03 1988-09-13
JPH09216013A (en) * 1996-02-07 1997-08-19 Nippon Steel Corp Method and device for stabilizing shape at the time of coiling hot rolled steel sheet
JPH105866A (en) * 1996-06-28 1998-01-13 Kawasaki Steel Corp Sleeve exchanging device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101318027B1 (en) 2011-08-18 2013-10-14 (주)엔에스 Apparatus for controlling thin film supply feeder
WO2015170748A1 (en) * 2014-05-09 2015-11-12 横浜ゴム株式会社 Cylindrical-member molding method and device
JP2015214078A (en) * 2014-05-09 2015-12-03 横浜ゴム株式会社 Method and apparatus for forming cylindrical member
US10183454B2 (en) 2014-05-09 2019-01-22 The Yokohama Rubber Co., Ltd. Cylindrical-member forming method and device
KR101528166B1 (en) * 2014-07-10 2015-06-12 주식회사 포스코 Apparatus for winding steel strip

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