JP2004008211A - Filter for cigarette and cigarette with the filter - Google Patents

Filter for cigarette and cigarette with the filter Download PDF

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Publication number
JP2004008211A
JP2004008211A JP2002207598A JP2002207598A JP2004008211A JP 2004008211 A JP2004008211 A JP 2004008211A JP 2002207598 A JP2002207598 A JP 2002207598A JP 2002207598 A JP2002207598 A JP 2002207598A JP 2004008211 A JP2004008211 A JP 2004008211A
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Japan
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disk
disc
tar
laminated
cigarette
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JP2002207598A
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Japanese (ja)
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Masahiko Furuya
古谷 昌彦
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Individual
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent health hazard of a smoker and lightening and uniforming smoking taste of a tobacco by reducing tar and nicotine contained in the smoke of the cigarette. <P>SOLUTION: The filter is obtained by bonding two disks each of which has a dent part and a vent hole on the bottom of the part on one side, on the both sides of a ring setting each dent part facing outside, and then integrates by nipping the laminated disk between fiber rods and then rolling a paper on the outside. The smoke of the tobacco is condensed in the laminated disks and deposits tar on every stroke of smoking by connecting the filter on the cigarette body and accumulates the tar in the disk. The taste of the tobacco changes into uniform and light taste without hot flavor caused by tar because the tar contains tar and nicotine. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、紙巻タバコの煙に含まれるタールなどの有害物質を除去するためのフィルターとこのフィルターを装着した紙巻きタバコに関する。
【0002】
【従来の技術】
タバコの煙に含まれる有害物質を、体内に取り込むことによって発生する健康被害は今日大きな社会問題になっている。タバコは気分をリラックスするために嗜むものであり、この作用をするのはニコチンである。しかしこの摂取量が多いと人体にとって有害となる。タバコ煙に含まれている有害物質は多数発見されているが、特にタールは、タバコ煙による健康被害の元凶であり、タールによる発癌性や癌発症の促進性について研究が行われてきた。タバコ煙のタール分は徹底的に除去すべきものと考える。
タバコ煙中の有害物質を除去する方法としては、タバコ本体に接続した2本の繊維ロッドのうち上流側に粒状活性炭を混入したものや、2本の繊維ロッドの間に活性炭の層を挟んだものが紙巻タバコのフィルターとして使用されている。
しかし、このフィルターではタールなどの有害物質を十分に除去することはできないことがわかっている。
ニコチンやタールを除去するためのフィルターとして、今日まで種々のアイデアが提案されているが、効果の疑わしいものや製作が難しく高コストになってしまうものが多い。本発明のように繊維ロッドの間に円板を挟む方法として、以下のような提案がある。
(i) 微細繊維層よりなる円板を従来の繊維ロッドの間に、若干の隙間を持たせて挟んだフィルター。(例えば、米国特許第3,882,877号)
(ii) 中心に孔を設けた微細繊維層の円板を、粗大な繊維ロッドの間に挟んだフィルター。(例えば、特公平2−200174号公報)
また、近年では健康意識の向上からタールやニコチンの量を少なくしたタバコが好まれるようになった。そこでタバコ本体と繊維ロッドを接続する外側の巻紙に、多数の微小孔を円周上に1〜3列設け、その孔から繊維ロッドに外気を導入して煙を薄め、体内に入るタールやニコチンの量を減らすようにしたフィルターが主流になっている。(例えば、特開平11−69965)
【0003】
【発明が解決しようとする課題】
前記の提案(i)、(ii)のフィルターは、喫煙の初期には有効であるが、喫煙の服数が進むと微細繊維層の円板に吸着するタールの量が増え、円板自体の目詰まりによる通気低下と共に濾過効率が急速に低下する。
タバコの煙はガスの中に液体粒子が分散している状態といわれる。タールそのものは液体であるから、これを微細な繊維層に吸着して、タール分を減らそうとすれば繊維層の目詰まりによる通気低下は避けられない。そこで、繊維層の密度を粗くすると、目詰まりによる通気低下を防ぐことはできるが、喫煙の服数が進むにつれて濾過効率が著しく低下し、煙中のタール量が増えてしまう。その結果、タバコの味は漸次辛くなっていくのである。結局、タバコ煙に含まれるタールのうち繊維層が吸着する量はごく少量で、大部分のタールは人体に入ってしまう。従って、タール除去の方法として、繊維層による吸着だけでは効果が少ないと言える。
また、フィルター外側の巻紙に設けた微小孔から繊維ロッドに外気を導入して煙を薄め、体内に吸い込む有害物質の量を減らす方法は、導入する外気の量が多いとタバコとしての喫応えがなくなるだけでなく、味も損なうという問題がある。
【0004】
本発明の課題は、タバコの喫煙において健康被害の元凶と考えられているタールやニコチンを、一服毎にほぼ一定量を除去しつつ、タバコの味を損なうことなく最後まで均一な味を保つフィルターを提供することである。
【0005】
【課題を解決するための手段】
タバコ煙中のタール分を除去する方法として粒状活性炭や繊維層で構成されるフィルターをタバコ本体に接続し、そのなかにタール分を吸着させるという手段が長年にわたって用いられてきた。しかし濾過効率を上げようとして繊維層の密度を大にすると、タールによる目詰まりのため通気低下が発生し、喫煙に満足感を得られなくなる。即ち、紙巻タバコに用いる繊維フィルターにおいては、タール除去量と通気抵抗の間に相反する関係があり、通気抵抗を上げずに、タール除去量を増やすことは困難である。
そこで従来の吸着技術に、新しく凝縮という手段を加えて、通気低下を防ぎつつ、またタバコの味を変えることなく、タール除去の向上を図ることにした。
なお、凝縮とは飽和蒸気の温度を下げるか、圧縮するとその一部が液化する現象と定義される。
【0006】
次に、タバコの煙を凝縮することによってヤニを分離する積層円板の特性について記す。
片面に凹みを形成し、その凹みの底に1〜4個の通気孔を設けた2枚の円板を、夫々の凹みを外向きにしてリング(中心に孔をあけた円板)の両側に接着する。タバコの煙がこの積層した円板内を通過するとき、煙は上流側円板の通気孔で加速され、リングの孔を直進して、下流側円板の内側に衝突して圧縮される。その結果、煙の一部が液化して褐色のヤニを発生し、有害物質の大半を分離したタバコ煙は下流側円板の通気孔を抜けて外に出ていく。ヤニはタバコの服数毎に、量を増やしながら積層した円板の内部に堆積する。このヤニの中に健康被害をもたらすタールやニコチンが含まれているのである。
ここでヤニとはタバコ煙の粒子相のことである。文献には、通常タバコ煙の成分はガス相と粒子相から成っており、ガス相はほとんどが大気の成分と同じものであり、粒子相は煙の約8%を占め、タール(約6.7%)、ニコチン(約0.5%)、水分(約0.8%)で構成されていると記されている。(高橋市郎著 タバコ博士の本地球社版、P9)
【0007】
この積層円板に於いては、上流側と下流側円板の通気孔の配置により、下流側の円板に発生したヤニが通気孔の近辺に堆積することがある。タバコの服数が進むにつれてヤニの量が増え、タール含有量の多いタバコでは、それが通気孔に流れ込む。タバコは連続的に喫煙されるから、孔に流入したヤニは煙と共に孔裏側に吸いだされ、そこに堆積して通気抵抗が幾分か上昇する。また、同一仕様の円板を積層するとき、両円板の通気孔が煙流方向に重なって、煙の凝縮効果を低下させることもある。
【0008】
次にこの積層円板フィルターの代表的な2種のタイプについてその特徴を説明する。
同一仕様の円板を積層したフィルターがコスト的に最も低い。この円板をリングの両側に接着するときは、平面上で見て両円板の通気孔が重ならないように、上流側円板の通気孔の中間に下流側円板の孔が位置するように円板の位相をずらす。しかし、円板の通気孔が3〜4個になると、円板の位相を変えても、隣り合う円板の通気孔は平面上近すぎる。そのためヤニの堆積が増えると、このヤニが下流側円板の通気孔に流れ込んで通気低下を起こすようになる。従って、同一仕様の円板より成る積層円板の通気孔は1〜2個が適当である。
円板の通気孔が1個の場合は、孔は円板の中心ではなく凹みの外側寄りにあけ、上流側と下流側円板の位相を180°変えて積層するとよいが、このタイプの積層円板は通気抵抗が大きく実用的ではない。よって、同一仕様の円板を積層するには通気孔2個が最も良い。孔は円板の中心に対称で、且つ凹みの壁近傍に設け、さらに両円板の平面上で見た通気孔の位置を離すために、孔位相を約90°ずらす。このようにすると下流側円板に発生するヤニが孔の近辺に堆積して通気低下を起こすのを防ぐことができる。また、この積層円板を後述するように繊維ロッドに接続して一体化するとき、積層円板に方向性がないので作業が容易になる利点もある。
【0009】
次に、通気孔の径や個数及びその配置を異にする2枚の円板をリングの両側に接着してなる積層円板について記す。
上流側の円板は中心に1個または中心近傍に2個の孔を設け、下流側の円板は凹みの外側寄りに2〜4個の孔をあけて、平面上で見た孔の重なりを防ぐ。このようにすると、下流側円板の通気孔至近の位置にヤニが堆積するのを防ぐことが出来る。上流側円板に設ける通気孔は1〜2個が適当で、3個以上になると孔1個あたりの吸引力が低下して、凝縮により発生するヤニの量は少なくなる。即ち、上流側円板の孔には出来るだけ強い吸引力を作用させる必要があり、下流側円板の通気孔で上流側円板の吸引力を減殺してはならない。従って下流側円板の通気孔の数は2個以上とし、場合によっては通気孔の径を上流側円板より大きくする。
上流側円板の通気穴を中心に1個とする場合、下流側円板の通気孔は凹み壁近傍に2個以上設ける。この場合上流側円板の通気孔にはもっとも強い吸引力が働いて発生するヤニの量は最大となるが、通気抵抗も大きくなる。また、上流側の通気孔を円板の中心近傍に2個設けた場合、ヤニの発生量は前記の通気孔1個に比較して少し減るが、通気抵抗は感じないほどになる。
このタイプの積層円板は平面上で見た両側の円板通気穴の距離が近いため、下流側円板の通気孔から円板の外側に少量のヤニが吸い出される。発生するヤニの量が多いと、その一部が下流側円板に直結する繊維ロッドの端面に堆積することがある。
またこのタイプの積層円板は方向性を有する。従って、この積層円板をタバコ本体に逆に装着すると、両円板の通気孔が各2個の場合を除き、上流側円板の吸引力が低下して凝縮効果は小さくなるので注意を要する。
【0010】
次に、リングの両側に接着して積層円板を構成する片面凹みの円板について、その特性と仕様を詳細に説明する。
(イ)円板の材料
円板は板厚に比して深い凹みを形成しなければならないので、圧縮性の大きい材料が必要である。また孔を通過した煙の衝突する面は非通気性であることが望ましい。煙にかかる圧縮力が弱いと凝縮効果が低下し、ヤニの発生が少なくなるからである。
円板の材料はこれらの条件に加えて、廃棄したときの環境負荷、価格などを考慮すると紙が最適である。紙は植物繊維から作られたもので、圧縮率が50〜65%あることが望ましい。
【0011】
(ロ)円板の板厚
円板の片面に形成する凹みの深さから板厚を決定する。紙の圧縮率を50〜65%に設定すると、円板の凹み深さを0.4〜0.7mmにするために板厚を0.8〜1.2mmにする。現在市場にある材料を用いる場合、板紙が適当である。
【0012】
(ハ)円板に形成する凹みの広さ
この積層円板においては、下流側円板に堆積するヤニが通気孔に流入しないように、両円板の平面上の孔位置を離す必要がある。特にタール含有量の多いタバコでは、下流側円板に発生させたヤニの近くに通気穴があると、その孔からヤニが吸い出されて、後続の繊維ロッド端面に広くヤニを堆積して通気低下を引き起こすことがある。そのためにも凹みの広さは可能な限り大きくすることが望ましい。
円板に形成する凹みの平面形状は、加工の容易さを考慮すれば円形が最良である。この凹み径は凹みの深さを考慮して決定する必要があるが、円板の外縁から凹みの縁まで、少なくとも使用する材料の板厚分は必要である。よって、この円板の凹み直径は4.5〜5.5mmとする。
【0013】
(二)凹みの深さ
積層円板を繊維ロッドの間に挟んで用いるとき、積層円板の端面がフラットであると、円板外側の通気孔の周りにヤニが発生して通気低下を起こす。この現象は積層円板の両端で起こるが、とくに下流側円板においては、円板の内側に発生させたヤニの量が多いと、近くの通気孔から吸い出されて、後続の繊維ロッド端面にヤニを堆積し、通気低下を引き起こす。その防止策として繊維ロッドに接触する円板の表面に凹みを形成する。この凹みを出来るだけ広くしておけば、繊維ロッドと円板の隙間は最低でも0.4mmあれば良い。下流側円板の通気孔から吸い出されたヤニが、後続の繊維ロッドに堆積しても、円板の凹みが広ければ、タバコの煙はその部分を迂回してヤニの堆積していない所から出て行く。また、凹み深さを必要以上に深くすると、円板の板厚も大きくしなければならず、コストが上がる。従って、円板の凹み深さは0.4〜0.7mmでよい。
【0014】
(ホ)通気孔の径
円板の凹み底面に設ける穴の直径は0.5〜0.7mmとする。両円板の距離(即ちリングの厚さ)にもよるが、孔径が小さいほど煙の凝縮効果は大きくなる。しかし、反面通気抵抗も大となる。直径0.5mmより小さい孔では通気抵抗が上がるため、人によっては喫煙の満足感が得られないかもしれない。また孔の加工も難しい。一方直径0.7mmを超える孔では凝縮効果が著しく低下する。従って、煙を凝縮するための孔径としては0.5〜0.7mmが適当である。
【0015】
(ヘ)通気孔の個数
上流側円板に設ける通気孔数が多いと、孔を通過する煙の量が分散し、下流側円板に衝突する力も弱くなって凝縮効果が低下する。また、両円板の通気孔が平面上で見て重なったり、距離が近すぎたりすると、下流側円板に発生したヤニがその円板の通気孔に流入して通気低下を起こす。従って、円板に設ける通気孔の数は上流側円板で1〜2個、下流側円板で2〜4個が適当である。
タバコの吸引力には個人差があるものの、上流側円板に設ける孔の個数が3個以上になると、各孔に作用する吸引力が弱くなり積層円板全体の凝縮効果が低下する。また、上流側円板の孔を中心に1個、下流側円板の通気孔を2個以上にすると、第1円板に大きな吸引力が働いて最大の凝縮効果が得られるが、一方で通気抵抗が高くなる。上流側円板の孔が2個の場合は、前記1個の円板に比べて凝縮効果が少し下がり、発生するヤニも減るが、通気抵抗は無視できる程度である。従って、上流側円板に設ける孔の個数は2個が最良と言える。また、下流側円板の孔数は上流側円板と同数以上でないと、上流側円板に作用する吸引力が低下する。そこで下流側円板の孔数は2〜4個とし、孔の配置や孔径を変えて、発生したヤニが孔に流入することによって起こる通気抵抗の上昇や上流側円板の孔に作用する吸引力の低下を防ぐ。
【0016】
(ト)円板外径
円板の外径はタバコロッドとほぼ同じにする。通常、国内で作られている紙巻タバコは普通巻きと細巻きとあり、夫々の巻きの円周は普通巻きが約25〜26mm、細巻きは22.5〜24mmになっている。(前記文献による)
従って、円板の外径は外側の巻紙の厚さを考慮して直径7.0〜8.1mmとする。
【0017】
続いて、積層円板を構成するリングについて、その特性と仕様を説明する。
(イ)リングの材料
現在市場にある材料を用いて、リングを製作するには板紙が適当である。
しかし、厚さが1.0mmを超える1枚ものの板紙は入手困難であるから、厚さ0.6〜1.0mmの材料を2枚貼り合わせたものを用いるとよい。
【0018】
(ロ)リングの厚さ
本発明に於ける積層円板において、上流側円板と下流側円板間の距離は通気孔と共にタバコ煙の凝縮に重要な作用をする。両円板間の距離はリングの厚さそのものであり、この厚さは通気孔の径や個数及びヤニの発生量によって最適の値を求めるのが望ましいが、煙の凝縮に係る距離は1.0〜2.0mmが適当である。上流側円板の通気孔径が0.5〜0.7mm、孔数1〜2個の場合、この距離が2.0mmを超えると煙の衝突する力が弱くなって凝縮効果が低下する。また、距離が1.0mm以下になるとタール含有量の多いタバコでは、下流側円板に堆積したヤニが上流側円板に到達して通気の流れを妨げることもある。よって、リングの厚さは1.0〜2.0mmとする。
【0019】
(ロ)リングの内径
リング内径はこの両側に接着する円板の凹み径と同等以上とし、直進する煙の流れを妨げないように凹み径より小さくしてはならない。よって、リング内径は4.5〜5.5mmに設定する。
【0020】
(ハ)リングの外径
リング外径は積層円板を構成する両側の円板外径と同一とし、その数値を円板と同じ7.0〜8.1mmとする。
【0021】
次に、フィルター円板の製作について説明する。
この円板を製作するにはプレス加工が最も効率的である。円板単体は基本的にコイニング(凹み成形)、ピアス(穴あけ)、ブランク(外形抜き)の3工程で製作できるが、工程別に金型を用いて加工すると、コストは極めて高いものになってしまう。そこで、3工程を1セットの金型内に集約し、多数個取りとした順送り型を用いる。また、同様にリングも多数個取りの順送り型にする。これらの金型を円板の積層まで考慮して、材料採りのレイアウトを設定すれば、積層円板のコストは低く抑えることができる。
【0022】
フィルターとして積層円板のみを装着した紙巻きタバコでは、以下の不具合が生じる。先ず上流側円板の通気孔がタバコの細片で塞がれる恐れのあること。次に下流側円板の孔からヤニが吸い出されて口に入ることである。従って、円板フィルターを紙巻タバコに使用するときは、繊維フィルターと組み合わせて用いなければならない。円板フィルターは2〜3本の繊維ロッドの間に挟み、これらの外側を通気性のある紙で巻いて一体化する。積層円板の上流側に接続する繊維ロッドは1本とし、長さ5mm以下でよい。この繊維ロッドを使用することにより、円板の通気孔が細かく刻んだタバコ葉で塞がれることを防止する。尚、繊維ロッドに代えて、通気性のある紙または布で製作した円板を上流側円板の凹み外縁に貼り付けても同じ目的を達することができる。
円板の下流側に接続する繊維ロッドは1〜2本とするが、積層円板で除去するタールの量を多くすることによって繊維層を通過するタール分を減らす。この結果、繊維ロッドの密度を高くしても、タールによる喫煙早期の目詰まりを避けることができる。このフィルターでは積層円板内でタバコ煙に含まれるタール分の大半を除き、さらに残ったタール分は繊維ロッドによる吸着によってフィルター全体の濾過効率を上げることができる。
【0023】
積層円板の上流側には前段で述べた目的で短い繊維ロッドを接続し、該円板の下流側に接続する繊維ロッドを2本として、積層円板に直結する方の繊維ロッドの中には粒状活性炭を混入し、後続の繊維ロッドは高密度にする。これらを紙で巻いて一体化し、1本のフィルターとする。タバコロッドにこのフィルターを接続した紙巻きタバコは、積層円板によってタバコ煙の約8%を占める粒子相からタールやニコチンを取り除き、約92%のガス相からはアセトアルデヒドなどの悪臭原因物質を活性炭に吸着させる。
ヤニそのものは強烈な臭気を持つ。積層円板でヤニを除去することは、タバコの煙に含まれている悪臭を発する物質を除去することを意味する。積層円板と活性炭で悪臭の原因物質を除去した煙は、従来のタバコに比べその発する臭いが薄くなっている。
【0024】
平面上で見て、両円板の通気孔が接近したフィルターでは、ヤニの堆積量が増えるとその一部が下流側円板の孔に流入して通気抵抗が上昇する。この点を改善するため、タバコ本体とフィルターを接続する巻紙の外周部に、多数の微小孔を1〜2列設け、その孔から繊維ロッドの中に外気を導入して通気抵抗を緩和するとよい。また、有害物質を含んだ煙を薄める効果もある。
【0025】
【発明の実施の形態】
図面を使って、発明の実施の形態を説明する。
図1は片面に凹み4を有し、この凹みの底に2個の通気孔3を設けた同一仕様の2枚の円板1を、凹みを外向きにしてリング2の両側に接着して成る積層円板を示す。円板の通気孔3は円板中心に対称で、且つ円板の凹み壁近傍に設け、2個の通気孔をできるだけ離す。さらに、上流側円板の穴を通過した煙は、下流側円板に衝突してヤニを発生するが、このヤニが下流側円板の通気孔に流入して、通気低下を起こさないようにしなければならない。従って、上流側と下流側円板における通気孔の平面上の距離を大きくするために、両円板の孔位相を90°ずらして接着する。
【0026】
この紙製の円板においては、凹みの径を4.5〜5.5mm、凹みの深さを0.5〜0.7mmとし、通気孔の径は0.5〜0.7mmから選び、円板外径はタバコロッドと同じ径にする。また、板厚は凹みの深さに応じて0.8〜1.2mmの範囲から決定する。
【0027】
次に、積層円板を構成する紙製のリング2においては、リングの内径を4.5〜5.5mmの範囲から決定し、円板の凹み径と同等以上にする。リング外径は両側に接着する円板と同じにする。また、リングの板厚は紙巻きタバコのタール含有量や上流側円板の通気孔の数によって1.0〜2.0mmの範囲から決定する。
【0028】
図2はリング2aの上流側に通気穴3aが1個の円板1a、下流側に通気孔3bが4個の円板1bを接着して成る積層円板を示す。この積層円板に於いては、上流側円板の通気孔に強い吸引力を作用させ、凝縮効果を上げることができる。
【0029】
図3は2本の繊維ロッドの間に図1に示す積層円板を挟み、外側を通気性のある紙6で巻いて一体化したフィルターを示す。上流側の繊維ロッド5は細かく刻んだタバコ片で通気孔が塞がれないようにするためのもので、長さは5mm以下でよい。また、下流側の繊維ロッド5aは積層円板を通過した煙にもう一段の濾過を加えるものであり、この繊維ロッドは積層円板の内部に発生したヤニが、下流側円板の通気孔から吸い出されたとき、このヤニを吸着する機能も持つ。この繊維ロッドの長さは10〜15mmとする。
【0030】
図4は前記の図3に示すフィルターに於いて、下流側の繊維ロッドを2本とし、積層円板に直結する方の繊維ロッド5bに粒状活性炭7を混入して、主としてタバコ煙に含まれる悪臭の原因物質を吸着させる。この繊維ロッドの長さは10mm位とする。
【0031】
図5はタバコロッド8の末端に図3に示すフィルターを接続した紙巻きタバコを示す。この紙巻きタバコに於いては、タバコとフィルターをつなぐ外側の巻紙9に円周上一列にあいた孔10から外気を導入する。本発明の積層円板では両側の円板に設ける通気孔の平面上の配置が近いと、喫煙が進んだとき下流側円板の通気孔の近傍にヤニが堆積して通気低下を起こすことがある。紙巻きタバコの巻紙にあけた孔から外気を導入することにより、この問題に対処できる。
【0032】
【実施例1】
紙巻きタバコのフィルター部を切り離し、図4に示す構造のフィルターを接続して、喫煙後のヤニの発生状態を観察した。
積層円板における両側の円板は外径が7.7mm、板厚が1.2mm、凹みは直径が5.2mm、深さは0.5mmである。一方、リングは外形7.7mm、内径5.2mm,板厚1.8mmとした。
最初に、請求項2で表す積層円板をフィルターに用いた。図1のように通気孔を夫々2個とし、両円板の孔位相を90°ずらした。通気孔の径は0.5mm、孔のピッチは中心を挟んで4mmとした。
実験に使用した紙巻きタバコは国産品で、タールとニコチンの含有量は夫々10mg、0.8mgと記されていた。
この紙巻きタバコをタバコロッドの半分まで喫煙した後、フィルターとして使用した積層円板内のヤニの状態を観察したところ、下流側円盤の内側に2個のドーナツ状に堆積したヤニが認められた。そのヤニは内径1〜1.5mm、外径2.5〜3mm、高さ約0.5mmであった。また、下流側円板の外側に通気孔からのヤニの流出はなかった。尚、タバコロッド半分までの喫煙の服数は8回で、通気抵抗は無視できるほどであった。
【0033】
【実施例2】
次に、請求項3に記した積層円板でヤニの状態を確認した。前記実施例1で使用した積層円板の仕様を上流側円板の通気穴のみ変更して、円板中心に直径0.5mmの穴1個として図4に示す構造のフィルターをタバコロッドに接続した。紙巻きタバコは実施例1と同じものを使用し、タバコロッドの半分まで喫煙した。この結果、下流側円板の中心にドーナツ状のヤニの堆積が1個確認できた。ヤニは内径1.5〜2mm、外径3〜4mm、高さは約1mmであった。さらに、下流側円板の外側に通気孔から流出した2個のヤニが認められた。そのヤニは外形約1mm、高さ0.5〜1mmであった。このフィルターでは通気抵抗が大きいと感じられた。
そこで、上流側円板の通気孔径を0.6mmに変更して再度実験を試みた。
その結果、通気抵抗は無視できるところまで低下した。積層円板内に堆積したヤニは内径2〜3mm、外径4〜5mm、高さ0.5〜1mm、通気孔の所で分断したドーナツ状となった。
また、下流側円板の外側に通気孔からのヤニの流出が認められ、そのヤニは外径約1.5mm、高さ約0.5mmであった。
尚、タバコロッド半分までの喫煙服数はどちらも10回であった。
【0034】
【発明の効果】
本発明の積層円板を繊維ロッドに挟んで一体化したフィルターは、タバコロッドに装着すると以下の効果を奏する。
【0035】
タバコの煙は積層円板内で一服毎に凝縮をうけて、ほぼ一定量のヤニを分離した後、フィルター末端の繊維ロッドで吸着による濾過を経て口に入る。その結果、このフィルターをつけた紙巻きタバコの喫味はタールによる辛さがとれて、軽く、まろやかになると共に、味を損なうことなく喫煙の最後までほぼ均一な喫味が得られる。
【0036】
また、ヤニの主成分はタールとニコチンであり、これが呼吸器疾患や心臓病を引き起こすと考えられている。従って、積層円板によるヤニの除去は喫煙者の健康被害を防止するのに有効である。
【0037】
さらに、積層円板によるヤニの除去は、喫煙者が吐き出す煙による室内汚染や刺激臭を低減する効果もある。
【0038】
この積層円板は円板に設ける通気孔の径や個数及びリングの厚さによって、タバコ1本あたりのタールやニコチンの除去量を定量的にコントロールできるので、喫煙者の好みに応じた紙巻きタバコを提供できる。
【0039】
積層円板を構成する要素は単純な形状をしており、しかも安価な材料を用いて大量に生産すること可能である。従って、積層円板のコストを低く抑えることができるので、このフィルターを用いた紙巻きタバコのコストが大幅に上昇することはない。
【図面の簡単な説明】
【図1】(イ)は同一仕様の円板をリングの両側に接着した積層円板を、上流側から見た平面図を示す。(ロ)はそのA−A断面図である。
【図2】(イ)は通気孔の異なる2枚の円板をリングの両側に接着した積層円板を、上流側から見た平面図を示す。(ロ)はそのB−B断面図である。
【図3】2個の繊維ロッドの間に積層円板を挟んだフィルターの断面図である。
【図4】積層円板の下流側に2個の繊維ロッドを接続し、積層円板に直結する繊維ロッドの中に粒状活性炭を混入したフィルターの断面図である。
【図5】2個の繊維ロッドの間に積層円板を挟んだフィルターをタバコロッドに接続し、その巻紙に外気導入孔を設けた紙巻きタバコの断面図である。
【符号の説明】
1、1a、1b 円板単体
2、2a    リング
3、3a、3b 通気孔
4       凹み
5、5a、5b 繊維ロッド
6       通気性のある巻紙
7       粒状活性炭
8       タバコロッド
9       巻紙
10      外気導入孔
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a filter for removing harmful substances such as tar contained in cigarette smoke and a cigarette equipped with the filter.
[0002]
[Prior art]
Health hazards caused by the ingestion of harmful substances contained in cigarette smoke into the body have become a major social problem today. Tobacco is a favorite for relaxing mood, and it is nicotine that does this. However, high intakes are harmful to the human body. Although many harmful substances contained in cigarette smoke have been found, tar is particularly the cause of health damage caused by cigarette smoke, and studies have been conducted on the carcinogenicity and promotion of cancer development of tar. We believe that the tar content of tobacco smoke should be thoroughly removed.
As a method for removing harmful substances in tobacco smoke, one of two fiber rods connected to the tobacco body, in which granular activated carbon is mixed on the upstream side, or a layer of activated carbon is sandwiched between the two fiber rods One is used as a filter for cigarettes.
However, it has been found that this filter cannot sufficiently remove harmful substances such as tar.
Various ideas have been proposed as filters for removing nicotine and tar to date, but many of them have a suspicious effect or are expensive to manufacture. As a method of sandwiching a disk between fiber rods as in the present invention, there are the following proposals.
(I) A filter in which a disk made of a fine fiber layer is sandwiched between conventional fiber rods with a slight gap. (For example, US Pat. No. 3,882,877)
(Ii) A filter in which a disk of a fine fiber layer having a hole at the center is sandwiched between coarse fiber rods. (For example, Japanese Patent Publication No. 2-200174)
In recent years, cigarettes with reduced amounts of tar and nicotine have been favored in order to improve health awareness. Therefore, on the outer wrapping paper connecting the cigarette body and the fiber rod, a large number of micropores are provided on the circumference in one to three rows, through which air is introduced into the fiber rod to dilute the smoke, and tar and nicotine that enter the body. Filters that reduce the amount of water are becoming mainstream. (For example, JP-A-11-69965)
[0003]
[Problems to be solved by the invention]
The filters of the above proposals (i) and (ii) are effective in the early stage of smoking, but as the number of smoking clothes increases, the amount of tar adsorbed on the disc of the fine fiber layer increases, and the Filtration efficiency decreases rapidly with a decrease in ventilation due to clogging.
Tobacco smoke is said to be a state in which liquid particles are dispersed in a gas. Since the tar itself is a liquid, if the tar is adsorbed to the fine fiber layer to reduce the tar content, a decrease in ventilation due to clogging of the fiber layer is inevitable. Therefore, if the density of the fiber layer is reduced, it is possible to prevent a decrease in ventilation due to clogging. However, as the number of smoking clothes increases, the filtration efficiency is significantly reduced, and the amount of tar in the smoke increases. As a result, the taste of the tobacco gradually becomes spicy. As a result, only a small amount of the tar contained in tobacco smoke is adsorbed by the fiber layer, and most of the tar enters the human body. Therefore, it can be said that only the adsorption by the fiber layer is less effective in removing tar.
In addition, a method to reduce the amount of harmful substances inhaled into the body by introducing outside air into the fiber rod through the micropores provided in the wrapping paper outside the filter and reduce the amount of harmful substances inhaled into the body, the cigarette will respond if the amount of outside air introduced is large There is a problem that not only disappears, but also the taste is impaired.
[0004]
An object of the present invention is to remove tar and nicotine, which are considered to be the cause of health damage in cigarette smoking, while removing a substantially constant amount for each dose, and maintaining a uniform taste to the end without impairing the taste of tobacco. It is to provide.
[0005]
[Means for Solving the Problems]
As a method of removing the tar content in tobacco smoke, a method of connecting a filter composed of granular activated carbon or a fiber layer to the tobacco body and adsorbing the tar content therein has been used for many years. However, if the density of the fiber layer is increased in order to increase the filtration efficiency, a decrease in ventilation occurs due to clogging with tar, and it becomes impossible to obtain a satisfactory feeling of smoking. That is, in a fiber filter used for a cigarette, there is a conflicting relationship between the amount of tar removal and the airflow resistance, and it is difficult to increase the amount of tar removal without increasing the airflow resistance.
Therefore, a new means of condensation has been added to the conventional adsorption technology to improve tar removal while preventing a decrease in aeration and without changing the taste of tobacco.
Condensation is defined as a phenomenon in which a part of the saturated vapor is liquefied when the temperature of the saturated vapor is lowered or compressed.
[0006]
Next, the characteristics of the laminated disc that separates the tar by condensing the cigarette smoke will be described.
A dent is formed on one side and two discs with one to four vent holes at the bottom of the dent are placed on both sides of a ring (a disc with a hole in the center) with each dent facing outward. Glue to. As tobacco smoke passes through the stacked discs, it is accelerated in the vents of the upstream disc and travels straight through the holes in the ring, impinging on the inside of the downstream disc and is compressed. As a result, part of the smoke is liquefied to produce brown tar, and the tobacco smoke, which has separated most of the harmful substances, passes through the ventilation holes of the downstream disk and goes out. The tarnish accumulates inside the stacked disks in increasing amounts for each number of tobacco clothes. The tar contains harmful tars and nicotine.
Here, the tar is the particle phase of tobacco smoke. In the literature, the constituents of tobacco smoke usually consist of a gas phase and a particulate phase, the gas phase being almost identical to the constituents of the atmosphere, the particulate phase comprising about 8% of the smoke and tar (about 6. 7%), nicotine (about 0.5%), and water (about 0.8%). (Ichiro Takahashi, Dr. Tobacco's book on Earth, P9)
[0007]
In this laminated disk, due to the arrangement of the ventilation holes on the upstream and downstream disks, the tan generated on the downstream disk may be deposited near the ventilation holes. As the number of tobacco garments increases, the amount of tar increases and, for cigarettes with a high tar content, it flows into the vents. Since the tobacco is continuously smoked, the tar that flows into the hole is sucked out together with the smoke to the back side of the hole, where it is deposited and the airflow resistance is somewhat increased. Also, when disks of the same specification are stacked, the ventilation holes of both disks may overlap in the direction of smoke flow, thereby reducing the effect of condensing smoke.
[0008]
Next, the characteristics of two typical types of the laminated disk filter will be described.
Filters with laminated disks of the same specifications are the lowest in terms of cost. When this disc is bonded to both sides of the ring, the hole of the downstream disc is located in the middle of the vent of the upstream disc so that the vents of both discs do not overlap when viewed on a plane. The phase of the disk. However, when the number of vents of the disk is 3 to 4, even if the phase of the disk is changed, the vents of the adjacent disks are too close on a plane. For this reason, when the accumulation of the tarnish increases, the tarnish flows into the ventilation holes of the downstream disk, and the ventilation decreases. Therefore, it is appropriate that one or two air holes are provided in a laminated disk made of disks having the same specifications.
If the disc has only one vent hole, the hole should be made not on the center of the disc but on the outside of the recess, and the phases of the upstream and downstream discs should be changed by 180 °, but this type of stacking is preferable. Discs have high ventilation resistance and are not practical. Therefore, two air holes are best for laminating disks of the same specification. The holes are provided symmetrically with respect to the center of the disk and near the recessed wall, and the hole phases are shifted by about 90 ° in order to separate the positions of the ventilation holes as viewed on the plane of both disks. In this way, it is possible to prevent the dust generated on the downstream disk from accumulating in the vicinity of the hole and causing a decrease in ventilation. Further, when this laminated disk is connected to and integrated with a fiber rod as described later, there is also an advantage that the work becomes easy because the laminated disk has no directionality.
[0009]
Next, a laminated disk formed by bonding two disks having different diameters, numbers, and arrangements of the ventilation holes to both sides of the ring will be described.
The upstream disk has one hole at the center or two holes near the center, and the downstream disk has two to four holes near the outside of the recess, and the holes overlap on a plane. prevent. In this way, it is possible to prevent the accumulation of the tar on the downstream disk in a position near the ventilation hole. The number of ventilation holes provided in the upstream disk is appropriately one or two. When the number of ventilation holes is three or more, the suction force per one hole is reduced, and the amount of tar generated by condensation is reduced. That is, it is necessary to apply as strong a suction force as possible to the hole of the upstream disk, and the suction force of the upstream disk must not be reduced by the ventilation hole of the downstream disk. Therefore, the number of air holes in the downstream disk is two or more, and in some cases, the diameter of the air holes is made larger than that of the upstream disk.
When the number of ventilation holes in the upstream disk is one, two or more ventilation holes in the downstream disk are provided near the recessed wall. In this case, although the maximum amount of tan generated by the strongest suction force acts on the air holes of the upstream disk, the airflow resistance also increases. When two upstream vents are provided in the vicinity of the center of the disk, the amount of tan is slightly reduced as compared with the single vent described above, but the ventilation resistance is not felt.
In a laminated disk of this type, since the distance between the disk ventilation holes on both sides as viewed on a plane is short, a small amount of tar is sucked out of the disk from the ventilation holes of the downstream disk. If the amount of the generated tarnish is large, a part of the tar may be deposited on the end face of the fiber rod directly connected to the downstream disk.
This type of laminated disk has directionality. Therefore, when this laminated disc is mounted on the cigarette body in reverse, the suction force of the upstream disc is reduced and the condensation effect is reduced, except in the case where each of the discs has two ventilation holes, so care must be taken. .
[0010]
Next, the characteristics and specifications of a single-sided concave disk which is bonded to both sides of the ring to form a laminated disk will be described in detail.
(B) Material of disk
Since the disc has to form a deep recess in comparison with the thickness of the disc, a material having high compressibility is required. Also, it is desirable that the surface on which smoke passing through the hole collides is non-breathable. This is because if the compressive force applied to the smoke is weak, the condensation effect is reduced, and the generation of tar is reduced.
As the material of the disk, paper is most suitable in consideration of the environmental load and the price at the time of disposal in addition to these conditions. The paper is made from vegetable fibers and preferably has a compressibility of 50-65%.
[0011]
(B) Thickness of disk
The thickness of the disc is determined from the depth of the recess formed on one side of the disc. When the compression ratio of the paper is set to 50 to 65%, the thickness of the disc is set to 0.8 to 1.2 mm so that the depth of the recess of the disc is set to 0.4 to 0.7 mm. When using materials currently on the market, paperboard is suitable.
[0012]
(C) The size of the recess formed in the disk
In this laminated disk, it is necessary to separate the hole positions on the plane of both disks so that the tar accumulated on the downstream disk does not flow into the ventilation holes. In particular, in tobacco with a large amount of tar, if there is a ventilation hole near the tarnish generated on the downstream disk, the tar is sucked out from the hole, and the tarnish is widely deposited on the end surface of the succeeding fiber rod to allow ventilation. May cause decline. Therefore, it is desirable to make the width of the recess as large as possible.
The planar shape of the recess formed in the disk is best a circle considering the ease of processing. The diameter of the dent needs to be determined in consideration of the depth of the dent, but at least the thickness of the material to be used is required from the outer edge of the disk to the edge of the dent. Therefore, the concave diameter of this disk is 4.5 to 5.5 mm.
[0013]
(2) Depth of dent
When the laminated disc is sandwiched between fiber rods, if the end face of the laminated disc is flat, tan occurs around the ventilation holes on the outside of the disc, resulting in reduced ventilation. This phenomenon occurs at both ends of the laminated disk, but especially at the downstream disk, if the amount of tan generated inside the disk is large, it is sucked out from a nearby vent and the end face of the subsequent fiber rod Accumulates on the surface, causing reduced ventilation. As a preventive measure, a depression is formed on the surface of the disk that contacts the fiber rod. If this recess is made as wide as possible, the gap between the fiber rod and the disc should be at least 0.4 mm. Even if the tar sucked out from the vent hole of the downstream disk accumulates on the succeeding fiber rod, if the dent of the disk is wide, the cigarette smoke will bypass that part and where no tar accumulates. Get out of. Further, if the depth of the recess is made deeper than necessary, the thickness of the disk must also be increased, which increases the cost. Therefore, the recess depth of the disc may be 0.4 to 0.7 mm.
[0014]
(E) Ventilation hole diameter
The diameter of the hole provided on the concave bottom surface of the disc is 0.5 to 0.7 mm. Depending on the distance between the two disks (ie, the thickness of the ring), the smaller the hole diameter, the greater the smoke condensation effect. However, on the other hand, the ventilation resistance also becomes large. A hole smaller than 0.5 mm in diameter increases ventilation resistance, so that some people may not be satisfied with smoking. It is also difficult to process holes. On the other hand, in a hole having a diameter exceeding 0.7 mm, the condensation effect is significantly reduced. Therefore, a suitable hole diameter for condensing smoke is 0.5 to 0.7 mm.
[0015]
(F) Number of ventilation holes
If the number of ventilation holes provided in the upstream disk is large, the amount of smoke passing through the holes is dispersed, the force colliding with the downstream disk is weakened, and the condensation effect is reduced. Also, if the ventilation holes of both disks are overlapped on a plane or the distances are too short, the tan generated on the downstream disk flows into the ventilation holes of the disks, causing a decrease in ventilation. Therefore, it is appropriate that the number of air holes provided in the disk is 1-2 for the upstream disk and 2-4 for the downstream disk.
Although there is an individual difference in the suction force of the cigarette, if the number of holes provided in the upstream disk is three or more, the suction force acting on each hole is weakened, and the condensation effect of the entire laminated disk is reduced. Also, if one hole is provided around the hole of the upstream disk and two or more holes are provided in the downstream disk, a large suction force acts on the first disk to obtain the maximum condensation effect. The ventilation resistance increases. In the case where the upstream disk has two holes, the condensation effect is slightly reduced as compared with the single disk and the generated tan is reduced, but the airflow resistance is negligible. Therefore, it can be said that the number of holes provided in the upstream disk is two. If the number of holes in the downstream disk is not equal to or greater than that of the upstream disk, the suction force acting on the upstream disk is reduced. Therefore, the number of holes in the downstream disk is set to 2 to 4, and the hole arrangement and the hole diameter are changed to increase the ventilation resistance caused by the generated dust flowing into the holes and the suction acting on the holes in the upstream disk. Prevent a drop in power.
[0016]
(G) Disk outer diameter
The outer diameter of the disc should be approximately the same as the tobacco rod. Normally, cigarettes made in Japan are classified into normal rolls and fine rolls, and the circumference of each roll is about 25 to 26 mm for normal rolls and 22.5 to 24 mm for fine rolls. (According to the above literature)
Therefore, the outer diameter of the disk is set to 7.0 to 8.1 mm in consideration of the thickness of the outer wrapping paper.
[0017]
Next, the characteristics and specifications of the ring constituting the laminated disk will be described.
(A) Ring material
Paperboard is suitable for making rings using materials currently on the market.
However, since it is difficult to obtain one paperboard having a thickness exceeding 1.0 mm, it is preferable to use two sheets of a material having a thickness of 0.6 to 1.0 mm bonded together.
[0018]
(B) Ring thickness
In the laminated disk of the present invention, the distance between the upstream disk and the downstream disk plays an important role in condensing tobacco smoke together with the ventilation hole. The distance between the two disks is the thickness of the ring itself, and it is desirable to determine an optimum value for the thickness depending on the diameter and number of the ventilation holes and the amount of generation of tar. 0 to 2.0 mm is appropriate. When the diameter of the vent hole of the upstream disk is 0.5 to 0.7 mm and the number of holes is 1 or 2, if this distance exceeds 2.0 mm, the force of the smoke collision is weakened and the condensation effect is reduced. When the distance is 1.0 mm or less, in the case of cigarettes having a large tar content, the tar accumulated on the downstream disk may reach the upstream disk and obstruct the flow of ventilation. Therefore, the thickness of the ring is set to 1.0 to 2.0 mm.
[0019]
(B) Inner diameter of ring
The inner diameter of the ring should be equal to or larger than the concave diameter of the disk bonded to both sides, and should not be smaller than the concave diameter so as not to obstruct the flow of smoke going straight. Therefore, the inner diameter of the ring is set to 4.5 to 5.5 mm.
[0020]
(C) Outer diameter of ring
The outer diameter of the ring is the same as the outer diameter of the discs on both sides constituting the laminated disc, and the numerical value is 7.0 to 8.1 mm, which is the same as the disc.
[0021]
Next, the manufacture of the filter disk will be described.
Press working is the most efficient way to make this disc. A single disk can be basically manufactured in three steps: coining (dent forming), piercing (drilling), and blanking (outer shape). However, if processing is performed using a mold for each step, the cost becomes extremely high. . Therefore, the three steps are integrated into one set of dies, and a multi-piece progressive feed die is used. Similarly, the ring is a multi-cavity progressive feed type. If the layout of material picking is set by taking these molds into consideration for lamination of the disks, the cost of the laminated disks can be kept low.
[0022]
The following problems occur in a cigarette in which only a laminated disc is mounted as a filter. First, there is the danger that the ventilation holes in the upstream disk may be blocked by small pieces of tobacco. Next, the tar is sucked out of the hole of the downstream disk and enters the mouth. Therefore, when a disc filter is used in a cigarette, it must be used in combination with a fiber filter. The disc filter is sandwiched between two or three fiber rods, and the outside thereof is rolled and integrated with a breathable paper. The number of fiber rods connected to the upstream side of the laminated disk is one and may be 5 mm or less. The use of this fiber rod prevents the vents of the disc from being blocked by finely chopped tobacco leaves. The same purpose can be achieved by attaching a disk made of air-permeable paper or cloth to the outer edge of the recess of the upstream disk instead of the fiber rod.
The number of fiber rods connected to the downstream side of the disk is one or two. By increasing the amount of tar removed by the laminated disk, the amount of tar passing through the fiber layer is reduced. As a result, even if the density of the fiber rods is increased, clogging due to tar at the early stage of smoking can be avoided. In this filter, most of the tar content contained in the tobacco smoke in the laminated disc is removed, and the remaining tar content can be absorbed by the fiber rod to increase the filtration efficiency of the entire filter.
[0023]
A short fiber rod is connected to the upstream side of the laminated disk for the purpose described in the preceding paragraph, and two fiber rods connected to the downstream side of the disk are used as two fiber rods, which are directly connected to the laminated disk. Mixes granular activated carbon and makes subsequent fiber rods denser. These are rolled and integrated with paper to form one filter. A cigarette with this filter connected to a tobacco rod removes tar and nicotine from the particle phase, which accounts for about 8% of the tobacco smoke, by means of a laminated disc, and converts about 92% of the gas phase into activated carbon, which turns off odor-causing substances such as acetaldehyde. Adsorb.
The tar itself has a strong odor. Removing the tarnish with the laminated disks means removing the malodorous substances contained in the cigarette smoke. Smoke from which the odor-causing substances have been removed by the laminated disc and activated carbon has a smaller odor than conventional cigarettes.
[0024]
When viewed on a plane, in a filter in which the ventilation holes of both disks are close to each other, when the amount of deposited tan increases, a part of the dust flows into the holes of the downstream disk, and the ventilation resistance increases. In order to improve this point, one or two rows of fine holes are provided in the outer peripheral portion of the wrapping paper connecting the cigarette body and the filter, and outside air is introduced into the fiber rod from the holes to reduce the airflow resistance. . It also has the effect of reducing smoke containing harmful substances.
[0025]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiments of the present invention will be described with reference to the drawings.
In FIG. 1, two discs 1 of the same specification having a recess 4 on one side and two vent holes 3 provided at the bottom of the recess are bonded to both sides of a ring 2 with the recess facing outward. 1 shows a laminated disc comprising: The ventilation holes 3 of the disk are provided symmetrically around the center of the disk and near the recessed wall of the disk to keep the two ventilation holes as far as possible. Furthermore, smoke passing through the hole in the upstream disk collides with the downstream disk and generates a dust.However, the smoke is prevented from flowing into the ventilation hole of the downstream disk and causing a decrease in ventilation. There must be. Therefore, in order to increase the distance on the plane of the ventilation holes in the upstream and downstream disks, the holes are bonded by shifting the hole phases of both disks by 90 °.
[0026]
In this paper disc, the diameter of the recess is 4.5 to 5.5 mm, the depth of the recess is 0.5 to 0.7 mm, and the diameter of the ventilation hole is selected from 0.5 to 0.7 mm. The outer diameter of the disc should be the same as the tobacco rod. The plate thickness is determined from the range of 0.8 to 1.2 mm according to the depth of the recess.
[0027]
Next, in the paper ring 2 constituting the laminated disk, the inner diameter of the ring is determined from the range of 4.5 to 5.5 mm, and is equal to or larger than the concave diameter of the disk. The outer diameter of the ring should be the same as that of the disk bonded on both sides. The thickness of the ring is determined from the range of 1.0 to 2.0 mm depending on the tar content of the cigarette and the number of air holes in the upstream disk.
[0028]
FIG. 2 shows a laminated disk formed by bonding one disk 1a having one ventilation hole 3a on the upstream side of the ring 2a and four disks 1b having four ventilation holes 3b on the downstream side. In this laminated disc, a strong suction force is applied to the air holes of the upstream disc to increase the condensation effect.
[0029]
FIG. 3 shows a filter in which the laminated disk shown in FIG. 1 is sandwiched between two fiber rods, and the outside is wound around with air-permeable paper 6 to be integrated. The fiber rod 5 on the upstream side is for preventing the air hole from being blocked by finely chopped tobacco pieces, and the length may be 5 mm or less. The fiber rod 5a on the downstream side adds another stage of filtration to the smoke passed through the laminated disk, and the fiber rod is formed by the dust generated inside the laminated disk from the vent hole of the downstream disk. When sucked out, it also has the function of adsorbing this tar. The length of this fiber rod is 10 to 15 mm.
[0030]
FIG. 4 shows the filter shown in FIG. 3 having two fiber rods on the downstream side, and mixing granular activated carbon 7 into the fiber rod 5b directly connected to the laminated disk, which is mainly contained in tobacco smoke. Adsorb substances causing odor. The length of this fiber rod is about 10 mm.
[0031]
FIG. 5 shows a cigarette in which the filter shown in FIG. In this cigarette, outside air is introduced through holes 10 arranged in a line on the outer wrapper 9 connecting the cigarette and the filter. In the laminated disk of the present invention, if the ventilation holes provided on the disks on both sides are close to each other on a plane, when smoking progresses, ts accumulate in the vicinity of the ventilation holes on the downstream disk, which may cause a decrease in ventilation. is there. This problem can be addressed by introducing outside air through holes in the cigarette paper.
[0032]
Embodiment 1
The filter portion of the cigarette was cut off, a filter having the structure shown in FIG. 4 was connected, and the state of generation of tar after smoking was observed.
The disks on both sides of the laminated disk have an outer diameter of 7.7 mm, a plate thickness of 1.2 mm, a depression of 5.2 mm in diameter, and a depth of 0.5 mm. On the other hand, the ring had an outer shape of 7.7 mm, an inner diameter of 5.2 mm, and a plate thickness of 1.8 mm.
First, a laminated disk described in claim 2 was used as a filter. As shown in FIG. 1, two vent holes were provided, and the hole phases of both disks were shifted by 90 °. The diameter of the vent was 0.5 mm, and the pitch of the holes was 4 mm across the center.
The cigarette used in the experiment was a domestic product, and the contents of tar and nicotine were described as 10 mg and 0.8 mg, respectively.
After smoking this cigarette up to half of the tobacco rod, the state of the tarnish in the laminated disc used as a filter was observed. As a result, two donuts deposited in the shape of a donut were found inside the downstream disk. The resin had an inner diameter of 1 to 1.5 mm, an outer diameter of 2.5 to 3 mm, and a height of about 0.5 mm. In addition, there was no outflow of tar from the vent holes outside the downstream disk. The number of smoking clothes up to half of the tobacco rod was eight, and the ventilation resistance was negligible.
[0033]
Embodiment 2
Next, the state of the tar was confirmed on the laminated disk described in claim 3. The filter of the structure shown in FIG. 4 was connected to the tobacco rod by changing the specification of the laminated disk used in the first embodiment only to the ventilation hole of the upstream disk and making one hole of 0.5 mm in diameter at the center of the disk. did. The same cigarette as in Example 1 was used, and half of the tobacco rod was smoked. As a result, one donut-shaped tar was deposited at the center of the downstream disk. The resin had an inner diameter of 1.5 to 2 mm, an outer diameter of 3 to 4 mm, and a height of about 1 mm. Further, two tars flowing out of the vent holes were observed outside the downstream disk. The tar had an outer shape of about 1 mm and a height of 0.5 to 1 mm. This filter felt that the ventilation resistance was large.
Thus, the experiment was again performed with the diameter of the vent hole of the upstream disk changed to 0.6 mm.
As a result, the ventilation resistance was reduced to a negligible level. The dirt deposited in the laminated disk had an inner diameter of 2 to 3 mm, an outer diameter of 4 to 5 mm, a height of 0.5 to 1 mm, and had a donut shape divided at a vent.
Outflow of the tar from the ventilation hole was observed outside the downstream disk, and the tar had an outer diameter of about 1.5 mm and a height of about 0.5 mm.
The number of smoking clothes up to a half of the tobacco rod was 10 in each case.
[0034]
【The invention's effect】
The filter of the present invention in which the laminated disk is sandwiched between fiber rods has the following effects when attached to a tobacco rod.
[0035]
The tobacco smoke is condensed in the lamination disc for each dose, and after separating a substantially constant amount of tar, the fiber rod at the end of the filter is filtered through adsorption to enter the mouth. As a result, the taste of the cigarette fitted with this filter can be reduced in the spiciness due to tar, light and mellow, and a substantially uniform taste can be obtained until the end of smoking without impairing the taste.
[0036]
The main components of tar are tar and nicotine, which are thought to cause respiratory diseases and heart disease. Therefore, removal of the tar by the laminated disk is effective in preventing health damage to smokers.
[0037]
Furthermore, the removal of the tar by the laminated disk has the effect of reducing indoor pollution and irritating odor due to smoke exhaled by the smoker.
[0038]
The amount of tar and nicotine removed per cigarette can be quantitatively controlled by the diameter and number of vent holes provided in the disk and the thickness of the ring. Can be provided.
[0039]
The elements constituting the laminated disk have a simple shape and can be mass-produced using inexpensive materials. Therefore, the cost of the laminated disk can be kept low, so that the cost of cigarettes using this filter does not increase significantly.
[Brief description of the drawings]
FIG. 1A is a plan view of a laminated disk in which disks of the same specification are adhered to both sides of a ring, as viewed from an upstream side. (B) is an AA cross-sectional view thereof.
FIG. 2A is a plan view of a laminated disk in which two disks having different ventilation holes are adhered to both sides of a ring, as viewed from the upstream side. (B) is a cross-sectional view taken along the line BB.
FIG. 3 is a sectional view of a filter in which a laminated disk is sandwiched between two fiber rods.
FIG. 4 is a cross-sectional view of a filter in which two fiber rods are connected to the downstream side of a laminated disk and granular activated carbon is mixed in the fiber rod directly connected to the laminated disk.
FIG. 5 is a cross-sectional view of a cigarette in which a filter having a laminated disc sandwiched between two fiber rods is connected to a tobacco rod, and the paper is provided with an outside air introduction hole.
[Explanation of symbols]
1, 1a, 1b Disc alone
2, 2a ring
3, 3a, 3b vent
4 dent
5, 5a, 5b Fiber rod
6. Breathable wrapping paper
7 granular activated carbon
8 Tobacco rod
9 roll paper
10 outside air inlet

Claims (8)

片面に形成した凹みの底に通気孔を設けた2枚の円板を、夫々の凹みを外向きにして、リング(中心に孔をあけた円板)の両側に接着して成る積層円板であって、上流側円板の孔を通り抜けたタバコの煙がリングの孔を直進し、下流側円板の内側に衝突して発生するヤニを、積層円板の内部に貯留するようにした紙巻タバコのフィルター。A laminated disc formed by bonding two discs having vent holes at the bottom of a recess formed on one side and bonding the discs to both sides of a ring (a disc with a hole at the center) with each recess facing outward. And, the tobacco smoke passing through the hole of the upstream disk goes straight through the hole of the ring and collides with the inside of the downstream disk, and the generated tan is stored inside the laminated disk. Cigarette filter. 円板の凹みに設けた2個の通気孔が円板中心に対称で、且つ円板の凹み壁近傍にあいている同一仕様の2枚の円板とリングより成る積層円板であって、両円板の孔位相を略90°変えることにより、下流側円板に発生するヤニが、該円板の通気孔の近辺に堆積しないようにした請求項1に記載の紙巻きタバコのフィルター。A laminated disc comprising two discs and a ring of the same specification, wherein two ventilation holes provided in the disc recess are symmetrical about the disc center and are near the recess wall of the disc, 2. The cigarette filter according to claim 1, wherein by changing the hole phase of both disks by about 90 [deg.], Tar that occurs on the downstream disk is prevented from accumulating near the ventilation holes of the disks. 両円板の凹みに設けた通気孔が径や個数及びその配置を異にする積層円板であって、上流側円板の通気孔は円板の中心に1個または中心近傍に2個設け、下流側円板の通気孔は凹み壁の近傍に2〜4個設けることにより、上流側円板に作用する吸引力を大きくして凝縮効果を向上させ、且つ下流側円板の通気孔至近の位置にヤニを堆積しないようにした請求項1に記載の紙巻きタバコのフィルター。Vent holes provided in the recesses of both discs are laminated discs having different diameters, numbers and arrangements, and one vent hole in the upstream disc is provided at the center of the disc or two at the center of the disc. By providing two to four vent holes in the downstream disk near the recessed wall, the suction force acting on the upstream disk is increased to improve the condensation effect, and the ventilation holes in the downstream disk are located in close proximity. 2. The cigarette filter according to claim 1, wherein the tar does not accumulate at the position. 片面凹みの円板が下記の仕様と工程で製作される請求項1〜3に記載の紙巻きタバコのフィルター。
(イ)板厚が0.8〜1.2mmの紙シートの上面に直径が4.5〜5.5mm、深さが0.4〜0.7mmの円柱状の凹みを形成する第1工程
(ロ)前記凹みの底面に直径0.5〜0.7mmの通気孔を1〜4個あける第2工程
(ハ)前記凹みの外側をタバコロッドと略同径のパンチでシートを打ち抜く第3工程
The cigarette filter according to any one of claims 1 to 3, wherein the single-sided concave disc is manufactured according to the following specifications and processes.
(A) First step of forming a columnar recess having a diameter of 4.5 to 5.5 mm and a depth of 0.4 to 0.7 mm on the upper surface of a paper sheet having a thickness of 0.8 to 1.2 mm. (B) a second step of forming one to four vent holes having a diameter of 0.5 to 0.7 mm in the bottom surface of the dent; Process
リングが下記の仕様と工程で製作される請求項1〜3に記載の紙巻きタバコのフィルター。
(イ)板厚が1.0〜2.0mmの紙シートに直径4.5〜5.5mmの孔をあける第1工程
(ロ)前記孔の外側をタバコロッドと略同径のパンチでシートを打ち抜く第2工程
4. The cigarette filter according to claim 1, wherein the ring is manufactured according to the following specifications and steps.
(A) First step of making a hole of 4.5 to 5.5 mm in a paper sheet having a thickness of 1.0 to 2.0 mm (B) Sheet outside the hole with a punch having substantially the same diameter as a tobacco rod Second step of punching
繊維ロッドの間に請求項1〜3のいずれか1項に記載の積層円板を挟み、外側を通気性のある紙で巻いて一体化したフィルターをタバコロッドに接続し、円板上流側の繊維ロッドでタバコ片による円板孔の閉塞を防ぎ、下流側の繊維ロッドでは円板内の凝縮で除去できなかったタバコ煙中のタール等を吸着するようにした紙巻きタバコ。The laminated disc according to any one of claims 1 to 3 is interposed between the fiber rods, and the filter integrated by winding the outside with a breathable paper is connected to the tobacco rod, and the upstream side of the disc is connected to the filter. A cigarette in which a fiber rod prevents the disc hole from being blocked by tobacco pieces, and a downstream fiber rod adsorbs tar and the like in tobacco smoke that could not be removed by condensation in the disk. 積層円板の下流側に接続する繊維ロッドを2個とし、該円板に直結する繊維ロッドの中に粒状活性炭を混入して、円板内の凝縮で除去できなかったタバコ煙中の有害物質を吸着するようにした請求項6に記載の紙巻きタバコ。The number of fiber rods connected to the downstream side of the laminated disk is two, and particulate activated carbon is mixed in the fiber rods directly connected to the disk, and harmful substances in tobacco smoke that could not be removed by condensation in the disk 7. The cigarette according to claim 6, wherein the cigarette is adsorbed. 請求項6〜7のいずれか1項に記載の紙巻きタバコにおいて、タバコロッドとフィルターを接続する外側の巻紙に円周上1〜2列に小孔を設けて、積層円板の下流側に接続した繊維ロッドの中に外気を導入し、上流側円板の穴に作用する通気抵抗や円板内に堆積したヤニによる通気低下を緩和するようにした紙巻きタバコ。The cigarette according to any one of claims 6 to 7, wherein the outer wrapping paper connecting the tobacco rod and the filter is provided with small holes in one or two rows on the circumference and connected to the downstream side of the laminated disc. A cigarette in which outside air is introduced into the fiber rods to reduce the airflow resistance acting on the holes in the upstream disk and the reduction in airflow due to tar accumulated in the disk.
JP2002207598A 2002-06-11 2002-06-11 Filter for cigarette and cigarette with the filter Pending JP2004008211A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009526540A (en) * 2006-02-16 2009-07-23 ブリティッシュ アメリカン タバコ (インヴェストメンツ) リミテッド Improved smoking article and its filter
CN101933649A (en) * 2010-09-20 2011-01-05 湖北中烟工业有限责任公司 Process for improving crushing resistance of rolled slices

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009526540A (en) * 2006-02-16 2009-07-23 ブリティッシュ アメリカン タバコ (インヴェストメンツ) リミテッド Improved smoking article and its filter
CN101933649A (en) * 2010-09-20 2011-01-05 湖北中烟工业有限责任公司 Process for improving crushing resistance of rolled slices

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