JP2003340568A - Brazing method, multilayer heat-exchanger and latent heat recovery type heat source machine - Google Patents

Brazing method, multilayer heat-exchanger and latent heat recovery type heat source machine

Info

Publication number
JP2003340568A
JP2003340568A JP2002150584A JP2002150584A JP2003340568A JP 2003340568 A JP2003340568 A JP 2003340568A JP 2002150584 A JP2002150584 A JP 2002150584A JP 2002150584 A JP2002150584 A JP 2002150584A JP 2003340568 A JP2003340568 A JP 2003340568A
Authority
JP
Japan
Prior art keywords
brazing material
outer peripheral
peripheral edge
heat exchanger
brazing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002150584A
Other languages
Japanese (ja)
Inventor
Akito Eda
秋人 江田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Noritz Corp
Original Assignee
Noritz Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Noritz Corp filed Critical Noritz Corp
Priority to JP2002150584A priority Critical patent/JP2003340568A/en
Publication of JP2003340568A publication Critical patent/JP2003340568A/en
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To enhance the strength and corrosion resistance or the like of a bonding portion which bonds the outer peripheral edges of a pair of plate members (sheet members) together, and particularly to improve the durability of a multilayer heat-exchanger for latent heat recovery, in a brazing method, a multilayer-exchanger and a latent heat recovery type heat source machine. <P>SOLUTION: Each channel forming body 10 for a second heat exchanger 5 has a pair of plate members 20, 21 in which a channel 10a is formed. The outer peripheral edges 20a, 21a of the plate members 20, 21 are bonded together, while the peripheral edge 20a of the plate member 20 is turned into substantially a U-shape and the outer peripheral edge 21a of the plate member 21 is clamped. The first bonding portion 51 facing to the channel 40 of the bonding portion 50 is brazed with a copper-based brazing filler metal, while the second bonding portion 52 facing to the outside is brazed with a nickel-based filler metal different from the nickel-based filler metal. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】 本発明は、所定の板部材の
外周縁部を折り曲げてその外周縁部で他の板部材の外周
縁部を挟み込み、所定の板部材の内側の第1外周縁部と
外側の第2外周縁部を異種のロウ材で他の板部材の外周
縁部にロウ付けするロウ付け方法、及び、このロウ付け
方法でロウ付けされた1対のプレート部材を夫々有する
複数の流路形成体を積層してなる積層式熱交換器、及
び、その積層式熱交換器を用いた潜熱回収式熱源機に関
する。
TECHNICAL FIELD The present invention relates to a first outer peripheral edge portion inside a predetermined plate member, by bending an outer peripheral edge portion of a predetermined plate member and sandwiching an outer peripheral edge portion of another plate member with the outer peripheral edge portion. A brazing method for brazing the outer peripheral edge portions of the outer and outer sides to the outer peripheral edge portions of other plate members with different kinds of brazing materials, and a plurality of plate members each brazed by this brazing method And a latent heat recovery type heat source device using the laminated heat exchanger.

【0002】[0002]

【従来の技術】 従来、偏平状の流路が夫々形成された
複数の流路形成体を積層してなる積層式熱交換器が種々
実用に供されている。この種の積層式熱交換器におい
て、各流路形成体は流路を内部に形成する1対のプレー
ト部材を有し、これらプレート部材が重ね合わされ外周
縁部同士が接合されている。
2. Description of the Related Art Hitherto, various laminated heat exchangers each having a plurality of flow passage forming bodies each having a flat flow passage formed therein have been put to practical use. In this type of laminated heat exchanger, each flow passage forming body has a pair of plate members that form a flow passage therein, and these plate members are superposed and their outer peripheral edge portions are joined together.

【0003】1対のプレート部材の外周縁部同士を接合
する場合、これら外周縁部同士は、銅ロウ材又はニッケ
ルロウ材等の1種類のロウ材でロウ付けされる。銅ロウ
材はニッケルロウ材よりも高強度のロウ材(例えば、銅
ロウ材の耐圧値が約230Kgf/cm2であるのに対してニッケ
ルロウ材の耐圧値が約155Kgf/cm2)であり、また、ニッ
ケルロウ材は銅ロウ材よりも耐食性が高いロウ材であ
る。
When the outer peripheral edge portions of a pair of plate members are joined together, these outer peripheral edge portions are brazed with one type of brazing material such as a copper brazing material or a nickel brazing material. The copper brazing material is a brazing material having a higher strength than the nickel brazing material (for example, the withstanding voltage value of the copper brazing material is about 230 Kgf / cm 2 while the withstanding voltage value of the nickel brazing material is about 155 Kgf / cm 2 ). The nickel brazing material is a brazing material having higher corrosion resistance than the copper brazing material.

【0004】さて、従来のガス給湯装置として、バーナ
ー、バーナーの上側に配置された第1熱交換器、第1熱
交換器の上側に配置された積層式の第2熱交換器を備え
たものがある。このガス給湯装置では、バーナーで燃料
ガスが燃焼されると、その燃焼ガスが第1熱交換器を通
過してから第2熱交換器を通過し、その際、第1熱交換
器に顕熱を与え第2熱交換器に潜熱を与える。
A conventional gas hot water supply apparatus is provided with a burner, a first heat exchanger arranged above the burner, and a laminated second heat exchanger arranged above the first heat exchanger. There is. In this gas water heater, when the burner burns the fuel gas, the combustion gas passes through the first heat exchanger and then through the second heat exchanger, and at that time, sensible heat is passed through the first heat exchanger. To give latent heat to the second heat exchanger.

【0005】特に、燃焼ガスが第2熱交換器に潜熱を与
えて露点以下になると凝縮し、第2熱交換器付近でドレ
ン水を発生させる。このドレン水は強酸性であり第2熱
交換器に付着するため、そのドレン水で腐食しにくい第
2熱交換器とする必要がある。また、第2熱交換器内の
流体は高圧になるため、この高圧に耐え得る強度の第2
熱交換器とする必要もある。
In particular, the combustion gas gives latent heat to the second heat exchanger and condenses when the temperature falls below the dew point to generate drain water near the second heat exchanger. Since this drain water is strongly acidic and adheres to the second heat exchanger, it is necessary to use a second heat exchanger that is resistant to corrosion by the drain water. Further, since the fluid in the second heat exchanger has a high pressure, the second heat exchanger has a strength that can withstand this high pressure.
It also needs to be a heat exchanger.

【0006】特開平10−17966号公報に記載され
た積層式熱交換器においては、流路形成体の1対のプレ
ート部材の片面に夫々犠牲腐食層が形成され、1対のプ
レート部材は、犠牲腐食層が外側に向くように重ね合わ
され、犠牲腐食層と反対側の面同士がロウ付けされ、そ
の接合部は流路と外部の両方に臨むものになる。
In the laminated heat exchanger described in Japanese Patent Laid-Open No. 10-17966, a sacrificial corrosion layer is formed on one surface of each of the pair of plate members of the flow path forming member, and the pair of plate members are The sacrificial corrosion layers are superposed so as to face outward, and the surfaces opposite to the sacrificial corrosion layer are brazed, so that the joint faces both the flow path and the outside.

【0007】[0007]

【発明が解決しようとする課題】 従来の積層式熱交換
器において、流路形成体の1対のプレート部材の外周縁
部同士をロウ付けする場合、ロウ材としてニッケルロウ
材を適用した場合には、これら外周縁部同士の接合部
(ロウ材)の強度が銅ロウ材を適用した場合に比べて低
くなり、流路形成体内の流体が高圧になると、前記接合
部が剥がれて流路形成体が破裂する虞がある。
In the conventional laminated heat exchanger, when the outer peripheral edge portions of the pair of plate members of the flow path forming member are brazed to each other, when a nickel brazing material is applied as the brazing material. The strength of the joint portion (the brazing material) between these outer peripheral edge portions is lower than that in the case where the copper brazing material is applied, and when the fluid in the flow passage forming body has a high pressure, the joint portion is peeled off and the flow passage is formed. The body may burst.

【0008】一方、流路形成体の1対のプレート部材の
外周縁部同士をロウ付けする場合、ロウ材として銅ロウ
材を適用した場合には、これら外周縁部同士の接合部
(ロウ材)の腐食性がニッケルロウ材を適用した場合に
比べて低くなり、特にこの積層式熱交換器が潜熱回収用
の熱交換器である場合、潜熱回収時に発生する強酸性の
ドレン水で前記接合部が腐食され易くなる。
On the other hand, when the outer peripheral edge portions of the pair of plate members of the flow path forming body are brazed to each other, and when a copper brazing material is applied as the brazing material, the joint portion (the brazing material) between the outer peripheral edge portions is brazed. ) Is less corrosive than when nickel brazing material is applied. Especially when this laminated heat exchanger is a heat exchanger for recovering latent heat, it is necessary to use the strongly acidic drain water generated during latent heat recovery to perform the above-mentioned joining. The part is easily corroded.

【0009】このように、流路形成体の1対のプレート
部材の外周縁部同士をロウ付けする場合、そのロウ材と
して1種類のロウ材しか適用しない場合には、そのロウ
材(接合部)は、強度が高い又は耐食性が高い等という
長所がある反面、耐食性が低い又は強度が低い等という
短所があり、この短所を改善することは難しく、結局、
この熱交換器の耐久性を高めるのに限界がある。
As described above, when brazing the outer peripheral edge portions of the pair of plate members of the flow path forming body to each other, if only one kind of brazing material is applied, the brazing material (bonding portion) ) Has advantages such as high strength or high corrosion resistance, but has disadvantages such as low corrosion resistance or low strength, and it is difficult to improve this disadvantage.
There is a limit to increasing the durability of this heat exchanger.

【0010】特開平10−17966号公報に記載され
た積層式熱交換器において、犠牲腐食層は流路形成体の
1対のプレート部材の片面に夫々形成されるものであ
り、1対のプレート部材をロウ付けする為のロウ材では
ない。そして、1対のプレート部材の外周縁部同士をロ
ウ付けする場合、そのロウ材として1種類のロウ材しか
適用していないため、上記と同様の問題がある。
In the laminated heat exchanger described in Japanese Unexamined Patent Publication No. 10-17966, the sacrificial corrosion layer is formed on one surface of each of the pair of plate members of the flow path forming member. It is not a brazing material for brazing members. When brazing the outer peripheral edge portions of the pair of plate members, only one type of brazing material is used as the brazing material, and therefore there is the same problem as described above.

【0011】尚、前記外周縁部同士をロウ付けする場合
のロウ材として高強度の銅ロウ材を用い、また、耐食性
を高めるために別途外側からコーティングすることが考
えられるが、このようなコーティングではピンホールが
できることが避けられず耐食性を高めにくい。前記外周
縁部同士を単一面において銅ロウ材とニッケルロウ材で
ロウ付けすることも考えられるが、銅ロウ材とニッケル
ロウ材が混ざり合い、強度を高め耐食性を高めるという
顕著な効果がでにくくなる。
A high-strength copper brazing material is used as a brazing material for brazing the outer peripheral edge portions, and it may be possible to separately coat the brazing material from the outside in order to improve corrosion resistance. Therefore, it is unavoidable that pinholes are formed, and it is difficult to improve corrosion resistance. It is also possible to braze the outer peripheral edge portions to each other on a single surface with a copper brazing material and a nickel brazing material, but the copper brazing material and the nickel brazing material are mixed, and it is difficult to obtain a remarkable effect of increasing strength and corrosion resistance. Become.

【0012】本発明の目的は、ロウ付け方法、積層式熱
交換器、潜熱回収式熱源機において、1対のプレート部
材(板部材)の外周縁部同士を接合する接合部の強度及
び腐食性等を高め、潜熱回収用の積層式熱交換器の耐久
性を高めること、等である。
An object of the present invention is to provide a brazing method, a laminated heat exchanger, and a latent heat recovery type heat source machine, in which strength and corrosiveness of a joint portion for joining outer peripheral edge portions of a pair of plate members (plate members) to each other. Etc. to improve the durability of the laminated heat exchanger for recovering latent heat.

【0013】[0013]

【課題を解決するための手段】 請求項1のロウ付け方
法は、2枚以上の金属製の板部材を重ね合わせ、これら
板部材のうちの所定の板部材の外周縁部をほぼU字状に
折り曲げてその外周縁部で他の板部材の外周縁部を挟み
込み、前記所定の板部材の外周縁部の折り曲げ部より内
側の第1外周縁部と前記折り曲げ部より外側の第2外周
縁部を異種のロウ材で前記他の板部材の外周縁部にロウ
付けしたことを特徴とするものである。
A brazing method according to claim 1, wherein two or more metal plate members are superposed, and an outer peripheral edge portion of a predetermined plate member among these plate members is substantially U-shaped. A first outer peripheral edge portion inside the bent portion of the outer peripheral edge portion of the predetermined plate member and a second outer peripheral edge outer than the bent portion. The part is brazed to the outer peripheral edge of the other plate member with a different brazing material.

【0014】このロウ付け方法では、先ず、2枚以上の
金属製の板部材を重ね合わせ、これら板部材のうちの所
定の板部材の外周縁部をほぼU字状に折り曲げてその外
周縁部で他の板部材の外周縁部を挟み込む。次に、所定
の板部材の外周縁部の折り曲げ部より内側の第1外周縁
部と折り曲げ部より外側の第2外周縁部を異種のロウ材
で他の板部材の外周縁部にロウ付けして、これら外周縁
部同士を接合する。
In this brazing method, first, two or more metal plate members are superposed on each other, and an outer peripheral edge portion of a predetermined plate member among these plate members is bent into a substantially U shape, and the outer peripheral edge portion is bent. The outer peripheral edge of the other plate member is sandwiched by. Next, the first outer peripheral edge portion inside the bent portion of the outer peripheral edge portion of the predetermined plate member and the second outer peripheral edge portion outside the bent portion are brazed to the outer peripheral edge portions of other plate members with different kinds of brazing materials. Then, these outer peripheral edge portions are joined together.

【0015】所定の板部材の外周縁部を他の板部材の外
周縁部にロウ付けする際、所定の板部材の第1外周縁部
と他の板部材の外周縁部との間、及び、所定の板部材の
第2外周縁部と他の板部材の外周縁部との間には、プレ
ート状のロウ材を介在させて行ってもよいし、スプレー
によりロウ材を塗布し介在させて行ってもよい。前記異
種のロウ材としては、銅系ロウ材、ニッケル系ロウ材、
アルミニウム系ロウ材、銀系ロウ材、等のうちの2種類
のロウ材を適用してもよい。
When brazing the outer peripheral edge portion of a predetermined plate member to the outer peripheral edge portions of other plate members, between the first outer peripheral edge portion of the predetermined plate member and the outer peripheral edge portion of the other plate member, and A plate-shaped brazing material may be interposed between the second outer peripheral edge portion of a predetermined plate member and the outer peripheral edge portion of another plate member, or a brazing material may be applied by spraying and interposed. You may go. The different kinds of brazing materials include copper-based brazing materials, nickel-based brazing materials,
Two types of brazing materials, such as an aluminum brazing material and a silver brazing material, may be applied.

【0016】このロウ付け方法によれば、異種のロウ材
が混ざり合うのを防止できて、所定の板部材の外周縁部
と他の板部材の外周縁部との接合部を、異種のロウ材の
長所(強度(耐圧性)が高い、耐食性が高い、耐熱性が
高い等)全てを持ち合わせたものとすることができる。
特に、潜熱回収用の積層式熱交換器において、流路形成
体の1対のプレート部材の外周縁部同士をロウ付けする
のに適用した場合、前記異種のロウ材として、強度が高
いロウ材と耐食性が高いロウ材を適用することにより、
流路形成体内の流体の高圧に十分に耐え、しかも、潜熱
回収時に発生する強酸性のドレン水による腐食を極力防
止し得るものとすることができる。
According to this brazing method, it is possible to prevent different kinds of brazing materials from being mixed with each other, so that the joining portion between the outer peripheral edge of a predetermined plate member and the outer peripheral edge of another plate member is made of different kinds of brazing material. The material can have all the advantages (high strength (pressure resistance), high corrosion resistance, high heat resistance, etc.).
In particular, in a laminated heat exchanger for recovering latent heat, when it is applied to braze the outer peripheral edge portions of a pair of plate members of a flow path forming body, a brazing material having high strength as the different brazing material. By applying a brazing material with high corrosion resistance,
It is possible to sufficiently withstand the high pressure of the fluid in the flow path forming body and to prevent corrosion due to the strongly acidic drain water generated during the latent heat recovery as much as possible.

【0017】請求項2のロウ付け方法は、請求項1の発
明において、前記異種の2種類のロウ材のうちの一方の
ロウ材として他方のロウ材よりも高強度のロウ材を用
い、前記他方のロウ材として一方のロウ材よりも耐食性
が高いロウ材を用いたことを特徴とするものである。所
定の板部材の外周縁部と他の板部材の外周縁部とをロウ
付けにより接合した接合部を、高強度でしかも耐食性が
高いものとすることができる。潜熱回収用の積層式熱交
換器において、流路形成体の1対のプレート部材の外周
縁部同士をロウ付けするのに適用する場合、前記折り曲
げ部より内側の接合部を高強度のロウ材でロウ付けし、
前記折り曲げ部より外側の接合部を耐食性が高いロウ材
でロウ付けするようにする。
A brazing method according to a second aspect is the brazing method according to the first aspect, wherein one of the two different kinds of brazing materials is a brazing material having a higher strength than the other brazing material. As the other brazing material, a brazing material having a higher corrosion resistance than the one brazing material is used. A joint portion in which the outer peripheral edge portion of a predetermined plate member and the outer peripheral edge portion of another plate member are joined by brazing can have high strength and high corrosion resistance. In a laminated heat exchanger for recovering latent heat, when applied to braze the outer peripheral edge portions of a pair of plate members of the flow path forming body, the joint portion inside the bent portion has a high strength brazing material. Brazed with
The joint portion outside the bent portion is brazed with a brazing material having high corrosion resistance.

【0018】請求項3の積層式熱交換器は、偏平状の流
路が夫々形成された複数の流路形成体を積層してなる積
層式熱交換器において、前記各流路形成体は流路を内部
に形成する1対のプレート部材を有し、前記1対のプレ
ート部材のうちの一方のプレート部材の外周縁部がほぼ
U字状に折り曲げられて他方のプレート部材の外周縁部
を挟み込んだ状態でこれら外周縁部同士が接合され、前
記外周縁部同士の接合部のうち、流路に臨む第1接合部
が第1ロウ材でロウ付けされると共に、外部に臨む第2
接合部が第1ロウ材と異種の第2ロウ材でロウ付けされ
たことを特徴とするものである。
A laminated heat exchanger according to a third aspect of the present invention is a laminated heat exchanger in which a plurality of flow passage forming bodies each having a flat flow passage formed therein are laminated, wherein each flow passage forming body is a flow passage. It has a pair of plate members forming a passage therein, and an outer peripheral edge portion of one plate member of the pair of plate members is bent into a substantially U shape so that an outer peripheral edge portion of the other plate member is formed. The outer peripheral edge portions are joined together in a sandwiched state, and of the joint portions between the outer peripheral edge portions, the first joint portion facing the flow path is brazed with the first brazing material and the second outer joint portion is exposed to the outside.
The joining portion is brazed with a second brazing material different from the first brazing material.

【0019】この積層式熱交換器は、偏平状の流路が夫
々形成された複数の流路形成体を積層してなるものであ
り、各流路形成体は流路を内部に形成する1対のプレー
ト部材を有し、これら1対のプレート部材のうちの一方
のプレート部材の外周縁部がほぼU字状に折り曲げられ
て他方のプレート部材の外周縁部を挟み込んだ状態でこ
れら外周縁部同士が接合されている。前記外周縁部同士
の接合部のうち、流路に臨む第1接合部が第1ロウ材で
ロウ付けされ、外部に臨む第2接合部が第1ロウ材と異
種の第2ロウ材でロウ付けされるが、異種のロウ材が混
ざり合うのを防止できて、第1ロウ材を高強度のロウ材
とし、第2ロウ材を耐食性が高いロウ材とすることによ
り、前記接合部を、流路形成体内の流体の高圧に十分に
耐え、しかも、潜熱回収時に発生する強酸性のドレン水
による腐食を極力防止し得るものとすることができる。
This laminated heat exchanger is formed by laminating a plurality of flow passage forming bodies each having a flat flow passage formed therein, and each flow passage forming body forms a flow passage therein. The pair of plate members have a pair of plate members, and one plate member of the pair of plate members has an outer peripheral edge portion bent in a substantially U shape and sandwiching the other plate member outer peripheral edge portions. The parts are joined together. Of the joints between the outer peripheral edge portions, the first joint portion facing the flow path is brazed with the first brazing material, and the second joint portion facing the outside is brazing with the second brazing material different from the first brazing material. However, it is possible to prevent different kinds of brazing materials from being mixed with each other, and the first brazing material is a high-strength brazing material and the second brazing material is a brazing material having high corrosion resistance. It is possible to sufficiently withstand the high pressure of the fluid in the flow path forming body and to prevent corrosion due to the strongly acidic drain water generated during the latent heat recovery as much as possible.

【0020】請求項4の積層式熱交換器は、請求項3の
発明において、前記第1ロウ材が第2ロウ材よりも高強
度のロウ材であり、第2ロウ材が第1ロウ材よりも耐食
性が高いロウ材であることを特徴とするものである。1
対のプレート部材の外周縁部同士の接合部を、流路形成
体内の流体の高圧に十分に耐え、潜熱回収時に発生する
強酸性のドレン水による腐食を極力防止し得るものとす
ることができる。
In the laminated heat exchanger of claim 4, in the invention of claim 3, the first brazing material is a brazing material having a higher strength than the second brazing material, and the second brazing material is the first brazing material. It is characterized by being a brazing material having higher corrosion resistance than that of the above. 1
The joint portion between the outer peripheral edge portions of the pair of plate members can sufficiently withstand the high pressure of the fluid in the flow path forming body and can prevent the corrosion due to the strongly acidic drain water generated during the latent heat recovery as much as possible. .

【0021】請求項5の積層式熱交換器は、請求項4の
発明において、前記第1ロウ材として銅系ロウ材が適用
され、前記第2ロウ材としてニッケル系ロウ材が適用さ
れたことを特徴とするものである。第1ロウ材を第2ロ
ウ材よりも高強度のロウ材とし、第2ロウ材を第1ロウ
材よりも耐食性が高いロウ材とすることができる。
According to a fifth aspect of the present invention, in the laminated heat exchanger of the fourth aspect, a copper brazing material is applied as the first brazing material and a nickel brazing material is applied as the second brazing material. It is characterized by. The first brazing material may be a brazing material having higher strength than the second brazing material, and the second brazing material may be a brazing material having higher corrosion resistance than the first brazing material.

【0022】請求項6の潜熱回収式熱源機は、請求項3
〜5の何れかに記載された積層式熱交換器を用いたこと
を特徴とするものである。つまり、この潜熱回収式熱源
機に用いた積層式熱交換器により、流路形成体内の流体
の高圧に十分に耐え、潜熱回収時に発生する強酸性のド
レン水による腐食を極力防止し得るものとして、耐久性
を著しく向上させることが可能になる。
A latent heat recovery type heat source machine according to a sixth aspect is the third aspect.
The laminated heat exchanger according to any one of 1 to 5 is used. In other words, with the laminated heat exchanger used in this latent heat recovery type heat source machine, it is possible to sufficiently withstand the high pressure of the fluid in the flow path forming body and prevent corrosion due to the strongly acidic drain water generated during latent heat recovery as much as possible. It becomes possible to remarkably improve the durability.

【0023】[0023]

【発明の実施の形態】 以下、本発明の実施の形態につ
いて図面を参照して説明する。本実施形態は潜熱回収式
熱源機であるガス給湯装置に本発明を適用した場合の一
例である。図1、図2に示すように、ガス給湯装置1
は、バーナー2、ファン3、第1熱交換器4、第2熱交
換器5を備え、バーナー2の下側にファン3が配設さ
れ、バーナー2の上側に第1熱交換器4が配設され、第
1熱交換器4の上側に第2熱交換器5が配設されてい
る。
Embodiments of the present invention will be described below with reference to the drawings. The present embodiment is an example of a case in which the present invention is applied to a gas water heater which is a latent heat recovery type heat source machine. As shown in FIGS. 1 and 2, a gas water heater 1
Includes a burner 2, a fan 3, a first heat exchanger 4 and a second heat exchanger 5, a fan 3 is arranged below the burner 2, and a first heat exchanger 4 is arranged above the burner 2. The second heat exchanger 5 is provided above the first heat exchanger 4.

【0024】このガス給湯装置1には入水管6と出湯管
7が接続され、入水管6を介して上水道等から供給され
る水は、先ず第2熱交換器5に導入され、第2熱交換器
5から中継管8を介して第1熱交換器4に導入され、第
1熱交換器4から出湯管7を介して外部へ導出される。
A water inlet pipe 6 and a hot water outlet pipe 7 are connected to the gas water heater 1, and the water supplied from the water supply or the like through the water inlet pipe 6 is first introduced into the second heat exchanger 5 to generate the second heat. It is introduced into the first heat exchanger 4 from the exchanger 5 via the relay pipe 8, and is led out to the outside from the first heat exchanger 4 via the tap pipe 7.

【0025】バーナー2にはガス供給管9から燃料ガス
が供給され、その燃料ガスがバーナー2で燃焼される
と、その燃焼ガスは、第1熱交換器4を通過してから第
2熱交換器5を通過し、その間に、燃焼ガスが保有する
顕熱と潜熱が第1,第2熱交換器4,5に与えられ、こ
れによって、第1,第2熱交換器4,5の内部を通る水
が加熱されて、温水が出湯管7から外部へ出湯される。
Fuel gas is supplied to the burner 2 from the gas supply pipe 9, and when the fuel gas is burned in the burner 2, the combustion gas passes through the first heat exchanger 4 and then the second heat exchange. After passing through the heat exchanger 5, the sensible heat and latent heat of the combustion gas are given to the first and second heat exchangers 4 and 5, and the inside of the first and second heat exchangers 4 and 5 is thereby given. The water passing through is heated and hot water is discharged from the hot water discharge pipe 7 to the outside.

【0026】本実施形態は、第2熱交換器5に本発明を
適用したものである。但し、第1熱交換器4に本発明を
適用してもよい。以下、第2熱交換器5について詳細に
説明する。尚、図2と図3の前方と左方を前方と左方と
して説明する。
In this embodiment, the present invention is applied to the second heat exchanger 5. However, the present invention may be applied to the first heat exchanger 4. Hereinafter, the second heat exchanger 5 will be described in detail. The front and left sides of FIGS. 2 and 3 will be described as the front and left sides.

【0027】図2〜図7に示すように、第2熱交換器5
は、偏平状の流路10aが夫々形成された複数の流路形
成体10と、複数の外部フィン11とを備え、複数の流
路形成体10と複数の外部フィン11を左右方向向きに
交互に積層した積層式熱交換器であり、各外部フィン1
1を介して隣合う2つ流路形成体10の間が燃焼ガスの
通過通路13になっている。この第2熱交換器5は、熱
交換器ケース12の内部に配設されて、第2熱交換器5
のエンドプレート28,29が熱交換器ケース12の側
壁12aにビス止めされている。
As shown in FIGS. 2 to 7, the second heat exchanger 5
Includes a plurality of flow path forming bodies 10 each having a flat flow path 10a formed therein and a plurality of external fins 11, and the plurality of flow path forming bodies 10 and the plurality of external fins 11 are alternated in the left-right direction. Is a laminated heat exchanger laminated on the
A passage 13 for the combustion gas is formed between the two flow passage forming bodies 10 that are adjacent to each other via 1. The second heat exchanger 5 is arranged inside the heat exchanger case 12, and the second heat exchanger 5 is provided.
The end plates 28 and 29 are fixed to the side wall 12a of the heat exchanger case 12 with screws.

【0028】図4に矢印で示すように、燃焼ガスは熱交
換器ケース12の後壁12bに形成された開口12cか
ら内部に横方向向きに導入され、その燃焼ガスは仕切板
14により誘導されて下側へ向かって流れ、第2熱交換
器5の複数の通過通路13を上側から下側へ通過する。
通過通路13を通過した燃焼ガスは、第2熱交換器5の
前側を通って、熱交換器ケース12の前壁12dに形成
された開口12eから外部へ排出される。
As shown by the arrow in FIG. 4, the combustion gas is introduced laterally inward from the opening 12c formed in the rear wall 12b of the heat exchanger case 12, and the combustion gas is guided by the partition plate 14. And flows downward and passes through the plurality of passages 13 of the second heat exchanger 5 from the upper side to the lower side.
The combustion gas that has passed through the passage 13 passes through the front side of the second heat exchanger 5 and is discharged to the outside from the opening 12e formed in the front wall 12d of the heat exchanger case 12.

【0029】主に燃焼ガスが通過通路13を通過する間
に、燃焼ガスの潜熱が流路形成体10に直接或いは外部
フィン11を介して与えられる。燃焼ガスが第2熱交換
器5に潜熱を与えて露点以下になると凝縮し、第2熱交
換器5付近でドレン水を発生させる。熱交換器ケース1
2内において発生したドレン水は、第2熱交換器5に付
着し、熱交換器ケース12の前方下がりに傾斜した底壁
12fに落ち、その底壁12fを伝って流れていき排出
口15から中和装置(図示略)に流れ落ちる。
While the combustion gas mainly passes through the passage 13, the latent heat of the combustion gas is given to the flow passage forming body 10 directly or via the external fin 11. The combustion gas gives latent heat to the second heat exchanger 5 to condense when the temperature becomes below the dew point, and drain water is generated in the vicinity of the second heat exchanger 5. Heat exchanger case 1
The drain water generated inside 2 adheres to the second heat exchanger 5, falls on the bottom wall 12f inclined downward to the front of the heat exchanger case 12, flows along the bottom wall 12f, and from the discharge port 15 It flows down to a neutralizer (not shown).

【0030】図4〜図8に示すように、第2熱交換器5
の各流路形成体10は、流路10aを内部に形成するス
テンレス製の1対のプレート部材20,21と、1対の
プレート部材20,21間の流路10a内に固定的に設
けられたステンレス製のインナーフィン30とを有す
る。プレート部材20の外周縁部20aがほぼU字状に
折り曲げられてプレート部材21の外周縁部21aを挟
み込んだ状態で、これら外周縁部20a,21a同士が
接合されている。
As shown in FIGS. 4 to 8, the second heat exchanger 5
Each of the flow path forming bodies 10 is fixedly provided in the flow path 10a between the pair of plate members 20 and 21 made of stainless steel, which forms the flow path 10a therein, and between the pair of plate members 20 and 21. And an inner fin 30 made of stainless steel. The outer peripheral edge portions 20a of the plate member 20 are bent into a substantially U shape and sandwich the outer peripheral edge portion 21a of the plate member 21, and the outer peripheral edge portions 20a and 21a are joined to each other.

【0031】これらプレート部材20,21の前端部分
には出湯部23と入水部22とが上下に形成され、その
後側のプレート部材20,21の間に流路10aが形成
されている。入水部22と出湯部23は夫々流路10a
に連通しており、隣合う流路形成体10の入水部22同
士が液密に連通され、隣合う流路形成体10の出湯部2
3同士が液密に連通されている。第2熱交換器5の左端
の流路形成体10にエンドプレート28が固着され、エ
ンドプレート28の左端部側に固定された入水ポート2
6と出湯ポート27とが、エンドプレート28を介して
夫々入水部22と出湯部23に液密に連通されている。
そして、入水ポート26に入水管6が接続され、出湯ポ
ート27に中継管8が接続されている。
A hot water outlet 23 and a water inlet 22 are vertically formed at the front end portions of the plate members 20 and 21, and a flow channel 10a is formed between the plate members 20 and 21 on the rear side. The water inflow part 22 and the hot water outflow part 23 are respectively in the flow path 10a.
And the water inlet portions 22 of the adjacent flow passage forming bodies 10 are fluid-tightly communicated with each other, and the hot water outlet portions 2 of the adjacent flow passage forming bodies 10 are communicated with each other.
The three are fluid-tightly connected to each other. The water inlet port 2 in which the end plate 28 is fixed to the flow path forming body 10 at the left end of the second heat exchanger 5 and is fixed to the left end side of the end plate 28
6 and the hot water outlet port 27 are fluid-tightly connected to the water inlet portion 22 and the hot water outlet portion 23 via end plates 28, respectively.
The water inlet port 26 is connected to the water inlet pipe 6, and the hot water outlet port 27 is connected to the relay pipe 8.

【0032】各入水部22と出湯部23には、隣合う入
水部22と出湯部23との接続の為に左右両側が開口し
ているが、第2熱交換器5の右端の流路形成体10の入
水部22と出湯部23にエンドプレート29が当接状に
固着されてそれらの開口が塞がれている。こうして、入
水ポート26に供給された水は複数の流路形成体10内
に入水部22から導入され加熱された後に出湯部23か
ら導出され、出湯ポート27から中継管8へ導出され
る。
The left and right sides of each of the water inlet 22 and the hot water outlet 23 are open for connection between the adjoining water inlet 22 and the hot water outlet 23, but a flow path is formed at the right end of the second heat exchanger 5. End plates 29 are fixed in contact with the water inlet 22 and the hot water outlet 23 of the body 10 to close their openings. In this way, the water supplied to the water inlet port 26 is introduced into the plurality of flow path forming bodies 10 from the water inlet portion 22, heated, and then led out of the hot water outlet portion 23, and led out of the hot water outlet port 27 to the relay pipe 8.

【0033】図6〜図8に示すように、各流路形成体5
のインナーフィン30は、仕切板31、複数の仕切片3
2、複数の鉛直片部33,34を一体形成して構成され
ている。インナーフィン30は、例えば、板状基材に多
数の切り込みを入れてプレス成形されて、1対のプレー
ト部材20,21間の幅と略同じ厚みで且つ側面視にて
前後にやや長い矩形状に形成され、流路10a内の略全
体に収容されている。
As shown in FIGS. 6 to 8, each flow path forming member 5
The inner fins 30 include a partition plate 31, a plurality of partition pieces 3
2. A plurality of vertical piece portions 33 and 34 are integrally formed. The inner fin 30 is, for example, a rectangular shape having a thickness substantially equal to the width between the pair of plate members 20 and 21 and slightly longer in the front-back direction in a side view when the plate-shaped base material is press-molded with a large number of cuts. And is housed in almost the entire flow path 10a.

【0034】仕切壁31は、上下方向中央部において前
後方向に長い帯状に形成され、また、インナーフィン3
0の前端から前後長約3/4部分において水平面と略平
行に形成されている。この仕切壁31により、幅広直進
状の流路41とこの流路41に隣接する同じく幅広直進
状の流路42との間が仕切られると共にUターン部43
が形成され、これら流路41,42とUターン部43と
で偏平U字状の流路40が構成されている。尚、プレー
ト部材21には、流路10aの前端境界部分に略V字形
の仕切部24が一体形成され、この仕切部24の角部が
仕切壁31に密着されて、流路41,42が完全に仕切
られている。
The partition wall 31 is formed in a strip shape that is long in the front-rear direction at the central portion in the up-down direction, and the inner fin 3 is formed.
It is formed substantially parallel to the horizontal plane in the front-rear length 3/4 portion from the front end of 0. The partition wall 31 separates a wide straight rectilinear flow passage 41 from a similar wide straight rectilinear flow passage 42 adjacent to the flow passage 41, and also the U-turn portion 43.
Are formed, and the flow paths 41, 42 and the U-turn portion 43 form a flat U-shaped flow path 40. A substantially V-shaped partition portion 24 is integrally formed on the plate member 21 at the front end boundary portion of the flow channel 10a, and a corner portion of the partition portion 24 is brought into close contact with the partition wall 31 to form the flow channels 41 and 42. It is completely partitioned.

【0035】複数の仕切片32は、1対のプレート部材
20,21間を間欠的に仕切り、複数列で前後方向(流
れ方向)に間欠的に配設されている。複数の鉛直片部3
3,34は仕切壁31と複数の仕切片32に連なるよう
に形成され、鉛直片部33はプレート部材20に密着さ
れロウ付けにより固着され、鉛直片部34はプレート部
材21に密着されロウ付けにより固着されている。イン
ナーフィン30の仕切壁31の左右両縁部に、プレート
部材20,21に密着する鉛直片部33,34の一部を
なす1対の帯状の密着部35,36が一体形成されてい
る。
The plurality of partitions 32 partition the pair of plate members 20, 21 intermittently, and are arranged in multiple rows intermittently in the front-back direction (flow direction). Multiple vertical strips 3
3, 34 are formed so as to be continuous with the partition wall 31 and the plurality of partition pieces 32, the vertical piece portion 33 is closely attached to the plate member 20 and fixed by brazing, and the vertical piece portion 34 is closely attached to the plate member 21 and brazed. It is fixed by. A pair of strip-shaped contact portions 35 and 36 forming a part of the vertical piece portions 33 and 34 that are in close contact with the plate members 20 and 21 are integrally formed on both left and right edges of the partition wall 31 of the inner fin 30.

【0036】さて、図9に示すように、各流路形成体1
0においては、プレート部材20の外周縁部20aがほ
ぼU字状に折り曲げられてプレート部材21の外周縁部
21aを挟み込んだ状態でこれら外周縁部20a,21
a同士が接合されている。これら外周縁部20a,21
a同士の接合部50のうち、流路40に臨む第1接合部
51が第1ロウ材である銅ロウ材でロウ付けされると共
に、外部に臨む第2接合部52が銅ロウ材と異種の第2
ロウ材であるニッケルロウ材でロウ付けされている。こ
の銅ロウ材はニッケルロウ材よりも高強度のロウ材であ
り、ニッケルロウ材は銅ロウ材よりも耐食性が高いロウ
材である。
Now, as shown in FIG. 9, each flow path forming body 1
At 0, the outer peripheral edge portion 20a of the plate member 20 is bent into a substantially U-shape and sandwiches the outer peripheral edge portion 21a of the plate member 21.
a is joined to each other. These outer peripheral edge portions 20a, 21
Of the joint portions 50 of a, the first joint portion 51 facing the flow path 40 is brazed with the copper brazing material which is the first brazing material, and the second joint portion 52 facing the outside is different from the copper brazing material. Second
It is brazed with a nickel brazing material which is a brazing material. The copper brazing material has a higher strength than the nickel brazing material, and the nickel brazing material has a higher corrosion resistance than the copper brazing material.

【0037】次に、各流路形成体の1対のプレート部材
20,21の外周縁部20a,21a同士をロウ付けす
るロウ付け方法について説明する。先ず、1対のプレー
ト部材20,21を重ね合わせ、プレス機械等でプレー
ト部材20の外周縁部20aをほぼU字状に折り曲げ
て、その外周縁部20aでプレート部材21の外周縁部
21aを挟み込む。
Next, a brazing method for brazing the outer peripheral edge portions 20a, 21a of the pair of plate members 20, 21 of each flow path forming member will be described. First, a pair of plate members 20 and 21 are superposed, the outer peripheral edge portion 20a of the plate member 20 is bent into a substantially U shape by a press machine or the like, and the outer peripheral edge portion 21a of the plate member 21 is separated by the outer peripheral edge portion 20a. Sandwich it.

【0038】この段階で、プレート部材20の外周縁部
20aの折り曲げ部20bより内側の(流路40に臨
む)第1外周縁部20cとプレート部材21の外周縁部
21aとの間に銅ロウ材を介在させ、また、プレート部
材20の外周縁部20aの折り曲げ部20bより外側の
(外部に臨む)第2外周縁部20dとプレート部材21
の外周縁部21aとの間にニッケルロウ材を介在させた
状態にする。
At this stage, copper brazing is performed between the first outer peripheral edge portion 20c (facing the flow path 40) inside the bent portion 20b of the outer peripheral edge portion 20a of the plate member 20 and the outer peripheral edge portion 21a of the plate member 21. A second outer peripheral edge portion 20d outside the bent portion 20b of the outer peripheral edge portion 20a of the plate member 20 (facing the outside) and the plate member 21
The nickel brazing material is interposed between the outer peripheral edge portion 21a and the outer peripheral edge portion 21a.

【0039】ここで、プレート部材20の外周縁部20
aをほぼU字状に折り曲げる前に、第1外周縁部20c
と外周縁部21aの一方に、プレート状の銅ロウ材を配
置したり、スプレーにより銅ロウ材を塗布しもよい。ま
た、第2外周縁部20dと外周縁部21aの一方に、プ
レート状のニッケルロウ材を配置したり、スプレーによ
りニッケル銅ロウ材を塗布してもよい。そして、ロウ材
を溶融させるとその後ロウ材が凝固することにより、第
1外周縁部20cと外周縁部21aとが接合され、第2
外周縁部20dと外周縁部21aとが接合される。
Here, the outer peripheral edge portion 20 of the plate member 20.
Before bending a into a substantially U shape, the first outer peripheral edge portion 20c
A plate-shaped copper brazing material may be disposed on one of the outer peripheral edge portion 21a and the copper brazing material may be applied by spraying. Further, a plate-shaped nickel brazing material may be arranged on one of the second outer peripheral edge portion 20d and the outer peripheral edge portion 21a, or a nickel copper brazing material may be applied by spraying. Then, when the brazing material is melted and then the brazing material is solidified, the first outer peripheral edge portion 20c and the outer peripheral edge portion 21a are bonded to each other, and
The outer peripheral edge portion 20d and the outer peripheral edge portion 21a are joined together.

【0040】前記ロウ付け方法、及び、第2熱交換器5
の作用・効果について説明する。このロウ付け方法によ
れば、第2熱交換器5の各流路形成体10の1対のプレ
ート部材20,21を重ね合わせ、プレート部材20の
外周縁部20aをほぼU字状に折り曲げてその外周縁部
20aでプレート部材21の外周縁部21aを挟み込
み、外周縁部20aの折り曲げ部20bより内側の第1
外周縁部20cと折り曲げ部20bより外側の第2外周
縁部20dを、異種の銅ロウ材とニッケルロウ材でプレ
ート部材21の外周縁部21aにロウ付けする。
The brazing method and the second heat exchanger 5
The action and effect of will be described. According to this brazing method, the pair of plate members 20 and 21 of each flow path forming body 10 of the second heat exchanger 5 are overlapped with each other, and the outer peripheral edge portion 20a of the plate member 20 is bent into a substantially U shape. The outer peripheral edge portion 20a sandwiches the outer peripheral edge portion 21a of the plate member 21, and the first inner portion of the outer peripheral edge portion 20a is located inside the bent portion 20b.
The outer peripheral edge portion 20c and the second outer peripheral edge portion 20d outside the bent portion 20b are brazed to the outer peripheral edge portion 21a of the plate member 21 with different kinds of copper brazing material and nickel brazing material.

【0041】このロウ付け方法によりロウ付けされた1
対のプレート部材20,21を夫々有する複数の流路形
成体10を積層してなる第2熱交換器5によれば、1対
のプレート部材20,21の外周縁部20a,21a同
士の接合部50のうち、流路40に臨む第1接合部51
が銅ロウ材でロウ付けされ、外部に臨む第2接合部52
が銅ロウ材と異種のニケッルロウ材でロウ付けされ、こ
れら銅ロウ材とニケッルロウ材が混ざり合うことも殆ど
ない。
1 brazed by this brazing method
According to the second heat exchanger 5 in which the plurality of flow path forming bodies 10 each having the pair of plate members 20 and 21 are laminated, the outer peripheral edge portions 20a and 21a of the pair of plate members 20 and 21 are joined to each other. Of the portion 50, the first joint portion 51 facing the flow path 40
Is brazed with copper brazing material and faces the outside
Is brazed with a nickel brazing material different from the copper brazing material, and the copper brazing material and the nickel brazing material are rarely mixed.

【0042】第1接合部51における銅ロウ材は第2接
合部52におけるニッケルロウ材よりも高強度のロウ材
であり、第2接合部52におけるニッケルロウ材は第1
接合部51における銅ロウ材よりも耐食性が高いロウ材
である。従って、第1,第2接合部51,52からなる
接合部50を、流路形成体10内の流体の高圧に十分に
耐え、しかも、潜熱回収時に発生する強酸性のドレン水
による腐食を極力防止し得るものとすることができ、結
果、流路形成体10つまり第2熱交換器5の耐久性を格
段に向上させることが可能になる。
The copper brazing material in the first joint portion 51 has a higher strength than the nickel brazing material in the second joint portion 52, and the nickel brazing material in the second joint portion 52 is the first brazing material.
It is a brazing material having higher corrosion resistance than the copper brazing material in the joint portion 51. Therefore, the joint portion 50 including the first and second joint portions 51 and 52 can withstand the high pressure of the fluid in the flow path forming body 10 sufficiently, and the corrosion due to the strongly acidic drain water generated during the latent heat recovery is minimized. Therefore, the durability of the flow path forming body 10, that is, the second heat exchanger 5 can be significantly improved.

【0043】尚、前記ロウ付け方法については、第2熱
交換器5の各流路形成体10の1対のプレート部材2
0,21の外周縁部20a,21a同士を接合する場合
に適用したが、熱交換器の流路形成体に限らず、例え
ば、耐圧容器等、2枚以上の金属製の板部材を重ね合わ
せ、これら板部材のうちの所定の板部材の外周縁部をほ
ぼU字状に折り曲げてその外周縁部で他の板部材の外周
縁部を挟み込み、これら外周縁部同士をロウ付けする場
合に適用してもよく、この場合、所定の板部材の外周縁
部の折り曲げ部より内側の第1外周縁部と折り曲げ部よ
り外側の第2外周縁部を異種のロウ材で他の板部材の外
周縁部にロウ付けするようにする。
Regarding the brazing method, the pair of plate members 2 of each flow path forming body 10 of the second heat exchanger 5 is used.
The present invention was applied to the case where the outer peripheral edge portions 20a and 21a of 0 and 21 are joined to each other, but not limited to the flow path forming body of the heat exchanger. When the outer peripheral edge of a predetermined plate member among these plate members is bent into a substantially U shape and the outer peripheral edge of another plate member is sandwiched by the outer peripheral edge, and when these outer peripheral edge parts are brazed to each other, This may be applied, and in this case, the first outer peripheral edge portion inside the bent portion of the outer peripheral edge portion of the predetermined plate member and the second outer peripheral edge portion outside the bent portion are made of different brazing materials from other plate members. Be brazed to the outer edge.

【0044】これにより、所定の板部材の外周縁部と他
の板部材の外周縁部との接合部を、異種の少なくとも2
種類のロウ材の長所(強度(耐圧性)が高い、耐食性が
高い、耐熱性が高い等)全てを併せ持ったものとするこ
とができる。尚、前記実施形態の第2熱交換器5におい
て、第1ロウ材として銅ロウ材とは別のロウ材、また、
第2ロウ材としてニッケルロウ材とは別のロウ材を適用
してもよい。尚、本発明の趣旨を逸脱しない範囲におい
て種々の変更を付加して実施することが可能である。ま
た、第2熱交換器5を、給湯装置以外の、例えば床暖房
装置や温水ファンヒータ等の潜熱回収式熱源機に用いて
もよい。
As a result, the joint between the outer peripheral edge of a predetermined plate member and the outer peripheral edge of another plate member is made of at least two different types.
It is possible to have all of the advantages (high strength (pressure resistance), high corrosion resistance, high heat resistance, etc.) of all kinds of brazing materials. In the second heat exchanger 5 of the above embodiment, a brazing material different from the copper brazing material as the first brazing material,
A brazing material other than the nickel brazing material may be applied as the second brazing material. It should be noted that various modifications can be added and implemented without departing from the spirit of the present invention. Further, the second heat exchanger 5 may be used for a latent heat recovery type heat source device such as a floor heating device or a hot water fan heater other than the hot water supply device.

【0045】[0045]

【発明の効果】 請求項1のロウ付け方法によれば、2
枚以上の金属製の板部材を重ね合わせ、これら板部材の
うちの所定の板部材の外周縁部をほぼU字状に折り曲げ
てその外周縁部で他の板部材の外周縁部を挟み込み、所
定の板部材の外周縁部の折り曲げ部より内側の第1外周
縁部と折り曲げ部より外側の第2外周縁部を異種のロウ
材で他の板部材の外周縁部にロウ付けしたので、異種の
ロウ材が混ざり合うのを防止できて、所定の板部材の外
周縁部と他の板部材の外周縁部との接合部を、異種の少
なくとも2種類のロウ材の長所(強度(耐圧性)が高
い、耐食性が高い、耐熱性が高い等)全てを持ち合わせ
たものとすることができ、結果、前記2枚以上の板部材
を有する熱交換器等の構成物の耐久性を大幅に向上させ
ることが可能になる。
According to the brazing method of claim 1, 2
One or more metal plate members are superposed, the outer peripheral edge of a predetermined plate member among these plate members is bent into a substantially U shape, and the outer peripheral edge part sandwiches the outer peripheral edge part of the other plate member, Since the first outer peripheral edge portion on the inner side of the bent portion and the second outer peripheral edge portion on the outer side of the folded portion of the outer peripheral edge portion of the predetermined plate member are brazed to the outer peripheral edge portions of the other plate members by different kinds of brazing materials, It is possible to prevent different kinds of brazing materials from being mixed with each other, and at the joint portion between the outer peripheral edge portion of a predetermined plate member and the outer peripheral edge portion of another plate member, the advantage (strength (pressure resistance) High performance), high corrosion resistance, high heat resistance, etc.), resulting in significantly improved durability of components such as heat exchangers having two or more plate members. It will be possible to improve.

【0046】請求項2のロウ付け方法によれば、異種の
2種類のロウ材のうちの一方のロウ材として他方のロウ
材よりも高強度のロウ材を用い、他方のロウ材として一
方のロウ材よりも耐食性が高いロウ材を用いたので、所
定の板部材の外周縁部と他の板部材の外周縁部とをロウ
付けにより接合した接合部を、高強度でしかも耐食性が
高いものとすることができる。
According to the brazing method of the second aspect, one of the two different kinds of brazing materials has a strength higher than that of the other brazing material, and the other brazing material has one strength. Since a brazing material having a higher corrosion resistance than that of a brazing material is used, a joint part in which the outer peripheral edge portion of a predetermined plate member and the outer peripheral edge portion of another plate member are joined by brazing has high strength and high corrosion resistance. Can be

【0047】請求項3の積層式熱交換器によれば、各流
路形成体は流路を内部に形成する1対のプレート部材を
有し、1対のプレート部材のうちの一方のプレート部材
の外周縁部がほぼU字状に折り曲げられて他方のプレー
ト部材の外周縁部を挟み込んだ状態でこれら外周縁部同
士が接合され、外周縁部同士の接合部のうち、流路に臨
む第1接合部が第1ロウ材でロウ付けされると共に、外
部に臨む第2接合部が第1ロウ材と異種の第2ロウ材で
ロウ付けされているので、異種のロウ材が混ざり合うの
を防止できて、第1ロウ材を高強度のロウ材とし、第2
ロウ材を耐食性が高いロウ材とすることにより、前記接
合部を、流路形成体内の流体の高圧に十分に耐え、しか
も、潜熱回収時に発生する強酸性のドレン水による腐食
を極力防止し得るものとすることができ、結果、流路形
成体つまり積層式熱交換器の耐久性を大幅に向上させる
ことが可能になる。
According to the laminated heat exchanger of the third aspect, each flow path forming member has a pair of plate members for forming a flow path therein, and one plate member of the pair of plate members is provided. The outer peripheral edge portions of the other plate member are bent in a substantially U shape and the outer peripheral edge portions of the other plate member are sandwiched, and these outer peripheral edge portions are joined to each other. Since the first joining portion is brazed with the first brazing material and the second joining portion facing the outside is brazing with the second brazing material different from the first brazing material, different kinds of brazing materials are mixed. The first brazing material is a high-strength brazing material,
By using a brazing material having a high corrosion resistance, it is possible to sufficiently withstand the high pressure of the fluid in the flow passage forming body, and to prevent corrosion due to the strongly acidic drain water generated during latent heat recovery as much as possible. As a result, the durability of the flow path forming body, that is, the laminated heat exchanger can be significantly improved.

【0048】請求項4の積層式熱交換器によれば、第1
ロウ材が第2ロウ材よりも高強度のロウ材であり、第2
ロウ材が第1ロウ材よりも耐食性が高いロウ材であるの
で、1対のプレート部材の外周縁部同士の接合部を、流
路形成体内の流体の高圧に十分に耐え、しかも、潜熱回
収時に発生する強酸性のドレン水による腐食を極力防止
し得るものとすることができる。
According to the laminated heat exchanger of claim 4,
The brazing material has a higher strength than the second brazing material,
Since the brazing material is a brazing material having a higher corrosion resistance than the first brazing material, the joint between the outer peripheral edge portions of the pair of plate members can sufficiently withstand the high pressure of the fluid in the flow path forming body, and also recover the latent heat. It is possible to prevent the corrosion caused by the strongly acidic drain water which occurs occasionally.

【0049】請求項5の積層式熱交換器によれば、第1
ロウ材として銅系ロウ材が適用され、第2ロウ材として
ニッケル系ロウ材が適用されているので、第1ロウ材を
第2ロウ材よりも高強度のロウ材とし、第2ロウ材を第
1ロウ材よりも耐食性が高いロウ材とすることができ
る。
According to the laminated heat exchanger of claim 5,
Since the copper brazing material is applied as the brazing material and the nickel brazing material is applied as the second brazing material, the first brazing material has a higher strength than the second brazing material, and the second brazing material is A brazing material having higher corrosion resistance than the first brazing material can be obtained.

【0050】請求項6の潜熱回収式熱源機によれば、請
求項3〜5の何れかに記載された積層式熱交換器を用い
たので、この潜熱回収式熱源機に用いた積層式熱交換器
により、流路形成体内の流体の高圧に十分に耐え、潜熱
回収時に発生する強酸性のドレン水による腐食を極力防
止し得るものとして、耐久性を著しく向上させることが
可能になる。
According to the latent heat recovery type heat source machine of claim 6, since the laminated heat exchanger according to any one of claims 3 to 5 is used, the laminated heat exchanger used in this latent heat recovery type heat source machine is used. By the exchanger, it is possible to sufficiently withstand the high pressure of the fluid in the flow path forming body and prevent the corrosion due to the strongly acidic drain water generated during the recovery of latent heat as much as possible, and it is possible to remarkably improve the durability.

【図面の簡単な説明】[Brief description of drawings]

【図1】給湯装置の模式図である。FIG. 1 is a schematic view of a hot water supply device.

【図2】第1,第2熱交換器を含む要部の側面図であ
る。
FIG. 2 is a side view of a main part including first and second heat exchangers.

【図3】第2熱交換機を含む要部の正面図である。FIG. 3 is a front view of a main part including a second heat exchanger.

【図4】第2熱交換器の側面図である。FIG. 4 is a side view of a second heat exchanger.

【図5】第2熱交換器の正面図である。FIG. 5 is a front view of a second heat exchanger.

【図6】図5のVI−VI線断面図である。6 is a sectional view taken along line VI-VI of FIG.

【図7】図6のVII −VII 線断面図である。7 is a sectional view taken along line VII-VII of FIG.

【図8】第2熱交換器のインナーフィンの斜視図であ
る。
FIG. 8 is a perspective view of inner fins of the second heat exchanger.

【図9】1対のプレート部材の外周縁部同士の接合部の
縦断面図である。
FIG. 9 is a vertical cross-sectional view of a joint portion between outer peripheral edge portions of a pair of plate members.

【符号の説明】[Explanation of symbols]

1 ガス給湯装置 5 第2熱交換器 10 流路形成体 20,21 プレート部材 20a,21a 外周縁部 20b 折り曲げ部 20c,20d 第1,第2外周縁部 40 流路 50 接合部 51,52 第1,第2接合部 1 gas water heater 5 Second heat exchanger 10 Flow path forming body 20,21 Plate member 20a, 21a outer peripheral edge 20b bent part 20c, 20d First and second outer peripheral edge portions 40 channels 50 joints 51, 52 First and second joints

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F28F 9/18 F28F 9/18 // B23K 101:14 B23K 101:14 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) F28F 9/18 F28F 9/18 // B23K 101: 14 B23K 101: 14

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 2枚以上の金属製の板部材を重ね合わ
せ、これら板部材のうちの所定の板部材の外周縁部をほ
ぼU字状に折り曲げてその外周縁部で他の板部材の外周
縁部を挟み込み、前記所定の板部材の外周縁部の折り曲
げ部より内側の第1外周縁部と前記折り曲げ部より外側
の第2外周縁部を異種のロウ材で前記他の板部材の外周
縁部にロウ付けしたことを特徴とするロウ付け方法。
1. A stack of two or more metal plate members, a predetermined plate member of these plate members having an outer peripheral edge portion bent into a substantially U-shape, and the outer peripheral edge portion of the other plate member having the outer peripheral edge portion. The outer peripheral edge portion is sandwiched, and the first outer peripheral edge portion inside the bent portion of the outer peripheral edge portion of the predetermined plate member and the second outer peripheral edge portion outside the bent portion are made of different kinds of brazing material from the other plate member. A brazing method characterized by brazing to the outer peripheral edge.
【請求項2】 前記異種の2種類のロウ材のうちの一方
のロウ材として他方のロウ材よりも高強度のロウ材を用
い、前記他方のロウ材として一方のロウ材よりも耐食性
が高いロウ材を用いたことを特徴とする請求項1に記載
のロウ付け方法。
2. A brazing material having a higher strength than the other brazing material is used as one brazing material of the two different kinds of brazing materials, and a corrosion resistance higher than that of one brazing material is used as the other brazing material. The brazing method according to claim 1, wherein a brazing material is used.
【請求項3】 偏平状の流路が夫々形成された複数の流
路形成体を積層してなる積層式熱交換器において、 前記各流路形成体は流路を内部に形成する1対のプレー
ト部材を有し、 前記1対のプレート部材のうちの一方のプレート部材の
外周縁部がほぼU字状に折り曲げられて他方のプレート
部材の外周縁部を挟み込んだ状態でこれら外周縁部同士
が接合され、 前記外周縁部同士の接合部のうち、流路に臨む第1接合
部が第1ロウ材でロウ付けされると共に、外部に臨む第
2接合部が第1ロウ材と異種の第2ロウ材でロウ付けさ
れたことを特徴とする積層式熱交換器。
3. A laminated heat exchanger comprising a plurality of flow passage forming members each having a flat flow passage formed therein, wherein each of the flow passage forming members forms a pair of flow passages therein. A plate member, and one plate member of the pair of plate members has an outer peripheral edge portion bent into a substantially U shape and sandwiching the outer peripheral edge portion of the other plate member. Of the outer peripheral edge portions, the first joining portion facing the flow path is brazed with the first brazing material, and the second joining portion facing the outside is different from the first brazing material. A laminated heat exchanger characterized by being brazed with a second brazing material.
【請求項4】 前記第1ロウ材が第2ロウ材よりも高強
度のロウ材であり、第2ロウ材が第1ロウ材よりも耐食
性が高いロウ材であることを特徴とする請求項3に記載
の積層式熱交換器。
4. The first brazing material is a brazing material having a higher strength than the second brazing material, and the second brazing material is a brazing material having a higher corrosion resistance than the first brazing material. 3. The laminated heat exchanger according to item 3.
【請求項5】 前記第1ロウ材として銅系ロウ材が適用
され、前記第2ロウ材としてニッケル系ロウ材が適用さ
れたことを特徴とする請求項4に記載の積層式熱交換
器。
5. The laminated heat exchanger according to claim 4, wherein a copper brazing material is applied as the first brazing material, and a nickel brazing material is applied as the second brazing material.
【請求項6】 請求項3〜5の何れかに記載された積層
式熱交換器を用いたことを特徴とする潜熱回収式熱源
機。
6. A latent heat recovery type heat source machine, characterized by using the laminated heat exchanger according to any one of claims 3 to 5.
JP2002150584A 2002-05-24 2002-05-24 Brazing method, multilayer heat-exchanger and latent heat recovery type heat source machine Pending JP2003340568A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002150584A JP2003340568A (en) 2002-05-24 2002-05-24 Brazing method, multilayer heat-exchanger and latent heat recovery type heat source machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002150584A JP2003340568A (en) 2002-05-24 2002-05-24 Brazing method, multilayer heat-exchanger and latent heat recovery type heat source machine

Publications (1)

Publication Number Publication Date
JP2003340568A true JP2003340568A (en) 2003-12-02

Family

ID=29768408

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002150584A Pending JP2003340568A (en) 2002-05-24 2002-05-24 Brazing method, multilayer heat-exchanger and latent heat recovery type heat source machine

Country Status (1)

Country Link
JP (1) JP2003340568A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004036953A (en) * 2002-07-01 2004-02-05 Takagi Ind Co Ltd Heat exchanger
JP2005315521A (en) * 2004-04-28 2005-11-10 Denso Corp Heat exchange apparatus
JP2014500941A (en) * 2010-11-09 2014-01-16 ヴァレオ システム テルミク Heat exchanger and associated method of forming a flow perturbant

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004036953A (en) * 2002-07-01 2004-02-05 Takagi Ind Co Ltd Heat exchanger
JP2005315521A (en) * 2004-04-28 2005-11-10 Denso Corp Heat exchange apparatus
JP2014500941A (en) * 2010-11-09 2014-01-16 ヴァレオ システム テルミク Heat exchanger and associated method of forming a flow perturbant

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