JP2003326897A - Method for manufacturing inlaid decorative panel - Google Patents
Method for manufacturing inlaid decorative panelInfo
- Publication number
- JP2003326897A JP2003326897A JP2002135562A JP2002135562A JP2003326897A JP 2003326897 A JP2003326897 A JP 2003326897A JP 2002135562 A JP2002135562 A JP 2002135562A JP 2002135562 A JP2002135562 A JP 2002135562A JP 2003326897 A JP2003326897 A JP 2003326897A
- Authority
- JP
- Japan
- Prior art keywords
- inlaid
- window hole
- decorative material
- surface decorative
- decorative panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14336—Coating a portion of the article, e.g. the edge of the article
- B29C45/14344—Moulding in or through a hole in the article, e.g. outsert moulding
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は象嵌装飾パネルの製
造方法に関するもので、象嵌成形精度が高く量産性に優
れた製造方法を提供するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an inlaid decorative panel, and provides a manufacturing method which has high inlay molding accuracy and excellent mass productivity.
【０００２】[0002]
【従来の技術】従来、簡易な方法による象嵌模様の成形
方法には、例えば、特開昭５４−５２７１５号あるいは
特開平１０−２１７４１６号に開示されているように、
シート状の基材に象嵌部材を接着するようにしたものが
ある。これは、シート材に象嵌パターンをＮＣカッター
などで切り抜き、この切取部に象嵌材を嵌め込み、接着
剤で固定するようにしたものである。2. Description of the Related Art Conventionally, as a method for forming an inlaid pattern by a simple method, as disclosed in, for example, JP-A-54-52715 or JP-A-10-217416,
There is a sheet-like base material to which an inlay member is adhered. In this method, an inlaid pattern is cut out from a sheet material with an NC cutter or the like, and the inlaid material is fitted into the cutout portion and fixed with an adhesive.
【０００３】[0003]
【発明が解決しようとする課題】このような方法による
場合は、薄片の象嵌材を表面化粧材へ嵌め込むため、手
工芸的な高度の技術が要求され、接着時に象嵌材の位置
精度を高くすることができず、また、表面化粧材と象嵌
材との境界に段差が生じ、表面の平滑性が得られない。In the case of such a method, since a thin piece of the inlaid material is fitted into the surface decorative material, a high technique of handicraft is required, and the positional accuracy of the inlaid material is high at the time of bonding. In addition, a step is generated at the boundary between the surface decorative material and the inlaid material, and the smoothness of the surface cannot be obtained.
【０００４】したがって、従来のこのような方法による
場合は、その表面を平滑とするため、塗装膜を厚くして
研磨処理を施すようにしており、このような加工作業に
より製品コストの低下の妨げとなっていた。また、表面
を曲面に成形する場合は、象嵌材をその曲面に追随させ
て固定することが甚だ困難であり、生産性に限界のある
ものであった。Therefore, in the case of such a conventional method, in order to make the surface smooth, the coating film is thickened and subjected to a polishing treatment, and such processing work prevents a reduction in product cost. It was. Further, when the surface is formed into a curved surface, it is extremely difficult to fix the inlay material by following the curved surface, and there is a limit in productivity.
【０００５】本発明はかかる従来の問題に鑑みなされた
もので、表面化粧材へ正確な位置精度で象嵌模様を施す
ことができるようにするとともに、量産性に優れた象嵌
装飾パネルの製造方法を提供するものである。The present invention has been made in view of the above conventional problems, and provides a method of manufacturing an inlaid decorative panel which is capable of forming an inlaid pattern on a surface decorative material with accurate positional accuracy and is excellent in mass productivity. It is provided.
【０００６】[0006]
【課題を解決するための手段】そこで本発明は、表面化
粧材の所望の位置に象嵌部材を臨ませる窓孔を形成し、
つぎに、前記窓孔に倣う形状の象嵌部材を該窓孔に装填
し、しかるのち、前記表面化粧材および象嵌部材の背面
に射出成形により樹脂層を形成して裏打処理を施すよう
にした第１の方法と、SUMMARY OF THE INVENTION Therefore, according to the present invention, a window hole is formed at a desired position of a surface decorative material so as to face an inlaid member,
Next, the inlay member having a shape following the window hole is loaded into the window hole, and thereafter, a resin layer is formed on the back surface of the surface decorative material and the inlay member by injection molding to perform a backing treatment. Method 1
【０００７】表面化粧材の所望の位置に象嵌部材を臨ま
せる窓孔を形成する一方、前記窓孔に倣う形状の凸部を
形成した板状の象嵌部材を形成し、前記表面化粧材の窓
孔に前記象嵌部材の凸部を嵌め合わせて一体化し、しか
るのち、前記表面化粧材および象嵌部材の背面に射出成
形により樹脂層を形成して裏打処理を施すようにした第
２の方法により、上記課題を解決する。The window of the surface decorative material is formed by forming a window hole facing the inlaid member at a desired position of the surface decorative material, and forming a plate-shaped inlaid member having a convex portion having a shape following the window hole. By the second method in which the convex portion of the inlaid member is fitted and integrated with the hole, and thereafter, a resin layer is formed on the back surface of the surface decorative material and the inlaid member by injection molding to perform a backing treatment, The above problems are solved.
【０００８】[0008]
【発明の実施の形態】図１は、本発明の第１の方法にお
ける象嵌装飾パネルの構成要素を示す図であり、同図に
おいて符号１は表面化粧材であり、象嵌模様を施す所望
の位置に窓孔１ａを形成する。この表面化粧材１の材質
は、天然木質板材、金属板材、複合板材などを任意に選
択し、窓孔１ａの形成は、プレス加工による打ち抜き、
切削あるいはレーザ加工など素材に適する適宜手段を採
用する。1 is a view showing the constituent elements of an inlaid decorative panel according to the first method of the present invention, in which reference numeral 1 is a surface decorative material, and a desired position for applying an inlaid pattern The window hole 1a is formed in the. As the material of the surface decorative material 1, a natural wood plate material, a metal plate material, a composite plate material or the like is arbitrarily selected, and the window hole 1a is formed by punching by press working,
Appropriate means suitable for the material such as cutting or laser processing is adopted.
【０００９】一方、象嵌部材２は、前記表面化粧材１の
窓孔１ａに倣う形状に形成されており、その材質は天然
木質板材、貝殻などの天然素材、金属板、合成樹脂板、
印刷紙に樹脂を含浸硬化させた化粧樹脂板、数種類の素
材を基材とする樹脂硬化板などを表面化粧材１との装飾
性を配慮して選択する。On the other hand, the inlay member 2 is formed in a shape following the window hole 1a of the surface decorative material 1, and the material thereof is a natural wood plate material, a natural material such as a shell, a metal plate, a synthetic resin plate,
A decorative resin plate in which a printing paper is impregnated with a resin and cured, a resin cured plate having several kinds of materials as base materials, and the like are selected in consideration of decorativeness with the surface decorative material 1.
【００１０】つぎに、上記により形成された表面化粧材
１の窓孔１ａに象嵌部材２を装填し、図２に示すごとく
射出成形機の上型３に配置して下型４とともに型締めす
る。そして、下型４に形成されたキャビティ５内に射出
成形機６から溶融樹脂を射出注入する。Next, the inlay member 2 is loaded into the window hole 1a of the surface decorative material 1 formed as described above, and is placed in the upper mold 3 of the injection molding machine as shown in FIG. 2 and clamped together with the lower mold 4. . Then, the molten resin is injected and injected from the injection molding machine 6 into the cavity 5 formed in the lower mold 4.
【００１１】このようにして溶融樹脂が注入されると、
この溶融樹脂の射出圧により象嵌部材２は上型３の内壁
に強力に押圧されるので、その表面は表面化粧材１の表
面と正確に一致する。そして、表面化粧材１と象嵌部材
２の背面は樹脂層７とともに一体化し、図３に示すごと
く曲成された象嵌装飾パネルを得ることができる。When the molten resin is injected in this way,
The injecting member 2 is strongly pressed against the inner wall of the upper mold 3 by the injection pressure of the molten resin, so that the surface thereof exactly matches the surface of the surface decorative material 1. Then, the surface decorative material 1 and the back surface of the inlaid member 2 are integrated with the resin layer 7 to obtain a bent inlaid decorative panel as shown in FIG.
【００１２】つぎに、図４は本発明の第２の方法におけ
る象嵌装飾パネルの構成要素を示す図であり、複雑な象
嵌模様が同時に形成可能となるよう素材が構成されてい
る。即ち、表面化粧材８にはプレス加工による打ち抜
き、切削あるいはレーザ加工などにより窓孔８ａを複数
形成し、一方、象嵌部材９は、ベース９ａの前記表面化
粧材８の窓孔８ａに対向する位置に、該窓孔に倣う形状
の凸部９ｂを一体に形成する。なお、表面化粧材８に形
成する窓孔８ａは本実施例の場合、方形としてあるが、
形状はこれに限定されることなく、円形、その他の任意
の形状とすることができる。Next, FIG. 4 is a diagram showing the constituent elements of the inlaid decorative panel in the second method of the present invention, in which the material is constructed so that a complicated inlaid pattern can be simultaneously formed. That is, a plurality of window holes 8a are formed in the surface decorative material 8 by punching by pressing, cutting, laser processing, or the like, while the inlay member 9 is located at a position facing the window hole 8a of the surface decorative material 8 of the base 9a. In addition, a convex portion 9b having a shape following the window hole is integrally formed. Although the window hole 8a formed in the surface decorative material 8 is a square in this embodiment,
The shape is not limited to this, and may be circular or any other shape.
【００１３】そして、上記表面化粧材８の窓孔８ａに象
嵌部材９の凸部９ｂを嵌め合わせ、必要に応じて接着剤
を塗布して一体化し、図５に示すごとく射出成形機の上
型３に配置して下型４とともに型締めして下型４に形成
されたキャビティ５内に射出成形機６から溶融樹脂を射
出注入する。なお、図６に示すごとく象嵌部材９のベー
ス９ａに通孔９ｃを形成しておくことにより、樹脂層７
と表面化粧材８とを強固に一体化することができる。Then, the convex portion 9b of the inlay member 9 is fitted into the window hole 8a of the surface decorative material 8, and if necessary, an adhesive is applied to integrate it, and the upper mold of the injection molding machine is shown as shown in FIG. 3, the mold is clamped together with the lower mold 4, and the molten resin is injected and injected from the injection molding machine 6 into the cavity 5 formed in the lower mold 4. By forming a through hole 9c in the base 9a of the inlay member 9 as shown in FIG.
The surface decorative material 8 can be firmly integrated.
【００１４】このようにして溶融樹脂が注入されると、
この溶融樹脂の射出圧により象嵌部材８は上型３の内壁
および表面化粧材８の裏面に強力に押圧されるので、そ
の表面は表面化粧材８の表面と正確に一致する。そし
て、表面化粧材８と象嵌部材９の背面は樹脂層７ととも
に一体化し、図７に示すような複雑な模様の象嵌装飾パ
ネルを得ることができる。また、この方法によれば、表
面化粧材８の窓孔８ａへ凸部９ｂを嵌め合わせる作業を
容易に行うことができ、その作業性を向上することがで
きる。また、象嵌装飾パネルとして完成したとき、凸部
９ｂがベース９ａと一体化しているので、より堅牢な構
造とすることができる。When the molten resin is injected in this way,
The injection pressure of the molten resin strongly presses the inlay member 8 against the inner wall of the upper mold 3 and the back surface of the surface decorative material 8, so that the surface thereof exactly matches the surface of the surface decorative material 8. Then, the surface decorative material 8 and the back surface of the inlaid member 9 are integrated together with the resin layer 7, so that an inlaid decorative panel having a complicated pattern as shown in FIG. 7 can be obtained. Further, according to this method, the work of fitting the convex portion 9b into the window hole 8a of the surface decorative material 8 can be easily performed, and the workability thereof can be improved. Further, when the inlaid decorative panel is completed, the convex portion 9b is integrated with the base 9a, so that a more robust structure can be obtained.
【００１５】[0015]
【発明の効果】以上、詳細に説明したごとく本発明の方
法によれば、表面化粧材に形成する窓孔は機械加工によ
り正確に自動生産することができる。また、表面化粧材
の窓孔に倣う形状の象嵌部材も機械加工により正確に自
動生産することができるので、生産性を向上することが
でき、低い製造コストで象嵌装飾パネルを提供すること
ができる。As described above in detail, according to the method of the present invention, the window holes formed in the surface decorative material can be accurately and automatically produced by machining. Further, since the inlay member having a shape following the window hole of the surface decorative material can be accurately and automatically produced by machining, the productivity can be improved and the inlaid decorative panel can be provided at a low production cost. .
【００１６】また、一体化するために射出成形機を用
い、その射出圧で表面化粧材と象嵌部材の表面を整合
し、樹脂層で裏打処理を施すようにしたので、象嵌の形
成位置の精度を向上することができ、表面に凹凸のない
平滑性に富む象嵌装飾パネルとすることができる。Further, since the injection molding machine is used for the integration, the surface of the surface decorative material and the surface of the inlay member are aligned by the injection pressure, and the backing process is performed with the resin layer, the accuracy of the inlay formation position is improved. And the inlaid decorative panel which has no unevenness on the surface and is rich in smoothness can be obtained.
【００１７】さらに、本発明の方法によれば、機械加工
により表面化粧材の窓孔および象嵌部材を形成でき、射
出成形機で一体化するようにしたので、複雑な象嵌模様
や曲面成形が容易に実現できるなど、多大の効果を奏す
るものである。Further, according to the method of the present invention, the window hole and the inlay member of the surface decorative material can be formed by machining and they are integrated by the injection molding machine, so that complicated inlay pattern and curved surface molding are easy. It is possible to achieve a great effect.
【図１】本発明の第１の方法における象嵌装飾パネルの
構成要素を示す図である。FIG. 1 is a diagram showing components of an inlaid decorative panel according to a first method of the present invention.
【図２】本発明の第１の方法における象嵌装飾パネルの
成形状態を示す図である。FIG. 2 is a diagram showing a molded state of the inlaid decorative panel according to the first method of the present invention.
【図３】本発明の第１の方法により完成した象嵌装飾パ
ネルを示す図である。FIG. 3 is a view showing an inlaid decorative panel completed by the first method of the present invention.
【図４】本発明の第２の方法における象嵌装飾パネルの
構成要素を示す図である。FIG. 4 is a diagram showing components of an inlaid decorative panel according to a second method of the present invention.
【図５】本発明の第２の方法における象嵌装飾パネルの
成形状態を示す図である。FIG. 5 is a diagram showing a molded state of an inlaid decorative panel according to a second method of the present invention.
【図６】本発明の第２の方法における象嵌装飾パネルの
成形状態の他の例を示す図である。FIG. 6 is a diagram showing another example of a molded state of the inlaid decorative panel according to the second method of the present invention.
【図７】本発明の第２の方法により完成した象嵌装飾パ
ネルを示す図である。FIG. 7 is a view showing an inlaid decorative panel completed by the second method of the present invention.
１・・・・・・・表面化粧材 １ａ・・・・・・窓孔 ２・・・・・・・象嵌部材 ３・・・・・・・上型 ４・・・・・・・下型 ５・・・・・・・キャビティ ６・・・・・・・射出成形機 ７・・・・・・・樹脂層 ８・・・・・・・表面化粧材 ８ａ・・・・・・窓孔 ９・・・・・・・象嵌部材 ９ａ・・・・・・ベース ９ｂ・・・・・・凸部 ９ｃ・・・・・・通孔 1 ... Surface cosmetics 1a ... Window hole 2 ... Inlay member 3 ... upper mold 4 ... Lower mold 5 ... Cavity 6 ... Injection molding machine 7 ... Resin layer 8 ... Surface cosmetics 8a ... Window hole 9 ・ ・ ・ ・ Inlaid member 9a ... Base 9b ... ・ Convex part 9c ··· Through hole
Claims (2)
ませる窓孔を形成し、 つぎに、前記窓孔に倣う形状の象嵌部材を該窓孔に装填
し、 しかるのち、前記表面化粧材および象嵌部材の背面に射
出成形により樹脂層を形成して裏打処理を施すようにし
たことを特徴とする象嵌装飾パネルの製造方法。1. A window hole facing the inlaid member is formed at a desired position of the surface decorative material, and then an inlaid member having a shape that follows the window hole is loaded into the window hole. A method for producing an inlaid decorative panel, characterized in that a resin layer is formed on the back surfaces of the material and the inlaid member by injection molding and a backing process is performed.
ませる窓孔を形成する一方、 前記窓孔に倣う形状の凸部を形成した板状の象嵌部材を
形成し、 前記表面化粧材の窓孔に前記象嵌部材の凸部を嵌め合わ
せて一体化し、 しかるのち、前記表面化粧材および象嵌部材の背面に射
出成形により樹脂層を形成して裏打処理を施すようにし
たことを特徴とする象嵌装飾パネルの製造方法。2. The surface decorative material is formed by forming a window hole facing the inlaid member at a desired position of the surface decorative material, and forming a plate-shaped inlaid member having a convex portion shaped to follow the window hole. The convex portion of the inlaid member is fitted into the window hole of and integrated, and then a resin layer is formed on the back surface of the surface decorative material and the inlaid member by injection molding to perform a backing treatment. Manufacturing method of inlaid decorative panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002135562A JP3979175B2 (en) | 2002-05-10 | 2002-05-10 | Method for producing inlaid decorative panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002135562A JP3979175B2 (en) | 2002-05-10 | 2002-05-10 | Method for producing inlaid decorative panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003326897A true JP2003326897A (en) | 2003-11-19 |
| JP3979175B2 JP3979175B2 (en) | 2007-09-19 |
Family
ID=29697858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002135562A Expired - Fee Related JP3979175B2 (en) | 2002-05-10 | 2002-05-10 | Method for producing inlaid decorative panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3979175B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008113808A2 (en) * | 2007-03-19 | 2008-09-25 | Nokia Corporation | A casing wall for an apparatus |
| EP3002121A1 (en) | 2014-09-30 | 2016-04-06 | Yamaha Fine Technologies Co., Ltd. | Decoration panel and method for manufacturing decoration panel |
| EP4249325A1 (en) * | 2022-03-25 | 2023-09-27 | Motherson Innovations Company Limited | Interior trim part of or for a vehicle, a vehicle comprising such an interior trim part and a method for manufacturing such an interior trim part |
-
2002
- 2002-05-10 JP JP2002135562A patent/JP3979175B2/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008113808A2 (en) * | 2007-03-19 | 2008-09-25 | Nokia Corporation | A casing wall for an apparatus |
| WO2008113808A3 (en) * | 2007-03-19 | 2008-12-18 | Nokia Corp | A casing wall for an apparatus |
| US9056430B2 (en) | 2007-03-19 | 2015-06-16 | Vertu Corporation Limited | Casing wall for an apparatus |
| EP3002121A1 (en) | 2014-09-30 | 2016-04-06 | Yamaha Fine Technologies Co., Ltd. | Decoration panel and method for manufacturing decoration panel |
| US10166739B2 (en) | 2014-09-30 | 2019-01-01 | Yamaha Fine Technologies Co., Ltd. | Decoration panel and method for manufacturing decoration panel |
| EP4249325A1 (en) * | 2022-03-25 | 2023-09-27 | Motherson Innovations Company Limited | Interior trim part of or for a vehicle, a vehicle comprising such an interior trim part and a method for manufacturing such an interior trim part |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3979175B2 (en) | 2007-09-19 |
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