JP2003313358A - Resolvent of polystyrene foam and treatment method of polystyrene foam using the same - Google Patents

Resolvent of polystyrene foam and treatment method of polystyrene foam using the same

Info

Publication number
JP2003313358A
JP2003313358A JP2003041430A JP2003041430A JP2003313358A JP 2003313358 A JP2003313358 A JP 2003313358A JP 2003041430 A JP2003041430 A JP 2003041430A JP 2003041430 A JP2003041430 A JP 2003041430A JP 2003313358 A JP2003313358 A JP 2003313358A
Authority
JP
Japan
Prior art keywords
eps
polystyrene
solution
water
dissolving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2003041430A
Other languages
Japanese (ja)
Inventor
Hiromasa Kodera
宏征 小寺
Tetsuya Matsuo
哲也 松尾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujifilm Wako Pure Chemical Corp
Original Assignee
Wako Pure Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wako Pure Chemical Industries Ltd filed Critical Wako Pure Chemical Industries Ltd
Priority to JP2003041430A priority Critical patent/JP2003313358A/en
Publication of JP2003313358A publication Critical patent/JP2003313358A/en
Withdrawn legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a safer resolvent of polystyrene foam (hereinafter, abbreviated to EPS) excellent in solubility (volume reducibility and contractibility) of EPS, a method for treating EPS efficiently at a lower cost using a method which does not cause the environmental pollution followed by recovering PS, and a method for recycling and reuse of PS obtained by treatment of EPS. <P>SOLUTION: The resolvent of the polystyrene foam comprises N,N-dimethyl formamide and/or N,N-dimethyl acetamide. A dissolving method of the polystyrene foam makes EPS contact with the resolvent. The recovering method and the recycling method of PS are also provided. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、梱包材等として多
用されている発泡ポリスチレン(以下、EPSと略記す
る。)の溶解方法、回収方法及びポリスチレン(以下、
PSと略記する。)のリサイクル方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for dissolving and recovering expanded polystyrene (hereinafter abbreviated as EPS), which is widely used as packing materials, and polystyrene (hereinafter referred to as "polystyrene").
Abbreviated as PS. ) Concerning the recycling method.

【0002】[0002]

【従来の技術】EPSは、軽量であり、成型がし易く、
また断熱性が良いことから、産業界,一般家庭等に於い
て、搬送用容器、運送時の衝撃緩衝材、断熱材等の梱包
材として広く利用されているが、このために、一般家
庭、産業界から使用後のEPSの廃棄物が生じる。
2. Description of the Related Art EPS is lightweight, easy to mold,
In addition, since it has good heat insulation properties, it is widely used in industry, general households, etc. as a packaging material for containers for transportation, shock absorbing materials during transportation, heat insulating materials, etc. After use, industrial waste of EPS is generated.

【0003】しかし、使用後のEPSは再利用されるの
はほんの一部分に過ぎず、大半は大きい体積のEPSの
ままで産業廃棄物として埋め立て、焼却処分されている
が、EPSは体積が大きいことや、土壌での分解性が悪
く、焼却時に高熱や有毒ガスを発生する等の問題点を有
する。
However, the used EPS is reused only for a part, and most of the EPS has a large volume and is disposed of by incineration as industrial waste, but the EPS has a large volume. In addition, it has problems such as poor degradability in soil and generation of high heat and toxic gas when incinerated.

【0004】最近では、使用後のEPSのリサイクル化
が進んでおり、産業廃棄物業者、EPSメーカー側に返
却され、例えばリモネン(特開平5-263065号、特開平6-
298992号、特開平8-134254号等)等のEPS収縮剤、ト
ルエン(特開平8-85734号、特開平8-253621号等)等の
EPS溶解剤により処理して廃棄処分し易いようにする
PS回収システムの開発が進んでいる。しかし、一般に
用いられているEPSの収縮剤や溶解剤は非水性溶媒で
ある為、EPS処理には危険性が伴い、EPSと溶媒の
分離、PSの回収のために特殊なシステムが必要であ
る。一方、回収された溶媒も、最終的には回収(精
製)、燃焼処分等の特別な処理が必要である。
Recently, the EPS after use has been recycled, and it is returned to the industrial waste contractor and the EPS maker side. For example, limonene (Japanese Patent Laid-Open No. 5-263065, Japanese Patent Laid-Open No. 6-63065).
No. 298992, JP-A-8-134254, etc.) and an EPS solvent such as toluene (JP-A-8-85734, JP-A-8-253621, etc.) to facilitate disposal. Development of PS recovery system is progressing. However, since the commonly used EPS shrinking agent and dissolving agent are non-aqueous solvents, there is a risk in EPS processing, and a special system is required for separating EPS and solvent and recovering PS. . On the other hand, the recovered solvent also requires special treatment such as recovery (purification) and combustion disposal in the end.

【0005】また、上記のEPS収縮剤としてよく用い
られているリモネンは、EPSの容積を減容することが
できるが、高価であり、非水溶媒であるため特殊な回収
処理が必要である。トルエンはEPSを溶解することが
できるが、PSの回収が困難であり、またやはり非水溶
媒であるため廃水処理基準が厳密で、特殊な回収処理が
必要である等、何れの方法も充分満足のいくものではな
かった。
Limonene, which is often used as the EPS shrinkage agent, can reduce the volume of EPS, but is expensive and requires a special recovery process because it is a non-aqueous solvent. Toluene can dissolve EPS, but it is difficult to collect PS, and since it is also a non-aqueous solvent, the standards for wastewater treatment are strict, and special recovery treatment is required. It wasn't good enough.

【0006】[0006]

【発明が解決しようとする課題】本発明は、上記した如
き状況に鑑みなされたもので、本発明の目的は、EPS
の溶解性(減容性、収縮性)に優れ、より安全なEPS
の溶解剤を提供することである。本発明の他の目的は、
効率よく低コストで環境汚染を引き起こさない方法でE
PSを処理してPSを回収処理する方法を提供すること
である。更に本発明の他の目的は、EPSを処理して得
られたPSのリサイクル、再利用方法を提供することで
ある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above situation, and the object of the present invention is to provide an EPS.
EPS with excellent solubility (volume reduction and shrinkage)
Is to provide a solubilizer. Another object of the present invention is to
E efficiently and at low cost without causing environmental pollution
It is an object of the present invention to provide a method for treating PS and recovering PS. Still another object of the present invention is to provide a method for recycling and reusing PS obtained by treating EPS.

【0007】[0007]

【課題を解決するための手段】上記した如き問題を解決
するため、本発明は下記の構成より成る。 (1)N,N-ジメチルホルムアミド(以下、DMFと略記
する。)及び/又はN,N-ジメチルアセトアミド(以下、
DMAと略記する。)を含有することを特徴とするEP
S溶解剤。 (2)EPSを、DMF及び/又はDMAを含有する溶
解剤と接触させることを特徴とする、EPSの溶解方
法。 (3)EPSを、DMF及び/又はDMAを含有するE
PS溶解剤と接触、溶解させたのち、得られたPS溶解
液からPSと該EPS溶解剤を分離することを特徴とす
るPSの回収方法。 (4)本発明により得られたPS溶解液を水中に滴下し
て、粒状のPSを作製する方法。 (5)本発明により得られたPS溶解液を水と接触させ
て、糸状、板状又は棒状のPSを作製する方法。 (6)目的物の表面に、請求項2により得られたPS溶
解液を塗布した後、EPS溶解剤を除去することを特徴
とする、PS皮膜の作製方法。
In order to solve the above problems, the present invention has the following constitution. (1) N, N-dimethylformamide (hereinafter abbreviated as DMF) and / or N, N-dimethylacetamide (hereinafter,
It is abbreviated as DMA. EP) characterized by containing
S solubilizer. (2) A method for dissolving EPS, which comprises contacting EPS with a solubilizer containing DMF and / or DMA. (3) E containing EPS, DMF and / or DMA
A method for recovering PS, which comprises contacting with and dissolving a PS solubilizer, and then separating PS and the EPS solubilizer from the obtained PS solution. (4) A method of producing granular PS by dropping the PS solution obtained by the present invention into water. (5) A method in which the PS solution obtained by the present invention is brought into contact with water to prepare a thread-shaped, plate-shaped, or rod-shaped PS. (6) A method for producing a PS film, which comprises applying the PS solution obtained by claim 2 to the surface of an object and then removing the EPS dissolving agent.

【0008】即ち、本願発明者等は、前記目的を達成す
べく鋭意研究の結果、DMF及びDMAがEPSの溶解
剤として優れていること、更にDMF及びDMAは水溶
性であり又排水の処理も簡便であることから、これらを
EPS溶解剤として用いれば、上記した如き問題点を解
決した、有効なEPSの溶解、処理方法が得られること
を見出し、本発明を完成するに到った。
[0008] That is, the inventors of the present application have conducted intensive studies to achieve the above-mentioned object, and as a result, DMF and DMA are excellent as EPS solubilizers, and DMF and DMA are water-soluble and also treat waste water. It has been found that an effective EPS dissolution and treatment method which solves the above-mentioned problems can be obtained by using these as an EPS dissolution agent because they are simple and have completed the present invention.

【0009】本発明に係るEPS溶解剤は、DMF及び
/又はDMAを含有するものであればよく(以下、本発
明のEPS溶解剤と略記する場合がある。)、また、そ
の純度も特に高い必要は全くない。また、DMFとDM
Aの混合溶解剤を用いる場合は、その混合比率は特に限
定されない。
The EPS dissolving agent according to the present invention may be any one containing DMF and / or DMA (hereinafter sometimes abbreviated as the EPS dissolving agent of the present invention), and its purity is also particularly high. There is no need at all. Also, DMF and DM
When the mixed solubilizer of A is used, the mixing ratio is not particularly limited.

【0010】更に、本発明のEPS溶解剤は、例えばア
セトン、アセトニトリル、メタノール、エタノール、1-
プロパノール、2-プロパノール、1-ブタノール、2-ブタ
ノール、t-ブタノール等の他の溶媒を含んでいても良
い。例えばアセトンを混合する場合は、その混合比率は
DMF及び/又はDMAの容積の0〜75v/v%程度が好
ましい。
Further, the EPS dissolving agent of the present invention is, for example, acetone, acetonitrile, methanol, ethanol, 1-
It may contain other solvents such as propanol, 2-propanol, 1-butanol, 2-butanol, t-butanol. For example, when acetone is mixed, the mixing ratio is preferably about 0 to 75 v / v% of the volume of DMF and / or DMA.

【0011】また、その他の溶媒を混合する場合は、そ
の混合比率はDMF及び/又はDMAの容積の0〜50v/
v%程度、好ましくは0〜40v/v%程度が好ましい。その
他の溶媒の混合比率が40v/v%又はそれより高くなると
(75v/v%程度未満)、EPSを完全には溶解させない
が、その容積を元々の1/20程度にまで縮小させるよ
うな性質を有するようになり、75v/v%程度以上になる
と、当該混合溶媒を用いてEPSを溶解させることも、
容積を縮小させることも難しくなる。但し、DMF及び
/又はDMAと1-ブタノールとの混合溶媒の場合は、1-
ブタノールの濃度が75v/v%程度でもEPSの容積を縮
小させる性質が見られる。
When other solvents are mixed, the mixing ratio is 0 to 50 v / d of the volume of DMF and / or DMA.
It is preferably about v%, preferably about 0 to 40 v / v%. When the mixing ratio of other solvents is 40v / v% or higher (less than about 75v / v%), EPS is not completely dissolved but its volume is reduced to about 1/20 of the original volume. When it becomes about 75 v / v% or more, EPS can be dissolved using the mixed solvent.
It is also difficult to reduce the volume. However, in the case of a mixed solvent of DMF and / or DMA and 1-butanol, 1-
Even when the concentration of butanol is about 75 v / v%, the property of reducing the volume of EPS can be seen.

【0012】尚、EPSを完全には溶解させないがその
容積を縮小させる性質を有するDMF及び/又はDMA
と上記した如きその他の溶媒の混合溶媒を用いると、E
PSの容積が縮小したPSを容易に回収し得、且つ当該
混合溶媒も回収して再利用し得るので、EPSのリサイ
クルとして好ましい態様の一つといえる。
[0012] It should be noted that DMF and / or DMA which has the property of not completely dissolving EPS but reducing its volume.
And a mixed solvent of other solvent as described above is used, E
PS having a reduced volume of PS can be easily recovered, and the mixed solvent can also be recovered and reused, which is one of the preferable modes for recycling EPS.

【0013】本発明に係るEPSの溶解方法は、EPS
を本発明のEPS溶解剤と接触させればよい。その方法
も特に限定されないが、具体的には、例えば本発明のE
PS溶解剤を入れた容器に、適当な量のEPSを入れれ
ばよい。
The method for dissolving EPS according to the present invention is
May be contacted with the EPS dissolving agent of the present invention. The method is not particularly limited, but specifically, for example, E of the present invention is used.
An appropriate amount of EPS may be placed in the container containing the PS dissolving agent.

【0014】EPSはそのまま放置しても自然に本発明
のEPS溶解剤に溶解するが、溶解が進むにつれて溶解
速度が遅くなるので、EPSを上から軽く押しつけて、
練り込むようにして溶解させても良い。また、本発明の
EPS溶解剤を攪拌しながら、EPSを加えるとより好
ましい。更に、EPSは予め小サイズに切ったり、細か
く破砕してから本発明のEPS溶解剤と接触させると好
ましい。
Although the EPS dissolves naturally in the EPS dissolving agent of the present invention even if it is left as it is, the dissolution rate becomes slower as the dissolution progresses, so the EPS should be lightly pressed from above.
It may be dissolved by kneading. It is more preferable to add EPS while stirring the EPS dissolving agent of the present invention. Furthermore, it is preferable that the EPS is cut into a small size or finely crushed before being brought into contact with the EPS dissolving agent of the present invention.

【0015】また、容器にEPSをそのまま又は小サイ
ズに切ったり、細かく破砕したものを入れておき、本発
明のEPS溶解剤をそのまま、若しくは噴霧等して加え
て溶解しても良い。
The EPS may be dissolved in the container as it is, or may be cut into a small size or finely crushed, and the EPS dissolving agent of the present invention may be added as it is or by spraying.

【0016】本発明のEPS溶解剤とEPSを接触させ
る際には、初めから処理する量のEPSを本発明のEP
S溶解剤と接触させても良いし、初めにある程度の量の
EPSを本発明のEPS溶解剤と接触させて溶解させて
から、またEPSを加えるというように、段階的にEP
Sと本発明のEPS溶解剤を接触させても良い。
When the EPS dissolving agent of the present invention is brought into contact with EPS, the amount of EPS to be treated from the beginning is the EP of the present invention.
The S solubilizer may be contacted, or a certain amount of EPS may be first contacted with the EPS solubilizer of the present invention to be dissolved, and then EPS may be added in a stepwise manner.
S may be brought into contact with the EPS dissolving agent of the present invention.

【0017】尚、DMF、DMAは揮発性であるため、
以上の操作及びEPSを溶解した溶液(PS溶解液)の
保管は、密閉条件下で行うことがより好ましい。
Since DMF and DMA are volatile,
The above operation and the storage of the solution in which EPS is dissolved (PS solution) are more preferably performed under sealed conditions.

【0018】上記の方法により、EPSを本発明のEP
S溶解剤に溶解したPS溶解液が得られる。EPSの比
重によっても異なるが、ここで、EPSは処理前の体積
の約1/2〜1/60程度、比重の軽いEPSの場合には
1/2〜1/100程度にまで減容される。尚、PS溶解
液は、PS濃度が増すに連れ粘稠性が増加し、気泡を含
むので、完全に透明とは限らない。
According to the above method, the EPS is used as the EP of the present invention.
A PS solution dissolved in the S-solvent is obtained. Although it depends on the specific gravity of EPS, the volume of EPS is reduced to about 1/2 to 1/60 of the volume before treatment, and to 1/2 to 1/100 in the case of EPS of low specific gravity. . Since the PS solution increases in viscosity as the PS concentration increases and contains bubbles, it is not always completely transparent.

【0019】本発明によって得られたPS溶解液からP
Sと本発明のEPS溶解剤を分離する方法としては、
PS溶解液を水と接触させる方法、PS溶解液をその
まま乾燥処理に付す方法、PS溶解液に、当該溶解液
に用いられた本発明のEPS溶解剤のEPS溶解力を弱
める溶剤を接触させる方法等がある。
From the PS solution obtained by the present invention, P
As a method for separating S from the EPS dissolving agent of the present invention,
A method of bringing the PS solution into contact with water, a method of subjecting the PS solution to a dry treatment as it is, and a method of contacting the PS solution with a solvent that weakens the EPS dissolving power of the EPS solution of the present invention used in the solution. Etc.

【0020】の方法に於いて、PS溶解液を水と接触
させるには、例えばPS溶解液を水中に投入すれば、P
Sの固形物(まだDMF、DMA等の溶媒を含有してい
る。以下、PS中間体と略記する。)が得られる。ま
た、上記方法とは逆に、PS溶解液に水を投入させる方
法でもPS中間体が得られる。尚、水との接触の際、水
は静止した状態又は攪拌下で行っても良いが、生成した
PS中間体がくっつき合って重ならないようにするために
は、適当な速さで攪拌下に行うのが好ましい。
In the above method, in order to bring the PS solution into contact with water, for example, if the PS solution is put into water, P
A solid substance of S (which still contains a solvent such as DMF or DMA; hereinafter abbreviated as PS intermediate) is obtained. Also, contrary to the above method, a PS intermediate can be obtained by a method of adding water to the PS solution. In addition, when contacting with water, the water may be stationary or under stirring, but it is generated.
In order to prevent the PS intermediates from sticking to each other and overlapping with each other, it is preferable to carry out the stirring at an appropriate speed.

【0021】次いで水を攪拌すれば、PS中間体中のE
PS溶解剤を水相に移行させることが出来る。その後数
回水を交換して更に攪拌処理を行う等は任意である。
Next, water is stirred, so that E in the PS intermediate is
The PS solubilizer can be transferred to the aqueous phase. After that, it is optional to change the water several times and further carry out the stirring process.

【0022】上記の操作を通じて用いられる水は、特に
純度の高いものを用いる必要はなく、水道水でも良い
が、蒸留水や脱イオン水を用いても、勿論問題はない。
The water used in the above operation does not need to be of high purity and may be tap water, but distilled water or deionized water may be used without problems.

【0023】最後に、PS固形物を水槽から取り出し、
自然乾燥、風乾、加熱乾燥(室温〜130℃程度)等によ
り乾燥すれば、DMF、DMA等の溶媒を含有しないP
S固形物を回収することができる。ここに於いて、EP
Sは処理前の1/2〜1/100程度に減容されたPS固
形物となる。
Finally, the PS solid matter is taken out of the water tank,
When dried by natural drying, air drying, heat drying (room temperature to about 130 ° C), etc., P containing no solvent such as DMF and DMA
S solid matter can be recovered. Here, EP
S becomes a PS solid substance whose volume is reduced to about 1/2 to 1/100 before the treatment.

【0024】尚、の方法、即ちPS溶解液を水と接触
させずに、そのまま乾燥する方法でもEPS溶解剤を除
いたPSの固形物を得ることができる。
The PS solids from which the EPS dissolving agent is removed can also be obtained by the above method, that is, a method in which the PS dissolving solution is directly dried without contact with water.

【0025】上記の方法を実施する際に用いられる、
本発明のEPS溶解剤の溶解力を弱める溶剤としては、
アセトン、セトニトリル、メタノール、エタノール、1-
プロパノール、2-プロパノール、1-ブタノール、2-ブタ
ノール、t-ブタノール等の水溶性溶媒又はこれらの混合
溶剤が挙げられるが、特にアセトニトリル、メタノール
又はエタノールが好ましい。また、これらの混合比率
も、PS溶解液からPSが析出してくる比率であれば良
い。
Used in carrying out the above method,
As the solvent for weakening the dissolving power of the EPS dissolving agent of the present invention,
Acetone, cetonitrile, methanol, ethanol, 1-
Examples of the solvent include water-soluble solvents such as propanol, 2-propanol, 1-butanol, 2-butanol, and t-butanol, or mixed solvents thereof, with acetonitrile, methanol or ethanol being particularly preferable. Further, the mixing ratio of these may be any ratio as long as PS is precipitated from the PS solution.

【0026】PS溶解液に、当該溶解液に用いられた、
本発明のEPS溶解剤のEPS溶解力を弱める溶剤を混
合して、PS溶解液からPSを析出させるには、PS溶
解液と当該溶剤を混合させればよい。これらを混合させ
る順序はPS溶解に溶媒を加えても、溶媒にPS溶解液
を加えてもどちらでも良い。また、PS溶解液又は溶媒
の攪拌下に他方を加える等は任意である。
The PS solution was used for the solution,
In order to precipitate PS from the PS solution by mixing a solvent that weakens the EPS dissolving power of the EPS dissolving agent of the present invention, the PS solution and the solvent may be mixed. The order of mixing these may be either addition of a solvent to PS dissolution or addition of a PS solution to the solvent. Also, adding the other while stirring the PS solution or solvent is optional.

【0027】上記の操作によりPS中間体はPS溶解液
中に析出してくるので、析出したPS中間体を分取し、
前記した水と接触させる方法で、本発明のEPS溶解剤
をPS中間体から除去しても良いし、水で洗浄するかし
た後、上記した方法で乾燥してPS固形物を回収しても
よい。
Since the PS intermediate is precipitated in the PS solution by the above operation, the precipitated PS intermediate is collected,
The EPS dissolving agent of the present invention may be removed from the PS intermediate by the above-mentioned method of contacting with water, or the PS solid may be recovered by washing with water and then drying by the above-mentioned method. Good.

【0028】本発明に係る粒状のPS固形物を作製する
には、PS溶解液を、例えば細い管を用いる等の適当な
手段で水中に滴下すればよい。粒の大きさは、用いるP
S溶解液の濃度、細い管の口径や形状、PS溶解液の滴
下速度、滴下量等を適宜調製することにより目的とする
大きさのものが得られる。
To prepare the granular PS solid matter according to the present invention, the PS solution may be dropped into water by an appropriate means such as using a thin tube. The size of the grain is P
By appropriately adjusting the concentration of the S solution, the diameter and shape of the thin tube, the dropping rate of the PS solution, the dropping amount, etc., the desired size can be obtained.

【0029】更に、PS溶解液を水中に投入するための
注入管の口径を適当に選び、細い管から糸状に注入する
方法、更に、注入管の口径や形状を適当に変えて、連続
的又は断続的にPS溶解液を注入管から水相に注入し、
本発明のEPS溶解剤を分離すれば、薄い帯状、ステッ
ク状、塊状、棒状等の、様々な形状・サイズのPS固形
物を作製することが出来る。
Further, a method of appropriately selecting the diameter of the injection pipe for pouring the PS solution into water and injecting it into a thread form from a thin pipe, and further changing the diameter or shape of the injection pipe appropriately, continuously or Intermittently inject the PS solution into the aqueous phase through the injection tube,
By separating the EPS dissolving agent of the present invention, PS solids having various shapes and sizes such as thin strips, sticks, lumps, and rods can be produced.

【0030】本発明に係る、目的物の表面にPS皮膜を
作製する方法に於いて、目的物の表面にPS溶解液を塗
布する方法としては、例えば刷毛等を用いて目的物の表
面にPS溶解液を塗布する方法、噴霧器等を用いてPS
溶解液を目的物の表面に噴霧する方法、目的物をPS溶
解液に浸漬させる方法等がある。
In the method for producing a PS film on the surface of an object according to the present invention, as a method for applying the PS solution on the surface of the object, for example, a brush or the like is used to apply PS to the surface of the object. PS using the method of applying the solution or the atomizer
There are a method of spraying the solution on the surface of the object and a method of immersing the object in the PS solution.

【0031】例えば目的物をPS溶解液に浸漬する方法
を例にとって説明すると、先ず皮膜を作製しようとする
目的物、例えばガラス管等をPS溶解液に浸漬した後取
り出す。すると目的物の周りにPS溶解液が付着し薄い
膜が出来る。続いてこれを水に静かに浸漬すると膜の色
が白くなる。しばらく水に浸漬したままにして、本発明
のEPS溶解剤を水相に移行させた後(即ち、本発明の
EPS溶解剤を除去させた後)、乾燥させれば目的物の
周りにPSの皮膜を作製することが出来る。この段階で
は、得られた皮膜は不透明なものである。尚、この操作
を行うに際し、目的物を水に浸漬させる時間、水を攪拌
する、また水を取り替える等は任意である。また、この
操作に於いては、PSの皮膜を目的物の外面に形成させ
た後、水に浸漬させずにそのまま乾燥させても、本発明
のEPS溶解剤が除去されて、PSの皮膜を作製するこ
とが出来る。
For example, the method of immersing the target product in the PS solution will be described as an example. First, the target product for forming a film, such as a glass tube, is immersed in the PS solution and then taken out. Then, the PS solution is adhered around the object to form a thin film. Then, when this is gently immersed in water, the color of the film becomes white. After being immersed in water for a while, the EPS dissolving agent of the present invention is transferred to the aqueous phase (that is, after the EPS dissolving agent of the present invention is removed), and then dried to form PS around the target substance. A film can be prepared. At this stage, the film obtained is opaque. When performing this operation, stirring the water, replacing the water, or the like is optional for the time for immersing the target product in the water. In addition, in this operation, even after the PS film is formed on the outer surface of the target object and dried as it is without being immersed in water, the EPS dissolving agent of the present invention is removed and the PS film is formed. Can be made.

【0032】乾燥温度は、室温〜130℃程度がよく、50
〜130℃程度で加温すると、透明性の皮膜が得られる。1
30℃より更に高温にすると、PSが溶融してくるので好
ましくない。
The drying temperature is preferably room temperature to 130 ° C.
A transparent film is obtained by heating at about 130 ° C. 1
If the temperature is higher than 30 ° C, PS is melted, which is not preferable.

【0033】以上の操作により遮光性、断熱性等の機能
をもった、PSの皮膜を有する簡易試験管が簡単に確保
できる。目的物の形、目的物をPS溶解液に浸漬する時
間、PS溶解液から目的物を引き出す時間、PS溶解液
の濃度等を適宜調製することにより、様々な形状や厚さ
のPSの皮膜を形成することが出来る。
By the above operation, it is possible to easily secure a simple test tube having a PS film, which has a light-shielding property and a heat insulating property. A PS film of various shapes and thicknesses can be obtained by appropriately adjusting the shape of the target product, the time for immersing the target product in the PS solution, the time for drawing the target product from the PS solution, and the concentration of the PS solution. Can be formed.

【0034】夫々のPS固形物を作製するために用いら
れるPS溶解液の濃度は特に限定されないが、成形のし
易さを考慮すると、粒状のPS固形物を得るためには、
EPSを5〜50w/v%程度となるように本発明のEPS
溶解剤に溶解させたのものが好ましい。
The concentration of the PS solution used for producing each PS solid is not particularly limited, but considering the ease of molding, in order to obtain a granular PS solid,
EPS of the present invention so that the EPS becomes about 5 to 50 w / v%
Those dissolved in a dissolving agent are preferred.

【0035】例えば、糸状のPS固形物を得るために
は、EPSを30〜80w/v%程度となるように本発明のE
PS溶解剤に溶解させたものが好ましい。
For example, in order to obtain a filamentous PS solid, the E of the present invention is adjusted so that the EPS is about 30 to 80 w / v%.
Those dissolved in PS solubilizer are preferred.

【0036】例えば、板状や棒状のPS固形物を得るた
めには、EPSを30〜80w/v%程度となるように本発明
のEPS溶解剤に溶解させたものが好ましい。
For example, in order to obtain a plate-shaped or rod-shaped PS solid, it is preferable that EPS is dissolved in the EPS dissolving agent of the present invention so as to be about 30 to 80 w / v%.

【0037】尚、例えば比重0.015程度の広く利用され
ているEPS(汎用EPS)を用いてPS溶解液を調製
する場合は、下記の方法で行えばよい。
When the PS solution is prepared using a widely used EPS (general-purpose EPS) having a specific gravity of about 0.015, the following method may be used.

【0038】例えば、粒状又は糸状のPS固形物を得る
ためのPS溶解液は、1容積の汎用EPSを1/10〜1
/20容積程度の本発明のEPS溶解剤に溶解させて得れ
ばよい。
For example, a PS solution for obtaining a granular or thread-like PS solid is 1/10 to 1 volume of general-purpose EPS.
It may be obtained by dissolving in an EPS solubilizer of the present invention of about / 20 volume.

【0039】また、板状又は、棒状のPS固形物を得る
ために用いるPS溶解液は、1容積の汎用EPSに対し
て1/20〜1/60容積程度、好ましくは1/20〜1/40
容積程度の本発明のEPS溶解剤に溶解させ、糊状また
はガム状のPS溶解液を得ればよい。
The PS solution used to obtain a plate-shaped or rod-shaped PS solid is about 1/20 to 1/60 volume, preferably 1/20 to 1 / volume for 1 volume of general-purpose EPS. 40
It may be dissolved in a volume of the EPS dissolving agent of the present invention to obtain a paste-like or gum-like PS solution.

【0040】本発明に於いてPS皮膜を形成させるため
に用いるPS溶解液の濃度は特に限定されない。
The concentration of the PS solution used for forming the PS film in the present invention is not particularly limited.

【0041】尚、汎用EPSを、EPS1容積に対し
て、1/1〜2/5容積の本発明のEPS溶解剤に溶解
させた後、水と接触させる事で、PS固形物を得ること
もできる。この場合、水と接触した瞬間に、PSは雲
状、薄い膜上に分散して、拡がる。
It is also possible to obtain a PS solid matter by dissolving a general-purpose EPS in 1/1 to 2/5 volume of the EPS dissolving agent of the present invention with respect to 1 volume of EPS and then contacting it with water. it can. In this case, at the moment of contact with water, PS disperses and spreads on the cloudy thin film.

【0042】一方、汎用EPSを、EPS1容積に対し
て、1/40容積程度以下1/60容積程度位までの、少量
の本発明のEPS溶解剤に溶解させた後、水と接触させ
る事で、PS固形物を得る方法も可能である。このよう
にして得られたPS固形物中には、溶解剤が内包された
状態になっているが(PS中間体)、この様にすること
により、EPSの体積を1/40〜1/60と小さくするこ
とができる。尚、このようにして得られたPS中間体か
ら本発明のEPS溶解剤を除去するには、例えばPS
中間体を更に水と接触させる、PS中間体をそのまま
乾燥処理に付す、PS中間体を、当該溶解液に用いら
れた溶解剤の溶解力を弱める溶剤と接触させる等すれば
よい。また、上記の方法で得られたPS溶解液を、水で
はなく当該溶解剤の溶解力を弱める溶剤と接触させ、得
られたPS中間体を乾燥処理に付す方法でも良い。
On the other hand, a general-purpose EPS is dissolved in a small amount of the EPS dissolving agent of the present invention up to about 1/40 volume to about 1/60 volume with respect to 1 volume of EPS, and then contacted with water. A method for obtaining a PS solid material is also possible. In the PS solid thus obtained, the solubilizer is encapsulated (PS intermediate). By doing so, the volume of EPS is 1/40 to 1/60. And can be made smaller. In order to remove the EPS dissolving agent of the present invention from the PS intermediate thus obtained, for example, PS
The intermediate may be further contacted with water, the PS intermediate may be subjected to a dry treatment as it is, the PS intermediate may be contacted with a solvent that weakens the dissolving power of the dissolving agent used in the solution. Alternatively, the PS solution obtained by the above method may be brought into contact with a solvent that weakens the dissolving power of the solubilizer instead of water, and the PS intermediate obtained may be subjected to a drying treatment.

【0043】本発明で用いられる溶媒は全て水溶性溶媒
であるので、本発明の操作の過程で発生した溶媒を含有
する水は、工場廃水処理施設で生物学的活性汚泥法によ
り分解処理すればよい。また、DMF、DMA、及びこ
れらのPS溶解力を弱める溶剤は水溶性のため、化学的
酸素要求量(COD値)の要件を満たせばそのまま工場
廃水処理施設を経て廃棄しても良いし、水でCOD値が
要求値以下になるように希釈してから廃棄してもよい。
即ち、従来のEPS凝縮剤若しくはEPS溶解剤は、水
に不溶性の溶媒を用いていたため、使用後の処理が面倒
であったが、本発明のEPS溶解剤は、水溶性であるた
め、使用後の処理もこのように従来法に比べて極めて簡
便である。
Since all the solvents used in the present invention are water-soluble solvents, the water containing the solvent generated during the process of the present invention can be decomposed by a biological activated sludge method in a factory wastewater treatment facility. Good. In addition, DMF, DMA, and the solvents that weaken the PS dissolving power of these are water-soluble, so if they meet the requirements of chemical oxygen demand (COD value), they may be discarded as they are through a factory wastewater treatment facility. The COD value may be diluted so as to be equal to or less than the required value and then discarded.
That is, since the conventional EPS condensing agent or EPS dissolving agent uses a solvent insoluble in water, the treatment after use is troublesome, but since the EPS dissolving agent of the present invention is water-soluble, it cannot be used after use. Thus, the treatment of is also extremely simple as compared with the conventional method.

【0044】本発明によれば、EPSは例えば下記のよ
うな様々な用途へリサイクルすることが可能である。
According to the present invention, EPS can be recycled for various purposes, for example:

【0045】(1)試験管、ビーカーや、メスフラスコ等
の複雑な形状のものでも、断熱効果を有する皮膜を成型
することが出来る。また、皮膜を作製する方法で試験管
型、ビーカー型、メスフラスコ型等のPS成型品を得る
ことができる。 (2)任意の大きさの緩衝材等を作製することが出来る。 (3)PS溶解液を細孔から押し出す方法を利用すること
により、水に不溶性の種々の形状のものを作製すること
が出来る。 (4)PS溶解液に予め色素を添加しておくことで、要求
される任意の色と形状の成型品を得ることができる。 (5)PS溶解液に、例えば強度補強剤等の添加剤を添加
することにより、強度が高くて剥離しにくい皮膜等の、
目的とする機能性製品を作製することが出来る。 (6)PS溶解液に、本発明のEPS溶解剤若しくは水に
易溶な成分を添加しておけば、PS固形物の生産工程
で、添加した成分がEPS溶解剤−水相に移行して、P
S中間体から抜けていくため、細孔を持ったPS膜を作
製する事ができる。
(1) A test tube, a beaker, a volumetric flask or the like having a complicated shape can be used to form a film having a heat insulating effect. Also, PS molded products such as a test tube type, a beaker type, and a volumetric flask type can be obtained by the method of forming a film. (2) A cushioning material having an arbitrary size can be manufactured. (3) By using the method of extruding the PS solution through the pores, various shapes insoluble in water can be prepared. (4) By adding a dye in advance to the PS solution, a molded product of any desired color and shape can be obtained. (5) By adding an additive such as a strength enhancer to the PS solution, for example, a film having high strength and difficult to peel off,
A target functional product can be manufactured. (6) If the EPS dissolving agent of the present invention or a component easily soluble in water is added to the PS dissolving liquid, the added component is transferred to the EPS dissolving agent-water phase in the production process of PS solids. , P
Since it escapes from the S intermediate, a PS film having pores can be produced.

【0046】以下、実施例を挙げて本発明を更に詳細に
説明するが、本発明はこれらにより何等限定されるもの
ではない。
Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto.

【0047】[0047]

【実施例】以下の実施例に於いて、発泡ポリスチレン
(EPS)直方体とは、体積2.5×2.67×15cm
=100cm、重量1.5g、比重0.015の、直方体
のEPSを意味する。また、一連の操作は全て室温下で
行った。
EXAMPLES In the following examples, expanded polystyrene (EPS) rectangular parallelepiped has a volume of 2.5 × 2.67 × 15 cm.
= 100 cm 3 , weight 1.5 g, specific gravity 0.015 means a rectangular EPS. Moreover, a series of operations were all performed at room temperature.

【0048】実施例1.EPSの溶解1 (1)1/10体積のPS溶解液 100mlビーカーにN、N-ジメチルホルムアミド(DM
F、和光純薬工業(株)製、化学用)10mlを入れ、EP
S直方体1個を上から軽く押し入れて、溶解した。EP
SはDMFに易溶であり、完全に溶解させることが出来
た(コロイド状)。尚、得られたポリスチレン(PS)
溶解液の体積は10ml程度であった。これにより体積1
のEPSを約1/10体積のPS溶解液とすることが出来
たことになる。
Example 1. Dissolution of EPS 1 (1) N, N-dimethylformamide (DM) in a 100 ml beaker of 1/10 volume PS solution
F, Wako Pure Chemical Industries, Ltd., for chemistry) 10ml, EP
One S rectangular parallelepiped was lightly pushed in from above and dissolved. EP
S was easily soluble in DMF and could be completely dissolved (colloidal form). The obtained polystyrene (PS)
The volume of the solution was about 10 ml. This gives a volume of 1
This means that the EPS can be made into a PS solution having a volume of about 1/10.

【0049】(2)1/18体積のPS溶解液 (1)で得られた1/10体積のPS溶解液を30分間放置
後、新たにEPS直方体1個を、(1)と同様に軽く押し
入れて溶解させた。EPSは比較的簡単に溶解した。
尚、得られたPS溶解液の体積は11ml程度であった。
これにより体積1のEPSを約1/18体積のPS溶解液
とすることが出来たことになる。
(2) 1/8 volume of PS solution The 1/10 volume of PS solution obtained in (1) was left for 30 minutes, and then a new EPS rectangular parallelepiped was lightly weighted as in (1). Pressed down and dissolved. EPS dissolved relatively easily.
The volume of the PS solution obtained was about 11 ml.
As a result, EPS with a volume of 1 could be made into a PS solution with a volume of about 1/18.

【0050】(3)1/25体積のPS溶解液 (2)で得られた1/18体積のPS溶解液を、1時間保存
した後、新たにEPS直方体1個を、(1)と同様に軽く
押し入れ、ガラス棒で攪拌しながら溶解させた。やや溶
解性が悪くなったが、比較的簡単に溶解した。尚、得ら
れたPS溶解液の体積は12ml程度であった。これによ
り、体積1のEPSを約1/25体積のPS溶解液とする
ことが出来たことになる。
(3) 1/25 volume PS solution 1/18 volume PS solution obtained in (2) was stored for 1 hour, and then a new EPS rectangular parallelepiped was used in the same manner as (1). It was lightly pressed into and dissolved with stirring with a glass rod. Although the solubility was a little poor, it dissolved relatively easily. The volume of the PS solution obtained was about 12 ml. As a result, 1 volume of EPS could be made into PS solution of about 1/25 volume.

【0051】(4)1/33体積のPS溶解液 (3)で得られた1/25体積のPS溶解液を、1時間保存
した後、新たにEPS直方体1個を、(1)と同様に軽く
押し入れ、ガラス棒で攪拌しながら溶解させた。やや溶
解性が悪くなったが、比較的簡単に溶解した。尚、得ら
れたPS溶解液の体積は約12ml程度であった。これに
より、体積1のEPSを約1/33体積のPS溶解液とす
ることが出来たことになる。
(4) 1/33 volume of PS solution The 1/25 volume of PS solution obtained in (3) was stored for 1 hour, and then a new EPS rectangular parallelepiped was used as in (1). It was lightly pressed into and dissolved with stirring with a glass rod. Although the solubility was a little poor, it dissolved relatively easily. The volume of the PS solution obtained was about 12 ml. As a result, the EPS having a volume of 1 could be made into a PS solution having a volume of about 1/33.

【0052】(5)1/38体積のPS溶解液 (4)で得られた1/33体積のPS溶解液を、1時間保存
した後、新たにEPS直方体1個を、(1)と同様に軽く
押し入れ、ガラス棒で攪拌しながら溶解させた。やや溶
解性が悪くなった。尚、得られたPS溶解液の体積は1
3ml程度であった。これにより、体積1のEPSを約1
/38体積のPS溶解液とすることが出来たことになる。
(5) 1/38 volume of PS solution The 1/33 volume of PS solution obtained in (4) was stored for 1 hour, and then a new EPS rectangular parallelepiped was used as in (1). It was lightly pressed into and dissolved with stirring with a glass rod. Solubility slightly deteriorated. The volume of the PS solution obtained was 1
It was about 3 ml. This will reduce the volume of EPS to about 1
This means that we were able to make a PS solution of / 38 volume.

【0053】尚、実施例1に於いてDMFの代わりにN,
N-ジメチルホルムアミド(DMA、和光純薬工業(株)
製、化学用)を用いても、同様の結果が得られた。即
ち、EPSは、DMAに易溶であり、約1/10体積、約
1/18体積、約1/25体積、約1/33体積及び約1/38
体積のPS溶解液を得ることができた。
In the first embodiment, instead of DMF, N,
N-dimethylformamide (DMA, Wako Pure Chemical Industries, Ltd.
The same result was obtained by using (for manufacturing, chemical). That is, EPS is easily soluble in DMA, and is about 1/10 volume, about 1/18 volume, about 1/25 volume, about 1/33 volume and about 1/38 volume.
A volume of PS solution could be obtained.

【0054】実施例2.PS固形物の作製 100mlビーカーにDMF5mlを入れて、EPS直方体
1個を軽く押し入れながらビーカー中で溶解して、PS
溶解液を得た。次いで得られたPS溶解液を、200ml
ビーカー中で攪拌されている100mlの水に注ぎ入れ
た。注入は、少量ずつ、断続的に行いPS中間体(PS
中にEPS溶解剤、ここではDMF、を内包する固形物。
以下同じ。)を生成させた。10分間攪拌を続けた後、
水を捨てて、PS中間体をスパーテルで軽く押しつぶし
た後、新鮮な水を100ml加えて更に10分間攪拌し
た。この操作を3回繰り返して水洗し、PS中間体内の
DMFを水相に移行させた。得られたPS固形物(PS
中にEPS溶解剤を内包しない固形物。)をビーカーか
ら取り出し、ヌッチェ上で表面を水洗後、濾取してか
ら、自然乾燥して、PS固形物を得た。得られたPS固
形物の体積は、処理前のEPSの体積の約5〜6v/v%
に縮小された。
Example 2. Preparation of PS solids Put 5 ml of DMF in a 100 ml beaker and dissolve it in the beaker while pushing lightly into one EPS rectangular parallelepiped.
A solution was obtained. Then 200 ml of the PS solution obtained
Pour into 100 ml of water with stirring in a beaker. Injection is carried out intermittently in small amounts, and the PS intermediate (PS
A solid containing an EPS dissolving agent, here DMF.
same as below. ) Was generated. After stirring for 10 minutes,
The water was discarded, the PS intermediate was lightly crushed with a spatula, 100 ml of fresh water was added, and the mixture was further stirred for 10 minutes. This operation was repeated 3 times to wash with water to transfer the DMF in the PS intermediate into the aqueous phase. Obtained PS solid (PS
A solid substance that does not contain an EPS dissolving agent. ) Was removed from the beaker, the surface was washed with water on a Nutsche, filtered, and then naturally dried to obtain a PS solid. The volume of the obtained PS solid is about 5 to 6 v / v% of the volume of EPS before treatment.
Was reduced to.

【0055】尚、実施例2に於いてDMFの代わりにD
MAを用いても、同様の結果が得られた。即ち、EPS
は、DMAに易溶であり、得られたPS固形物の体積
は、処理前のEPSの体積の約5〜6v/v%に縮小され
た。
In the second embodiment, D is used instead of DMF.
Similar results were obtained with MA. That is, EPS
Was readily soluble in DMA, and the volume of the obtained PS solid was reduced to about 5 to 6 v / v% of the volume of EPS before treatment.

【0056】実施例3.糸状のPS固形物の作製 100mlビーカーにDMF5mlを入れて、EPS直方体
1個を軽く押し入れながらビーカー中で溶解して、PS
溶解液を得た。次いで得られたPS溶解液を、注射筒に
入れ、針を装着した後200mlビーカー中で攪拌されて
いる100mlの水に針を通して水中に押し出し、糸状の
PS中間体を生成させた。10分間攪拌を続けた後、水
を捨てて、新鮮な水を100ml加えて更に10分間攪拌
した。この操作を3回繰り返して水洗し、PS中間体内
のDMFを水相に移行させた。得られた糸状のPS固形
物をビーカーから取り出し、ヌッチェ上で表面を水洗
後、濾取してから、自然乾燥して、糸状のPS固形物を
得た。
Example 3. Preparation of filamentous PS solids Put 5 ml of DMF in a 100 ml beaker and dissolve it in the beaker while pressing one EPS rectangular parallelepiped lightly.
A solution was obtained. The PS solution thus obtained was put into an injection cylinder, and after the needle was attached, it was extruded into water through a needle through 100 ml of water that was stirred in a 200 ml beaker to form a filamentous PS intermediate. After stirring for 10 minutes, the water was discarded, 100 ml of fresh water was added, and the mixture was stirred for another 10 minutes. This operation was repeated 3 times to wash with water to transfer the DMF in the PS intermediate into the aqueous phase. The obtained filamentous PS solid was taken out of the beaker, the surface was washed with water on a nutche, filtered, and then naturally dried to obtain a filamentous PS solid.

【0057】尚、実施例3に於いてDMFの代わりにD
MAを用いても、同様に糸状のPS固形物が得られた。
In the third embodiment, D is used instead of DMF.
A filamentous PS solid was similarly obtained using MA.

【0058】実施例4.粒状のPS固形物の作製 EPS直方体を、2.5×2.67×1.5cmの直方体1
0個に切り分けた。これら10個を一緒に200mlのビー
カーに入れて、DMF5mlをメスピペットで上から振り
かけてから、ステンレス製スパーテルで攪拌、混合し、
溶解してPS溶解液を得た。得られたPS溶解液を5ml
メスピペットを使用して、200mlビーカー中で攪拌さ
れている100mlの水に滴下して、粒状のPS中間体を
生成させた。10分間攪拌を続けてた後、水を捨て、新
鮮な水を100ml加えて更に10分間攪拌した。この操
作を3回繰り返して水洗し、PS中間体内のDMFを水
相に移行させた。得られたPS固形物をビーカーから取
り出し、ヌッチェ上で表面を水洗後、濾取してから、自
然乾燥して、粒状のPS固形物を得た。得られたPS固
形物の体積は、処理前のEPSの体積の約5〜6v/v%
に縮小された。
Example 4. Preparation of granular PS solids An EPS rectangular parallelepiped with a rectangular parallelepiped of 2.5 × 2.67 × 1.5 cm 1
Cut into 0 pieces. Put these 10 pieces together in a 200 ml beaker, sprinkle 5 ml of DMF from above with a measuring pipette, stir and mix with a stainless steel spatula,
It melt | dissolved and the PS solution was obtained. 5 ml of the obtained PS solution
Using a volumetric pipette, drop into 100 ml of water with stirring in a 200 ml beaker to form a granular PS intermediate. After stirring for 10 minutes, the water was discarded, 100 ml of fresh water was added, and the mixture was stirred for another 10 minutes. This operation was repeated 3 times to wash with water to transfer the DMF in the PS intermediate into the aqueous phase. The obtained PS solid was taken out of the beaker, the surface was washed with water on a Nutsche, filtered, and then naturally dried to obtain a granular PS solid. The volume of the obtained PS solid is about 5 to 6 v / v% of the volume of EPS before treatment.
Was reduced to.

【0059】尚、実施例4に於いてDMFの代わりにD
MAを用いても、同様の結果が得られた。即ち、EPS
は、DMAに易溶であり、得られた粒状のPS固形物の
体積は、処理前のEPSの体積の約5〜6v/v%に縮小
された。
In the fourth embodiment, D is used instead of DMF.
Similar results were obtained with MA. That is, EPS
Was readily soluble in DMA and the volume of the resulting granular PS solids was reduced to about 5-6 v / v% of the volume of EPS before treatment.

【0060】実施例5.PS固形物の作製 実施例1と同様の方法で、EPS4.5g(300cm)
をDMF20mlに溶解して、元のEPS体積の約1/1
5のPS溶解液を調製した。別に、50mlビーカー9個
を準備して、水溶性溶媒であるアセトン、メタノール、
エタノール、1-プロパノール、2-プロパノール、アセト
ニトリル、1-ブタノール、2-ブタノール、t-ブタノール
各50mlを9個のビーカーに夫々分取した。溶媒の入っ
たビーカーをスターラーで撹拌下、上方より、5mlのピ
ッペトを使用して、得られたポリスチレン溶解液3mlを
滴下して、それぞれ9つの溶媒でポリスチレンを不溶化
し、PS中間体を得た。各々の固形物を取り出して水洗
後、加熱乾燥して、PS固形物を得た。得られたPS固
形物の体積は、処理前のEPSの体積の約5〜6v/v%
に縮小された。
Example 5. Preparation of PS solid material In the same manner as in Example 1, EPS 4.5 g (300 cm 3 )
Is dissolved in 20 ml of DMF, and it is about 1/1 of the original EPS volume.
A PS solution of 5 was prepared. Separately, prepare 9 50 ml beakers, and use water-soluble solvents such as acetone, methanol,
50 ml each of ethanol, 1-propanol, 2-propanol, acetonitrile, 1-butanol, 2-butanol, and t-butanol was dispensed into each of 9 beakers. While stirring the beaker containing the solvent with a stirrer, 3 ml of the obtained polystyrene solution was added dropwise from above using a 5 ml pipette to insolubilize the polystyrene with each of 9 solvents to obtain a PS intermediate. . Each solid was taken out, washed with water, and then dried by heating to obtain a PS solid. The volume of the obtained PS solid is about 5 to 6 v / v% of the volume of EPS before treatment.
Was reduced to.

【0061】実施例6.PS皮膜の作製 25mlのDMFを50mlビーカーに入れ、EPS直方体
5個を順次加えて実施例1と同様の方法で溶解した。得
られたPS溶解液にガラス製試験管(内径10mm,外径13m
m、長さ13cm)を5cm程度浸漬し、すぐに取り出して水
に浸漬させた。するとすぐに皮膜は白色の不透明な皮膜
となった。しばらく水に浸漬して、DMFを水相に移行
させてから試験管を取り出して、自然乾燥させた。
Example 6. Preparation of PS coating 25 ml of DMF was placed in a 50 ml beaker, 5 EPS rectangular parallelepipeds were added in sequence and dissolved in the same manner as in Example 1. A glass test tube (inner diameter 10 mm, outer diameter 13 m) was added to the obtained PS solution.
m, length 13 cm) was immersed for about 5 cm, immediately taken out and immersed in water. Immediately, the film became a white opaque film. After dipping in water for a while to transfer DMF to an aqueous phase, the test tube was taken out and naturally dried.

【0062】尚、実施例6に於いてDMFの代わりにD
MAを用いても、同様の結果が得られた。即ち、EPS
の溶解剤としてDMAを用いて同様の操作を行い、ガラ
ス製試験管の外面に、白色の不透明な皮膜を形成させる
ことが出来た。
In the sixth embodiment, D is used instead of DMF.
Similar results were obtained with MA. That is, EPS
The same operation was performed by using DMA as a dissolving agent of the above, and a white opaque film could be formed on the outer surface of the glass test tube.

【0063】実施例7.混合溶媒を用いたEPSの溶解 DMAに、DMAに対して75、50、40、30、25v/v%の
濃度となるように各種溶媒を混合した混合溶媒を調製し
た。100mlビーカーにEPS 0.1g(1×1×6.6c
m、比重0.015)1個と上記で調製した混合溶媒各1mlを
混合し、溶解した。結果を下記表1に示す。
Example 7. A mixed solvent was prepared by mixing EPS dissolved DMA using a mixed solvent with various solvents such that the concentration was 75, 50, 40, 30, 25 v / v% with respect to DMA. EPS 0.1 g (1 x 1 x 6.6 c in a 100 ml beaker)
m, specific gravity 0.015) and 1 ml of the mixed solvent prepared above were mixed and dissolved. The results are shown in Table 1 below.

【0064】[0064]

【表1】 [Table 1]

【0065】○:完溶 △:混合溶媒に溶けずに、EPS容積が0.3cm3に収縮
した ×:不溶 表1より明らかな如く、DMAとアセトンとの混合溶媒
はEPSを溶解できることが判った。DMAとアセトニ
トリルとの混合溶媒を用いた場合は、アセトニトリルの
濃度が40〜75v/v%ではEPSは溶解せず、約1/20
〜1/22に容積が縮小した。また、DMAとメタノー
ルの混合溶媒(メタノール濃度 40〜50v/v%)、DMA
とエタノールの混合溶媒(エタノール濃度 50v/v%)、
DMAと1-ブタノールとの混合溶媒(1-ブタノール濃度
75 v/v%)を用いた場合も同様の結果が得られた。一
方、DMAと混合する溶媒の濃度を減少させると、EP
Sが溶解するようになることが判った。
◯: Completely dissolved Δ: Not dissolved in mixed solvent, EPS volume contracted to 0.3 cm 3 ×: Insoluble As is clear from Table 1, it was found that the mixed solvent of DMA and acetone can dissolve EPS. It was When a mixed solvent of DMA and acetonitrile is used, EPS does not dissolve at a concentration of acetonitrile of 40 to 75 v / v%, and about 1/20.
Volume reduced to ~ 1/22. Also, a mixed solvent of DMA and methanol (methanol concentration 40 to 50 v / v%), DMA
And ethanol mixed solvent (ethanol concentration 50v / v%),
Mixed solvent of DMA and 1-butanol (1-butanol concentration
Similar results were obtained when 75 v / v%) was used. On the other hand, when the concentration of the solvent mixed with DMA is decreased, the EP
It was found that S became soluble.

【0066】次に、上記表1で得られた、溶解性が○の
場合のPS溶液各1mlを、ホールピペットで採取し、1
00mlビーカー中で攪拌されている80mlの水に滴下し
たところ、何れの混合溶媒で溶解したPS溶液を用いた
場合も、粒状となり、粒状のポリスチレンが回収でき
た。
Next, 1 ml of each PS solution obtained in Table 1 above when the solubility is ◯ was sampled with a whole pipette and
When dropped into 80 ml of water which was stirred in a 00 ml beaker, it became granular regardless of which PS solution was dissolved in any mixed solvent, and granular polystyrene could be recovered.

【0067】[0067]

【発明の効果】本発明のEPS溶解剤は、水溶性溶媒で
あるにもかかわらず、高分子の有機化合物であるEPS
を溶解することができ、EPSの体積を極めて効果的に
減少させることが出来る。また、本発明のEPS溶解剤
の溶解力を弱める溶剤は、何れも水溶性溶媒で、取り扱
いや安全性にも優れている。例えば、使用後の水は、工
場廃水処理施設や生物学的活性汚泥法により分解処理で
きる。また、使用後の水を更に水で希釈してCOD値が
要求値以下になるように希釈してから廃棄しても良く、
工場、或いは少量の発泡ポリスチレンの処理を要望する
一般消費者でも容易に本法を実施する事が出来る。
INDUSTRIAL APPLICABILITY The EPS dissolving agent of the present invention is a high molecular weight organic compound, even though it is a water-soluble solvent.
Can be dissolved and the volume of EPS can be reduced very effectively. Further, any solvent that weakens the dissolving power of the EPS dissolving agent of the present invention is a water-soluble solvent and is excellent in handling and safety. For example, the used water can be decomposed by a factory wastewater treatment facility or a biological activated sludge method. Also, the water after use may be further diluted with water so that the COD value becomes less than the required value and then discarded.
The method can be easily carried out by a factory or a general consumer who desires to process a small amount of expanded polystyrene.

【0068】また、本発明のEPS溶解剤も、EPS溶
解剤の溶解力を弱める溶剤も、水溶性溶媒であるため、
PS溶解液を水で処理したり、乾燥すれば容易にPSを
回収出来、安全で、且つ低コストのPS回収システムの
設備化が期待できる。
Since the EPS dissolving agent of the present invention and the solvent that weakens the dissolving power of the EPS dissolving agent are water-soluble solvents,
If the PS solution is treated with water or dried, PS can be easily recovered, and it can be expected to install a safe and low-cost PS recovery system.

【0069】更に得られたPS固形物は、発泡又は無発
泡成形品の原料として或いは雑品、揮発油、タールなど
の原料として再利用が可能である。
Further, the PS solid thus obtained can be reused as a raw material for a foamed or non-foamed molded product or as a raw material for miscellaneous products, volatile oil, tar and the like.

【0070】また、本発明によって得られたPS溶解液
の状態で産業廃棄物業者又はPS,EPSメーカーへ提
供してリサイクル化出来る。
The PS solution obtained by the present invention can be supplied to an industrial waste supplier or a PS or EPS maker for recycling.

【0071】本発明によれば、従来の非水性溶媒を使用
して処理、回収する方法に比べて、安全で、短時間で、
新規な設備化も必要でなく、低コストで環境対策、リサ
イクル対策、安全対策等に対応できるようになった。
According to the present invention, compared with the conventional method of treating and recovering using a non-aqueous solvent, it is safer and takes less time.
There is no need to install new equipment, and environmental measures, recycling measures, and safety measures can now be taken at low cost.

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】N,N-ジメチルホルムアミド及び/又はN,N-
ジメチルアセトアミドを含有することを特徴とする発泡
ポリスチレン溶解剤。
1. N, N-dimethylformamide and / or N, N-
A foamed polystyrene dissolving agent characterized by containing dimethylacetamide.
【請求項2】発泡ポリスチレンを、N,N-ジメチルホルム
アミド及び/又はN,N-ジメチルアセトアミドを含有する
発泡ポリスチレン溶解剤と接触させることを特徴とす
る、発泡ポリスチレンの溶解方法。
2. A method for dissolving expanded polystyrene, which comprises contacting expanded polystyrene with an expanded polystyrene dissolving agent containing N, N-dimethylformamide and / or N, N-dimethylacetamide.
【請求項3】発泡ポリスチレンを、N,N-ジメチルホルム
アミド及び/又はN,N-ジメチルアセトアミドを含有する
発泡ポリスチレン溶解剤と接触、溶解させたのち、得ら
れたポリスチレン溶解液からポリスチレンと該発泡ポリ
スチレン溶解剤を分離させることを特徴とするポリスチ
レンの回収方法。
3. Expanded polystyrene is contacted with an expanded polystyrene dissolving agent containing N, N-dimethylformamide and / or N, N-dimethylacetamide and dissolved therein, and then polystyrene and the expanded polystyrene are obtained from the obtained polystyrene solution. A method for recovering polystyrene, which comprises separating a polystyrene dissolving agent.
【請求項4】ポリスチレンと発泡ポリスチレン溶解剤と
の分離を、ポリスチレン溶解液を水と接触させることに
より行う、請求項3記載の回収方法。
4. The method according to claim 3, wherein the polystyrene and the expanded polystyrene dissolving agent are separated by bringing the polystyrene dissolved liquid into contact with water.
【請求項5】ポリスチレンと発泡ポリスチレン溶解剤と
の分離を、ポリスチレン溶解液に当該溶解剤のポリスチ
レン溶解力を弱める溶剤を接触させて、前記ポリスチレ
ン溶解液からポリスチレンを析出させることにより行
う、請求項3記載のポリスチレンの回収方法。
5. The separation of the polystyrene and the expanded polystyrene dissolving agent is carried out by bringing the polystyrene dissolving solution into contact with a solvent that weakens the polystyrene dissolving power of the dissolving agent to precipitate polystyrene from the polystyrene dissolving solution. 3. The method for recovering polystyrene according to 3.
【請求項6】発泡ポリスチレン溶解剤の溶解力を弱める
溶剤がアセトン、アセトニトリル、メタノール、エタノ
ール、1-プロパノール、2-プロパノール、1-ブタノー
ル、2-ブタノール、t-ブタノール又はこれらの混合溶剤
である、請求項5記載の回収方法。
6. A solvent which weakens the dissolving power of a polystyrene foam dissolving agent is acetone, acetonitrile, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, t-butanol or a mixed solvent thereof. The recovery method according to claim 5.
【請求項7】請求項2により得られたポリスチレン溶解
液を水と接触させて、糸状、板状又は棒状のポリスチレ
ンを作製する方法。
7. A method for producing a thread-shaped, plate-shaped or rod-shaped polystyrene by bringing the polystyrene solution obtained in claim 2 into contact with water.
【請求項8】請求項2により得られたポリスチレン溶解
液を水中に滴下して、粒状のポリスチレンを作製する方
法。
8. A method for producing granular polystyrene by dropping the polystyrene solution obtained according to claim 2 into water.
【請求項9】目的物の表面に、請求項2により得られた
ポリスチレン溶解液を塗布した後、ポリスチレン溶解剤
を除去することを特徴とする、ポリスチレン皮膜の作製
方法。
9. A method for producing a polystyrene coating, which comprises applying the polystyrene dissolving solution obtained in claim 2 on the surface of an object and then removing the polystyrene dissolving agent.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006077094A (en) * 2004-09-08 2006-03-23 Laser Pro Co Ltd Adhesive using gelled polystyrene as raw material
JP2009541496A (en) * 2005-07-22 2009-11-26 ポリメーリ エウローパ ソシエタ ペル アチオニ How to recycle expanded polystyrene
CN111906967A (en) * 2020-09-01 2020-11-10 中国烟草总公司四川省公司 Old and useless agricultural dish processing apparatus that floats

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006077094A (en) * 2004-09-08 2006-03-23 Laser Pro Co Ltd Adhesive using gelled polystyrene as raw material
JP4669254B2 (en) * 2004-09-08 2011-04-13 株式会社レーザー・プロ Adhesive made from gel-like polystyrene
JP2009541496A (en) * 2005-07-22 2009-11-26 ポリメーリ エウローパ ソシエタ ペル アチオニ How to recycle expanded polystyrene
CN111906967A (en) * 2020-09-01 2020-11-10 中国烟草总公司四川省公司 Old and useless agricultural dish processing apparatus that floats

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