JP2003305576A - Friction stir welding device - Google Patents

Friction stir welding device

Info

Publication number
JP2003305576A
JP2003305576A JP2002111084A JP2002111084A JP2003305576A JP 2003305576 A JP2003305576 A JP 2003305576A JP 2002111084 A JP2002111084 A JP 2002111084A JP 2002111084 A JP2002111084 A JP 2002111084A JP 2003305576 A JP2003305576 A JP 2003305576A
Authority
JP
Japan
Prior art keywords
jig
friction stir
stir welding
shaft
pressing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002111084A
Other languages
Japanese (ja)
Other versions
JP2003305576A5 (en
JP4183964B2 (en
Inventor
Mitsuo Fujimoto
光生 藤本
Toshio Hasegawa
壽男 長谷川
Takumi Kawasaki
卓巳 川▲崎▼
Koji Kadota
浩次 門田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kawasaki Heavy Industries Ltd
Original Assignee
Kawasaki Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawasaki Heavy Industries Ltd filed Critical Kawasaki Heavy Industries Ltd
Priority to JP2002111084A priority Critical patent/JP4183964B2/en
Publication of JP2003305576A publication Critical patent/JP2003305576A/en
Publication of JP2003305576A5 publication Critical patent/JP2003305576A5/ja
Application granted granted Critical
Publication of JP4183964B2 publication Critical patent/JP4183964B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To execute friction stir welding to an object to be bonded having various plate thickness in common by improving bonding strength, and furthermore, to set a bonding position with high accuracy. <P>SOLUTION: A friction stir welding jig 23 contains a jig body 24 and a shaft part 25 to be inserted to a through-hole 27 coaxial with an axis 26 of the jig body 24. The jig body 24 is operated by a pressurizing means 41 for the jig body and a rotation driving means 42 for the jig body. The shaft part 25 is operated by the pressurizing means 43 for the shaft part and the rotation driving means 44 for the shaft part. The end part 31 of the jig body 24 is pressurized to the object 21 to be bonded in a state that the jig body 24 is stopped, and after that, the rotation driving of the jig body 24 is started. Also, the pressurizing and the rotation driving of the shaft part 25 are executed in a pressurized state of the jig body 24. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、摩擦撹拌接合によ
って被接合物を、たとえばスポット接合などする摩擦撹
拌接合装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a friction stir welding apparatus for spot welding objects to be welded by friction stir welding.

【0002】[0002]

【従来の技術】図9は、先行技術の摩擦撹拌接合装置1
の一部の断面図である。回転子2は、被接合物3,4に
向けて突出した直円柱状のピン5と、このピン5の基端
部が一体的に設けられる先端部6とを有し、先端部6の
ピン5に臨む図9の下方の端面はショルダ部7を形成す
る。図9の上方で、回転子2はその軸線まわりに回転駆
動されながら、被接合物3,4に直進移動し、ピン5の
下端面が被接合物3の表面に接触し、回転子2がさらに
図9の下方に変位されて被接合物3,4を押圧するよう
に加圧し、さらに先端部6のショルダ部7が被接合物3
に接触してピン5とともに加圧し、こうしてピン5およ
びショルダ部7が被接合物3,4に入り込んでゆく。回
転子2と被接合物3,4との摩擦熱によって、被接合物
3,4が部分的に軟化され、その軟化部分が撹拌され
て、被接合物3,4が接合される。
2. Description of the Related Art FIG. 9 shows a friction stir welding apparatus 1 of the prior art.
FIG. The rotor 2 has a right cylindrical columnar pin 5 projecting toward the objects to be welded 3 and 4, and a distal end portion 6 integrally provided with a proximal end portion of the pin 5. The lower end face of FIG. 9 facing 5 forms a shoulder portion 7. In the upper part of FIG. 9, while the rotor 2 is driven to rotate about its axis, the rotor 2 moves straight to the objects to be welded 3 and 4, the lower end surface of the pin 5 contacts the surface of the object to be welded 3, and the rotor 2 moves. Further, it is displaced downward in FIG. 9 and presses the objects to be welded 3 and 4 so that the shoulder portion 7 of the tip portion 6 is pressed to the objects to be welded 3
And the pin 5 and the shoulder portion 7 enter into the articles 3 and 4 to be joined. By the frictional heat between the rotor 2 and the objects to be welded 3, 4, the objects to be welded 3, 4 are partially softened, the softened portions are stirred, and the objects to be welded 3, 4 are welded.

【0003】図10は、図9に示される先行技術の回転
子2を用いて摩擦撹拌接合された被接合物3,4の拡大
断面図である。被接合物3,4は、たとえばアルミニウ
ム板などである。この先行技術では、ピン5とショルダ
部7を有する先端部6とが一体的に回転しながら被接合
物3,4を押圧するので、図10に示される被接合物3
へのショルダ部7の食い込みが大きく、その結果、被接
合物3,4の接合領域8,9における被接合物3の接合
部分11,12の厚みΔd1が小さい。したがって被接
合物3,4の図10における左右方向の剪断強度が小さ
いという問題がある。この接合部分11,12の厚みΔ
d1を大きくしようとすれば、ショルダ部7の被接合物
3への食い込み量がわずかとなり、これによって被接合
物3の板厚方向(図10の上下方向)の材料の撹拌が不
充分となり、このことによって接合強度が低下する。ま
た接合部分11,12の厚みΔd1を適切な厚みに設定
するには、被接合物3,4の厚みの違いに応じて、各種
の寸法形状を有する回転子2を準備しなければならな
い。そうすると回転子2の交換作業が必要であり作業性
が悪く、生産性が劣る。
FIG. 10 is an enlarged cross-sectional view of objects 3 and 4 to be joined by friction stir welding using the rotor 2 of the prior art shown in FIG. The objects to be joined 3 and 4 are, for example, aluminum plates. In this prior art, since the pin 5 and the tip portion 6 having the shoulder portion 7 rotate integrally and press the objects to be welded 3 and 4, the object to be welded 3 shown in FIG.
The shoulder portion 7 bites deeply into the welded parts 3 and 4, and as a result, the thickness Δd1 of the bonded portions 11 and 12 of the bonded object 3 in the bonded regions 8 and 9 of the bonded objects 3 and 4 is small. Therefore, there is a problem that the shear strength of the objects to be joined 3, 4 in the left-right direction in FIG. 10 is small. The thickness Δ of the joint portions 11 and 12
If d1 is increased, the amount of the biting of the shoulder portion 7 into the article 3 to be welded becomes small, which causes insufficient stirring of the material in the plate thickness direction (vertical direction in FIG. 10) of the article 3 to be welded. This reduces the bonding strength. Further, in order to set the thickness Δd1 of the joint portions 11 and 12 to an appropriate thickness, it is necessary to prepare the rotor 2 having various sizes and shapes according to the difference in the thickness of the objects to be joined 3 and 4. If so, the work of replacing the rotor 2 is required and the workability is poor, resulting in poor productivity.

【0004】ショルダ部7が被接合部3に深く入り込む
ことによって、その先端部6の外周には、バリと呼ぶこ
とができる隆起部13が形成され、その隆起部13の材
料が接合のために使われておらず、このことによっても
強度が低下することになるとともに、接合品質が劣る。
When the shoulder portion 7 deeply penetrates into the joined portion 3, a raised portion 13 which can be called a burr is formed on the outer periphery of the tip portion 6, and the material of the raised portion 13 is used for joining. It is not used, and this also reduces the strength and also deteriorates the joining quality.

【0005】回転子2は、回転駆動されている状態で、
被接合物3,4に接触して押圧するので、回転子が横ぶ
れして、ピン5およびショルダ部7の被接合物3,4に
おける接合位置の精度が低いという問題がある。
The rotor 2 is driven to rotate,
Since the objects to be joined 3 and 4 are pressed against each other, the rotor laterally shakes, and there is a problem that the accuracy of the joining position of the pin 5 and the shoulder portion 7 on the objects to be joined 3 and 4 is low.

【0006】また被接合物に、高速回転したピン5が最
初に接触するので、重合わされた被接合物3,4が十分
に密着していない状態、すなわちギャップがある状態で
摩擦撹拌動作が行われるおそれがある。ギャップがある
状態の2つの被接合物3,4に摩擦撹拌動作が行われる
と、被接合物3の接合部分が少なくなり、接合される被
接合物3,4の剪断強度が低下してしまう。
Further, since the pin 5 rotated at a high speed first comes into contact with the article to be welded, the friction stir operation is performed in a state where the superposed articles 3 and 4 to be welded are not sufficiently adhered to each other, that is, a gap is present. There is a risk that When the friction stir operation is performed on the two objects 3 to be welded with a gap, the joint portion of the object 3 to be welded is reduced, and the shear strength of the objects 3 and 4 to be welded is reduced. .

【0007】[0007]

【発明が解決しようとする課題】本発明の目的は、剪断
強度などの接合強度を向上することができるとともに、
各種の厚みを有する被接合物にかかわらず共通の摩擦撹
拌接合治具を用いることができ、接合品質を向上するこ
とができるようにした摩擦撹拌接合装置および摩擦撹拌
接合治具を提供することである。
The object of the present invention is to improve the joint strength such as shear strength, and
By providing a friction stir welding apparatus and a friction stir welding jig that can use a common friction stir welding jig regardless of objects having various thicknesses and can improve welding quality. is there.

【0008】[0008]

【課題を解決するための手段】本発明は、摩擦撹拌接合
治具であって、被接合物を押圧する端部を有し、軸線と
同軸の挿通孔が形成される治具本体と、挿通孔に挿通さ
れ、前記軸線方向に変位自在に設けられ、治具本体の前
記端部から突出可能な端部を有する軸部とを含む摩擦撹
拌接合治具と、治具本体の前記端部を被接合物に加圧す
る治具本体用加圧手段と、治具本体を回転駆動する治具
本体用回転駆動手段と、軸部の前記端部を被接合物に加
圧する軸部用加圧手段と、軸部を回転駆動する軸部用回
転駆動手段と、治具本体用加圧手段と治具本体用回転駆
動手段と軸部用加圧手段と軸部用回転駆動手段とを個別
的に制御する制御手段とを含むことを特徴とする摩擦撹
拌接合装置である。
SUMMARY OF THE INVENTION The present invention is a friction stir welding jig, which has an end portion for pressing an object to be welded, and a jig main body having an insertion hole coaxial with an axis line. A friction stir welding jig including a shaft portion that is inserted through a hole and is displaceable in the axial direction and that has an end portion that can project from the end portion of the jig body; and the end portion of the jig body. Jig body pressurizing means for applying pressure to the article to be welded, jig body rotating drive means for rotationally driving the jig body, and shaft section pressurizing means for applying the end of the shaft section to the article to be welded A rotation driving means for the shaft portion for rotating the shaft portion, a pressing means for the jig body, a rotation driving means for the jig body, a pressing means for the shaft portion, and a rotation driving means for the shaft portion. It is a friction stir welding apparatus characterized by including control means for controlling.

【0009】また本発明は、被接合物を押圧する端部を
有し、軸線と同軸の挿通孔が形成される治具本体と、挿
通孔に挿通され、前記軸線方向に変位自在に設けられ、
治具本体の前記端部から突出可能な端部を有する軸部と
を含むことを特徴とする摩擦撹拌接合治具である。
Further, according to the present invention, a jig main body having an end portion for pressing an object to be joined and having an insertion hole coaxial with an axis is formed, and the jig main body is inserted through the insertion hole and is displaceable in the axial direction. ,
A friction stir welding jig, comprising: a shaft portion having an end portion that can project from the end portion of the jig body.

【0010】本発明に従えば、摩擦撹拌接合治具は、治
具本体と、その治具本体の挿通孔を同軸に挿通する軸部
とを含み、治具本体と軸部とが、治具本体用の加圧およ
び回転駆動の各手段によって動作し、軸部が、その軸部
用の加圧および回転駆動の各手段によって動作する。し
たがって治具本体と軸部とを、加圧と回転駆動とを個別
的に制御することができる。したがって母材である被接
合物への食い込み量を、治具本体と軸部とに関して個別
的に設定することができ、したがって剪断強度などの接
合強度の向上を図ることができるとともに、各種の厚み
を有する被接合物に共通な摩擦撹拌接合治具を用いるこ
とができ、作業性が良好であり、さらに前述の図10に
関連して述べた隆起部13の発生を抑制し、その隆起部
の材料分、接合強度の向上を図ることができる。なお治
具本体と軸部との回転方向は、同一方向でも逆方向でも
よい。
According to the present invention, the friction stir welding jig includes a jig main body and a shaft portion that is coaxially inserted through an insertion hole of the jig main body. The main body is actuated by the pressurizing and rotary driving means, and the shaft portion is actuated by the pressurizing and rotary drive means for the shaft portion. Therefore, it is possible to individually control the pressurization and the rotational drive of the jig body and the shaft portion. Therefore, the amount of bite into the material to be welded, which is the base material, can be set individually for the jig body and the shaft, and therefore, the joint strength such as shear strength can be improved and various thicknesses can be achieved. It is possible to use a common friction stir welding jig for objects to be welded, which has good workability, and further suppresses the generation of the raised portion 13 described with reference to FIG. It is possible to improve the material strength and the bonding strength. The jig body and the shaft portion may rotate in the same direction or in opposite directions.

【0011】また本発明は、制御手段は、治具本体用加
圧手段によって治具本体の前記端部を被接合物に加圧し
た状態で、治具本体用回転駆動手段によって治具本体の
回転駆動を開始し、治具本体の前記加圧状態で、軸部用
加圧手段によって軸部の前記端部を被接合物に加圧しつ
つ、軸部用回転駆動手段によって軸部を回転駆動するこ
とを特徴とする。
According to the present invention, the control means controls the jig main body rotation drive means to apply the jig main body pressure to the object to be bonded by the jig main body pressurizing means. Rotation is started, and while the jig main body is in the pressure-applied state, the shaft portion rotation means drives the shaft portion to rotate while the shaft portion pressure means applies the end portion of the shaft portion to the object to be bonded. It is characterized by doing.

【0012】また本発明は、制御手段は、治具本体用加
圧手段によって治具本体の前記端部を被接合物に加圧し
つつ、治具本体用回転駆動手段によって治具本体を回転
駆動し、治具本体の前記加圧状態で、軸部用加圧手段に
よって軸部の前記端部を被接合物に加圧しつつ、軸部用
回転駆動手段によって軸部を回転駆動し、治具本体用回
転駆動手段の回転速度は、軸部の加圧回転以前では、そ
の後よりも、低速度であることを特徴とする。
Further, according to the present invention, the control means rotates the jig body by the jig body rotation driving means while pressing the end portion of the jig body against the object by the jig body pressing means. Then, while the jig main body is in the pressure-applied state, the shaft portion pressure-applying means presses the end portion of the shaft portion against the object to be joined, while the shaft-portion rotary drive means rotationally drives the shaft portion. The rotation speed of the main body rotation drive means is lower than that before the pressure rotation of the shaft portion than after the rotation.

【0013】本発明に従えば、摩擦撹拌接合治具の治具
本体は、回転が停止している状態で、または治具本体が
低い回転速度で回転駆動されている状態で、治具本体に
よって被接合物を押圧して加圧し、こうして治具本体が
停止し、または低回転速度で回転している状態で、軸部
を加圧しつつ回転駆動する。したがって治具本体によっ
て被接合物が加圧されており、接合位置、特にスポット
接合時の接合位置を高精度で設定することができる。ま
た重なり合う2つの被接合物を接合する場合には、被接
合物を軸部よりも大きい面積を有する治具本体で押圧す
ることによって、被接合物間のギャップを広範囲にわた
って解消することができ、確実な接合を行うことができ
る。
According to the present invention, the jig main body of the friction stir welding jig is operated by the jig main body while the rotation is stopped or when the jig main body is rotationally driven at a low rotation speed. The objects to be joined are pressed and pressurized, and thus the jig body is stopped or is rotated at a low rotation speed while being rotationally driven while pressing the shaft portion. Therefore, the objects to be joined are pressed by the jig body, and the joining position, particularly the joining position during spot joining can be set with high accuracy. Further, in the case of joining two overlapping objects to be joined, by pressing the objects to be joined with a jig body having an area larger than the shaft portion, it is possible to eliminate the gap between the objects to be joined over a wide range. A reliable joining can be performed.

【0014】また本発明は、制御手段は、治具本体用加
圧手段によって治具本体の前記端部が被接合物を押圧し
て入り込む変位量ΔL1を、小さい値となるように制御
することを特徴とする。
Further, according to the present invention, the control means controls the displacement amount ΔL1 into which the end portion of the jig body presses the article to be joined by the jig body pressing means so as to be a small value. Is characterized by.

【0015】本発明に従えば、治具本体の端部が被接合
物に入り込む変位量ΔL1は、軸部の端部が被接合物に
入り込む変位量ΔL2とは独立して、治具本体用および
軸部用の各加圧手段によって制御することができ、した
がって治具本体の変位量ΔL1を小さくすることによっ
て、剪断強度などの接合強度を向上することができると
ともに、前述の先行技術に関連して述べた隆起部の発生
を、抑制することができ、接合品質を向上することがで
きる。
According to the present invention, the displacement amount ΔL1 at which the end portion of the jig body enters the object to be welded is independent of the displacement amount ΔL2 at which the end portion of the shaft portion enters the object to be welded. It is possible to improve the joint strength such as shear strength by controlling the displacement amount ΔL1 of the jig body by controlling each of the pressure means for the shaft and the shaft portion. It is possible to suppress the occurrence of the raised portion described above and improve the bonding quality.

【0016】また本発明は、摩擦撹拌接合治具であっ
て、被接合物を押圧する端部を有し、軸線に沿って延び
る挿通孔が形成される治具本体と、挿通孔に挿通され、
前記軸線方向に変位自在に設けられ、治具本体の前記端
部から突出可能な端部を有する軸部とを含む摩擦撹拌接
合治具と、治具本体の前記端部を被接合物に加圧する治
具本体用加圧手段と、軸部の前記端部を被接合物に加圧
する軸部用加圧手段と、軸部を回転駆動する軸部用回転
駆動手段と、治具本体に設けられ、押圧される被接合物
を加熱する加熱手段と、治具本体用加圧手段と軸部用加
圧手段と軸部用回転駆動手段と加熱手段とを個別的に制
御する制御手段とを含むことを特徴とする摩擦撹拌接合
装置である。
Further, the present invention is a friction stir welding jig, which has an end portion for pressing an object to be welded, and a jig main body having an insertion hole extending along an axis, and is inserted into the insertion hole. ,
A friction stir welding jig including a shaft portion that is displaceable in the axial direction and that has an end portion that can project from the end portion of the jig main body, and the end portion of the jig main body is added to an object to be welded. The jig main body pressing means for pressing, the shaft portion pressing means for pressing the end portion of the shaft portion against the object to be joined, the shaft portion rotation driving means for rotating the shaft portion, and the jig body The heating means for heating the object to be joined and pressed, and the control means for individually controlling the jig body pressing means, the shaft portion pressing means, the shaft rotation driving means, and the heating means. It is a friction stir welding apparatus characterized by including.

【0017】また本発明は、被接合物を押圧する端部を
有し、軸線と同軸の挿通孔が形成される治具本体と、挿
通孔に挿通され、前記軸線方向に変位自在に設けられ、
治具本体の前記端部から突出可能な端部を有する軸部
と、治具本体に内蔵され、押圧される被接合物を加熱す
る加熱手段とを含むことを特徴とする摩擦撹拌接合治具
である。
Further, according to the present invention, there is provided a jig main body having an end portion for pressing an object to be joined and having an insertion hole coaxial with the axis line, and a jig body which is inserted into the insertion hole and is displaceable in the axial direction. ,
A friction stir welding jig, comprising: a shaft portion having an end portion that can project from the end portion of the jig body; and heating means that is built in the jig body and that heats an object to be welded to be pressed. Is.

【0018】本発明に従えば、摩擦撹拌接合治具の治具
本体は、回転することなく、被接合物を押圧して加圧す
る。この加熱手段によって加熱された被接合物は軟化
し、その治具本体を挿通する軸部が軟化部分を撹拌し、
接合が行われる。したがって治具本体の被接合物への食
い込みが生じることはなく、これによって被接合物の剪
断強度などの接合強度を向上することができ、また接合
に必要な軟化部分の範囲にわたって軸部の加圧、回転駆
動によって、その材料の撹拌が促進され、このことによ
っても接合強度が向上され、さらに各種の板厚を有する
被接合物に共通に摩擦撹拌接合治具を用いることがで
き、作業性が良好であり、さらに前述の先行技術に関連
して述べた隆起部が生じることはなく、このことによっ
てもまた、接合強度の向上を図るとともに接合品質を向
上することができる。
According to the present invention, the jig body of the friction stir welding jig presses and presses the objects to be welded without rotating. The article heated by this heating means is softened, and the shaft part that penetrates the jig body stirs the softened part,
Joining is done. Therefore, the jig body does not bite into the article to be joined, which can improve the joining strength such as the shear strength of the article to be joined, and the addition of the shaft portion over the range of the softened portion required for joining. The pressure and rotation drive promotes the stirring of the material, which also improves the joining strength, and the friction stir welding jig can be commonly used for the objects to be welded having various plate thicknesses, which improves workability. Is good, and the raised portions described in connection with the above-mentioned prior art do not occur, which also makes it possible to improve the bonding strength and the bonding quality.

【0019】加熱手段は、治具本体に設けられ、たとえ
ば治具本体に内蔵されてもよい。加熱手段は、たとえば
電気ヒータであってもよく、または被接合物を誘導加熱
する誘導加熱コイルであってもよく、その誘導加熱コイ
ルに、交流電源から交流電力が与えられる。
The heating means is provided in the jig body, and may be incorporated in the jig body, for example. The heating means may be, for example, an electric heater, or may be an induction heating coil that induction-heats an object to be joined, and the induction heating coil is supplied with AC power from an AC power supply.

【0020】また本発明は、制御手段は、治具本体用加
圧手段によって治具本体の前記端部を被接合物に加圧し
た状態で、加熱手段によって被接合物を加熱し、治具本
体の前記加圧状態で、軸部用加圧手段によって軸部の前
記端部を被接合物に加圧しつつ、軸部用回転駆動手段に
よって軸部を回転駆動することを特徴とする。
Further, according to the present invention, the control means heats the article to be joined by the heating means in a state where the end portion of the jig body is pressed against the article by the jig body pressing means, In the pressurized state of the main body, the shaft portion rotating means drives the shaft portion to rotate while the shaft portion pressing means presses the end portion of the shaft portion against the article.

【0021】本発明に従えば、被接合物を、治具本体の
端部で加圧することによって、被接合物を加熱手段によ
って加熱し、この加圧状態で、軸部を加圧、回転駆動す
る。これによって高精度の接合位置で、大きな接合強度
の接合状態を達成することができる。
According to the present invention, the article to be joined is heated at the end of the jig main body to heat the article to be joined by the heating means. To do. As a result, it is possible to achieve a joining state with high joining strength at a highly accurate joining position.

【0022】また本発明は、スポット接合を行うための
装置であることを特徴とする。また本発明は、スポット
接合を行うための治具であることを特徴とする。
The present invention is also characterized in that it is an apparatus for performing spot joining. Further, the present invention is characterized by being a jig for performing spot joining.

【0023】本発明に従えば、上述の装置または治具に
よってスポット接合を行うことによって、接合部分の接
合強度を向上することができ、良好な接合品質を得るこ
とができる。
According to the present invention, the spot joining is performed by the above-mentioned device or jig, so that the joining strength of the joining portion can be improved and a good joining quality can be obtained.

【0024】[0024]

【発明の実施の形態】図1は、本発明の実施の一形態の
接合動作を示す断面図である。上下に重ねられた複数た
とえば2つの被接合物21,22は、本発明に従う摩擦
撹拌接合治具23を備える摩擦撹拌装置によって接合さ
れる。この治具23は、治具本体24と、治具本体24
を挿通する軸部25とを含む。治具本体24は、直円筒
状であり、その軸線26と同軸に挿通孔27が形成され
る。軸部25は、この挿通孔27を、軸線26と同軸に
配置される。軸部25は、直円柱状である。治具本体2
4の端部31の端面32は、軸線26に垂直である。軸
部25の端部33の端面34も、軸線26に垂直であ
る。軸部25は、治具本体24に没入および突出可能に
形成される。なお軸部25は、被接合物21,22を加
圧および回転摩擦熱を与えることができる形状であれば
よく、直円柱状以外の形状、たとえば先端に進むにつれ
て縮経する円錐形状であってもよい。
1 is a sectional view showing a joining operation according to an embodiment of the present invention. A plurality of, for example, two objects 21, 22 to be joined that are vertically stacked are joined by a friction stirrer including a friction stir welding jig 23 according to the present invention. The jig 23 includes a jig body 24 and a jig body 24.
And a shaft portion 25 for inserting the shaft. The jig body 24 has a right cylindrical shape, and an insertion hole 27 is formed coaxially with the axis 26 thereof. The shaft portion 25 has the insertion hole 27 arranged coaxially with the axis line 26. The shaft portion 25 has a right cylindrical shape. Jig body 2
The end face 32 of the end 31 of 4 is perpendicular to the axis 26. The end face 34 of the end 33 of the shaft 25 is also perpendicular to the axis 26. The shaft portion 25 is formed so as to be able to be immersed in and protruded from the jig body 24. The shaft portion 25 may have any shape as long as it can apply pressure and rotational frictional heat to the objects to be welded 21, 22 and has a shape other than a right circular cylinder shape, for example, a conical shape that shrinks toward the tip. Good.

【0025】図2は、図1に示される摩擦撹拌接合治具
23を用いる摩擦撹拌接合装置35の簡略化した断面図
である。被接合物21,22は、定盤36上に乗載され
て固定される。この状態に固定的に設けられる装置本体
37には、治具本体24の端部31を被接合物21,2
2に加圧する治具本体用加圧手段41と、治具本体24
を、その軸線26まわりに回転駆動する治具本体用回転
駆動手段42と、軸部25の端部33を被接合物21,
22に加圧する軸部用加圧手段43と、軸部25をその
軸線26まわりに回転駆動する軸部用回転駆動手段44
とを含む。これらの各手段41〜44は、たとえばサー
ボモータを含んで構成される。検出手段46は、治具2
3による被接合物21,22の接合状態を検出する。検
出手段26は、たとえば光学式センサまたはテレビカメ
ラなどによって実現されてもよい。図2に示す摩擦撹拌
接合装置35は、本発明の例示に過ぎず、多間接ロボッ
トたとえば6軸多間接ロボットの手首に摩擦撹拌接合装
置を装着してもよい。
FIG. 2 is a simplified sectional view of a friction stir welding apparatus 35 using the friction stir welding jig 23 shown in FIG. The articles 21, 22 are mounted and fixed on the surface plate 36. In the apparatus main body 37 fixedly provided in this state, the end portion 31 of the jig main body 24 is connected to the objects to be joined 21, 21.
Jig body pressurizing means 41 for applying pressure to 2, and jig body 24
The jig main body rotation drive means 42 for rotating the shaft 25 around the axis 26, and the end portion 33 of the shaft portion 25 for the article to be bonded 21,
A shaft portion pressurizing means 43 for pressurizing the shaft portion 22 and a shaft portion rotational driving means 44 for rotationally driving the shaft portion 25 around its axis 26.
Including and Each of these means 41 to 44 is configured to include, for example, a servo motor. The detection means 46 is the jig 2
The joining state of the objects to be joined 21 and 22 by 3 is detected. The detection means 26 may be realized by, for example, an optical sensor or a television camera. The friction stir welding apparatus 35 shown in FIG. 2 is merely an example of the present invention, and the friction stir welding apparatus may be attached to the wrist of a multi-joint robot, for example, a 6-axis multi-joint robot.

【0026】図3は、図2に示される摩擦撹拌接合装置
35の電気的構成を示すブロック図である。マイクロコ
ンピュータなどによって実現される処理回路47は検出
手段46の出力に応答し、前述の各手段41〜44の動
作を制御する。検出手段46は、各手段41〜44にそ
れぞれ含まれているモータの負荷電流を検出して接合状
態を検出する構成を有してもよい。
FIG. 3 is a block diagram showing the electrical construction of the friction stir welding apparatus 35 shown in FIG. The processing circuit 47 realized by a microcomputer or the like responds to the output of the detecting means 46 and controls the operation of each of the aforementioned means 41 to 44. The detection unit 46 may have a configuration that detects the load current of the motors included in each of the units 41 to 44 to detect the joining state.

【0027】図4は図1(1)〜図1(5)に示される
摩擦撹拌接合装置35の動作を説明するためのタイミン
グチャートであり、図5は図3に示される処理回路47
の動作を説明するためのフローチャートである。処理回
路47は、摩擦撹拌接合装置35の表1に示される動作
モードを順次的に達成する。
FIG. 4 is a timing chart for explaining the operation of the friction stir welding apparatus 35 shown in FIGS. 1 (1) to 1 (5), and FIG. 5 is a processing circuit 47 shown in FIG.
5 is a flowchart for explaining the operation of FIG. The processing circuit 47 sequentially achieves the operation modes shown in Table 1 of the friction stir welding apparatus 35.

【0028】[0028]

【表1】 [Table 1]

【0029】摩擦撹拌接合治具23の治具本体24は、
治具本体用加圧手段41によって、図4(A)に示され
るように下降および上昇移動され、治具本体用回転駆動
手段42によって図4(C)に示されるように回転駆動
される。治具本体を加圧手段41によって治具本体24
に作用する加圧力は、図4(E)に示される。
The jig body 24 of the friction stir welding jig 23 is
As shown in FIG. 4A, the jig main body pressurizing means 41 moves down and ascends, and the jig main body rotation driving means 42 rotationally drives as shown in FIG. 4C. The jig body 24 is pressed by the pressing means 41.
The pressurizing force acting on is shown in FIG.

【0030】軸部25は、軸部用加圧手段43によって
図4(B)に示されるように下降および上昇移動され、
軸部用回転駆動手段44によって図4(D)に示される
ように回転駆動される。この軸部25に作用する加圧力
は、図4(F)に示される。
The shaft portion 25 is lowered and raised by the shaft portion pressing means 43 as shown in FIG. 4 (B),
It is rotationally driven by the shaft rotational drive means 44 as shown in FIG. The pressing force acting on the shaft portion 25 is shown in FIG.

【0031】処理回路47は、図5のステップa1で
は、摩擦撹拌治具23は、第1動作モードに移行した状
態であり、図1(1)に示されるように、前述の各手段
41〜44が停止している。処理回路47は、外部から
摩擦撹拌接合命令が与えられると、摩擦撹拌治具23を
接合位置上方に配置し、ステップa2に進む。
In step a1 of FIG. 5, the processing circuit 47 is in a state in which the friction stir jig 23 has shifted to the first operation mode, and as shown in FIG. 44 is stopped. When the friction stir welding command is given from the outside, the processing circuit 47 arranges the friction stir jig 23 above the welding position, and proceeds to step a2.

【0032】ステップa2では、時刻t1以降、処理回
路部47は、摩擦撹拌治具23を第2動作モードに移行
させ、治具本体用加圧手段41によって、治具本体24
を下降させる。次に、時刻t1から時刻t2に達する
と、摩擦撹拌治具23を第3動作モードに移行させ、軸
部用加圧手段43によって、軸部25を下降させる。
At step a2, after the time t1, the processing circuit section 47 shifts the friction stirring jig 23 to the second operation mode, and the jig body pressing means 41 causes the jig body 24 to move.
To lower. Next, when the time t1 is reached from the time t1, the friction stir jig 23 is shifted to the third operation mode, and the shaft pressing means 43 lowers the shaft 25.

【0033】処理回路部47は、時刻t2から時刻t3
に達すると、摩擦撹拌治具を第4動作モードに移行さ
せ、軸部用回転駆動手段44によって、軸部25を回転
駆動させる。治具本体24および軸部25が下降し、治
具本体24の端面32が被接合物21に接触したことが
検出されると、ステップa3に進む。
The processing circuit section 47 starts from time t2 to time t3.
When it reaches, the friction stir jig is shifted to the fourth operation mode, and the shaft portion 25 is rotationally driven by the shaft portion rotation driving means 44. When it is detected that the jig body 24 and the shaft portion 25 have descended and the end surface 32 of the jig body 24 has come into contact with the article 21, the process proceeds to step a3.

【0034】ステップa3では、図1(2)に示される
ように、治具本体24の端面32が被接合物21に接触
する。時刻t3から時刻t4に達すると、処理回路部4
7は、摩擦撹拌治具23を第5動作モードに移行させ、
治具本体用加圧手段41によって、治具本体24を被接
合物21に予備加圧力P1で予備加圧する。予備加圧を
行うことによって、被接合物21,22間の隙間が解消
され、被接合物21,22が密着する。被接合物21,
22が密着すると、ステップa4に進む。
At step a3, as shown in FIG. 1B, the end surface 32 of the jig body 24 contacts the article 21 to be joined. When the time t3 is reached from the time t3, the processing circuit unit 4
7 shifts the friction stirring jig 23 to the fifth operation mode,
The jig main body 24 is pre-pressurized by the pre-pressurizing force P1 to the article 21 by the jig main body pressing means 41. By performing the pre-pressurization, the gap between the objects to be joined 21 and 22 is eliminated, and the objects to be joined 21 and 22 come into close contact with each other. To be joined 21,
When 22 is in close contact, the process proceeds to step a4.

【0035】ステップa4では、時刻t4から時刻t5
に達すると、軸部25が被接合物21に接触し、処理回
路部27は、摩擦撹拌治具23を第6動作モードに移行
させる。第6動作モードでは、軸部用加圧手段43によ
って、軸部25を被接合物21に加圧力P2で回転加圧
する。これによって図1(3)に示されるように、軸部
25と被接合物21とによって摩擦熱が生じ、軸部25
付近の被接合物21が軟化し、軸部25が被接合物21
に食い込む。
At step a4, time t4 to time t5
When it reaches, the shaft portion 25 comes into contact with the article to be joined 21, and the processing circuit portion 27 shifts the friction stir jig 23 to the sixth operation mode. In the sixth operation mode, the shaft portion pressurizing means 43 rotationally presses the shaft portion 25 against the article 21 with the pressing force P2. As a result, as shown in FIG. 1C, friction heat is generated between the shaft portion 25 and the article 21 to be bonded, and the shaft portion 25
The to-be-joined object 21 is softened, and the shaft portion 25 becomes
Bite into.

【0036】時刻t5から時刻t6に達すると、処理回
路部27は、摩擦撹拌治具23を第7動作モードに移行
させる。第7動作モードでは、治具本体用加圧手段41
によって、治具本体24を予備加圧力P1より大きい加
圧力3で加圧する。これによって図1(4)に示される
ように、治具本体24と被接合物21とによって摩擦熱
が生じ、治具本体24付近の被接合物21が軟化し、治
具本体24が被接合物に食い込み、被接合物21,22
が部分的に摩擦撹拌状態となる。
When the time reaches from time t5 to time t6, the processing circuit unit 27 shifts the friction stirring jig 23 to the seventh operation mode. In the seventh operation mode, the jig body pressing means 41
Thus, the jig body 24 is pressed with a pressing force 3 larger than the preliminary pressing force P1. As a result, as shown in FIG. 1 (4), friction heat is generated between the jig body 24 and the article 21 to be joined, the article 21 near the jig body 24 is softened, and the jig body 24 is joined. Bites into the object to be bonded 21, 22
Is partially in a friction stir state.

【0037】このとき、治具本体24と治具25とは、
各回転駆動手段42,43によって回転駆動され、各加
圧手段41,43によって、被接合物21,22を加圧
する。治具本体24および軸部25は、それぞれ摩擦撹
拌接合が最適に行われる回転速度および加圧力に設定さ
れる。
At this time, the jig body 24 and the jig 25 are
The objects 21 and 22 are pressed by the pressurizing means 41 and 43, which are rotationally driven by the rotary driving means 42 and 43. The jig main body 24 and the shaft portion 25 are set to a rotational speed and a pressing force at which friction stir welding is optimally performed.

【0038】軸部25は、被接合物21,22の軟化部
分を撹拌するのに十分な加圧力および回転速度に設定さ
れ、治具本体24は、被接合物を軟化するとともに、軟
化部分の撹拌が小さい加圧力および回転速度に設定され
る。
The shaft portion 25 is set to a pressurizing force and a rotation speed sufficient to stir the softened portions of the objects to be welded 21, 22 and the jig body 24 softens the objects to be welded as well as the softened portions. Agitation is set to a small pressing force and rotation speed.

【0039】たとえば治具本体24の治具本体用回転駆
動手段42による回転速度V1に比べて、軸部25の軸
部用回転駆動手段44による回転速度V2は、高い値に
設定される。すなわちV1<V2に設定される。また治
具本体24と軸部25とが各加圧手段41,43によっ
て加圧され、治具本体24の治具本体用加圧手段41に
よる加圧力P3に比べて、軸部25の軸部用加圧手段4
3による加圧力P2は大きい値に設定される。すなわち
P3<P2に設定される。
For example, as compared with the rotation speed V1 of the jig body rotation drive means 42 of the jig body 24, the rotation speed V2 of the shaft portion rotation drive means 44 of the shaft portion 25 is set to a higher value. That is, V1 <V2 is set. Further, the jig main body 24 and the shaft portion 25 are pressed by the respective pressurizing means 41 and 43, and the shaft portion of the shaft portion 25 is larger than the pressing force P3 by the jig main body pressing means 41 of the jig main body 24. Pressurizing means 4
The pressing force P2 due to 3 is set to a large value. That is, P3 <P2 is set.

【0040】摩擦撹拌状態で予め定められた摩擦撹拌時
間Wが経過するとステップa5に進む。
When a predetermined friction stirring time W has elapsed in the friction stirring state, the process proceeds to step a5.

【0041】ステップa5では、摩擦撹拌時間Wが経過
し時刻t6から時刻t7に達すると、2つの被接合物2
1,22が軟化撹拌されて接合部分が形成され、処理回
路部27は、摩擦撹拌治具23を第8動作モードに移行
させる。第8動作モードでは、各加圧手段41,43に
よって治具本体24および軸部25が回転状態を保った
まま上昇される。
At step a5, when the friction stir time W has elapsed and the time t6 is reached from the time t6, the two objects 2 to be welded 2 are joined together.
The first and second parts 22 and 22 are softened and agitated to form a joint part, and the processing circuit part 27 shifts the friction agitator jig 23 to the eighth operation mode. In the eighth operation mode, the jig bodies 24 and the shaft portion 25 are raised by the pressurizing means 41 and 43 while keeping the rotation state.

【0042】時刻t7から時刻t8に達すると、処理回
路部27は、摩擦撹拌治具23を第9動作モードに移行
させる。第9動作モードでは、治具本体用回転駆動手段
42によって治具本体24の回転を停止する。
When the time t7 is reached from the time t7, the processing circuit section 27 shifts the friction stirring jig 23 to the ninth operation mode. In the ninth operation mode, the rotation of the jig body 24 is stopped by the jig body rotation drive means 42.

【0043】時刻t8から時刻t9に達すると、処理回
路部27は、摩擦撹拌治具23を第10動作モードに移
行させる。第10動作モードでは、各転駆動手段42,
44によって治具本体25および軸部25の回転を停止
し、ステップa6に進む。ステップa6では、図1
(5)に示されるように、摩擦撹拌治具23が被接合物
の接合位置より上方の位置に配置され一連の動作を終了
する。
When the time reaches from time t8 to time t9, the processing circuit unit 27 shifts the friction stirring jig 23 to the tenth operation mode. In the tenth operation mode, each rolling drive means 42,
The rotation of the jig body 25 and the shaft portion 25 is stopped by 44, and the process proceeds to step a6. At step a6, as shown in FIG.
As shown in (5), the friction stir jig 23 is arranged at a position above the welding position of the objects to be welded, and the series of operations is completed.

【0044】摩擦撹拌治具は、ステップa3で治具本体
24によって被接合物を予備加圧することによって、被
接合物21,22間の隙間を解消した状態で摩擦撹拌動
作を行う。これによって接合不良を生じることなく良好
な摩擦撹拌接合を行うことができる。また治具本体24
と、軸部25との回転速度および加圧力を個別に制御す
ることができるので、治具本体24には、被接合物2
1,22を軟化させるのに適した回転速度および加圧力
に設定し、軸部25には、被接合物21,22の軟化部
分を撹拌させるのに適した回転速度および加圧力に設定
することができる。これによって接合部分の領域を広範
囲に形成することができ、接合強度を向上させることが
できる。また治具本体24と軸部25との回転方向は互
いに同一方向であっても、逆方向であってもよく、さら
に接合中に回転方向が反転してもよい。治具本体24お
よび軸部25の回転方向は、摩擦撹拌接合が良好に行わ
れる回転方向にそれぞれ個々に設定することができる。
The friction stir jig performs friction stir operation in a state in which the gap between the objects to be joined 21 and 22 is eliminated by prepressing the objects to be joined by the jig body 24 in step a3. As a result, good friction stir welding can be performed without causing welding defects. Also, the jig body 24
Since the rotational speed and the pressing force of the shaft portion 25 and the shaft portion 25 can be individually controlled,
1 and 22 are set to a rotation speed and a pressing force suitable for softening, and the shaft portion 25 is set to a rotation speed and a pressing force suitable for stirring the softened portions of the objects to be joined 21 and 22. You can As a result, the region of the joint portion can be formed in a wide range, and the joint strength can be improved. The jig body 24 and the shaft portion 25 may rotate in the same direction or in opposite directions, and the rotation directions may be reversed during the joining. The rotation directions of the jig body 24 and the shaft portion 25 can be individually set to the rotation directions in which the friction stir welding is favorably performed.

【0045】またたとえば治具本体24の前記端部が被
接合物21,22を押圧して入り込む変位量ΔL1を、
軸部用加圧手段43によって軸部25の前記端部55が
被接合物を押圧して入り込む変位量ΔL2未満となる値
すなわちΔL1<ΔL2となるように、治具本体24と
軸部25との回転速度および加圧力を調整することによ
って、治具本体24が被接合物21に入り込む量を小さ
くして、剪断強度などの接合強度を向上することができ
るとともに、前述の先行技術に関連して述べた隆起部の
発生を、抑制することができ、接合品質を向上すること
ができる。たとえば治具本体24の変位量ΔL1は、最
初に治具本体24が接触する被接合物21の厚みの被接
合物21の厚みの10%以下に設定される。被接合物の
疲労強度は、前記変位量ΔL1が大きくなるにつれて低
下するため、変位量ΔL1は、必要とされる被接合物の
強度に応じて、必要最小限の変位量が適宜設定される。
Further, for example, the displacement amount ΔL1 that the end portion of the jig body 24 presses into the objects to be joined 21 and 22 and enters,
The jig main body 24 and the shaft portion 25 are arranged such that the end portion 55 of the shaft portion 25 is pressed by the shaft portion pressurizing means 43 and the displacement amount is less than the displacement amount ΔL2 into which the end portion 55 presses the object to be joined, that is, ΔL1 <ΔL2. By adjusting the rotational speed and the pressing force of the jig body 24, the amount of the jig body 24 entering the article to be joined 21 can be reduced, and the joining strength such as shear strength can be improved. It is possible to suppress the occurrence of the raised portion described above and improve the bonding quality. For example, the amount of displacement ΔL1 of the jig body 24 is set to 10% or less of the thickness of the article 21 to be contacted with the jig body 24 first. Since the fatigue strength of the welded object decreases as the displacement amount ΔL1 increases, the displacement amount ΔL1 is appropriately set to the minimum required displacement amount according to the required strength of the welded object.

【0046】図6は、被接合物21,22の隙間を解消
した状態で摩擦撹拌接合された被接合物21,22の拡
大断面図である。被接合物21,22は、比較的広い接
合領域48,49にわたって接合されており、それらの
接合部分51,52の厚みΔd2は、充分に厚く、しか
も隆起部53は、ごくわずかとなる。本発明にしたがう
摩擦撹拌接合でも被接合物21,22の隙間を解消した
状態で接合することができる。したがって図6と同様な
接合状態を得ることができ、被接合物21,22を広い
接合領域48,49にわたって接合して、摩擦撹拌接合
強度を充分に大きくすることができる。
FIG. 6 is an enlarged cross-sectional view of the objects to be welded 21 and 22 that have been friction stir welded in a state in which the gaps between the objects to be welded 21 and 22 have been eliminated. The objects to be joined 21, 22 are joined over a relatively wide joining region 48, 49, and the thickness Δd2 of the joining portions 51, 52 is sufficiently thick, and the raised portion 53 is very small. Even in the friction stir welding according to the present invention, the welding can be performed in a state where the gap between the objects to be welded 21 and 22 is eliminated. Therefore, the same joining state as in FIG. 6 can be obtained, and the objects to be joined 21, 22 can be joined over a wide joining region 48, 49 to sufficiently increase the friction stir welding strength.

【0047】上述の形態では、第4〜第6動作モードに
おいて、治具本体24は回転せずに停止した状態である
が、本発明の実施の他の形態として第4〜第6動作モー
ドにおいて、治具本体24は治具本体用回転駆動手段4
2によって低速度V3で回転駆動されたままであっても
よい。この低い回転速度V3は、軸部25の加圧回転の
時刻t2以降における前述の速度V1未満である(V3
<V1)。このような実施の形態においてもまた、治具
本体24は、前述の低い回転速度V3で被接合物21,
22に接触し、加圧するので、高い精度で、正確な位置
に接合を行うことができる。
In the above-described embodiment, the jig body 24 is in a stopped state without rotating in the fourth to sixth operation modes, but in the fourth to sixth operation modes as another embodiment of the present invention. , The jig body 24 is the jig body rotation driving means 4
It may remain driven to rotate at a low speed V3 by 2. This low rotation speed V3 is less than the above-mentioned speed V1 after the time t2 of the pressure rotation of the shaft portion 25 (V3.
<V1). Also in such an embodiment, the jig main body 24 has the object 21 to be welded at the low rotation speed V3 described above.
Since it comes into contact with 22 and pressurizes it, it is possible to perform joining at a precise position with high accuracy.

【0048】図7は、本発明の実施の他の形態の一部の
断面図である。この実施の形態は、前述の実施の形態に
類似し、対応する部分には同一の参照符を付す。注目す
べきはこの実施の形態では、摩擦撹拌接合治具23の治
具本体24の下部31に、加熱手段55が内蔵される。
加熱手段55は、たとえば電気ヒータであってもよく、
あるいはまた交流電源から電力が供給される誘導加熱コ
イルであってもよい。図7に示される実施の形態では、
治具本体24を昇降移動して加圧する治具本体用加圧手
段41が設けられるが、治具本体用回転駆動手段40に
は設けられず、この治具本体24は回転しない。軸部2
5は、軸部用加圧手段43によって昇降移動、加圧し、
また軸部用回転駆動手段44によって回転駆動される。
加熱手段55は、被接合物21,22を、軟化すること
ができる温度に加熱し、この軟化部分を、軸部25の加
圧、回転駆動によって、撹拌する。
FIG. 7 is a partial sectional view of another embodiment of the present invention. This embodiment is similar to the above-mentioned embodiment, and the corresponding portions bear the same reference numerals. It should be noted that in this embodiment, the heating means 55 is built in the lower portion 31 of the jig body 24 of the friction stir welding jig 23.
The heating means 55 may be, for example, an electric heater,
Alternatively, it may be an induction heating coil supplied with power from an AC power source. In the embodiment shown in FIG. 7,
The jig main body pressurizing means 41 for moving the jig main body 24 up and down to apply pressure is provided, but the jig main body rotation driving means 40 is not provided and the jig main body 24 does not rotate. Shaft 2
5 is moved up and down and pressed by the shaft pressing means 43,
Further, it is rotationally driven by the shaft rotational drive means 44.
The heating means 55 heats the objects to be joined 21, 22 to a temperature at which they can be softened, and agitates the softened portion by pressurizing and rotating the shaft portion 25.

【0049】図7に示される実施の形態では、前述のよ
うに治具本体24が回転されず、停止されたままである
ので、その端部31の端面32が被接合物21に食い込
むことはなく、被接合物21,22に入り込まない。し
たがって前述の先行技術に関連して述べたように、被接
合物21の接合領域における厚みが減少することはな
く、剪断強度などの接合強度が高く達成される。
In the embodiment shown in FIG. 7, since the jig body 24 is not rotated and remains stopped as described above, the end surface 32 of the end portion 31 does not bite into the article 21 to be joined. , Do not enter the objects to be joined 21, 22. Therefore, as described in connection with the above-mentioned prior art, the thickness of the object to be bonded 21 in the bonding region does not decrease, and the bonding strength such as shear strength is high.

【0050】図8は、本発明の摩擦撹拌接合装置35
が、ロボット57の手首58に装着された状態を示す簡
略化した側面図である。ロボット57は、複数軸を有
し、予め教示した教示内容を、メモリから読出し、再生
動作を行い、スポット接合を自動的に行うことができ、
さらにまた摩擦撹拌接合装置35を予め定める接合線に
沿って移動して接合動作を行うこともできる。また上述
した記載において、治具本体24および軸部25が上昇
および下降するとしたが、押圧方向に変位すればよく、
水平方向に並ぶ2つの被接合物を接合してもよく、それ
以外の方向でも接合可能である。
FIG. 8 shows a friction stir welding apparatus 35 of the present invention.
6 is a simplified side view showing a state in which the robot 57 is attached to a wrist 58. FIG. The robot 57 has a plurality of axes, can read the teaching contents taught in advance from the memory, perform a reproducing operation, and perform spot joining automatically,
Furthermore, the friction stir welding device 35 can be moved along a predetermined welding line to perform the welding operation. Further, in the above description, the jig main body 24 and the shaft portion 25 are said to be raised and lowered, but they may be displaced in the pressing direction,
Two objects to be joined which are lined up in the horizontal direction may be joined, or they may be joined in other directions.

【0051】[0051]

【発明の効果】以上のように本発明によれば、治具本体
と軸部とを加圧と回転駆動とを個別に動作することによ
って、母材である被接合物への食い込み量を、治具本体
と軸部とに関して個別的に設定することができ、したが
って剪断強度などの接合強度の向上を図ることができる
とともに、各種の厚みを有する被接合物に共通な摩擦撹
拌接合治具を用いることができ、作業性が良好であり、
さらに前述の図10に関連して述べた隆起部13の発生
を抑制し、その隆起部の材料分、接合強度の向上を図る
ことができる。
As described above, according to the present invention, the jig body and the shaft portion are separately operated for pressurization and rotational drive, thereby making it possible to reduce the amount of bite into the article to be joined which is the base material. The jig main body and the shaft can be individually set, so that the joining strength such as shear strength can be improved, and a friction stir welding jig common to the objects to be joined having various thicknesses can be provided. Can be used, has good workability,
Further, it is possible to suppress the generation of the raised portion 13 described with reference to FIG. 10 described above, and to improve the material amount and the bonding strength of the raised portion.

【0052】また本発明によれば、摩擦撹拌接合治具の
治具本体は、回転が停止している状態で、または治具本
体が低い回転速度で回転駆動されている状態で、治具本
体によって被接合物を押圧するので、スポット接合の接
合位置を高精度で設定することができる。また被接合物
間のギャップを解消することができ、確実な接合を行う
ことができる。
Further, according to the present invention, the jig body of the friction stir welding jig is in a state where the rotation is stopped or the jig body is rotationally driven at a low rotation speed. Since the objects to be joined are pressed by, the joining position of spot joining can be set with high accuracy. Further, the gap between the objects to be joined can be eliminated, and reliable joining can be performed.

【0053】また本発明によれば、治具本体の回転によ
る摩擦熱によって被接合物を軟化させる場合、治具本体
の端部が被接合物に入り込む変位量ΔL1を、小さくす
ることによって、接合される被接合物の剪断強度などの
接合強度を向上することができるとともに、前記隆起部
の発生を抑制することができ、接合品質を向上すること
ができる。
Further, according to the present invention, when the object to be welded is softened by the frictional heat generated by the rotation of the jig body, the displacement amount ΔL1 at which the end of the jig body enters the object to be welded is reduced. It is possible to improve the bonding strength such as the shear strength of the objects to be bonded, suppress the generation of the raised portion, and improve the bonding quality.

【0054】また本発明によれば、治具本体を回転させ
ずに加熱手段によって被接合物を軟化させる場合、治具
本体の被接合物への食い込みが生じることはなく、これ
によって被接合物の剪断強度などの接合強度を向上する
ことができ、また接合に必要な軟化部分の範囲にわたっ
て軸部の加圧、回転駆動によって、その材料の撹拌が促
進され、このことによっても接合強度が向上され、さら
に各種の板厚を有する被接合物に共通に摩擦撹拌接合治
具を用いることができる。
Further, according to the present invention, when the article to be welded is softened by the heating means without rotating the jig body, the jig body does not bite into the article to be welded. The joint strength, such as the shear strength, can be improved, and the agitation of the material is promoted by pressurizing and rotating the shaft over the range of the softened part required for the joint, which also improves the joint strength. Further, the friction stir welding jig can be commonly used for objects to be welded having various plate thicknesses.

【0055】また本発明によれば、スポット接合を行う
ことによって、接合部分の接合強度を向上することがで
き、良好な接合品質を得ることができる。
Further, according to the present invention, by performing spot joining, the joining strength of the joining portion can be improved and good joining quality can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施の一形態の接合動作を示す断面図
である。
FIG. 1 is a sectional view showing a joining operation according to an embodiment of the present invention.

【図2】図1に示される摩擦撹拌接合治具23を用いる
摩擦撹拌接合装置35の簡略化した断面図である。
2 is a simplified sectional view of a friction stir welding apparatus 35 using the friction stir welding jig 23 shown in FIG.

【図3】図2に示される摩擦撹拌接合装置35の電気的
構成を示すブロック図である。
3 is a block diagram showing an electrical configuration of a friction stir welding apparatus 35 shown in FIG.

【図4】図1(1)〜図1(5)に示される摩擦撹拌接
合装置35の動作を説明するためのタイミングチャート
である。
FIG. 4 is a timing chart for explaining the operation of the friction stir welding apparatus 35 shown in FIGS. 1 (1) to 1 (5).

【図5】図3に示される処理回路47の動作を説明する
ためのフローチャートである。
5 is a flowchart for explaining the operation of a processing circuit 47 shown in FIG.

【図6】被接合物21,22の隙間を解消した状態で摩
擦撹拌接合された被接合物21,22の拡大断面図であ
る。
FIG. 6 is an enlarged cross-sectional view of the objects to be welded 21 and 22 that have been friction stir welded in a state in which the gaps between the objects to be welded 21 and 22 have been eliminated.

【図7】本発明の実施の他の形態の一部の断面図であ
る。
FIG. 7 is a partial cross-sectional view of another embodiment of the present invention.

【図8】本発明の摩擦撹拌接合装置35が、ロボット5
7の手首58に装着された状態を示す簡略化した側面図
である。
FIG. 8 shows a robot 5 in which the friction stir welding apparatus 35 of the present invention is used.
7 is a simplified side view showing a state in which it is attached to the wrist 58 of FIG.

【図9】先行技術の摩擦撹拌接合装置1の一部の断面図
である。
FIG. 9 is a partial cross-sectional view of a friction stir welding apparatus 1 of the prior art.

【図10】図9に示される先行技術の回転子2を用いて
摩擦撹拌接合された被接合物3,4の拡大断面図であ
る。
10 is an enlarged cross-sectional view of objects 3 and 4 to be joined by friction stir welding using the rotor 2 of the prior art shown in FIG.

【符号の説明】[Explanation of symbols]

21,22 被接合物 23 摩擦撹拌接合治具 24 治具本体 25 軸部 26 軸線 27 挿通孔 31,33 端部 32,34 端面 35 摩擦撹拌接合装置 41 治具本体用加圧手段 42 治具本体用回転駆動手段 43 軸部用加圧手段 44 軸部用回転駆動手段 55 加熱手段 21,22 Objects to be bonded 23 Friction stir welding jig 24 Jig body 25 Shaft 26 axis 27 insertion hole 31,33 Edge 32,34 end face 35 Friction stir welding equipment 41 Pressing means for jig body 42 Jig body rotation drive means 43 Pressure means for shaft 44 Shaft rotation drive means 55 Heating means

───────────────────────────────────────────────────── フロントページの続き (72)発明者 川▲崎▼ 卓巳 兵庫県明石市川崎町1番1号 川崎重工業 株式会社明石工場内 (72)発明者 門田 浩次 兵庫県明石市川崎町1番1号 川崎重工業 株式会社明石工場内 Fターム(参考) 4E067 BG02 BG03 CA02 CA04 CA05 EC03    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Kawa saki Takumi             1-1 Kawasaki-cho, Akashi-shi, Hyogo Kawasaki Heavy Industries             Akashi Factory Co., Ltd. (72) Inventor Koji Kadota             1-1 Kawasaki-cho, Akashi-shi, Hyogo Kawasaki Heavy Industries             Akashi Factory Co., Ltd. F-term (reference) 4E067 BG02 BG03 CA02 CA04 CA05                       EC03

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 摩擦撹拌接合治具であって、 被接合物を押圧する端部を有し、軸線と同軸の挿通孔が
形成される治具本体と、 挿通孔に挿通され、前記軸線方向に変位自在に設けら
れ、治具本体の前記端部から突出可能な端部を有する軸
部とを含む摩擦撹拌接合治具と、 治具本体の前記端部を被接合物に加圧する治具本体用加
圧手段と、 治具本体を回転駆動する治具本体用回転駆動手段と、 軸部の前記端部を被接合物に加圧する軸部用加圧手段
と、 軸部を回転駆動する軸部用回転駆動手段と、 治具本体用加圧手段と治具本体用回転駆動手段と軸部用
加圧手段と軸部用回転駆動手段とを個別的に制御する制
御手段とを含むことを特徴とする摩擦撹拌接合装置。
1. A friction stir welding jig, comprising a jig body having an end portion for pressing an object to be welded and having an insertion hole coaxial with the axis line, and an axial direction of the jig body. And a jig for pressing the end of the jig body against the object to be joined, the friction stir welding jig including a shaft portion having an end projectable from the end of the jig body. Pressurizing means for main body, rotary driving means for jig main body that rotationally drives the jig main body, pressurizing means for shaft part that presses the end portion of the shaft part against the object to be joined, and rotationally drives the shaft part A rotation driving means for the shaft portion, a pressing means for the jig body, a rotation driving means for the jig body, a control means for individually controlling the pressing means for the shaft portion and the rotation driving means for the shaft portion A friction stir welding device characterized by.
【請求項2】 制御手段は、治具本体用加圧手段によっ
て治具本体の前記端部を被接合物に加圧した状態で、治
具本体用回転駆動手段によって治具本体の回転駆動を開
始し、 治具本体の前記加圧状態で、軸部用加圧手段によって軸
部の前記端部を被接合物に加圧しつつ、軸部用回転駆動
手段によって軸部を回転駆動することを特徴とする請求
項1記載の摩擦撹拌接合装置。
2. The control means drives the jig body to rotate by the jig body rotation driving means while the jig body pressing means presses the end of the jig body against the article. In the pressing state of the jig main body, while rotating the shaft portion by the shaft portion rotation driving means while pressing the end portion of the shaft portion to the object by the shaft portion pressing means, The friction stir welding apparatus according to claim 1, which is characterized in that.
【請求項3】 制御手段は、治具本体用加圧手段によっ
て治具本体の前記端部を被接合物に加圧しつつ、治具本
体用回転駆動手段によって治具本体を回転駆動し、 治具本体の前記加圧状態で、軸部用加圧手段によって軸
部の前記端部を被接合物に加圧しつつ、軸部用回転駆動
手段によって軸部を回転駆動し、 治具本体用回転駆動手段の回転速度は、軸部の加圧回転
以前では、その後よりも、低速度であることを特徴とす
る請求項1記載の摩擦撹拌接合装置。
3. The control means rotatably drives the jig main body by the jig main body rotation driving means while pressing the end of the jig main body against the article by the jig main body pressurizing means. While the tool body is in the pressed state, the shaft section pressurizing means presses the end portion of the shaft section against the object to be joined, and the shaft section rotational drive means rotationally drives the jig section to rotate the jig body. 2. The friction stir welding apparatus according to claim 1, wherein the rotation speed of the driving means is lower before the pressure rotation of the shaft portion than after that.
【請求項4】 制御手段は、治具本体用加圧手段によっ
て治具本体の前記端部が被接合物を押圧して入り込む変
位量ΔL1を、小さい値となるように制御することを特
徴とする請求項1〜3のうちの1つに記載の摩擦撹拌接
合装置。
4. The control means controls the displacement amount ΔL1 into which the end portion of the jig body presses the article to be joined by the pressing means for the jig body to a small value. The friction stir welding apparatus according to any one of claims 1 to 3.
【請求項5】 摩擦撹拌接合治具であって、 被接合物を押圧する端部を有し、軸線に沿って延びる挿
通孔が形成される治具本体と、 挿通孔に挿通され、前記軸線方向に変位自在に設けら
れ、治具本体の前記端部から突出可能な端部を有する軸
部とを含む摩擦撹拌接合治具と、 治具本体の前記端部を被接合物に加圧する治具本体用加
圧手段と、 軸部の前記端部を被接合物に加圧する軸部用加圧手段
と、 軸部を回転駆動する軸部用回転駆動手段と、 治具本体に設けられ、押圧される被接合物を加熱する加
熱手段と、 治具本体用加圧手段と軸部用加圧手段と軸部用回転駆動
手段と加熱手段とを個別的に制御する制御手段とを含む
ことを特徴とする摩擦撹拌接合装置。
5. A friction stir welding jig, comprising a jig body having an end portion for pressing an object to be welded and having an insertion hole extending along an axis, and the axis line being inserted through the insertion hole. A friction stir welding jig that is provided so as to be displaceable in any direction and that includes a shaft portion that has an end portion that can project from the end portion of the jig body, and a jig that presses the end portion of the jig body against the object to be joined. A pressing means for the tool body, a pressing means for the shaft part that presses the end of the shaft part against the object to be joined, a rotational driving means for the shaft part that rotationally drives the shaft part, and a jig body, A heating means for heating the object to be pressed, a jig body pressing means, a shaft pressing means, a shaft rotation driving means, and a controlling means for individually controlling the heating means. A friction stir welding device characterized by.
【請求項6】 制御手段は、治具本体用加圧手段によっ
て治具本体の前記端部を被接合物に加圧した状態で、加
熱手段によって被接合物を加熱し、 治具本体の前記加圧状態で、軸部用加圧手段によって軸
部の前記端部を被接合物に加圧しつつ、軸部用回転駆動
手段によって軸部を回転駆動することを特徴とする請求
項5記載の摩擦撹拌接合装置。
6. The control means heats the article to be joined by the heating means in a state where the end portion of the jig body is pressed against the article by the jig body pressing means, 6. The shaft part is rotationally driven by the shaft part rotational drive device while the shaft part pressurizing device presses the end portion of the shaft part against the object to be joined in a pressurized state. Friction stir welding equipment.
【請求項7】 スポット接合を行うための装置であるこ
とを特徴とする請求項1〜6のうちの1つに記載の摩擦
攪拌接合装置。
7. The friction stir welding apparatus according to claim 1, wherein the friction stir welding apparatus is an apparatus for performing spot welding.
【請求項8】 被接合物を押圧する端部を有し、軸線と
同軸の挿通孔が形成される治具本体と、 挿通孔に挿通され、前記軸線方向に変位自在に設けら
れ、治具本体の前記端部から突出可能な端部を有する軸
部とを含むことを特徴とする摩擦撹拌接合治具。
8. A jig main body having an end portion for pressing an object to be joined and having an insertion hole coaxial with an axis, and a jig which is inserted through the insertion hole and is displaceable in the axial direction. A friction stir welding jig, comprising: a shaft portion having an end portion that can project from the end portion of the main body.
【請求項9】 被接合物を押圧する端部を有し、軸線と
同軸の挿通孔が形成される治具本体と、 挿通孔に挿通され、前記軸線方向に変位自在に設けら
れ、治具本体の前記端部から突出可能な端部を有する軸
部と、 治具本体に内蔵され、押圧される被接合物を加熱する加
熱手段とを含むことを特徴とする摩擦撹拌接合治具。
9. A jig body having an end portion for pressing an object to be joined and having an insertion hole coaxial with an axis, and a jig which is inserted into the insertion hole and is displaceable in the axial direction. A friction stir welding jig, comprising: a shaft portion having an end portion that can project from the end portion of the main body; and heating means that is built in the jig main body and that heats an object to be welded to be pressed.
【請求項10】 スポット接合を行うための治具である
ことを特徴とする請求項8または9記載の摩擦攪拌接合
治具。
10. The friction stir welding jig according to claim 8, which is a jig for performing spot welding.
JP2002111084A 2002-04-12 2002-04-12 Friction stir welding equipment Expired - Fee Related JP4183964B2 (en)

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