JP2003250611A - Embroidery emblem and processing method therefor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To efficiently produce a hollow embroidery emblem to be sewed up to babies' wear, children's wear, shoes, a cap or the like and to eliminate the necessity of dry cleaning a product after embroidery. <P>SOLUTION: The hollow embroidery emblem having a core material of organdy integrally provided therein is obtained through an embroidery process for performing an embroidery with a synthetic resin board meltable with an organic solvent being put over the organdy face; a separation process for cutting the excessive synthetic resin board except than the embroidery part formed in the embroidery process; a board melting process for bringing the embroidery part after the separation process into contact with the organic solvent together with the organdy and the internal synthetic board to melt and remove the synthetic resin board left in the embroidery part; and a heat cut process for heating and cutting the organdy along the peripheral edge of the embroidery part. <P>COPYRIGHT: (C)2003,JPO

Description

Detailed Description of the Invention

[0001]

The present invention relates to baby clothes, children's clothes,
The present invention relates to an embroidery patch that is sewn on shoes, hats, etc. to improve the appearance.

[0002]

2. Description of the Related Art Baby clothes, children's clothes, etc. are often embroidered to improve their aesthetics and interest. Nowadays,
As such embroidery, so-called hollow 3D rich in taste
Embroidery tends to be preferred.

[0003]

As a method for processing such hollow embroidery, a method has been developed in which a styrene board is arranged on the upper portion of a cloth that has been subjected to flat embroidery processing, and three-dimensional embroidery processing is performed directly on the styrene board. . After this embroidery processing, the excess styrene board other than the pattern (embroidery part) is peeled off, and known dry cleaning is performed to dissolve the styrene board to complete the desired embroidery.

However, according to this method, since products such as children's clothes must be directly embroidered, the setup work for embroidery is complicated, and the whole must be dry-cleaned after the embroidery process, which is costly. There was a problem that the cost was high. Therefore, according to the present invention, embroidery is separately processed in the form of a patch, and the method of sewing the embroidery to a product such as clothes for the purpose is adopted.
An object of the present invention is to enable a large number of embroidery processes at the same time and do not need to dry-clean the product after embroidery.

[0005]

In order to solve the above problems, the present invention employs the following configurations. First, the embroidery patch according to the invention described in claim 1 is characterized in that an organdy core material is integrally provided therein. Since this embroidery patch is processed separately from the product, it can be efficiently manufactured and can be easily attached to any position such as clothes. Moreover, while being embroidered with the desired design,
The organdy core is integrated inside, so it is easy to handle and keep its shape.

The embroidery patch processing method according to a second aspect of the present invention is an embroidery process in which a synthetic resin board that dissolves in an organic solvent is superposed on the surface of an organdy and embroidered, and the embroidery formed in the embroidery process. A step of cutting off the unnecessary synthetic resin board other than the part, a step of removing the synthetic resin board remaining inside the embroidery by bringing the embroidered part after the cutting step into contact with an organic solvent together with the organdy, and an embroidery part It is characterized in that a hollow embroidery patch having a desired shape is obtained through a heat cutting step of heat cutting the organdy along the outer peripheral edge of the. It is preferable to use styrene board as the synthetic resin board, and it is preferable to use non-flammable perchlorethylene as the organic solvent for dissolving the styrene board.

[0007]

BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be specifically described below. FIG. 1 illustrates an embroidery patch according to the present invention. This patch 1 (a, b) is
It is processed using a known embroidery machine and embroidery thread, and can be formed into any shape and color such as various animals, characters, humans, articles, plants, etc. other than the illustrated examples. The embroidery patch 1 includes the core material of the organdy 2 inside the outer shell portion formed of the embroidery thread 4, as schematically shown in FIG. Organdy is a thin transparent plain woven cloth, and the one used in the present invention is made of a synthetic resin that can be cut by heat, and is preferably inexpensive and easily available, for example, polyester.

This patch 1 can be manufactured as follows. First, an organdie 2 and a synthetic resin board 3 having a certain size are prepared, and the synthetic resin board 3 is superposed on the organdy 2 which is a base material (base cloth). The synthetic resin board is one that can be dissolved in an organic solvent, and for example, a styrene board is preferably used.

Organdy 2 and synthetic resin board 3
Embroidery of a desired design is performed on the superposed ones using a known embroidery machine and embroidery thread 4. Reference numeral 5 in FIG. 3 represents an embroidery portion. The embroidery thread is in a state in which the organdy 2 and the synthetic resin board 3 are repeatedly inserted.

In this case, it is preferable that the organdy 2 and the synthetic resin board 3 are wide to some extent, and embroidery is carried out at a plurality of positions on the superposed one of the organdy and the synthetic resin board at intervals. . This is efficient because it is possible to successively perform a plurality of embroidery without replacing the organdy 2 and the synthetic resin board 3. FIG. 4 shows an example in which a large number of embroidered portions 5 are formed side by side on one organdy 2 and a synthetic resin board 3 by this method.

After embroidering on the superposed structure of the organdy 2 and the synthetic resin board 3, a cut is made along the outer periphery of the embroidery part (embroidery pattern) 5, and the extra synthetic resin board 3 is scissors. Cut off with a cutting tool such as a cutter. The cut in this case may be rough. As a result, the embroidery in which the synthetic resin board remains only inside is lined up on the organdy 2.

Then, the remaining board melting process is applied to the organdy 2 on which the plurality of embroidery patterns are applied. This process
The process is the same as the normal dry cleaning process, and is a process of dissolving and removing the synthetic resin board remaining inside the embroidery by exposing the processed product to an organic solvent such as perchlorethylene. By this process, the synthetic resin board inside the embroidery is removed, and only the organdy and the embroidery thread remain.

After the synthetic resin board is removed in this way, the blade of the heater is pressed along the outer peripheral edge of the embroidery, and the organdy is heated and cut by the heat cutting method. As a result, the embroidery patch 1 having the organdy 2 on the core is obtained. Since the embroidery thread is repeatedly passed through the front and back of the organdy 2, the embroidery is firmly fixed to the organdy which is the base material. Since this organdy is thin and has tension, it is suitable as a core material for embroidery. The organdy includes so-called organza. Furthermore, not only the organdy in a strict sense, but also a cloth having an appropriate strength that is not so clogged can be used as the core material. Furthermore, this embroidery patch is a synthetic resin board 3 that was present inside.
Since it has been removed, it is so-called hollow and has a unique taste and three-dimensional effect.

The embroidery patch 1 is used by being attached to any cloth product such as baby clothes, children's clothes, jackets, hats, shoes and the like. In the present invention, these cloth products are not directly embroidered, but only the embroidery portion is once produced as a patch and sewn to a desired product, so that the embroidery can be efficiently performed. Moreover, since it is not necessary to dry-clean the whole body after attaching the embroidery patch, it is preferable in terms of cost.

[0015]

As is apparent from the above description, according to the present invention, so-called hollow embroidery processing can be efficiently performed.

[Brief description of drawings]

FIG. 1 is an external view illustrating an embroidery patch of the present invention.

FIG. 2 is a schematic cross-sectional view of an embroidery patch.

FIG. 3 is a cross-sectional view of an embroidery portion.

FIG. 4 is a plan view when a plurality of embroidery patterns are applied.

[Explanation of symbols]

1 Embroidery patch 2 organdy 3 synthetic resin board 4 embroidery thread 5 Embroidery part

Claims (5)

[Claims] 1. An embroidery patch in which an organdy core material is integrally provided inside. 2. An embroidery step of embedding a synthetic resin board that dissolves in an organic solvent on the surface of an organdie and embroidering, and a step of cutting off an unnecessary synthetic resin board other than the embroidery portion formed in the embroidery step. , A board melting step of dissolving and removing the synthetic resin board remaining inside the embroidery by bringing the embroidery part, which has completed the separating step, into contact with an organic solvent together with the organic resin board and the synthetic resin board inside, and along the outer peripheral edge of the embroidery part A method for processing an embroidery patch, wherein a hollow embroidery patch having a desired shape is obtained through a heat cutting step of heating and cutting the organdy. 3. The embroidery patch processing method according to claim 2, wherein the material of the organdy is polyester. 4. The method for processing an embroidery patch according to claim 2, wherein the synthetic resin board is a styrene board. 5. The embroidery patch processing method according to claim 2, wherein the organic solvent is perchlorethylene.