JP2003240629A - Combination weighing device - Google Patents

Combination weighing device

Info

Publication number
JP2003240629A
JP2003240629A JP2002037225A JP2002037225A JP2003240629A JP 2003240629 A JP2003240629 A JP 2003240629A JP 2002037225 A JP2002037225 A JP 2002037225A JP 2002037225 A JP2002037225 A JP 2002037225A JP 2003240629 A JP2003240629 A JP 2003240629A
Authority
JP
Japan
Prior art keywords
mass
weighed
weighing
conversion information
standard deviation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002037225A
Other languages
Japanese (ja)
Inventor
Yoshimitsu Takada
良光 高田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anritsu Infivis Co Ltd
Original Assignee
Anritsu Infivis Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anritsu Infivis Co Ltd filed Critical Anritsu Infivis Co Ltd
Priority to JP2002037225A priority Critical patent/JP2003240629A/en
Publication of JP2003240629A publication Critical patent/JP2003240629A/en
Pending legal-status Critical Current

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  • Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To operate continuously without generating a defective product even if the single article mass is fluctuated at the lot switching time of an object to be weighed. <P>SOLUTION: A mass distribution calculation means 41 receives the mass from a mass calculation means 26 and the number of articles from a conversion means 27 of the number of articles during weighing operation, and determines a mass distribution of the object to be weighed supplied at present, namely, the mean value A' of the single article mass and a standard deviation σ'. A conversion information renewal means 43 calculates new conversion information from the mean value A' and the standard deviation σ' calculated by the mass distribution calculation means 41, and renews the conversion information set in the conversion means 24 of the number of articles by the calculated conversion information. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、複数の計量部に被
計量物を供給し、各計量部の計量結果に基づいて被計量
物の個数についての組合せを選定し、選定した被計量物
をひとまとめにして排出する組合せ計量装置において、
被計量物のロットの切り換わり時等の単品質量の変動が
あっても、不良品を発生させることなく、継続的に運転
できるようにするための技術に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention supplies an object to be weighed to a plurality of weighing units, selects a combination of the number of objects to be weighed based on the weighing result of each weighing unit, and selects the selected objects to be weighed. In a combination weighing device that discharges all at once,
The present invention relates to a technique for enabling continuous operation without causing defective products even when there is a change in the single quality amount such as when the lot of the object to be weighed is switched.

【0002】[0002]

【従来の技術】質量が個々にばらつく物品を予め設定さ
れた個数範囲内でひとまとめにするために、従来から組
合せ計量装置が用いられている。
2. Description of the Related Art Conventionally, a combination weighing device has been used for collecting articles having individually different masses within a preset number range.

【0003】この種の組合せ計量装置は、ホッパや計量
器等からなる複数の計量部によって被計量物の質量をそ
れぞれ検出し、その各質量を個数換算して個数を求め、
被計量物の組合せのなかから、その組合せた個数が予め
設定されている目標個数範囲内となる組合せを選定し、
その組合せに選定された被計量物を計量部から排出して
ひとまとめにしている。
In this type of combination weighing device, a plurality of weighing units, such as hoppers and scales, detect the masses of the objects to be weighed, and the respective masses are converted into the number to obtain the number.
From the combinations of the objects to be weighed, select the combination whose combined number falls within the preset target number range,
The objects to be weighed selected for the combination are discharged from the weighing section and collected.

【0004】上記のように、個数について組合せ設定す
る組合せ計量装置では、個数換算に必要なパラメータを
予め調べて設定しておく必要がある。
As described above, in the combination weighing device that sets the number of combinations, it is necessary to check and set the parameters required for the number conversion in advance.

【0005】質量から個数へ正確な換算を行なうために
は、被計量物個々の質量(単品質量)の分布を決める平
均値と標準偏差が必要となる。
In order to perform accurate conversion from mass to number, the average value and standard deviation that determine the distribution of the mass (single quality quantity) of each object to be weighed are required.

【0006】即ち、図9に示すように、被計量物個々の
質量が正規分布に従うとし、測定して得られる単品質量
の平均値をA、その標準偏差をσとすれば、その被計量
物1個の質量の分布は、A±3σの範囲内にほぼ99.
7パーセントの確率で入る。また、被計量物m個の質量
の分布は、mA±3σm1/2の範囲内にほぼ99.7
パーセントの確率で入る。なお、3σの代わりに4σを
用いる場合もあり、この場合には、さらに確率が高くな
る。
That is, as shown in FIG. 9, if the mass of each object to be weighed follows a normal distribution, and let A be the average value of the single quality quantities obtained by measurement and its standard deviation be σ, The distribution of one mass is almost 99. within the range of A ± 3σ.
There is a 7% chance of entering. The mass distribution of the m objects to be weighed is approximately 99.7 within the range of mA ± 3σm 1/2.
Enter with a percentage probability. Note that 4σ may be used instead of 3σ, and in this case, the probability becomes higher.

【0007】したがって、予め各個数毎の質量範囲を、 m=1のとき、A±3σ m=2のとき、2A±3σ21/2 m=3のとき、3A±3σ31/2 …… と設定しておけば、計量器の出力信号から得られた質量
が上記範囲のいずれにあるかを調べることで、その個数
を検出することができる。
Therefore, the mass range for each number is previously calculated as When m = 1, A ± 3σ When m = 2, 2A ± 3σ21/2 When m = 3, 3A ± 3σ31/2 ...... If set to, the mass obtained from the output signal of the measuring instrument
By checking which is in the above range,
Can be detected.

【0008】また、図10に示しているように、被計量
物m個の分布の上限と被計量物m+1個の分布の下限と
が交わるのは、 mA+3σm1/2=(m+1)A−3σ(m+1)
1/2 即ち、 A=3σ{m1/2+(m+1)1/2} が成立するときである。
Further, as shown in FIG.
The upper limit of the distribution of m objects and the lower limit of the distribution of m + 1 objects to be weighed
Intersects mA + 3σm1/2= (M + 1) A-3σ (m + 1)
1/2 That is, A = 3σ {m1/2+ (M + 1)1/2} Is when.

【0009】したがって、被計量物の個数mを個数m+
1と区別できるのは、 A>3σ{m1/2+(m+1)1/2} が成り立つ範囲であり、質量から個数を正しく換算でき
るのは、単品質量の平均値Aより3σ{m1/2+(m
+1)1/2}が小さくなる個数mの最大の値Lまでで
ある。
Therefore, the number m of the objects to be weighed is equal to the number m +
1 can be distinguished from the range in which A> 3σ {m 1/2 + (m + 1) 1/2 } is satisfied, and the number can be correctly converted from the mass by 3σ {m 1 from the average value A of the single quality amount. / 2 + (m
Up to the maximum value L of the number m in which +1) 1/2 } becomes smaller.

【0010】このように、被計量物の計量によって得ら
れた質量から個数換算を行う際には、単品質量の平均値
と標準偏差とが必要となる。
As described above, when the number conversion from the mass obtained by weighing the object to be weighed is performed, the average value and the standard deviation of the single quality amount are required.

【0011】このため、従来では、計量対象の被計量物
を静止秤に一個ずつのせてその単品質量を求め、その平
均値と標準偏差を計算によって求め、その平均値と標準
偏差とから個数毎の質量範囲を計算して、これを組合せ
計量装置の個数換算部に設定している。
For this reason, in the past, the objects to be weighed were placed one by one on a static balance to obtain the single quality quantity, the average value and the standard deviation were calculated, and the average value and the standard deviation were calculated for each piece. The mass range is calculated, and this is set in the number conversion unit of the combination weighing device.

【0012】[0012]

【発明が解決しようとする課題】しかしながら、上記の
ように、組合せ計量を行う前に被計量物個々の質量を静
止秤で測定し、その平均値と標準偏差を計算し、さらに
個数毎の質量範囲を計算して、組合せ計量装置に設定し
て運転を開始しても、被計量物のロットの切り換わり等
で被計量物の単品質量の平均やバラツキの大きさが変化
すると、個数の換算が正しく行なえず、不良品が発生し
てしまう。
However, as described above, the mass of each of the objects to be weighed is measured by the static balance before performing the combination weighing, and the average value and the standard deviation thereof are calculated, and the mass of each piece is further measured. Even if the range is calculated and set in the combination weighing device and the operation is started, if the average of the single quality quantity of the objects to be weighed or the amount of variation changes due to switching of the lot of the objects to be weighed, etc. Cannot be performed correctly, resulting in defective products.

【0013】このため、ロットの切り換わり毎に計量装
置の運転を停止して上記作業を行なう必要があり、ライ
ンの効率が著しく低下するという問題があった。
For this reason, it is necessary to stop the operation of the weighing device and perform the above work each time the lot is switched, which causes a problem that the efficiency of the line is significantly reduced.

【0014】本発明は、この問題を解決して、ロットの
切り換わり時等の被計量物の単品質量の平均やバラツキ
の変動があっても、不良品を発生させることなく、継続
的に運転できる組合せ計量装置を提供することを目的と
している。
The present invention solves this problem and allows continuous operation without causing defective products even if there is a fluctuation in the average or variation in the single quality amount of the objects to be weighed when the lots are switched. It is an object of the present invention to provide a combination weighing device that can be used.

【0015】[0015]

【課題を解決するための手段】前記目的を達成するため
に、本発明の請求項1の組合せ計量装置は、複数の計量
部に供給されて検出された被計量物の各質量を、予め設
定された換算情報に基づいてそれぞれ個数に換算し、該
換算した個数に基づいて被計量物の組合せを選定し、該
組合せに選定された被計量物を前記計量部から排出する
組合せ計量装置において、運転中に前記複数の計量部で
検出される被計量物の質量とその個数換算結果とに基づ
いて、被計量物の単品質量の平均値と標準偏差を算出す
る質量分布算出手段(41)と、前記質量分布算出手段
によって算出された平均値と標準偏差とに基づいて、個
数換算に必要な換算情報を更新する換算情報更新手段
(43)とを設けたことを特徴としている。
In order to achieve the above object, the combination weighing device according to claim 1 of the present invention sets in advance the respective masses of the objects to be weighed which are detected by being supplied to a plurality of weighing units. In the combination weighing device for converting each to a number based on the converted information, selecting a combination of objects to be weighed based on the converted number, and discharging the objects to be weighed selected in the combination from the weighing unit, A mass distribution calculating means (41) for calculating an average value and a standard deviation of single quality quantities of the objects to be weighed based on the masses of the objects to be weighed detected by the plurality of weighing units during operation and the number conversion results thereof. A conversion information updating means (43) for updating the conversion information necessary for the number conversion based on the average value and the standard deviation calculated by the mass distribution calculating means is provided.

【0016】また、本発明の請求項2の組合せ計量装置
は、請求項1記載の組合せ計量装置において、前記質量
分布算出手段によって算出された平均値と標準偏差と、
現換算情報の基になった平均値と標準偏差とを比較する
分布比較手段(45)を有し、前記換算情報更新手段
は、前記分布比較手段の比較結果に応じて、換算情報の
更新を行なうことを特徴としている。
A combination weighing device according to a second aspect of the present invention is the combination weighing device according to the first aspect, wherein the average value and the standard deviation calculated by the mass distribution calculating means,
It has a distribution comparison means (45) for comparing the average value and the standard deviation on which the current conversion information is based, and the conversion information updating means updates the conversion information according to the comparison result of the distribution comparison means. The feature is to do.

【0017】また、本発明の請求項3の組合せ計量装置
は、請求項2記載の組合せ計量装置において、前記複数
の計量部に対して被計量物を自動供給する供給手段(2
1、22)を有し、前記質量分布算出手段は、前記分布
比較手段によって平均値と標準偏差の少なくとも一方の
差が基準値以上になったことが判定されたときに、前記
複数の計量部の少なくとも一つの特定計量部に対して被
計量物が1個ずつ供給されるように前記供給手段に指示
し、該特定計量部の計量結果から単品質量の平均値と標
準偏差を算出するように構成され、前記換算情報更新手
段は、前記特定計量部に対して前記質量分布算出手段が
算出した平均値と標準偏差で決まる換算情報で現換算情
報を更新するように構成されていることを特徴としてい
る。
A combination weighing device according to a third aspect of the present invention is the combination weighing device according to the second aspect, wherein the supply means (2) for automatically supplying the objects to be weighed to the plurality of weighing units.
1, 22), and the mass distribution calculating means is configured such that, when the distribution comparing means determines that the difference between at least one of the average value and the standard deviation is greater than or equal to a reference value, the plurality of weighing units. The feeding means is instructed to feed at least one specified weighing unit one by one, and the average value and standard deviation of the single quality quantities are calculated from the weighing result of the specified weighing unit. The conversion information update means is configured to update the current conversion information with conversion information determined by the average value and the standard deviation calculated by the mass distribution calculation means for the specific weighing unit. I am trying.

【0018】[0018]

【発明の実施の形態】以下、図面に基づいて本発明の実
施の形態を説明する。図1、図2は、本発明を適用した
組合せ計量装置20の構成を示している。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. 1 and 2 show a configuration of a combination weighing device 20 to which the present invention is applied.

【0019】図1において、複数P(Pは例えば10)
のフィーダ21〜21は、図示しない供給ラインか
ら一端側に受けた被計量物をそれぞれ略水平に他端側へ
搬送して、下方に配置された各供給ホッパ22〜22
にそれぞれ適量ずつ供給する。
In FIG. 1, a plurality of Ps (P is, for example, 10)
Feeder 21 1 to 21 of P is to convey the objects to be weighed which have received at one end from the supply line (not shown) to substantially horizontally the other end, respectively, the supply hopper 22 1-22 disposed below
Supply appropriate amount to P respectively.

【0020】供給ホッパ22〜22は、被計量物の
収容排出が可能なように底部が開閉自在に形成され、各
フィーダ21〜21から供給された被計量物を受け
て、それぞれ下方に配置された計量ホッパ23〜23
に供給する。
The supply hoppers 22 1 to 22 P are formed such that the bottoms thereof are openable and closable so that the objects to be weighed can be accommodated and discharged, and receive the objects to be weighed supplied from the feeders 21 1 to 21 P , respectively. Weighing hoppers 23 1 to 23 arranged below
Supply to P.

【0021】各計量ホッパ23〜23は、供給ホッ
パ22〜22と同様に、被計量物の収容排出が可能
なように底部が開閉自在に形成され、それぞれ計量器2
〜24に支持されており、各計量器24〜24
は、対応する計量ホッパとその計量ホッパ内に収容さ
れている被計量物の荷重に対応する計量値信号s〜s
を、後述する質量算出手段26に出力する。
Like the supply hoppers 22 1 to 22 P , the respective weighing hoppers 23 1 to 23 P are formed such that their bottoms are openable and closable so that the objects to be weighed can be accommodated and discharged.
It is supported by 4 1 to 24 P , and each weighing device 24 1 to 24
P is a weighing value signal s 1 to s corresponding to the load of the corresponding weighing hopper and the object to be weighed accommodated in the weighing hopper.
P is output to the mass calculating means 26 described later.

【0022】集合排出装置25は、計量ホッパから排出
される被計量物をひとまとめにして排出する。
The collective discharge device 25 collectively discharges the objects to be weighed discharged from the weighing hopper.

【0023】図2に示しているように、質量算出手段2
6は、各計量器24〜24からの計量値信号s
を受け、その計量値から計量ホッパ自体の質量(空
になったときの計量値信号)を減じて、各計量ホッパ2
〜23に収容されている被計量物の質量g〜g
を算出する。
As shown in FIG. 2, the mass calculating means 2
6, weighing signals s 1 ~ from the meter 24 1 to 24 P
Each of the weighing hoppers 2 receives the s P and subtracts the weight of the weighing hopper itself (the weighing value signal when it is empty) from the weighing value.
The mass g 1 to g of the objects to be weighed stored in 3 1 to 23 P
Calculate P.

【0024】この質量算出手段26は、計量ホッパとそ
れに対応する計量器とともに計量部を構成するものであ
り、ここでは、複数の計量部に共通に含まれるものとす
るが、上記の質量算出機能をそれぞれ計量器毎に設けた
り、計量器自体に上記質量算出機能を設けてもよい。
The mass calculating means 26 constitutes a weighing section together with a weighing hopper and a weighing device corresponding to the weighing hopper. Here, it is assumed that the mass calculating means 26 is commonly included in a plurality of weighing sections. May be provided for each weighing device, or the weighing device itself may be provided with the above-described mass calculation function.

【0025】個数換算手段27は、後述する換算情報設
定手段37によって予め設定されている換算情報、例え
ば、質量範囲と個数との関係を表す情報に基づいて、質
量算出手段26で算出された各質量g〜gをそれぞ
れ個数m〜mに換算する。
The number conversion means 27 is calculated by the mass calculation means 26 on the basis of conversion information preset by a conversion information setting means 37, which will be described later, for example, information indicating the relationship between the mass range and the number. mass g 1 to g P respectively converted to the number m 1 ~m P.

【0026】組合せ選定手段30は、質量算出手段26
によって算出された各計量ホッパ23〜23の被計
量物の質量g〜gと、個数換算手段27によって得
られた各計量ホッパ23〜23の被計量物の個数m
〜mとに基づいて、予め設定された目標質量範囲G
a〜Gbおよび目標個数範囲Ma〜Mbに入る計量ホッ
パの組合せを選定する。
The combination selecting means 30 is a mass calculating means 26.
The number m of the mass g 1 to g P of the objects to be weighed in each weighing hopper 23 1-23 P calculated, each weighing hopper 23 1-23 objects to be weighed P obtained by the number conversion means 27 by
1 to m P and a preset target mass range G based on
Select a combination of weighing hoppers that fall within the range of a to Gb and the target number range Ma to Mb.

【0027】計量ホッパ制御手段31は、計量ホッパ2
〜23のうち、組合せ選定手段30によって組合
せに選定された計量ホッパを開閉させ、その計量ホッパ
に収容されていた被計量物を集合排出装置25に排出さ
せる。
The weighing hopper control means 31 controls the weighing hopper 2
Among 3 1 to 23 P , the weighing hoppers selected by the combination by the combination selecting means 30 are opened and closed, and the objects to be weighed stored in the weighing hoppers are discharged to the collective discharge device 25.

【0028】供給ホッパ制御手段32は、供給ホッパ2
〜22のうち、計量ホッパ制御手段31によって
開閉されて空になった計量ホッパに対応する供給ホッパ
を開閉してその計量ホッパに被計量物を供給させる。
The supply hopper control means 32 controls the supply hopper 2
Of the 2 1 to 22 P , the supply hopper corresponding to the empty measurement hopper opened and closed by the measurement hopper control means 31 is opened and closed to supply the object to be weighed to the measurement hopper.

【0029】フィーダ制御手段33は、フィーダ21
〜21のうち、供給ホッパ制御手段32によって開閉
されて空になった供給ホッパに対応するフィーダを駆動
してその供給ホッパに新たな被計量物を供給する。
The feeder control means 33 includes a feeder 21 1
21 P , the feeder corresponding to the empty supply hopper opened and closed by the supply hopper control means 32 is driven to supply a new object to be measured to the supply hopper.

【0030】なお、前記した、フィーダ21〜2
、供給ホッパ22〜22およびこれらを開閉制
御する供給ホッパ制御手段32、フィーダ制御手段33
は、各計量ホッパ23〜23に被計量物を供給する
ための供給手段を構成するものである。
The above-mentioned feeders 21 1 to 2
1 P , supply hoppers 22 1 to 22 P, and a supply hopper control means 32 and a feeder control means 33 for controlling the opening and closing of these.
Is a supply means for supplying the objects to be weighed to the respective weighing hoppers 23 1 to 23 P.

【0031】パラメータ設定部35は、運転前に組合せ
選定手段30の組合せ選定に必要な目標質量範囲および
目標個数範囲を設定するための目標量設定手段36と、
運転前に個数換算手段27の個数換算に必要な質量範囲
と個数の関係を示す換算情報を初期設定するための換算
情報設定手段37とを有している。
The parameter setting section 35 includes target amount setting means 36 for setting a target mass range and a target number range necessary for selecting a combination of the combination selecting means 30 before operation,
It has a conversion information setting means 37 for initializing the conversion information indicating the relationship between the mass range and the number necessary for the number conversion of the number conversion means 27 before operation.

【0032】目標量設定手段36は、表示装置38に目
標質量範囲および目標個数範囲の入力を指示する文字列
等を表示し、操作部39の操作で入力された目標質量範
囲Ga〜Gbおよび目標個数範囲Ma〜Mbを組合せ選
定手段30に設定する。
The target amount setting means 36 displays a character string or the like for inputting the target mass range and the target number range on the display device 38, and the target mass range Ga to Gb and the target input by the operation of the operation unit 39. The number range Ma to Mb is set in the combination selection means 30.

【0033】また、換算情報設定手段37は、例えば個
数換算に必要な換算情報の初期値の入力を指示する文字
列等を表示装置38に表示し、操作部39の操作で入力
された換算情報を個数換算手段27に初期設定する。
Further, the conversion information setting means 37 displays a character string or the like instructing the input of the initial value of the conversion information necessary for the number conversion on the display device 38, and the conversion information input by the operation of the operation unit 39. Is initialized in the number conversion means 27.

【0034】換算情報更新部40は、質量算出手段26
によって算出された被計量物の各質量とその質量に対し
て個数換算手段27が出力する個数とに基づいて、現在
供給されている被計量物の個数換算に適した新たな換算
情報を求めて、現在用いられている換算情報を更新す
る。
The conversion information updating unit 40 includes the mass calculating means 26.
Based on each mass of the objects to be weighed calculated by the above and the number output from the number conversion means 27 for the mass, new conversion information suitable for converting the number of objects to be weighed currently supplied is obtained. , Update the conversion information currently used.

【0035】この換算情報更新部40は、計量運転中
に、質量算出手段26からの質量と個数換算手段27か
らの個数を受けて、現在供給されている被計量物の単品
の質量分布を決める平均質量とその標準偏差とを算出す
る質量分布算出手段41と、単品質量の平均値と標準偏
差とから個数換算可能な限界個数を求める限界個数算出
手段42と、1個から限界個数までの各個数に対する質
量範囲を求め、これを新たな換算情報として個数換算手
段27に設定する換算情報更新手段43と有している。
The conversion information updating unit 40 receives the mass from the mass calculating means 26 and the number from the number converting means 27 during the weighing operation, and determines the mass distribution of a single piece of the object to be weighed currently supplied. A mass distribution calculating means 41 for calculating the average mass and its standard deviation, a limit number calculating means 42 for obtaining a limit number that can be converted into a number from the average value and the standard deviation of the single quality quantities, and each of 1 to the limit number. It has the conversion information updating means 43 for obtaining the mass range for the number and setting it in the conversion means 27 as new conversion information.

【0036】なお、質量分布算出手段41による質量分
布の算出の対象は、個数換算手段27から正確な換算値
が得られるように、被計量物の収容個数が少ない(例え
ば1個や2個)計量ホッパとする。
The mass distribution calculation means 41 calculates the mass distribution such that the number of objects to be weighed is small (for example, one or two) so that an accurate conversion value can be obtained from the number conversion means 27. Use as a weighing hopper.

【0037】この被計量物の収容個数が少ない計量ホッ
パは、計量運転中に自然に発生するものを抽出する場合
と、供給量を小さくして意識的に収容個数を少なくする
場合とがある。
The weighing hopper, in which the number of objects to be weighed is small, may be one that naturally occurs during the weighing operation, or one that intentionally reduces the number of objects to be stored by reducing the supply amount.

【0038】前者の場合には、個数換算手段27で所定
個(例えば2個)以下の換算個数が得られたときに、そ
の個数と質量とから単品の平均質量および標準偏差を求
める。
In the former case, when the number conversion means 27 obtains a converted number of less than a predetermined number (for example, two), the average mass and standard deviation of a single product are obtained from the number and mass.

【0039】また、後者の場合には、特定の少数の計量
ホッパに対する被計量物の供給量を常時少なくなるよう
に設定し、その特定の計量ホッパについての個数換算結
果と質量とから平均単品質量と標準偏差を求める方法
や、所定時間毎に特定の計量ホッパあるいは全ての計量
ホッパに対する被計量物の供給量を少なくして、その期
間にそれらの計量ホッパについての個数換算結果と質量
とから平均質量と標準偏差を求める方法等がある。
In the latter case, the supply amount of the object to be weighed to a specific small number of weighing hoppers is set to be always small, and the average single quality quantity is calculated from the number conversion result and the mass of the specific weighing hopper. And the standard deviation, or reduce the supply amount of the objects to be weighed to a specific weighing hopper or all the weighing hoppers at every predetermined time, and average from the number conversion results and mass of those weighing hoppers during that period. There is a method to obtain the mass and standard deviation.

【0040】以下最も簡単な例として、質量分布算出手
段41が、計量運転中、定期的に2つの特定の計量ホッ
パ(例えば計量ホッパ23、23)に対する被計量
物の供給目標個数が1個となるようにフィーダ制御手段
33に指示するとともに、その特定の計量ホッパの少な
くとも一方が組合せに優先的(あるいは強制的)に選定
されるように組合せ選定手段30に指示し、その少量供
給期間中に特定の計量ホッパについて質量算出手段26
で算出される質量に対して個数換算手段27で1個の換
算結果が得られる毎に、その質量を被計量物の単品質量
として記憶し、所定数の単品質量が記憶された時点で単
品の平均質量と標準偏差を算出するものとする。
As the simplest example below, the mass distribution calculating means 41 causes the target supply number of the objects to be weighed to the two specific weighing hoppers (for example, the weighing hoppers 23 1 and 23 2 ) to be 1 periodically during the weighing operation. The feeder control means 33 is instructed so that the number of individual pieces is set to at least one, and the combination selection means 30 is instructed that at least one of the specific weighing hoppers is preferentially (or forcibly) selected for the combination, and the small amount supply period The mass calculating means 26 for a specific weighing hopper
Each time the number conversion means 27 obtains one conversion result for the mass calculated in step 1, the mass is stored as a single quality amount of the object to be weighed, and when a predetermined number of single quality amounts are stored, The average mass and standard deviation shall be calculated.

【0041】なお、この少量供給期間中に個数換算手段
27で1個と換算されたR個の質量をu(1)〜u
(R)とすると、単品平均質量A′は、 A′=(1/R){u(1)+u(R)} となり、標準偏差σ′は、 σ′={(1/R)Σi=1〜R[u(i)−
A′]1/2 となる。
During this small amount supply period, the number conversion means
The mass of R pieces converted into one piece by 27 is u (1) to u
Assuming that (R), the average mass A ′ of a single product is A '= (1 / R) {u (1) + u (R)} And the standard deviation σ ′ is σ ′ = {(1 / R) Σi = 1 to R[U (i)-
A ']Two}1/2 Becomes

【0042】限界個数算出手段42は、質量分布算出手
段40によって算出された単品平均質量A′と標準偏差
σ′を受け、 A′>3σ′{m1/2+(m+1)1/2} が成り立つ個数mのうち、最大の個数Lを個数換算が可
能な限界個数として求める。
The limit number calculating means 42 receives the single product average mass A'calculated by the mass distribution calculating means 40 and the standard deviation σ ', and A'> 3σ '{m 1/2 + (m + 1) 1/2 }. The maximum number L among the numbers m for which is satisfied is determined as the limit number capable of number conversion.

【0043】また、換算情報更新手段43は、個数m=
1〜Lについての質量範囲、 H(1)′=A′±3σ′ H(2)′=2A′±3σ′21/2 H(3)′=3A′±3σ′31/2 …… H(L)′=LA′±3σ′L1/2 を換算情報として算出し、この換算情報で個数換算手段
27に設定されている換算情報を更新する。
Further, the conversion information updating means 43 has the number m =
Mass range for 1 to L, H (1) '= A' ± 3σ ' H (2) '= 2A' ± 3σ'21/2 H (3) '= 3A' ± 3σ'31/2 ...... H (L) ′ = LA ′ ± 3σ′L1/2 Is calculated as conversion information, and this conversion information
The conversion information set in 27 is updated.

【0044】以上のように構成された組合せ計量装置2
0では、新たな種類の被計量物に対する計量運転を開始
する場合、予め目標量設定手段36によって組合せ選定
手段30に目標質量と目標個数を設定し、換算情報設定
手段37によって個数換算手段27に換算情報H(1)
〜H(L)を初期設定し、設定した目標量や組合せるホ
ッパ数等に応じて、フィーダ21〜21の供給量を
設定してから運転を開始する。
The combination weighing device 2 configured as described above
In 0, when the weighing operation for a new type of object is started, the target amount setting means 36 sets the target mass and the target number in the combination selecting means 30 in advance, and the conversion information setting means 37 causes the number converting means 27 to set. Conversion information H (1)
~ H (L) is initialized, and the supply amount of the feeders 21 1 to 21 P is set according to the set target amount, the number of hoppers to be combined, and the like, and then the operation is started.

【0045】この運転が開始されると、各フィーダ21
〜21から被計量物が供給ホッパ22〜22
それぞれ供給され、各供給ホッパ22〜22から計
量ホッパ23〜23に被計量物が供給され、その供
給された被計量物の質量が質量算出手段26によって算
出され、個数換算手段27によって質量から個数がそれ
ぞれ求められ、組合せ選定手段30により、目標質量範
囲内で目標個数範囲内となる組合せが選定され、その組
合せに選定された被計量物を収容している計量ホッパが
計量ホッパ制御手段31によって開閉されてその計量ホ
ッパに収容されていた被計量物が集合排出装置25に排
出される。
When this operation is started, each feeder 21
1 to 21 objects to be weighed from P is supplied to the supply hopper 22 1 through 22 P, the objects to be weighed are supplied from the respective feed hopper 22 1 through 22 P into the weighing hoppers 23 1 ~ 23 P, the were the supplied The mass of the object to be weighed is calculated by the mass calculating means 26, the number is calculated from the mass by the number converting means 27, and the combination selecting means 30 selects a combination within the target mass range within the target mass range. The weighing hopper containing the object to be weighed selected in 1 is opened and closed by the weighing hopper control means 31, and the objects to be weighed stored in the weighing hopper are discharged to the collecting and discharging device 25.

【0046】一方、空になった計量ホッパには、供給ホ
ッパ制御手段32によってその計量ホッパに対応する供
給ホッパから新たな被計量物が供給され、空になった供
給ホッパには、フィーダ制御手段33によってその供給
ホッパに対応するフィーダから新たな被計量物が供給さ
れる。
On the other hand, to the emptied weighing hopper, a new object to be weighed is supplied from the supply hopper corresponding to the weighing hopper by the feeding hopper control means 32, and the feeder control means is supplied to the emptied feeding hopper. By 33, a new object to be weighed is supplied from the feeder corresponding to the supply hopper.

【0047】上記した計量ホッパによる計量、組合せ選
定および選定品の排出の動作と、空になった計量ホッパ
に対する被計量物の供給動作とが並行して行なわれて、
集合排出装置25からは、目標質量範囲で且つ目標個数
範囲の被計量物がひとまとめにされて、順次排出される
ことになる。
The above-mentioned operations of weighing by the weighing hopper, selection of combination, and discharge of selected products and the operation of supplying the objects to be weighed to the empty weighing hopper are performed in parallel.
From the collective discharge device 25, the objects to be weighed within the target mass range and the target number range are collected and sequentially discharged.

【0048】図3は、このような計量運転が行なわれて
いる間の換算情報更新部40の処理手順を示している。
以下、この図3のフローチャートにしたがって換算情報
更新部40の動作を説明する。
FIG. 3 shows a processing procedure of the conversion information updating unit 40 during such a metering operation.
The operation of the conversion information updating unit 40 will be described below with reference to the flowchart of FIG.

【0049】運転中、所定時間が経過する毎に、フィー
ダ制御手段33に対して、特定の計量ホッパ23、2
に対応するフィーダ21、21による被計量物
の供給目標個数を1個にするように指示され、組合せ選
定手段30に対してその特定の計量ホッパ23、23
に供給された被計量物が組合せに優先的(または強制
的)に含まれるように指示される(S1〜S3)。
During operation, every time a predetermined time elapses, a specific weighing hopper 23 1 , 2 is fed to the feeder control means 33.
It is instructed to set the supply target number of the objects to be weighed by the feeders 21 1 and 21 2 corresponding to 3 2 to 1 , and the combination selection means 30 receives the specific weighing hoppers 23 1 and 23 2.
It is instructed that the objects to be weighed supplied to 2 are included in the combination preferentially (or compulsorily) (S1 to S3).

【0050】なお、特定の計量ホッパに供給された被計
量物を組合せに優先的に含まれるようにする方法として
は、特定の計量ホッパに供給された被計量物の質量を目
標質量範囲から減じて得られる仮の目標質量範囲と、被
計量物の質量の個数換算結果を目標個数範囲から減じて
得られる仮の目標個数範囲を用いて、特定の計量ホッパ
以外の計量ホッパ内の被計量物の組合せを選定して、組
合せが選定された場合には、その選定された被計量物と
特定計量ホッパ内の被計量物とを合わせて排出させ、組
合せが選定できない場合には、特定計量ホッパの被計量
物を除いて本来の目標質量範囲と目標個数範囲内に入る
組合せを選定する。
As a method of preferentially including the objects to be weighed supplied to the specific weighing hopper in the combination, the mass of the objects to be weighed supplied to the specific weighing hopper is subtracted from the target mass range. Using the tentative target mass range obtained as a result and the tentative target number range obtained by subtracting the mass conversion result of the mass of the object to be weighed from the target number range, the objects to be weighed in the weighing hopper other than the specific weighing hopper are used. If the combination is selected, the selected weighing object and the weighing object in the specific weighing hopper are discharged together. If the combination cannot be selected, the specific weighing hopper is selected. Select a combination that falls within the original target mass range and target number range excluding the objects to be weighed.

【0051】なお、特定計量ホッパに供給された被計量
物を強制的に組合せに参加させる場合には、仮の目標質
量範囲と仮の目標個数範囲で組合せが得られない場合で
も、その仮の目標質量範囲と目標個数範囲の上限を越え
て最小となる組合せを選定して、選定された被計量物と
特定計量ホッパ内の被計量物とを合わせて排出させる。
When the objects to be weighed supplied to the specific weighing hopper are forced to participate in the combination, even if the combination cannot be obtained in the tentative target mass range and the tentative target number range, the tentative target mass range and the tentative target mass range cannot be obtained. A combination is selected that exceeds the upper limits of the target mass range and the target number range and becomes the minimum, and the selected objects to be weighed and the objects to be weighed in the specific weighing hopper are discharged together.

【0052】上記指示により、特定の計量ホッパ2
、23に対する被計量物の供給個数が例えば1±
1個程度となり、個数換算手段27から「1個」の換算
結果が高い頻度で出力されることになる。
According to the above instruction, the specific weighing hopper 2
The number of objects to be weighed supplied to 3 1 , 23 2 is, for example, 1 ±
The number of conversions is about one, and the conversion result of "one" is output from the number conversion means 27 with high frequency.

【0053】そして、個数換算手段27から「1個」の
換算結果が出力される毎にその換算前の質量が単品質量
として記憶され、その単品質量の記憶個数が所定数Rに
達すると、フィーダ制御手段33に対して特定の計量ホ
ッパ23、23に対する供給目標個数を元の状態に
戻す指示がなされ、組合せ選定手段30に対して特定の
計量ホッパ23、23の被計量物の優先的な組合せ
参加を解除する指示がなされる(S4〜S8)。
Whenever the conversion result of "1" is output from the number conversion means 27, the mass before conversion is stored as a single quality quantity, and when the number of stored single quality quantities reaches a predetermined number R, the feeder is fed. The control means 33 is instructed to return the target supply quantity to the specific weighing hoppers 23 1 and 23 2 to the original state, and the combination selecting means 30 receives the objects to be weighed from the specific weighing hoppers 23 1 and 23 2. An instruction is given to cancel the preferential combination participation (S4 to S8).

【0054】そして、記憶された全ての単品質量につい
ての単品平均質量A′、標準偏差σ′が算出される(S
9、S10)。
Then, the average mass A'of individual products and the standard deviation σ'for all the stored single quality quantities are calculated (S).
9, S10).

【0055】さらに、この単品平均質量A′と標準偏差
σ′とから限界個数Lが求められ、1個からL個までの
各個数に対する質量範囲H(1)′〜H(L)′が算出
されて、この算出された換算情報によって個数換算手段
27の換算情報が更新される(S11、S12)。
Further, a limit number L is obtained from the average mass A'of the single product and the standard deviation σ ', and the mass range H (1)' to H (L) 'is calculated for each number from 1 to L. Then, the conversion information of the number conversion means 27 is updated with the calculated conversion information (S11, S12).

【0056】このように、個数換算手段27の換算情報
が定期的に更新されるので、例えば図4のように、計量
運転中に被計量物のロットが切り換わって、その単品平
均質量が初期値AからA′に変化し、標準偏差が初期値
σからσ′に変化すると、この変化に追従して、各個数
に対応する質量範囲も元の設定値H(1)〜H(L)か
らそれぞれH′(1)〜H(L)に更新されるので、常
に正確な個数換算を行なうことができる。
In this way, the conversion information of the number conversion means 27 is regularly updated, so that, for example, as shown in FIG. 4, the lot of the object to be weighed is switched during the weighing operation, and the average mass of the individual item is initially set. When the value A changes to A ′ and the standard deviation changes from the initial value σ to σ ′, the mass range corresponding to each number also follows the change and the original set values H (1) to H (L) From H '(1) to H' (L), it is possible to always perform accurate number conversion.

【0057】したがって、従来のように被計量物のロッ
トの切り換わり時に、運転を停止して新しいロットの多
数の被計量物の単品質量を秤で計量し、その計量結果か
ら換算情報を算出して組合せ計量装置に設定するという
作業が不要となり、計量運転を継続しながらロットの切
り換わりによる単品質量の変動や標準偏差の変動に対応
することができ、計量効率が格段に高くなる。
Therefore, when the lots of the objects to be weighed are switched as in the conventional case, the operation is stopped, the single quality quantity of a large number of the objects to be weighed in the new lot is weighed, and the conversion information is calculated from the weighing result. Therefore, it is possible to cope with the fluctuation of the single quality quantity and the fluctuation of the standard deviation due to the lot switching while continuing the weighing operation, and the weighing efficiency is remarkably improved.

【0058】なお、実施形態の換算情報更新部40で
は、個数換算可能な限界個数Lを算出し、1個からL個
までの各個数についての質量範囲を換算情報として算出
していたが、通常運転中における各計量ホッパに対する
被計量物の供給個数が、限界個数Lに比べて十分少ない
場合には、限界個数算出手段42を省略して実際に供給
される可能性のある個数までの質量範囲を換算情報とし
て算出すればよい。
The conversion information updating unit 40 of the embodiment calculates the limit number L that can be converted into the number and calculates the mass range for each number from 1 to L as the conversion information. When the number of objects to be weighed supplied to each weighing hopper during operation is sufficiently smaller than the limit number L, the limit number calculation means 42 is omitted and the mass range up to the number that may be actually supplied is reached. May be calculated as the conversion information.

【0059】また、上記例は、最も簡単な例として、特
定の計量ホッパに対する被計量物の供給目標個数を1個
とし、その1個の換算結果が得られたときの質量を単品
質量とし、その平均質量と標準偏差を求める場合につい
て説明したが、被計量物の供給目標個数を2個あるいは
3個等の複数にすることも可能である。
In the above example, as the simplest example, the target supply number of the objects to be weighed to the specific weighing hopper is one, and the mass when the conversion result of the one is obtained is the single quality quantity, Although the case where the average mass and the standard deviation are obtained has been described, it is also possible to make the supply target number of the objects to be weighed plural such as two or three.

【0060】例えば、供給目標個数を2個とする場合に
は、図5に示しているように、特定の計量ホッパに対す
る被計量物の供給目標個数が2個となるように指示し、
その特定の計量ホッパの組合せ参加を優先するように指
示し、換算結果が2個となるときの質量を2個組品質量
として記憶し、その2個組品質量の記憶数が所定数Rに
なった段階で、特定の計量ホッパに対する供給目標個数
および組合せへの優先的な参加の指示を解除し、2個組
品質量の平均質量Bと標準偏差σとを求める(S21
〜S30)。
For example, when the supply target number is two, as shown in FIG. 5, the target supply number of the objects to be weighed to the specific weighing hopper is instructed to be two,
It is instructed to give priority to the combination participation of the specific weighing hopper, and the mass when the conversion result becomes 2 is stored as a 2-piece set quality quantity, and the number of stored 2-piece set quality quantity is set to a predetermined number R. At this stage, the instruction to preferentially participate in the supply target number and combination for the specific weighing hopper is canceled, and the average mass B and standard deviation σ B of the two-piece quality quantity are obtained (S21).
~ S30).

【0061】そして、この2個組品の平均質量Bと標準
偏差σとから、単品の平均質量A″と標準偏差σ″を
算出する(S31、S32)。
Then, the average mass B ″ and the standard deviation σ ″ of the single product are calculated from the average mass B and the standard deviation σ B of the two-piece product (S31, S32).

【0062】即ち、被計量物の単品平均質量がA″、標
準偏差がσ″とすれば、2個の場合の質量範囲は、前記
したように、 2A″±3σ″21/2 となる。
That is, the average mass of each item to be weighed is A ″,
If the quasi-deviation is σ ″, the mass range for the two cases is
As did 2A "± 3σ" 21/2 Becomes

【0063】この質量範囲と、算出された2個組品の平
均質量Bおよび標準偏差σによって決まる質量範囲 B±3σ とは等しい。
This mass range and the calculated flatness of the two-piece product
Homogeneous amount B and standard deviation σBMass range determined by B ± 3σB Is equal to.

【0064】そして、2個組品の平均質量Bと、単品質
量の平均値A″を2倍した値2A″とは等しいから、 σ=σ″21/2 と表すことができる。
Then, the average mass B of the two pieces and the single quality
Since it is equal to 2A ″, which is twice the average value A ″ of quantity, σB= Σ ″ 21/2 It can be expressed as.

【0065】したがって、 A″=B/2 σ″=σ/21/2 の演算によって、単品質量の平均質量A″と標準偏差
σ″を求めることができる。
Therefore, A ″ = B / 2 σ ″ = σB/ 21/2 By the calculation of
σ ″ can be obtained.

【0066】なお、図示しないが、供給目標個数を3個
にした場合には、3個組品の平均質量Cと標準偏差σ
を求め、 A″=C/3 σ″=σ/31/2 の演算によって、単品の平均質量A″と標準偏差σ″を
求めることができる。
Although not shown, the supply target number is 3
When set to, the average mass C and standard deviation σ of the three-piece productC
Seeking A ″ = C / 3 σ ″ = σC/ 31/2 The average mass A ″ and standard deviation σ ″ of a single item are calculated by
You can ask.

【0067】そして、このようにして得られた平均質量
A″と標準偏差σ″から、前記同様に、限界個数Lを求
め、1〜L個までの各個数に対する質量範囲を求めて、
個数換算手段27の換算情報を更新する(S33、S3
4)。
Then, from the thus obtained average mass A ″ and standard deviation σ ″, the limit number L is determined in the same manner as above, and the mass range for each number from 1 to L is determined,
The conversion information of the number conversion means 27 is updated (S33, S3).
4).

【0068】また、上記説明では、換算結果が1つの特
定数のものだけを演算対象としていたが、これは本発明
を限定するものではなく、例えば図6に示すように、換
算個数が「1個」と「2個」のホッパを対象計量ホッパ
とし、その対象計量ホッパが発生したとき、その質量
(単品質量あるいは2個組品質量)を記憶し、これらの
質量の記憶総数が所定値Rになった段階で、単品平均質
量A′、A″と単品標準偏差σ′、σ″とを求める(S
41〜S47)。
Further, in the above description, only one specific number of conversion results is calculated, but this does not limit the present invention. For example, as shown in FIG. The "hopper" and the "2" hoppers are the target weighing hoppers, and when the target weighing hoppers occur, their masses (single quality quantity or two-piece quality quantity) are stored, and the total number of these masses stored is a predetermined value R. At this stage, the average mass A ′, A ″ of the individual product and the standard deviations σ ′, σ ″ of the individual product are obtained (S
41-S47).

【0069】そして、単品平均質量A′、A″の平均を
求めて、これを最終的な単品平均質量Aeとし、標準偏
差σ′、σ″の平均を求め、これを最終的な単品標準偏
差σeとし、この最終的な単品平均質量Aeと単品標準
偏差σeとに基づいて、前記同様に限界個数Lを求め、
1個からL個までの各個数の質量範囲を求めて、換算情
報を更新する(S48〜S51)。
Then, the average of the individual product average masses A ′ and A ″ is obtained, and this is used as the final individual product average mass Ae, and the average of the standard deviations σ ′ and σ ″ is obtained. .sigma.e, and based on the final average mass Ae of the single product and the standard deviation .sigma.e of the single product, the limit number L is obtained in the same manner as above
The mass range of each number from 1 to L is calculated and the conversion information is updated (S48 to S51).

【0070】また、前記説明では、1個以外の被計量物
の質量の平均値と標準偏差とから単品質量の平均値と標
準偏差を求め、その平均値と標準偏差に基づく換算情報
で現段階の換算情報を更新していたが、複数個単位の被
計量物の標準偏差から算出される単品の標準偏差は予測
値であり、単品そのものを測定して得られる標準偏差に
対して精度が低いので、算出された単品質量の標準偏差
に所定の安全率を乗じて用いてもよい。
Further, in the above description, the average value and standard deviation of the single quality quantities are obtained from the average value and standard deviation of the masses of the objects other than one piece, and the conversion information based on the average value and standard deviation is used to calculate the present stage. However, the standard deviation of a single item calculated from the standard deviation of the objects to be weighed in multiple units is a predicted value, and the accuracy is lower than the standard deviation obtained by measuring the single item itself. Therefore, the standard deviation of the calculated single quality amount may be multiplied by a predetermined safety factor for use.

【0071】また、前記説明では、計量運転が継続して
いる間、定期的に個数換算手段27の換算情報を自動更
新していたが、操作部の操作による指示で換算情報を自
動更新するように構成してもよい。
Further, in the above description, the conversion information of the number conversion means 27 is automatically updated periodically while the metering operation is continued, but the conversion information may be automatically updated by an instruction from the operation unit. You may comprise.

【0072】また、図6に示したように、換算情報の更
新に必要な数の単品質量が得られる毎に、換算情報を自
動更新するように構成してもよい。
Further, as shown in FIG. 6, the conversion information may be automatically updated every time the number of single quality quantities required for updating the conversion information is obtained.

【0073】また、図7に示しているように、換算情報
更新部40に、個数換算手段27で現在使用されている
換算情報の基になる平均値と標準偏差と、質量分布算出
手段41によって算出された平均値と標準偏差とを比較
する分布比較手段45を設け、その比較結果に応じて、
換算情報更新手段43が換算情報の更新を行なうように
してもよい。
Further, as shown in FIG. 7, the conversion information updating unit 40 includes a mean value and a standard deviation, which are the basis of the conversion information currently used by the number conversion means 27, and a mass distribution calculation means 41. Distribution comparing means 45 for comparing the calculated average value and standard deviation is provided, and according to the comparison result,
The conversion information updating means 43 may update the conversion information.

【0074】この分布比較手段45を設けた場合の処理
方法として、例えば、図8の処理S61〜S63に示す
ように、「1個」の換算結果が得られたときの各質量に
対して質量分布算出手段41が算出した平均値A′と標
準偏差σ′と、現換算情報の基になる平均値Arと標準
偏差σrとの差がともに基準値R、Q以下の場合には換
算情報の更新を行なわず、平均値と標準偏差の少なくと
も一方の差が基準値を越えた場合に、質量分布算出手段
41が算出した平均値A′と標準偏差σ′に基づく新た
な換算情報で、現換算情報を更新する方法がある。な
お、分布比較手段45は、平均値と標準偏差の少なくと
も一方の差が基準値を越えた場合には、そのとき算出さ
れた平均値A′と標準偏差σ′を記憶しておき、次の分
布比較の際の現換算情報の基になる平均値Arと標準偏
差σrとして用いる。
As a processing method when the distribution comparing means 45 is provided, for example, as shown in the processing S61 to S63 of FIG. 8, the mass for each mass when the "1" conversion result is obtained. If the difference between the average value A ′ and the standard deviation σ ′ calculated by the distribution calculating means 41 and the average value Ar and the standard deviation σr that are the basis of the current conversion information are both reference values R and Q or less, the conversion information When the difference between at least one of the average value and the standard deviation exceeds the reference value without updating, the new conversion information based on the average value A ′ and the standard deviation σ ′ calculated by the mass distribution calculating means 41 is used. There is a way to update the conversion information. When the difference between at least one of the average value and the standard deviation exceeds the reference value, the distribution comparing means 45 stores the average value A ′ and the standard deviation σ ′ calculated at that time, and It is used as the average value Ar and the standard deviation σr that are the basis of the current conversion information in the distribution comparison.

【0075】また、別の処理方法として、通常は前記し
た少量供給を行なわずに、常時あるいは所定時間が経過
する毎に、全てあるいは特定の計量ホッパに収容されて
いる被計量物の質量と個数換算結果から前記した演算に
より単品質量の平均値と標準偏差とを算出し、算出した
単品質量の平均値Aeと標準偏差σe(予測値)と、現
段階の換算情報の基になる平均値Arと標準偏差σrと
を分布比較手段45によって前記図8の処理S61〜S
63のようにそれぞれ比較する。
As another processing method, the mass and the number of objects to be weighed stored in all or in a specific weighing hopper are usually supplied or a predetermined time elapses without performing the small amount supply described above. The average value and standard deviation of the single quality amount are calculated from the conversion result by the above-described calculation, and the calculated average value Ae and standard deviation σe (predicted value) of the single quality amount and the average value Ar that is the basis of the conversion information at the current stage. And the standard deviation σr are processed by the distribution comparison means 45 in steps S61 to S of FIG.
63, respectively.

【0076】そして、その少なくとも一方の差が基準値
P、Qを越えた場合に、前記図3のS2〜S12の処理
と同様に、特定の計量ホッパに対する被計量物の供給目
標個数が「1個」で、その特定の計量ホッパに供給され
た被計量物が優先的に組合せに選定されるように指示し
て、その特定計量ホッパに供給された被計量物の質量に
対する換算結果が「1個」となったときの質量を単品質
量として記憶し、この単品質量の正確な平均値と標準偏
差とを求め、その平均値と標準偏差に基づく換算情報
で、現段階の換算情報を更新する方法がある。
When the difference between at least one of them exceeds the reference values P and Q, the target supply number of the objects to be weighed to the specific weighing hopper is "1" as in the processing of S2 to S12 in FIG. "Individual", it instructs that the objects to be weighed supplied to the specific weighing hopper are preferentially selected for the combination, and the conversion result for the mass of the objects to be weighed supplied to the specific weighing hopper is "1. The mass when it becomes "piece" is stored as a single quality amount, the accurate average value and standard deviation of this single quality amount are obtained, and the conversion information at the current stage is updated with the conversion information based on the average value and standard deviation. There is a way.

【0077】また、前記説明では、特定計量ホッパに対
する被計量物の少量供給を行なう際に、その特定計量ホ
ッパに供給された被計量物を組合せに優先的に参加させ
て、短い期間に単品質量を記憶できるようにしていた
が、逆にこの少量供給時に特定の計量ホッパに収容され
ている被計量物が組合せに選定されないように規制する
とともに、この特定の計量ホッパに対して被計量物を少
量ずつ追加投入し、投入前の質量と投入後の質量の差か
ら追加投入された被計量物の質量を求め、その質量に対
して個数換算して得られる個数とを順次記憶して、所定
個数分の記憶値が得られた段階で、前記同様に単品質量
の平均値と標準偏差を求め、この求めた単品質量の平均
値と標準偏差から得られる新たな換算情報で現在の換算
情報を更新したり、前記した分布比較手段45による分
布比較を行ない、その比較結果によって換算情報の更新
してもよい。
Further, in the above description, when a small amount of the object to be weighed is supplied to the specific weighing hopper, the objects to be weighed supplied to the specific weighing hopper are preferentially participated in the combination, and the single quality quantity is supplied in a short period. However, on the contrary, the objects to be weighed stored in a specific weighing hopper are regulated so that they will not be selected as a combination when this small amount is supplied, and the objects to be weighed for this specific weighing hopper are controlled. Add a small amount of additional charge, calculate the mass of the added additional object from the difference between the mass before the addition and the mass after the addition, and sequentially store the number obtained by converting the mass to the specified number, When the stored value for the number of pieces is obtained, the average value and the standard deviation of the single quality amount are obtained in the same manner as above, and the current conversion information is obtained by the new conversion information obtained from the obtained average value and the standard deviation of the single quality amount. Update or Performs distribution comparison by distribution comparison means 45 that describes may update the conversion information according to the comparison result.

【0078】また、上記説明では、組合せ選定手段30
で目標質量範囲内で且つ目標個数範囲内となる組合せを
選定していたが、質量に無関係に個数のみで被計量物を
組合せる場合にも本発明を適用できる。
In the above description, the combination selecting means 30
Although the combination which is within the target mass range and within the target number range is selected in, the present invention can be applied to the case where the objects to be weighed are combined only by the number regardless of the mass.

【0079】[0079]

【発明の効果】以上説明したように、本発明の組合せ計
量装置は、計量運転中に、質量算出手段からの質量と個
数換算手段からの個数を受けて、現在供給されている被
計量物の質量分布、即ち、単品質量の平均値と標準偏差
とを求め、その平均値と標準偏差とから新たな換算情報
を算出し、その算出された換算情報で個数換算手段に設
定されている換算情報を更新している。
As described above, the combination weighing device of the present invention receives the mass from the mass calculating means and the number from the number converting means during the weighing operation, and the currently supplied objects to be weighed. Mass distribution, that is, the average value and standard deviation of the single quality amount is obtained, new conversion information is calculated from the average value and standard deviation, and the conversion information set in the number conversion means by the calculated conversion information Have been updated.

【0080】このため、計量運転中に被計量物のロット
の切り換わりにより、単品質量とそのバラツキが変動し
ても、その変動に追従して換算情報が更新されるので、
常に正確な個数換算を行なうことができ、従来のように
運転停止が不要で、計量効率が格段に高くなる。
For this reason, even if the unit quality quantity and its variation fluctuate due to switching of the lot of the object to be weighed during the weighing operation, the conversion information is updated following the variation.
Accurate number conversion can always be performed, operation stop is not required as in the past, and the weighing efficiency is remarkably increased.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施形態の機構部の構成を示す図FIG. 1 is a diagram showing a configuration of a mechanism unit according to an embodiment of the present invention.

【図2】本発明の実施形態の制御部の構成を示すブロッ
ク図
FIG. 2 is a block diagram showing a configuration of a control unit according to the embodiment of the present invention.

【図3】実施形態の要部の処理手順の一例を示すフロー
チャート
FIG. 3 is a flowchart showing an example of a processing procedure of a main part of the embodiment.

【図4】実施形態の動作を説明するための図FIG. 4 is a diagram for explaining the operation of the embodiment.

【図5】実施形態の要部の処理手順の他の例を示すフロ
ーチャート
FIG. 5 is a flowchart showing another example of the processing procedure of the main part of the embodiment.

【図6】実施形態の要部の処理手順の他の例を示すフロ
ーチャート
FIG. 6 is a flowchart showing another example of the processing procedure of the main part of the embodiment.

【図7】実施形態の要部の変形例を示す図FIG. 7 is a diagram showing a modified example of the main part of the embodiment.

【図8】実施形態の要部の処理手順を示すフローチャー
FIG. 8 is a flowchart showing a processing procedure of main parts of the embodiment.

【図9】被計量物の質量分布を示す図FIG. 9 is a diagram showing the mass distribution of the object to be weighed.

【図10】被計量物の質量分布を示す図FIG. 10 is a diagram showing a mass distribution of an object to be weighed.

【符号の説明】[Explanation of symbols]

20……組合せ計量装置、21〜21……フィー
ダ、22〜22……供給ホッパ、23〜23
…計量ホッパ、24〜24……計量器、25……集
合排出装置、26……質量算出手段、27……個数換算
手段、30……組合せ選定手段、31……計量ホッパ制
御手段、32……供給ホッパ制御手段、33……フィー
ダ制御手段、35……パラメータ設定部、36……目標
量設定手段、37……換算情報設定手段、38……表示
装置、39……操作部、40……換算情報更新部、41
……質量分布算出手段、42……限界個数算出手段、4
3……換算情報更新手段、45……分布比較手段
20 ... Combination weighing device, 21 1 to 21 P ... Feeder, 22 1 to 22 P ... Supply hopper, 23 1 to 23 P ...
... weighing hopper, 24 1 to 24 P ... weighing device, 25 ... collecting discharge device, 26 ... mass calculating means, 27 ... number conversion means, 30 ... combination selecting means, 31 ... weighing hopper control means, 32 ... Supply hopper control means, 33 ... Feeder control means, 35 ... Parameter setting section, 36 ... Target amount setting means, 37 ... Conversion information setting means, 38 ... Display device, 39 ... Operation section, 40 ... Conversion information update section, 41
...... Mass distribution calculation means, 42 ・ ・ ・ Limit number calculation means, 4
3 ... Conversion information updating means, 45 ... Distribution comparison means

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】複数の計量部に供給されて検出された被計
量物の各質量を、予め設定された換算情報に基づいてそ
れぞれ個数に換算し、該換算した個数に基づいて被計量
物の組合せを選定し、該組合せに選定された被計量物を
前記計量部から排出する組合せ計量装置において、 運転中に前記複数の計量部で検出される被計量物の質量
とその個数換算結果とに基づいて、被計量物の単品質量
の平均値と標準偏差を算出する質量分布算出手段(4
1)と、 前記質量分布算出手段によって算出された平均値と標準
偏差とに基づいて、個数換算に必要な換算情報を更新す
る換算情報更新手段(43)とを設けたことを特徴とす
る組合せ計量装置。
1. The mass of each object to be weighed supplied to a plurality of weighing units and detected is converted into a number based on preset conversion information, and the object to be weighed is converted based on the converted number. In a combination weighing device that selects a combination and discharges the objects to be weighed selected in the combination from the weighing unit, the weight of the objects to be weighed detected by the plurality of weighing units during operation and the number conversion result thereof are used. Based on this, a mass distribution calculating means (4) for calculating the average value and standard deviation of the single quality quantities of the objects to be weighed.
1) and conversion information updating means (43) for updating conversion information necessary for number conversion based on the average value and standard deviation calculated by the mass distribution calculating means. Weighing device.
【請求項2】前記質量分布算出手段によって算出された
平均値と標準偏差と、現換算情報の基になった平均値と
標準偏差とを比較する分布比較手段(45)を有し、 前記換算情報更新手段は、前記分布比較手段の比較結果
に応じて、換算情報の更新を行なうことを特徴とする請
求項1記載の組合せ計量装置。
2. A distribution comparing means (45) for comparing the average value and standard deviation calculated by the mass distribution calculating means with the average value and standard deviation on which the current conversion information is based, 2. The combination weighing device according to claim 1, wherein the information updating means updates the conversion information according to the comparison result of the distribution comparing means.
【請求項3】前記複数の計量部に対して被計量物を自動
供給する供給手段(21、22)を有し、 前記質量分布算出手段は、前記分布比較手段によって平
均値と標準偏差の少なくとも一方の差が基準値以上にな
ったことが判定されたときに、前記複数の計量部の少な
くとも一つの特定計量部に対して被計量物が1個ずつ供
給されるように前記供給手段に指示し、該特定計量部の
計量結果から単品質量の平均値と標準偏差を算出するよ
うに構成され、 前記換算情報更新手段は、前記特定計量部に対して前記
質量分布算出手段が算出した平均値と標準偏差で決まる
換算情報で現換算情報を更新するように構成されている
ことを特徴とする請求項2記載の組合せ計量装置。
3. A supply means (21, 22) for automatically supplying an object to be weighed to the plurality of weighing units, wherein the mass distribution calculation means is provided with at least an average value and a standard deviation by the distribution comparison means. When it is determined that one of the differences is equal to or greater than the reference value, the supply unit is instructed to supply one object to be measured to at least one specific measuring unit of the plurality of measuring units. Then, it is configured to calculate the average value and standard deviation of the single quality amount from the weighing result of the specific weighing unit, the conversion information updating means, the average value calculated by the mass distribution calculating means for the specific weighing unit. The combination weighing device according to claim 2, wherein the current conversion information is updated with conversion information determined by the standard deviation.
JP2002037225A 2002-02-14 2002-02-14 Combination weighing device Pending JP2003240629A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002037225A JP2003240629A (en) 2002-02-14 2002-02-14 Combination weighing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002037225A JP2003240629A (en) 2002-02-14 2002-02-14 Combination weighing device

Publications (1)

Publication Number Publication Date
JP2003240629A true JP2003240629A (en) 2003-08-27

Family

ID=27778891

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2003240629A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7064281B2 (en) * 2002-11-29 2006-06-20 Ishida Co., Ltd. Combination weighing device
JP2007085886A (en) * 2005-09-22 2007-04-05 Yamato Scale Co Ltd Combination balance, and combination weighing method
JP2015007599A (en) * 2013-06-26 2015-01-15 大和製衡株式会社 Counting scale

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7064281B2 (en) * 2002-11-29 2006-06-20 Ishida Co., Ltd. Combination weighing device
JP2007085886A (en) * 2005-09-22 2007-04-05 Yamato Scale Co Ltd Combination balance, and combination weighing method
JP2015007599A (en) * 2013-06-26 2015-01-15 大和製衡株式会社 Counting scale

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