JP2003231978A - Brass-plated material superior in adhesiveness to rubber, and composite thereof - Google Patents
Brass-plated material superior in adhesiveness to rubber, and composite thereofInfo
- Publication number
- JP2003231978A JP2003231978A JP2002035827A JP2002035827A JP2003231978A JP 2003231978 A JP2003231978 A JP 2003231978A JP 2002035827 A JP2002035827 A JP 2002035827A JP 2002035827 A JP2002035827 A JP 2002035827A JP 2003231978 A JP2003231978 A JP 2003231978A
- Authority
- JP
- Japan
- Prior art keywords
- brass
- oxide film
- rubber
- plated
- plating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0606—Reinforcing cords for rubber or plastic articles
- D07B1/0666—Reinforcing cords for rubber or plastic articles the wires being characterised by an anti-corrosive or adhesion promoting coating
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3021—Metals
- D07B2205/3085—Alloys, i.e. non ferrous
- D07B2205/3089—Brass, i.e. copper (Cu) and zinc (Zn) alloys
Landscapes
- Ropes Or Cables (AREA)
- Laminated Bodies (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、タイヤ、ホース、
工業用ベルト等の補強用として用いられるスチール素線
(スチールコード、ビードワイヤ等)、ゴムライニング
やゴムロールの被接合材等として用いられるブラスめっ
き材料、およびその複合体に関するものであり、殊にゴ
ムとの接着性を優れたものとしたブラスめっき材料、お
よびこうしたブラスめっき材料の表面にゴムを接合した
複合体に関するものである。尚、本発明で対象とするブ
ラスめっき材料は、ブラスめっきが施こされる基材とし
て、鋼線、鋼板、機械構造用鋼等の各種金属材料が挙げ
られるが、以下ではその代表例として鋼線を用いる場合
を主に説明する。TECHNICAL FIELD The present invention relates to a tire, a hose,
The present invention relates to steel strands (steel cords, bead wires, etc.) used for reinforcement of industrial belts, brass plating materials used as materials to be bonded to rubber linings and rubber rolls, and composites thereof, especially rubber and The present invention relates to a brass-plated material having excellent adhesiveness, and a composite in which rubber is bonded to the surface of such brass-plated material. The brass plating material targeted by the present invention includes various metal materials such as steel wire, steel plate, and steel for machine structure as a base material to which brass plating is applied. The case of using a line will be mainly described.
【0002】[0002]
【従来の技術】上記のような各種用途においては、基材
としての金属材料とゴムとの接着性を良好にするという
観点から、基材表面に湿式ブラスめっきを施してブラス
めっき材料とし、これとゴムとを加硫処理によって接合
する技術が広く適用されている。こうした技術として、
自動車用タイヤにおけるブラスめっき鋼線とゴムの接合
が代表的な例である。2. Description of the Related Art In various applications as described above, from the viewpoint of improving the adhesiveness between a metal material as a base material and rubber, wet brass plating is applied to the surface of the base material to obtain a brass plating material. The technique of joining rubber and rubber by vulcanization is widely applied. As such technology,
A typical example is joining a brass-plated steel wire and rubber in an automobile tire.
【0003】上記ブラスめっき鋼線は、伸線加工する前
の線材表面にブラスめっき層を形成し、それを伸線する
ことによって得られる。また、鋼線上のブラスめっき層
は、線材にまず湿式の電気めっきで銅めっき層を形成し
た後、重ねて湿式の電気亜鉛めっき層を形成し、その後
加熱して両金属を合金化することによってブラスめっき
層とされるのが一般的である。The brass-plated steel wire is obtained by forming a brass-plated layer on the surface of a wire material before wire drawing and drawing the brass-plated layer. In addition, the brass plating layer on the steel wire is formed by first forming a copper plating layer on the wire material by wet electroplating, then forming a wet electrogalvanizing layer on top of it, and then heating to alloy both metals. It is generally a brass plating layer.
【0004】上記自動車用タイヤは、過酷な条件下で使
用されることになるので、製品仕上がり時のゴムと鋼線
の接着性(初期接着性)が良好であるのは勿論のこと、
その後の使用時においても優れたゴム接着性が発揮・維
持される必要がある。即ち、タイヤの使用中は、タイヤ
の温度が上昇すると共に、外傷等から水分や融雪塩等に
起因した腐食因子である塩素イオンが内部に侵入する
等、ブラスめっきとゴムの接着を阻害する最悪の環境に
晒されることになる。Since the above-mentioned automobile tires are used under severe conditions, it goes without saying that the rubber-steel wire has good adhesiveness (initial adhesiveness) when the product is finished.
It is also necessary to exhibit and maintain excellent rubber adhesiveness during subsequent use. That is, while the tire is in use, the temperature of the tire rises, and chlorine ions, which is a corrosion factor caused by moisture, snow-melting salt, etc. from external damage, etc., penetrate into the interior, which is the worst that hinders the adhesion between brass plating and rubber. Will be exposed to the environment.
【0005】近年では、リサイクルを図るとの観点か
ら、トラックやバス等に用いられる大型のタイヤでは、
第一次寿命の後、タイヤトレッド部の張り替えによって
第二次、更には第三次まで使用されることが多くなり、
タイヤの長寿命化、使用時におけるゴム接着性(経時接
着性)の長期安定化が、ますます望まれる状況になって
いる。In recent years, from the viewpoint of recycling, large tires used for trucks, buses, etc.
After the first life, it is often used up to the second and even the third by replacing the tire tread part,
Increasing the life of tires and long-term stabilization of rubber adhesion (adhesion with time) during use are becoming more and more desirable.
【0006】タイヤ使用時におけるゴム接着性を改善す
る技術として、これまでにも様々提案されており、例え
ば特開平1−113233号には、ブラスめっき中にコ
バルトを含有させると共に、その含有量をめっき表面側
から内部になるにつれて増加するような濃度勾配を付け
ることによってゴムとブラスめっき材料との接着性を向
上させる技術が提案されている。また、特開平11−9
3086号には、ブラスめっき表面の銅含有量を内部よ
りも低くすると共に、ブラスめっき表面に有機酸コバル
トを配合したゴムコーティング層を設けることによって
接着性を向上させる技術が開示されている。更に、特許
第3096159号には、ブラスめっき表面にリン
(P)を含有させると共に、ブラスめっきと被めっき基
材の界面の粗さをコントロールすることによってゴムと
の接着性を改善する技術が提案されている。Various techniques have been proposed up to now as a technique for improving the rubber adhesiveness when a tire is used. For example, in Japanese Patent Laid-Open No. 11-113233, cobalt is contained in brass plating and the content thereof is There has been proposed a technique for improving the adhesiveness between the rubber and the brass plating material by providing a concentration gradient that increases from the plating surface side toward the inside. In addition, JP-A-11-9
No. 3086 discloses a technique in which the copper content on the brass plating surface is made lower than that in the inside and a rubber coating layer containing a cobalt organic acid is provided on the brass plating surface to improve the adhesiveness. Further, Japanese Patent No. 3096159 proposes a technique for improving the adhesiveness to rubber by containing phosphorus (P) on the brass plating surface and controlling the roughness of the interface between the brass plating and the substrate to be plated. Has been done.
【0007】これらの技術に開発によって、使用時にお
けるブラスめっき材料とゴムとの接着性は格段に改善さ
れた。しかしながら、コバルトやリンを含有させること
は、ゴムとブラスめっきとの加硫接着を一方では遅延さ
せ、或は製品仕上がり時のゴム接着性を阻害する傾向に
ある。また、めっき組成に勾配を付与するのは、通常の
めっき工程においてはその制御が困難である。しかも、
ブラスめっきと被めっき基材の界面の粗さをコントロー
ルしただけでは、期待するほどの効果が得られないとい
う問題がある。The development of these techniques has significantly improved the adhesion between the brass-plated material and the rubber during use. However, the inclusion of cobalt or phosphorus tends to delay the vulcanization adhesion between the rubber and the brass plating on the one hand, or to hinder the rubber adhesion at the time of product finishing. Further, it is difficult to control the provision of a gradient in the plating composition in a normal plating process. Moreover,
There is a problem that the desired effect cannot be obtained only by controlling the roughness of the interface between the brass plating and the base material to be plated.
【0008】[0008]
【発明が解決しようとする課題】本発明はこの様な事情
に着目してなされたものであって、その目的は、加硫接
着時および製品仕上がり時のゴム接着性を良好に維持し
たまま、時間の経過に伴う接着面の脆性を効果的に防止
して良好な経時接着性を発揮することのできるブラスめ
っき材料、およびブラスめっき材料にゴムを接合して複
合化した複合体を提供することにある。SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and an object thereof is to maintain good rubber adhesiveness during vulcanization adhesion and finished product, To provide a brass-plated material capable of effectively preventing brittleness of an adhesive surface with the passage of time and exhibiting good adhesiveness over time, and a composite obtained by bonding rubber to the brass-plated material to form a composite. It is in.
【0009】[0009]
【課題を解決するための手段】上記目的を達成し得た本
発明のブラスめっき材料とは、基材表面にブラスめっき
が施されたブラスめっき材料であって、前記ブラスめっ
き表面には、銅および亜鉛を含む厚さ50nm以下の酸
化皮膜が形成され、そのうち、厚さが10nm以上であ
る酸化皮膜は、ブラスめっき面に対する直角断面観察視
野におけるめっき表面上での連続長さA(nm)が50
0nm以下であり、且つこの連続長さA(nm)の合計
がめっき表面の観察視野全長に対する割合R1(%)で
5〜60%を占め、更にA(nm)≦10×R1(%)
の関係を満足するものである点に要旨を有するものであ
る。The brass-plated material of the present invention that has achieved the above object is a brass-plated material in which the surface of a base material is plated with brass. An oxide film containing zinc and zinc and having a thickness of 50 nm or less is formed, and the oxide film having a thickness of 10 nm or more has a continuous length A (nm) on the plating surface in a cross-section observation field perpendicular to the brass plating surface. Fifty
0 nm or less, and the total continuous length A (nm) occupies 5 to 60% of the ratio R 1 (%) to the total length of the observation field of the plating surface, and further, A (nm) ≦ 10 × R 1 (% )
The point is that the relationship is satisfied.
【0010】このブラスめっき材料においては、前記直
角断面視野で観察される長さ1μmの表面曲線におい
て、最も高い標高点と最も低い標高点の差が50nm以
内である領域がめっき表面の前記観察視野全長に対して
70%以上を占めるものであることが好ましい。In this brass-plated material, in the surface curve of 1 μm in length observed in the right-angled cross-sectional field, the area in which the difference between the highest elevation point and the lowest elevation point is within 50 nm is the observation field of the plated surface. It preferably accounts for 70% or more of the entire length.
【0011】一方、上記目的を達成することのできた本
発明の複合体とは、ブラスめっき材料の表面にゴムを加
硫接合した複合体であって、この複合体における前記ブ
ラスめっき表面とゴムとの界面近傍には、銅、亜鉛およ
び硫黄を含有する反応層がゴム中に形成されると共に、
銅および亜鉛を含む厚さ50nm以下の酸化皮膜がブラ
スめっき側に形成され、そのうち、厚さが10nm以上
である酸化皮膜は、ブラスめっき面に対する直角断面観
察視野における前記反応層と隣接する界面上での連続長
さB(nm)が1000nm以下であり、且つこの連続
長さB(nm)の合計がめっき表面の観察視野全長に対
する割合R2(%)で50〜90%を占めるものである
点に要旨を有するものである。On the other hand, the composite of the present invention capable of achieving the above object is a composite in which rubber is vulcanized and bonded to the surface of a brass-plated material, and the brass-plated surface and the rubber in the composite. In the vicinity of the interface of, a reaction layer containing copper, zinc and sulfur is formed in the rubber,
An oxide film containing copper and zinc and having a thickness of 50 nm or less is formed on the brass plating side, and the oxide film having a thickness of 10 nm or more is formed on the interface adjacent to the reaction layer in the cross-sectional observation visual field perpendicular to the brass plating surface. The continuous length B (nm) is 1000 nm or less, and the total of the continuous length B (nm) occupies 50 to 90% in the ratio R 2 (%) to the total observation field of the plating surface. The point is the gist.
【0012】また、この複合体においては、前記直角断
面視野で観察される酸化皮膜が前記反応層と隣接する界
面上での長さ1μmの界面曲線において、最も高い標高
点と最も低い標高点の差が50nm以内である領域がめ
っき表面の前記観察視野全長に対して70%以上を占め
るものであることが好ましい。Further, in this composite, the oxide film observed in the right-angled cross-sectional view has the highest elevation point and the lowest elevation point in the interface curve having a length of 1 μm on the interface adjacent to the reaction layer. It is preferable that the region having a difference of 50 nm or less occupies 70% or more of the entire length of the observation visual field of the plating surface.
【0013】[0013]
【発明の実施の形態】ブラスめっき材料において、ゴム
との接着性が向上する基本的な原理は、次の様に考えら
れる。即ち、ブラスめっき表面には酸化皮膜が存在して
おり、この存在によって、脱亜鉛腐食が防止されると共
に、ブラスめっき内部から表面への銅や亜鉛の拡散が防
止され、これらによって接着性、特に経時接着性が良好
になると考えられる。しかしながら、ブラスめっき表面
の酸化皮膜が厚くなり過ぎると、加硫接着が阻害される
ことから、酸化皮膜はできるだけ薄く形成される傾向が
ある。また、酸化皮膜の組成が接着性に及ぼす影響につ
いては検討されているが、酸化皮膜の分布状況を制御し
て接着性を向上させる試みは、何ら検討されたことがな
いのが実状である。BEST MODE FOR CARRYING OUT THE INVENTION The basic principle of improving the adhesiveness with rubber in a brass plating material is considered as follows. That is, there is an oxide film on the brass plating surface, which prevents dezincification corrosion and also prevents copper or zinc from diffusing from the inside of the brass plating to the surface. It is considered that the adhesive property with time is improved. However, if the oxide film on the brass-plated surface becomes too thick, vulcanization adhesion is hindered, and therefore the oxide film tends to be formed as thin as possible. Further, although the influence of the composition of the oxide film on the adhesiveness has been investigated, no attempt has been made to control the distribution of the oxide film to improve the adhesiveness.
【0014】本発明者らは、上記のような酸化皮膜に着
目し、この酸化皮膜の分布状態がゴムの初期接着性や経
時接着性に及ぼす影響について検討を重ねた。その結
果、酸化皮膜の分布状態を適切に制御すること、特にそ
の膜厚に濃淡を付けてブラスめっき表面に海島状に分布
させることによって、ブラスめっき材料のゴムとの初期
接着性を良好に維持できると共に、製品使用時における
経時接着性をも格段に向上し得ることを見出し、本発明
を完成した。The present inventors have paid attention to the oxide film as described above, and have made repeated studies on the influence of the distribution state of the oxide film on the initial adhesiveness and aging adhesiveness of rubber. As a result, the initial adhesion of the brass plating material to the rubber is maintained well by controlling the distribution state of the oxide film appropriately, and in particular by giving a shade to the film thickness and distributing it in a sea-island shape on the brass plating surface. The present invention has been completed by discovering that the adhesiveness with time when used as a product can be remarkably improved.
【0015】以下、本発明の構成および作用効果につい
て、図面に基づいて説明する。図1は、本発明のブラス
めっき材料の表層断面を模式的に示した説明図であり、
図中1はブラスめっきが施された基材、2はブラスめっ
き層、3a〜3fは酸化皮膜を夫々示す。尚、図1
(a)〜(d)は、後述する方法で、めっき面に対して
直角な断面を観察したときの任意の4視野相当分を示し
たものであるが、実際の測定に当たっては、任意の10
視野を観察した。The structure, operation and effect of the present invention will be described below with reference to the drawings. FIG. 1 is an explanatory view schematically showing a surface layer cross section of a brass plating material of the present invention,
In the figure, 1 is a base material plated with brass, 2 is a brass plating layer, and 3a to 3f are oxide films. Incidentally, FIG.
(A) to (d) show arbitrary four visual field equivalents when a cross section perpendicular to the plated surface is observed by the method described later, but in actual measurement, an arbitrary 10
The field of view was observed.
【0016】ブラスめっき層2の表面に形成される酸化
皮膜3a〜3fは、銅および亜鉛を含有し、且つ亜鉛/
銅の組成比が1.0以上である部位である。また、この
酸化被膜3a〜3fは厚さがいずれも50nm以下に形
成されるが、そのうち、本発明で測定対象となる酸化皮
膜部分は、そのうち厚さが10nm以上の部分である。
尚、酸化被膜中の元素および組成比は、例えばEDX分
析によって測定できる。The oxide films 3a to 3f formed on the surface of the brass plating layer 2 contain copper and zinc, and contain zinc / zinc.
It is a portion where the composition ratio of copper is 1.0 or more. Further, the oxide films 3a to 3f are all formed to have a thickness of 50 nm or less. Among them, the oxide film portion to be measured in the present invention is a portion having a thickness of 10 nm or more.
The elements and composition ratio in the oxide film can be measured by, for example, EDX analysis.
【0017】この酸化皮膜は、前記直角断面観察視野に
おけるめっき表面上での連続長さA(nm)が500n
m以下とする必要があるが、この連続長さAとは、酸化
皮膜3a〜3f‥3x(10視野相当分)のうち、厚み
が10nm未満の部分を除いた領域での夫々の長さ
a1、a2,a3,a4,a5‥axを意味し、本発明のブラ
スめっき材料ではこの連続長さAはいずれも500nm
以下となっている。This oxide film has a continuous length A (nm) of 500 n on the plating surface in the visual field for observing the cross section at right angles.
it is necessary to hereinafter as m, and the continuous length A, of the oxide film 3a~3f ‥ 3 x (10-field equivalent), the thickness of s husband in the region excluding the portions less than 10nm length a 1 , a 2 , a 3 , a 4 , a 5 ... A x, and in the brass plating material of the present invention, the continuous length A is 500 nm.
It is below.
【0018】本発明においては、上記酸化皮膜の連続長
さAの合計が、めっき表面の観察視野全長さに対する割
合R1(%)で5〜60%を占める必要があるが、この
割合R1とは、各視野の一辺の長さL1,L2,L3,L4
‥L10の総和(L1+L2+L3+L4‥+L10)に対する
連続長さa1、a2,a3,a4,a5‥axの総和(a1+
a2+a3+a4+a5+‥+ax)の割合[[(a1+a2+
a3+a4+a5+‥+ax)/(L1+L2+L3+L4‥+
L10)]×100(%)]を意味する。In the present invention, the total continuous length A of the oxide film must account for 5 to 60% of the ratio R 1 (%) to the entire length of the observation visual field of the plating surface, but this ratio R 1 Is the length of one side of each field of view L 1 , L 2 , L 3 , L 4
‥ sum of L 10 (L 1 + L 2 + L 3 + L 4 ‥ + L 10) continuous length to a 1, a 2, a 3 , a 4, a 5 sum of ‥ a x (a 1 +
a 2 + a 3 + a 4 + a 5 + ... + ax x [[(a 1 + a 2 +
a 3 + a 4 + a 5 + ‥ + a x) / (L 1 + L 2 + L 3 + L 4 ‥ +
L 10 )] × 100 (%)].
【0019】本発明のブラスめっき材料においては、前
記直角断面視野で観察される長さ1μmの表面曲線にお
いて、最も高い標高点と最も低い標高点の差(標高差)
が50nm以内である領域がめっき表面の前記観察視野
全長に対して70%以上を占めること(以下、「占有
率」と呼ぶことがある)が好ましい要件である。この占
有率は、例えば各視野の一辺の長さL1,L2,L3,L4
‥L10を1μmとしたとき、標高差が50nmを超える
段差を有するL2を除いた残りの和(L1+L3+L4+‥
+L10)における総和(L1+L2+L3+L4‥+L10)
に対する割合[[(L1+L3+L4+‥+L10)/(L1
+L2+L3+L4‥+L10)]×100(%)]として表
せる。In the brass-plated material of the present invention, the difference between the highest elevation point and the lowest elevation point (elevation difference) in the surface curve having a length of 1 μm observed in the right-angled cross-sectional view.
It is a preferable requirement that the region having a thickness of 50 nm or more occupy 70% or more of the entire length of the observation visual field of the plating surface (hereinafter, may be referred to as “occupancy rate”). This occupancy rate is, for example, one side length L 1 , L 2 , L 3 , L 4 of each field of view.
When L 10 is set to 1 μm, the remaining sum (L 1 + L 3 + L 4 +) excluding L 2 having a level difference of more than 50 nm
+ L 10 ) summation (L 1 + L 2 + L 3 + L 4 ... + L 10 ).
To [[(L 1 + L 3 + L 4 + ... + L 10 ) / (L 1
+ L 2 + L 3 + L 4 ... + L 10 )] × 100 (%)].
【0020】上記の様な表面性状のブラスめっき材料に
おいて、表面に形成されている酸化皮膜3a〜3fはそ
の膜厚がいずれも50nm以下である必要がある。この
酸化皮膜の膜厚が50nmを超える部分が存在すると、
加硫接着において、ゴム/ブラスめっき間の反応層(後
記図2参照)の形成が阻害されて経時接着性が阻害され
るからである。また、酸化皮膜の連続長さAは、前述の
如く500nm以下とする必要がある。この連続長さA
が500nmを超えると、加硫接着において、局所的な
反応層不良部(反応層非形成の部分)が生成して、初期
接着性の低下が懸念されるからである。In the brass plating material having the above-mentioned surface texture, the oxide films 3a to 3f formed on the surface must all have a film thickness of 50 nm or less. If there is a portion where the thickness of this oxide film exceeds 50 nm,
This is because in vulcanization adhesion, formation of a reaction layer between rubber / brass plating (see FIG. 2 to be described later) is obstructed and adhesion with time is impaired. Further, the continuous length A of the oxide film needs to be 500 nm or less as described above. This continuous length A
Is more than 500 nm, a local reaction layer defective part (a part where the reaction layer is not formed) is generated in the vulcanization adhesion, and there is a concern that the initial adhesion may be deteriorated.
【0021】本発明では酸化皮膜の厚みが10nm以上
の部分を対象とするものであるが、これより薄くなる
と、後述する経時接着性において、その向上効果が十分
には認められないからである。従って、前述の如く前記
酸化皮膜の連続長さa1,a2,a3,a4,a5は、厚み
が10nm未満の部分(例えば、酸化皮膜3b)を除い
た領域での長さである。The present invention is intended for the portion where the thickness of the oxide film is 10 nm or more, but if the thickness is smaller than this, the effect of improving the temporal adhesiveness described later cannot be sufficiently observed. Therefore, as described above, the continuous lengths a 1 , a 2 , a 3 , a 4 , and a 5 of the oxide film are the lengths in the region excluding the portion having a thickness of less than 10 nm (for example, the oxide film 3b). is there.
【0022】ブラスめっき表面における酸化皮膜の上記
割合R1は、5〜60%とする必要があり、この割合R1
と前記最大長さAとは、A(nm)≦10×R1(%)
の関係を満足する必要がある。上記割合R1が5%未
満、或は上記関係式を満足しない場合には、経時接着性
において、その向上効果が十分に認められず、割合R1
が60%を超えると、加硫接着における反応層形成が阻
害されることになる。The above-mentioned ratio R 1 of the oxide film on the brass-plated surface needs to be 5 to 60%, and this ratio R 1
And the maximum length A are A (nm) ≦ 10 × R 1 (%)
Need to satisfy the relationship. The ratio R 1 is less than 5%, or if that does not satisfy the above relationship, in the aged adhesion, its improving effect can not be well recognized, the ratio R 1
When it exceeds 60%, the reaction layer formation in vulcanization adhesion is hindered.
【0023】本発明のブラスめっき材料においては、表
面曲線での標高差が50nm以内である領域の占有率が
70%以上とすることが好ましい。これは、50nmを
超えるような段差は、経時接着における接着剥離のクラ
ックが発生する起点となり易いので、このような段差は
できるだけ存在しない表面曲線とすることが経時接着性
を向上させる上で好ましいからである。In the brass-plated material of the present invention, it is preferable that the occupancy of the region where the elevation difference on the surface curve is within 50 nm is 70% or more. This is because a step difference of more than 50 nm is likely to be a starting point for cracking of peeling during adhesion over time. Therefore, it is preferable to make the surface curve such a step as little as possible in order to improve the adhesion property over time. Is.
【0024】本発明において、ブラスめっき表面に、上
記のような形態の酸化皮膜を形成する方法について特に
限定するものでなく、例えばスパッタリング、イオンプ
レーティング等の気相めっき法、或は陽極酸化等の化学
的方法、大気中での加熱処理等を採用することができ
る。また、酸化皮膜の分布を制御する手段としては、
(a)酸化皮膜を形成する線径を変化させる、(b)伸
線の減面率を変化させる、(c)伸線時の潤滑性を変化
させる、(e)めっき表面を機械的に研削する、等様々
な手段が挙げられる。In the present invention, the method of forming the oxide film in the above-mentioned form on the brass plating surface is not particularly limited, and for example, vapor phase plating methods such as sputtering and ion plating, or anodic oxidation, etc. Chemical method, heat treatment in the atmosphere, etc. can be adopted. Further, as a means for controlling the distribution of the oxide film,
(A) changing the diameter of the wire forming the oxide film, (b) changing the area reduction ratio of the wire drawing, (c) changing the lubricity during wire drawing, (e) mechanically grinding the plated surface Yes, there are various means.
【0025】上記のような酸化皮膜が形成されたブラス
めっき材料は、その表面にゴムが加硫接着されるが、こ
の際、ゴム側から拡散する硫黄とブラスめっき側から拡
散する銅(一部、亜鉛も含む)との反応によって、ブラ
スめっき表面若しくは酸化皮膜表面に、銅および硫黄を
主体とし、一部亜鉛を含むゴム/ブラスめっき反応層が
形成される。このとき、ゴム中に含まれると考えられる
酸素によって、反応層とブラスめっきの界面には、新た
に酸化皮膜が形成されることになる。Rubber is vulcanized and adhered to the surface of the brass-plated material having the above-mentioned oxide film formed. At this time, sulfur diffused from the rubber side and copper diffused from the brass-plated side (partly). , Also containing zinc), a rubber / brass plating reaction layer containing copper and sulfur as a main component and partially containing zinc is formed on the brass plating surface or the oxide film surface. At this time, a new oxide film is formed on the interface between the reaction layer and the brass plating due to oxygen considered to be contained in the rubber.
【0026】そして、ブラスめっき中の銅や亜鉛は、酸
化皮膜が薄い領域ほどゴム側への拡散が進行し易く、新
たに形成される酸化皮膜は、初期の酸化皮膜が無いか少
ない領域で形成され易くなる。また、初期に酸化皮膜が
形成されている領域においては、その膜厚が厚くなるよ
りも、横に広がる傾向を示す。Copper and zinc during brass plating are more likely to diffuse to the rubber side in regions where the oxide film is thinner, and newly formed oxide films are formed in regions where there is little or no initial oxide film. It is easy to be done. Further, in the region where the oxide film is initially formed, the film thickness tends to spread laterally rather than increase.
【0027】一方、ブラスめっき表面に予め形成される
酸化皮膜と新たに形成される酸化皮膜の間には、境界が
残ると考えられるが、前者は所定の膜厚、最大長さ、分
布に制御されているので、加硫接着後も前者の酸化皮膜
が楔として作用し、酸化皮膜の濃淡、海島状の分布が維
持されると考えられる。その結果、経時接着性も向上す
るものと考えられる。On the other hand, it is considered that a boundary remains between the oxide film previously formed on the brass plating surface and the oxide film newly formed, but the former is controlled to a predetermined film thickness, maximum length and distribution. Therefore, it is considered that the former oxide film acts as a wedge even after vulcanization and adhesion, and the density of the oxide film and the sea-island distribution are maintained. As a result, it is considered that the temporal adhesiveness is also improved.
【0028】予め形成された酸化皮膜の濃淡や海島状の
分布が経時接着性を向上させる理由については、その全
てを解明し得た訳ではないが、接着剥離が発生するとき
のクラックは、酸化皮膜とブラスめっきとの界面近傍の
酸化皮膜中を伝播すると考えられ、酸化皮膜が不均一に
存在することによって、クラックの伝播がその途中で停
止されるものと考えられる。It is not possible to elucidate all of the reasons why the density and sea-island distribution of the oxide film formed in advance improve the adhesiveness over time. However, cracks when adhesion peeling occurs are caused by oxidation. It is considered that the oxide propagates in the oxide film in the vicinity of the interface between the film and the brass plating, and it is considered that the non-uniform presence of the oxide film causes the propagation of cracks to be stopped midway.
【0029】図2は、上記のような形態を有するブラス
めっき材料の表面にゴムを接合した複合体の界面断面を
模式的に示した説明図である。尚、この図2に示した構
成は前記図1に示したブラスめっき材料にゴムを接合し
た場合を想定したものであり、前記図1に対応する部分
には同一の参照符号が付してある。但し、酸化皮膜3a
〜3fは、図1に示した状態よりもその形状が成長して
若干大きくなった状態となっており、一部では酸化皮膜
の結合(図2では、図1に示した酸化皮膜3aと3b、
3cと3dが結合して夫々一つの酸化皮膜となってい
る)も認められる。FIG. 2 is an explanatory view schematically showing the interface cross section of a composite in which rubber is bonded to the surface of the brass plating material having the above-mentioned configuration. The structure shown in FIG. 2 is based on the assumption that rubber is bonded to the brass plating material shown in FIG. 1, and parts corresponding to those in FIG. 1 are designated by the same reference numerals. . However, oxide film 3a
3f are in a state in which their shapes have grown and become slightly larger than those in the state shown in FIG. 1, and in some cases the bonding of the oxide films (in FIG. 2, oxide films 3a and 3b shown in FIG. 1). ,
3c and 3d are combined to form one oxide film).
【0030】本発明の複合体においては、ゴム/ブラス
めっき界面近傍には、銅、亜鉛および硫黄を含有する反
応層4aがゴム4中に形成されると共に、銅および亜鉛
を含有する厚さ50nm以下の酸化皮膜3a〜3fがブ
ラスめっき2側に形成されたものである。酸化皮膜3a
〜3fは、前述の如く銅および亜鉛を含有し、且つ亜鉛
/銅の組成比が1.0以上である部位を示したものであ
る。また、上記ブラスめっき材料と同様に、この酸化皮
膜3a〜3fはその膜厚がいずれも50nm以下とする
必要がある。この酸化皮膜の膜厚が50nmを超える部
分が存在すると、膜厚が過大となってクラックが発生し
易くなり、経時接着性が低下するからである。In the composite of the present invention, a reaction layer 4a containing copper, zinc and sulfur is formed in the rubber 4 in the vicinity of the rubber / brass plating interface, and a thickness of 50 nm containing copper and zinc is formed. The following oxide films 3a to 3f are formed on the brass plating 2 side. Oxide film 3a
3 to 3f indicate the portions containing copper and zinc as described above and having a zinc / copper composition ratio of 1.0 or more. Further, like the brass plating material, the oxide films 3a to 3f are required to have a film thickness of 50 nm or less. This is because if there is a portion where the film thickness of this oxide film exceeds 50 nm, the film thickness becomes excessively large, cracks are likely to occur, and the adhesiveness with time deteriorates.
【0031】本発明の複合体では、酸化皮膜の厚みが1
0nm以上の部分を対象とするものである。これより薄
い部分が多くなると、脱亜鉛腐食、めっき中からゴム側
への銅、亜鉛の拡散防止効果が不十分になると共に、酸
化皮膜の濃淡も不十分となって、接着剥離におけるクラ
ック伝播の防止効果が十分には認められず、経時接着性
が低下するからである。従って、前記酸化皮膜の連続長
さB(b1,b2,b3,b4)は、厚みが10nm未満の
部分を除いた部分の長さである。In the composite of the present invention, the oxide film has a thickness of 1
The target is a portion of 0 nm or more. If the thickness is thinner than this, dezincification corrosion, the effect of preventing diffusion of copper and zinc from the plating side to the rubber side will be insufficient, and the density of the oxide film will also be insufficient, leading to crack propagation during adhesion peeling. This is because the preventive effect is not sufficiently observed and the adhesiveness with time deteriorates. Therefore, the continuous length B (b 1 , b 2 , b 3 , b 4 ) of the oxide film is the length of the portion excluding the portion having a thickness of less than 10 nm.
【0032】本発明の複合体においては、上記酸化皮膜
3a〜3fは、ブラスめっき面に対する直角断面観察視
野における前記反応層4aと隣接する界面上での連続長
さBが1000nm以下とする必要がある。この連続長
さBとは、上記酸化皮膜3a+3b,3c+3d,3
e,3f‥3x(10視野相当分)の夫々の長さb1、b
2,b3,b4‥byを意味し、この連続長さBが1000
nmを超えると、前述した接着剥離におけるクラック伝
播の防止が不十分になる。In the composite of the present invention, the above oxide film
3a to 3f are cross-sectional observation views at right angles to the brass-plated surface
Continuous length on the interface adjacent to the reaction layer 4a in the field
It is necessary that the thickness B be 1000 nm or less. This continuous length
Sa is the oxide films 3a + 3b, 3c + 3d, 3
e, 3f ... 3xEach length b (corresponding to 10 fields of view)1, B
2, B3, BFour... byMeans that this continuous length B is 1000
If it exceeds nm, the crack propagation in the above-mentioned adhesion peeling will occur.
Insufficient prevention of sowing.
【0033】本発明の複合体においては、酸化皮膜3a
〜3f‥3xの連続長さBの合計がめっき表面の観察視
野全長に対する割合R2(%)で50〜90%を占める
必要があるが、この割合R2が50%未満では、脱亜鉛
腐食防止や銅、亜鉛拡散抑制、等の経時接着性が十分に
認められず、90%を超えると、接着剥離におけるクラ
ック伝播の防止が不十分になる。In the composite of the present invention, the oxide film 3a
~3F ‥ While 3 the sum of x consecutive length B needs to occupy 50-90% at a ratio R 2 (%) with respect to the observation field of view the entire length of the plating surface, the ratio R 2 is less than 50%, dezincification Adhesion properties over time such as corrosion prevention and copper and zinc diffusion inhibition are not sufficiently observed, and when it exceeds 90%, crack propagation in adhesive peeling is insufficiently prevented.
【0034】尚、上記割合R2は、各視野の一辺の長さ
L1,L2,L3,L4‥L10の総和(L1+L2+L3+L4
‥+L10)に対する長さb1、b2,b3,b4‥byの総
和(b1+b2+b3+b4+‥+by)の割合[[(b1+
b2+b3+b4+‥+by)/(L1+L2+L3+L4‥+
L10)]×100(%)]を意味する。The ratio R 2 is the sum (L 1 + L 2 + L 3 + L 4) of the lengths L 1 , L 2 , L 3 , L 4 ... L 10 of one side of each field of view.
‥ + length to L 10) b 1, b 2 , b 3, b 4 ratio of the sum of ‥ b y (b 1 + b 2 + b 3 + b 4 + ‥ + b y) [[(b 1 +
b 2 + b 3 + b 4 + ‥ + b y) / (L 1 + L 2 + L 3 + L 4 ‥ +
L 10 )] × 100 (%)].
【0035】本発明の複合体においては、上記ブラスめ
っき材料の場合と同様に、直角断面観察視野で観察され
る酸化皮膜が前記反応層と隣接する界面上での1μmの
界面曲線において、最も高い標高点と最も低い標高点の
差(標高差)が50nmである領域の占有率が70%以
上とすることが好ましい。これは、前述した様に、50
nmを超えるような段差は、経時接着において、接着剥
離のクラックが発生する起点となり易く、このような段
差ができるだけ存在しない表面曲線とするのが好ましい
からである。尚、占有率とは、例えば各視野の一辺の長
さL1,L2,L 3,L4‥L10を1μmとしたとき、標高
差が50nmを超える段差を有するL2の領域を除いた
残りの和(L1+L3+L4+‥+L10)における総和
(L1+L2+L3+L4‥+L10)に対する割合[(L1
+L3+L4+‥+L10)/(L1+L2+L3+L4‥+L
10)×100(%)]を意味する。In the composite of the present invention, the brass
Observed in the right-angle cross-section observation field, as in the case of metal
The oxide film of 1 μm on the interface adjacent to the reaction layer.
The highest and lowest elevation points on the interface curve
The occupancy of the area where the difference (elevation difference) is 50 nm is 70% or less.
The above is preferable. As mentioned above, this is 50
A step difference of more than nm may cause peeling of the adhesive during aging.
It tends to be the starting point for cracks to separate, and
It is preferable to use a surface curve with as little difference as possible
Because. The occupancy rate is, for example, the length of one side of each field of view.
L1, L2, L 3, LFour・ ・ ・ LTenAltitude is 1 μm
L having a step difference of more than 50 nm2Excluding the area
Remaining sum (L1+ L3+ LFour+ ‥ + LTen) Sum
(L1+ L2+ L3+ LFour... + LTen)) Ratio [(L1
+ L3+ LFour+ ‥ + LTen) / (L1+ L2+ L3+ LFour... + L
Ten) × 100 (%)].
【0036】本発明のブラスめっき材料および複合体に
おいて形成されるブラスめっきの組成は、銅:50〜9
0質量%、亜鉛:50〜10質量%程度の一般的なもの
を用いればよいが、接着性とめっき後の伸線性とのバラ
ンスを図るという観点からすれば、銅:60〜70質量
%、亜鉛:40〜30%程度のものが好ましい。The composition of brass plating formed in the brass plating material and composite of the present invention is copper: 50-9.
Generally, 0 mass% and zinc: 50 to 10 mass% may be used, but from the viewpoint of balancing the adhesiveness and the wire drawability after plating, copper: 60 to 70 mass%, Zinc: about 40 to 30% is preferable.
【0037】また、本発明で適用できる被接合材(基
材)の代表例として、ゴム補強用のスチールコードやビ
ードワイヤ等の線状のものが代表的なものとして挙げら
れるが、その他、ゴムライニング用の素材(例えば、鋼
板等)やゴムロール用の素材(例えば、機械構造用鋼)
に適用することができ、いずれに本発明を適用しても上
記効果が有効に発揮されるものである。Further, as typical examples of the material to be joined (base material) applicable in the present invention, linear ones such as steel cords and bead wires for rubber reinforcement can be mentioned, but in addition, rubber lining Material (for example, steel plate) or material for rubber roll (for example, steel for machine structure)
The present invention can be applied to any of the above, and the above effects can be effectively exhibited regardless of the application of the present invention.
【0038】以下本発明を実施例によって更に詳細に説
明するが、下記実施例は本発明を限定する性質のもので
はなく、前・後記の趣旨に徴して設計変更することはい
ずれも本発明の技術的範囲含まれるものである。The present invention will be described in more detail with reference to the following examples, but the following examples are not intended to limit the present invention, and any change in the design of the present invention can be made without departing from the spirit of the preceding and the following. It is included in the technical scope.
【0039】[0039]
【実施例】線径が0.5〜1.7mmの線材表面に、ブ
ラスめっき(Cu:63質量%、Zn:37%)を施
し、伸線前、或は中間線径まで伸線後、スパッタリング
法によってブラスめっき表面に、実質的にCuおよびZ
nからなりZn/Cu≧1である酸化皮膜を形成し、線
径:0.3mmまで最終伸線して供試材とした。このと
き、スパッタリングにより形成する前記酸化皮膜の厚さ
を15〜50nmと変化させ、酸化皮膜を施す線径を前
述のように変え、ブラスめっきを施す線径を前述のよう
に変え、および伸線における各段の減面率を5〜22%
と変えることによって、(1)ブラスめっき表面の最大
酸化皮膜厚さ、(2)厚さ10〜50nmの酸化皮膜の
ブラスめっき表面における連続長さA、(3)酸化皮膜
の割合、(4)ブラスめっき表面曲線の最高地点と最低
地点の差、等を制御した。また、スパッタリングは、ア
ルゴン分圧:10-1Pa、鋼線1m当たりの成膜パワー
5Wで行ない、酸化皮膜膜厚は、スパッタリング時間を
変えることによって制御した。尚、従来例として、線
径:0.5〜1.7mmの鋼線に、Cu:63質量%、
Zn:37質量%のブラスめっきを施し、線径が0.3
mmまで最終伸線した供試材についても作製した(後記
表1、2のNo.16,17)。Example: Brass wire plating (Cu: 63% by mass, Zn: 37%) is applied to the surface of a wire having a wire diameter of 0.5 to 1.7 mm, and before or after wire drawing to an intermediate wire diameter. Substantially Cu and Z on the brass plating surface by the sputtering method
An oxide film composed of n and Zn / Cu ≧ 1 was formed, and finally drawn to a wire diameter of 0.3 mm to obtain a test material. At this time, the thickness of the oxide film formed by sputtering is changed to 15 to 50 nm, the wire diameter for applying the oxide film is changed as described above, the wire diameter for brass plating is changed as described above, and the wire drawing is performed. Area reduction rate of each stage in 5-22%
(1) the maximum oxide film thickness on the brass plating surface, (2) the continuous length A of the oxide film having a thickness of 10 to 50 nm on the brass plating surface, (3) the ratio of the oxide film, (4) The difference between the highest point and the lowest point of the brass plating surface curve was controlled. The sputtering was performed at a partial pressure of argon of 10 −1 Pa and a film forming power of 5 W per 1 m of the steel wire, and the oxide film thickness was controlled by changing the sputtering time. As a conventional example, a steel wire having a wire diameter of 0.5 to 1.7 mm, Cu: 63% by mass,
Zn: 37 mass% brass plated, wire diameter 0.3
A test material that was finally drawn to a thickness of mm was also produced (Nos. 16 and 17 of Tables 1 and 2 below).
【0040】次に、上記した線径:0.3mmのブラス
めっき鋼線を3本撚り合わせ、ASTM D2229に
基づいて、図3に示すように(図中5はゴム材、6は3
本撚鋼線)ゴム材に埋め込んで加硫接着した。このとき
の加硫は、160℃×20分で行った。引き続き、ゴム
から3本撚り鋼線を引き抜いて、引き抜いた後の鋼線に
おけるゴムの付着状態にて初期接着性を評価した。この
ときの評価は、鋼線表面にゴムが100%残留付着して
いるものを10点(良好)とし、全く付着していないも
のを0点(不良)とし、10段階で評価した。このとき
のゴムの付着状態を模式的に図4に示す。即ち、図4
(a)は上記評価基準で10点のもの、図4(b)は5
点のもの、図4(c)は0点のものを夫々示している。Next, three brass-plated steel wires having the above-mentioned wire diameter of 0.3 mm are twisted together, and based on ASTM D2229, as shown in FIG. 3 (5 in the drawing is a rubber material, 6 is 3
Mainly twisted steel wire) embedded in a rubber material and vulcanized and bonded. The vulcanization at this time was performed at 160 ° C. for 20 minutes. Subsequently, the three-strand steel wire was pulled out from the rubber, and the initial adhesiveness was evaluated by the adhesion state of the rubber on the steel wire after being pulled out. At this time, 100% of the rubber remained on the surface of the steel wire was rated as 10 points (good), and no sticking at all was rated as 0 point (bad), and was evaluated in 10 levels. The adhesion state of the rubber at this time is schematically shown in FIG. That is, FIG.
(A) is 10 points according to the above evaluation criteria, and FIG.
FIG. 4 (c) shows the points 0, and FIG. 4 (c) shows the points 0 respectively.
【0041】最終伸線後のブラスめっき鋼線について、
集束イオンビーム(FIB)加工法によって、鋼線の長
さ方向に垂直な横断面薄膜試料を作成し、透過型電子顕
微鏡(TEM)にて90000倍の倍率で、当該断面内
におけるめっき表面を含む最表層を1×1(μm)の範
囲で任意に10視野観察した。そして、ブラスめっき最
表面において、実質的に銅、亜鉛からなり、亜鉛/銅の
組成比が1.0以上であり、酸素を含有する層(酸化皮
膜層)をEDXで同定し、当該酸化皮膜の厚み、長さを
計測し、前記割合R1(%)を計算した。また、めっき
表面曲線から、最も高い標高点と最も低い標高点を観察
し、前記占有率を計算した。これらの測定結果を、下記
表1に一括して示す。Regarding the brass-plated steel wire after the final wire drawing,
By the focused ion beam (FIB) processing method, a cross-section thin film sample perpendicular to the length direction of the steel wire is prepared, and the plated surface in the cross section is included at a magnification of 90,000 times with a transmission electron microscope (TEM). The outermost layer was arbitrarily observed in 10 visual fields in the range of 1 × 1 (μm). Then, on the outermost surface of the brass plating, a layer (oxide film layer) which is substantially composed of copper and zinc and has a zinc / copper composition ratio of 1.0 or more and contains oxygen (oxide film layer) is identified by EDX. The thickness and length were measured and the ratio R 1 (%) was calculated. Further, the highest elevation point and the lowest elevation point were observed from the plating surface curve, and the occupancy rate was calculated. The results of these measurements are collectively shown in Table 1 below.
【0042】[0042]
【表1】 [Table 1]
【0043】一方、加硫接合後のゴム/鋼線複合体につ
いて、FIB加工法にて、鋼線の長さ方向に垂直な横断
面薄膜試料を作製し、透過型電子顕微鏡(TEM)にて
90000倍の倍率で、当該断面内における複合体の反
応層と酸化皮膜を含む界面近傍を、1×1(μm)の範
囲で任意に10視野観察した。そして、複合体界面にお
ける銅、亜鉛よりなり、亜鉛/銅の比が1.0を超え、
酸素を含有する層(酸化皮膜層)をEDXで同定し、当
該酸化皮膜の厚み、長さを計測し、前記割合R 2(%)
を計算した。また、反応層/酸化皮膜界面曲線から、最
も高い標高点と最も低い標高点を観察し、前記占有率を
計算した。更に、加硫接着後のゴム/鋼線複合体を用
い、75℃×RH95%の湿潤雰囲気下で72時間保管
した後、上記と同様にして引き抜き試験を行い、ゴムの
付着状態を上記した方法で評価した。その結果を、横断
面観察結果と共に下記表2に示す。On the other hand, the rubber / steel wire composite after vulcanization joining
The FIB processing method, the steel wire traverses perpendicular to the length direction.
Surface thin film sample is prepared and is examined with a transmission electron microscope (TEM).
At a magnification of 90,000 times, the composite of
The area near the interface including the reaction layer and the oxide film should be within 1 × 1 (μm)
Arbitrarily 10 fields of view were observed. And at the complex interface
It consists of copper and zinc, and the ratio of zinc / copper exceeds 1.0,
The layer containing oxygen (oxide layer) was identified by EDX, and
By measuring the thickness and length of the oxide film, the ratio R 2(%)
Was calculated. From the reaction layer / oxide film interface curve,
Observe the highest and lowest elevation points,
I calculated. In addition, use rubber / steel wire composite after vulcanization adhesion
Storage for 72 hours in a humid atmosphere of 75 ° C x RH 95%
After that, a pull-out test is performed in the same manner as above,
The adhered state was evaluated by the method described above. Cross the result
The results of the surface observation are shown in Table 2 below.
【0044】[0044]
【表2】 [Table 2]
【0045】これらの結果から、次の様に考察できる。
本発明で規定する要件を満足するものでは(No.1〜
10)、初期接着性および経時接着性のいずれをも良好
な結果が得られていることが分かる。尚、No.11の
ものでは、本発明の好ましい要件である占有率が小さく
なっているので、経時接着性の点で若干低下している
が、それでも従来のものに比べて良好になっていること
が分かる。From these results, the following can be considered.
If the requirements specified in the present invention are satisfied (No. 1 to
10), it can be seen that good results are obtained for both the initial adhesiveness and the temporal adhesiveness. Incidentally, No. In No. 11, since the occupancy rate, which is a preferable requirement of the present invention, is small, the adhesiveness with time is slightly decreased, but it is still better than the conventional one.
【0046】これに対して、本発明で規定する要件を満
足しないものでは(No.12〜18)では、いずれか
の特性が劣化していることが分かる。即ち、No.12
のものでは、酸化皮膜厚みが厚くなっており、No.1
3のものでは、10〜50nm厚さの酸化皮膜の連続す
る長さが長くなっており、No.15では、酸化皮膜の
割合R1,R2が大きくなり過ぎており、No.17は最
大連続長さAおよび割合R1が過大になっており、いずれ
も初期接着性および経時接着性の両特性が劣化してい
る。また、No.14および16のものでは、酸化皮膜
の割合R1が低くなっており、初期接着性は良好となる
ものの、経時接着性が劣化していることが分かる。更
に、No.18のものでは、A(nm)≦10×R
1(%)の関係を満足していないので、加硫接着後の最
大連続長さBおよび割合R2が本発明で規定する範囲を
外れており、経時接着性が劣化している。On the other hand, in the case where the requirements defined by the present invention are not satisfied (Nos. 12 to 18), it is understood that any of the characteristics is deteriorated. That is, No. 12
In No. 1, the oxide film is thicker, 1
In No. 3, the oxide film having a thickness of 10 to 50 nm has a long continuous length. In No. 15, the oxide film ratios R 1 and R 2 were too large. In No. 17, the maximum continuous length A and the ratio R 1 are too large, and both the initial adhesiveness and the temporal adhesiveness are deteriorated. In addition, No. In the case of Nos. 14 and 16, the ratio R 1 of the oxide film was low, and although the initial adhesiveness was good, it was found that the temporal adhesiveness was deteriorated. Furthermore, No. For 18 samples, A (nm) ≦ 10 × R
Since the relationship of 1 (%) was not satisfied, the maximum continuous length B and the ratio R 2 after vulcanization adhesion were out of the ranges specified by the present invention, and the adhesiveness with time deteriorated.
【0047】[0047]
【発明の効果】本発明は以上の様に構成されており、加
硫接着時および製品仕上がり時のゴム接着性を良好に維
持したまま、時間の経過に伴う接着面の脆性を効果的に
防止して良好な経時接着性を発揮することのできるブラ
スめっき材料、およびブラスめっき材料にゴムを接合し
て複合化した複合体が実現できた。EFFECTS OF THE INVENTION The present invention is configured as described above, and effectively prevents brittleness of an adhesive surface with the passage of time while maintaining good rubber adhesiveness during vulcanization adhesion and product finishing. As a result, a brass-plated material capable of exhibiting good adhesive properties over time, and a composite in which rubber is bonded to the brass-plated material to form a composite have been realized.
【図1】本発明のブラスめっき材料の表層断面を模式的
に示した説明図である。FIG. 1 is an explanatory view schematically showing a surface layer cross section of a brass plating material of the present invention.
【図2】本発明の複合体の界面断面を模式的に示した説
明図である。FIG. 2 is an explanatory view schematically showing an interface cross section of the composite of the present invention.
【図3】接着性試験の状態を説明するための図である。FIG. 3 is a diagram for explaining a state of an adhesiveness test.
【図4】接着性試験の評価基準を模式的に示した図であ
る。FIG. 4 is a diagram schematically showing evaluation criteria for an adhesiveness test.
1 基材 2 ブラスめっき 3a〜3f 酸化皮膜 4 ゴム 5 ゴム材 6 3本撚り鋼線 1 base material 2 Brass plating 3a-3f oxide film 4 rubber 5 rubber material 6 3 strand steel wire
フロントページの続き (72)発明者 中山 武典 神戸市西区高塚台1丁目5番5号 株式会 社神戸製鋼所神戸総合技術研究所内 (72)発明者 安永 龍哉 神戸市西区高塚台1丁目5番5号 株式会 社神戸製鋼所神戸総合技術研究所内 (72)発明者 山内 俊之 兵庫県小野市住吉町南山1081番地 トクセ ン工業株式会社内 (72)発明者 清水 敏明 兵庫県小野市住吉町南山1081番地 トクセ ン工業株式会社内 (72)発明者 土居 道則 兵庫県小野市住吉町南山1081番地 トクセ ン工業株式会社内 Fターム(参考) 3B153 BB15 CC52 FF12 FF16 GG13 4F100 AA17C AA25C AB03A AB17B AB18B AB31B AN00D AR00C AT00A BA04 BA06 BA10A BA10D EH71B EJ06D EJ12C GB32 GB90 JK06 YY00C 4K044 AA02 AB02 AB04 BA06 BA10 BA12 BB03 BB08 BC05 CA02 CA07 CA13 CA18 CA62 Continued front page (72) Inventor Takenori Nakayama 1-5-5 Takatsukadai, Nishi-ku, Kobe City Stock Association Company Kobe Steel Works, Kobe Research Institute (72) Inventor Tatsuya Yasunaga 1-5-5 Takatsukadai, Nishi-ku, Kobe City Stock Association Company Kobe Steel Works, Kobe Research Institute (72) Inventor Toshiyuki Yamauchi 1081 Minamiyama, Sumiyoshi-cho, Ono City, Hyogo Prefecture N Industry Co., Ltd. (72) Inventor Toshiaki Shimizu 1081 Minamiyama, Sumiyoshi-cho, Ono City, Hyogo Prefecture N Industry Co., Ltd. (72) Inventor Michiru Doi 1081 Minamiyama, Sumiyoshi-cho, Ono City, Hyogo Prefecture N Industry Co., Ltd. F term (reference) 3B153 BB15 CC52 FF12 FF16 GG13 4F100 AA17C AA25C AB03A AB17B AB18B AB31B AN00D AR00C AT00A BA04 BA06 BA10A BA10D EH71B EJ06D EJ12C GB32 GB90 JK06 YY00C 4K044 AA02 AB02 AB04 BA06 BA10 BA12 BB03 BB08 BC05 CA02 CA07 CA13 CA18 CA62
Claims (4)
スめっき材料であって、前記ブラスめっき表面には、銅
および亜鉛を含む厚さ50nm以下の酸化皮膜が形成さ
れ、そのうち、厚さが10nm以上である酸化皮膜は、
ブラスめっき面に対する直角断面観察視野におけるめっ
き表面上での連続長さA(nm)が500nm以下であ
り、且つこの連続長さA(nm)の合計がめっき表面の
観察視野全長に対する割合R1(%)で5〜60%を占
め、更にA(nm)≦10×R1(%)の関係を満足す
るものであることを特徴とするゴムとの接着性に優れた
ブラスめっき材料。1. A brass plating material in which a surface of a base material is brass-plated, and an oxide film containing copper and zinc and having a thickness of 50 nm or less is formed on the surface of the brass plating. The oxide film with a thickness of 10 nm or more,
The continuous length A (nm) on the plating surface in the cross-section observation field perpendicular to the brass plating surface is 500 nm or less, and the total of the continuous length A (nm) is the ratio R 1 ( %) Occupying 5 to 60%, and further satisfying the relationship of A (nm) ≦ 10 × R 1 (%), a brass-plated material having excellent adhesion to rubber.
mの表面曲線において、最も高い標高点と最も低い標高
点の差が50nm以内である領域がめっき表面の前記観
察視野全長に対して70%以上を占めるものである請求
項1に記載のブラスめっき材料。2. The length observed in the right-angled cross section is 1 μm.
The brass plating according to claim 1, wherein in the surface curve of m, a region where the difference between the highest elevation point and the lowest elevation point is within 50 nm occupies 70% or more of the entire observation field of view of the plating surface. material.
合した複合体であって、この複合体における前記ブラス
めっき表面とゴムとの界面近傍には、銅、亜鉛および硫
黄を含有する反応層がゴム中に形成されると共に、銅お
よび亜鉛を含む厚さ50nm以下の酸化皮膜がブラスめ
っき側に形成され、そのうち、厚さが10nm以上であ
る酸化皮膜は、ブラスめっき面に対する直角断面観察視
野における前記反応層と隣接する界面上での連続長さB
(nm)が1000nm以下であり、且つこの連続長さ
B(nm)の合計がめっき表面の観察視野全長に対する
割合R2(%)で50〜90%を占めるものであること
を特徴とする複合体。3. A composite body in which rubber is vulcanized and bonded to the surface of a brass plating material, and a reaction layer containing copper, zinc and sulfur near the interface between the brass plating surface and the rubber in the composite body. Is formed in the rubber, and an oxide film containing copper and zinc and having a thickness of 50 nm or less is formed on the brass plating side. Among them, the oxide film having a thickness of 10 nm or more is an observation field at a right angle to the brass plating surface. The continuous length B on the interface adjacent to the reaction layer in
(Nm) is 1000 nm or less, and the total of the continuous lengths B (nm) occupies 50 to 90% of the ratio R 2 (%) to the total length of the observation visual field of the plating surface. body.
が前記反応層と隣接する界面上での長さ1μmの界面曲
線において、最も高い標高点と最も低い標高点の差が5
0nm以内である領域がめっき表面の前記観察視野全長
に対して70%以上を占めるものである請求項3に記載
の複合体。4. The difference between the highest elevation point and the lowest elevation point is 5 in the interface curve having a length of 1 μm on the interface where the oxide film observed in the right-angled cross-sectional view is adjacent to the reaction layer.
The composite according to claim 3, wherein the region within 0 nm occupies 70% or more of the entire length of the observation visual field of the plating surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002035827A JP3905768B2 (en) | 2002-02-13 | 2002-02-13 | Brass plating material with excellent adhesion to rubber and composites thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002035827A JP3905768B2 (en) | 2002-02-13 | 2002-02-13 | Brass plating material with excellent adhesion to rubber and composites thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2003231978A true JP2003231978A (en) | 2003-08-19 |
JP3905768B2 JP3905768B2 (en) | 2007-04-18 |
Family
ID=27777904
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2002035827A Expired - Fee Related JP3905768B2 (en) | 2002-02-13 | 2002-02-13 | Brass plating material with excellent adhesion to rubber and composites thereof |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3905768B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008240140A (en) * | 2007-02-27 | 2008-10-09 | Nippon Steel Corp | Steel wire for reinforcing rubber product excellent in corrosion fatigue resistance and its manufacturing method |
JP2011149130A (en) * | 2010-01-22 | 2011-08-04 | Yokohama Rubber Co Ltd:The | Rubber reinforcement steel cord and production method therefor |
-
2002
- 2002-02-13 JP JP2002035827A patent/JP3905768B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008240140A (en) * | 2007-02-27 | 2008-10-09 | Nippon Steel Corp | Steel wire for reinforcing rubber product excellent in corrosion fatigue resistance and its manufacturing method |
JP2011149130A (en) * | 2010-01-22 | 2011-08-04 | Yokohama Rubber Co Ltd:The | Rubber reinforcement steel cord and production method therefor |
Also Published As
Publication number | Publication date |
---|---|
JP3905768B2 (en) | 2007-04-18 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20140065440A1 (en) | Sn-coated copper alloy strip having excellent heat resistance | |
US11905654B2 (en) | Steel cord with a brass coating enriched with iron particles | |
JP2018119189A (en) | Plated steel wire, steel cord and rubber-steel cord complex | |
JP6729722B2 (en) | Plated steel wire, method of manufacturing plated steel wire, steel cord, and rubber composite | |
WO1989003901A1 (en) | Metal and composite thereof with rubber | |
EP4234735A1 (en) | Plated steel material | |
JP2006283270A (en) | Brass plated copper wire for reinforcement of rubber article and method for producing the same | |
JP5333331B2 (en) | Ultra-fine plated steel wire with excellent adhesion to rubber | |
JP2008063687A (en) | Brass plated steel wire for reinforcing rubber article and method for producing the same | |
JP2003231978A (en) | Brass-plated material superior in adhesiveness to rubber, and composite thereof | |
US8202626B2 (en) | Brass-plated steel wire for reinforcing rubber articles and method for manufacturing the same | |
JP2003231992A (en) | Brass-plated material for rubber-bonding and composite thereof | |
JP2007186736A (en) | Method for manufacturing metallic wire, metallic cord for reinforcing rubber product, and vehicle tire | |
JP4563235B2 (en) | Rubber reinforcing linear body excellent in corrosion resistance, and composite of rubber reinforcing linear body and rubber | |
JP2003094108A (en) | Method for manufacturing metal wire and metal cord using the same | |
JP2007270346A (en) | Method for manufacturing metal wire, metal cord for reinforcing rubber article, and car tire | |
JP2007118622A (en) | Composite body of steel code and rubber | |
WO2005095707A1 (en) | Filament for reinforcing rubber excellent in corrosion resistance, and composite of the filament and rubber | |
JP3412307B2 (en) | Extra fine steel wire with excellent corrosion fatigue properties | |
JP2018119192A (en) | Steel wire for reinforcing rubber product, steel cord for reinforcing rubber product and method for manufacturing steel wire for reinforcing rubber product | |
JP2018119191A (en) | Plated steel wire, steel cord and rubber-steel cord complex | |
WO2023042867A1 (en) | Rubber composite material, and method for producing rubber composite material | |
JP5509870B2 (en) | Galvanized steel cord for rubber reinforcement | |
JP4728077B2 (en) | Coated wire rod excellent in wire drawing and corrosion resistance, wire rod for rubber reinforcement excellent in corrosion resistance obtained by drawing this wire rod, and composite of rubber reinforcing wire rod and rubber | |
TWI735224B (en) | Metal wire for rubber reinforcement and manufacturing method of metal wire for rubber reinforcement |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20040809 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20050126 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20060622 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20060627 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20060828 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20061031 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20061211 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20070109 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20070112 |
|
R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 Ref document number: 3905768 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110119 Year of fee payment: 4 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120119 Year of fee payment: 5 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130119 Year of fee payment: 6 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130119 Year of fee payment: 6 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
LAPS | Cancellation because of no payment of annual fees |