JP2003228239A - Developing device and image forming apparatus provided with the same - Google Patents
Developing device and image forming apparatus provided with the sameInfo
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- JP2003228239A JP2003228239A JP2002027160A JP2002027160A JP2003228239A JP 2003228239 A JP2003228239 A JP 2003228239A JP 2002027160 A JP2002027160 A JP 2002027160A JP 2002027160 A JP2002027160 A JP 2002027160A JP 2003228239 A JP2003228239 A JP 2003228239A
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Abstract
(57)【要約】
【課題】現像剤供給部材の傾きに起因する現像剤の搬送
状態の乱れを防止して、画像濃度が均一な良好な画像を
形成できるようにする。
【解決手段】現像剤供給部材44上の現像剤層形成領域
の幅をL(mm)、現像剤搬送部材41の電極間ピッチ
をλ(mm)、現像剤搬送部材と現像剤供給部材との接
触領域(現像剤供給領域E)の電極の長手方向に対する
傾き角度をθ(°)としたときに、[|sinθ|<1
0×λ/L]の関係を満たすように条件設定を行う。ま
た、電極間ピッチλを100μm以上で750μm以下
とする。さらに、進行波電界形成時間T(s)と電極間
ピッチλ(m)とを[λ/T<2]の関係を満たすよう
に設定する。さらに現像ギャップd(mm)と電極間ピ
ッチλ(mm)とを[d>20×λ]の関係を満たすよ
うに設定する。
(57) Abstract: An object of the present invention is to prevent a disturbance in a state of transporting a developer due to a tilt of a developer supply member and to form a good image having a uniform image density. A width of a developer layer forming region on a developer supply member is set to L (mm), a pitch between electrodes of the developer transfer member is set to λ (mm), and a distance between the developer transfer member and the developer supply member is set. When the inclination angle of the contact region (developer supply region E) with respect to the longitudinal direction of the electrode is θ (°), [| sin θ | <1
0 × λ / L]. In addition, the pitch λ between the electrodes is 100 μm or more and 750 μm or less. Further, the traveling wave electric field forming time T (s) and the electrode pitch λ (m) are set so as to satisfy the relationship of [λ / T <2]. Further, the developing gap d (mm) and the electrode pitch λ (mm) are set so as to satisfy the relationship of [d> 20 × λ].
Description
【0001】[0001]
【発明の属する技術分野】本発明は、潜像担持体(像担
持体)上に形成される静電潜像を現像剤などによって現
像する現像装置及びこれを備えた画像形成装置に関し、
特に、進行波電界を用いて現像剤を搬送する機構(電界
カーテン)を利用する現像装置及び画像形成装置に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a developing device for developing an electrostatic latent image formed on a latent image bearing member (image bearing member) with a developer or the like, and an image forming apparatus including the developing device.
In particular, the present invention relates to a developing device and an image forming apparatus that utilize a mechanism (electric field curtain) that conveys a developer using a traveling wave electric field.
【0002】また、上記の静電潜像は所定の電荷を付与
して帯電させた像担持体上に光情報を書き込んだものだ
けでなく、イオンフロー方式のように誘電体上に直接静
電電荷潜像を形成するものや、トナージェット方式のよ
うに複数の開口部を有する電極に任意の電圧を印加する
ことにより空間に静電潜像を形成し、現像剤を記録媒体
に飛翔させて直接画像形成を行うものにも適用可能であ
る。Further, the electrostatic latent image is not limited to one in which optical information is written on an image carrier charged with a predetermined electric charge and charged directly on a dielectric like an ion flow system. An electrostatic latent image is formed in the space by applying an arbitrary voltage to the one forming a charge latent image or the electrode having a plurality of openings like the toner jet method, and the developer is caused to fly to the recording medium. It can also be applied to a device that directly forms an image.
【0003】[0003]
【従来の技術】複写機、プリンタ等の電子写真プロセス
を用いた画像形成装置に適用される現像装置としては、
現在、像担持体に現像剤担持体を接触させずに現像を行
う非接触方式の現像装置が注目されており、パウダーラ
ウンド法・ジャンピング法や電界カーテン(進行波電
界)を利用した方法が提案されている。2. Description of the Related Art As a developing device applied to an image forming apparatus using an electrophotographic process such as a copying machine and a printer,
At present, a non-contact type developing device that develops without bringing the developer carrier into contact with the image carrier is drawing attention, and a method using the powder round method / jumping method or the electric field curtain (traveling wave electric field) is proposed. Has been done.
【0004】電界カーテンを用いた装置としては、例え
ば特公平5−31146号公報、特公平5−31147
号公報などに、互いに位相が異なる複数種の交番電圧を
発生する電源と、基材上に所定の間隔をあけて複数配列
された電極に前記電源からの交番電圧を印加することに
より形成される進行波電界によって現像剤を像担持体
(感光体)に供給する現像剤搬送部材とを備えた現像装
置が提案されている。As an apparatus using an electric field curtain, for example, Japanese Patent Publication No. 5-31146 and Japanese Patent Publication No. 5-31147.
Japanese Patent Laid-Open Publication No. 2003-242242, etc., it is formed by applying an alternating voltage from the power source to a power source for generating a plurality of types of alternating voltages having mutually different phases and electrodes arranged in plural at a predetermined interval on a base material. A developing device has been proposed that includes a developer transport member that supplies the developer to an image carrier (photoconductor) by a traveling wave electric field.
【0005】また、特開平3−21967号公報には、
現像剤担持搬送体によって搬送される現像剤を予備荷電
する予備荷電手段と、現像剤担持搬送体上に電界カーテ
ンを作用させる電界カーテン発生手段とを設けた装置が
提案されている。この公報に記載の装置において、予備
荷電手段としては、例えば発泡ウレタンからなる予備荷
電ローラが用いられており、その予備荷電ローラが現像
剤担持搬送体に接するように設けられているとともに、
この予備荷電ローラに先端が接するようにブレードが設
けられている。予備荷電ローラは、現像剤担持搬送体と
の間で現像剤を摩擦することにより現像剤の予備帯電を
行うとともに現像剤の層厚も規制するようになってい
る。Further, in Japanese Patent Laid-Open No. 3-21967,
There has been proposed an apparatus provided with a pre-charging means for pre-charging a developer carried by a developer carrying carrier and an electric field curtain generating means for acting an electric field curtain on the developer carrying carrier. In the apparatus described in this publication, a pre-charging roller made of, for example, urethane foam is used as the pre-charging means, and the pre-charging roller is provided so as to be in contact with the developer carrying carrier.
A blade is provided so that its tip is in contact with the preliminary charging roller. The pre-charging roller pre-charges the developer by rubbing the developer with the developer-carrying carrier, and also regulates the layer thickness of the developer.
【0006】そして、特開平3−21967号公報に
は、上記構成により、現像剤を均一に適正な荷電量に帯
電させることができるとともに、現像剤を像担持体に安
定して搬送させることができるようになる。その結果、
搬送時に現像剤が飛散したり、形成される画像にカブリ
が生じることを回避できることが記載されている。According to Japanese Patent Laid-Open No. 3-21967, it is possible to uniformly charge the developer to an appropriate charge amount and to stably convey the developer to the image carrier by the above-mentioned structure. become able to. as a result,
It is described that it is possible to avoid scattering of the developer during transportation and fogging of the formed image.
【0007】[0007]
【発明が解決しようとする課題】ところで、現像剤搬送
部材への現像剤供給を現像剤供給部材(予備荷電ローラ
など)によって行う方式の現像装置では、以下のような
問題が発生する場合がある。By the way, in the developing device of the type in which the developer is supplied to the developer conveying member by the developer supplying member (preliminary charging roller or the like), the following problems may occur. .
【0008】まず、現像剤を進行波電界にて搬送する現
像装置において、現像剤搬送部材の複数の電極(進行波
発生電極)は、各相毎に略平行な櫛の歯状に配列されて
いる(図3参照)。従って、これら電極に進行波電界を
形成するように所定の交番電圧が印加された際には、現
像剤を移動させる電界が一定周期をもって、電極の長手
方向に沿って略直線状に形成される。First, in a developing device that conveys a developer in a traveling wave electric field, a plurality of electrodes (traveling wave generating electrodes) of a developer conveying member are arranged in substantially parallel comb teeth for each phase. (See Figure 3). Therefore, when a predetermined alternating voltage is applied to these electrodes so as to form a traveling wave electric field, the electric field for moving the developer is formed in a substantially linear shape along the longitudinal direction of the electrodes with a constant period. .
【0009】このような現像装置において、図5(a)
に示すように、現像剤供給部材44と現像剤搬送部材4
1との接触領域つまり現像剤供給領域Gが電極と略平行
状態にある場合、現像剤は電極の長手方向にわたって均
一に搬送されるので問題はない。しかしながら、図5
(b)に示すように、現像剤供給領域Gが電極と平行で
なく傾いている場合、電極の長手方向における、ある領
域では現像剤を供給・搬送するような電界が形成される
が、別の領域ではこの作用が行われない状態となる。す
なわち電極の長手方向において現像剤の供給・搬送ムラ
が発生する。In such a developing device, as shown in FIG.
As shown in FIG.
When the contact area with 1, that is, the developer supply area G is substantially parallel to the electrode, the developer is uniformly transported in the longitudinal direction of the electrode, and there is no problem. However, FIG.
As shown in (b), when the developer supply region G is not parallel to the electrodes and is inclined, an electric field for supplying and transporting the developer is formed in a certain region in the longitudinal direction of the electrodes, but another region is formed. In this region, this action is not performed. That is, unevenness in the supply and conveyance of the developer occurs in the longitudinal direction of the electrode.
【0010】本発明はそのような問題を解消するために
なされたもので、現像剤供給部材の傾きに起因する現像
剤の搬送状態の乱れを防止し、常に安定でかつ均一な現
像剤搬送状態を得ることが可能な現像装置の提供と、そ
のような特徴をもつ現像装置を備え、良好な画像形成を
行うことが可能な画像形成装置の提供を目的とする。The present invention has been made in order to solve such a problem, and prevents the developer carrying state from being disturbed due to the inclination of the developer supplying member, so that the developer carrying state is always stable and uniform. SUMMARY OF THE INVENTION It is an object of the present invention to provide a developing device capable of obtaining the above, and an image forming device including the developing device having such characteristics and capable of performing excellent image formation.
【0011】[0011]
【課題を解決するための手段】本発明の現像装置は、像
担持体上に形成された静電潜像を現像する現像装置であ
って、基材上に所定の間隔をあけて略平行に配列された
長尺状の複数の電極を有し、それら電極に対して多相の
交番電圧を印加することにより形成される進行波電界に
よって現像剤を前記像担持体に向けて搬送する現像剤搬
送部材と、その現像剤搬送部材に当接し、現像剤を供給
する現像剤供給部材とを備えた現像装置において、現像
剤供給部材上の現像剤層形成領域の幅をL(mm)、現
像剤搬送部材の電極間ピッチをλ(mm)、現像剤搬送
部材と前記現像剤供給部材との接触領域の前記電極の長
手方向に対する傾き角度をθ(°)とすると、[|si
nθ|<10×λ/L]の関係を満たすことによって特
徴づけられる。A developing device of the present invention is a developing device for developing an electrostatic latent image formed on an image carrier, and is substantially parallel to a base material at a predetermined interval. A developer having a plurality of long electrodes arranged and transporting the developer toward the image carrier by a traveling wave electric field formed by applying a multi-phase alternating voltage to the electrodes. In a developing device equipped with a transport member and a developer supply member that is in contact with the developer transport member and supplies the developer, the width of the developer layer forming region on the developer supply member is L (mm) If the electrode-to-electrode pitch of the agent transport member is λ (mm), and the inclination angle of the contact area between the developer transport member and the developer supply member with respect to the longitudinal direction of the electrode is θ (°), then [| si
It is characterized by satisfying the relationship of nθ | <10 × λ / L].
【0012】本発明の現像装置において、現像剤搬送部
材の電極間ピッチλは100μm以上でかつ750μm
以下とすることが好ましい。In the developing device of the present invention, the inter-electrode pitch λ of the developer conveying member is 100 μm or more and 750 μm.
The following is preferable.
【0013】本発明の現像装置において、前記進行波電
界を形成する時間をT(s)、現像剤搬送部材の電極間
ピッチをλ(m)とすると、[λ/T<2]の関係を満
たすような条件設定を行ってもよい。In the developing device of the present invention, when the time for forming the traveling wave electric field is T (s) and the electrode pitch of the developer transport member is λ (m), the relationship of [λ / T <2] is satisfied. You may set the conditions that satisfy the conditions.
【0014】本発明の現像装置において、像担持体と現
像剤搬送部材との間の現像ギャップをd(mm)、現像
剤搬送部材の電極間ピッチをλ(mm)とすると、[d
>20×λ]の関係を満たすような条件設定を行っても
よい。In the developing device of the present invention, when the developing gap between the image carrier and the developer carrying member is d (mm) and the electrode pitch of the developer carrying member is λ (mm), [d
Conditions may be set so as to satisfy the relationship of> 20 × λ].
【0015】以下、本発明の現像装置を詳細に説明す
る。The developing device of the present invention will be described in detail below.
【0016】まず、前記したように、進行波電界によっ
て現像剤を像担持体に向けて搬送する方式の現像装置に
おいて、現像剤供給部材と現像剤搬送部材との接触領域
(現像剤供給領域)が現像剤搬送部材の電極に対して傾
いている場合、現像剤の搬送状態に乱れが生じて良好な
画像形成を行えなくなる。このような不具合が発生する
理由を詳しく説明する。First, as described above, in the developing device of the type in which the developer is conveyed toward the image carrier by the traveling wave electric field, the contact area (developer supply area) between the developer supplying member and the developer conveying member. Is inclined with respect to the electrode of the developer transport member, the developer transport state is disturbed and good image formation cannot be performed. The reason why such a problem occurs will be described in detail.
【0017】現像剤供給領域が傾いている場合の現像剤
供給部材と現像剤搬送部材との位置関係を図6に示す。FIG. 6 shows the positional relationship between the developer supply member and the developer transport member when the developer supply region is inclined.
【0018】図6の位置関係では、現像剤供給部材44
が現像剤剤搬送部材41の電極と角度θの傾きをもって
配置されており、現像剤供給領域Gが櫛の歯状に並んだ
複数の電極を跨ぐような状態となっている。ここで、電
極と現像剤供給領域Gとが接する接触点をY2、電極
と現像剤供給領域Gとが接する接触点をY3、電極
と現像剤供給領域Gとが接する接触点をY1とする。ま
た、現像剤供給部材44上の現像剤層形成領域Eの左端
Y0と接触点Y1との間を領域FA、接触点Y1と接触
点Y2との間を領域FB、接触点Y2と接触点Y3との
間を領域FC、接触点Y3と現像剤層形成領域Eの右端
Y4との間を領域FDとし、このような状態における現
像剤の搬送を考える。In the positional relationship of FIG. 6, the developer supply member 44
Are arranged with an angle of θ with respect to the electrodes of the developer transport member 41, and the developer supply region G is in a state of straddling a plurality of electrodes arranged in a comb tooth shape. Here, the contact point where the electrode and the developer supply area G are in contact is Y2, the contact point where the electrode and the developer supply area G are in contact is Y3, and the contact point where the electrode and the developer supply area G are in contact is Y1. Further, the area FA between the left end Y0 and the contact point Y1 of the developer layer forming area E on the developer supply member 44, the area FB between the contact points Y1 and Y2, and the contact point Y2 and the contact point Y3. A region FC between the contact point Y3 and the contact point Y3 and the right end Y4 of the developer layer forming region E is a region FD, and the transport of the developer in such a state is considered.
【0019】まず、比較のために図5(a)のように、
現像剤搬送部材41と現像剤供給部材44の配置関係が
適切な場合の現像剤移動状態について図7を参照しなが
ら説明する。なお、図7において、○で囲ったA〜Dの
符号は、それぞれ領域FA〜FDに供給された現像剤を
表わしている。First, for comparison, as shown in FIG.
The developer moving state when the positional relationship between the developer transport member 41 and the developer supply member 44 is appropriate will be described with reference to FIG. 7. In FIG. 7, the symbols A to D surrounded by circles represent the developers supplied to the areas FA to FD, respectively.
【0020】図5(a)に示すように位置関係が適切で
ある場合、上記した図6のような電極長手方向における
領域分割の考慮は不要であるが、後述する不具合点との
比較説明のために、あえて領域分割の概念を入れて説明
する。ここでは正極性の現像剤が現像剤供給部材44か
ら現像剤搬送部材41の電極上に供給された場合を考
える。When the positional relationship is appropriate as shown in FIG. 5 (a), it is not necessary to consider the area division in the electrode longitudinal direction as shown in FIG. Therefore, the concept of area division is intentionally described. Here, consider a case where the positive polarity developer is supplied from the developer supply member 44 onto the electrode of the developer transport member 41.
【0021】図7に示すように、時間t11において領
域FA〜FDの現像剤A〜Dが電極上に存在したとす
る。時間t11〜t12の間、電極に隣接する電極
と電極との状態を見ると、電極はマイナス側の電位
となっており、電極上の現像剤A〜Dは電極に向け
て同時に移動する。As shown in FIG. 7, it is assumed that the developers A to D in the areas FA to FD exist on the electrodes at time t11. Looking at the state of the electrode adjacent to the electrode and the electrode during the time t11 to t12, the electrode has a negative potential, and the developers A to D on the electrode move simultaneously toward the electrode.
【0022】次に、時間t12〜t13の間を見ると、
電極から電極に向けて現像剤の移動が起こる。以
下、電極→電極→電極→…というような順で現像
剤の移動が起こり、現像剤搬送が行われる。このとき、
領域FA〜FDにおける現像剤A〜Dは全て同様の位相
で移動するため、現像剤搬送がスムーズに行われ、現像
剤搬送が安定かつ均一な状態となる。その結果、良好な
画像形成を行うことができる。Next, looking at time t12 to t13,
The developer moves from the electrode to the electrode. Thereafter, the developer moves in the order of electrode → electrode → electrode → ..., and the developer is transported. At this time,
The developers A to D in the areas FA to FD all move in the same phase, so that the developer can be transported smoothly and the developer can be transported in a stable and uniform state. As a result, good image formation can be performed.
【0023】次に、図5(b)に示すように現像剤搬送
部材41の電極に対して現像剤供給部材44が傾いてい
る場合について図8を参照しながら説明する。なお、図
8において、○で囲ったA〜Dの符号は、それぞれ領域
FA〜FDに供給された現像剤を表わしている。Next, a case where the developer supply member 44 is inclined with respect to the electrode of the developer transport member 41 as shown in FIG. 5B will be described with reference to FIG. In FIG. 8, the symbols A to D surrounded by circles represent the developers supplied to the areas FA to FD, respectively.
【0024】まず、時間t11において現像剤搬送部材
41に現像剤が供給された場合、領域FAの現像剤Aは
電極近傍に供給され、領域FBの現像剤Bは電極近
傍に供給される。さらに領域FCの現像剤Cは電極近
傍に供給され、領域FDの現像剤Dは電極近傍に供給
される。First, when the developer is supplied to the developer conveying member 41 at time t11, the developer A in the area FA is supplied in the vicinity of the electrode, and the developer B in the area FB is supplied in the vicinity of the electrode. Further, the developer C in the area FC is supplied near the electrodes, and the developer D in the area FD is supplied near the electrodes.
【0025】時間t11〜t12における現像剤移動を
考えると、電極近傍の現像剤Bは電極へ移動する。
一方、電極及び電極近傍に存在している現像剤D及
び現像剤Aは、隣接電極間に移動できる電界が形成され
ていないため、その場に溜まる。また、電極近傍に存
在している現像剤Cについては、電極に向かう電界が
形成されており、現像剤Bと逆方向の移動を行う。Considering the movement of the developer at times t11 to t12, the developer B near the electrode moves to the electrode.
On the other hand, the developer D and the developer A existing in the vicinity of the electrodes and the electrodes are accumulated in that place because an electric field that can move between the adjacent electrodes is not formed. Further, with respect to the developer C existing in the vicinity of the electrode, an electric field toward the electrode is formed, and the developer C moves in the opposite direction to the developer B.
【0026】次に、時間t12〜t13においては、電
極近傍に存在する現像剤A及びBが電極側へ移動す
る。このとき、電極近傍に存在している現像剤C及び
Dは隣接電極間に移動電界が存在しなため、移動を起こ
さずに電極近傍に留まる。Next, from time t12 to t13, the developers A and B existing near the electrodes move to the electrodes. At this time, the developers C and D existing in the vicinity of the electrodes remain in the vicinity of the electrodes without moving because there is no moving electric field between the adjacent electrodes.
【0027】次いで時間t13〜t14においては電極
近傍に存在している現像剤A〜Dが電極側へ移動す
る。これ以降、電極→→→…の順で現像剤が移動
・搬送されていく。Next, at times t13 to t14, the developers A to D existing in the vicinity of the electrodes move to the electrodes. After this, the developer is moved and conveyed in the order of electrode → → →.
【0028】ここで、現像剤供給部材44から現像剤が
供給された直後、すなわち時間t11からt12、t1
3までの現像剤の移動を考える。Immediately after the developer is supplied from the developer supply member 44, that is, from time t11 to t12, t1.
Consider transfer of developer up to 3.
【0029】領域FBに存在している現像剤Bが電極
から電極へ移動する際、領域FBと領域FAとの境界
近傍に存在している電極上の現像剤Aと衝突を起こす
場合がある。この衝突により、現像剤が上記の動作と異
なる動作をし、現像剤の搬送状態に乱れが生じる。同様
に、領域FCと領域FDとの境界近傍においては、領域
FCの電極近傍に存在する現像剤Cが逆移動して、領
域FDの電極近傍に存在する現像剤Dに衝突し、上記
と同様に現像剤の搬送状態に乱れが生じる。このような
現像剤搬送状態の乱れにより、本来の移動モードと異な
る動きをする現像剤が発生し、これがさらに別の現像剤
搬送状態の乱れを引き起こし、不均一な現像剤搬送状態
を与えてしまう。このような現像剤搬送状態の乱れは、
現像剤供給部材44と電極との平行度のずれが大きいほ
ど、至るところで発生し、より現像剤搬送状態を不安定
にする。When the developer B existing in the area FB moves from the electrode to the electrode, it may collide with the developer A on the electrode existing near the boundary between the area FB and the area FA. Due to this collision, the developer operates differently from the above-mentioned operation, and the developer conveyance state is disturbed. Similarly, in the vicinity of the boundary between the region FC and the region FD, the developer C existing in the vicinity of the electrode in the region FC reversely moves and collides with the developer D existing in the vicinity of the electrode in the region FD. Disturbance occurs in the developer transport state. Due to such disturbance of the developer conveyance state, a developer that moves differently from the original movement mode is generated, which causes another disturbance of the developer conveyance state and gives an uneven developer conveyance state. . Such a disturbance in the developer transport state
The greater the deviation in the parallelism between the developer supply member 44 and the electrodes, the more the deviation occurs, and the more unstable the developer conveyance state becomes.
【0030】そこで、本発明の現像装置では、現像剤搬
送部材に対する現像剤供給部材の傾き角度を規定するこ
とにより、上記したような現像剤の搬送状態の乱れを防
止する。具体的には、前記した条件[|sinθ|<1
0×λ/L]を満たす範囲内で条件設定を行うことによ
り、安定かつ均一な現像剤搬送状態が得られるようにす
ることで、良好な画像形成を実現する。Therefore, in the developing device of the present invention, the inclination of the developer supplying member with respect to the developer conveying member is regulated to prevent the above-mentioned disturbance of the developer conveying state. Specifically, the condition [| sin θ | <1
By setting the conditions within a range that satisfies 0 × λ / L], it is possible to obtain a stable and uniform developer transport state, thereby realizing good image formation.
【0031】本発明の現像装置において、現像剤搬送状
態の乱れを抑制するには、現像剤搬送部材の電極間ピッ
チλを100μm以上でかつ750μm以下とする、と
いう条件設定を行うことも効果的である。In the developing device of the present invention, in order to suppress the disturbance of the developer carrying state, it is also effective to set the condition that the inter-electrode pitch λ of the developer carrying member is 100 μm or more and 750 μm or less. Is.
【0032】すなわち、電極間ピッチが狭い場合、設定
精度の制限が厳しくなって安定性が悪くなる。電極間ピ
ッチが大きい場合には、隣接電極間の電位差が大きくな
り、電極間移動時の現像剤同士の衝突が発生した際に、
衝突エネルギーが大きくなって現像剤の飛散が発生しや
すくなる。また、衝突により、本来存在すべき電極位置
から弾かれ、イレギュラーな動作が生じて現像剤搬送状
態が乱れやすくなるが、前記した条件つまり電極間ピッ
チλが100μm以上でかつ750μm以下を満たすよ
うにすることで、そのような問題が解消され、より安定
した現像剤搬送状態が得られ、良好な画像形成が可能と
なる(後述する表2の結果を参照)。That is, when the pitch between the electrodes is narrow, the setting accuracy is severely limited and the stability is deteriorated. When the pitch between the electrodes is large, the potential difference between the adjacent electrodes becomes large, and when a collision between the developers during the movement between the electrodes occurs,
The collision energy increases and the developer is likely to scatter. Further, due to the collision, the developer is repelled from the electrode position which should originally exist, and the developer transport state is apt to be disturbed, but the above condition, that is, the interelectrode pitch λ is 100 μm or more and 750 μm or less is satisfied. By solving the above problem, such a problem is solved, a more stable developer transport state is obtained, and good image formation is possible (see the results of Table 2 described later).
【0033】ここで、前記したような現像剤搬送状態の
乱れは、現像剤を移動させる進行波電界の周波数を上げ
ること、すなわち進行波電界を形成する時間を短くし、
これを多数繰り返す条件設定とすることで軽減すること
ができ、現像剤搬送状態の均一性が向上する傾向とな
る。しかしながら、進行波電界の周波数を高くしすぎる
と、現像剤が電極間を移動するのに必要な時間内に電界
条件が切り替わってしまうので、十分な現像剤の搬送量
が得られなくなってしまう。Here, the disturbance of the developer transport state as described above raises the frequency of the traveling wave electric field for moving the developer, that is, shortens the time for forming the traveling wave electric field,
This can be alleviated by setting a condition in which this is repeated many times, and the uniformity of the developer transport state tends to improve. However, if the frequency of the traveling-wave electric field is set too high, the electric field conditions are switched within the time required for the developer to move between the electrodes, so that a sufficient amount of the developer to be conveyed cannot be obtained.
【0034】このような問題を解消するには、進行波電
界を形成する時間Tと現像剤搬送部材の電極間ピッチλ
に対する現像剤搬送量の関係を考慮する必要があり、本
発明の現像装置では、それら進行波電界形成時間Tと電
極間ピッチλを規定することにより、現像剤搬送状態の
乱れを防止しながら、現像剤搬送量を確保する。具体的
には、図9のグラフを基に、前記した条件[λ/T<
2]を設定することで、安定かつ均一な現像剤の搬送状
態を確保しながら、必要な現像剤の搬送量が得られるよ
うにしている。In order to solve such a problem, the time T for forming the traveling wave electric field and the pitch λ between the electrodes of the developer transport member are set.
It is necessary to consider the relationship of the developer transport amount with respect to, and in the developing device of the present invention, by defining the traveling wave electric field formation time T and the interelectrode pitch λ, while preventing the disturbance of the developer transport state, Secure the developer conveyance amount. Specifically, based on the graph of FIG. 9, the condition [λ / T <
By setting [2], it is possible to obtain a necessary developer transport amount while ensuring a stable and uniform developer transport state.
【0035】また、前記したような現像剤搬送状態の乱
れは、現像工程における現像剤搬送部材と像担持体との
間の距離すなわち現像ギャップが狭いほど、その影響を
受けやすいという傾向がある。現像剤搬送状態の乱れの
影響を受けにくくするには、現像ギャップを大きくすれ
ばよいが、現像ギャップを大きくすると、必要とする現
像剤量すなわち画像濃度が得られなくなる。これを解消
するため、本発明の現像装置では、現像ギャップdと電
極間ピッチλとを[d>20×λ]の関係を満たすよう
に設定する。このような条件設定を行うことにより、現
像剤搬送の均一性及び安定性が向上するとともに、十分
な現像剤搬送量を確保することが可能になる(後述する
表3の結果を参照)。Further, the disturbance of the developer carrying state as described above tends to be more easily affected by the narrower the distance between the developer carrying member and the image carrier in the developing step, that is, the developing gap. To make it less susceptible to the disturbance of the developer transport state, the development gap may be increased, but if the development gap is increased, the required developer amount, that is, the image density cannot be obtained. In order to solve this, in the developing device of the present invention, the developing gap d and the interelectrode pitch λ are set so as to satisfy the relationship of [d> 20 × λ]. By setting such conditions, it is possible to improve the uniformity and stability of the developer transport and to secure a sufficient developer transport amount (see the results of Table 3 described later).
【0036】本発明において、以上の特徴を有する現像
装置を用いて画像形成装置を構成してもよい。この場
合、現像剤搬送の均一性及び安定性が向上するので、画
像濃度が均一な良好な画像形成を行うことが可能な画像
形成装置を提供することができる。In the present invention, the image forming apparatus may be configured using the developing device having the above characteristics. In this case, since the uniformity and stability of the developer conveyance are improved, it is possible to provide an image forming apparatus capable of forming an excellent image having a uniform image density.
【0037】[0037]
【発明の実施の形態】以下、本発明の実施形態を図面に
基づいて説明する。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings.
【0038】図1は本発明の現像装置を備えた画像形成
装置の実施形態の構成を示す図である。FIG. 1 is a diagram showing the configuration of an embodiment of an image forming apparatus equipped with the developing device of the present invention.
【0039】この画像形成装置Xの内部には、像担持体
としての円筒状の感光体ドラム1が設けられている。こ
の感光体ドラム1を中心として、その周囲に、帯電部材
2、露光部材3、現像装置4、転写部材5、クリーニン
グ部材6、及び除電部材7がこの順で配置されている。Inside the image forming apparatus X, a cylindrical photosensitive drum 1 as an image bearing member is provided. Around the photosensitive drum 1, a charging member 2, an exposure member 3, a developing device 4, a transfer member 5, a cleaning member 6, and a charge removing member 7 are arranged in this order around the photosensitive drum 1.
【0040】また、感光体ドラム1と転写部材5との間
には、記録媒体としての用紙(PPC用紙等)Pが搬送
される用紙搬送路が配置されている。用紙搬送路の搬送
方向から見て感光体ドラム1の下流側には、上下一対の
定着部材81,81を備えた定着装置8が配置されてい
る。Further, between the photosensitive drum 1 and the transfer member 5, there is arranged a paper transport path for transporting a paper (PPC paper or the like) P as a recording medium. A fixing device 8 including a pair of upper and lower fixing members 81, 81 is arranged on the downstream side of the photosensitive drum 1 when viewed from the conveyance direction of the sheet conveyance path.
【0041】電子写真プロセスでは、感光体ドラム1に
原稿像、あるいはホストコンピュータ(図示せず)から
のデータに対応した静電潜像が形成され、その静電潜像
が現像装置4によって現像(可視化)され、用紙P上に
転写されて画像形成が行われる。In the electrophotographic process, an original image or an electrostatic latent image corresponding to data from a host computer (not shown) is formed on the photosensitive drum 1, and the electrostatic latent image is developed by the developing device 4 ( It is visualized) and transferred onto the sheet P to form an image.
【0042】感光体ドラム1は、導電性基体11上に光
導電層12が形成されており、帯電部材2から上記各部
材3〜7の配置順に従って回転可能となっている。ま
ず、感光体ドラム1の表面(光導電層12)は、帯電部
材2によって所定の電位となるまで帯電される。所定電
位まで帯電された感光体ドラム1の表面は、感光体ドラ
ム1の回転によって露光部材3の位置まで到達する。こ
の露光部材3は書き込み手段であり、画像情報に基づい
て、例えばレーザ光などの光によって帯電している感光
体ドラム1の表面上に画像を書き込む。これによって、
感光体ドラム1上に静電潜像が形成される。静電潜像が
形成された感光体ドラム1の表面は、その感光体ドラム
1の回転によって現像装置4の位置まで到達する。The photoconductor drum 1 has a photoconductive layer 12 formed on a conductive substrate 11, and is rotatable from the charging member 2 in the order of arrangement of the members 3 to 7. First, the surface (photoconductive layer 12) of the photosensitive drum 1 is charged by the charging member 2 until it reaches a predetermined potential. The surface of the photoconductor drum 1 charged to a predetermined potential reaches the position of the exposure member 3 by the rotation of the photoconductor drum 1. The exposure member 3 is a writing unit, and writes an image on the surface of the photosensitive drum 1 which is charged by light such as laser light based on image information. by this,
An electrostatic latent image is formed on the photosensitive drum 1. The surface of the photoconductor drum 1 on which the electrostatic latent image is formed reaches the position of the developing device 4 by the rotation of the photoconductor drum 1.
【0043】現像装置4では、現像剤搬送部材41上を
搬送される現像剤(トナー)Sによって、感光体ドラム
1の表面の静電潜像を現像剤像として現像する。現像剤
Sが担持された感光体ドラム1の表面は、この感光体ド
ラム1の回転によって転写部材5の位置まで到達する。In the developing device 4, the electrostatic latent image on the surface of the photosensitive drum 1 is developed as a developer image by the developer (toner) S conveyed on the developer conveying member 41. The surface of the photoconductor drum 1 carrying the developer S reaches the position of the transfer member 5 by the rotation of the photoconductor drum 1.
【0044】転写部材5は、感光体ドラム1の表面上の
現像剤Sを用紙P上に転写する。感光体ドラム1から用
紙P上に転写された現像剤像は、定着装置8によって用
紙P上に定着される。The transfer member 5 transfers the developer S on the surface of the photosensitive drum 1 onto the paper P. The developer image transferred from the photosensitive drum 1 onto the paper P is fixed on the paper P by the fixing device 8.
【0045】現像剤像が転写された後の感光体ドラム1
の表面は、この感光体ドラム1の回転によってクリーニ
ング部材6の位置まで到達する。クリーニング部材6
は、感光体ドラム1の表面に残留している現像剤Sや紙
粉などを除去する。クリーニング部材6によってクリー
ニングされた感光体ドラム1の表面は、この感光体ドラ
ム1の回転によって除電部材7の位置まで到達する。Photoreceptor drum 1 after the developer image is transferred
The surface of the photosensitive drum 1 reaches the position of the cleaning member 6 by the rotation of the photosensitive drum 1. Cleaning member 6
Removes the developer S, paper dust, etc. remaining on the surface of the photosensitive drum 1. The surface of the photoconductor drum 1 cleaned by the cleaning member 6 reaches the position of the charge removing member 7 by the rotation of the photoconductor drum 1.
【0046】除電部材7は、感光体ドラム1の表面に残
留している電位を除去する。上述した一連の動作によっ
て一回の画像形成が終了する。The charge removing member 7 removes the potential remaining on the surface of the photosensitive drum 1. One image formation is completed by the series of operations described above.
【0047】感光体ドラム1としては、例えばアルミニ
ウムなどで製作された導電性基体(金属ドラム)11の
外周面に、アモルファスシリコン(a−Si)、セレン
(Se)や有機光半導体(OPC)などの光導電層12
が薄膜状に形成されてなる構成が挙げられるが、特に限
定されるものではない。As the photosensitive drum 1, for example, amorphous silicon (a-Si), selenium (Se), organic optical semiconductor (OPC) or the like is formed on the outer peripheral surface of a conductive substrate (metal drum) 11 made of aluminum or the like. Photoconductive layer 12
Although a structure in which is formed into a thin film is mentioned, it is not particularly limited.
【0048】帯電部材2としては、例えばタングステン
ワイヤなどの導電線、金属性のシールド板、グリッド板
からなるコロナ帯電器や帯電ローラ、帯電ブラシなどの
構成が挙げられるが、特に限定されるものではない。Examples of the charging member 2 include a conductive wire such as a tungsten wire, a metallic shield plate, a corona charger including a grid plate, a charging roller, a charging brush, and the like, but are not particularly limited thereto. Absent.
【0049】露光部材3としては、例えば半導体レーザ
や発光ダイオードなどが挙げられるが、特に限定される
ものではない。The exposure member 3 may be, for example, a semiconductor laser or a light emitting diode, but is not particularly limited.
【0050】転写部材5としては、例えば、コロナ転写
器、転写ローラ、転写ブラシなどが挙げられるが、特に
限定されるものではない。Examples of the transfer member 5 include, but are not limited to, a corona transfer device, a transfer roller, a transfer brush and the like.
【0051】クリーニング部材6としては、クリーニン
グブレードなどが挙げられるが、特に限定されるもので
はない。The cleaning member 6 may be a cleaning blade or the like, but is not particularly limited.
【0052】除電部材7としては、除電ランプなどが挙
げられるが、特に限定されるものではない。The charge removing member 7 may be a charge removing lamp or the like, but is not particularly limited.
【0053】次に、現像装置4について説明する。Next, the developing device 4 will be described.
【0054】現像装置4は、図2に示すように、ケーシ
ング40、現像剤搬送部材41、ミキシングパドル4
2、支持部材43、現像剤供給部材44、現像剤回収部
材45によって構成されており、現像剤搬送部材41に
多相交流電源46が接続されている。As shown in FIG. 2, the developing device 4 includes a casing 40, a developer conveying member 41, a mixing paddle 4
2, a supporting member 43, a developer supplying member 44, and a developer collecting member 45, and a multi-phase AC power supply 46 is connected to the developer conveying member 41.
【0055】ケーシング40は、現像剤Sを内部に収容
するものであり、また、必要に応じて現像装置4を構成
する部材を支持するものである。The casing 40 accommodates the developer S therein, and also supports members constituting the developing device 4 if necessary.
【0056】ミキシングパドル42は、ケーシング40
内に収容されている現像剤Sを混合するためのものであ
る。The mixing paddle 42 is a casing 40.
It is for mixing the developer S contained therein.
【0057】現像剤搬送部材41は、感光体ドラム1の
現像領域に対向して略平面を形成するようなベルト形状
となっている。なお、本実施形態では、現像剤搬送部材
41として略平面状のものを示しているが、現像剤搬送
部材41の形状はこれに限定されるものではなく、例え
ば、緩やかな曲面を形成するような形状であっても構わ
ない。The developer transport member 41 has a belt shape so as to face the developing area of the photosensitive drum 1 and form a substantially flat surface. In this embodiment, the developer transporting member 41 has a substantially flat shape, but the shape of the developer transporting member 41 is not limited to this, and for example, a gentle curved surface may be formed. It may have any shape.
【0058】現像剤搬送部材41は、現像装置4におけ
る上下方向に対して若干傾斜して、感光体ドラム1の表
面における現像領域の接線に対して略平行となるように
配置されている。また、ベルト形状の現像剤搬送部材4
1が上記配置を保持できるように、現像剤Sを搬送する
表面とは反対側の表面に、現像剤搬送部材41を保持す
る支持部材43が設けられている。The developer carrying member 41 is arranged so as to be slightly inclined with respect to the vertical direction of the developing device 4 and to be substantially parallel to the tangent line of the developing area on the surface of the photosensitive drum 1. In addition, the belt-shaped developer transport member 4
A support member 43 that holds the developer transport member 41 is provided on the surface opposite to the surface that transports the developer S so that 1 can hold the above arrangement.
【0059】現像剤搬送部材41の下方端部には、現像
剤搬送部材41の表面上を搬送される現像剤Sを供給す
る現像剤供給部材44が設けられている。現像剤搬送部
材41の上方端部には、この現像剤搬送部材41の表面
の現像剤Sをケーシング40内部に回収するための現像
剤回収部材45が設けられている。なお、本実施形態で
は、現像剤回収部材45が現像剤搬送部材41の表面に
回転可能に接触している形態としているが、これに限定
されるものではなく、非接触の形態や、回動しない形態
であってもよい。At the lower end of the developer carrying member 41, a developer supplying member 44 for supplying the developer S carried on the surface of the developer carrying member 41 is provided. A developer collecting member 45 for collecting the developer S on the surface of the developer carrying member 41 into the casing 40 is provided at the upper end of the developer carrying member 41. In the present embodiment, the developer recovery member 45 is in contact with the surface of the developer transport member 41 so as to be rotatable, but the present invention is not limited to this. It may be in a non-form.
【0060】現像剤供給部材44は、ケーシング40内
に収容されている現像剤Sを現像剤搬送部材41に供給
するためのものであり、その材質としては特に限定され
るものではないが、例えばシリコーン、ウレタン、EP
DM(エチレン−プロピレン−メチレン共重合体)など
のソリッドゴム、発泡ゴムなどが挙げられる。また、カ
ーボンブラックやイオン導電剤を添加することによって
導電性を付与してもよい(電圧印加も可能)。The developer supplying member 44 is for supplying the developer S contained in the casing 40 to the developer conveying member 41, and its material is not particularly limited, but for example, Silicone, urethane, EP
Solid rubber such as DM (ethylene-propylene-methylene copolymer), foamed rubber and the like can be mentioned. Further, conductivity may be imparted by adding carbon black or an ion conductive agent (voltage application is also possible).
【0061】なお、現像剤供給部材44と現像剤搬送部
材41との接触圧力は、バネ等により所定の接触圧力が
与えられるようにしてもよい。また、現像剤供給部材4
4及び現像剤搬送部材41の弾性率を調整して両者の位
置関係を制御するようにしてもよい。さらに、現像剤供
給部材44に印加する電圧を適切な値に設定し、現像剤
供給部材44に現像剤Sを帯電させる機能を付加するよ
うにしてもよい。あるいは、現像剤供給部材44の前段
に、例えば薄板状のブレード(材料としては、現像剤供
給部材44と同じものが使用可能)を設けて現像剤Sを
帯電させるようにしても構わない。The contact pressure between the developer supply member 44 and the developer transport member 41 may be a predetermined contact pressure provided by a spring or the like. In addition, the developer supply member 4
4 and the developer transport member 41 may be adjusted in elastic modulus to control the positional relationship between the two. Further, the voltage applied to the developer supply member 44 may be set to an appropriate value to add the function of charging the developer S to the developer supply member 44. Alternatively, for example, a thin plate-shaped blade (the same material as the developer supply member 44 can be used) may be provided in front of the developer supply member 44 to charge the developer S.
【0062】現像剤回収部材45は、感光体ドラム1上
の静電潜像の現像に寄与しない現像剤Sを回収してケー
シング40内に戻すためのものであり、その材質として
は、特に限定されないが、例えば現像剤供給部材44と
同様のものを使用することができる。The developer collecting member 45 is for collecting the developer S which does not contribute to the development of the electrostatic latent image on the photosensitive drum 1 and returning it to the casing 40, and its material is not particularly limited. Although not provided, for example, the same material as the developer supply member 44 can be used.
【0063】支持部材43は、ベルト形状の現像剤搬送
部材41を感光体ドラム1の現像領域に対向した状態を
保持するためのもので、その構成は特に限定されるもの
ではない。例えば、ABS(Acrylonitrile-Butadiene-
Styrene:アクリロニトリルブタジエンスチレン)樹脂
などを挙げることができる。The supporting member 43 is for holding the belt-shaped developer conveying member 41 in a state of facing the developing area of the photosensitive drum 1, and its structure is not particularly limited. For example, ABS (Acrylonitrile-Butadiene-
Styrene: acrylonitrile butadiene styrene) resin and the like.
【0064】現像剤搬送部材41は、電界カーテン作用
により現像剤Sを搬送するものであり、図3(a)及び
(b)に示すように、絶縁層からなる基材41a上に、
電界カーテン作用を発生させる長尺状の進行波発生電極
41bが、4本を1組として複数組が順次連続して配設
されている。この現像剤搬送部材41の表面側は表面保
護層41cによって覆われている。The developer conveying member 41 conveys the developer S by the electric field curtain action, and as shown in FIGS. 3 (a) and 3 (b), the developer 41 is formed on the base material 41a made of an insulating layer.
A plurality of long traveling wave generation electrodes 41b for generating the electric field curtain action are sequentially arranged, with four as one set. The surface side of the developer transport member 41 is covered with a surface protective layer 41c.
【0065】そして、これらの進行波発生電極41b・・
41bに多相交流電源46から多相の交番電圧が印加さ
れることにより、現像剤搬送部材41の表面に平行とな
る方向に電界カーテンが発生し、これによって現像領域
まで電界カーテン作用により現像剤Sを搬送するように
なっている。Then, these traveling wave generating electrodes 41b ...
By applying a multi-phase alternating voltage from the multi-phase AC power source 46 to 41b, an electric field curtain is generated in a direction parallel to the surface of the developer conveying member 41, and thereby the developer reaches the developing region by the electric field curtain action. S is conveyed.
【0066】現像剤搬送部材41の具体例を挙げると、
例えば、基材41a:ポリイミド(厚さ25μm)、進
行波発生電極41b:銅(厚さ18μm)、表面保護層
41c:ポリイミド(厚さ25μm)といった構成を挙
げることができる。To give a specific example of the developer transport member 41,
For example, the base material 41a: polyimide (thickness: 25 μm), the traveling wave generating electrode 41b: copper (thickness: 18 μm), and the surface protection layer 41c: polyimide (thickness: 25 μm) can be mentioned.
【0067】進行波発生電極41bは、約50dpi
(dot per inch)〜300dpi、すなわち約500μ
m〜85μmのピッチの間隔を保って互いに平行に配置
されており、幅40μm〜250μm程度の微小電極と
なっている。The traveling wave generating electrode 41b is approximately 50 dpi.
(Dot per inch) ~ 300dpi, ie about 500μ
The electrodes are arranged in parallel with each other with a pitch of m to 85 μm, and are minute electrodes having a width of about 40 μm to 250 μm.
【0068】なお、本実施形態では、4本の進行波発生
電極41bを1組とし、これら各組の進行波発生電極4
1bに対して、例えば図4に示すような電圧波形の4相
の交番電圧を印加し、進行波発生電極41b・・41b上
に進行波電界を形成しているが、これに限定されるもの
ではなく、3本の進行波発生電極41bを1組として3
相の交番電圧を印加しても構わない。In the present embodiment, four traveling wave generating electrodes 41b are set as one set, and the traveling wave generating electrodes 4 of each set are formed.
For example, a four-phase alternating voltage having a voltage waveform as shown in FIG. 4 is applied to 1b to form a traveling-wave electric field on the traveling-wave generating electrodes 41b ... 41b, but the invention is not limited thereto. Instead, three traveling wave generating electrodes 41b are used as a set and
Alternate voltage of the phases may be applied.
【0069】上記電圧波形は正弦波や台形波などでもよ
く、電圧値の範囲としては100V〜3kV程度が好ま
しい。また、周波数の範囲としては100Hz〜5kH
zが好ましい。ただし、これらの電圧値や周波数につい
ては、進行波発生電極41bの形状、現像剤Sの搬送速
度、現像剤Sの使用材料などによって適正値を設定すれ
ばよく、特に限定されるものではない。The voltage waveform may be a sine wave or a trapezoidal wave, and the voltage value range is preferably about 100 V to 3 kV. The frequency range is 100 Hz to 5 kHz.
z is preferred. However, these voltage values and frequencies are not particularly limited as long as appropriate values may be set depending on the shape of the traveling wave generating electrode 41b, the transport speed of the developer S, the material used for the developer S, and the like.
【0070】次に、本発明の実施形態の特徴部分を以下
に説明する。The characteristic parts of the embodiment of the present invention will be described below.
【0071】<実施形態1>本発明において、図6に示
すように、現像剤供給部材44上の現像剤層形成領域E
の幅をL(mm)、現像剤搬送部材41の電極(進行波
発生電極41b)の電極間ピッチをλ(mm)、現像剤
搬送部材41と現像剤供給部材44との接触領域(現像
剤供給領域G)の電極の長手方向に対する傾き角度をθ
(°)とすると、
|sinθ|<10×λ/L
の関係を満たすように条件設定を行うことで、現像剤搬
送状態の乱れが発生しない、良好な画像形成が可能にな
る。その理由を以下に説明する。<Embodiment 1> In the present invention, as shown in FIG. 6, a developer layer forming region E on the developer supplying member 44 is formed.
Is L (mm), the electrode pitch of the electrodes (traveling wave generating electrodes 41b) of the developer transport member 41 is λ (mm), and the contact region between the developer transport member 41 and the developer supply member 44 (developer) The inclination angle of the supply region G) with respect to the longitudinal direction of the electrode is θ
(°), by setting conditions so as to satisfy the relationship of | sin θ | <10 × λ / L, it is possible to form a good image without disturbing the developer transport state. The reason will be described below.
【0072】まず、傾き角度θ、電極間ピッチλ及び現
像剤層形成領域Eの幅Lを変化させた際の現像剤搬送状
態を検討したところ、下記の表1に示す結果が得られ
た。First, the developer transport state was examined when the inclination angle θ, the interelectrode pitch λ and the width L of the developer layer forming region E were changed, and the results shown in Table 1 below were obtained.
【0073】[0073]
【表1】
この表1の結果から明らかなように、上記した条件J
1:[|sinθ|<10×λ/L]を満たすような条
件設定を行うことによって、現像剤の搬送不均一の影響
が現れず、安定かつ均一な現像剤搬送状態が得られるよ
うになり、良好な画像形成が可能になる。[Table 1] As is clear from the results of Table 1, the above condition J
1: By setting the conditions so as to satisfy [| sin θ | <10 × λ / L], the influence of non-uniformity of developer conveyance does not appear and a stable and uniform developer conveyance state can be obtained. Therefore, good image formation becomes possible.
【0074】<実施形態2>本発明において、電極間ピ
ッチλが100μm以上でかつ750μm以下とする条
件を設定することが好ましい。その理由を以下に説明す
る。<Embodiment 2> In the present invention, it is preferable to set a condition that the interelectrode pitch λ is 100 μm or more and 750 μm or less. The reason will be described below.
【0075】まず、上記した表1において電極間ピッチ
λが130μmの条件である場合、搬送ムラを起こさな
いようにするには、傾き角度θを0.1°〜0.2°程
度に制御しなければならい。このため現像剤供給部材4
4と現像剤搬送部材41の位置設定が難しくなり、わず
かな相対位置変化により現像剤搬送状態の均一性維持に
悪影響を与える場合がある。また、電極間ピッチλが大
きい場合、進行波発生電極41bにおける隣接電極間電
位差が大きくなり、電極間移動時の現像剤同士の衝突が
発生した際に、衝突エネルギーが大きくなって現像剤の
飛散が発生しやすくなる。さらに衝突により、本来存在
すべき電極位置から弾かれ、イレギュラーな動作が生じ
て現像剤搬送状態が乱れやすくなる。First, in Table 1 above, when the inter-electrode pitch λ is 130 μm, in order to prevent uneven conveyance, the inclination angle θ is controlled to about 0.1 ° to 0.2 °. I have to. Therefore, the developer supply member 4
4, it becomes difficult to set the positions of the developer transport member 41 and the developer transport member 41, and a slight change in the relative position may adversely affect the maintenance of the uniformity of the developer transport state. Further, when the interelectrode pitch λ is large, the potential difference between the adjacent electrodes in the traveling wave generating electrode 41b is large, and when the developers collide with each other during the movement between the electrodes, the collision energy becomes large and the developer scatters. Is likely to occur. Further, due to the collision, the electrode position where it should originally exist is repelled, an irregular operation occurs, and the developer transport state is easily disturbed.
【0076】このような点を解消するには、電極間ピッ
チλ、傾き角度θ及び隣接電極間電位差と現像剤搬送量
との関係を考慮すればよい。In order to eliminate such a point, the relationship between the interelectrode pitch λ, the inclination angle θ, the potential difference between adjacent electrodes, and the developer transport amount may be considered.
【0077】電極間ピッチλ、傾き角度θ及び隣接電極
間電位差を変化させた際の現像剤搬送状態を検討したと
ころ、下記の表2に示す結果が得られた。When the developer transport state was examined when the interelectrode pitch λ, the inclination angle θ, and the potential difference between adjacent electrodes were examined, the results shown in Table 2 below were obtained.
【0078】[0078]
【表2】
この表2の結果から明らかなように、電極間ピッチλが
大きい場合(1.1mm)では、所望量の現像剤を搬送
させるための進行波電界を形成するのに、大きな隣接電
極間電位差が必要となり、前記したような作用で現像剤
搬送性の不均一(搬送ムラ・飛散)を招く。また、隣接
電極間電位差を小さくした場合、現像剤搬送の均一性は
向上するが、現像剤の搬送電界強度(隣接電極間電界強
度)が不足して十分な量の現像剤を搬送できなくなる。[Table 2] As is clear from the results in Table 2, when the interelectrode pitch λ is large (1.1 mm), a large potential difference between the adjacent electrodes causes a traveling wave electric field for transporting a desired amount of the developer. This is necessary, and the above-described action causes non-uniformity in developer transportability (unevenness in transport, scattering). Further, when the potential difference between the adjacent electrodes is reduced, the uniformity of developer transport is improved, but the transport electric field strength of the developer (electric field strength between adjacent electrodes) is insufficient, and a sufficient amount of developer cannot be transported.
【0079】そして、表2の結果から、前記した条件つ
まり電極間ピッチλが100μm以上でかつ750μm
以下であるという条件J2を満足することで、安定かつ
均一な現像剤の搬送状態を確保しながら、必要な現像剤
の搬送量を得ることができ、良好な画像形成が可能にな
ることが判る。From the results shown in Table 2, the above-mentioned condition, that is, the pitch λ between electrodes is 100 μm or more and 750 μm.
It is understood that by satisfying the condition J2 which is the following, it is possible to obtain a necessary developer transport amount while ensuring a stable and uniform developer transport state, and it becomes possible to form a good image. .
【0080】<実施形態3>本発明において、現像剤を
搬送する進行波電界を形成する時間をT(s)、現像剤
搬送部材41の進行波発生電極41bの電極間ピッチを
λ(m)とすると、[λ/T<2]の関係を満たすよう
に条件設定を行うことが好ましい。その理由を以下に説
明する。<Third Embodiment> In the present invention, the time for forming the traveling wave electric field for conveying the developer is T (s), and the inter-electrode pitch of the traveling wave generating electrodes 41b of the developer conveying member 41 is λ (m). Then, it is preferable to set the conditions so as to satisfy the relationship of [λ / T <2]. The reason will be described below.
【0081】まず、現像剤搬送状態の乱れは、現像剤を
移動させる進行波電界の周波数を上げること、つまり進
行波電界を形成する時間を短くし、これを多数繰り返す
条件設定とすることで軽減することができ、現像剤搬送
状態の均一性が向上する傾向となる。しかしながら、進
行波電界の周波数を高くしすぎると、現像剤が電極間を
移動するのに必要な時間内に電界条件が切り替わってし
まうので、十分な現像剤の搬送量が得られなくなってし
まう。First, the disturbance of the developer transport state is reduced by increasing the frequency of the traveling wave electric field for moving the developer, that is, shortening the time for forming the traveling wave electric field and setting the condition for repeating this a lot. Therefore, the uniformity of the developer conveyance state tends to be improved. However, if the frequency of the traveling-wave electric field is set too high, the electric field conditions are switched within the time required for the developer to move between the electrodes, so that a sufficient amount of the developer to be conveyed cannot be obtained.
【0082】このような問題を解消するには、進行波電
界を形成する時間と現像剤搬送部材の電極間ピッチに対
する現像剤搬送量の関係を考慮すればよい。In order to solve such a problem, the relationship between the time for forming the traveling wave electric field and the developer transport amount with respect to the electrode pitch of the developer transport member may be taken into consideration.
【0083】進行波電界形成時間と電極間ピッチを変化
させて、現像剤搬送状態との相関を調査したところ、図
9のグラフに示すような結果が得られた。When the correlation between the traveling wave electric field formation time and the electrode pitch was changed and the developer transport state was investigated, the results shown in the graph of FIG. 9 were obtained.
【0084】この図9のグラフから明らかなように、電
界形成時間Tが短くなる(周波数が高くなる)と、現像
剤搬送量が低下する傾向があり、特に電極間ピッチλ
(m)と電界形成時間T(s)との比[λ/T]が2.
0を超えると、現像剤搬送量が急激に変化する。従っ
て、安定かつ均一な現像剤の搬送状態を確保しながら、
必要な現像剤の搬送量が得られるようするには、[λ/
T<2]を満たす範囲内で、電界形成時間Tと電極間ピ
ッチλを設定することが好ましい条件であると言える。As is clear from the graph of FIG. 9, when the electric field formation time T becomes shorter (frequency becomes higher), the developer carrying amount tends to decrease, and in particular, the interelectrode pitch λ.
The ratio [λ / T] between (m) and the electric field formation time T (s) is 2.
When it exceeds 0, the developer transport amount changes abruptly. Therefore, while ensuring a stable and uniform developer transport state,
To obtain the required developer transport amount, [λ /
It can be said that it is a preferable condition to set the electric field formation time T and the interelectrode pitch λ within the range where T <2] is satisfied.
【0085】<実施形態4>本発明において、現像ギャ
ップd(mm)と、電極間ピッチλ(mm)とを[d>
20×λ]の関係を満たすように条件設定を行うことが
好ましい。その理由を以下に説明する。<Embodiment 4> In the present invention, the development gap d (mm) and the interelectrode pitch λ (mm) are defined as [d>
It is preferable to set the conditions so as to satisfy the relationship of [20 × λ]. The reason will be described below.
【0086】まず、現像剤搬送状態の乱れは、現像剤搬
送部材と像担持体との間の現像ギャップが狭いほど、そ
の影響を受けやすいという傾向がある。また、一般的な
現像工程では、図11に示すように、現像剤搬送部材4
1の表面近傍において現像剤の偏在度合いが大きい。こ
のような現像剤の偏在は、現像剤搬送部材41から離れ
るにしたがって軽減されるので、現像剤搬送部材41と
感光体ドラム1(像担持体)との間の現像ギャップdを
大きくすることにより、現像剤搬送状態の乱れの影響を
受けにくくすることができる。しかしながら、現像ギャ
ップdが大きいと、感光体ドラム1の近傍領域での現像
剤密度が低くなってしまい、必要とする現像剤量つまり
画像濃度が得られなくなる。First, the disturbance of the developer carrying state tends to be more affected by the narrower the developing gap between the developer carrying member and the image carrier. Further, in a general developing process, as shown in FIG.
In the vicinity of the surface of No. 1, the uneven distribution of the developer is large. Such uneven distribution of the developer is reduced as the distance from the developer transport member 41 increases. Therefore, by increasing the development gap d between the developer transport member 41 and the photosensitive drum 1 (image carrier). Therefore, it is possible to reduce the influence of the disturbance of the developer conveyance state. However, if the development gap d is large, the developer density in the region near the photosensitive drum 1 becomes low, and the required developer amount, that is, the image density cannot be obtained.
【0087】そこで、現像剤搬送状態の乱れの影響を軽
減し、かつ現像剤密度を高めるための条件を検討した。
その検討結果を下記の表3に示す。表3には、電極間ピ
ッチλ、隣接電極間電位差、傾き角度θ及び現像ギャッ
プdを変化させた際の現像剤搬送性状態を検討した結果
を示している。Therefore, conditions for reducing the influence of disturbance of the developer transport state and increasing the developer density were examined.
The examination results are shown in Table 3 below. Table 3 shows the results of examination of the developer transporting state when the electrode pitch λ, the potential difference between adjacent electrodes, the inclination angle θ, and the development gap d are changed.
【0088】[0088]
【表3】
この表3の結果から明らかなように、前記した実施形態
1の条件J1及び実施形態2の条件J2を満たし、さら
に前記した条件[d>20×λ]を満たす範囲で現像ギ
ャップdを小さくするような設定を行うことで、図10
に示すように、現像剤搬送部材41の表面に近い領域に
おいても現像剤の偏在度合いが少なくなり、感光体ドラ
ム1(像担持体)の近傍領域での現像剤密度も高くなる
ので、均一でかつ十分な濃度の現像を行うことが可能に
なる。[Table 3] As is clear from the results of Table 3, the development gap d is reduced within the range where the condition J1 of the first embodiment and the condition J2 of the second embodiment are satisfied and the condition [d> 20 × λ] is satisfied. By making the settings as shown in FIG.
As shown in, the uneven distribution of the developer is reduced even in the area close to the surface of the developer transport member 41, and the developer density is increased in the area near the photoconductor drum 1 (image carrier). In addition, it is possible to perform development at a sufficient density.
【0089】なお、以上の実施形態では、所定の電荷を
付与して帯電させた感光体ドラム(像担持体)上に光情
報を書き込んで静電潜像を形成する装置の例を示した
が、このほか、例えばイオンフロー方式のように誘電体
上に直接静電電荷潜像を形成するものや、トナージェッ
ト方式のように複数の開口部を有する電極に任意の電圧
を印加することにより空間に静電潜像を形成し、現像剤
を記録媒体に飛翔させて直接画像形成を行うものにも適
用可能である。In the above embodiment, an example of an apparatus for forming an electrostatic latent image by writing optical information on a photosensitive drum (image carrier) charged by applying a predetermined charge has been shown. In addition to this, for example, an electrostatic charge latent image is directly formed on a dielectric such as an ion flow system, or a space is formed by applying an arbitrary voltage to an electrode having a plurality of openings like a toner jet system. It is also applicable to a device in which an electrostatic latent image is formed on a recording medium and a developer is ejected onto a recording medium to directly form an image.
【0090】[0090]
【発明の効果】以上説明したように、本発明の現像装置
によれば、現像剤供給部材上の現像剤層形成領域の幅を
L(mm)、現像剤搬送部材の電極間ピッチをλ(m
m)、現像剤搬送部材と現像剤供給部材との接触領域の
電極に対する傾き角度をθ(°)としたときに、[|s
inθ|<10×λ/L]の関係を満たすように条件設
定を行っているので、現像剤供給部材の傾きに起因する
現像剤の搬送状態の乱れを防止することができ、常に安
定かつ均一な現像剤搬送状態を得ることができる。As described above, according to the developing device of the present invention, the width of the developer layer forming region on the developer supplying member is L (mm) and the inter-electrode pitch of the developer conveying member is λ ( m
m), when the inclination angle of the contact area between the developer transport member and the developer supply member with respect to the electrode is θ (°), [| s
Since the conditions are set so as to satisfy the relationship of in θ | <10 × λ / L], it is possible to prevent the developer conveyance state from being disturbed due to the inclination of the developer supply member, so that the developer is always stable and uniform. It is possible to obtain a proper developer transport state.
【0091】本発明の画像形成装置は、上記したような
特徴をもつ現像装置を備えているので、画像濃度が均一
な良好な画像形成を行うことができる。Since the image forming apparatus of the present invention is equipped with the developing device having the characteristics as described above, it is possible to form an excellent image having a uniform image density.
【図1】本発明の画像形成装置の実施形態の構成を模式
的に示す図である。FIG. 1 is a diagram schematically showing a configuration of an embodiment of an image forming apparatus of the present invention.
【図2】本発明の現像装置の実施形態の構成を模式的に
示す図である。FIG. 2 is a diagram schematically showing a configuration of an embodiment of a developing device of the present invention.
【図3】現像剤搬送部材の構成を模式的に示す図であ
る。FIG. 3 is a diagram schematically showing a configuration of a developer transport member.
【図4】本発明の実施形態において現像剤搬送部材に印
加する進行波電圧波形を示す図である。FIG. 4 is a diagram showing a traveling wave voltage waveform applied to a developer transport member in the embodiment of the present invention.
【図5】現像剤搬送部材と現像剤供給部材の配置関係が
適切な場合の状態(a)と、現像剤搬送部材の電極に対
して現像剤供給部材が傾いている場合の状態(b)を模
式的に示す図である。FIG. 5 shows a state (a) when the positional relationship between the developer transport member and the developer supply member is appropriate, and a state (b) when the developer supply member is inclined with respect to the electrodes of the developer transport member. It is a figure which shows typically.
【図6】現像剤供給領域が傾いている場合の現像剤供給
部材と現像剤搬送部材との位置関係を模式的に示す図で
ある。FIG. 6 is a diagram schematically showing a positional relationship between a developer supply member and a developer transport member when the developer supply region is inclined.
【図7】現像剤搬送部材と現像剤供給部材の配置関係が
適切な場合の現像剤移動状態を模式的に示す図である。FIG. 7 is a diagram schematically showing a developer moving state when the positional relationship between the developer transport member and the developer supply member is appropriate.
【図8】現像剤搬送部材の電極に対して現像剤供給部材
が傾いている場合の現像剤移動状態を模式的に示す図で
ある。FIG. 8 is a diagram schematically illustrating a developer moving state when the developer supply member is inclined with respect to the electrode of the developer transport member.
【図9】電極間ピッチ/電界形成時間と現像剤搬送量と
の相関を示すグラフである。FIG. 9 is a graph showing the correlation between electrode pitch / electric field formation time and developer transport amount.
【図10】本発明の現像装置の作用説明図である。FIG. 10 is an operation explanatory view of the developing device of the present invention.
【図11】従来の一般的な現像工程における問題点の説
明図である。FIG. 11 is a diagram illustrating a problem in a conventional general developing process.
X 画像形成装置 1 感光体ドラム(像担持体) 11 導電性基体 12 光導電層 2 帯電部材 3 露光部材 4 現像装置 40 ケーシング 41 現像剤搬送部材 41a 基材 41b 進行波発生電極(電極) 41c 表面保護層 42 ミキシングパドル 43 支持部材 44 現像剤供給部材 45 現像剤回収部材 46 多相交流電源 5 転写部材 6 クリーニング部材 7 除電部材 8 定着装置 E 現像剤供給部材上の現像剤層形成領域 G 現像剤供給領域(接触領域) P 用紙 S 現像剤(トナー) X image forming device 1 Photoconductor drum (image carrier) 11 Conductive substrate 12 Photoconductive layer 2 charging member 3 Exposure member 4 Developing device 40 casing 41 developer transport member 41a base material 41b Traveling wave generating electrode (electrode) 41c Surface protection layer 42 mixing paddle 43 Support member 44 developer supply member 45 Developer Collection Member 46 Multi-phase AC power supply 5 Transfer member 6 Cleaning member 7 Static elimination member 8 fixing device E Developer Layer Forming Area on Developer Supply Member G developer supply area (contact area) P paper S developer (toner)
Claims (5)
する現像装置であって、基材上に所定の間隔をあけて略
平行に配列された長尺状の複数の電極を有し、それら電
極に対して多相の交番電圧を印加することにより形成さ
れる進行波電界によって現像剤を前記像担持体に向けて
搬送する現像剤搬送部材と、その現像剤搬送部材に当接
し、現像剤を供給する現像剤供給部材とを備えた現像装
置において、 前記現像剤供給部材上の現像剤層形成領域の幅をL(m
m)、前記現像剤搬送部材の電極間ピッチをλ(m
m)、前記現像剤搬送部材と前記現像剤供給部材との接
触領域の前記電極の長手方向に対する傾き角度をθ
(°)とすると、 |sinθ|<10×λ/L の関係を満たすことを特徴とする現像装置。1. A developing device for developing an electrostatic latent image formed on an image carrier, comprising a plurality of long electrodes arranged substantially parallel to each other on a base material at predetermined intervals. A developer transport member for transporting the developer toward the image carrier by a traveling wave electric field formed by applying a multi-phase alternating voltage to the electrodes, and a developer transport member corresponding to the developer transport member. In a developing device including a developer supply member that is in contact with and supplies the developer, the width of the developer layer forming region on the developer supply member is L (m
m), the inter-electrode pitch of the developer transport member is λ (m
m), the inclination angle of the contact area between the developer transport member and the developer supply member with respect to the longitudinal direction of the electrode is θ.
The developing device is characterized in that the relationship of | sin θ | <10 × λ / L is satisfied, where (°).
100μm以上でかつ750μm以下であることを特徴
とする請求項1記載の現像装置。2. The developing device according to claim 1, wherein the inter-electrode pitch λ of the developer transport member is 100 μm or more and 750 μm or less.
(s)、前記現像剤搬送部材の電極間ピッチをλ(m)
とすると、 λ/T<2 の関係を満たすことを特徴とする請求項1または2記載
の現像装置。3. The time for forming the traveling wave electric field is T
(S), the pitch between the electrodes of the developer transport member is λ (m)
Then, the developing device according to claim 1 or 2, wherein the relationship of λ / T <2 is satisfied.
間の現像ギャップをd(mm)、前記現像剤搬送部材の
電極間ピッチをλ(mm)とすると、 d>20×λ の関係を満たすことを特徴とする請求項1〜3のいずれ
かに記載の現像装置。4. When the developing gap between the image carrier and the developer carrying member is d (mm) and the electrode pitch of the developer carrying member is λ (mm), d> 20 × λ The developing device according to claim 1, wherein the relationship is satisfied.
置を備えていることを特徴とする画像形成装置。5. An image forming apparatus comprising the developing device according to any one of claims 1 to 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002027160A JP2003228239A (en) | 2002-02-04 | 2002-02-04 | Developing device and image forming apparatus provided with the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002027160A JP2003228239A (en) | 2002-02-04 | 2002-02-04 | Developing device and image forming apparatus provided with the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2003228239A true JP2003228239A (en) | 2003-08-15 |
Family
ID=27748772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002027160A Pending JP2003228239A (en) | 2002-02-04 | 2002-02-04 | Developing device and image forming apparatus provided with the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2003228239A (en) |
-
2002
- 2002-02-04 JP JP2002027160A patent/JP2003228239A/en active Pending
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