JP2003221675A - Galvanized steel sheet superior in press formability - Google Patents

Galvanized steel sheet superior in press formability

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Publication number
JP2003221675A
JP2003221675A JP2002018558A JP2002018558A JP2003221675A JP 2003221675 A JP2003221675 A JP 2003221675A JP 2002018558 A JP2002018558 A JP 2002018558A JP 2002018558 A JP2002018558 A JP 2002018558A JP 2003221675 A JP2003221675 A JP 2003221675A
Authority
JP
Japan
Prior art keywords
steel sheet
zinc phosphate
coating
galvanized steel
zinc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002018558A
Other languages
Japanese (ja)
Other versions
JP3858706B2 (en
Inventor
Kyoko Hamahara
京子 浜原
Naomasa Nakakoji
尚匡 中小路
Chiaki Kato
千昭 加藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
JFE Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JFE Steel Corp filed Critical JFE Steel Corp
Priority to JP2002018558A priority Critical patent/JP3858706B2/en
Publication of JP2003221675A publication Critical patent/JP2003221675A/en
Application granted granted Critical
Publication of JP3858706B2 publication Critical patent/JP3858706B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/322Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
    • C23C28/3225Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only with at least one zinc-based layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a galvanized steel sheet superior in press formability. <P>SOLUTION: The galvanized steel sheet has a zinc phosphate-based coating on the surface, wherein x and y satisfy the following expressions (1): 1.5x+1.0y≤6.3 and (2): x≥0.5, when a coating mass of the zinc phosphate-based film is expressed as x g/m<SP>2</SP>, and a length of a long side of crystals forming the zinc phosphate-based film is expressed as y μm. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、主に自動車車体
や家電製品に用いることのできる表面処理鋼板に関する
ものであり、より詳細には、プレス成形性に優れた亜鉛
めっき鋼板に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface-treated steel sheet which can be mainly used for automobile bodies and home electric appliances, and more particularly to a galvanized steel sheet having excellent press formability.

【0002】[0002]

【従来の技術】亜鉛系のめっきを施した鋼板は、自動車
車体の車体強度が長期間の腐食環境下での使用によって
低下しにくい材料であることから広く使用されており、
わが国においては、主として亜鉛系合金めっきである亜
鉛−ニッケル合金めっき鋼板と亜鉛−鉄合金めっき鋼板
が使用されている。亜鉛−ニッケル合金めっき鋼板は、
電気めっき法によって製造されるのが一般的であるが、
Niが高価であるためコストが高くなり、また、Ni含有量
を極めて狭い範囲(通常12±1質量%)に制御せねばな
らず製造し難いという問題点がある。また、亜鉛−鉄合
金めっき鋼板は、亜鉛−ニッケル合金めっき鋼板の場合
と同様、Fe含有量による品質への影響が大きいため、極
めて狭い範囲に制御しなければならず製造し難いという
問題点がある。
2. Description of the Related Art Zinc-based plated steel sheets are widely used because the strength of automobile bodies is not likely to deteriorate due to long-term use in a corrosive environment.
In Japan, zinc-nickel alloy-plated steel sheets and zinc-iron alloy-plated steel sheets, which are zinc-based alloy plating, are mainly used. Zinc-nickel alloy plated steel sheet
Generally manufactured by electroplating,
Since Ni is expensive, the cost is high, and the Ni content must be controlled within an extremely narrow range (usually 12 ± 1% by mass), which makes it difficult to manufacture. Further, in the zinc-iron alloy plated steel sheet, as in the case of the zinc-nickel alloy plated steel sheet, since the influence of the Fe content on the quality is large, it has to be controlled within an extremely narrow range, which makes it difficult to manufacture. is there.

【0003】一方、近年における自動車メーカーのグロ
ーバル化や部品共用化に伴い、世界各地で入手しやすい
表面処理鋼板を使用できることが要求されている。従っ
て、従来日本で主に使用されていた製造困難な合金めっ
き鋼板から、製造しやすい電気亜鉛めっき鋼板や溶融亜
鉛めっき鋼板への変換が図られている。
On the other hand, with the globalization of automobile manufacturers and the sharing of parts in recent years, it has been required to be able to use surface-treated steel sheets that are easily available around the world. Therefore, the difficult-to-manufacture alloy-plated steel sheet that has been mainly used in Japan in the past is being changed to an easily galvanized electrogalvanized steel sheet or hot-dip galvanized steel sheet.

【0004】これまで亜鉛めっきのみを形成したいわゆ
る純亜鉛めっき鋼板は、低コストで電気めっき法及び溶
融めっき法のいずれでも製造することができるが、自動
車車体に使用されることは希であった。この理由は、ス
ポット溶接時に電極に多量の亜鉛が蓄積されやすく、電
極の寿命が短くなる(スポット溶接性が悪い)という問
題や、プレス成形時に亜鉛めっきの金型への凝着、鋼板
表面のかじりやプレス割れ等が発生しプレス成形性が悪
いという問題があったからである。
So-called pure galvanized steel sheets formed by galvanizing only can be manufactured at low cost by either electroplating or hot dip coating, but rarely used for automobile bodies. . The reason for this is that a large amount of zinc is likely to accumulate on the electrode during spot welding, which shortens the life of the electrode (poor spot weldability), the adhesion of zinc plating to the die during press forming, and the steel plate surface This is because there was a problem that galling and press cracking occurred and the press formability was poor.

【0005】このような亜鉛めっき鋼板の問題点を解決
する方法として、亜鉛めっきの表面にりん酸亜鉛系皮膜
を有する鋼板が提案され、欧州ではすでに使用されてい
る。元々、欧州では製造困難な合金めっき鋼板が入手困
難なことと、厚目付けの電気亜鉛めっき鋼板の製造コス
トが低いこと(電気コストが低い)から亜鉛めっき鋼板
の使用が進んでおり、プレス金型や溶接機等も亜鉛めっ
き鋼板に適用可能な工夫設計がなされている。また、亜
鉛めっき鋼板においても、プレス成形性改善のため、亜
鉛めっきの表面にりん酸亜鉛系皮膜を有する表面処理鋼
板が採用されている。
As a method for solving the problems of such a galvanized steel sheet, a steel sheet having a zinc phosphate coating on the surface of galvanization has been proposed and is already used in Europe. Originally, the use of galvanized steel sheets is advancing due to the difficulty in obtaining alloy-plated steel sheets that are difficult to manufacture in Europe and the low manufacturing cost of low-density electrogalvanized steel sheets (low electrical cost). The welding machine, etc. are also designed to be applicable to galvanized steel sheets. Further, also for galvanized steel sheets, surface-treated steel sheets having a zinc phosphate-based coating on the surface of galvanization are adopted to improve press formability.

【0006】なお、日本では従来から合金めっき鋼板が
使用されており、この合金めっき鋼板は、通常、プレス
成形性やスポット溶接性が良好であるため、亜鉛めっき
鋼板で生じるようなプレス割れや溶接性の問題が生じる
ことは極めて少ない。しかしながら、この合金めっき鋼
板用に使用されていたプレス金型を用いて亜鉛めっき鋼
板をプレス成形すると、プレス割れが生じやすい。
[0006] In Japan, alloy-plated steel sheets have been conventionally used, and since the alloy-plated steel sheets usually have good press formability and spot weldability, press cracking and welding such as occurs in galvanized steel sheets. Very few sex problems occur. However, when a galvanized steel sheet is press-formed using the press die used for this alloy-plated steel sheet, press cracking is likely to occur.

【0007】よって、割れの問題を生じること無く、亜
鉛めっき鋼板をプレス成形するには、プレス金型を変
更、すなわち自動車車体のデザイン設計を変更(モデル
チェンジ)する以外は方法が無く、亜鉛めっき鋼板を現
行のプレス金型にそのまま適用することはできないとい
う問題点があった。
Therefore, in order to press-form a galvanized steel sheet without causing the problem of cracking, there is no method other than changing the press die, that is, changing the design design of the automobile body (model change). There is a problem that the steel sheet cannot be applied to the current press die as it is.

【0008】亜鉛めっき鋼板のプレス成形性の問題を解
決する方法としては、上述したように、欧州で行われて
いるのと同様に、亜鉛めっき鋼板において、その表面に
りん酸亜鉛系皮膜を形成させる方法が有用である。この
方法によって、プレス成形性は大幅に改善され、かなり
の部品が、従来の合金めっき鋼板で使用されていたプレ
ス金型を変更することなく、このプレス金型を用いてプ
レス成形することが可能になる。この理由は、りん酸亜
鉛系皮膜がプレス金型と亜鉛めっきの直接接触を防ぎ、
緩衝層として働くこと、加えて、りん酸亜鉛系皮膜がそ
の結晶の隙間に油を保持できるため、プレス成形時に油
がより多く供給されるためであると考えられている。
As a method for solving the problem of press formability of galvanized steel sheet, as described above, a zinc phosphate-based film is formed on the surface of galvanized steel sheet, as in Europe. The method of making is useful. By this method, the press formability is greatly improved, and it is possible for a considerable number of parts to be press-formed using this press die without changing the press die used for conventional alloy plated steel sheets. become. The reason for this is that the zinc phosphate coating prevents direct contact between the press die and zinc plating,
It is considered that this is because the zinc phosphate-based film can hold oil in the gaps between the crystals in addition to functioning as a buffer layer, so that more oil is supplied during press molding.

【0009】しかしながら、りん酸亜鉛系皮膜を有する
場合でも、プレス条件によっては、または同じプレス条
件で行ったときであっても何がしらのわずかな変動要因
によっては、しばしば亜鉛めっきで生じるようなかじり
やプレス割れ等が発生する場合があるという問題があっ
た。
However, even when a zinc phosphate-based coating is provided, it often occurs in galvanizing depending on the pressing conditions, or even when the same pressing conditions are used, and a slight variation factor. There is a problem that galling and press cracking may occur.

【0010】発明者らは、りん酸亜鉛系皮膜を有する亜
鉛めっき鋼板のプレス割れの原因について、母材成分、
亜鉛めっき量、りん酸亜鉛系皮膜とその成分等がプレス
成形性に及ぼす影響について実験室にて調査した。この
調査を行う場合には、作製可能な試料サイズが小さいた
め、実機プレス試験は行えないが、同一コイルから採取
した鋼板を用いて亜鉛めっき量だけを変えたり、または
同一のめっきコイルから採取した亜鉛めっき鋼板を用い
てりん酸亜鉛系皮膜量だけを変えたりするなどして調査
を行えるため、母材成分等の目的とする調査パラメータ
ー以外の要因の影響を排除できる利点がある。また、こ
の実験室試験における重要なポイントは、実機のプレス
成形性とよい相関があるものでなくてはならない。
The inventors have investigated the causes of press cracking of a galvanized steel sheet having a zinc phosphate-based coating, regarding the base material component,
The effects of galvanizing, zinc phosphate coating and its components on press formability were investigated in the laboratory. When carrying out this investigation, since the sample size that can be manufactured is small, the actual machine press test cannot be performed, but only the galvanizing amount is changed by using the steel plate taken from the same coil, or it is taken from the same plated coil Since the investigation can be performed by changing only the zinc phosphate-based coating amount using a galvanized steel sheet, there is an advantage that influences of factors other than the intended investigation parameters such as the base material composition can be eliminated. In addition, the important point in this laboratory test must have a good correlation with the press formability of the actual machine.

【0011】ところが、これまで発明者らが主に行って
きた実験室での平面摺動性試験では、有意差が認められ
ない場合や、むしろ摩擦係数μが低い場合にプレス割れ
を生じることがあった。実機プレス結果と相関がみられ
る実験室試験方法について種々の試験を行って調査した
ところ、ドロービード試験法による評価が実機でのプレ
ス成形性と良い相関があることがわかった。すなわち、
ドロービード試験を行った後の試料表面のパウダリング
発生状況と引抜き力による評価が実機によるプレス成形
性と良い相関があった。そこで、ドロービード試験法を
用いて母材成分、亜鉛めっき量、りん酸亜鉛系皮膜とそ
の成分等がプレス成形性に及ぼす影響について実験室で
の調査を行った。その結果、母材成分、亜鉛めっき量お
よびりん酸亜鉛系皮膜成分のいずれもが同じであって
も、りん酸亜鉛系皮膜量とりん酸亜鉛系皮膜結晶の大き
さによって、プレス成形性が大きく変わることを見出し
た。
However, in the plane sliding property test conducted by the inventors mainly in the laboratory so far, press cracks may occur when no significant difference is observed or when the friction coefficient μ is rather low. there were. Various tests were conducted on the laboratory test method that correlates with the actual press result, and it was found that the evaluation by the draw bead test method had a good correlation with the press formability in the actual machine. That is,
After the draw bead test was performed, the powdering occurrence on the sample surface and the evaluation based on the drawing force showed a good correlation with the press formability of the actual machine. Therefore, using the draw bead test method, the effects of base material components, zinc plating amount, zinc phosphate coating and its components on press formability were investigated in the laboratory. As a result, even if the base metal component, the zinc plating amount, and the zinc phosphate-based coating film component were all the same, the press formability was high due to the zinc phosphate-based coating film amount and the size of the zinc phosphate-based coating crystal. I have found that it will change.

【0012】一方、りん酸亜鉛系皮膜を有する亜鉛めっ
き鋼板のプレス成形性を向上させるためには、例えば、
特開平11−343581号公報に、鋼板表面の粗さRaとりん酸
塩皮膜量を制御する技術が開示されている。すなわち、
この公報記載によれば、りん酸塩皮膜量が多くなると潤
滑性が低下するが、算術平均粗さRaが大きいときには、
りん酸塩皮膜量が多い場合にも、剥離したりん酸塩皮膜
(これが潤滑性を阻害する。)が凹部に捕捉されるため
に潤滑性を阻害せず、プレス成形性が向上することを見
出した結果として、算術平均粗さRaとりん酸塩皮膜のり
ん換算付着量を規定したものである。
On the other hand, in order to improve the press formability of a galvanized steel sheet having a zinc phosphate coating, for example,
Japanese Unexamined Patent Publication No. 11-343581 discloses a technique for controlling the surface roughness Ra of the steel sheet and the phosphate coating amount. That is,
According to the description of this publication, the lubricity decreases as the phosphate film amount increases, but when the arithmetic mean roughness Ra is large,
It has been found that even if the amount of phosphate film is large, the peeled phosphate film (which hinders lubricity) is captured in the recesses, which does not hinder lubricity and improves press formability. As a result, the arithmetic mean roughness Ra and the phosphorus conversion adhesion amount of the phosphate coating are specified.

【0013】特開平11−343581号公報記載のめっき鋼板
は、めっき層が比較的硬い合金めっき鋼板の場合や、め
っき層が軟らかい亜鉛めっき鋼板であって鋼板表面に油
が充分に塗布されている場合には、りん酸塩の油保持能
力が有効に発揮されて潤滑性が良いため、プレス成形性
が優れていると考えられる。しかしながら、上記めっき
鋼板は、パウダリングそのものを減少させることはでき
ず、特に高面圧でプレスされる条件等によっては、剥離
したりん酸塩皮膜をうまく凹部に捕捉できず、プレス割
れを引き起こす結果となった。
The plated steel sheet described in JP-A-11-343581 is an alloy-plated steel sheet having a relatively hard plating layer, or a galvanized steel sheet having a soft plating layer, and the surface of the steel sheet is sufficiently coated with oil. In this case, it is considered that the press moldability is excellent because the oil retaining ability of the phosphate is effectively exhibited and the lubricity is good. However, the above-mentioned plated steel sheet cannot reduce powdering itself, and in particular, depending on the conditions such as pressing under a high surface pressure, the peeled phosphate coating cannot be captured well in the recess, resulting in press cracking. Became.

【0014】また、特開平8−13154号公報には、りん
酸亜鉛皮膜中にNiとMnを含有し、微細なりん酸亜鉛皮膜
を有する方法が開示されている。このりん酸亜鉛皮膜
は、通常のりん酸亜鉛結晶とその上層に微細なりん酸亜
鉛結晶を有する複合皮膜であり、これにより、塗装性す
なわち塗料密着性と塗装後耐食性に優れた鋼板を得られ
るというものである。すなわち、従来技術の塗料密着性
を改善するための方法であり、面圧が高く、曲率半径R
の小さいビード部があるような厳しい曲げ・曲げ戻しを
受けるような難成形部品でのプレス成形性に対する知見
はない。実際、塗料との密着性はりん酸亜鉛結晶の最表
面と塗膜の界面の密着で左右され、鋼板最表層に微細な
結晶を有する場合には塗料密着性が向上するものと考え
られる。特に曲げ・曲げ戻しを受けるプレス成形の場合
には、鋼板がどれだけ曲げ加工に追随できるかがプレス
成形性に影響を及ぼし、全りん酸亜鉛皮膜が微細である
必要があり、皮膜量(厚み)も当然のことながら重要と
なるが、特開平8−13154号公報で示す複合りん酸亜鉛
皮膜の場合、この皮膜を構成する下層にには、通常形状
の結晶が存在するため、厳しいプレス成形においては、
十分なプレス成形性が得られない。
Further, JP-A-8-13154 discloses a method in which a zinc phosphate film contains Ni and Mn and has a fine zinc phosphate film. This zinc phosphate coating is a composite coating containing ordinary zinc phosphate crystals and fine zinc phosphate crystals on top of it, and as a result, a steel sheet with excellent coatability, that is, paint adhesion and corrosion resistance after coating, can be obtained. That is. That is, this is a method for improving the paint adhesion of the prior art, in which the surface pressure is high and the radius of curvature R
There is no knowledge of press formability in difficult-to-form parts that are subject to severe bending and unbending such as with small beads. In fact, the adhesiveness to the coating material is influenced by the adhesiveness between the outermost surface of the zinc phosphate crystal and the interface of the coating film, and it is considered that the adhesiveness of the coating material is improved when the outermost surface layer of the steel sheet has fine crystals. Especially in the case of press forming where bending and unbending is performed, how much the steel sheet can follow the bending process affects the press formability, and it is necessary that the total zinc phosphate film be fine, and the amount of film (thickness ) Is naturally important, but in the case of the composite zinc phosphate coating disclosed in Japanese Patent Laid-Open No. 8-13154, crystals having a normal shape are present in the lower layer forming this coating, so severe press molding is required. In
Sufficient press formability cannot be obtained.

【0015】以上より、上述した従来の技術は、特に高
面圧下でプレス成形される条件、例えば、プレス成形時
に鋼板が厳しい曲げ・曲げ戻しを受けるような条件下に
おいて、優れたプレス成形性を満足するものではなかっ
た。
From the above, the above-mentioned conventional technique has excellent press formability under the condition of being press formed under a high surface pressure, for example, under the condition that the steel sheet is severely bent and unbent during press forming. I was not satisfied.

【0016】[0016]

【発明が解決しようとする課題】本発明の目的は、プレ
ス成形性に優れた亜鉛めっき鋼板を提供することにあ
る。特にプレス成形時に鋼板が厳しい曲げ・曲げ戻しを
受けるようなプレス条件下でも、優れたプレス成形性を
示すりん酸亜鉛系皮膜を有する亜鉛めっき鋼板を提供す
ることにある。
An object of the present invention is to provide a galvanized steel sheet having excellent press formability. It is an object of the present invention to provide a galvanized steel sheet having a zinc phosphate-based coating that exhibits excellent press formability, especially under press conditions in which the steel sheet undergoes severe bending and bending back during press forming.

【0017】[0017]

【課題を解決するための手段】発明者らは、従来技術に
おける問題点を解決する手法について鋭意究明したとこ
ろ、亜鉛めっき鋼板の表面に結晶質のりん酸亜鉛系皮膜
を有し、該りん酸亜鉛系皮膜の付着量をxg/m、り
ん酸亜鉛系皮膜を形成する結晶の長辺の長さをyμmと
したとき、xおよびyは、下記に示す式(1)及び式
(2)を満足する場合に、優れたプレス成形性を有する
亜鉛めっき鋼板が得られることを見出した。 記 1.5x + 1.0y ≦ 6.3 - - - - - (1) x ≧ 0.5 - - - - - (2) また、前記りん酸亜鉛系皮膜中に0.3〜1.5 mass%のNi
と3.0〜5.0 mass%のMnを含有させることにより、プレ
ス成形性ばかりでなく、塗料密着性と塗装後耐食性にも
優れた亜鉛めっき鋼板が得られることを見出した。
Means for Solving the Problems The inventors of the present invention have made extensive studies on a method for solving the problems in the prior art. As a result, the surface of a galvanized steel sheet has a crystalline zinc phosphate-based coating, and When the adhesion amount of the zinc-based coating is xg / m 2 and the length of the long side of the crystal forming the zinc phosphate-based coating is yμm, x and y are expressed by the following equations (1) and (2). It was found that a galvanized steel sheet having excellent press formability can be obtained when the above condition is satisfied. Note 1.5 x + 1.0y ≤ 6.3-----(1) x ≥ 0.5-----(2) In addition, 0.3 to 1.5 mass% of Ni in the zinc phosphate-based coating is used.
It has been found that the addition of 3.0 to 5.0 mass% of Mn makes it possible to obtain a galvanized steel sheet which is excellent not only in press formability but also in paint adhesion and corrosion resistance after coating.

【0018】[0018]

【発明の実施の形態】本発明の表面処理鋼板の素材とし
ては、亜鉛めっき鋼板を用いる。なお、本発明でいう
「亜鉛めっき鋼板」とは、いわゆる純亜鉛めっき鋼板を
意味するが、亜鉛めっき皮膜には、通常、めっき不純物
として、鋼板からの溶出成分(Feその他の鋼中成分)や
他の種類のめっきとセル等の設備併用による不純物の混
入(Ni,Sn,Al等)を不可避的に含んでいるのが一般的
であるため、これらの成分も含むものとする。また、亜
鉛めっきの形成は、電気めっき法を用いても溶融めっき
法を用いてもよく、特に限定はしない。
BEST MODE FOR CARRYING OUT THE INVENTION A galvanized steel sheet is used as a material for the surface-treated steel sheet of the present invention. The “zinc-plated steel sheet” in the present invention means a so-called pure zinc-plated steel sheet, but the zinc-plated film usually contains, as plating impurities, elution components (Fe and other steel components) from the steel sheet. Since it is generally inevitable to include impurities (Ni, Sn, Al, etc.) due to other types of plating and combined use of equipment such as cells, these components are also included. The galvanization may be performed by an electroplating method or a hot dipping method, and is not particularly limited.

【0019】さらに、本発明では、亜鉛めっき表面のり
ん酸亜鉛系皮膜の付着量をxg/m 2としたとき、x
≧ 0.5を満足しなければならない。前記りん酸亜鉛系
皮膜は、ホパイト結晶質であることが好ましい。りん酸
亜鉛系皮膜の付着量を0.5g/m2以上とした理由は、付
着量が0.5g/m2 未満だと、塗油状態でも油保持力
が充分に発揮できず、また、金型と亜鉛めっきの接触を
避けられず、りん酸亜鉛系皮膜によるプレス成形性の向
上効果が不十分となるからである。
Further, according to the present invention, the galvanized surface glue
The amount of zinc phosphate coating applied is xg / m 2And then x
It must satisfy ≧ 0.5. Zinc phosphate type
The coating is preferably hopite crystalline. Phosphoric acid
The amount of zinc-based coating applied is 0.5 g / m2The reason for the above is
Wearing amount is 0.5g / m2If it is less than, oil retaining power is maintained even in the oiled state.
Cannot be fully exhibited, and the contact between the die and the zinc plating
It is inevitable that the zinc phosphate coating will improve press formability.
This is because the upper effect becomes insufficient.

【0020】発明者らは前述のドロービード試験にてプ
レス成形性に及ぼす表面皮膜の性質を、種々のパラメー
ターについて調査し、解析した結果、りん酸亜鉛系皮膜
の付着量とりん酸酸亜鉛系皮膜結晶の大きさがドロービ
ード試験を行ったあとのパウダリングの発生状況に大き
く影響することを見出した。そこで、りん酸亜鉛系皮膜
の付着量とりん酸亜鉛系皮膜結晶の大きさだけをパラメ
ーターとして抽出し、回帰係数を求めた。すなわち、り
ん酸亜鉛系皮膜の付着量をxg/m、りん酸亜鉛系皮
膜結晶の長辺の長さをyμmとし、これをパウダリング
発生結果と図1にプロットすることによって下記に示す
式(1)を求めた。 記 1.5x + 1.0y ≦ 6.3 - - - - - (1)
The inventors investigated the properties of the surface coating on press formability in the above-mentioned draw bead test with respect to various parameters and analyzed the results. As a result, the adhesion amount of the zinc phosphate-based coating and the zinc phosphate-based coating were investigated. It was found that the size of the crystal has a great influence on the occurrence of powdering after the draw bead test. Therefore, only the amount of the zinc phosphate-based coating adhered and the size of the zinc phosphate-based coating crystal were extracted as parameters to obtain the regression coefficient. That is, the adhesion amount of the zinc phosphate-based coating was xg / m 2 , the length of the long side of the zinc phosphate-based coating crystal was y μm, and this was plotted with the powdering occurrence result in the formula shown below. (1) was determined. Note 1.5x + 1.0y ≤ 6.3-----(1)

【0021】つまり、りん酸亜鉛系皮膜の付着量が少な
い場合には、式(1)の範囲内であれば、結晶の大きさ
がある程度大きくてもプレス成形性が良好であり、同様
に、結晶の大きさが小さい場合には、式(1)の範囲内
であれば、付着量がある程度多くてもプレス成形性が良
好であることを意味する。
That is, in the case where the amount of the zinc phosphate-based film deposited is small, if within the range of the formula (1), the press formability is good even if the crystal size is large to some extent. When the crystal size is small, it means that the press formability is good even if the amount of adhesion is large to some extent within the range of the formula (1).

【0022】りん酸亜鉛系皮膜の付着量とりん酸亜鉛系
皮膜結晶の大きさがドロービード試験を行ったあとのパ
ウダリングの発生状況や引抜き力と相関がある理由は以
下のように考える。平面摺動性試験の場合は、鋼板の表
面を金型がそのまま滑っていく試験であり、亜鉛めっき
鋼板の場合、亜鉛と金型が直接接触することにより、か
じりを発生するため、表面に油や緩衝剤を存在させて直
接接触するのを防ぐことで、平面摺動性が改善される。
従って、油を充分保持できれば平面での滑り性は向上す
る。
The reason why the amount of zinc phosphate-based coating adhered and the size of zinc phosphate-based coating crystal are correlated with the occurrence of powdering and the pulling force after the draw bead test is considered as follows. In the case of a plane sliding property test, the mold slides on the surface of the steel sheet as it is.In the case of a galvanized steel sheet, galling occurs due to direct contact between zinc and the mold, so the surface is oiled. The presence of a cushioning agent or a buffering agent to prevent direct contact improves the plane sliding property.
Therefore, if the oil can be sufficiently retained, the slipperiness on a flat surface is improved.

【0023】しかし、ドロービード試験の場合には、ビ
ードが鋼板を通過していく際に鋼板の曲げ・曲げ戻し加
工を受ける。従って、このビードの周りに沿って鋼板が
追随していく必要がある。
However, in the case of the draw bead test, when the beads pass through the steel sheet, the steel sheet is bent and unbent. Therefore, the steel plate needs to follow along the circumference of this bead.

【0024】本発明の亜鉛めっき鋼板は、軟らかい亜鉛
めっきの表層に硬いりん酸亜鉛系結晶が形成されたもの
である。亜鉛めっきは軟らかいため、ドロービード加工
にも容易に追随する。ところが、りん酸亜鉛系結晶は硬
くて変形できないため、そのままの形状あるいは粉砕さ
れながらビードを通過する。このため、結晶が大きいほ
ど追随しにくく、鋼板の変形に、より大きな力が必要と
なるし、また、粉砕される場合も、より大きな力が必要
となり、引抜き力は大きくなる。
The galvanized steel sheet of the present invention is one in which a hard zinc phosphate crystal is formed on the surface layer of soft zinc plating. Zinc plating is soft, so it easily follows draw bead processing. However, since the zinc phosphate-based crystal is hard and cannot be deformed, the zinc phosphate-based crystal passes through the bead as it is or after being ground. For this reason, the larger the crystal, the harder it is to follow, the larger force is required for the deformation of the steel sheet, and the larger force is required when the steel sheet is crushed, and the pulling force becomes large.

【0025】また、硬いりん酸亜鉛系皮膜の下に軟らか
い亜鉛めっきがあるため、硬いりん酸亜鉛系皮膜の粉砕
によって生じたりん酸亜鉛の粉がさらに下地の亜鉛を削
り、さらなるパウダリングを引き起こす。かじりが発生
すれば、さらに引抜き力も大きくなってしまう。実機の
プレス成形では、プレス金型にこの硬いりん酸亜鉛系皮
膜の粉が蓄積されるため、かじりを発生してしまう。
Further, since there is soft zinc plating under the hard zinc phosphate-based coating, the zinc phosphate powder generated by crushing the hard zinc phosphate-based coating further scrapes the underlying zinc, causing further powdering. . If galling occurs, the pulling force will increase further. In press molding of an actual machine, since the powder of this hard zinc phosphate-based film is accumulated in the press die, galling occurs.

【0026】以上のような現象によってりん酸亜鉛系皮
膜結晶の大きさが大きい場合や、りん酸亜鉛系皮膜の付
着量が多い場合にかじりが発生しやすくなるものと考え
られる。
It is considered that due to the above phenomenon, galling is likely to occur when the size of the zinc phosphate-based coating crystal is large or when the amount of the zinc phosphate-based coating deposited is large.

【0027】りん酸亜鉛系皮膜結晶の大きさを小さくす
るための手段としては、(1)りん酸亜鉛処理前に行う
表面調整により微細化を図る方法や、(2)りん酸塩処
理液に亜鉛以外のカチオン添加剤を添加する方法等が挙
げられる。
As means for reducing the size of the zinc phosphate-based coating crystal, (1) a method for achieving fineness by surface adjustment performed before zinc phosphate treatment, or (2) a phosphate treatment liquid Examples include a method of adding a cationic additive other than zinc.

【0028】上記(1)の方法では、表面調整剤として
一般的にはチタンコロイド溶液が用いられ、このチタン
コロイドを核にしてりん酸亜鉛結晶が形成されるとされ
ている。従って、チタンコロイドを表面調整剤中に細か
く分散させることによって、小さな核を鋼板表面に多数
形成させ、りん酸亜鉛結晶を小さくすることができる。
ところが、チタンコロイドは、水溶液中の硬度が高い場
合、Caなどが存在する中でそれらがチタンコロイドと吸
着して大きく成長しながら沈殿してしまうといった性質
があり、このように分散状態が悪い場合には、鋼板表面
にまばらに付くために、りん酸亜鉛結晶の核発生点が少
なくなってしまい、結晶の1つ1つが大きく成長してし
まう。従って、このチタンコロイドを安定して分散させ
るための分散剤を添加したり、pH調整することによ
り、りん酸亜鉛結晶の核を鋼板表面に多数形成させ、り
ん酸亜鉛結晶を小さくすることができる。発明者らは種
々の表面調整剤を試し、同じりん酸塩処理液を用いても
表面調整剤の種類によって形成されるりん酸亜鉛結晶の
大きさが異なることがわかった。
In the method (1), a titanium colloid solution is generally used as the surface conditioner, and zinc phosphate crystals are formed by using the titanium colloid as a nucleus. Therefore, by finely dispersing the titanium colloid in the surface modifier, a large number of small nuclei can be formed on the surface of the steel sheet, and the zinc phosphate crystals can be made small.
However, titanium colloid has the property that when the hardness is high in an aqueous solution, they are adsorbed to titanium colloid in the presence of Ca, etc., causing large growth and precipitation, and thus when the dispersion state is poor. In addition, since the number of nucleation points of the zinc phosphate crystal is reduced because the surface of the steel sheet is scattered, each crystal grows large. Therefore, by adding a dispersant for stably dispersing this titanium colloid or adjusting the pH, a large number of zinc phosphate crystal nuclei can be formed on the surface of the steel sheet, and the zinc phosphate crystals can be made smaller. . The inventors have tried various surface modifiers and found that the size of zinc phosphate crystals formed varies depending on the type of the surface modifier even when the same phosphate treatment solution is used.

【0029】また、上記(2)の方法では、特に塗料密
着性や耐食性に悪影響を及ぼすものでなければ、いかな
るカチオンを用いてもよい。カチオン添加により、りん
酸亜鉛結晶が小さくなる理由は定かではないが、得られ
るりん酸亜鉛結晶は、X線回折にてホパイトと呼ばれる
Zn3(PO4)2・4H2Oの結晶構造を示す。りん酸塩処理液に
カチオンを添加して得られる皮膜中には、添加カチオン
が検出されるが、X線回折による同定を行うと、Zn3(PO
4)2・4H2Oのピークが現われるのみで、従って、Zn3(P
O4)2・4H2Oの結晶構造のZnの一部が添加カチオンに置換
した構造と考えられる。一方、Zn3(PO4)2・4H2Oのピー
ク強度をカチオン添加有りと無しで比較すると、カチオ
ンを添加した皮膜は、ピーク強度が低下しており、結晶
性が低くなっているものと考えられる。すなわち、りん
酸塩処理にカチオンを添加することによってりん酸亜鉛
の結晶性が低下し、結晶が微細化するものと考えられ
る。添加するカチオンとしては、発明者らが特開平2001
−73163号公報で提案したMgを用いる場合には、耐穴あ
き性にも優れた鋼板が得られる。
In the above method (2), any cation may be used as long as it does not adversely affect the coating adhesion and the corrosion resistance. The reason why the zinc phosphate crystals become smaller by the addition of cations is not clear, but the obtained zinc phosphate crystals are called "hopite" by X-ray diffraction.
1 shows the crystal structure of Zn 3 (PO 4 ) 2 .4H 2 O. The added cations are detected in the film obtained by adding cations to the phosphate treatment solution, but when identified by X-ray diffraction, Zn 3 (PO
4 ) 2・ 4H 2 O peak only appears, therefore Zn 3 (P
O 4) part of Zn 2 · 4H 2 O crystal structure is considered substituted structures added cations. On the other hand, comparing the peak intensities of Zn 3 (PO 4 ) 2・ 4H 2 O with and without the addition of cations, the cation-added film has a lower peak intensity and lower crystallinity. Conceivable. That is, it is considered that the addition of cations to the phosphate treatment reduces the crystallinity of zinc phosphate and makes the crystals finer. As cations to be added, the present inventors
In the case of using Mg proposed in Japanese Patent Laid-Open No. 73163, a steel sheet having excellent perforation resistance can be obtained.

【0030】また、りん酸亜鉛系皮膜中に0.3〜1.5 mas
s%のNiと3.0〜5.0 mass%のMnを含有させれば、プレス
成形性とさらには塗料密着性および塗装後耐食性に優れ
た亜鉛めっき鋼板を得ることができる。りん酸亜鉛系皮
膜中に含有するNiとMnが、りん酸亜鉛結晶(Zn3(PO4)2
4H2O/Hopeite)中にどのような形態で存在するかは明
らかではないが、NiとMnを含有していても、X線回折パ
ターンではHopeiteしか検出されないことから、NiとMn
は、Znと置換する形で存在するものと考えられる。
Further, 0.3 to 1.5 mas in the zinc phosphate coating
When s% Ni and 3.0 to 5.0 mass% Mn are contained, a galvanized steel sheet excellent in press formability, paint adhesion, and corrosion resistance after coating can be obtained. Ni and Mn contained in the zinc phosphate-based coating are zinc phosphate crystals (Zn 3 (PO 4 ) 2
4H 2 O / Hopeite), it is not clear in what form it exists, but even if it contains Ni and Mn, only Hopeite is detected in the X-ray diffraction pattern.
Is considered to exist in the form of replacing Zn.

【0031】りん酸亜鉛系皮膜中のNi含有量は、電着塗
料との密着性や電着塗装後耐食性を向上させるため、0.
3 mass%以上とすることが好ましい。また、Ni含有量が
多すぎると表面外観が暗くて外観むらが発生しやすくな
りコスト高になるため、1.5mass%以下とすることが好
ましい。
The Ni content in the zinc phosphate-based coating is set to 0 in order to improve the adhesion with the electrodeposition coating and the corrosion resistance after electrodeposition coating.
It is preferably 3 mass% or more. Further, if the Ni content is too high, the surface appearance is dark and uneven appearance is likely to occur, resulting in high cost. Therefore, it is preferable to set the content to 1.5 mass% or less.

【0032】また、りん酸亜鉛系皮膜中のMn含有量は、
プレス成形性を向上させるため、3.0 mass%以上とする
ことが好ましい。また、Mn含有量は多い方がプレス成形
性の向上効果は大きくなる傾向があるものの、電着塗料
との密着性や電着塗装後耐食性が劣化する傾向にあるた
め、5.0 mass%以下とすることが好ましい。
The content of Mn in the zinc phosphate coating is
In order to improve the press moldability, it is preferably 3.0 mass% or more. Further, the higher the Mn content, the more the effect of improving the press formability tends to become large, but the adhesion with the electrodeposition coating and the corrosion resistance after electrodeposition coating tend to deteriorate, so it is set to 5.0 mass% or less. It is preferable.

【0033】さらに、耐穴あき性を向上させる必要があ
る場合には、発明者らが特開平2001−73163号公報で提
案したように、りん酸亜鉛系皮膜中に0.5〜10mass%のM
gを含有させることが好ましい。
Further, when it is necessary to improve the perforation resistance, 0.5 to 10 mass% of M is contained in the zinc phosphate-based coating as proposed by the inventors in Japanese Patent Laid-Open No. 2001-73163.
It is preferable to include g.

【0034】上述したところは、この発明の実施形態の
一例を示したにすぎず、請求の範囲において種々の変更
を加えることができる。
The above is merely an example of the embodiment of the present invention, and various modifications can be made within the scope of the claims.

【0035】[0035]

【実施例】次に、この発明の実施例について説明する。
電気亜鉛めっき鋼板または溶融亜鉛めっき鋼板に、表1
に示す表面調整剤および表2に示すりん酸亜鉛系処理液
にてりん酸亜鉛系皮膜を形成し、以下に示す試験法にて
性能を評価した。
EXAMPLES Next, examples of the present invention will be described.
Table 1 for electrogalvanized or hot-dip galvanized steel
A zinc phosphate-based film was formed with the surface conditioner shown in Table 1 and the zinc phosphate-based treatment solution shown in Table 2, and the performance was evaluated by the test methods shown below.

【0036】[0036]

【表1】 [Table 1]

【0037】[0037]

【表2】 [Table 2]

【0038】〔平面摺動性〕長さ300mm および幅20mmの
試験片について、その表面を溶剤脱脂後、防錆油(出光
興産製Z5)を 1.5g/m2 で塗布した後、以下に示す条
件にて、平面摺動性試験を行い、摩擦係数μを測定し
た。 ダイ形状 : 10mmL×20mmWの長平面 押し付け荷重: 24.5 N/mm 引抜き速度 : 1000 mm/分 摺動長さ : 100mm 試験温度 : 室温
[Flatness Sliding Property] A test piece having a length of 300 mm and a width of 20 mm was subjected to solvent degreasing on its surface, and rust-preventing oil (Z5 manufactured by Idemitsu Kosan Co., Ltd.) was applied at 1.5 g / m 2. Under the conditions, a plane sliding property test was performed and the friction coefficient μ was measured. Die shape: 10 mm L x 20 mm W long plane pressing load: 24.5 N / mm 2 Drawing speed: 1000 mm / min Sliding length: 100 mm Test temperature: Room temperature

【0039】〔ドロービード(パウダリング性)試験〕
長さ300mm および幅20mmの試験片について、その表面を
溶剤脱脂後、防錆油(出光興産製Z5)を 1.5g/m2
塗布した後、以下に示す条件にて、ドロービード試験を
行い、引抜き荷重を測定するとともに、パウダリング性
を評価した。尚、パウダリング性は、ドロービード試験
後の表面にテープを貼りつけて剥離させる工程を2回繰
り返した後、以下に示す判定基準にて1〜5の5段階で
評価した。 ダイ形状 : 丸型、凸R5mm、凹R2mm 押し付け荷重: 4.9kN 引抜き速度 : 1000 mm/分 摺動長さ : 100mm
[Draw bead (powdering) test]
For a test piece with a length of 300 mm and a width of 20 mm, the surface of the test piece was degreased with a solvent, rust preventive oil (Z5 manufactured by Idemitsu Kosan Co., Ltd.) was applied at 1.5 g / m 2 , and a draw bead test was conducted under the following conditions. The pulling load was measured and the powdering property was evaluated. The powdering property was evaluated on a scale of 5 from 1 to 5 according to the following criteria after repeating the step of sticking a tape on the surface after the draw bead test and peeling the tape twice. Die shape: Round type, convex R5mm, concave R2mm Pressing load: 4.9kN Extraction speed: 1000mm / min Sliding length: 100mm

【0040】(パウダリング性の判定基準) 評点5:2回のテープ剥離ともパウダリング無し 4:2回のテープ剥離のうち1回目のテープ剥離のみでわ
ずかなパウダリングあり 3:2回のテープ剥離のうち1回目のテープ剥離のみであ
る程度のパウダリングあり 2:2回のテープ剥離のうち1回目のテープ剥離のみで著
しいパウダリングあり 1:2回のテープ剥離とも著しいパウダリングあり
(Powdering Judgment Criteria) Rating 5: No tapering even with two tape peelings 4: Only slight tapering with only the first tape peeling of the two tape peelings 3: Tape twice There is some powdering only by the first tape peeling of the peeling 2: There is remarkable powdering only by the first tape peeling of the two times of tape peeling 1: There is significant powdering even by the second tape peeling

【0041】〔塗料密着性〕塗料密着性は、耐水二次密
着性試験により評価した。各表面処理鋼板は、自動車車
体製造工程に準じて、通常のアルカリ脱脂、次いで表面
調整を行ったのち、りん酸塩処理液SD2500(日本ペイン
ト(株)社製)に2分間浸漬した。その後、日本ペイン
ト(株)社製のV20電着塗料(浴温:28〜30℃)を用い
て電着電圧250 V、180 秒間通電して電着塗装を施し、
165 ℃で20分間焼き付けし電着塗膜(膜厚:20μm )を
形成した。次いで、自動車用中塗り塗装OTO-870H (日本
ペイント(株)社製)と自動車用上塗り塗装OTO650 (日
本ペイント(株)製)をそれぞれ40μmの厚さで塗布
し、 50℃の純水に10日間浸漬したのち取り出し、直ちに
2mm幅のナイフによるクロスカットを入れた後、碁盤目
テープを用いた剥離試験を行い,塗膜の剥離状況を観察
した。そして、剥離試験後の塗膜残存率が95〜 100%で
ある場合を良「〇」、同塗膜残存率が85%以上95%未満
である場合を可「△」および同塗膜残存率が85%未満を
不可「×」として評価した。
[Paint Adhesion] The paint adhesion was evaluated by a water resistant secondary adhesion test. Each surface-treated steel sheet was subjected to normal alkali degreasing and then surface conditioning according to the automobile body manufacturing process, and then immersed in a phosphate treatment solution SD2500 (manufactured by Nippon Paint Co., Ltd.) for 2 minutes. After that, a V20 electrodeposition paint (bath temperature: 28 to 30 ° C) manufactured by Nippon Paint Co., Ltd. was used to apply an electrodeposition voltage of 250 V for 180 seconds to perform electrodeposition coating,
It was baked at 165 ° C. for 20 minutes to form an electrodeposition coating film (film thickness: 20 μm). Next, OTO-870H intermediate coating for automobiles (manufactured by Nippon Paint Co., Ltd.) and OTO650 overcoat coating for automobiles (manufactured by Nippon Paint Co., Ltd.) were each applied to a thickness of 40 μm, and then applied to pure water at 50 ° C for 10 After immersing for a day, it was taken out, and immediately after a cross cut with a knife of 2 mm width was put in, a peeling test using a cross-cut tape was conducted to observe the peeling state of the coating film. And, if the coating film residual rate after the peeling test is 95 to 100%, it is good "○", and if the coating film residual rate is 85% or more and less than 95%, it is "△" and the same coating film residual rate. Of less than 85% was evaluated as “poor”.

【0042】〔塗装後耐食性〕各表面処理鋼板は、自動
車車体製造工程に準じて、通常のアルカリ脱脂、次いで
表面調整を行ったのち、りん酸塩処理液SD2500(日本ペ
イント(株)社製)に2分間浸漬した。その後、日本ペ
イント(株)社製のV20電着塗料(浴温:28〜30℃)を
用いて電着電圧250 V、180 秒間通電して電着塗装を施
し、165 ℃で20分間焼き付けし電着塗膜(膜厚:15μm
)を形成して、供試材とした。電着塗装後のサンプル
は、ナイフによるクロスカットを入れた後、下記に示す
サイクル条件で複合サイクル腐食試験を行い、下記に示
す膨れ幅と板厚減少量を測定することによって塗装後耐
食性を評価した。尚、電着塗装後耐食性は、Znめっき量
の影響も大きいので、本試験に際しては全てZnめっきの
付着量が40 g/m2のものを作製して評価した。
[Corrosion resistance after coating] Each surface-treated steel sheet was subjected to normal alkali degreasing and then surface conditioning according to the automobile body manufacturing process, and then a phosphate treatment liquid SD2500 (manufactured by Nippon Paint Co., Ltd.) And soaked for 2 minutes. Then, using V20 electrodeposition paint (bath temperature: 28 to 30 ° C) manufactured by Nippon Paint Co., Ltd., an electrodeposition voltage of 250 V was applied for 180 seconds to carry out electrodeposition coating, followed by baking at 165 ° C for 20 minutes. Electrodeposition coating (film thickness: 15 μm
) Was formed to obtain a test material. The sample after electrodeposition coating is subjected to a cross-cut with a knife, then a combined cycle corrosion test is performed under the cycle conditions shown below, and the post-coating corrosion resistance is evaluated by measuring the swollen width and plate thickness reduction amount shown below. did. Since the corrosion resistance after electrodeposition coating is greatly affected by the Zn plating amount, all Zn plating adhesion amounts of 40 g / m 2 were prepared and evaluated in this test.

【0043】サイクル条件 塩水噴霧(35℃, 6h)→乾燥(50℃, 3h)→湿潤(50
℃, 14h)→放置(35℃, 1h)
Cycle conditions Salt spray (35 ° C, 6h) → dry (50 ° C, 3h) → wet (50
℃, 14h) → Left (35 ℃, 1h)

【0044】膨れ幅による塗装後耐食性の評価方法 上記サイクル条件で30サイクルの複合サイクル腐食試験
を行った後に各供試材を取り出し、クロスカット部から
の片側膨れ幅を最大から5点測定し、平均値を膨れ幅と
し、この膨れ幅が、0mm以上、6mm未満の場合を
「○」、6mm以上、10mm未満の場合を「△」、そし
て10mm以上の場合を「×」として評価した。
Evaluation Method of Corrosion Resistance After Painting by Bulging Width After conducting a combined cycle corrosion test for 30 cycles under the above cycle conditions, each test material was taken out, and the unilateral swelling width from the cross cut portion was measured from the maximum of 5 points, The average value was taken as the swollen width, and when the swollen width was 0 mm or more and less than 6 mm, it was evaluated as “◯”, when it was 6 mm or more and less than 10 mm, it was evaluated as “Δ”, and when it was 10 mm or more, it was evaluated as “x”.

【0045】板厚減少量による塗装後耐食性(耐穴あき
性)の評価方法 上記サイクル条件で90サイクルの複合サイクル腐食試験
を行った後に各供試材を取り出し、電着塗膜を剥離した
後、最大腐食深さを測定し、この測定した最大腐食深さ
の値が、0mm以上、0.1mm未満の場合を「○」、0.1
mm以上、0.3mm未満の場合を「△」、そして、0.3m
m以上の場合を「×」として評価した。
Evaluation method of post-painting corrosion resistance (perforation resistance) based on the amount of reduction in sheet thickness After 90 cycles of combined cycle corrosion test under the above cycle conditions, each test material was taken out and the electrodeposition coating film was peeled off. The maximum corrosion depth was measured, and when the measured maximum corrosion depth value was 0 mm or more and less than 0.1 mm, "○", 0.1
In case of more than mm and less than 0.3mm, it is "△", and 0.3m
The case of m or more was evaluated as "x".

【0046】表3にこれらの評価結果を示す。Table 3 shows the results of these evaluations.

【0047】[0047]

【表3】 [Table 3]

【0048】表3に示す評価結果から明らかなように、
実施例はいずれも、ビードを有する実機プレスで生じる
ような曲げ・曲げ戻しを受けるドロービード試験におい
て、かじりのない優れたプレス成形性を有することがわ
かる。
As is clear from the evaluation results shown in Table 3,
It can be seen that all of the examples have excellent press formability without galling in the draw bead test that undergoes bending and bending back as occurs in a real press having beads.

【0049】[0049]

【発明の効果】この発明によって、主に自動車車体用鋼
板や家電用鋼板として供される表面処理鋼板として、プ
レス成形性に優れた亜鉛めっき鋼板の提供が可能になっ
た。
Industrial Applicability According to the present invention, it is possible to provide a galvanized steel sheet excellent in press formability as a surface-treated steel sheet mainly used as a steel sheet for automobile bodies and a steel sheet for home appliances.

【図面の簡単な説明】[Brief description of drawings]

【図1】りん酸亜鉛系皮膜の付着量xとりん酸亜鉛系皮
膜を形成する結晶の長辺の長さyとが異なる種々の亜鉛
めっき鋼板を作製し、各亜鉛めっき鋼板のxとyの値を
1.5x+1.0yに代入したときの値に対しパウダリング性
の評点をプロットした図である。
FIG. 1 shows various galvanized steel sheets having different amounts x of zinc phosphate-based coating and length y of long sides of crystals forming the zinc phosphate-based coating, and x and y of each galvanized steel sheet. The value of
It is the figure which plotted the rating of the powdering property with respect to the value when substituting for 1.5x + 1.0y.

【図2】りん酸亜鉛系皮膜の結晶の1個のみを抜き出し
てその長辺の長さyを示す図である。
FIG. 2 is a diagram showing only one crystal of a zinc phosphate-based film extracted and the length y of its long side.

【符号の説明】[Explanation of symbols]

1 りん酸亜鉛系皮膜の結晶 1 Crystal of zinc phosphate coating

───────────────────────────────────────────────────── フロントページの続き (72)発明者 加藤 千昭 千葉県千葉市中央区川崎町1番地 川崎製 鉄株式会社技術研究所内 Fターム(参考) 4K026 AA02 AA13 AA22 BA04 BB06 BB08 CA26 DA03 4K044 AA02 AB02 BA10 BA17 BB03 BC03 BC08 CA04 CA11 CA16 CA18    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Chiaki Kato             1 Kawasaki-cho, Chuo-ku, Chiba-shi, Chiba Made in Kawasaki             Technical Research Institute of Iron Co., Ltd. F term (reference) 4K026 AA02 AA13 AA22 BA04 BB06                       BB08 CA26 DA03                 4K044 AA02 AB02 BA10 BA17 BB03                       BC03 BC08 CA04 CA11 CA16                       CA18

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 表面にりん酸亜鉛系皮膜を有する亜鉛め
っき鋼板において、該りん酸亜鉛系皮膜の付着量をx
g/m、りん酸亜鉛系皮膜を形成する結晶の長辺の長
さをyμmとしたとき、xおよびyは、下記に示す式
(1)及び式(2)を満足することを特徴とするプレス
成形性に優れた亜鉛めっき鋼板。 記 1.5x + 1.0y ≦ 6.3 - - - - - (1) x ≧ 0.5 - - - - - (2)
1. In a galvanized steel sheet having a zinc phosphate-based coating on its surface, the adhesion amount of the zinc phosphate-based coating is x.
g / m 2 , where x and y satisfy the following formulas (1) and (2), where y μm is the length of the long side of the crystal forming the zinc phosphate coating. Galvanized steel sheet with excellent press formability. Note 1.5x + 1.0y ≤ 6.3-----(1) x ≥ 0.5-----(2)
【請求項2】 前記りん酸亜鉛系皮膜が0.3〜1.5 mass
%のNiと3.0〜5.0 mass%のMnを含有する請求項1に記
載のプレス成形性に優れた亜鉛めっき鋼板。
2. The zinc phosphate coating is 0.3 to 1.5 mass.
% Of Ni and 3.0 to 5.0 mass% of Mn, The galvanized steel sheet having excellent press formability according to claim 1.
JP2002018558A 2002-01-28 2002-01-28 Galvanized steel sheet with excellent press formability Expired - Fee Related JP3858706B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018016861A (en) * 2016-07-29 2018-02-01 Jfeスチール株式会社 Zinc phosphate treated galvanized steel sheet and manufacturing method of the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018016861A (en) * 2016-07-29 2018-02-01 Jfeスチール株式会社 Zinc phosphate treated galvanized steel sheet and manufacturing method of the same
KR20190020781A (en) 2016-07-29 2019-03-04 제이에프이 스틸 가부시키가이샤 Galvanized zinc phosphate-treated steel sheet and its manufacturing method

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