JP2003181526A - Extruding tool, method for manufacturing finned shape material and heat sink - Google Patents
Extruding tool, method for manufacturing finned shape material and heat sinkInfo
- Publication number
- JP2003181526A JP2003181526A JP2001386176A JP2001386176A JP2003181526A JP 2003181526 A JP2003181526 A JP 2003181526A JP 2001386176 A JP2001386176 A JP 2001386176A JP 2001386176 A JP2001386176 A JP 2001386176A JP 2003181526 A JP2003181526 A JP 2003181526A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- die body
- fin
- extrusion tool
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 84
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 238000000034 method Methods 0.000 title claims description 17
- 239000000758 substrate Substances 0.000 claims abstract description 81
- 238000001125 extrusion Methods 0.000 claims abstract description 59
- 238000005192 partition Methods 0.000 claims abstract description 55
- 238000000465 moulding Methods 0.000 claims description 36
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 description 10
- 229910045601 alloy Inorganic materials 0.000 description 9
- 239000000956 alloy Substances 0.000 description 9
- 238000002788 crimping Methods 0.000 description 7
- 230000004888 barrier function Effects 0.000 description 5
- 230000017525 heat dissipation Effects 0.000 description 5
- 238000012805 post-processing Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229910018134 Al-Mg Inorganic materials 0.000 description 1
- 229910018125 Al-Si Inorganic materials 0.000 description 1
- 229910018182 Al—Cu Inorganic materials 0.000 description 1
- 229910018467 Al—Mg Inorganic materials 0.000 description 1
- 229910018520 Al—Si Inorganic materials 0.000 description 1
- 229910018571 Al—Zn—Mg Inorganic materials 0.000 description 1
- 229910018569 Al—Zn—Mg—Cu Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/02—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/14—Making other products
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
- H01L21/4814—Conductive parts
- H01L21/4871—Bases, plates or heatsinks
- H01L21/4878—Mechanical treatment, e.g. deforming
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Extrusion Of Metal (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、基板上に多数の
薄板状フィンが並設されたフィン付形材を製造するため
の押出用工具、この押出用工具を用いるフィン付形の製
造方法、この方法で製造されたヒートシンクに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an extruding tool for producing a fin-shaped shaped member in which a large number of thin plate fins are arranged side by side on a substrate, and a fin-shaped shaped manufacturing method using the extruding tool. It relates to a heat sink manufactured by this method.
【0002】なお、この明細書において、「前方」「前
端」の語は押出材料の出側あるいは押出材の進んでいく
方向を表し、「後方」「後端」の語はその反対方向の押
出材料の入側を表すものとする。In this specification, the terms "front" and "front end" represent the exit side of the extruded material or the direction in which the extruded material advances, and the terms "rear" and "rear end" in the opposite direction. It shall represent the entry side of the material.
【0003】[0003]
【従来の技術】電子機器等に用いられる放熱部材の一つ
に、図6に示すような、基板(2)の片面に多数の薄板状
のフィン(3)が櫛歯状に並設されたアルミニウム製ヒー
トシンク(1)がある。このヒートシンク(1)は、基板(2)
の他面側(2a)に各種発熱体を装着して使用される。2. Description of the Related Art As one of heat radiating members used in electronic equipment, a large number of thin plate fins (3) are arranged in a comb shape on one surface of a substrate (2) as shown in FIG. There is an aluminum heat sink (1). This heatsink (1) is the substrate (2)
It is used by attaching various heating elements to the other surface side (2a).
【0004】前記ヒートシンク(1)は、放熱性能を高め
るために、フィン(3)においてはトング比が大きいこと
が求められ、基板(2)においては、各種発熱体からの伝
熱導を妨げないように、密着状態に装着すべく他面側(2
a)の平面度が求められる。The heat sink (1) is required to have a large tong ratio in the fins (3) in order to enhance heat dissipation performance, and in the substrate (2), heat conduction from various heating elements is not hindered. The other side (2
The flatness of a) is obtained.
【0005】このようなヒートシンク(1)は、少ない工
程で製作できるというメリットから、図3に示されてい
るような、ヒートシンク(1)の外周形状に相当するベア
リング孔(21)が穿設されたダイス(50)を用いた押出成形
により製造されることが多い。なお、前記ベアリング孔
(21)は、基板(2)に対応する基板成形部(22)とフィン(3)
に対応するフィン成形部(23)とからなる。Such a heat sink (1) is provided with a bearing hole (21) corresponding to the outer peripheral shape of the heat sink (1) as shown in FIG. Often manufactured by extrusion using a die 50. The bearing hole
(21) is a board molding part (22) and a fin (3) corresponding to the board (2).
And a fin forming part (23) corresponding to.
【0006】また、一般に複雑形状の押出成形において
は、ダイス(50)のベアリング幅やベアリング面からの距
離によって押出材料の流れ抵抗にむらが生じ、材料の流
量差により押出した形材に歪みや曲がり等の成形不良を
起こすという問題がある。このような成形不良の対処方
法の一つに、流れ抵抗の小さい部分のベアリング長さを
拡大して流れ抵抗を増大させ、全体の流量バランスを調
整するという方法がある。In general, in extrusion molding of a complicated shape, the flow resistance of the extruded material becomes uneven due to the bearing width of the die (50) and the distance from the bearing surface, and the extruded profile is distorted due to the difference in the flow rate of the material. There is a problem of forming defects such as bending. One method of coping with such a molding failure is to increase the bearing length of a portion having a small flow resistance to increase the flow resistance and adjust the overall flow rate balance.
【0007】前記ヒートシンク(1)の押出成形において
もこのような問題が生じ、高いトング比および基板(2)
平面度を確保すべく、ベアリング長さによって流量バラ
ンスを調整している。即ち、高トング比のフィン(3)を
成形するために、押出材料の流れ抵抗の小さい基板成形
部(22)のベアリング長さをフィン成形部(23)より長くし
ている。また、基板(2)の平面度を得るために、基板成
形部(22)において流れ抵抗の小さい幅方向の中間部分の
ベアリング長さを両端部分よりも長くすることで流量バ
ランスを調整している。Such a problem also occurs in the extrusion molding of the heat sink (1), resulting in a high tong ratio and a substrate (2).
The balance of the flow rate is adjusted by the length of the bearing to ensure flatness. That is, in order to mold the fin (3) having a high tong ratio, the bearing length of the substrate molding portion (22) having a small flow resistance of the extruded material is made longer than that of the fin molding portion (23). Further, in order to obtain the flatness of the substrate (2), the flow rate balance is adjusted by making the bearing length of the intermediate portion in the width direction where the flow resistance is small in the substrate molding portion (22) longer than both end portions. .
【0008】[0008]
【発明が解決しようとする課題】しかしながら、基板
(2)の平面度を得るためのベアリング長さの設定に際し
ては、基板(2)の寸法のみならずフィン(3)を含む全体形
状、押出条件、材料の種類等が複雑に影響し合うため、
試作を重ねて個別に対応しなければならず極めて手間の
かかる作業である。しかも、基板(2)の幅(W)の広い
ものほど両端部と中間部の流れ抵抗差が大きいため、変
形が発生しやすく変形量も大きく、ベアリング長さの設
定作業も煩雑となる。[Problems to be Solved by the Invention] However, the substrate
When setting the bearing length to obtain the flatness of (2), not only the dimensions of the substrate (2) but also the overall shape including the fins (3), extrusion conditions, type of material, etc. affect each other in a complicated manner. ,
This is an extremely time-consuming task that requires repeated trial production and individual handling. Moreover, the wider the width (W) of the substrate (2), the greater the difference in flow resistance between the end portions and the intermediate portion, so that deformation easily occurs, the amount of deformation is large, and the work of setting the bearing length becomes complicated.
【0009】しかも煩雑な工程を経て基板成形部(22)ベ
アリング長さを調整しても、発熱体との密着性の点で満
足できる平面度が得られないことも多く、さらに後加工
によって平面度を得ることが行われている。後加工は、
押出した形材に対してロール矯正により大まかに平面度
を出した後、さらに発熱体への装着面(2a)を研削すると
いうものである。しかし、フィン(3)が高くなくほどロ
ール矯正そのものが作業困難となり、確実に基板(2)の
平面度を達成する方策、ひいては優れた放熱性能を有す
るヒートシンクを確実に製作する方策となっていない。Moreover, even if the bearing length of the substrate forming part (22) is adjusted through complicated steps, it is often impossible to obtain a flatness which is satisfactory in terms of adhesion with the heating element. Degree is being done. Post-processing is
The flatness of the extruded profile is roughly corrected by roll straightening, and then the mounting surface (2a) for the heating element is further ground. However, if the fins (3) are not high, the roll straightening itself becomes difficult to work, and it is not a method to reliably achieve the flatness of the substrate (2), and thus a method to reliably manufacture a heat sink with excellent heat dissipation performance. .
【0010】この発明は、上述の技術背景に鑑み、ヒー
トシンクのようなフィン付形材の押出成形に際し、基板
において優れた平面度が得られる押出用工具を提供する
とともにこの押出用工具を用いたフィン付形材の製造方
法、ならびにこの製造方法で製造されたヒートシンクの
提供を目的とする。In view of the above-mentioned technical background, the present invention provides an extrusion tool capable of obtaining excellent flatness in a substrate when extrusion-molding a fin-shaped shaped material such as a heat sink, and uses this extrusion tool. An object of the present invention is to provide a manufacturing method of a fin-shaped material and a heat sink manufactured by this manufacturing method.
【0011】[0011]
【課題を解決するための手段】前記目的を達成するため
に、この発明の押出用工具は、基板(2)の片面に多数の
薄板状のフィン(3)が櫛歯状に並設されたフィン付形材
(1)を押出成形する押出用工具(10)であって、前記基板
(2)に対応する基板成形部(22)および前記フィン(3)に対
応するフィン成形部(23)を有し、前記フィン付形材(1)
の外周形状を成形するベアリング孔(21)が形成されたダ
イス本体(20)と、前記ダイス本体(20)の後方に配置さ
れ、前後方向に貫通して前記ダイス本体(20)のベアリン
グ孔(21)の後端開口に連通する材料通路孔(31)を有し、
前記材料通路孔(31)内に、前記ダイス本体(20)との組合
せ状態において、ベアリング孔(21)の基板成形部(22)を
基板(2)の厚さ方向に横断する少なくとも1つの縦隔壁
(33)(34)が形成され、該縦隔壁(33)(34)によって前記材
料通路孔(31)が複数の小通路孔(31a)(31b)(31c)(31d)(3
1e)(31f)に分割されてなるプレート(30)とを備えること
を基本要旨とする。In order to achieve the above object, in the extrusion tool of the present invention, a large number of thin plate fins (3) are arranged side by side in a comb shape on one surface of a substrate (2). Profile with fins
An extrusion tool (10) for extrusion-molding (1), wherein the substrate
(2) having a substrate molding portion (22) corresponding to the fin (3) corresponding to the fin molding portion (23), the fin-shaped profile (1)
A die body (20) having a bearing hole (21) for molding the outer peripheral shape of the die body, and the bearing hole of the die body (20) disposed behind the die body (20) and penetrating in the front-back direction. 21) has a material passage hole (31) communicating with the rear end opening,
In the material passage hole (31), in a state of being combined with the die body (20), at least one vertical portion that crosses the substrate forming portion (22) of the bearing hole (21) in the thickness direction of the substrate (2). Partition
(33) (34) are formed, and the material passage holes (31) are composed of a plurality of small passage holes (31a) (31b) (31c) (31d) (3) by the vertical partition walls (33) (34).
The basic gist is to include a plate (30) divided into 1e) and (31f).
【0012】前記押出用工具にあっては、前記プレート
(30)の材料通路孔(31)において、2つ以上の縦隔壁(33)
(34)が形成されていることが好ましい。In the extrusion tool, the plate
In the material passage hole (31) of (30), two or more vertical partition walls (33)
It is preferable that (34) is formed.
【0013】前記プレート(30)の材料通路孔(31)の前方
部において、前記複数の小通路孔(31a)(31b)(31c)、(31
d)(31e)(31f)が連通一体化した圧着空間(37a)(37b)が形
成されていることが好ましい。In the front part of the material passage hole (31) of the plate (30), the plurality of small passage holes (31a) (31b) (31c), (31
It is preferable that the pressure bonding spaces (37a) and (37b) in which d) (31e) and (31f) are connected and integrated are formed.
【0014】前記縦隔壁(33)(34)はフィン成形部(23)に
も跨って形成されていることが好ましい。It is preferable that the vertical barrier ribs (33) (34) are formed so as to extend over the fin forming portion (23).
【0015】前記プレート(30)の材料通路孔(31)内に、
前記ダイス本体(20)との組合せ状態において、基板成形
部(22)とフィン成形部(23)との境界部分に横隔壁(32)が
形成されていることが好ましい。In the material passage hole (31) of the plate (30),
In the combined state with the die body (20), it is preferable that a horizontal partition wall (32) is formed at a boundary portion between the substrate molding portion (22) and the fin molding portion (23).
【0016】前記横隔壁(32)は、前方部の基板成形部(2
2)側の壁面が前方でフィン成形部(23)側に傾斜する傾斜
面(35)に形成されていることが好ましい。The horizontal partition wall (32) has a front substrate molding portion (2
It is preferable that the wall surface on the 2) side is formed as an inclined surface (35) which is inclined forward to the fin forming portion (23) side.
【0017】前記ダイス本体(20)において、後方部にベ
アリング孔(21)に連通して押出材料を該ベアリング孔(2
1)に導く導入凹部(24)が形成されていることが好まし
い。In the die body (20), the extruded material is communicated with the bearing hole (21) at the rear portion of the die hole (2).
It is preferable that an introduction recess (24) leading to 1) is formed.
【0018】この発明のフィン付形材の製造方法は、基
板(2)の片面に多数の薄板状のフィン(3)が櫛歯状に並設
されたフィン付形材(1)を押出成形する方法であって、
前記ダイス本体(20)の後方に配置され、前後方向に貫通
して前記ダイス本体(20)のベアリング孔(21)の後端開口
に連通する材料通路孔(31)を有し、前記材料通路孔(31)
内に、前記ダイス本体(20)との組合せ状態において、ベ
アリング孔(21)の基板成形部(22)を基板(2)の厚さ方向
に横断する少なくとも1つの縦隔壁(33)(34)が形成さ
れ、該縦隔壁(33)(34)によって前記材料通路孔(31)が複
数の小通路孔(31a)(31b)(31c)(31d)(31e)(31f)に分割さ
れてなるプレート(30)とを備える押出用工具(10)を用
い、前記プレート(30)の小通路孔(31a)(31b)(31c)(31d)
(31e)(31f)を介して分割供給される押出材料を合流圧着
させて前記ベアリング孔(21)から押出すことを基本要旨
とする。The method for producing a fin-shaped profile according to the present invention is an extrusion molding of a fin-shaped profile (1) in which a large number of thin plate-shaped fins (3) are arranged side by side in a comb shape on one surface of a substrate (2). How to do
The material passage has a material passage hole (31) which is disposed behind the die body (20) and penetrates in the front-rear direction to communicate with the rear end opening of the bearing hole (21) of the die body (20). Perforated (31)
At least one vertical partition wall (33) (34) that crosses the substrate molding portion (22) of the bearing hole (21) in the thickness direction of the substrate (2) in the state of being combined with the die body (20). And the material passage holes (31) are divided into a plurality of small passage holes (31a) (31b) (31c) (31d) (31e) (31f) by the vertical partition walls (33) (34). Using the extrusion tool (10) with the plate (30), small passage holes (31a) (31b) (31c) (31d) of the plate (30)
The basic gist is that the extruded materials, which are dividedly supplied through (31e) and (31f), are joined and pressure-bonded and extruded from the bearing hole (21).
【0019】前記フィン付形材の製造方法において、前
記押出材料はアルミニウムであることが好ましい。In the method of manufacturing the profiled member with fins, the extruded material is preferably aluminum.
【0020】前記フィン付形材はヒートシンクである請
求項8または9に記載のフィン付形材の製造方法。10. The method for manufacturing a finned profile according to claim 8, wherein the finned profile is a heat sink.
【0021】この発明のヒートシンクは、請求項10に
記載の方法で製造されたことを要旨とする。The gist of the heat sink of the present invention is that it is manufactured by the method of claim 10.
【0022】[0022]
【発明の実施の形態】図1〜5は、この発明の押出用工
具(10)の一実施形態であり、図6に示す厚肉の基板(2)
の片面に多数の薄板状のフィン(3)が櫛歯状に並設され
たアルミニウム製ヒートシンク(1)の押出成形に用いら
れる。また、図2および図5において、(40)はコンテ
ナ、(41)はこのコンテナ(40)内に装填された押出材料で
ある。1 to 5 show an embodiment of an extrusion tool (10) according to the present invention, which is a thick substrate (2) shown in FIG.
It is used for extrusion molding of an aluminum heat sink (1) in which a large number of thin plate fins (3) are arranged in a comb shape on one surface. 2 and 5, (40) is a container, and (41) is an extruded material loaded in the container (40).
【0023】前記押出用工具(10)は、ダイス本体(20)と
プレート(30)とが組み合わせによって構成されている。The extrusion tool (10) is constructed by combining a die body (20) and a plate (30).
【0024】図1〜図3および図5に示すように、前記
ダイス本体(20)において、ヒートシンク(1)の外周部を
成形するベアリング孔(21)は基板(2)に対応する基板成
形部(22)とフィン(3)に対応するフィン成形部(23)とか
らなり、該ベアリング孔(21)の後方には押出材料をベア
リング孔(21)に導く導入凹部(24)が形成されている。As shown in FIGS. 1 to 3 and 5, in the die body (20), a bearing hole (21) for molding the outer peripheral portion of the heat sink (1) has a substrate molding portion corresponding to the substrate (2). (22) and a fin forming part (23) corresponding to the fin (3), and an introduction recess (24) for guiding the extruded material into the bearing hole (21) is formed behind the bearing hole (21). There is.
【0025】図1,図2、図4および図5に示すよう
に、前記プレート(30)においては、前後方向に貫通して
前記ダイス本体(20)の導入凹部(24)の後端開口に連通
する材料通路孔(31)が形成されている。この材料通路孔
(31)は、図面上上下方向の中央部に横隔壁(32)を有する
とともに、左右方向の三等分位置に2つの縦隔壁(33)(3
4)を有し、これらの隔壁(32)(33)(34)によって孔内部が
6つの小通路孔(31a)(31b)(31c)(31d)(31e)(31f)に分割
されている。As shown in FIGS. 1, 2, 4, and 5, in the plate (30), the plate (30) is penetrated in the front-rear direction to the rear end opening of the introduction recess (24) of the die body (20). A material passage hole (31) that communicates is formed. This material passage hole
The (31) has a horizontal bulkhead (32) at the central portion in the vertical direction in the drawing, and two vertical bulkheads (33) (3) at three laterally divided positions.
4), and the inside of the hole is divided into six small passage holes (31a) (31b) (31c) (31d) (31e) (31f) by these partition walls (32) (33) (34). .
【0026】前記横隔壁(32)は、前記ダイス本体(20)と
の組合せ状態において、基板成形部(22)とフィン成形部
(23)との境界部分に位置し、前方部の基板成形部(22)側
の壁面が前方でフィン成形部(23)側に傾斜する傾斜面(3
5)に形成されているとともに、先端面(36)がプレート(3
0)の前端面と同一平面内に形成されている。前記横隔壁
(32)は、前記材料通路孔(31)において、押出材料(41)を
上側の小通路孔側(31a)(31b)(31c)と下側の通路孔(31d)
(31e)(31f)とに分流させてダイス本体(20)に導入させる
とともに、傾斜面(33)により下側の通路孔(31d)(31e)(3
1f)の孔内断面積が拡大されて基板成形部(22)への流量
を増大させている。The horizontal partition wall (32), when combined with the die body (20), has a substrate molding portion (22) and a fin molding portion.
The wall surface on the substrate forming part (22) side of the front part, which is located at the boundary with the (23), inclines toward the fin forming part (23) side in front.
5), and the tip surface (36) has a plate (3
It is formed in the same plane as the front end face of (0). The horizontal partition
(32), in the material passage hole (31), extruded material (41) to the upper small passage hole side (31a) (31b) (31c) and the lower passage hole (31d)
(31e) (31f) and the diversion to the main body of the die (20), the lower passage holes (31d) (31e) (3) due to the inclined surface (33).
The cross-sectional area in the hole of 1f) is enlarged to increase the flow rate to the substrate molding portion (22).
【0027】前記縦隔壁(33)(34)は、前記ダイス本体(2
0)との組合せ状態において、基板成形部(22)とフィン成
形部(23)とを横断し、ベアリング孔(21)を基板(2)の幅
(W)方向に三等分する位置に形成されている。これら
の縦隔壁(33)(34)は、プレート(30)の前端面から退入し
た位置から後方に形成され、材料通路孔(31)の前方部で
は、左右に三分割された上側の小通路孔側(31a)(31b)(3
1c)が連通一体化して上側の圧着空間(36a)となされ、同
じく左右に三分割された下側の小通路孔(31d)(31e)(31
f)が連通一体化して下側の圧着空間(37b)となされてい
る。前記縦隔壁(33)(34)は、前記材料通路孔(31)内にお
いて、押出材料(41)を左側の小通路孔(31a)(31d)、中央
の小通路孔(31b)(31e)、右側の小通路孔(31c)(31f)に分
流させ、これらの小通路孔(31a)(31d)、(31b)(31e)、(3
1c)(31f)を通過して左右に三分割された押出材料(41)は
前記圧着空間(37a)(37b)おいて合流して圧着される(図
5)。The vertical bulkheads (33) (34) are attached to the die body (2
In a combination state with (0), the bearing hole (21) is formed at a position which is divided into three equal parts in the width (W) direction of the substrate (2) across the substrate forming part (22) and the fin forming part (23). Has been done. These vertical bulkheads (33) (34) are formed rearward from the position retracted from the front end face of the plate (30), and in the front part of the material passage hole (31), the upper small partition which is divided into left and right is divided into three parts. Passage hole side (31a) (31b) (3
1c) are integrated and communicate with each other to form an upper crimping space (36a), and the lower small passage holes (31d) (31e) (31
f) communicates with each other to form a lower crimping space (37b). The vertical partition walls (33) (34) are, in the material passage hole (31), a small passage hole (31a) (31d) on the left side of the extruded material (41), a small passage hole (31b) (31e) in the center. , The small passage holes (31c) (31f) on the right side, and these small passage holes (31a) (31d), (31b) (31e), (3
The extruded material (41), which has passed through 1c) and (31f) and is divided into three parts on the left and right, merges and is pressure bonded in the pressure bonding spaces (37a) and (37b) (FIG. 5).
【0028】従って、前記ダイス本体(20)とプレート(3
0)とが組み合わされた押出用工具(10)において、押出材
料は次のように流れてヒートシンク(1)が成形される。Therefore, the die body (20) and the plate (3
In the extrusion tool (10) combined with (0), the extruded material flows as follows to form the heat sink (1).
【0029】コンテナ(40)内の押出材料(41)は、前記プ
レート(30)の材料通路孔(31)において、6つの小通路孔
(31a)(31b)(31c)(31d)(31e)(31f)に分流されて進んで行
き、、上側の小通路孔側(31a)(31b)(31c)を通過してき
た押出材料(41)は上側の圧着空間(37a)で合流して圧着
し、下側の小通路孔(31d)(31e)(31f)を通過してきた押
出材料(41)は下側の圧着空間(37b)で合流して圧着す
る。即ち、プレート(30)内において、後方部で左右上下
に6つに分流された押出材料(41)は、前方部で左右方向
の流れが統合され、上下方向に分流された2つの流れと
なる。さらにこの2つの流れがダイス本体(20)の導入凹
部(24)において合流圧着し、押出材料(41)一体となって
ベアリング孔(21)から押しだされ、所要形状のヒートシ
ンク(1)が押し出される。The extruded material (41) in the container (40) has six small passage holes in the material passage holes (31) of the plate (30).
(31a) (31b) (31c) (31d) (31e) (31f) diverted and proceeded, the extrusion material that passed through the upper small passage hole side (31a) (31b) (31c) (41 ) Joins and crimps in the upper crimping space (37a), and the extruded material (41) that has passed through the small passage holes (31d) (31e) (31f) in the lower side is in the lower crimping space (37b). Join and crimp. That is, in the plate (30), the extruded material (41) that is divided into six parts in the rear part in the left, right, up, and down is integrated into the left and right flows in the front part, and becomes two flows divided in the up and down direction. . Further, these two flows are merged and pressure-bonded in the introduction recess (24) of the die body (20), and are extruded together with the extruded material (41) from the bearing hole (21), so that the heat sink (1) having a required shape is extruded. Be done.
【0030】この一連の押出材料(41)の流れにおいて、
プレート(30)の材料通路孔(31)内では、孔(31)の左右両
端および縦隔壁(33)(34)に接する部分あるいはその近傍
で相対的に流れ抵抗が大きくなり、孔(31)の左右両端ま
たは縦隔壁(33)(34)から離れた部分では相対的に流れ抵
抗が小さくなっている。このため、左右方向における流
れ抵抗は大小が小刻みに反復する状態となされている。
この左右方向における流れ抵抗の大小差は、圧着空間(3
7a)(37b)で合流し、次いでダイス本体(20)の導入凹部(2
4)において上下の分流が合流する間に徐徐に均されて減
少していき、流量バランスがほぼ均一化された状態でベ
アリング孔(21)に導入される。その結果、ベアリング孔
(21)の基板成形部(22)の幅方向における流れ抵抗が均一
化され、ベアリング孔寸法が正確に反映されて押出さ
れ、平面度の高い基板(2)が形成される。In this series of extruded material (41) streams,
In the material passage hole (31) of the plate (30), the flow resistance becomes relatively large at the left and right ends of the hole (31) and the portions in contact with the vertical partition walls (33) and (34), and the hole (31) The flow resistance is relatively small at the left and right ends of the column or in the portions apart from the vertical partition walls (33) and (34). For this reason, the flow resistance in the left-right direction is in a state in which the magnitude repeats in small increments.
The difference in the flow resistance in the left-right direction is
7a) and (37b), and then the introduction recess (2
In 4), the upper and lower split flows are gradually leveled and reduced while they join, and are introduced into the bearing hole (21) in a state where the flow rate balance is almost uniform. As a result, bearing holes
The flow resistance in the width direction of the substrate molding portion (22) of (21) is made uniform, the bearing hole dimension is accurately reflected and extruded, and a substrate (2) having high flatness is formed.
【0031】なお、本実施形態のプレート(30)において
は、上述の縦隔壁(33)(34)に加えて、横隔壁(32)がされ
ている。この横隔壁(32)は押出材料(41)の上下に分流さ
せ、フィン成形部(23)への流れ抵抗を大きくなるように
調整するものであって、高トング比のフィンの成形に寄
与する。前記横隔壁の形成により、上述の縦隔壁による
基板部(2)の平面度に加えて、高トング比のフィン(3)を
成形でき、これらが合わさって優れた放熱性能を有する
ヒートシンクを押出成形することができる。In the plate (30) of this embodiment, horizontal partition walls (32) are provided in addition to the above-described vertical partition walls (33) (34). This horizontal partition wall (32) divides the upper and lower parts of the extruded material (41) to adjust the flow resistance to the fin forming part (23) to be large, and contributes to the formation of fins with a high tong ratio. . By forming the horizontal barrier ribs, in addition to the flatness of the substrate portion (2) by the vertical barrier ribs described above, it is possible to mold the fins (3) with a high tong ratio, and by combining these, a heat sink having excellent heat dissipation performance is extrusion molded. can do.
【0032】この発明の押出用工具は上述した形態に限
定されない。The extrusion tool of the present invention is not limited to the above-mentioned form.
【0033】前記プレートの縦隔壁は、少なくとも1つ
あれば基板成形部の幅方向における流れ抵抗差を減少さ
せることができ、2つ以上設けることが好ましい。縦隔
壁の適切な数は基板部の幅(W)によって異なり、幅
(W)が広くなるほど数多く設けることが好ましい。但
し、過剰数を設けると流れ抵抗が全体に大きくなりすぎ
たり、多数の縦隔壁を設けたことで隔壁幅が小さくなっ
て隔壁強度が低下するという不都合が生じる。例えば、
基板(2)の幅(W)が300mm程度であれば、縦隔壁数
は2または3が好ましい。If there is at least one vertical partition wall of the plate, the flow resistance difference in the width direction of the substrate molding portion can be reduced, and it is preferable to provide two or more vertical partition walls. The appropriate number of vertical barrier ribs depends on the width (W) of the substrate portion, and it is preferable to provide a larger number as the width (W) increases. However, if an excessive number is provided, the flow resistance becomes too large as a whole, and by providing a large number of vertical partition walls, the partition wall width becomes smaller and the partition wall strength decreases. For example,
If the width (W) of the substrate (2) is about 300 mm, the number of vertical partition walls is preferably 2 or 3.
【0034】また、前記縦隔壁(33)(34)はベアリング孔
(21)の基板成形部(22)とフィン成形部(23)とに跨るよう
に形成したが、少なくとも基板成形部(22)を横断すれば
良い。基板成形部(22)とフィン成形部(23)とに跨る方が
好ましく、流れ抵抗差が解消されやすい。The vertical partition walls (33) and (34) are bearing holes.
Although it is formed so as to straddle the substrate molding portion (22) and the fin molding portion (23) of (21), at least the substrate molding portion (22) may be crossed. It is preferable to straddle the substrate molding portion (22) and the fin molding portion (23), and the difference in flow resistance can be easily eliminated.
【0035】また、上述の押出用工具(10)では、押出材
料(41)の左右方向の合流圧着をプレート(30)の圧着空間
で行い、上下方向の合流圧着をダイス本体(20)の導入凹
部(24)で行っているが、各方向の合流圧着位置はこれに
限定されない。例えば、プレート(30)内で上下方向の合
流圧着も行い、後端面にベアリング孔が開口するタイプ
のダイス本体を組み合わせても良く、またダイス本体(2
0)とプレート(30)との間に合流圧着を行う他のプレート
を追加しても良い。Further, in the above-mentioned extrusion tool (10), the left and right merging pressure bonding of the extruded material (41) is performed in the pressure bonding space of the plate (30), and the vertical merging pressure bonding is introduced into the die body (20). Although it is performed in the concave portion (24), the confluent pressure bonding position in each direction is not limited to this. For example, it is also possible to perform vertical merging / compression bonding in the plate (30) to combine a die body of a type in which a bearing hole is opened at the rear end surface, and the die body (2
Another plate for performing merge and pressure bonding may be added between 0) and the plate (30).
【0036】さらに、この発明の押出用工具において、
ダイス本体(20)の基板成形部(22)、換言すればフィン付
形材の基板形状は上述の平板状のものに限定されない。
例えば、発熱体に装着するための脚部等が突設されてい
るものもこの発明に含まれる。Further, in the extrusion tool of the present invention,
The substrate molding portion (22) of the die body (20), in other words, the substrate shape of the finned profile is not limited to the above-mentioned flat plate shape.
For example, the present invention also includes a projecting leg or the like for mounting on a heating element.
【0037】この発明のフィン付形材の製造方法は、こ
の発明の押出用工具(10)を用いてフィン付形材(1)を押
出成形する方法であり、前記プレート(30)の小通路孔(3
1a)(31b)(31c)(31d)(31e)(31f)を介して分割供給される
押出材料を合流圧着させて前記ベアリング孔(21)から押
出すから、基板成形部(22)の幅方向における流れ抵抗が
均一化されるため、基板(2)の平面度の優れたフィン付
形材を製造できる。このため、押出後のロール矯正、研
削といった後加工を行わずとも、所期するフィン付形材
を製造できる。The method for producing a fin-shaped profile according to the present invention is a method for extruding the fin-shaped profile (1) using the extrusion tool (10) according to the present invention, which comprises a small passage of the plate (30). Hole (3
1a) (31b) (31c) (31d) (31e) (31f) extruded material that is divided and supplied by extrusion is merged and crimped and extruded from the bearing hole (21), the width of the substrate molding portion (22) Since the flow resistance in the direction is made uniform, it is possible to manufacture a finned profile having excellent flatness of the substrate (2). Therefore, the desired finned profile can be manufactured without post-processing such as roll straightening and grinding after extrusion.
【0038】このようなフィン付形材の製造方法は、前
記押出材料がアルミニウムである場合に好適である。前
記アルミニウムの種類は限定されず、高純度アルミニウ
ム、JIS A1000系のAlまたはAl合金、A2
000系のAl−Cu系合金、A3000系のAl−M
n系合金、A4000系のAl−Si系合金、A500
0系のAl−Mg系合金、A6000系のAl−Si−
Mg系合金、A7000系のAl−Zn−Mg−Cu系
合金およびAl−Zn−Mg系合金等幅広く適用でき
る。The method for manufacturing a fin-shaped shaped material as described above is suitable when the extruded material is aluminum. The type of aluminum is not limited, and high-purity aluminum, JIS A1000 series Al or Al alloy, A2
000 series Al-Cu alloys, A3000 series Al-M
n-based alloy, A4000-based Al-Si-based alloy, A500
0-based Al-Mg-based alloy, A6000-based Al-Si-
It can be widely applied to Mg-based alloys, A7000-based Al-Zn-Mg-Cu-based alloys and Al-Zn-Mg-based alloys.
【0039】また、製造方法はヒートシンクの製造に好
適であり、平面度の優れた基板を得られるから、各種発
熱体との密着性の良いヒートシンクを押出のみで製造で
きる。また、ヒートシンク材料としては、押出性および
熱伝導性が良好なJIS A6000系合金、特にA6
063合金を推奨できる。Further, the manufacturing method is suitable for manufacturing a heat sink, and a substrate having excellent flatness can be obtained. Therefore, a heat sink having good adhesion to various heating elements can be manufactured only by extrusion. Further, as the heat sink material, JIS A6000 series alloy, particularly A6, which has good extrudability and thermal conductivity.
063 alloy can be recommended.
【0040】[0040]
【実施例】図1〜図5に示した押出用工具(1)、あるい
はプレート(30)における縦隔壁の数を変更した数種の押
出用工具を用いてヒートシンクの押出実験を行った。EXAMPLE A heat sink extrusion experiment was carried out using the extrusion tool (1) shown in FIGS. 1 to 5 or several types of extrusion tools in which the number of vertical partition walls in the plate (30) was changed.
【0041】ヒートシンク(1)は、基板(2)の幅(W);
299.8mm、基板(2)の厚さ(T);6.5mm、フィ
ン(3)の厚さ(FT);1.5mm、フィン高さ(F
H);15.5mm、フィン間隔(FP):4.2mmとし
た。The heat sink (1) is the width (W) of the substrate (2);
299.8 mm, substrate (2) thickness (T); 6.5 mm, fin (3) thickness (FT); 1.5 mm, fin height (F)
H); 15.5 mm, fin spacing (FP): 4.2 mm.
【0042】押出用工具(10)において、ダイス本体(20)
はベアリング孔(21)を上述のヒートシンク寸法に対応し
た基板成形部(22)およびフィン成形部(23)に形成した。
また、導入凹部(24)は深さを10mmとした。In the extrusion tool (10), the die body (20)
The bearing hole (21) was formed in the substrate molding portion (22) and the fin molding portion (23) corresponding to the above heat sink dimensions.
The depth of the introduction recess 24 was 10 mm.
【0043】プレート(30)は、横隔壁(32)を有すること
を共通条件とし、縦隔壁の数の異なる下記の4種を用意
し、前記ダイス本体(20)に組み合わせた。前記横隔壁(3
2)は、幅(S1)を26mm、先端面(36)の幅(S2)を
4mm、傾斜面(35)の傾斜角度(θ)を45°とした(図
2参照)。また、縦隔壁は、数に拘わらず、幅(S3)
20mmとし、圧着空間(37a)(37b)の深さ(S4)は、プ
レート(30)の厚さ(S5);130mmに対して40mmと
した(図5参照)。
(実施例1)1つの縦隔壁を材料通路孔(31)の左右方向
の中央位置、即ちダイス本体(10)との組合せ状態におけ
る基板成形部(22)の中央に形成した。従って、材料通路
孔(31)は横隔壁および縦隔壁により四分割されている。
(実施例2)2つの縦隔壁を材料通路孔(31)の左右方向
の三等分位置、即ち図4等で示した位置に形成した。従
って、材料通路孔(31)は横隔壁および縦隔壁により六分
割されている。
(実施例3)3つの縦隔壁を材料通路孔(31)の左右方向
の四等分位置に形成した。従って、材料通路孔(31)は横
隔壁および縦隔壁により八分割されている。
(比較例)縦隔壁を形成しなかった。従って、材料通路
孔(31)は横隔壁のみより二分割されている。Under the common condition that the plate (30) has a horizontal partition wall (32), the following four kinds having different numbers of vertical partition walls were prepared and combined with the die body (20). The horizontal partition (3
In 2), the width (S1) was 26 mm, the width (S2) of the tip surface (36) was 4 mm, and the inclination angle (θ) of the inclined surface (35) was 45 ° (see FIG. 2). In addition, the vertical barrier ribs have a width (S3) regardless of the number.
The depth (S4) of the pressure bonding spaces (37a) (37b) was set to 20 mm, and the thickness (S5) of the plate (30) was set to 40 mm with respect to 130 mm (see FIG. 5). (Embodiment 1) One vertical partition wall was formed at the center position of the material passage hole (31) in the left-right direction, that is, at the center of the substrate molding part (22) in the state of being combined with the die body (10). Therefore, the material passage hole (31) is divided into four by the horizontal partition and the vertical partition. (Embodiment 2) Two vertical partition walls were formed at three positions in the left-right direction of the material passage hole (31), that is, at positions shown in FIG. Therefore, the material passage hole (31) is divided into six by the horizontal partition and the vertical partition. (Embodiment 3) Three vertical partition walls were formed in the material passage hole (31) in four lateral positions. Therefore, the material passage hole (31) is divided into eight by the horizontal partition and the vertical partition. (Comparative Example) No vertical partition was formed. Therefore, the material passage hole (31) is divided into two by only the horizontal partition wall.
【0044】上述の4種の押出用工具を用い、JIS
A6063アルミニウム合金を押出材料として長さ31
00mmの長尺材を10本押出した。Using the above-mentioned four types of extrusion tools, JIS
A6063 aluminum alloy as extruded material, length 31
Ten 00 mm long materials were extruded.
【0045】10本の各長尺押出材について、基板の平
面度を測定した。平面度は、発熱体等への取付け面(2a)
において、最も高い位置と最も低い位置との差で表すも
のとした。表1に、10本の長尺押出材の各平面度の最
低値(最も平面度が優れているもの)から最大値を示
す。The flatness of the substrate was measured for each of the ten long extruded materials. Flatness is the mounting surface (2a) on the heating element, etc.
In, the difference between the highest position and the lowest position was used. Table 1 shows the maximum value of the flatness of each of the ten long extruded materials (from the lowest flatness to the highest flatness).
【0046】[0046]
【表1】 [Table 1]
【0047】表1の結果から、プレートの材料通路孔内
に少なくとも1つの縦隔壁を設けることによって、基板
の平面度を改善できることを確認した。From the results shown in Table 1, it was confirmed that the flatness of the substrate can be improved by providing at least one vertical partition in the material passage hole of the plate.
【0048】また、実施例1〜3の押出用工具によって
製造したヒートシンクにおいて、基板の平面度は発熱体
との密着性の点で満足できるレベルであった。また、フ
ィンにおいても変形はなく良好に成形されていた。Further, in the heat sinks manufactured by the extrusion tools of Examples 1 to 3, the flatness of the substrate was at a satisfactory level in terms of adhesion with the heating element. Also, the fin was not deformed and was well formed.
【0049】[0049]
【発明の効果】以上のように、この発明の押出用工具
は、基板の片面に多数の薄板状のフィンが櫛歯状に並設
されたフィン付形材を押出成形する押出用工具であっ
て、前記基板に対応する基板成形部および前記フィンに
対応するフィン成形部を有し、前記フィン付形材の外周
形状を成形するベアリング孔が形成されたダイス本体
と、前記ダイス本体の後方に配置され、前後方向に貫通
して前記ダイス本体のベアリング孔の後端開口に連通す
る材料通路孔を有し、前記材料通路孔内に、前記ダイス
本体との組合せ状態において、ベアリング孔の基板成形
部を基板の厚さ方向に横断する少なくとも1つの縦隔壁
が形成され、該縦隔壁によって前記材料通路孔が複数の
小通路孔に分割されてなるプレートとを備えるものであ
るから、ベアリング孔の基板成形部の幅方向において流
れ抵抗が均一化され、ベアリング孔寸法が正確に反映さ
れて押出され、平面度の高い基板が形成される。INDUSTRIAL APPLICABILITY As described above, the extrusion tool of the present invention is an extrusion tool for extrusion-molding a finned shaped member in which a large number of thin plate-shaped fins are arranged in a comb shape on one surface of a substrate. A die main body having a substrate forming portion corresponding to the substrate and a fin forming portion corresponding to the fin, and a bearing hole for forming the outer peripheral shape of the fin-shaped shaped member, and a rear portion of the die main body. A material passage hole that is disposed and penetrates in the front-rear direction and communicates with the rear end opening of the bearing hole of the die body, and in the material passage hole, in the state of combination with the die body, forming the substrate of the bearing hole Since at least one vertical partition wall that crosses the portion in the thickness direction of the substrate is formed, and the vertical partition wall divides the material passage hole into a plurality of small passage holes, a plate is formed. Are equalized flow resistance in the width direction of the sheet forming section, the bearing hole dimensions are extruded are reflected accurately, high flatness substrate is formed.
【0050】前記押出用工具において、2つ以上の縦隔
壁が形成されている場合は、流れ抵抗が均一化が促進さ
れ、特に優れた平面度が得られる。In the extrusion tool, when two or more vertical partition walls are formed, uniformization of flow resistance is promoted, and particularly excellent flatness is obtained.
【0051】また、前記プレートの材料通路孔の前方部
において、前記複数の小通路孔が連通一体化した圧着空
間が形成されている場合は、プレート内で合流圧着が行
われる。Further, in the case where a crimping space in which the plurality of small passage holes are communicated with each other is formed in the front portion of the material passage hole of the plate, the merge crimping is performed in the plate.
【0052】また、前記縦隔壁はフィン成形部にも跨っ
て形成されている場合は、流れ抵抗差が解消されやす
い。Further, when the vertical partition wall is formed so as to extend over the fin molding portion, the difference in flow resistance is easily eliminated.
【0053】前記プレートの材料通路孔内に、前記ダイ
ス本体との組合せ状態において、基板成形部とフィン成
形部との境界部分に横隔壁が形成されている場合は、フ
ィンにおける流量調整がなされ、高トング比のフィンを
良好に形成できる。When a horizontal partition wall is formed in the material passage hole of the plate at a boundary portion between the substrate forming portion and the fin forming portion in a combined state with the die body, the flow rate in the fin is adjusted. A fin with a high tong ratio can be formed well.
【0054】前記横隔壁は、前方部の基板成形部側の壁
面が前方でフィン成形部側に傾斜する傾斜面に形成され
ていることが好ましく、基板成形部への流量を増大させ
ることができる。It is preferable that the wall of the horizontal partition on the side of the substrate forming section at the front is formed to be an inclined surface that is inclined forward to the side of the fin forming section, so that the flow rate to the substrate forming section can be increased. .
【0055】前記ダイス本体において、後方部にベアリ
ング孔に連通して押出材料を該ベアリング孔に導く導入
凹部が形成されていることが好ましく、押出材料の上下
方向の合流圧着をダイス本体内で行うことができる。In the die body, it is preferable that a rear portion is formed with an introduction recess communicating with the bearing hole and guiding the extruded material to the bearing hole. be able to.
【0056】この発明のフィン付形材の製造方法は、上
述の押出用工具を用いてフィン付形材を押出成形する方
法であって、前記プレートの小通路孔を介して分割供給
される押出材料を合流圧着させて前記ベアリング孔から
押出すから、ベアリング孔の基板成形部の幅方向におい
て流れ抵抗が均一化され、ベアリング孔寸法が正確に反
映されて押出され、平面度の高い基板が形成される。ひ
いては、後加工を行わずとも所期する平面度を達成でき
る。The method for producing a fin-shaped profile according to the present invention is a method for extrusion-molding a fin-shaped profile using the above-mentioned extrusion tool, wherein extrusion is divided and fed through the small passage holes of the plate. Since the materials are joined together by compression and extruded from the bearing hole, the flow resistance is made uniform in the width direction of the substrate forming portion of the bearing hole, and the dimension of the bearing hole is accurately reflected and extruded to form a substrate with high flatness. To be done. As a result, the desired flatness can be achieved without post-processing.
【0057】前記フィン付形材の製造方法は、押出材料
としてアルミニウムを用いる場合に好適である。また、
前記フィン付形材はヒートシンクである場合に好適であ
り、優れた基板平面度により、発熱体に密着して優れた
放熱性能を有するヒートシンクを製造できる。また、平
面度を得るための後加工も不要であるから、簡単な工程
で優れたヒートシンクを製造できる。The method of manufacturing the profiled member with fins is suitable when aluminum is used as the extruded material. Also,
The finned profile is suitable for a heat sink, and due to the excellent substrate flatness, it is possible to manufacture a heat sink that is in close contact with a heating element and has excellent heat dissipation performance. Further, since no post processing for obtaining flatness is required, an excellent heat sink can be manufactured by a simple process.
【0058】この発明のヒートシンクは、上述の製造さ
れたものであるから、発熱体に密着して優れた放熱性能
を有する。Since the heat sink of the present invention is manufactured as described above, it adheres to the heating element and has excellent heat dissipation performance.
【図1】この発明にかかる押出用工具の一実施形態を、
プレートの後端から視た平面図である。FIG. 1 shows an embodiment of an extrusion tool according to the present invention,
It is the top view seen from the rear end of the plate.
【図2】図1の押出用工具を用いたヒートシンクの押出
成形工程を、図1のII-II線の断面で示した断面図であ
る。2 is a sectional view showing an extrusion molding step of a heat sink using the extrusion tool of FIG. 1 in a section taken along line II-II of FIG.
【図3】ダイス本体を後端側から視た斜視図である。FIG. 3 is a perspective view of the die body as viewed from the rear end side.
【図4】プレートを前端側から視た斜視図である。FIG. 4 is a perspective view of the plate as viewed from the front end side.
【図5】図1の押出用工具を用いたヒートシンクの押出
成形工程を、図1のV−V線の断面で示した断面図であ
る。5 is a cross-sectional view showing the extrusion molding process of the heat sink using the extrusion tool of FIG. 1 in a cross section taken along line VV of FIG.
【図6】図1の押出用工具によって製造されるヒートシ
ンクの斜視図である。6 is a perspective view of a heat sink manufactured by the extrusion tool of FIG. 1. FIG.
1…フィン付形材(ヒートシンク) 2…基板 3…フィン 10…押出用工具 20…ダイス本体 21…ベアリング孔 22…基板成形部 23…フィン成形部 24…導入凹部 30…プレート 31…材料通路孔 31a,31b.31c,31d,31e,31f…小通路孔 32…横隔壁 33,34…縦隔壁 35…傾斜面 37a,37b…圧着空間 1 ... Finned profile (heat sink) 2 ... Substrate 3 ... Fins 10 ... Extrusion tool 20… Dice body 21 ... Bearing hole 22 ... Substrate molding section 23 ... Fin forming part 24 ... Introduction recess 30 ... Plate 31 ... Material passage hole 31a, 31b. 31c, 31d, 31e, 31f ... Small passage holes 32 ... Horizontal bulkhead 33,34 ... Vertical bulkhead 35 ... Inclined surface 37a, 37b ... Crimping space
Claims (11)
(3)が櫛歯状に並設されたフィン付形材(1)を押出成形す
る押出用工具(10)であって、 前記基板(2)に対応する基板成形部(22)および前記フィ
ン(3)に対応するフィン成形部(23)を有し、前記フィン
付形材(1)の外周形状を成形するベアリング孔(21)が形
成されたダイス本体(20)と、 前記ダイス本体(20)の後方に配置され、前後方向に貫通
して前記ダイス本体(20)のベアリング孔(21)の後端開口
に連通する材料通路孔(31)を有し、前記材料通路孔(31)
内に、前記ダイス本体(20)との組合せ状態において、ベ
アリング孔(21)の基板成形部(22)を基板(2)の厚さ方向
に横断する少なくとも1つの縦隔壁(33)(34)が形成さ
れ、該縦隔壁(33)(34)によって前記材料通路孔(31)が複
数の小通路孔(31a)(31b)(31c)(31d)(31e)(31f)に分割さ
れてなるプレート(30)とを備えることを特徴とする押出
用工具。1. A number of thin plate fins on one side of a substrate (2)
(3) is an extrusion tool (10) for extruding the fin-shaped shaped members (1) arranged in a comb shape, the substrate forming section (22) corresponding to the substrate (2) and the fins. (3) having a fin forming portion (23) corresponding to, a die body (20) formed with a bearing hole (21) for forming the outer peripheral shape of the finned profile (1), and the die body ( 20), which has a material passage hole (31) which is arranged at the rear of the die, penetrates in the front-rear direction and communicates with the rear end opening of the bearing hole (21) of the die body (20), and the material passage hole (31)
At least one vertical partition wall (33) (34) that crosses the substrate molding portion (22) of the bearing hole (21) in the thickness direction of the substrate (2) in the state of being combined with the die body (20). And the material passage holes (31) are divided into a plurality of small passage holes (31a) (31b) (31c) (31d) (31e) (31f) by the vertical partition walls (33) (34). An extrusion tool comprising a plate (30).
いて、2つ以上の縦隔壁(33)(34)が形成されている請求
項1に記載の押出用工具。2. The extrusion tool according to claim 1, wherein two or more vertical partition walls (33) (34) are formed in the material passage hole (31) of the plate (30).
方部において、前記複数の小通路孔(31a)(31b)(31c)、
(31d)(31e)(31f)が連通一体化した圧着空間(37a)(37b)
が形成されている請求項1または2に記載の押出用工
具。3. The plurality of small passage holes (31a) (31b) (31c) in the front part of the material passage hole (31) of the plate (30),
Crimp space (37a) (37b) where (31d) (31e) (31f) communicate with each other
The extrusion tool according to claim 1, wherein the extrusion tool is formed.
にも跨って形成されている請求項1〜3のいずれかに記
載の押出用工具。4. The vertical partition walls (33) (34) are fin-forming parts (23).
The extrusion tool according to any one of claims 1 to 3, wherein the extrusion tool is formed so as to extend over.
に、前記ダイス本体(20)との組合せ状態において、基板
成形部(22)とフィン成形部(23)との境界部分に横隔壁(3
2)が形成されている請求項1〜4のいずれかに記載の押
出用工具。5. The material passage hole (31) of the plate (30) is provided at a boundary portion between the substrate molding portion (22) and the fin molding portion (23) in a combined state with the die body (20). Horizontal bulkhead (3
The extrusion tool according to any one of claims 1 to 4, wherein 2) is formed.
(22)側の壁面が前方でフィン成形部(23)側に傾斜する傾
斜面(35)に形成されている請求項1〜5のいずれかに記
載の押出用工具。6. The horizontal partition wall (32) is a substrate molding portion at a front portion.
The extrusion tool according to any one of claims 1 to 5, wherein a wall surface on the (22) side is formed on an inclined surface (35) that is inclined forward to the fin forming portion (23) side.
ベアリング孔(21)に連通して押出材料を該ベアリング孔
(21)に導く導入凹部(24)が形成されている請求項1〜6
のいずれかに記載の押出用工具。7. The die body (20), wherein the extruded material is communicated with a bearing hole (21) at a rear portion of the die body (20).
An introduction recess (24) leading to (21) is formed.
The extrusion tool according to any one of 1.
(3)が櫛歯状に並設されたフィン付形材(1)を押出成形す
る方法であって、 前記ダイス本体(20)の後方に配置され、前後方向に貫通
して前記ダイス本体(20)のベアリング孔(21)の後端開口
に連通する材料通路孔(31)を有し、前記材料通路孔(31)
内に、前記ダイス本体(20)との組合せ状態において、ベ
アリング孔(21)の基板成形部(22)を基板(2)の厚さ方向
に横断する少なくとも1つの縦隔壁(33)(34)が形成さ
れ、該縦隔壁(33)(34)によって前記材料通路孔(31)が複
数の小通路孔(31a)(31b)(31c)(31d)(31e)(31f)に分割さ
れてなるプレート(30)とを備える押出用工具(10)を用
い、 前記プレート(30)の小通路孔(31a)(31b)(31c)(31d)(31
e)(31f)を介して分割供給される押出材料を合流圧着さ
せて前記ベアリング孔(21)から押出すことを特徴とする
フィン付形材の製造方法。8. A large number of thin plate fins on one surface of the substrate (2)
(3) is a method of extrusion-molding fin-shaped shaped members (1) arranged side by side in a comb shape, which is arranged behind the die body (20) and penetrates in the front-back direction to form the die body ( 20) has a material passage hole (31) communicating with the rear end opening of the bearing hole (21), and the material passage hole (31)
At least one vertical partition wall (33) (34) that crosses the substrate molding portion (22) of the bearing hole (21) in the thickness direction of the substrate (2) in the state of being combined with the die body (20). And the material passage holes (31) are divided into a plurality of small passage holes (31a) (31b) (31c) (31d) (31e) (31f) by the vertical partition walls (33) (34). Using an extrusion tool (10) provided with a plate (30), small passage holes (31a) (31b) (31c) (31d) (31) of the plate (30)
e) A method for manufacturing a finned shaped material, characterized in that the extruded materials dividedly supplied through (31f) are joined and pressure-bonded and extruded from the bearing hole (21).
項8に記載のフィン付形材の製造方法。9. The method for manufacturing a profile with fins according to claim 8, wherein the extruded material is aluminum.
る請求項8または9に記載のフィン付形材の製造方法。10. The method for manufacturing a finned profile according to claim 8, wherein the finned profile is a heat sink.
ことを特徴とするヒートシンク。11. A heat sink manufactured by the method according to claim 10.
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001386176A JP2003181526A (en) | 2001-12-19 | 2001-12-19 | Extruding tool, method for manufacturing finned shape material and heat sink |
AU2002353538A AU2002353538A1 (en) | 2001-12-19 | 2002-12-19 | Extrusion tool, method for manufacturing shaped article with fins, and heat sink |
PCT/JP2002/013299 WO2003051552A1 (en) | 2001-12-19 | 2002-12-19 | Extrusion tool, method for manufacturing shaped article with fins, and heat sink |
AT02788857T ATE416858T1 (en) | 2001-12-19 | 2002-12-19 | EXTRUSION TOOL AND METHOD FOR PRODUCING MOLDED BODY WITH RIBS AND HEAT SINK |
US10/488,244 US20040231390A1 (en) | 2001-12-19 | 2002-12-19 | Extrusion tool, method for manufacturing shaped article with fins, and heat sink |
KR1020047005703A KR100892814B1 (en) | 2001-12-19 | 2002-12-19 | Extrusion tool, method for manufacturing shaped article with fins, and heat sink |
DE60230321T DE60230321D1 (en) | 2001-12-19 | 2002-12-19 | EXTRUSION TOOL AND METHOD FOR THE PRODUCTION OF FORM BODY WITH RIBS AND COOLING BODY |
TW091136707A TWI275426B (en) | 2001-12-19 | 2002-12-19 | Extrusion tool, method for manufacturing shaped article with fins, and heat sink |
EP02788857A EP1455961B9 (en) | 2001-12-19 | 2002-12-19 | Extrusion tool and method for manufacturing shaped article with fins |
CNB028253019A CN1292853C (en) | 2001-12-19 | 2002-12-19 | Extrusion tool, method for manufacturing shaped article with fins, and heat sink |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001386176A JP2003181526A (en) | 2001-12-19 | 2001-12-19 | Extruding tool, method for manufacturing finned shape material and heat sink |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2003181526A true JP2003181526A (en) | 2003-07-02 |
Family
ID=27595397
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001386176A Pending JP2003181526A (en) | 2001-12-19 | 2001-12-19 | Extruding tool, method for manufacturing finned shape material and heat sink |
Country Status (3)
Country | Link |
---|---|
US (1) | US20040231390A1 (en) |
JP (1) | JP2003181526A (en) |
KR (1) | KR100892814B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108168354A (en) * | 2018-01-29 | 2018-06-15 | 杭州中泰深冷技术股份有限公司 | A kind of fluid-filling structure and its collection redistribution formula fin structure and method |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100199738A1 (en) * | 2004-08-13 | 2010-08-12 | Vip Tooling, Inc., (An Indiana Corporation) | Modular extrusion die tools |
KR101171945B1 (en) * | 2011-07-29 | 2012-08-07 | 신화에코필 주식회사 | Apparatus for manufacturing heat sink made of magnesium alloys |
KR101755966B1 (en) * | 2013-02-28 | 2017-07-07 | 미쓰비시덴키 가부시키가이샤 | Heat dissipation structure and optical transceiver |
US8887398B1 (en) | 2013-04-29 | 2014-11-18 | Tesla Motors, Inc. | Extruded member with altered radial fins |
KR101415646B1 (en) | 2013-07-17 | 2014-07-04 | 한국항공우주연구원 | Manufacturing Method of Zagged Shaped Z-pin And Manufactured Z-pin Using The Method |
CN111940527A (en) * | 2020-07-28 | 2020-11-17 | 湖南中创空天新材料股份有限公司 | Extrusion die for forming substrate of insert radiator |
KR102229713B1 (en) * | 2020-09-29 | 2021-03-18 | (주)샘터 | Extrusion mould and typesetting paper stacking table applied to RFID manufactured thereof |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62254315A (en) * | 1986-02-08 | 1987-11-06 | 池上 茂喬 | Ac superconductor wire |
JPS62279019A (en) * | 1986-05-29 | 1987-12-03 | Furukawa Alum Co Ltd | Extruding die for hollow shape material possessed of partition wall |
GB2256387B (en) * | 1991-06-05 | 1994-04-27 | Lai Ching Ming | Extrusion of aluminium with hollow ribs |
US5756016A (en) * | 1996-05-13 | 1998-05-26 | Huang; Yean-Jenq | Method for modeling a high speed extrusion die |
TW436341B (en) * | 1998-09-07 | 2001-05-28 | Hoi Metal Manufactory Co Ltd | Mold for aluminum alloy heat sink with extra high teeth ratio |
US6351979B1 (en) * | 1999-09-29 | 2002-03-05 | Mitsubishi Aluminum Co., Ltd. | Extrusion die |
-
2001
- 2001-12-19 JP JP2001386176A patent/JP2003181526A/en active Pending
-
2002
- 2002-12-19 KR KR1020047005703A patent/KR100892814B1/en not_active IP Right Cessation
- 2002-12-19 US US10/488,244 patent/US20040231390A1/en not_active Abandoned
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108168354A (en) * | 2018-01-29 | 2018-06-15 | 杭州中泰深冷技术股份有限公司 | A kind of fluid-filling structure and its collection redistribution formula fin structure and method |
Also Published As
Publication number | Publication date |
---|---|
US20040231390A1 (en) | 2004-11-25 |
KR20040075855A (en) | 2004-08-30 |
KR100892814B1 (en) | 2009-04-10 |
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