JP2003175515A - Reinforcing method - Google Patents
Reinforcing methodInfo
- Publication number
- JP2003175515A JP2003175515A JP2001377125A JP2001377125A JP2003175515A JP 2003175515 A JP2003175515 A JP 2003175515A JP 2001377125 A JP2001377125 A JP 2001377125A JP 2001377125 A JP2001377125 A JP 2001377125A JP 2003175515 A JP2003175515 A JP 2003175515A
- Authority
- JP
- Japan
- Prior art keywords
- fiber
- resin composition
- sheet
- polymer
- reinforced resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 42
- 239000011347 resin Substances 0.000 claims abstract description 42
- 239000000178 monomer Substances 0.000 claims abstract description 39
- 239000011342 resin composition Substances 0.000 claims abstract description 39
- 239000000835 fiber Substances 0.000 claims abstract description 33
- 229920000642 polymer Polymers 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000003999 initiator Substances 0.000 claims abstract description 16
- 239000003505 polymerization initiator Substances 0.000 claims abstract description 11
- 239000002562 thickening agent Substances 0.000 claims abstract description 10
- 239000000758 substrate Substances 0.000 claims abstract description 8
- 239000013008 thixotropic agent Substances 0.000 claims abstract description 8
- 230000002787 reinforcement Effects 0.000 claims abstract description 6
- -1 acryl Chemical group 0.000 claims description 27
- 229920006305 unsaturated polyester Polymers 0.000 claims description 6
- 229920001567 vinyl ester resin Polymers 0.000 claims description 6
- HNPDNOZNULJJDL-UHFFFAOYSA-N ethyl n-ethenylcarbamate Chemical compound CCOC(=O)NC=C HNPDNOZNULJJDL-UHFFFAOYSA-N 0.000 claims description 3
- 125000005396 acrylic acid ester group Chemical group 0.000 claims description 2
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 125000005397 methacrylic acid ester group Chemical group 0.000 claims description 2
- 239000012779 reinforcing material Substances 0.000 abstract description 4
- 230000000630 rising effect Effects 0.000 abstract 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 23
- 239000010408 film Substances 0.000 description 16
- 239000004567 concrete Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- 239000000843 powder Substances 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229920006337 unsaturated polyester resin Polymers 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000010526 radical polymerization reaction Methods 0.000 description 4
- 229910052623 talc Inorganic materials 0.000 description 4
- 229920005992 thermoplastic resin Polymers 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 3
- 229910002012 Aerosil® Inorganic materials 0.000 description 3
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 3
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N acetic anhydride Substances CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- 239000004840 adhesive resin Substances 0.000 description 3
- 229920006223 adhesive resin Polymers 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 239000012933 diacyl peroxide Substances 0.000 description 3
- 150000002432 hydroperoxides Chemical class 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000001451 organic peroxides Chemical class 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000000454 talc Substances 0.000 description 3
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 2
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 2
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 2
- JJYPMNFTHPTTDI-UHFFFAOYSA-N 3-methylaniline Chemical compound CC1=CC=CC(N)=C1 JJYPMNFTHPTTDI-UHFFFAOYSA-N 0.000 description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 2
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 2
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 2
- 229920004552 POLYLITE® Polymers 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- GGSUCNLOZRCGPQ-UHFFFAOYSA-N diethylaniline Chemical compound CCN(CC)C1=CC=CC=C1 GGSUCNLOZRCGPQ-UHFFFAOYSA-N 0.000 description 2
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000012719 thermal polymerization Methods 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 1
- HCXVPNKIBYLBIT-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 3,5,5-trimethylhexaneperoxoate Chemical compound CC(C)(C)CC(C)CC(=O)OOOC(C)(C)C HCXVPNKIBYLBIT-UHFFFAOYSA-N 0.000 description 1
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 1
- NLBJAOHLJABDAU-UHFFFAOYSA-N (3-methylbenzoyl) 3-methylbenzenecarboperoxoate Chemical compound CC1=CC=CC(C(=O)OOC(=O)C=2C=C(C)C=CC=2)=C1 NLBJAOHLJABDAU-UHFFFAOYSA-N 0.000 description 1
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- RIPYNJLMMFGZSX-UHFFFAOYSA-N (5-benzoylperoxy-2,5-dimethylhexan-2-yl) benzenecarboperoxoate Chemical compound C=1C=CC=CC=1C(=O)OOC(C)(C)CCC(C)(C)OOC(=O)C1=CC=CC=C1 RIPYNJLMMFGZSX-UHFFFAOYSA-N 0.000 description 1
- ZQHJVIHCDHJVII-OWOJBTEDSA-N (e)-2-chlorobut-2-enedioic acid Chemical compound OC(=O)\C=C(\Cl)C(O)=O ZQHJVIHCDHJVII-OWOJBTEDSA-N 0.000 description 1
- BLKRGXCGFRXRNQ-SNAWJCMRSA-N (z)-3-carbonoperoxoyl-4,4-dimethylpent-2-enoic acid Chemical compound OC(=O)/C=C(C(C)(C)C)\C(=O)OO BLKRGXCGFRXRNQ-SNAWJCMRSA-N 0.000 description 1
- AYMDJPGTQFHDSA-UHFFFAOYSA-N 1-(2-ethenoxyethoxy)-2-ethoxyethane Chemical compound CCOCCOCCOC=C AYMDJPGTQFHDSA-UHFFFAOYSA-N 0.000 description 1
- XSZYESUNPWGWFQ-UHFFFAOYSA-N 1-(2-hydroperoxypropan-2-yl)-4-methylcyclohexane Chemical compound CC1CCC(C(C)(C)OO)CC1 XSZYESUNPWGWFQ-UHFFFAOYSA-N 0.000 description 1
- JCTXKRPTIMZBJT-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)C(C)(C)CO JCTXKRPTIMZBJT-UHFFFAOYSA-N 0.000 description 1
- CRJIYMRJTJWVLU-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-yl 3-(5,5-dimethylhexyl)dioxirane-3-carboxylate Chemical compound CC(C)(C)CCCCC1(C(=O)OC(C)(C)CC(C)(C)C)OO1 CRJIYMRJTJWVLU-UHFFFAOYSA-N 0.000 description 1
- DPGYCJUCJYUHTM-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-yloxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)CC(C)(C)C DPGYCJUCJYUHTM-UHFFFAOYSA-N 0.000 description 1
- CHKCPIUYSMYEEW-UHFFFAOYSA-N 2-(2-cyclohexylpropan-2-ylperoxy)-2-ethylhexanoic acid Chemical compound CCCCC(CC)(C(O)=O)OOC(C)(C)C1CCCCC1 CHKCPIUYSMYEEW-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- IEMBFTKNPXENSE-UHFFFAOYSA-N 2-(2-methylpentan-2-ylperoxy)propan-2-yl hydrogen carbonate Chemical compound CCCC(C)(C)OOC(C)(C)OC(O)=O IEMBFTKNPXENSE-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- YJLUBHOZZTYQIP-UHFFFAOYSA-N 2-[5-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical group C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NN=C(O1)CC(=O)N1CC2=C(CC1)NN=N2 YJLUBHOZZTYQIP-UHFFFAOYSA-N 0.000 description 1
- OJPDDQSCZGTACX-UHFFFAOYSA-N 2-[n-(2-hydroxyethyl)anilino]ethanol Chemical compound OCCN(CCO)C1=CC=CC=C1 OJPDDQSCZGTACX-UHFFFAOYSA-N 0.000 description 1
- MIRQGKQPLPBZQM-UHFFFAOYSA-N 2-hydroperoxy-2,4,4-trimethylpentane Chemical compound CC(C)(C)CC(C)(C)OO MIRQGKQPLPBZQM-UHFFFAOYSA-N 0.000 description 1
- BZGMEGUFFDTCNP-UHFFFAOYSA-N 2-hydroperoxy-2-methylpentane Chemical compound CCCC(C)(C)OO BZGMEGUFFDTCNP-UHFFFAOYSA-N 0.000 description 1
- TVWBTVJBDFTVOW-UHFFFAOYSA-N 2-methyl-1-(2-methylpropylperoxy)propane Chemical compound CC(C)COOCC(C)C TVWBTVJBDFTVOW-UHFFFAOYSA-N 0.000 description 1
- RTEZVHMDMFEURJ-UHFFFAOYSA-N 2-methylpentan-2-yl 2,2-dimethylpropaneperoxoate Chemical compound CCCC(C)(C)OOC(=O)C(C)(C)C RTEZVHMDMFEURJ-UHFFFAOYSA-N 0.000 description 1
- WXDJDZIIPSOZAH-UHFFFAOYSA-N 2-methylpentan-2-yl benzenecarboperoxoate Chemical compound CCCC(C)(C)OOC(=O)C1=CC=CC=C1 WXDJDZIIPSOZAH-UHFFFAOYSA-N 0.000 description 1
- IGDCJKDZZUALAO-UHFFFAOYSA-N 2-prop-2-enoxypropane-1,3-diol Chemical compound OCC(CO)OCC=C IGDCJKDZZUALAO-UHFFFAOYSA-N 0.000 description 1
- VVSRVXKRHUGECE-UHFFFAOYSA-N 2-tert-butylperoxy-3-(2-methylbenzoyl)benzoic acid Chemical compound CC1=CC=CC=C1C(=O)C1=CC=CC(C(O)=O)=C1OOC(C)(C)C VVSRVXKRHUGECE-UHFFFAOYSA-N 0.000 description 1
- BQARUDWASOOSRH-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-yl hydrogen carbonate Chemical compound CC(C)(C)OOC(C)(C)OC(O)=O BQARUDWASOOSRH-UHFFFAOYSA-N 0.000 description 1
- KFGFVPMRLOQXNB-UHFFFAOYSA-N 3,5,5-trimethylhexanoyl 3,5,5-trimethylhexaneperoxoate Chemical compound CC(C)(C)CC(C)CC(=O)OOC(=O)CC(C)CC(C)(C)C KFGFVPMRLOQXNB-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- MKTOIPPVFPJEQO-UHFFFAOYSA-N 4-(3-carboxypropanoylperoxy)-4-oxobutanoic acid Chemical compound OC(=O)CCC(=O)OOC(=O)CCC(O)=O MKTOIPPVFPJEQO-UHFFFAOYSA-N 0.000 description 1
- NFWPZNNZUCPLAX-UHFFFAOYSA-N 4-methoxy-3-methylaniline Chemical compound COC1=CC=C(N)C=C1C NFWPZNNZUCPLAX-UHFFFAOYSA-N 0.000 description 1
- FHQRDEDZJIFJAL-UHFFFAOYSA-N 4-phenylmorpholine Chemical compound C1COCCN1C1=CC=CC=C1 FHQRDEDZJIFJAL-UHFFFAOYSA-N 0.000 description 1
- YPIFGDQKSSMYHQ-UHFFFAOYSA-M 7,7-dimethyloctanoate Chemical compound CC(C)(C)CCCCCC([O-])=O YPIFGDQKSSMYHQ-UHFFFAOYSA-M 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- UUAGPGQUHZVJBQ-UHFFFAOYSA-N Bisphenol A bis(2-hydroxyethyl)ether Chemical compound C=1C=C(OCCO)C=CC=1C(C)(C)C1=CC=C(OCCO)C=C1 UUAGPGQUHZVJBQ-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- UAEPNZWRGJTJPN-UHFFFAOYSA-N Methylcyclohexane Natural products CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- JVZNDXYQYCDASH-UHFFFAOYSA-N [2,3-di(propan-2-yl)phenyl] 7,7-dimethyloctaneperoxoate Chemical compound CC(C)C1=CC=CC(OOC(=O)CCCCCC(C)(C)C)=C1C(C)C JVZNDXYQYCDASH-UHFFFAOYSA-N 0.000 description 1
- UNKQAWPNGDCPTE-UHFFFAOYSA-N [2,5-dimethyl-5-(3-methylbenzoyl)peroxyhexan-2-yl] 3-methylbenzenecarboperoxoate Chemical compound CC1=CC=CC(C(=O)OOC(C)(C)CCC(C)(C)OOC(=O)C=2C=C(C)C=CC=2)=C1 UNKQAWPNGDCPTE-UHFFFAOYSA-N 0.000 description 1
- JUIBLDFFVYKUAC-UHFFFAOYSA-N [5-(2-ethylhexanoylperoxy)-2,5-dimethylhexan-2-yl] 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)CCC(C)(C)OOC(=O)C(CC)CCCC JUIBLDFFVYKUAC-UHFFFAOYSA-N 0.000 description 1
- NBICYCZLCAMSBG-UHFFFAOYSA-L [Co+2].CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O Chemical compound [Co+2].CCCCCC=CC([O-])=O.CCCCCC=CC([O-])=O NBICYCZLCAMSBG-UHFFFAOYSA-L 0.000 description 1
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Natural products CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- AJTNUOLFTQRAKF-UHFFFAOYSA-N bis[(2-methylpropan-2-yl)oxy] benzene-1,3-dicarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC(C(=O)OOOC(C)(C)C)=C1 AJTNUOLFTQRAKF-UHFFFAOYSA-N 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229940120693 copper naphthenate Drugs 0.000 description 1
- SEVNKWFHTNVOLD-UHFFFAOYSA-L copper;3-(4-ethylcyclohexyl)propanoate;3-(3-ethylcyclopentyl)propanoate Chemical compound [Cu+2].CCC1CCC(CCC([O-])=O)C1.CCC1CCC(CCC([O-])=O)CC1 SEVNKWFHTNVOLD-UHFFFAOYSA-L 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- SPTHWAJJMLCAQF-UHFFFAOYSA-M ctk4f8481 Chemical compound [O-]O.CC(C)C1=CC=CC=C1C(C)C SPTHWAJJMLCAQF-UHFFFAOYSA-M 0.000 description 1
- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical compound OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000012217 deletion Methods 0.000 description 1
- 230000037430 deletion Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 238000009787 hand lay-up Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- LZKLAOYSENRNKR-LNTINUHCSA-N iron;(z)-4-oxoniumylidenepent-2-en-2-olate Chemical compound [Fe].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O LZKLAOYSENRNKR-LNTINUHCSA-N 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- HNEGQIOMVPPMNR-NSCUHMNNSA-N mesaconic acid Chemical compound OC(=O)C(/C)=C/C(O)=O HNEGQIOMVPPMNR-NSCUHMNNSA-N 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- GYVGXEWAOAAJEU-UHFFFAOYSA-N n,n,4-trimethylaniline Chemical compound CN(C)C1=CC=C(C)C=C1 GYVGXEWAOAAJEU-UHFFFAOYSA-N 0.000 description 1
- GUYMMHOQXYZMJQ-UHFFFAOYSA-N n-ethyl-3-methylaniline Chemical compound CCNC1=CC=CC(C)=C1 GUYMMHOQXYZMJQ-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- XNTUJOTWIMFEQS-UHFFFAOYSA-N octadecanoyl octadecaneperoxoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCCCCCCCC XNTUJOTWIMFEQS-UHFFFAOYSA-N 0.000 description 1
- SRSFOMHQIATOFV-UHFFFAOYSA-N octanoyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(=O)CCCCCCC SRSFOMHQIATOFV-UHFFFAOYSA-N 0.000 description 1
- RUOPINZRYMFPBF-UHFFFAOYSA-N pentane-1,3-diol Chemical compound CCC(O)CCO RUOPINZRYMFPBF-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- 125000005287 vanadyl group Chemical group 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Reinforcement Elements For Buildings (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、木材、金属、プラ
スチック、FRP、コンクリートなどの補強および補修
に関し、硬化性と扱い安さに優れた光硬化性の繊維強化
樹脂シートを用いながら基材との間に入る気泡を除去
し、接着面積を確保することにより優れた接着力を得る
補強方法に関するものである。TECHNICAL FIELD The present invention relates to the reinforcement and repair of wood, metal, plastic, FRP, concrete, etc., while using a photo-curable fiber-reinforced resin sheet excellent in curability and handleability as a base material. The present invention relates to a reinforcing method for obtaining an excellent adhesive force by removing air bubbles that intervene and securing an adhesive area.
【0002】[0002]
【従来の技術】FRPでの補強および補修の方法として
は、一般的にはハンドレイアップ法やスプレーアップ法
でFRP層を積層する方法が知られている。2. Description of the Related Art As a method of reinforcing and repairing with FRP, a method of laminating FRP layers by a hand lay-up method or a spray-up method is generally known.
【0003】しかしながら、これらの諸技術には、いく
つかの不都合な点がある。例えば、液状不飽和樹脂を扱
うため、臭気による作業環境悪化や、手作業ならびに長
い硬化時間を要するといった低生産性の問題がある。However, these techniques have some disadvantages. For example, since a liquid unsaturated resin is used, there are problems of low productivity such as deterioration of working environment due to odor and requiring manual work and long curing time.
【0004】これに対して、特許番号1612602
(H7.4.26権利抹消)、特開昭56−13953
5、特開平10−58465、特開平10−6786
5、特開平10−71661、特開平10−33134
5、特開平11−43596、特開2000−2197
93、特開2000−280385、特開2000−3
34852などは紫外線および可視光によって硬化する
プリプレグが施工性および作業環境面で有用であること
が記載されている。On the other hand, Japanese Patent No. 1612602
(H7.4.26 right deletion), JP-A-56-13953
5, JP-A-10-58465, JP-A-10-6786
5, JP-A-10-71661, JP-A-10-33134
5, JP-A-11-43596, and JP-A-2000-2197.
93, JP 2000-280385 A, JP 2000-3
34852 and the like describe that a prepreg cured by ultraviolet rays and visible light is useful in terms of workability and working environment.
【0005】しかし、かかるプリプレグは液状硬化性樹
脂と比べ、基材に対する賦型性が著しく低下する欠点が
有り、基材とプリプレグとの間に空隙ができるなどの欠
点から、補強・補修により期待される性能が達成できな
いという問題がある。又、液状の接着性樹脂を基材とプ
リプレグとの間に塗布することによって、空隙の除去が
可能となるが、立ち面や天井のような面では接着樹脂が
流出して粘着力が著しく低下し、事実上、プリプレグの
固定ができなくなる。加えて、基材表面に凹凸があった
場合、液状の接着性樹脂では立ち面や天井のような面に
塗布しても平滑にすることが困難となる。However, such a prepreg has a drawback that the moldability to the base material is remarkably lowered as compared with the liquid curable resin, and it is expected to be reinforced and repaired due to the drawback that a void is formed between the base material and the prepreg. There is a problem that the performance to be achieved cannot be achieved. Also, by applying a liquid adhesive resin between the base material and the prepreg, it is possible to remove voids, but the adhesive resin flows out on the surface such as the standing surface or the ceiling, and the adhesive strength is significantly reduced. However, in practice, the prepreg cannot be fixed. In addition, when the surface of the base material has irregularities, it becomes difficult to make it smooth by applying the liquid adhesive resin to a surface such as a standing surface or a ceiling.
【0006】[0006]
【発明が解決しようとする課題】本発明の目的は、補強
性、作業性、生産性および経済性の改善された補強方法
にある。即ち、プリプレグによる補強・補修に関し、基
材との間に空隙を作らず、かつ粘着力を維持させて立ち
面や天井面にも粘着固定できるような補強・補修方法を
提供することにある。SUMMARY OF THE INVENTION An object of the present invention is a reinforcing method having improved reinforcing properties, workability, productivity and economic efficiency. That is, regarding the reinforcement / repair with a prepreg, it is to provide a reinforcement / repair method that does not form a gap between the base material and can maintain the adhesive force and can be adhesively fixed to a standing surface or a ceiling surface.
【0007】[0007]
【課題を解決するための手段】本発明者らは、これらの
課題について鋭意研究の結果、基材上に光硬化性を有す
る繊維強化樹脂シートを賦型する前にチキソ性を付与し
た硬化性樹脂組成物を塗布することにより、本発明を完
成するに至ったものである。Means for Solving the Problems As a result of intensive studies on these problems, the present inventors have found that a thixotropy-imparting curability is imparted before a fiber-reinforced resin sheet having photocurability is formed on a substrate. The present invention has been completed by applying a resin composition.
【0008】すなわち、本発明は、基材上に、重合性の
オリゴマーおよび/またはポリマー(A)、重合性モノマ
ー(B)、チキソ剤(C)および重合開始剤(D)もしくは硬化
促進剤(E)を必須成分とする樹脂組成物(イ)を塗布
し、次いで重合性のオリゴマーおよび/またはポリマー
(F)、重合性モノマー(G)、光重合開始剤(H)、増粘剤(J)
および繊維強化材(K)を必須成分とする繊維強化樹脂シ
ート(ロ)を積層し、更に該繊維強化樹脂シート上から
活性光線を照射して硬化することを特徴とする補強方法
に関する。次に本発明を詳細に説明する。That is, the present invention provides that a polymerizable oligomer and / or polymer (A), a polymerizable monomer (B), a thixotropic agent (C) and a polymerization initiator (D) or a curing accelerator (on a substrate). The resin composition (a) containing E) as an essential component is applied, and then a polymerizable oligomer and / or polymer is applied.
(F), polymerizable monomer (G), photopolymerization initiator (H), thickener (J)
And a fiber reinforced resin sheet (b) containing the fiber reinforced material (K) as an essential component, and further irradiating the fiber reinforced resin sheet with an actinic ray to cure the resin. Next, the present invention will be described in detail.
【0009】[0009]
【発明の実施の形態】本発明の特徴を概略的に述べれ
ば、基材表面に、紫外線および可視光、またはレドック
ス硬化など室温下でも硬化し得る樹脂にチキソ性を付与
させた樹脂組成物を塗布した後、繊維強化材に光硬化性
樹脂を含浸させた繊維強化樹脂シート(シート状プリプ
レグ)を密着固定した後、これをロールまたはFRP型
等によって圧力0.1〜10kg/cm2の低圧で圧
着、賦形し、紫外線および可視光によって硬化して基材
を繊維強化樹脂によって補強・補修することにある。BEST MODE FOR CARRYING OUT THE INVENTION To briefly describe the features of the present invention, a resin composition obtained by imparting thixotropy to a resin that can be cured even at room temperature such as ultraviolet and visible light or redox curing is provided on a surface of a substrate. After coating, a fiber reinforced resin sheet (sheet-shaped prepreg) in which a fiber reinforced material is impregnated with a photo-curable resin is adhered and fixed, and then this is rolled by a roll or an FRP type to a low pressure of 0.1 to 10 kg / cm 2 . In order to reinforce and repair the base material with fiber reinforced resin, it is pressure-bonded, shaped, and cured by ultraviolet rays and visible light.
【0010】本発明の補強方法では、基材としては、特
に限定されないが、表面が不均一なものが好適であり、
コンクリート、モルタル、木材、石材などが挙げられ
る。特に、本発明の補強方法をコンクリート製物品、即
ちトンネル内のコンクリート内壁や建築物のコンクリー
ト壁のクラック等の欠陥部の補修などに適用することが
できる。In the reinforcing method of the present invention, the base material is not particularly limited, but one having a non-uniform surface is preferable,
Examples include concrete, mortar, wood and stone. In particular, the reinforcing method of the present invention can be applied to repairing defective parts such as cracks in concrete articles, that is, concrete inner walls in tunnels and concrete walls of buildings.
【0011】本発明では、重合性のオリゴマーおよび/
またはポリマー(A)、重合性モノマー(B)、チキソ剤(C)
および重合開始剤(D)もしくは硬化促進剤(E)を必須成分
とする樹脂組成物(イ)を基材上に塗布される。かかる
重合性のオリゴマーおよび/またはポリマー(A)として
は、不飽和ポリエステル、ビニルエステル、アクリル、
あるいはビニルウレタンなどが挙げられる。In the present invention, a polymerizable oligomer and / or
Or polymer (A), polymerizable monomer (B), thixotropic agent (C)
Then, the resin composition (a) containing the polymerization initiator (D) or the curing accelerator (E) as an essential component is applied onto the substrate. Examples of the polymerizable oligomer and / or polymer (A) include unsaturated polyester, vinyl ester, acrylic,
Alternatively, vinyl urethane or the like may be used.
【0012】本発明でのオリゴマーおよび/またはポリ
マー(A)の不飽和ポリエステルについては、特に制限は
なく、従来一般の不飽和ポリエステル樹脂成形品に慣用
されている公知の不飽和ポリエステルを用いることがで
きる。この不飽和ポリエステルは、α,β−不飽和カル
ボン酸又は場合により飽和カルボン酸を含むα,β−不
飽和カルボン酸とアルコール類とから得られるものであ
る。The unsaturated polyester of the oligomer and / or polymer (A) in the present invention is not particularly limited, and a known unsaturated polyester which is conventionally used for general unsaturated polyester resin moldings can be used. it can. The unsaturated polyester is obtained from an α, β-unsaturated carboxylic acid or an α, β-unsaturated carboxylic acid optionally containing a saturated carboxylic acid and an alcohol.
【0013】α,β−不飽和カルボン酸としては、例え
ば、フマル酸、マレイン酸、無水マレイン酸、イタコン
酸、シトラコン酸、メサコン酸、クロロマレイン酸、あ
るいはこれらのジメチルエステル類などが挙げられる。
これらのα,β−不飽和カルボン酸はそれぞれ単独で用
いても良いし、2種以上を組み合わせて用いても良い。
また、飽和カルボン酸としては、例えば、フタル酸、無
水フタル酸、イソフタル酸、テレフタル酸、ヘット酸、
ヘキサヒドロ無水フタル酸、アジピン酸、セバチン酸、
アゼライン酸などが挙げられる。これらの飽和カルボン
酸はそれぞれ単独で用いても良いし、2種以上を組み合
わせて用いても良い。Examples of the α, β-unsaturated carboxylic acid include fumaric acid, maleic acid, maleic anhydride, itaconic acid, citraconic acid, mesaconic acid, chloromaleic acid, and dimethyl esters thereof.
These α, β-unsaturated carboxylic acids may be used alone or in combination of two or more.
Examples of the saturated carboxylic acid include phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, het acid,
Hexahydrophthalic anhydride, adipic acid, sebacic acid,
Azelaic acid and the like can be mentioned. These saturated carboxylic acids may be used alone or in combination of two or more.
【0014】一方、アルコールとしては、例えば、エチ
レングリコール、ジエチレングリコール、プロピレング
リコール、ジプロピレングリコール、トリエチレングリ
コール、1,3−ブタンジオール、1,4−ブタンジオ
ール、1,3−ペンタンジオール、1,6−ヘキサンジ
オール、シクロヘキサンジオール、ネオペンチルグリコ
ール、2,2,4−トリメチル−1,3−ペンタンジオ
ール、、グリセリンモノアリルエーテル、水素化ビスフ
ェノールA、2,2−ビス(4−ヒドロキシプロボキシ
フェニル)プロパン、2,2−ビス(4−ヒドロキシエ
トキシフェニル)プロパンなどのジオール類、トリメチ
ロールプロパンなどのトリオール類、ペンタエリスリト
ールなどのテトラオール類などが挙げられる。これらの
アルコールはそれぞれ単独で用いても良いし、2種類以
上を組み合わせて用いても良い。On the other hand, as the alcohol, for example, ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, triethylene glycol, 1,3-butanediol, 1,4-butanediol, 1,3-pentanediol, 1, 6-hexanediol, cyclohexanediol, neopentyl glycol, 2,2,4-trimethyl-1,3-pentanediol, glycerin monoallyl ether, hydrogenated bisphenol A, 2,2-bis (4-hydroxypropoxyphenyl) ) Propane, diols such as 2,2-bis (4-hydroxyethoxyphenyl) propane, triols such as trimethylolpropane, and tetraols such as pentaerythritol. These alcohols may be used alone or in combination of two or more.
【0015】本発明でのオリゴマーおよび/またはポリ
マー(A)のビニルエステルとは、エポキシ樹脂とアクリ
ル酸またはメタクリル酸との反応によって製造されるも
のが最も代表的であり、他には、例えば、末端カルボキ
シポリブタジエンとグリシジルメタクリレートとの反応
によって製造されるポリブタジエンタイプビニルエステ
ルなどを含むものであり、耐食性、および機械的強度に
優れた樹脂の1群である。The vinyl ester of the oligomer and / or polymer (A) in the present invention is most typically produced by reacting an epoxy resin with acrylic acid or methacrylic acid. It contains a polybutadiene type vinyl ester produced by the reaction of terminal carboxy polybutadiene and glycidyl methacrylate, and is a group of resins excellent in corrosion resistance and mechanical strength.
【0016】本発明でのオリゴマーおよび/またはポリ
マー(A)のアクリルとは、メタクリル酸エステルおよび
アクリル酸エステルを主たる成分とする重合性単量体か
ら導かれる熱可塑性重合体と重合性単量体から構成され
るものである。該重合体に使用される単量体は、(メ
タ)アクリル酸メチル、(メタ)アクリル酸エチル、
(メタ)アクリル酸プロピル、(メタ)アクリル酸イソ
プロピル、(メタ)アクリル酸ブチル、(メタ)アクリ
ル酸イソブチル、(メタ)アクリル酸シクロヘキシル
等、(メタ)アクリル酸エステルを必須成分とし、必要
により上記(メタ)アクリル酸エステル類と共重合可能
な他の重合性単量体を併用し、該単量体混液を重合して
得られるものである。The acryl of the oligomer and / or polymer (A) in the present invention means a thermoplastic polymer and a polymerizable monomer derived from a polymerizable monomer containing methacrylic acid ester and acrylic acid ester as a main component. It is composed of Monomers used in the polymer are methyl (meth) acrylate, ethyl (meth) acrylate,
Propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, cyclohexyl (meth) acrylate, etc., are essential components of (meth) acrylate, and if necessary, the above It is obtained by using another polymerizable monomer that is copolymerizable with the (meth) acrylic acid ester in combination and polymerizing the monomer mixture.
【0017】本発明でのオリゴマーおよび/またはポリ
マー(A)のビニルウレタンとは、ポリオール類、イソシ
アネート類、水酸基含有(メタ)アクリレート類から得
られる、アクリロイル基を有するウレタンオリゴマーで
ある。The vinyl urethane of the oligomer and / or polymer (A) in the present invention is a urethane oligomer having an acryloyl group, which is obtained from polyols, isocyanates and hydroxyl group-containing (meth) acrylates.
【0018】樹脂組成物(イ)の重合性モノマー(B)と
しては、例えば、スチレン、α−メチルスチレン、ビニ
ルトルエン、パラメチルスチレン、クロロスチレン等の
芳香族モノマー、官能性モノマーであるヒドロキシエチ
ル(メタ)アクリレート、ヒドロキシプロピル(メタ)
アクリレート、ヒドロキシブチル(メタ)アクリレート
等のヒドロキシル基含有モノマーや、(メタ)アクリル
酸等、カルボキシル基を有するモノマーも使用できる。
更にその他の(メタ)アクリル酸エステル類、酢酸ビニ
ル、プロピオン酸ビニル等のビニルエステル類、塩化ビ
ニル、塩化ビニリデン等のハロゲン化ビニル単量体、ア
クリロニトリル、メタクリロニトリル等の不飽和ニトリ
ル類等も使用することができ、炭素数1〜4のアルキル
基を有するマレイン酸エステルおよびフマール酸エステ
ル等を併用しても良い。Examples of the polymerizable monomer (B) of the resin composition (a) include aromatic monomers such as styrene, α-methylstyrene, vinyltoluene, paramethylstyrene and chlorostyrene, and hydroxyethyl which is a functional monomer. (Meth) acrylate, hydroxypropyl (meth)
A hydroxyl group-containing monomer such as acrylate or hydroxybutyl (meth) acrylate, or a monomer having a carboxyl group such as (meth) acrylic acid can also be used.
Other (meth) acrylic acid esters, vinyl esters such as vinyl acetate and vinyl propionate, vinyl halide monomers such as vinyl chloride and vinylidene chloride, unsaturated nitriles such as acrylonitrile and methacrylonitrile, etc. They can be used, and a maleic acid ester and a fumaric acid ester having an alkyl group having 1 to 4 carbon atoms may be used in combination.
【0019】更に、エチレングリコールジ(メタ)アク
リレート、ジエチレングリコールジ(メタ)アクリレー
ト、トリエチレングリコールジ(メタ)アクリレート、
ブチレングリコールジ(メタ)アクリレート、トリメチ
ロールプロパンジ(メタ)アクリレート、トリメチロー
ルプロパントリ(メタ)アクリレート、ペンタエリスリ
トールジ(メタ)アクリレート、ヘキサンジオールジ
(メタ)アクリレート、オリゴエチレンジ(メタ)アク
リレートなどの多官能重合性単量体を用いることもでき
る。これらの重合性単量体のうち、1種用いても良い
し、2種以上を組み合わせて用いても良い。Further, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate,
Butylene glycol di (meth) acrylate, trimethylolpropane di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol di (meth) acrylate, hexanediol di (meth) acrylate, oligoethylene di (meth) acrylate, etc. It is also possible to use the polyfunctional polymerizable monomer. Of these polymerizable monomers, one kind may be used, or two or more kinds may be used in combination.
【0020】重合性モノマー(B)の含有量は、含まれて
いれば特に限定されないが、オリゴマーおよび/または
ポリマー(A)の100重量部に対して、好ましくは10
〜200重量部、より好ましくは40〜100重量部で
ある。The content of the polymerizable monomer (B) is not particularly limited as long as it is contained, but is preferably 10 parts by weight with respect to 100 parts by weight of the oligomer and / or polymer (A).
To 200 parts by weight, more preferably 40 to 100 parts by weight.
【0021】樹脂組成物(イ)に含有されるチキソ剤
(C)としては、その形状が星状、針状、ウィスカー状、
鱗片状等特に限定されるものではなく、オリゴマーおよ
びポリマーと重合性モノマーの混合物に揺変性を与える
性状や形状のものであれば良い。具体例としては、シリ
カ粉末、タルク粉末、マイカ粉末、ガラスフレーク、金
属ウィスカー、セラミックウィスカー、硫酸カルシウム
ウィスカー、アスベスト、スメクタイト等が挙げられ
る。必要に応じて前記、2種以上を併用しても良い。Thixotropic agent contained in the resin composition (a)
(C), its shape is star-shaped, needle-shaped, whisker-shaped,
It is not particularly limited to a scale-like shape, and may have any shape or shape that imparts thixotropy to a mixture of an oligomer or polymer and a polymerizable monomer. Specific examples include silica powder, talc powder, mica powder, glass flakes, metal whiskers, ceramic whiskers, calcium sulfate whiskers, asbestos, smectite and the like. If necessary, the above two or more kinds may be used in combination.
【0022】市販品としては、レオロシールQSシリー
ズ(徳山曹達(株)社製)、アエロジルシリーズ(日本
アエロジル社製)、BENATHIXシリーズ(ウィル
バーエリス社製)、FRANKLIN FIBER(U
SG社製)、タルクSW、タルクSS、タルクSWE
(日本タルク社製)、タルカンパウダーPK、ロータル
ク−T(林化成社製)、アルボレックスYS(四国化成
工業社製)等がある。As commercially available products, Leoroseal QS series (manufactured by Tokuyama Soda Co., Ltd.), Aerosil series (manufactured by Nippon Aerosil Co., Ltd.), BENATHIX series (manufactured by Wilber Ellis company), FRANKLIN FIBER (U
SG), Talc SW, Talc SS, Talc SWE
(Manufactured by Nippon Talc Co., Ltd.), talcan powder PK, Lotarc-T (manufactured by Hayashi Kasei Co., Ltd.), Arbolex YS (manufactured by Shikoku Kasei Kogyo Co., Ltd.) and the like.
【0023】又、その大きさ、粒径や添加量は樹脂組成
物(イ)として流動性がなくなる状態であれば良く、オ
リゴマーおよびポリマー(A)と重合性モノマー(B)の合計
量100重量部に対して、好ましくは1〜30重量部、
より好ましくは5〜10重量部であり、チキソ剤の揺変
性の付与能力により決定される。The size, particle size and amount of addition may be such that the resin composition (a) has no fluidity, and the total amount of the oligomer and polymer (A) and the polymerizable monomer (B) is 100% by weight. Preferably 1 to 30 parts by weight,
It is more preferably 5 to 10 parts by weight and determined by the thixotropic agent's ability to impart thixotropy.
【0024】樹脂組成物(イ)に添加され得る重合開始
剤(D)としては、光重合開始剤、熱重合開始剤などを挙
げることができるが、作業性等を考慮すると、光重合開
始剤が好ましい。Examples of the polymerization initiator (D) that can be added to the resin composition (a) include a photopolymerization initiator and a thermal polymerization initiator. Considering workability and the like, the photopolymerization initiator is included. Is preferred.
【0025】かかる光重合開始剤(D)としては、、ベン
ゾフェノン、アセトフェノン、または、これらの誘導体
を挙げることができ、オリゴマーおよびポリマー(A)と
重合性モノマー(B)の混合物を約500nmまでの波長
の可視光および紫外線領域の光の照射により重合反応を
進行させ常温での硬化を進めることができるものが使用
される。尚、その使用の際に、さらに粘度、粘着性、含
浸成形収縮などを調節する添加剤や充填材を、光反応を
阻害しない範囲で配合することは差し支えない。Examples of the photopolymerization initiator (D) include benzophenone, acetophenone, and derivatives thereof, and a mixture of an oligomer and a polymer (A) and a polymerizable monomer (B) can be used up to about 500 nm. A material that can accelerate the polymerization reaction by irradiation with visible light having a wavelength and light in the ultraviolet region to cure at room temperature is used. In addition, at the time of its use, additives and fillers that control viscosity, tackiness, shrinkage of impregnation molding and the like may be added within a range that does not inhibit the photoreaction.
【0026】熱重合開始剤は光重合開始剤と併用され、
ケトンパーオキサイド類、ハイドロパーオキサイド類、
ジアシルパーオキサイド類の他に、パーオキシエステル
類が用いられる。この開始剤を使用する場合にもは、樹
脂組成物(イ)が完全に硬化する前に繊維強化樹脂シー
ト(ロ)を積層し、該シート(ロ)上から活性光線を照
射して硬化する。The thermal polymerization initiator is used in combination with the photopolymerization initiator,
Ketone peroxides, hydroperoxides,
Besides diacyl peroxides, peroxyesters are used. Also when this initiator is used, the fiber-reinforced resin sheet (b) is laminated before the resin composition (b) is completely cured, and the sheet (b) is irradiated with an actinic ray and cured. .
【0027】重合開始剤(D)が添加される場合、その量
は、オリゴマーおよびポリマー(A)と重合性モノマー(B)
の合計量100重量部に対して、好ましくは0.1〜5
重量部が適当である。When the polymerization initiator (D) is added, its amount is such that the oligomer and the polymer (A) and the polymerizable monomer (B) are added.
The total amount of 100 parts by weight is preferably 0.1 to 5
Parts by weight are suitable.
【0028】硬化促進剤(E)としては、金属石鹸類、例
えばナフテン酸コバルト、オクテン酸コバルト、オクテ
ン酸バナジル、ナフテン酸銅、ナフテン酸バリウムが挙
げられ、金属キレート化合物、例えばバナジルアセチル
アセテート、コバルトアセチルアセテート、鉄アセチル
アセトネートがある。またアミン類にはN,N−ジメチ
ルアミノ−p−ベンズアルデヒド、N,N−ジメチルア
ニリン、N,N−ジエチルアニリン、N,N−ジメチル
−p−トルイジン、N−エチル−m−トルイジン、トリ
エタノールアミン、m−トルイジン、ジエチレントリア
ミン、ピリジン、フェニルモルホリン、ピペリジン、ジ
エタノールアニリン等も使用することができる。これら
の硬化促進剤の1種もしくはこれらから選ばれる2種以
上のものを組み合わせることもできる。Examples of the curing accelerator (E) include metal soaps such as cobalt naphthenate, cobalt octenoate, vanadyl octenoate, copper naphthenate and barium naphthenate, and metal chelate compounds such as vanadyl acetyl acetate and cobalt. There are acetyl acetate and iron acetylacetonate. In addition, amines include N, N-dimethylamino-p-benzaldehyde, N, N-dimethylaniline, N, N-diethylaniline, N, N-dimethyl-p-toluidine, N-ethyl-m-toluidine, triethanol. Amine, m-toluidine, diethylenetriamine, pyridine, phenylmorpholine, piperidine, diethanolaniline and the like can also be used. One of these curing accelerators or two or more selected from them may be combined.
【0029】硬化促進剤(E)が添加される場合、その量
は、オリゴマーおよびポリマー(A)と重合性モノマー(B)
の合計量100重量部に対して、好ましくは0.01〜
10重量部が適当である。尚、上記硬化促進剤を重合開
始剤の代わりに用いる場合、有機過酸化物を使用直前に
混合する。When the curing accelerator (E) is added, its amount is such that the oligomer and polymer (A) and the polymerizable monomer (B) are added.
Is preferably 0.01 to 100 parts by weight.
10 parts by weight is suitable. When the above curing accelerator is used instead of the polymerization initiator, the organic peroxide is mixed immediately before use.
【0030】かかる有機過酸化物としては、通常、レド
ックス系触媒として用いられるケトンパーオキサイド
類、ハイドロパーオキサイド類、ジアシルパーオキサイ
ド類の他に、パーオキシエステル類も使用することがで
きる。As such organic peroxides, in addition to ketone peroxides, hydroperoxides and diacyl peroxides which are usually used as redox catalysts, peroxyesters can be used.
【0031】ケトンパーオキサイド類としては、メチル
エチルケトンパーオキサイド、シクロヘキサンパーオキ
サイド、メチルシクロヘキサンパーオキサイド、メチル
アセトアセテートパーオキサイド、アセチルアセトンパ
ーオキサイド等が挙げられる。Examples of the ketone peroxides include methyl ethyl ketone peroxide, cyclohexane peroxide, methyl cyclohexane peroxide, methyl acetoacetate peroxide, acetylacetone peroxide and the like.
【0032】ハイドロパーオキサイド類としては、P−
メンタンハイドロパーオキサイド、ジイソプロピルベン
ゼンハイドロパーオキサイド、1,1,3,3−テトラ
メチルブチルハイドロパーオキサイド、クメンハイドロ
パーオキサイド、t−ヘキシルハイドロパーオキサイ
ド、t−ブチルハイドロパーオキサイド等が利用可能で
ある。Hydroperoxides include P-
Menthane hydroperoxide, diisopropylbenzene hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, t-hexyl hydroperoxide, t-butyl hydroperoxide and the like can be used. .
【0033】ジアシルパーオキサイド類として、イソブ
チルパーオキサイド、3,5,5−トリメチルヘキサノ
イルパーオキサイド、オクタノイルパーオキサイド、ラ
ウロイルパーオキサイド、ステアロイルパーオキサイ
ド、コハク酸パーオキサイド、m−トルオイルパーオキ
サイド、m−ベンゾイルパーオキサイド、ベンゾイルパ
ーオキサイド等が用いられる。As diacyl peroxides, isobutyl peroxide, 3,5,5-trimethylhexanoyl peroxide, octanoyl peroxide, lauroyl peroxide, stearoyl peroxide, succinic acid peroxide, m-toluoyl peroxide, m-Benzoyl peroxide, benzoyl peroxide, etc. are used.
【0034】さらにパーオキシエステル類として、α,
α’−ビス(ネオデカノイルパーオキシ)ジイソプロピ
ルベンゼン、クミルパーオキシネオデカノエート、1,
1,3,3−テトラメチルブチルパーオキシネオデカノ
エート、1−シクロヘキシル−1−メチルエチルパーオ
キシネオデカノエート、t−ヘキシルパーオキシネオデ
カノエート、t−ブチルパーオキシネオデカノエート、
t−ヘキシルパーオキシピバラート、t−ブチルパーオ
キシピバラート、1,1,3,3−テトラメチルブチル
パーオキシ−2−エチルヘキサノエート、2,5−ジメ
チル−2,5−ビス(2−エチルヘキサノイルパーオキ
シ)ヘキサン、1−シクロヘキシル−1−メチルエチル
パーオキシ−2−エチルヘキサノエート、t−ヘキシル
パーオキシ−2−エチルヘキサノエート、t−ブチルパ
ーオキシ−2−エチルヘキサノエート、t−ブチルパー
オキシイソブチレート、t−ヘキシルパーオキシイソプ
ロピルモノカーボネート、t−ブチルパーオキシマレイ
ン酸、t−ブチルパーオキシ−3,5,5−トリメチル
ヘキサノエート、t−ブチルパーオキシラウレート、
2,5−ジメチル−2,5−ビス(m−トルオイルパー
オキシ)ヘキサン、t−ブチルパーオキシイソプロピル
モノカーボネート、t−ブチルパーオキシ−2−エチル
ヘキシルモノカーボネート、t−ヘキシルパーオキシベ
ンゾエート、2,5−ジメチル−2,5−ビス(ベンゾ
イルパーオキシ)ヘキサン、t−ブチルパーオキシアセ
テート、t−ブチルパーオキシ−m−トルオイルベンゾ
エート、t−ブチルパーオキシベンゾエート、ビス(t
−ブチルパーオキシ)イソフタレート等が用いられる。Further, as peroxyesters, α,
α'-bis (neodecanoylperoxy) diisopropylbenzene, cumylperoxy neodecanoate, 1,
1,3,3-Tetramethylbutyl peroxy neodecanoate, 1-cyclohexyl-1-methylethyl peroxy neodecanoate, t-hexyl peroxy neodecanoate, t-butyl peroxy neodecanoate ,
t-hexyl peroxypivalate, t-butyl peroxypivalate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, 2,5-dimethyl-2,5-bis (2 -Ethylhexanoylperoxy) hexane, 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, t-hexylperoxy-2-ethylhexanoate, t-butylperoxy-2-ethylhexa Noate, t-butylperoxyisobutyrate, t-hexylperoxyisopropyl monocarbonate, t-butylperoxymaleic acid, t-butylperoxy-3,5,5-trimethylhexanoate, t-butylperoxy Oxylaurate,
2,5-Dimethyl-2,5-bis (m-toluoylperoxy) hexane, t-butylperoxyisopropyl monocarbonate, t-butylperoxy-2-ethylhexylmonocarbonate, t-hexylperoxybenzoate, 2 , 5-dimethyl-2,5-bis (benzoylperoxy) hexane, t-butylperoxyacetate, t-butylperoxy-m-toluoylbenzoate, t-butylperoxybenzoate, bis (t
-Butylperoxy) isophthalate and the like are used.
【0035】有機過酸化物の量は、樹脂組成物(イ)1
00重量部に対して、好ましくは0.5〜5重量部が適
当である。The amount of the organic peroxide depends on the resin composition (a) 1
0.5 to 5 parts by weight is suitable for 100 parts by weight.
【0036】上記樹脂組成物(イ)の上に積層される繊
維強化樹脂シート(ロ)は、重合性のオリゴマーおよび
/またはポリマー(F)、重合性モノマー(G)、光重合開始
剤(H)、増粘剤(J)および繊維強化材(K)を必須成分とす
るものである。The fiber-reinforced resin sheet (b) laminated on the above resin composition (b) comprises a polymerizable oligomer and / or polymer (F), a polymerizable monomer (G), a photopolymerization initiator (H). ), A thickener (J) and a fiber reinforcing material (K) are essential components.
【0037】重合性のオリゴマーおよび/またはポリマ
ー(F)、重合性モノマー(G)、光重合開始剤(H)について
は、樹脂組成物(イ)で挙げられたものであり、樹脂組
成物(イ)で使用されたものと同じものでも、相違して
いてもよい。それらの含有量も樹脂組成物(イ)と同様
で差し支えない。The polymerizable oligomer and / or polymer (F), the polymerizable monomer (G) and the photopolymerization initiator (H) are the same as those mentioned in the resin composition (a). It may be the same as or different from the one used in b). The content thereof may be the same as that of the resin composition (a).
【0038】増粘剤(J)としては、例えば、SMCやB
MCに一般的に用いられる酸化マグネシウムなどの金属
酸化物やオリゴマーおよびポリマー(F)のOH基と反応
し得る2官能以上のイソシアネートなどが用いられる。
必要により熱可塑性樹脂粉末も増粘剤として使用するこ
とができる。それらの量は、オリゴマーおよびポリマー
(F)と重合性モノマー(G)の合計量100重量部に対し
て、金属酸化物やOH基と反応し得るものについては、
好ましくは0.1〜50重量部、より好ましくは0.5
〜30重量部であり、熱可塑性樹脂粉末については、好
ましくは1〜60重量部、より好ましくは10〜30重
量部である。又、これらの増粘剤を併用することもでき
る。Examples of the thickener (J) include SMC and B
A metal oxide such as magnesium oxide generally used for MC, an oligomer and a difunctional or higher functional isocyanate capable of reacting with the OH group of the polymer (F) are used.
If necessary, a thermoplastic resin powder can also be used as a thickener. Their amounts are oligomers and polymers
With respect to 100 parts by weight of the total amount of (F) and the polymerizable monomer (G), those capable of reacting with metal oxides or OH groups are
Preferably 0.1 to 50 parts by weight, more preferably 0.5.
The amount of the thermoplastic resin powder is preferably 1 to 60 parts by weight, more preferably 10 to 30 parts by weight. Further, these thickeners can be used together.
【0039】尚、上記金属酸化物やOH基と反応し得る
ものでは増粘が不可能な場合、これらの代わりに熱可塑
性樹脂粉末を主成分とするものを増粘剤として使用する
ことが好ましい。かかる熱可塑性樹脂粉末の具体的なも
のとしては、重合性単量体を懸濁重合もしくは乳化重合
によって重合し、水分を除去することによって得られる
平均粒子径が0.1μm〜0.5mmの範囲の粉末であ
れば良く、例えば、官能性単量体である、ヒドロキシエ
チル(メタ)アクリレート、ヒドロキシプロピル(メ
タ)アクリレート、ヒドロキシブチル(メタ)アクリレ
ート等のヒドロキシル基含有モノマーや、(メタ)アク
リル酸等、カルボキシル基を有するモノマーも使用でき
る。更にその他の(メタ)アクリル酸エステル類、スチ
レン、α−メチルスチレン、ビニルトルエン、パラメチ
ルスチレン、クロロスチレン等の芳香族単量体、酢酸ビ
ニル、プロピオン酸ビニル等のビニルエステル類、塩化
ビニル、塩化ビニリデン等のハロゲン化ビニル単量体、
アクリロニトリル、メタクリロニトリル等の不飽和ニト
リル類等を使用することもでき、2種以上の重合性単量
体を組み合わせた共重合体でも良い。When thickening is not possible with the above-mentioned metal oxides or those capable of reacting with OH groups, it is preferable to use as the thickening agent a thermoplastic resin powder as a main component instead of these. . Specific examples of such a thermoplastic resin powder include an average particle size obtained by polymerizing a polymerizable monomer by suspension polymerization or emulsion polymerization and removing water, and having an average particle size in the range of 0.1 μm to 0.5 mm. Powders such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate and hydroxybutyl (meth) acrylate, which are functional monomers, and (meth) acrylic acid. Etc., a monomer having a carboxyl group can also be used. Furthermore, other (meth) acrylic acid esters, aromatic monomers such as styrene, α-methylstyrene, vinyltoluene, paramethylstyrene and chlorostyrene, vinyl acetates such as vinyl acetate and vinyl propionate, vinyl chloride, Vinyl halide monomers such as vinylidene chloride,
Unsaturated nitriles such as acrylonitrile and methacrylonitrile may be used, or a copolymer in which two or more kinds of polymerizable monomers are combined may be used.
【0040】繊維強化材(K)としては、通常繊維強化材
として用いられるもので良く、例えば、ガラス繊維、ポ
リエステル繊維、フェノール繊維、ポリビニルアルコー
ル繊維、芳香族ポリアミド繊維、ナイロン繊維、炭素繊
維がある。これらの形態としては、例えば、チョップド
ストランド、チョップドストランドマット、ロービン
グ、織物状などが挙げられる。これらの繊維強化材は樹
脂組成物の粘度や得られる成形品の強度などを考慮して
選ばれる。繊維強化材(K)の含有量は、繊維強化樹脂シ
ート(ロ)中に好ましくは1〜50重量%、より好まし
くは10〜40重量%である。The fiber reinforcing material (K) may be one usually used as a fiber reinforcing material, for example, glass fiber, polyester fiber, phenol fiber, polyvinyl alcohol fiber, aromatic polyamide fiber, nylon fiber, carbon fiber. . Examples of these forms include chopped strands, chopped strand mats, rovings, and woven fabrics. These fiber reinforcements are selected in consideration of the viscosity of the resin composition and the strength of the resulting molded product. The content of the fiber reinforced material (K) in the fiber reinforced resin sheet (b) is preferably 1 to 50% by weight, more preferably 10 to 40% by weight.
【0041】本発明で使用される繊維強化樹脂シート
(ロ)は、繊維強化材(K)に常法によって重合性のオリ
ゴマーおよび/またはポリマー(F)、重合性モノマー
(G)、光重合開始剤(H)、増粘剤(J)などを含有する樹脂
液を含浸して、ポリエチレン、ポリエステル、PVA等
のフィルムで固定したシート状プリプレグであって、通
常はこのプリプレグが薄い2枚のフィルムに挟まれて、
長尺のまま、紙管や鉄管などパイプ状のものに巻き取ら
れているか、あるいはプリプレグの片面に両面剥離性の
フィルムが積層され、このフィルムを外側にして巻き取
られる。そのフィルムを含まない繊維強化樹脂シート
(ロ)の厚さは、活性光線によって硬化できれば特に限
定されないが、好ましくは0.5〜3mmであるThe fiber-reinforced resin sheet (b) used in the present invention comprises a fiber-reinforced material (K) which is a polymerizable oligomer and / or polymer (F) and a polymerizable monomer by a conventional method.
A sheet-like prepreg which is impregnated with a resin liquid containing (G), a photopolymerization initiator (H), a thickener (J), etc. and fixed with a film such as polyethylene, polyester, PVA, etc. The prepreg is sandwiched between two thin films,
It is wound into a pipe-shaped material such as a paper tube or an iron tube as it is long, or a double-sided peelable film is laminated on one surface of a prepreg, and the film is wound outside. The thickness of the fiber-reinforced resin sheet (b) not containing the film is not particularly limited as long as it can be cured by actinic rays, but is preferably 0.5 to 3 mm.
【0042】その他、該シート(ロ)は、一定長さで折
り畳みながら保管することもできる。得られたシート
(ロ)は、アルミ蒸着フィルム等、光を透過させないフ
ィルムで包み、ゲル化を防がなければならない。In addition, the sheet (b) can be stored while being folded into a certain length. The obtained sheet (b) must be wrapped with a film that does not transmit light, such as an aluminum vapor deposition film, to prevent gelation.
【0043】また、シート(ロ)は、常温または80℃
までの加温、好ましくは30℃〜45℃によって増粘
し、液状分のないプリプレグシートとなるものである。The sheet (b) is at room temperature or 80 ° C.
It is a prepreg sheet having no liquid content, which is thickened by heating up to 30 ° C to 45 ° C.
【0044】繊維強化樹脂シート(ロ)による基材の補
強・補修にあたって、樹脂組成物(イ)が重合開始剤と
して光重合開始剤を含む場合はそのまま、含まない場合
は有機過酸化物を予め混合した後、該組成物を所望の部
分に刷毛、ヘラなどで塗布し、次いで該樹脂組成物
(イ)が硬化する前に繊維強化樹脂シート(ロ)の片面
の固定用フィルムを剥ぎ取って露出した面をロール等に
よって、0.1〜10kg/cm2の低圧で基材との間
の空隙を除くように賦形する。賦形後、紫外線、可視光
などの活性光線を照射して硬化させる。When reinforcing / repairing the base material with the fiber-reinforced resin sheet (b), when the resin composition (a) contains a photopolymerization initiator as a polymerization initiator, the resin composition (a) is used as it is. After mixing, the composition is applied to a desired portion with a brush, a spatula, etc., and then the fixing film on one side of the fiber reinforced resin sheet (b) is peeled off before the resin composition (a) is cured. The exposed surface is shaped by a roll or the like at a low pressure of 0.1 to 10 kg / cm 2 so as to remove voids between the exposed surface and the substrate. After shaping, it is cured by irradiation with actinic rays such as ultraviolet rays and visible light.
【0045】以下、実施例により本発明を詳述する。
尚、例中の%は特段の断りがない限り、重量基準であ
る。The present invention will be described in detail below with reference to examples.
In addition,% in the examples is based on weight unless otherwise specified.
【0046】<参考例1> (繊維強化樹脂シート
(ロ)の製造)
不飽和ポリエステル樹脂(ポリライトCN325、大日
本インキ化学工業(株)製)100重量部に対し、アク
リル系増粘剤(F303、日本ゼオン製)30重量部を
添加し、充分攪拌する。光重合開始剤としてイルガキュ
ア−651(チバガイギー製)0.3重量部をさらに添
加し、攪拌混合後、SMC製造装置を使用し、1インチ
のガラスチョップドストランドに含浸させ、折り畳みな
がらシートを保管ボックス中に取り出した。得られたシ
ートを45℃に加温し、2時間保管、増粘させ、繊維強
化樹脂シートを作成した。該シートは、粘着性があるも
のの、保護フィルムの剥ぎ取り性は良好で、樹脂分の付
着等はなかった。Reference Example 1 (Production of Fiber Reinforced Resin Sheet (b)) 100 parts by weight of unsaturated polyester resin (Polylite CN325, manufactured by Dainippon Ink and Chemicals, Inc.) was added to an acrylic thickener (F303). (Manufactured by Nippon Zeon Co., Ltd.) and stirred sufficiently. 0.3 parts by weight of Irgacure-651 (manufactured by Ciba Geigy) as a photopolymerization initiator was further added, and after stirring and mixing, 1 inch of glass chopped strand was impregnated using an SMC manufacturing device, and the sheet was stored in a storage box while folding. I took it out. The obtained sheet was heated to 45 ° C., stored for 2 hours and thickened to prepare a fiber reinforced resin sheet. Although the sheet had tackiness, the peelability of the protective film was good, and no resin component was attached.
【0047】<参考例2>(繊維強化樹脂シート(ロ)
の製造)
不飽和ポリエステル樹脂中のモノマー成分をスチレンモ
ノマーから、β−ヒドロキシエチルメタクリレートに変
更する以外は、参考例1と同様にしてシートを作成し
た。増粘によって、作業性(フィルム剥ぎ性)は良好で
あった。<Reference Example 2> (Fiber-reinforced resin sheet (b))
Production of] A sheet was prepared in the same manner as in Reference Example 1 except that the monomer component in the unsaturated polyester resin was changed from styrene monomer to β-hydroxyethyl methacrylate. The workability (film peeling property) was good due to the thickening.
【0048】<参考例3> (繊維強化樹脂シート
(ロ)の製造)
塊状重合によってメチルメタクリレートを30%重合し
て得られたアクリルシラップを不飽和ポリエステルの代
わりに使用する以外は、参考例1と同様にしてシートを
作成した。得られたシートの作業性は良好であった。Reference Example 3 (Production of Fiber Reinforced Resin Sheet (b)) Reference Example 1 except that an acrylic syrup obtained by polymerizing 30% of methyl methacrylate by bulk polymerization is used instead of the unsaturated polyester. A sheet was created in the same manner as. The workability of the obtained sheet was good.
【0049】<参考例4> (繊維強化樹脂シート
(ロ)の製造)
ビニルエステル樹脂(ディックライトMUE−356
3:大日本インキ化学工業(株)製)を不飽和ポリエス
テル樹脂の代わりに使用する以外は、参考例1と同様に
シートを作成した。得られたシートの作業性は良好であ
った。Reference Example 4 (Production of Fiber Reinforced Resin Sheet (b)) Vinyl Ester Resin (Dicklight MUE-356
3: A sheet was prepared in the same manner as in Reference Example 1 except that Dainippon Ink and Chemicals, Inc.) was used instead of the unsaturated polyester resin. The workability of the obtained sheet was good.
【0050】<参考例5> (繊維強化樹脂シート
(ロ)の製造)
ガラスチョップドストランドをガラスチョップドストラ
ンドマットに変更する以外、参考例1と同様にシートを
作成した。Reference Example 5 (Production of Fiber Reinforced Resin Sheet (b)) A sheet was prepared in the same manner as in Reference Example 1 except that the glass chopped strand was changed to a glass chopped strand mat.
【0051】<参考例6> (樹脂組成物(イ)の製
造)
不飽和ポリエステル樹脂(ポリライトCN325、大日
本インキ化学工業(株)製)100重量部に対し、アエ
ロジル200(日本アエロジル社製)を5重量部、光重
合開始剤としてイルガキュア−651(チバガイギー
製)1重量部を添加し攪拌混合し流動性のない樹脂組成
物を作成した。Reference Example 6 (Production of Resin Composition (a)) 100 parts by weight of unsaturated polyester resin (Polylite CN325, manufactured by Dainippon Ink and Chemicals, Inc.) was added to Aerosil 200 (produced by Nippon Aerosil Co., Ltd.). 5 parts by weight and 1 part by weight of Irgacure-651 (manufactured by Ciba Geigy) as a photopolymerization initiator were added and mixed with stirring to prepare a resin composition having no fluidity.
【0052】<参考例7> (樹脂組成物(イ)の製
造)
不飽和ポリエステル樹脂中のモノマー成分をスチレンモ
ノマーから、β−ヒドロキシエチルメタクリレートに変
更する以外は、参考例6と同様にして流動性のない樹脂
組成物を作成した。<Reference Example 7> (Production of resin composition (a)) Flowing in the same manner as in Reference Example 6 except that the monomer component in the unsaturated polyester resin was changed from styrene monomer to β-hydroxyethyl methacrylate. A resin composition having no property was prepared.
【0053】<参考例8> (樹脂組成物(イ)の製
造)
チキソ剤としてアエロジル200からRY200S(日
本アエロジル社製)に変更する以外は、参考例7と同様
にして流動性のない樹脂組成物を作成した。Reference Example 8 (Production of Resin Composition (a)) Resin composition having no fluidity in the same manner as in Reference Example 7 except that the thixotropic agent was changed from Aerosil 200 to RY200S (manufactured by Nippon Aerosil Co., Ltd.). I created a thing.
【0054】<参考例9> (樹脂組成物(イ)の製
造)
光重合開始剤の代わりに6%ナフテン酸コバルトを0.
5部を使用する以外は、参考例6と同様にして流動性の
ない樹脂組成物を作成した。<Reference Example 9> (Production of Resin Composition (a)) 6% cobalt naphthenate was used in place of the photopolymerization initiator.
A resin composition having no fluidity was prepared in the same manner as in Reference Example 6 except that 5 parts were used.
【0055】<参考例10> (樹脂組成物(イ)の製
造)
アエロジル200(チキソ剤)を除く以外は、参考例6
と同様にして樹脂組成物を作成した。Reference Example 10 (Production of Resin Composition (a)) Reference Example 6 except that Aerosil 200 (thixotropic agent) was omitted.
A resin composition was prepared in the same manner as in.
【0056】<実施例1>コンクリート舗道板に参考例
6の樹脂組成物をヘラで表面の凸凹が平滑になるよう塗
布した。参考例1で作成したシートの片面の離型フィル
ムを剥ぎ、剥ぎ取った面を乗せ、空隙がなくなるようロ
ーラーで圧着した。次いで、片面の離型フィルムをつけ
たまま、プリプレグ面にサンランプSSL250A(ス
タンレー電気製)を20分間照射し、硬化させた。Example 1 The resin composition of Reference Example 6 was applied to a concrete pavement board with a spatula so that the surface unevenness was smooth. The release film on one surface of the sheet prepared in Reference Example 1 was peeled off, the peeled surface was placed, and pressure was applied by a roller so that voids would disappear. Next, the prepreg surface was irradiated with a sun lamp SSL250A (manufactured by Stanley Electric Co., Ltd.) for 20 minutes while the release film on one surface was attached, and cured.
【0057】<実施例2>繊維強化樹脂シートとして参
考例2を、また、樹脂組成物として参考例7を使用する
以外は、実施例1と同様にして硬化させた。Example 2 The procedure of Example 1 was repeated, except that Reference Example 2 was used as the fiber-reinforced resin sheet and Reference Example 7 was used as the resin composition.
【0058】<実施例3>繊維強化樹脂シートとして参
考例3を、また、樹脂組成物として参考例8を使用する
以外は、実施例1と同様にして硬化させた。Example 3 The procedure of Example 1 was repeated except that Reference Example 3 was used as the fiber reinforced resin sheet and Reference Example 8 was used as the resin composition.
【0059】<実施例4>繊維強化樹脂シートとして参
考例4を、また、樹脂組成物として参考例8を使用する
以外は、実施例1と同様にして硬化させた。Example 4 The procedure of Example 1 was repeated except that Reference Example 4 was used as the fiber reinforced resin sheet and Reference Example 8 was used as the resin composition.
【0060】<実施例5>繊維強化樹脂シートとして参
考例5を、また、樹脂組成物として参考例8を使用する
以外は、実施例1と同様にして硬化させた。Example 5 The procedure of Example 1 was repeated, except that Reference Example 5 was used as the fiber-reinforced resin sheet and Reference Example 8 was used as the resin composition.
【0061】<実施例6>参考例9で作成した樹脂組成
物100重量部にメチルエチルケトンパーオキサイドを
1重量部添加し攪拌混合したものを、コンクリート舗道
板にヘラで表面の凸凹がなくなるよう塗布した。これに
参考例1で作成したシートの片面の離型フィルムを剥
ぎ、剥ぎ取った面を乗せ、空隙がなくなるようローラー
で圧着した。次いで、片面の離型フィルムをつけたま
ま、プリプレグ面にサンランプSSL250A(スタン
レー電気製)を20分間照射し、硬化させた。Example 6 1 part by weight of methyl ethyl ketone peroxide was added to 100 parts by weight of the resin composition prepared in Reference Example 9 and mixed by stirring, and the mixture was applied to a concrete pavement board with a spatula so that the surface had no irregularities. . The release film on one surface of the sheet prepared in Reference Example 1 was peeled off, the peeled surface was placed on the release film, and pressure was applied by a roller so as to eliminate voids. Next, the prepreg surface was irradiated with a sun lamp SSL250A (manufactured by Stanley Electric Co., Ltd.) for 20 minutes while the release film on one surface was attached, and cured.
【0062】<比較例1>参考例1で作成された繊維強
化樹脂シートの片面の離型フィルムを剥ぎ、剥ぎ取った
面を直接コンクリート舗道板に乗せ、実施例1と同程度
にローラーで圧着した。次いで、片面の離型フィルムを
つけたまま、プリプレグ面にサンランプSSL250A
(スタンレー電気製)を20分間照射し、硬化させた。Comparative Example 1 The release film on one side of the fiber reinforced resin sheet prepared in Reference Example 1 was peeled off, the peeled surface was placed directly on the concrete pavement board, and pressure-bonded with a roller in the same degree as in Example 1. did. Then, with the release film on one side attached, the sun lamp SSL250A on the prepreg surface.
(Stanley Electric Co., Ltd.) was irradiated for 20 minutes to cure.
【0063】<比較例2>繊維強化樹脂シートとして参
考例2で作成したものを使用する以外は、比較例1と同
様に行った。Comparative Example 2 The procedure of Comparative Example 1 was repeated, except that the fiber reinforced resin sheet prepared in Reference Example 2 was used.
【0064】<比較例3>繊維強化樹脂シートとして参
考例3で作成したものを使用する以外は、比較例1と同
様に行った。<Comparative Example 3> The procedure of Comparative Example 1 was repeated except that the fiber-reinforced resin sheet prepared in Reference Example 3 was used.
【0065】<比較例4>繊維強化樹脂シートとして参
考例4で作成したものを使用する以外は、比較例1と同
様に行った。<Comparative Example 4> The procedure of Comparative Example 1 was repeated except that the fiber-reinforced resin sheet prepared in Reference Example 4 was used.
【0066】<比較例5>繊維強化樹脂シートとして参
考例5で作成したものを使用する以外は、比較例1と同
様に行った。<Comparative Example 5> The procedure of Comparative Example 1 was repeated except that the fiber-reinforced resin sheet prepared in Reference Example 5 was used.
【0067】<比較例6>樹脂組成物として参考例10
で作成したものを使用する以外は、実施例1と同様に行
った。<Comparative Example 6> Reference Example 10 as a resin composition
The same procedure as in Example 1 was carried out except that the one prepared in 1. was used.
【0068】<評価結果><Evaluation result>
【表1】 [Table 1]
【0069】<測定方法>
空隙の有無 ;目視による観察
シートの移動;貼り付け後、指でシートを押しつけなが
ら横に移動させた時、移動するか否か。
接着強度 ;建研式接着試験(4cm×4cmの貼り付け
面を垂直方向に引っ張り剥がれた時の強度を単位面積あ
たりの強度に換算)
破断状態 ;基材破壊はコンクリートが破壊しシート
に付着している。界面剥離はコンクリートとシートの間
で剥離し、シートにコンクリートが付着していない。<Measurement method> Presence / absence of voids; Visual observation sheet movement; Whether or not the sheet is moved when it is moved laterally while being pressed with a finger after attachment. Adhesive strength: Kenken-type adhesion test (the strength when the 4 cm x 4 cm pasted surface is pulled vertically and peeled off is converted to the strength per unit area) Fracture state: Concrete breaks when the base material breaks and sticks to the sheet ing. Interfacial peeling occurs between the concrete and the sheet, and no concrete is attached to the sheet.
【0070】[0070]
【発明の効果】本発明による補強方法は、低圧下での圧
着が可能であり、しかも、立ち面や天井面にも基材との
間に空隙を残すことなく補強・補修できる。また、硬化
時に加熱する必要がないため、屋外での現場施工が容易
に行える。EFFECTS OF THE INVENTION The reinforcing method according to the present invention enables pressure bonding under a low pressure, and can be reinforced and repaired without leaving a gap between the standing surface and the ceiling surface of the base material. Further, since it is not necessary to heat at the time of curing, on-site construction can be easily performed outdoors.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29K 105:06 B29K 105:06 B29L 7:00 B29L 7:00 9:00 9:00 Fターム(参考) 2E164 CA31 EA03 2E176 AA01 BB03 4F100 AG00 AK01B AK01C AK21B AK21C AK25B AK25C AK44B AK44C AK51B AK51C AL05B AT00A BA03 BA07 BA10A BA10C CA02B CA30B CA30C DG01C DG06C DG11C EH46B EJ52 GB07 JB12B JL11 4F203 AA41L AA42L AA43L AA44L AB01 AB04 AB07 AB11 AB17 AB25 AD16 AG01 AG03 DA12 DB01 DC07 DF01 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) B29K 105: 06 B29K 105: 06 B29L 7:00 B29L 7:00 9:00 9:00 F term (reference) 2E164 CA31 EA03 2E176 AA01 BB03 4F100 AG00 AK01B AK01C AK21B AK21C AK25B AK25C AK44B AK44C AK51B AK51C AL05B AT00A BA03 BA07 BA10A BA10C CA02B CA30B CA30C DG01C DG06C DG11C EH46B EJ52 GB07 JB12B JL11 4F203 AA41L AA42L AA43L AA44L AB01 AB04 AB07 AB11 AB17 AB25 AD16 AG01 AG03 DA12 DB01 DC07 DF01
Claims (6)
またはポリマー(A)、重合性モノマー(B)、チキソ剤(C)
および重合開始剤(D)もしくは硬化促進剤(E)を必須成分
とする樹脂組成物(イ)を塗布し、次いで重合性のオリ
ゴマーおよび/またはポリマー(F)、重合性モノマー
(G)、光重合開始剤(H)、増粘剤(J)および繊維強化材(K)
を必須成分とする繊維強化樹脂シート(ロ)を積層し、
更に該繊維強化樹脂シート上から活性光線を照射して硬
化することを特徴とする補強方法。1. A polymerizable oligomer and / or a polymerizable oligomer on a substrate.
Or polymer (A), polymerizable monomer (B), thixotropic agent (C)
And a resin composition (a) containing a polymerization initiator (D) or a curing accelerator (E) as an essential component, and then a polymerizable oligomer and / or polymer (F) and a polymerizable monomer.
(G), photopolymerization initiator (H), thickener (J) and fiber reinforcement (K)
Laminate the fiber reinforced resin sheet (b) containing
Further, a reinforcing method characterized by irradiating the fiber-reinforced resin sheet with actinic rays to cure the sheet.
マー(A)および(F)が、不飽和ポリエステル、ビニルエス
テル、アクリル、あるいはビニルウレタンから選ばれる
ものである請求項1記載の補強方法。2. The reinforcing method according to claim 1, wherein the polymerizable oligomer and / or polymer (A) and (F) is selected from unsaturated polyester, vinyl ester, acryl, or vinyl urethane.
請求項1または2記載の補強方法。3. The reinforcing method according to claim 1, wherein the polymerization initiator (D) is a photopolymerization initiator.
ル酸エステルおよび/またはメタクリル酸エステルであ
る請求項1〜3のいずれかに記載の補強方法。4. The reinforcing method according to claim 1, wherein the polymerizable monomers (B) and (G) are acrylic acid ester and / or methacrylic acid ester.
硬化して、繊維強化樹脂シート(ロ)を積層する請求項
1〜4のいずれかに記載の補強方法。5. The reinforcing method according to claim 1, wherein the fiber-reinforced resin sheet (B) is laminated before or half-cured with the resin composition (A).
滑にし、その上に繊維強化樹脂シート(ロ)を積層する
請求項1〜5のいずれかに記載の補強方法。6. The reinforcing method according to claim 1, wherein the base material is coated with the resin composition (a) to make it smooth, and the fiber reinforced resin sheet (b) is laminated thereon.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006274145A (en) * | 2005-03-30 | 2006-10-12 | Dainippon Ink & Chem Inc | Light-curable putty composition for civil engineering and construction |
JP2006272837A (en) * | 2005-03-30 | 2006-10-12 | Dainippon Ink & Chem Inc | Laminated structure |
JP2009062695A (en) * | 2007-09-05 | 2009-03-26 | Asahi Kasei Chemicals Corp | Reinforcement method and reinforcement structure for wooden structure |
JP2009203706A (en) * | 2008-02-28 | 2009-09-10 | Asahi Kasei Chemicals Corp | Wooden construction-reinforcing structure |
WO2011073107A1 (en) * | 2009-12-14 | 2011-06-23 | Gurit (Uk) Ltd | Repair of composite materials |
JP2021147547A (en) * | 2020-03-23 | 2021-09-27 | 積水化学工業株式会社 | Resin composition, fiber-reinforced resin molding, multilayer pipe, and method for manufacturing fiber-reinforced resin molding |
-
2001
- 2001-12-11 JP JP2001377125A patent/JP4254099B2/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006274145A (en) * | 2005-03-30 | 2006-10-12 | Dainippon Ink & Chem Inc | Light-curable putty composition for civil engineering and construction |
JP2006272837A (en) * | 2005-03-30 | 2006-10-12 | Dainippon Ink & Chem Inc | Laminated structure |
JP2009062695A (en) * | 2007-09-05 | 2009-03-26 | Asahi Kasei Chemicals Corp | Reinforcement method and reinforcement structure for wooden structure |
JP2009203706A (en) * | 2008-02-28 | 2009-09-10 | Asahi Kasei Chemicals Corp | Wooden construction-reinforcing structure |
WO2011073107A1 (en) * | 2009-12-14 | 2011-06-23 | Gurit (Uk) Ltd | Repair of composite materials |
US9381707B2 (en) | 2009-12-14 | 2016-07-05 | Gurit (Uk) Ltd. | Repair of composite materials |
JP2021147547A (en) * | 2020-03-23 | 2021-09-27 | 積水化学工業株式会社 | Resin composition, fiber-reinforced resin molding, multilayer pipe, and method for manufacturing fiber-reinforced resin molding |
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