JP2003159522A - Mixing apparatus and method - Google Patents

Mixing apparatus and method

Info

Publication number
JP2003159522A
JP2003159522A JP2001359975A JP2001359975A JP2003159522A JP 2003159522 A JP2003159522 A JP 2003159522A JP 2001359975 A JP2001359975 A JP 2001359975A JP 2001359975 A JP2001359975 A JP 2001359975A JP 2003159522 A JP2003159522 A JP 2003159522A
Authority
JP
Japan
Prior art keywords
kneading
stirring means
stirring
container
flow
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001359975A
Other languages
Japanese (ja)
Other versions
JP3995144B2 (en
Inventor
Toshihiro Okada
利博 岡田
Takao Inoue
隆夫 井上
Yuzo Otani
雄三 大谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kajima Corp
Pacific Machinery and Engineering Co Ltd
Kajima Mechatro Engineering Co Ltd
Original Assignee
Kajima Corp
Pacific Machinery and Engineering Co Ltd
Kajima Mechatro Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kajima Corp, Pacific Machinery and Engineering Co Ltd, Kajima Mechatro Engineering Co Ltd filed Critical Kajima Corp
Priority to JP2001359975A priority Critical patent/JP3995144B2/en
Publication of JP2003159522A publication Critical patent/JP2003159522A/en
Application granted granted Critical
Publication of JP3995144B2 publication Critical patent/JP3995144B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a mixing apparatus and method having high agitation efficiency without using a current plate. <P>SOLUTION: In the mixing apparatus provided with a mixing vessel 4, which is provided with a lower half portion of an inverse circular truncated trapezoid or a semi-fusiform and in which material is supplied, an inner side agitation means 2, which makes the material flow toward the outer and upper sides of the mixing vessel by rotating at the central part of the mixing vessel, and an outer side agitation means 3, which makes the material flow toward the inner side of the mixing vessel by rotating along the inner wall of the mixing vessel, the inner side agitation means 2 is provided with a screw 24 having diameters increased from the lower portion toward the upper portion. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、各種材料を攪拌、混練
して、生コンクリート等の混練物を製造する混練装置に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a kneading apparatus for producing a kneaded material such as fresh concrete by stirring and kneading various materials.

【0002】[0002]

【従来の技術】 従来の混練装置としては、例えば特許
第3001387(特開平8−150330)号公報に
示すものがある。この混練装置は、混練容器の中心に垂
設した内側攪拌手段と、混練容器の内壁に沿って回転す
る外側攪拌手段と、外側攪拌手段とともに回転する整流
板と、内側攪拌手段と外側攪拌手段を逆方向に回転させ
る駆動系からなっている。内側攪拌手段は、材料を上方
及び外側に流動させ、外側攪拌手段は、材料を下方及び
内側に流動させることで、材料を内側に流動させる整流
板とともに材料が高圧状態で衝突する高圧帯を形成し
て、混練がなされるものである。
2. Description of the Related Art As a conventional kneading device, for example, there is one shown in Japanese Patent No. 3001387 (Japanese Patent Laid-Open No. 8-150330). This kneading device comprises an inner stirring means vertically provided at the center of the kneading container, an outer stirring means rotating along the inner wall of the kneading container, a straightening plate rotating together with the outer stirring means, an inner stirring means and an outer stirring means. It consists of a drive system that rotates in the opposite direction. The inner agitating means causes the material to flow upward and outward, and the outer agitating means causes the material to flow downward and inward, thereby forming a high-pressure band in which the material collides in a high-pressure state together with a rectifying plate that causes the material to flow inward. Then, kneading is performed.

【0003】[0003]

【発明が解決しようとする課題】 前述の従来の混練装
置に対し、整流板を使わなくても高い圧力の高圧帯を形
成して、攪拌効率を高めたいという要求がある。
The above-mentioned conventional kneading apparatus is required to form a high-pressure zone of high pressure without using a straightening vane to improve stirring efficiency.

【0004】本発明は、このような要求を考慮してなさ
れたもので、整流板を使用しなくても攪拌効率の高い混
練装置及び混練方法を提供することを課題とする。
The present invention has been made in consideration of such requirements, and an object of the present invention is to provide a kneading apparatus and a kneading method having a high stirring efficiency without using a straightening plate.

【0005】[0005]

【課題を解決するための手段】 前述の課題を解決する
ため、本発明に係る混練装置は、次のような手段を採用
する。
Means for Solving the Problems In order to solve the above problems, the kneading device according to the present invention employs the following means.

【0006】すなわち、請求項1に記載のように、逆円
錐台形もしくは半紡錘形を呈する下半部を備え材料が投
入される混練容器と、混練容器の中心部で回転し材料を
混練容器の外側及び上方に流動させる内側攪拌手段と、
混練容器の内壁沿いで回転し材料を混練容器の内側へ流
動させる外側攪拌手段とを備えた混練装置において、内
側攪拌手段は、下部から上部に向かって半径が大きくな
るスクリューを備えることを特徴とする。
That is, as described in claim 1, a kneading container equipped with a lower half portion having an inverted truncated cone shape or a semi-spindle shape and into which a material is charged, and a material which is rotated at a central portion of the kneading container to outside the kneading container. And an inner stirring means for flowing upward,
In the kneading device provided with an outer stirring means for rotating the material along the inner wall of the kneading vessel to flow the material to the inside of the kneading vessel, the inner stirring means is equipped with a screw whose radius increases from the lower part to the upper part. To do.

【0007】この手段では、内側攪拌手段と外側攪拌手
段より形成される材料の高圧帯が、下部から上部に向か
って半径が大きくなるスクリューにより、混練容器の上
部においても高い圧力を維持するようになる。
According to this means, the high-pressure zone of the material formed by the inner stirring means and the outer stirring means maintains a high pressure even in the upper part of the kneading container by the screw whose radius increases from the lower part to the upper part. Become.

【0008】また、請求項2に記載のように、請求項1
記載の混練装置において、スクリューの外径部を結ぶ線
が水平線となす角度は、混練容器の下半部の傾斜角度と
同じかこれより大きく、90度より小さい範囲にあるこ
とを特徴とする。
Further, as described in claim 2, claim 1
In the kneading apparatus described above, the angle formed by the line connecting the outer diameter portions of the screw and the horizontal line is equal to or larger than the inclination angle of the lower half of the kneading container, and is in the range smaller than 90 degrees.

【0009】この手段では、スクリューと外側攪拌手段
の隙間が適度に確保される。
With this means, the gap between the screw and the outer stirring means is properly secured.

【0010】また、請求項3に記載のように、請求項1
または2記載の混練装置において、外側攪拌手段は、混
練容器の高さ方向の一部分に材料を混練容器の内側へ流
動させ、混練容器の内壁に沿った複数の攪拌羽根を備
え、この攪拌羽根は混練容器の異なる高さで且つ混練容
器の異なる円周位置に設けられていることを特徴とす
る。
Further, as described in claim 3, claim 1
Alternatively, in the kneading device according to the second aspect, the outer stirring means includes a plurality of stirring blades along the inner wall of the kneading container, which causes the material to flow to the inside of the kneading container in a part of the height direction of the kneading container. It is characterized in that it is provided at different heights of the kneading container and at different circumferential positions of the kneading container.

【0011】この手段では、複数の攪拌羽根の攪拌する
半径の大きさ、及び、混練容器の高さ位置が異なり、上
方の攪拌羽根で材料が内側に押し出されたのに続いて、
下方の攪拌羽根で材料が内側に押し出され、順次位相を
ずらして流動、攪拌が行われる。また、上部に向かって
半径が大きくなるスクリューと組み合わされ、混練容器
の上部においても高い圧力の高圧帯が維持される。な
お、1つ1つの攪拌羽根は、短く形成される。
In this means, the size of the radius of stirring of the plurality of stirring blades and the height position of the kneading container are different, and the material is extruded inward by the upper stirring blade,
The material is extruded inward by the lower stirring blade, and the phases are sequentially shifted to flow and stir. Further, the high pressure zone of high pressure is maintained in the upper part of the kneading container by combining with the screw whose radius increases toward the upper part. In addition, each stirring blade is formed short.

【0012】また、請求項4に記載のように、請求項3
記載の混練装置において、攪拌羽根は円周方向にほぼ等
間隔に設けられていることを特徴とする。
Further, as described in claim 4, claim 3
In the kneading device described above, the stirring blades are provided at substantially equal intervals in the circumferential direction.

【0013】この手段では、混練容器の内部の圧力がバ
ランスされる。
By this means, the pressure inside the kneading vessel is balanced.

【0014】また、請求項5に記載のように、請求項3
または4記載の混練装置において、複数の攪拌羽根のう
ち上部の攪拌羽根になるにしたがって、攪拌羽根が有す
る流動能力を大きくしたことを特徴とする。
Further, as described in claim 5, claim 3
Alternatively, in the kneading device described in 4, the flow capacity of the stirring blade is increased as the upper stirring blade of the plurality of stirring blades is provided.

【0015】上部の攪拌羽根ほど大きな流動力で材料を
混練容器の内側に流動させる。
The material is made to flow inside the kneading container with a larger flow force as the stirring blade at the upper part.

【0016】また、請求項6に記載のように、請求項1
〜5のいずれか記載の混練装置において、外側攪拌手段
は、内側攪拌手段と同方向回転、逆方向回転で材料を混
練容器の内側へ流動可能なように2つの斜面を備えてい
ることを特徴とする。
[0016] Further, as described in claim 6, claim 1
In the kneading device according to any one of 1 to 5, the outer stirring means is provided with two slopes so that the material can flow to the inside of the kneading container by rotating in the same direction as the inner stirring means and rotating in the opposite direction. And

【0017】この手段では、外側攪拌手段は両方の回転
方向に材料を攪拌可能となる。
With this means, the outer stirring means can stir the material in both directions of rotation.

【0018】また、請求項7に記載のように、請求項1
〜6のいずれか記載の混練装置において、外側攪拌手段
の回転方向を内側攪拌手段と同方向回転、逆方向回転に
切換可能とする回転方向切換手段を備えたことを特徴と
する。
Further, as described in claim 7, claim 1
The kneading device according to any one of 1 to 6 is characterized in that it is provided with a rotation direction switching means capable of switching the rotation direction of the outer stirring means between rotation in the same direction as the inner stirring means and rotation in the opposite direction.

【0019】この手段では、外側攪拌手段が内側攪拌手
段と同方向回転、逆方向回転に自在に切り換え可能とな
り、同方向回転では材料の流動速度が高められ、同方向
回転から逆方向回転への切換により外側攪拌手段と材料
との相対速度が高められる。
With this means, the outer stirring means can be freely switched to rotate in the same direction as the inner stirring means and to rotate in the opposite direction, and the flow speed of the material is increased in the rotation in the same direction, and the rotation from the same direction to the reverse direction is increased. The switching increases the relative speed of the outer stirring means and the material.

【0020】さらに、前述の課題を解決するため、本発
明に係る混練方法は、次のような手段を採用する。
Further, in order to solve the above-mentioned problems, the kneading method according to the present invention employs the following means.

【0021】すなわち、請求項8に記載のように、請求
項1〜7のいずれか記載の混練装置の混練方法であっ
て、外側攪拌手段を内側攪拌手段と同方向に所定時間回
転させた後、外側攪拌手段を逆方向に所定時間回転させ
ることを特徴とする。
That is, as described in claim 8, in the kneading method of the kneading device according to any one of claims 1 to 7, after rotating the outer stirring means in the same direction as the inner stirring means for a predetermined time. The outer stirring means is rotated in the opposite direction for a predetermined time.

【0022】この手段では、外側攪拌手段が内側攪拌手
段と同方向回転の運転から逆方向回転の運転に切り換え
られ、同方向回転で材料の流動速度が高められた後、同
方向回転から逆方向回転への切換により外側攪拌手段と
材料との相対速度が高められる。
In this means, the outer stirring means is switched from the co-rotating operation to the counter rotating operation, and the co-rotating operation increases the flow speed of the material, and then the co-rotating operation reverses the counter rotating direction. By switching to rotation, the relative speed between the outer stirring means and the material is increased.

【0023】また、請求項9に記載のように、請求項8
記載の混練方法において、外側攪拌手段の回転方向の切
換を複数回繰り返すことを特徴とする。
Further, as described in claim 9, claim 8
In the kneading method described above, switching of the rotation direction of the outer stirring means is repeated a plurality of times.

【0024】この手段では、同方向回転で材料の流動速
度が高められる運転状態と、逆方向回転への切換で外側
攪拌手段と材料との相対速度が高められる運転状態が繰
り返される。
In this means, the operating state in which the flow velocity of the material is increased by rotation in the same direction and the operating state in which the relative speed between the outer stirring means and the material is increased by switching to the reverse rotation are repeated.

【0025】[0025]

【発明の実施の形態】 以下、本発明に係る混練装置の
実施の形態を図面に基いて説明する。
Embodiments of the kneading device according to the present invention will be described below with reference to the drawings.

【0026】図1〜図6は、本発明に係る混練装置及び
混練方法の実施の形態(1)を示すものである。
1 to 6 show an embodiment (1) of a kneading device and a kneading method according to the present invention.

【0027】この実施の形態の混練装置100は、生コ
ンクリートの製造に必要なセメント、骨材、水などを混
練材料Mとする混練装置として好適なものである。
The kneading device 100 of this embodiment is suitable as a kneading device using the kneading material M such as cement, aggregate, and water necessary for producing fresh concrete.

【0028】混練装置100は、混練容器4と、混練容
器4の中心部に垂設されて回転する内側攪拌手段2と、
内側攪拌手段2の外側に回転可能に設けられた外側攪拌
手段3と、駆動手段5とから主に構成されている。
The kneading apparatus 100 comprises a kneading container 4, an inner stirring means 2 which is vertically installed at the center of the kneading container 4 and rotates.
The outer stirring means 3 is rotatably provided outside the inner stirring means 2, and the driving means 5 is mainly included.

【0029】混練容器4は、上端に開口部を有するほぼ
円筒状の上半部41と、逆円錐台形もしくは半紡錘形を
呈する有底筒状の下半部42と、上端の開口部を閉塞し
中央に軸孔44を有する蓋体43と、下部ないし底部の
排出口47を開閉可能なゲート48とからなる。
The kneading vessel 4 has a substantially cylindrical upper half 41 having an opening at the upper end, a cylindrical lower half 42 having an inverted truncated cone shape or a semi-spindle shape, and an opening at the upper end. It comprises a lid 43 having a shaft hole 44 in the center, and a gate 48 capable of opening and closing a discharge port 47 at the bottom or bottom.

【0030】蓋体43には、その一部を開口して、ホッ
パ46で囲った材料投入部45が形成されている。ま
た、ゲート48は、混練容器4の内部から混練されたコ
ンクリートなどを排出するものであり、手動またはエア
シリンダ49などの動力によって開閉可能となってい
る。
The lid 43 is provided with a material feeding portion 45 which is partially opened and surrounded by a hopper 46. The gate 48 is for discharging concrete and the like mixed from the inside of the kneading container 4, and can be opened and closed manually or by the power of an air cylinder 49 or the like.

【0031】駆動手段5は、内側攪拌手段2を駆動する
電動モータ等からなる駆動部51と、外側攪拌手段3を
駆動する電動モータ等からなる駆動部52とから主に構
成されている。また、駆動部52には、歯車53が連結
され、歯車53は歯車54と噛み合っている。なお、外
側攪拌手段3の駆動方法はこの歯車による方法に限られ
るものではなく、例えば、プーリーとベルトで駆動する
こともできる。
The driving means 5 is mainly composed of a driving portion 51 including an electric motor for driving the inner stirring means 2 and a driving portion 52 including an electric motor for driving the outer stirring means 3. A gear 53 is connected to the drive unit 52, and the gear 53 meshes with the gear 54. The driving method of the outer stirring means 3 is not limited to the method using the gear, and may be driven by a pulley and a belt, for example.

【0032】内側攪拌手段2は、混練容器4の中心に垂
設され駆動部51によって回転駆動される回転軸22
と、回転軸22に固定される螺旋形のブレード23とか
らなり、回転軸22と螺旋形のブレード23とでスクリ
ュー24が構成されている。また、ブレード23は、2
枚のブレード23a、23bが180度位相をずらせて
回転軸22に巻かれている(図2参照)。そして、この
スクリュー24は、混練容器4の下部の半径r1に対し
混練容器4の上部の半径r2に示すように、下部から上
部に向かってブレード23の半径が徐々に大きくなるよ
うに形成されている。
The inner stirring means 2 is provided at the center of the kneading container 4 and is rotated by a drive unit 51 to rotate the rotary shaft 22.
And a spiral blade 23 fixed to the rotary shaft 22. The rotary shaft 22 and the spiral blade 23 form a screw 24. Also, the blade 23 is 2
The blades 23a and 23b are wound around the rotary shaft 22 with their phases shifted by 180 degrees (see FIG. 2). The screw 24 is formed such that the radius of the blade 23 gradually increases from the lower part to the upper part as shown by the radius r2 of the upper part of the kneading container 4 with respect to the radius r1 of the lower part of the kneading container 4. There is.

【0033】このスクリュー24の半径増大の程度は混
練容器4の下半部42の傾斜角度θ1に関係し、スクリ
ュー24の半径の増大によりスクリュー外径部25を結
ぶ線Lが水平線となす角度θ2は、混練容器4の下半部
42の傾斜角度θ1と同じかこれより大きく、90度よ
り小さい範囲としている。
The degree of increase in the radius of the screw 24 is related to the inclination angle θ1 of the lower half portion 42 of the kneading container 4, and the angle θ2 formed by the line L connecting the screw outer diameter portions 25 and the horizontal line due to the increase in the radius of the screw 24. Is equal to or larger than the inclination angle θ1 of the lower half portion 42 of the kneading container 4 and smaller than 90 degrees.

【0034】このブレード23の螺旋方向は上方から見
て右巻上がり、すなわち、左ネジ方向としており、左回
り(図1などの矢印R1方向)にスクリュー24を回転
させると、混練容器4内に投入される材料Mを上方及び
外側へ流動させる推進力が与えられるようになってい
る。なお、スクリュー24の螺旋方向は右ネジ方向とし
ても構わない。
The spiral direction of the blade 23 is rightward when viewed from above, that is, the left screw direction. When the screw 24 is rotated counterclockwise (in the direction of arrow R1 in FIG. 1), the inside of the kneading container 4 is rotated. A propulsive force that causes the injected material M to flow upward and outward is provided. The screw 24 may be spiraled in the right-handed screw direction.

【0035】外側攪拌手段3は、内側攪拌手段2の回転
軸22に同軸に外装され駆動部52によって(歯車5
3、54を介して)回転駆動される回転軸32と、回転
軸32に固定されるフランジ36と、フランジ36から
半径方向に延びるアーム33と、アーム33から混練容
器4に垂設された支持部材34と、支持部材34に固定
され混練容器4の内壁と僅かな隙間を保持したほぼ三角
柱形の攪拌羽根35とからなる。
The outer stirring means 3 is externally mounted coaxially with the rotary shaft 22 of the inner stirring means 2 by a driving unit 52 (gear 5
Rotation shaft 32 (via 3, 54), a flange 36 fixed to the rotation shaft 32, an arm 33 extending in a radial direction from the flange 36, and a support vertically extending from the arm 33 to the kneading container 4. It is composed of a member 34 and an agitating blade 35 fixed to the supporting member 34 and having a substantially triangular prism shape with a slight gap maintained between it and the inner wall of the kneading container 4.

【0036】なお、外側攪拌手段3の攪拌羽根35は、
混練容器4の高さ方向の一部分で材料Mを混練容器4の
内側へ流動させるもので、攪拌羽根35は異なる高さで
且つ混練容器の異なる円周位置に複数、ここでは3個、
円周方向に120度のほぼ等間隔に設けられている。
The stirring blade 35 of the outer stirring means 3 is
The material M is made to flow into the kneading container 4 at a part in the height direction of the kneading container 4, and a plurality of stirring blades 35 are provided at different heights and different circumferential positions of the kneading container, three here.
They are provided at substantially equal intervals of 120 degrees in the circumferential direction.

【0037】すなわち、攪拌羽根35は、最下部を攪拌
する攪拌羽根35aと、最上部を攪拌する攪拌羽根35
cと、その中間部を攪拌する攪拌羽根35bとからなっ
ており、各々の攪拌羽根35は、高さ方向の位置が異な
っているが一部は高さ方向で重なるように設けられてい
る。なお、この実施の形態では、攪拌羽根35cはアー
ム33に直接連結されている。通常、外側攪拌手段3
は、内側攪拌手段2の回転と逆方向に回転するように設
定されており、これらの攪拌羽根35は、図1などに示
す回転方向R2に回転することで、斜面351が材料M
を混練容器4の内側方向へ押し出すことになり、材料M
を混練容器4の内側へ流動させる推進力が与えられるよ
うになる。
That is, the stirring blade 35 is a stirring blade 35a for stirring the lowermost portion and a stirring blade 35 for stirring the uppermost portion.
c and a stirring blade 35b that stirs the intermediate portion thereof, and the stirring blades 35 are provided so as to overlap each other in the height direction although the positions in the height direction are different. In addition, in this embodiment, the stirring blade 35c is directly connected to the arm 33. Usually, the outer stirring means 3
Are set to rotate in the opposite direction to the rotation of the inner stirring means 2, and these stirring blades 35 rotate in the rotation direction R2 shown in FIG.
The material M is pushed out toward the inside of the kneading container 4.
A propulsive force that causes the fluid to flow inside the kneading container 4 is provided.

【0038】なお、攪拌羽根35は3個に限られるもの
ではなく、混練装置の容量、大きさなどにより、適宜個
数が選択されるものである。また、この実施の形態で
は、攪拌羽根35は、内側攪拌手段2の回転と同方向に
も攪拌可能なように斜面352を備えている。
The number of stirring blades 35 is not limited to three, and the number may be appropriately selected depending on the capacity and size of the kneading device. Further, in this embodiment, the stirring blade 35 is provided with the inclined surface 352 so that stirring can be performed in the same direction as the rotation of the inner stirring means 2.

【0039】このように構成された混練装置100の作
用を以下に説明する。図3及び図4〜図6は、混練装置
100内部の材料の流れる方向を正面断面図及び平面断
面図で示したものである。ここで、外側攪拌手段3は、
混練容器4の高さ方向の異なる位置を異なる位相で(1
20度ずれて)攪拌しているが、図3では連続した攪拌
羽根35で示している。また、図4〜図6は、混練容器
4の高さの異なる位置での断面図である。
The operation of the kneading device 100 thus constructed will be described below. FIGS. 3 and 4 to 6 are front sectional views and plan sectional views showing the flow direction of the material inside the kneading device 100. Here, the outer stirring means 3 is
Different positions in the height direction of the kneading container 4 at different phases (1
Although stirring is carried out (shifted by 20 degrees), a continuous stirring blade 35 is shown in FIG. 4 to 6 are sectional views of the kneading container 4 at different heights.

【0040】内側攪拌手段2であるスクリュー24のR
1方向の回転によって、上向きの流れf1及び外向きの
流れf2が形成される(図3参照)とともに、回転方向
R1に流れf5が形成される(図4〜6参照)。また、
外側攪拌手段3である攪拌羽根35のR2方向の回転に
よって、内向きの流れf4が形成されるとともに、回転
方向R2に流れf6が形成される。さらに、混練容器4
の下半部42の逆円錐台形もしくは半紡錘形の形状によ
り、混練容器4の斜面に沿って材料の流れf3(スクリ
ュー24の上向きの流れf1にも引かれて)が形成され
る。
R of the screw 24 which is the inner stirring means 2
By the rotation in one direction, the upward flow f1 and the outward flow f2 are formed (see FIG. 3), and the flow f5 is formed in the rotation direction R1 (see FIGS. 4 to 6). Also,
By the rotation of the stirring blade 35, which is the outer stirring means 3, in the R2 direction, an inward flow f4 is formed and a flow f6 is formed in the rotation direction R2. Furthermore, kneading container 4
Due to the inverted frustoconical or semi-spindle shape of the lower half 42, a material flow f3 (also drawn by the upward flow f1 of the screw 24) is formed along the slope of the kneading vessel 4.

【0041】これらの流れが重なると、材料Mは混練容
器4の中心部で上昇し、外周部付近で下降して再び中心
部に環流する循環流(f1、f3)を生じる。さらに、
外向きの流れf2と内向きの流れf4がスクリュー24
と攪拌羽根35の間の空間で衝突し、また、回転方向の
流れf5とf6が衝突して、材料Mが高圧状態となる高
圧帯1が形成される。
When these flows overlap, the material M rises in the central portion of the kneading container 4, descends in the vicinity of the outer peripheral portion, and recirculates to the central portion again to generate circulating flows (f1, f3). further,
The outward flow f2 and the inward flow f4 are screw 24
And the stirring blades 35 collide in the space between them, and the flows f5 and f6 in the rotational direction collide with each other to form the high pressure zone 1 in which the material M is in a high pressure state.

【0042】この高圧帯1では、材料Mが強い圧縮力を
受けながら、同時にその反作用(膨張力)が瞬間的、且
つ、反復連続的に働くため、材料の粒子が衝突摩擦を繰
り返すことになる。すなわち、高圧帯1では強い捩力、
剪断力、加圧力などが作用することになる。その結果、
材料の素材が異なる粒子においても、強制的に結合が行
われ、緊密に混練されることになる。
In the high-pressure zone 1, the material M receives a strong compressive force, and at the same time, its reaction (expansion force) instantaneously and repeatedly works, so that the particles of the material repeat the collision friction. . That is, in the high pressure band 1, a strong twisting force,
Shearing force and pressure will be applied. as a result,
Even in the case of particles having different materials, binding is forcibly performed and the particles are kneaded intimately.

【0043】この高圧帯1に生じる圧力pは、スクリュ
ー24のブレード23と攪拌羽根35との距離に大きく
影響を受けると考えられる。すなわち、両ブレードの距
離が大きくなるほど高圧帯1の圧力pが低下することに
なる。しかし、従来のようにスクリューの半径が一定の
場合は、混練容器4の上部に行くほど攪拌羽根との距離
が大きく離れすぎてしまい、高圧帯1の圧力pは、上部
になるほど小さくなっていた。その対策として整流板を
設けたりしていたが、このスクリュー24のように、下
部から上部に向かってブレード23の半径をr1からr
2のように徐々に大きくなるように形成することで、ス
クリュー24のブレード23と攪拌羽根35との距離を
変化させないように、またはこの距離の拡大を緩和し、
混練容器4の高さ方向によって高圧帯1の圧力pがほぼ
一定もしくは変化の少ないようにできる。言い換えれ
ば、高圧帯1の圧力pが混練容器4の高さ方向によって
ほぼ一定もしくは変化の少ないように(混練容器の下部
から上部に向かって減少しにくいように)内側攪拌手段
2のスクリュー24の半径を下部から上部に向かって大
きくしている。
It is considered that the pressure p generated in the high pressure zone 1 is greatly influenced by the distance between the blade 23 of the screw 24 and the stirring blade 35. That is, as the distance between both blades increases, the pressure p in the high pressure zone 1 decreases. However, in the case where the radius of the screw is constant as in the conventional case, the distance to the stirring blade becomes too large as it goes to the upper part of the kneading container 4, and the pressure p of the high-pressure zone 1 becomes smaller as it goes to the upper part. . As a countermeasure against this, a rectifying plate was provided, but like the screw 24, the radius of the blade 23 increases from the lower part to the upper part from r1 to r.
2, by gradually increasing the size, the distance between the blade 23 of the screw 24 and the stirring blade 35 is not changed, or the expansion of this distance is relaxed,
Depending on the height direction of the kneading container 4, the pressure p of the high-pressure zone 1 can be made substantially constant or little changed. In other words, the pressure p of the high-pressure zone 1 is set to be almost constant or little depending on the height direction of the kneading container 4 (so as not to decrease from the lower part to the upper part of the kneading container) of the screw 24 of the inner stirring means 2. The radius increases from the bottom to the top.

【0044】さらに、スクリュー24のブレード23の
半径を混練容器4の上部に向かって大きくすることで、
スクリュー24の回転によるスクリュー外径部25の周
速度が大きくなり、スクリュー外径部25から送り出さ
れる外向きの流れf2、及び、回転方向の流れf5は速
度が高められ、高圧帯1の圧力pを高めることができ
る。
Further, by increasing the radius of the blade 23 of the screw 24 toward the upper part of the kneading container 4,
The peripheral velocity of the screw outer diameter portion 25 is increased by the rotation of the screw 24, and the outward flow f2 and the rotational flow f5 sent from the screw outer diameter portion 25 are increased in speed, and the pressure p of the high pressure zone 1 is increased. Can be increased.

【0045】また、図6に示すように、各攪拌羽根35
a、35b、35cの攪拌する半径の大きさ、及び、混
練容器4の高さ位置が異なっているので、攪拌羽根35
aで材料Mが内側に押し出されたのに続いて、攪拌羽根
35bで材料が内側に押し出され、さらに、攪拌羽根3
5cが同様に作用するように、順次位相をずらして流
動、攪拌が行われる。このように、混練容器4の異なる
高さにおいて外側攪拌手段3による材料Mの流れが位相
をずらして形成されるので、混練容器4の高さ方向に連
続する攪拌羽根を有する従来の外側攪拌手段に比べ、外
側攪拌手段3としての攪拌性能が高められる。そして、
この外側攪拌手段3により流動する材料Mが、下部から
上部に向かってブレード23の半径が大きくなる内側攪
拌手段2により流動する材料Mと衝突して高圧帯1を形
成するので、高い圧力pの高圧帯1を形成する性能を維
持して、且つ、材料Mの流動性を高めることが可能とな
っている。
Further, as shown in FIG. 6, each stirring blade 35
Since the size of the radius of stirring of a, 35b, and 35c and the height position of the kneading container 4 are different, the stirring blade 35
After the material M is extruded inward by a, the material is extruded inward by the stirring blade 35b, and further, the stirring blade 3
Flow and stirring are sequentially performed with the phases shifted so that 5c acts similarly. In this way, since the flow of the material M by the outer stirring means 3 is formed with the phases shifted at different heights of the kneading container 4, the conventional outer stirring means having stirring blades continuous in the height direction of the kneading container 4 is formed. Compared with the above, the stirring performance as the outer stirring means 3 is improved. And
The material M flowing by the outer stirring means 3 collides with the material M flowing by the inner stirring means 2 in which the radius of the blade 23 increases from the lower part to the upper part to form the high pressure zone 1, so that the high pressure p It is possible to maintain the performance of forming the high-pressure zone 1 and enhance the fluidity of the material M.

【0046】これらにより、混練容器4の高さ方向の位
置による圧力変化の少ない高圧帯1が形成されるので、
従来のように整流板を設けなくても攪拌効率を高めるこ
とが可能となる。
By these, the high-pressure zone 1 in which the pressure changes little depending on the position in the height direction of the kneading container 4 is formed,
It is possible to enhance the stirring efficiency without providing a current plate as in the conventional case.

【0047】この実施の形態によれば、内側攪拌手段2
であるスクリュー24と外側攪拌手段3である攪拌羽根
35により形成される材料Mの高圧帯1が、下部から上
部に向かって半径が大きくなるスクリュー24により、
混練容器4の上部においても高い圧力を維持するように
したので、整流板を使わずに攪拌効率を高められる。
According to this embodiment, the inner stirring means 2
The high pressure zone 1 of the material M formed by the screw 24 that is the outer peripheral stirring means 3 and the stirring blade 35 that is the outer stirring means 3 is
Since the high pressure is maintained even in the upper part of the kneading container 4, the stirring efficiency can be improved without using the straightening plate.

【0048】また、各攪拌羽根35a、35b、35c
の攪拌する半径方向の長さ、及び、半径の位置が異なっ
ており、攪拌羽根35aで押し出しされた材料Mに続い
て、攪拌羽根35b、攪拌羽根35cで順次位相をずら
して材料Mが押し出され、流動、攪拌が行われるので、
材料Mの流動性が高められる。
Further, each stirring blade 35a, 35b, 35c
The radial length of stirring and the radial position are different, and the material M is extruded by sequentially shifting the phases by the stirring blades 35b and 35c after the material M extruded by the stirring blades 35a. , Flow and stirring are performed,
The fluidity of the material M is improved.

【0049】また、攪拌羽根35を3つに分けたので1
つ1つを短くでき、攪拌羽根35の駆動トルクを小さく
できる。なお、攪拌羽根35は円周方向にほぼ等間隔に
設けられているので、混練容器4の内部の圧力がバラン
スされ、安定した運転状態を維持できる。
Since the stirring blade 35 is divided into three parts,
Each one can be shortened, and the drive torque of the stirring blade 35 can be reduced. Since the stirring blades 35 are provided at substantially equal intervals in the circumferential direction, the pressure inside the kneading vessel 4 is balanced and a stable operating state can be maintained.

【0050】なお、この実施の形態ではブレード23は
180度位相をずらせた2枚ブレードとしたが、1枚の
ブレードが螺旋形に巻上がる1枚ブレードとしても構わ
ない。また3枚以上のブレードとすることもできる。
In this embodiment, the blade 23 is a two-blade blade which is 180 degrees out of phase with each other. However, a single blade may be wound in a spiral shape. It is also possible to use three or more blades.

【0051】また、必要に応じ、従来の特許第3001
387号公報に示されたような整流板を外側攪拌手段3
と内側攪拌手段2との間で、外側攪拌手段3と同一回転
するように回転軸32に固定して設けることも可能であ
る。混練容器4の大きさ(容量)によって、スクリュー
24が上部で大きくなりすぎてしまう場合には、整流板
を併用することも有効である。これにより、スクリュー
24の半径を上部で拡大した際に、スクリュー24の半
径の増大を押さえることが可能である。
If necessary, the conventional patent No. 3001
A rectifying plate as disclosed in Japanese Patent No. 387 is attached to the outer stirring means 3
It is also possible to fix the rotation shaft 32 between the inner stirring means 2 and the inner stirring means 2 so as to rotate together with the outer stirring means 3. When the screw 24 becomes too large at the upper part due to the size (capacity) of the kneading container 4, it is also effective to use a rectifying plate together. Thereby, when the radius of the screw 24 is enlarged at the upper portion, it is possible to suppress the increase of the radius of the screw 24.

【0052】図7〜図12は、本発明に係る混練装置の
実施の形態(2)を示すものである。
7 to 12 show an embodiment (2) of the kneading device according to the present invention.

【0053】この混練装置200は、実施の形態(1)
に対し、外側攪拌手段3を変更したものである。
This kneading device 200 is used in the embodiment (1).
On the other hand, the outer stirring means 3 is changed.

【0054】この外側攪拌手段3は、上部の攪拌羽根3
5になるにしたがって、攪拌羽根35が有する流動能力
を大きくしたものであり、具体的には、最下部の攪拌羽
根35aの三角柱よりも中間部の攪拌羽根35bの三角
柱を大きくし、さらに中間部の攪拌羽根35bの三角柱
よりも最上部の攪拌羽根35cの三角柱を大きくしてい
る。
The outer stirring means 3 is the stirring blade 3 on the upper side.
5, the flow capacity of the stirring blade 35 is increased. Specifically, the triangular column of the intermediate stirring blade 35b is made larger than the triangular column of the lowermost stirring blade 35a, and the intermediate section is further increased. The triangular prism of the uppermost stirring blade 35c is larger than the triangular prism of the stirring blade 35b.

【0055】これにより、材料を攪拌する斜面351が
大きくなり、多くの材料を流動させるので、外側攪拌手
段3により形成される内側への流れf4は流量が大きく
なる。また、外側攪拌手段3は内側攪拌手段2との距離
も近づくことになる。さらに、図10〜図12に示すよ
うに、外側攪拌手段3による回転方向の流れf6も大き
な斜面351で多くの材料を流動させて流量が大きくな
る。したがって、混練容器4の上部において、内側攪拌
手段2による外向きの流れf2と衝突して形成される高
圧帯1の圧力をより高めることができる。
As a result, the slope 351 that stirs the material becomes large, and a large amount of the material is made to flow. Therefore, the flow rate inward flow f4 formed by the outer stirring means 3 becomes large. Further, the distance between the outer stirring means 3 and the inner stirring means 2 also becomes closer. Further, as shown in FIGS. 10 to 12, the flow f6 in the rotation direction by the outer stirring means 3 also causes a large amount of material to flow on the large slope 351 to increase the flow rate. Therefore, in the upper part of the kneading container 4, the pressure of the high-pressure zone 1 formed by colliding with the outward flow f2 by the inner stirring means 2 can be further increased.

【0056】この実施の形態によれば、前述の実施の形
態(1)と同様の作用、効果が奏されることに加えて、
混練容器4の上部において形成される高圧帯1の圧力を
より高めることができ、整流板を使わずに攪拌効率をさ
らに高められる。
According to this embodiment, in addition to the same operation and effect as those of the above-mentioned embodiment (1),
The pressure of the high-pressure zone 1 formed in the upper part of the kneading container 4 can be further increased, and the stirring efficiency can be further improved without using the straightening vane.

【0057】図13、図14は、本発明に係る混練装置
の実施の形態(3)及び混練方法の実施の形態を示すも
のである。
FIGS. 13 and 14 show an embodiment (3) of the kneading device and an embodiment of the kneading method according to the present invention.

【0058】この混練装置300は、実施の形態(1)
に対し、外側攪拌手段3に回転方向切換手段55を加え
たものである。
This kneading device 300 is used in the embodiment (1).
On the other hand, the rotation direction switching means 55 is added to the outer stirring means 3.

【0059】回転方向切換手段55は、外側攪拌手段3
の回転方向を内側攪拌手段2の回転方向と同方向回転、
逆方向回転に切り換え可能とするものである。具体的に
は、外側攪拌手段3の回転方向の切換を手動スイッチで
駆動部52に伝達するか、または、コンピュータでプロ
グラムされた指令を駆動部52に出力するものである。
The rotation direction switching means 55 is the outer stirring means 3
The same rotation direction as the rotation direction of the inner stirring means 2,
It is possible to switch to reverse rotation. Specifically, the switching of the rotation direction of the outer stirring means 3 is transmitted to the drive unit 52 by a manual switch, or a command programmed by a computer is output to the drive unit 52.

【0060】なお、外側攪拌手段3の攪拌羽根35は、
内側攪拌手段2の回転方向と同方向回転、逆方向回転の
両方の回転方向に対し傾斜した2つの斜面351、35
2を備えた三角柱形の部材であり、攪拌羽根35は斜面
351と斜面352が同じ形状の左右対称としている
が、左右対称に限定されるものではなく、混練する材料
や混練方法で最適な斜面351、352の角度や形状を
選択可能である。
The stirring blade 35 of the outer stirring means 3 is
Two inclined surfaces 351 and 35 inclined with respect to both the rotational direction of the inner stirring means 2 and the rotational direction of the same.
2 is a triangular prism-shaped member, and the agitating blade 35 has a slope 351 and a slope 352 that have the same shape as left and right symmetry, but the invention is not limited to left and right symmetry, and the optimum slope for the material to be kneaded and the kneading method. The angles and shapes of 351 and 352 can be selected.

【0061】図14は、この混練装置300の運転方法
を示すフローチャートであり、外側攪拌手段3の回転方
向に関する制御方法を示している。従来は、実施の形態
(1)で示したように、外側攪拌手段3は内側攪拌手段
2と逆方向回転させて混練を行う(R1が左回転の場
合、R2が右回転)が、ここでは、初めのステップ1
(S1)で外側攪拌手段3を内側攪拌手段2と同方向回
転させる(R1、R2ともに左回転)。こうすると、外
側攪拌手段3の回転に材料Mが引きずられて、外側攪拌
手段3を逆方向回転させた場合に比べ、材料全体を高速
で回転させることが可能となる。すなわち、実施の形態
(1)で示した流れf5の速度が大きなものとなる。
FIG. 14 is a flow chart showing an operating method of the kneading device 300, showing a control method relating to the rotation direction of the outer stirring means 3. Conventionally, as shown in the embodiment (1), the outer stirring means 3 is rotated in the opposite direction to the inner stirring means 2 for kneading (when R1 is left rotation, R2 is right rotation). , The first step 1
In (S1), the outer stirring means 3 is rotated in the same direction as the inner stirring means 2 (both R1 and R2 are rotated left). By doing so, the material M is dragged by the rotation of the outer stirring means 3, and the entire material can be rotated at a higher speed than when the outer stirring means 3 is rotated in the opposite direction. That is, the velocity of the flow f5 shown in the embodiment (1) becomes high.

【0062】この状態を設定時間t1だけ継続させ、材
料Mの流れを安定化させる。そして、ステップ2(S
2)で設定時間t1を過ぎたと判断すれば、ステップ3
(S3)で外側攪拌手段3を逆方向回転させる。ただ
し、外側攪拌手段3は同方向回転から瞬時に逆方向回転
するわけではなく、一度停止してから逆方向回転させる
ことになる。この同方向回転状態から逆方向回転状態に
移行する速度は、混練装置300の容量、駆動部52の
容量、材料の攪拌抵抗、スクリューの強度など、種々の
要素に応じてできるだけ早く移行可能な速度が設定され
る。限界の速度以上に設定すると、各部に故障を生じる
可能性があるためである。
This state is continued for the set time t1 to stabilize the flow of the material M. Then, step 2 (S
If it is determined in 2) that the set time t1 has passed, step 3
In (S3), the outer stirring means 3 is rotated in the reverse direction. However, the outer stirring means 3 does not instantly rotate in the opposite direction from the rotation in the same direction, but rather stops once and then rotates in the opposite direction. The speed at which the rotation in the same direction is changed to the rotation in the reverse direction is a speed at which the speed can be changed as quickly as possible according to various factors such as the capacity of the kneading device 300, the capacity of the driving unit 52, the stirring resistance of the material, and the strength of the screw. Is set. This is because if the speed is set higher than the limit speed, failure may occur in each part.

【0063】このように、同方向回転から逆方向回転に
移行させることで、高速で回転する材料に対し、外側攪
拌手段3すなわち攪拌羽根35により対向する流れf6
(実施の形態(1)で説明した)を衝突させることがで
き、その衝突による高圧帯1の圧力pを従来より高い圧
力にすることができる。その結果、従来以上に緊密に混
練が行われることになり、攪拌効率を高めることが可能
となる。
In this way, by shifting the rotation in the same direction to the rotation in the opposite direction, the flow f6 opposed to the material rotating at a high speed by the outer stirring means 3 or the stirring blades 35.
The collision (described in the embodiment (1)) can be caused to collide, and the pressure p of the high pressure zone 1 due to the collision can be made higher than the conventional pressure. As a result, the kneading is performed more closely than in the conventional case, and the stirring efficiency can be improved.

【0064】この逆方向回転の状態を設定時間t2だけ
継続させ、ステップ4(S4)で設定時間t2を過ぎた
と判断すれば、ステップ5(S5)に進む。ここでは、
同方向回転の運転、逆方向回転の運転のパターンをn回
繰り返したかを判断する。この同方向回転の運転、逆方
向回転の運転のパターンを何回繰り返すかは材料Mの性
状、製品に要求される品質レベル、混練装置300の能
力などで最適な回数が選択される。
This reverse rotation state is continued for the set time t2, and if it is determined in step 4 (S4) that the set time t2 has passed, the process proceeds to step 5 (S5). here,
It is judged whether the pattern of the operation of the same direction rotation and the operation of the opposite direction rotation is repeated n times. The number of repetitions of the operation of the same-direction rotation and the operation of the opposite-direction rotation is selected an optimum number of times depending on the property of the material M, the quality level required for the product, the capacity of the kneading device 300, and the like.

【0065】なお、外側攪拌手段3を同方向回転、逆方
向回転させることで、外側攪拌手段3すなわち攪拌羽根
35に材料が付着するのを防止でき、材料Mの付着によ
る共回りをなくして、攪拌羽根35後方の材料を混練に
参加させ、攪拌効率をアップできる。また、攪拌羽根3
5が軽くなるので、駆動部にかかる負荷を低減でき、消
費電力が低減される。また、攪拌終了後、攪拌羽根35
への材料Mの付着が少ないので、次の材料を投入して混
練する前の清掃も容易になる。
By rotating the outer stirring means 3 in the same direction or in the opposite direction, it is possible to prevent the material from adhering to the outer stirring means 3, that is, the stirring blade 35, and to eliminate co-rotation due to the material M adhering. The materials behind the stirring blades 35 can be allowed to participate in the kneading to improve the stirring efficiency. Also, the stirring blade 3
Since 5 is lightened, the load on the drive unit can be reduced and the power consumption can be reduced. After the stirring is completed, the stirring blade 35
Since the adhesion of the material M to the material is small, it is easy to clean the material before adding the next material and kneading.

【0066】この実施の形態によれば、外側攪拌手段3
が内側攪拌手段2と同方向回転、逆方向回転に自在に切
り換え可能となり、同方向回転では材料Mの流動速度が
高められ、同方向回転から逆方向回転への切換により外
側攪拌手段3と材料Mとの相対速度が高められるので、
材料Mの衝突による高圧帯1の圧力pをより高い圧力に
することができ、攪拌効率を高めることが可能となる。
According to this embodiment, the outer stirring means 3
Can be switched between rotation in the same direction as the inner stirring means 2 and rotation in the opposite direction. The flow speed of the material M is increased by the rotation in the same direction, and the rotation of the material in the same direction reverses the rotation of the outer stirring means 3 and the material. Since the relative speed with M is increased,
The pressure p of the high-pressure zone 1 due to the collision of the material M can be made higher, and the stirring efficiency can be improved.

【0067】また、実施の形態(1)で示したように、
混練容器4の上部においても高圧帯1は高い圧力を維持
するので、外側攪拌手段3の回転方向切換の効果がより
大きくなる。
Further, as shown in the embodiment (1),
Since the high pressure zone 1 maintains a high pressure even in the upper part of the kneading container 4, the effect of switching the rotation direction of the outer stirring means 3 becomes greater.

【0068】また、外側攪拌手段3を同方向回転、逆方
向回転させることで、外側攪拌手段3すなわち攪拌羽根
35に材料が付着するのを防止でき、攪拌効率をアップ
できる。また、攪拌終了後、攪拌羽根35への材料Mの
付着が少ないので、次の材料を投入して混練する前の清
掃も容易になる。
Further, by rotating the outer stirring means 3 in the same direction and in the opposite direction, it is possible to prevent the material from adhering to the outer stirring means 3, that is, the stirring blades 35, and improve the stirring efficiency. Further, after the stirring is completed, the amount of the material M attached to the stirring blade 35 is small, so that the cleaning can be easily performed before the next material is charged and kneaded.

【0069】また、同方向回転で材料Mの流動速度が高
められる運転状態と、逆方向回転への切換で外側攪拌手
段3と材料Mとの相対速度が高められる運転状態が繰り
返されるようにしたので、材料Mの性状、製品に要求さ
れる品質レベル、混練装置300の能力などで最適な繰
り返しの回数が選択可能となる。
Further, the operating state in which the flow speed of the material M is increased by rotation in the same direction and the operating state in which the relative speed between the outer stirring means 3 and the material M is increased by switching to the reverse rotation are repeated. Therefore, the optimum number of repetitions can be selected depending on the properties of the material M, the quality level required for the product, the capacity of the kneading device 300, and the like.

【0070】なお、この混練装置300に従来の特許第
3001387号公報に示されたような整流板を外側攪
拌手段3と内側攪拌手段2との間で、外側攪拌手段3と
同一回転するように回転軸32に固定して設けることも
可能である。これにより、整流板を設けた混練装置にお
いても、材料の回転方向が変えられることで、より材料
Mの流動を促すことが可能になる。
In this kneading device 300, a rectifying plate as disclosed in the conventional Japanese Patent No. 3001387 is arranged so as to rotate between the outer stirring means 3 and the inner stirring means 2 in the same manner as the outer stirring means 3. It is also possible to fix and provide to the rotating shaft 32. As a result, even in the kneading device provided with the current plate, the flow of the material M can be further promoted by changing the rotation direction of the material.

【0071】また、この実施の形態で示した混練方法
を、スクリューの半径が一定の従来の混練装置に適用す
ることも可能である。これにより、上述したように従来
の混練装置の攪拌効率を高めることができる。
The kneading method shown in this embodiment can also be applied to a conventional kneading device having a constant screw radius. Thereby, as described above, the stirring efficiency of the conventional kneading device can be improved.

【0072】また、各実施の形態に示した以外に、材料
Mを上述したように流動させるような内側攪拌手段2、
外側攪拌手段3であれば、そのブレード形状を他の異な
るブレード形状とすることも可能である。
In addition to the above-described embodiments, the inner stirring means 2 for causing the material M to flow as described above,
The outer stirring means 3 may have a different blade shape.

【0073】また、各実施の形態は、コンクリートを製
造するのに適した混練装置として説明したが、これに限
定されるものではなく、他の各種材料、例えば生ゴミの
混練などにも適用可能である。
Further, although each of the embodiments has been described as a kneading device suitable for producing concrete, the kneading device is not limited to this and can be applied to other various materials such as kneading of garbage. Is.

【0074】[0074]

【発明の効果】以上のように本発明の請求項1に係る混
練装置は、内側攪拌手段であるスクリューと外側攪拌手
段により形成される材料の高圧帯が、下部から上部に向
かって半径が大きくなるスクリューにより、混練容器の
上部においても高い圧力を維持するようにしたので、整
流板を使用しなくても攪拌効率を高められるという効果
がある。
As described above, in the kneading device according to claim 1 of the present invention, the high pressure zone of the material formed by the screw as the inner stirring means and the outer stirring means has a radius increasing from the lower part to the upper part. Since the high pressure is maintained even in the upper part of the kneading container by the screw, there is an effect that the stirring efficiency can be improved without using a rectifying plate.

【0075】また、本発明の請求項8に係る混練方法
は、外側攪拌手段が内側攪拌手段と同方向回転の運転か
ら逆方向回転の運転に切り換えられ、同方向回転で材料
の流動速度が高められた後、同方向回転から逆方向回転
への切換により外側攪拌手段と材料との相対速度が高め
られるので、材料の衝突による高圧帯の圧力を高い圧力
にすることができ、攪拌効率を高めることが可能となる
という効果がある。
Further, in the kneading method according to the eighth aspect of the present invention, the operation of the outer stirring means is switched from the operation in the same direction as the inner stirring means to the operation in the reverse direction, and the flow speed of the material is increased by the rotation in the same direction. After that, the relative speed between the outer stirring means and the material is increased by switching from the same-direction rotation to the opposite-direction rotation, so that the pressure in the high pressure zone due to the collision of the material can be made high and the stirring efficiency is improved. The effect is that it becomes possible.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明に係る混練装置の実施の形態(1)を
示す斜視図である。
FIG. 1 is a perspective view showing an embodiment (1) of a kneading device according to the present invention.

【図2】 本発明に係る混練装置の実施の形態(1)を
示す正面断面図である。
FIG. 2 is a front sectional view showing an embodiment (1) of a kneading device according to the present invention.

【図3】 本発明に係る混練装置の実施の形態(1)の
作用を示す正面断面図である。
FIG. 3 is a front sectional view showing the operation of the embodiment (1) of the kneading device according to the present invention.

【図4】 図2のX−X線断面図である。4 is a sectional view taken along line XX of FIG.

【図5】 図2のY−Y線断面図である。5 is a cross-sectional view taken along line YY of FIG.

【図6】 図2のZ−Z線断面図である。FIG. 6 is a sectional view taken along line ZZ in FIG.

【図7】 本発明に係る混練装置の実施の形態(2)を
示す斜視図である。
FIG. 7 is a perspective view showing an embodiment (2) of the kneading device according to the present invention.

【図8】 本発明に係る混練装置の実施の形態(2)を
示す正面断面図である。
FIG. 8 is a front sectional view showing an embodiment (2) of the kneading device according to the present invention.

【図9】 本発明に係る混練装置の実施の形態(2)の
作用を示す正面断面図である。
FIG. 9 is a front sectional view showing the action of the embodiment (2) of the kneading device according to the present invention.

【図10】 図8のX’−X’線断面図である。10 is a cross-sectional view taken along line X'-X 'of FIG.

【図11】 図8のY’−Y’線断面図である。11 is a cross-sectional view taken along the line Y'-Y 'of FIG.

【図12】 図8のZ’−Z’線断面図である。12 is a cross-sectional view taken along line Z'-Z 'of FIG.

【図13】 本発明に係る混練装置の実施の形態(3)
及び混練方法の実施の形態を示す正面断面図である。
FIG. 13: Embodiment (3) of the kneading device according to the present invention
It is a front sectional view showing an embodiment of a kneading method.

【図14】 本発明に係る混練装置の実施の形態(3)
及び混練方法の実施の形態を示すフローチャートであ
る。
FIG. 14 is an embodiment (3) of the kneading device according to the present invention.
3 is a flowchart showing an embodiment of a kneading method.

【符号の説明】[Explanation of symbols]

1 高圧帯 2 内側攪拌手段 3 外側攪拌手段 4 混練容器 5 駆動手段 22 回転軸 23 ブレード 24 スクリュー 25 スクリュー外径部 32 回転軸 33 アーム 34 支持部材 35 攪拌羽根 36 フランジ 41 上半部 42 下半部 44 軸孔 43 蓋体 45 材料投入部 46 ホッパ 47 排出口 48 ゲート 49 エアシリンダ 51 駆動部 52 駆動部 53 歯車 54 歯車 55 回転方向切換手段 100 混練装置 200 混練装置 300 混練装置 351 斜面 352 斜面 f1、f2、f3 流れ f4、f5、f6 流れ R1、R2 回転方向 r1、r2 半径 θ1、θ2 角度 1 high pressure zone 2 Inside stirring means 3 Outside stirring means 4 kneading container 5 Drive means 22 rotation axis 23 blade 24 screws 25 Screw outer diameter part 32 rotation axis 33 arms 34 Support member 35 Stirring blade 36 flange 41 Upper half 42 Lower half 44 shaft hole 43 Lid 45 Material input section 46 hoppers 47 outlet 48 gates 49 Air cylinder 51 Drive 52 Drive 53 gears 54 gears 55 Rotation direction switching means 100 kneading equipment 200 kneading machine 300 kneading machine 351 slope 352 slope f1, f2, f3 flow f4, f5, f6 flow R1, R2 rotation direction r1, r2 radius θ1, θ2 angle

【手続補正書】[Procedure amendment]

【提出日】平成13年11月29日(2001.11.
29)
[Submission date] November 29, 2001 (2001.11.
29)

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】図面[Document name to be corrected] Drawing

【補正対象項目名】全図[Correction target item name] All drawings

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図1】 [Figure 1]

【図2】 [Fig. 2]

【図3】 [Figure 3]

【図4】 [Figure 4]

【図5】 [Figure 5]

【図6】 [Figure 6]

【図7】 [Figure 7]

【図8】 [Figure 8]

【図10】 [Figure 10]

【図9】 [Figure 9]

【図11】 FIG. 11

【図12】 [Fig. 12]

【図13】 [Fig. 13]

【図14】 FIG. 14

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B28C 5/16 B28C 5/16 (72)発明者 岡田 利博 東京都港区赤坂6−5−30 鹿島建設株式 会社内 (72)発明者 井上 隆夫 東京都港区元赤坂1丁目1番5号富士陰ビ ル カジマメカトロエンジニアリング株式 会社内 (72)発明者 大谷 雄三 千葉県習志野市東習志野7丁目5番2号 大平洋機工株式会社内 Fターム(参考) 4G056 AA07 CC13 CC17 4G078 AA13 AB02 BA05 BA07 CA01 CA05 CA12 CA17 DA03 DA09 DA28 DB03 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) B28C 5/16 B28C 5/16 (72) Inventor Toshihiro Okada 6-5-30 Akasaka, Minato-ku, Tokyo Kashima Construction Stock Company (72) Inventor Takao Inoue 1-1-5 Moto Akasaka, Minato-ku, Tokyo Fujiin Villa Kajima Mechatro Engineering Co. Ltd. Company (72) Inventor Yuzo Otani 7-5-2 Higashi Narashino, Narashino City, Chiba Prefecture F-term in Ohira Western Kiko Co., Ltd. (reference) 4G056 AA07 CC13 CC17 4G078 AA13 AB02 BA05 BA07 CA01 CA05 CA12 CA17 DA03 DA09 DA28 DB03

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 逆円錐台形もしくは半紡錘形を呈する下
半部を備え材料が投入される混練容器と、混練容器の中
心部で回転し材料を混練容器の外側及び上方に流動させ
る内側攪拌手段と、混練容器の内壁沿いで回転し材料を
混練容器の内側へ流動させる外側攪拌手段とを備えた混
練装置において、内側攪拌手段は、下部から上部に向か
って半径が大きくなるスクリューを備えることを特徴と
する混練装置。
1. A kneading container provided with a lower half portion having an inverted truncated cone shape or a semi-spindle shape, into which a material is charged, and an inner stirring means for rotating the material at the center of the kneading container to flow the material outside and above the kneading container. In the kneading device provided with an outer stirring means that rotates along the inner wall of the kneading vessel and causes the material to flow inside the kneading vessel, the inner stirring means is equipped with a screw whose radius increases from the lower part to the upper part. Kneading equipment.
【請求項2】 請求項1記載の混練装置において、スク
リューの外径部を結ぶ線が水平線となす角度は、混練容
器の下半部の傾斜角度と同じかこれより大きく、90度
より小さい範囲にあることを特徴とする混練装置。
2. The kneading apparatus according to claim 1, wherein an angle formed by a line connecting the outer diameter portions of the screw and the horizontal line is equal to or larger than the inclination angle of the lower half of the kneading container and smaller than 90 degrees. A kneading device characterized in that
【請求項3】 請求項1または2記載の混練装置におい
て、外側攪拌手段は、混練容器の高さ方向の一部分に材
料を混練容器の内側へ流動させ、混練容器の内壁に沿っ
た複数の攪拌羽根を備え、この攪拌羽根は混練容器の異
なる高さで且つ混練容器の異なる円周位置に設けられて
いることを特徴とする混練装置。
3. The kneading apparatus according to claim 1 or 2, wherein the outer stirring means causes the material to flow into the kneading container in a part of the height direction of the kneading container and causes a plurality of stirring along the inner wall of the kneading container. A kneading device comprising blades, the stirring blades being provided at different heights of the kneading container and at different circumferential positions of the kneading container.
【請求項4】 請求項3記載の混練装置において、攪拌
羽根は円周方向にほぼ等間隔に設けられていることを特
徴とする混練装置。
4. The kneading device according to claim 3, wherein the stirring blades are provided at substantially equal intervals in the circumferential direction.
【請求項5】 請求項3または4記載の混練装置におい
て、複数の攪拌羽根のうち上部の攪拌羽根になるにした
がって、攪拌羽根が有する流動能力を大きくしたことを
特徴とする混練装置。
5. The kneading apparatus according to claim 3 or 4, wherein a flow capacity of the stirring blade is increased as the upper stirring blade of the plurality of stirring blades is provided.
【請求項6】 請求項1〜5のいずれか記載の混練装置
において、外側攪拌手段は、内側攪拌手段と同方向回
転、逆方向回転で材料を混練容器の内側へ流動可能なよ
うに2つの斜面を備えていることを特徴とする混練装
置。
6. The kneading apparatus according to any one of claims 1 to 5, wherein the outer stirring means is provided with two so that the material can flow into the kneading container by rotating in the same direction as the inner stirring means and rotating in the opposite direction. A kneading device having a slope.
【請求項7】 請求項1〜6のいずれか記載の混練装置
において、外側攪拌手段の回転方向を内側攪拌手段と同
方向回転、逆方向回転に切換可能とする回転方向切換手
段を備えたことを特徴とする混練装置。
7. The kneading apparatus according to any one of claims 1 to 6, further comprising a rotation direction switching means capable of switching the rotation direction of the outer stirring means to the same rotation as the inner stirring means and to the opposite rotation. A kneading device characterized by:
【請求項8】 請求項1〜7のいずれか記載の混練装置
の混練方法であって、外側攪拌手段を内側攪拌手段と同
方向に所定時間回転させた後、外側攪拌手段を逆方向に
所定時間回転させることを特徴とする混練方法。
8. The kneading method for a kneading device according to claim 1, wherein the outer stirring means is rotated in the same direction as the inner stirring means for a predetermined time and then the outer stirring means is rotated in the opposite direction. A kneading method characterized by rotating for a time.
【請求項9】 請求項8記載の混練方法において、外側
攪拌手段の回転方向の切換を複数回繰り返すことを特徴
とする混練方法。
9. The kneading method according to claim 8, wherein the switching of the rotation direction of the outer stirring means is repeated a plurality of times.
JP2001359975A 2001-11-26 2001-11-26 Kneading apparatus and kneading method Expired - Fee Related JP3995144B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001359975A JP3995144B2 (en) 2001-11-26 2001-11-26 Kneading apparatus and kneading method

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100701605B1 (en) 2005-07-07 2007-04-03 주식회사 대한아이엠 Method composing and high speed mixing admixture of concrete on the construction site and thereof apparatus
JP2008173861A (en) * 2007-01-18 2008-07-31 Nippon Steel Corp Kneader for refractory material and method of kneading refractory material
JP2011079270A (en) * 2009-10-09 2011-04-21 Nippon Steel Corp Refractory kneader and method for kneading monolithic refractory
JP2013512093A (en) * 2009-11-24 2013-04-11 ロト ミックス エルエルシー Material mixer with multiple flight augers
JP2013082908A (en) * 2011-09-29 2013-05-09 Sakata Corp Agitation equipment
CN104210025A (en) * 2014-05-30 2014-12-17 福建海源自动化机械股份有限公司 Casting stirrer adopting segmented screw
CN113103453A (en) * 2021-03-01 2021-07-13 福根精密科技(滁州)有限公司 Mixing and stirring and material block scattering device before injection molding of engineering plastics

Families Citing this family (2)

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CN203579880U (en) * 2013-10-22 2014-05-07 四川宏劲机械有限公司 Vertical shaft stirring machine
CN103692552B (en) * 2013-12-13 2015-09-23 四川宏劲机械有限公司 A kind of vertical mixer

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100701605B1 (en) 2005-07-07 2007-04-03 주식회사 대한아이엠 Method composing and high speed mixing admixture of concrete on the construction site and thereof apparatus
JP2008173861A (en) * 2007-01-18 2008-07-31 Nippon Steel Corp Kneader for refractory material and method of kneading refractory material
JP2011079270A (en) * 2009-10-09 2011-04-21 Nippon Steel Corp Refractory kneader and method for kneading monolithic refractory
JP2013512093A (en) * 2009-11-24 2013-04-11 ロト ミックス エルエルシー Material mixer with multiple flight augers
JP2013082908A (en) * 2011-09-29 2013-05-09 Sakata Corp Agitation equipment
CN104210025A (en) * 2014-05-30 2014-12-17 福建海源自动化机械股份有限公司 Casting stirrer adopting segmented screw
CN113103453A (en) * 2021-03-01 2021-07-13 福根精密科技(滁州)有限公司 Mixing and stirring and material block scattering device before injection molding of engineering plastics

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