JP2003144990A - Method and apparatus for coating by a plurality of coaters - Google Patents

Method and apparatus for coating by a plurality of coaters

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Publication number
JP2003144990A
JP2003144990A JP2001350167A JP2001350167A JP2003144990A JP 2003144990 A JP2003144990 A JP 2003144990A JP 2001350167 A JP2001350167 A JP 2001350167A JP 2001350167 A JP2001350167 A JP 2001350167A JP 2003144990 A JP2003144990 A JP 2003144990A
Authority
JP
Japan
Prior art keywords
coating
machines
areas
trajectories
reciprocating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001350167A
Other languages
Japanese (ja)
Inventor
Toshifumi Ogasawara
敏文 小笠原
Yuusuke Kamesako
裕介 亀迫
Teruo Kanda
輝夫 神田
Toshiyuki Sakota
俊之 迫田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mazda Motor Corp
Original Assignee
Mazda Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mazda Motor Corp filed Critical Mazda Motor Corp
Priority to JP2001350167A priority Critical patent/JP2003144990A/en
Publication of JP2003144990A publication Critical patent/JP2003144990A/en
Pending legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Spray Control Apparatus (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method and apparatus for coating by a plurality of coaters, in which film thickness in a coated part in a return part in each coating trajectory is prevented from becoming unstable and thicker than other parts in each coating area plotted beforehand in a plurality of areas by using a plurality of coaters having reciprocating coating-trajectories in predetermined directions. SOLUTION: In this coating method, respective coating areas 1L-3L, 1R-3R plotted beforehand in a plurality of ares in a vehicle body are coated by a plurality of coating robots. The robots lay down coating trajectories T1L-T3L, T1R-T3R reciprocating in predetermined directions relative to a transfer direction of a vehicle body M. Speeds of reciprocating motions in the intermediate area in coating trajectories are set almost equal, and times for their coating operations coincide at least partly. In the coating, each robot suspends coating- material discharge in the return part of the trajectories, and the coating is carried out so as to joint the coating parts in the intermediate area of each coating trajectory.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、複数塗装機によ
る塗装方法及びその装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coating method and an apparatus therefor using a plurality of coating machines.

【0002】[0002]

【従来の技術】周知のように、例えば自動車の車体など
比較的大型の被塗物に塗装を施す場合、複数の塗装機を
用いて被塗物の塗装領域を塗り分けることが行われてい
る。例えば、自動車の車体の場合には、一般に、車体搬
送ラインの左右両側にそれぞれ塗装機を設けておき、こ
れら各塗装機で車体の左側部分と右側部分とを塗り分け
るようにしている。また、車体搬送ラインの左右両側に
搬送方向に沿ってそれぞれ複数の塗装機を設けることも
一般的である。
2. Description of the Related Art As is well known, when a relatively large object to be coated, such as a car body of an automobile, is painted, a plurality of coating machines are used to separately paint the painted areas of the object. . For example, in the case of the body of an automobile, generally, a coating machine is provided on each of the left and right sides of the vehicle body conveyance line, and the left side portion and the right side portion of the vehicle body are separately painted by these coating machines. It is also common to provide a plurality of coating machines on both the left and right sides of the vehicle body transportation line along the transportation direction.

【0003】このように塗装機を用いて塗装を行う場
合、塗装ガンを被塗物との相対移動方向に対し所定方向
に往復動させながら塗料を吹き付けることにより、当該
塗装機の塗装領域全体にわたって極力均一な塗膜厚さを
得るようにしている。例えば、特開平7−265757
号公報には、自動車の車体側面を塗装するに際して、被
塗装部(車体側面)を複数の塗装領域に区画し、各塗装
領域毎に、車体搬送方向に対し略直交する方向(略高さ
方向)に塗装ガンを往復動させて塗装を行う方法が開示
されている。
In the case where coating is performed by using a coating machine as described above, the coating gun is sprayed while reciprocating in a predetermined direction relative to the relative movement direction of the object to be coated, so that the entire coating area of the coating machine is covered. The film thickness is as uniform as possible. For example, Japanese Patent Laid-Open No. 7-265757.
Japanese Patent Laid-Open Publication No. 2004-242370 discloses that when a vehicle body side surface of an automobile is painted, a portion to be painted (vehicle body side surface) is divided into a plurality of painting areas, and each painting area is in a direction substantially orthogonal to a vehicle body transport direction (generally a height direction). ) Discloses a method of coating by reciprocating a coating gun.

【0004】[0004]

【発明が解決しようとする課題】上記のように塗装ガン
を往復動させて塗装を行う場合、図7に模式的に示すよ
うに、その塗装軌跡のうち両端の折り返し部分bを除く
中間領域aについては略一定の移動速度に維持できる
が、上記折り返し部分bについては、その折り返し動作
に伴って不可避的に塗装ガンの移動速度は低下し、ま
た、不安定化することになる。
When coating is performed by reciprocating the coating gun as described above, as shown schematically in FIG. 7, an intermediate area a excluding the folded portions b at both ends of the coating trajectory. The moving speed of the coating gun inevitably decreases with respect to the turn-back portion b, and the moving speed of the coating gun becomes unstable.

【0005】すなわち、塗装ガンは、中間領域aから折
り返し部分bにさしかかると減速し、折り返し端部で速
度ゼロ(0:零)となり、そこから加速して再び中間領
域aに入るように、移動速度が変化するので、上記折り
返し部分bでは、塗装ガンの移動速度は低下し、また、
不安定なものとなる。従って、この塗装軌跡の折り返し
部分bでは、一般に、塗装膜厚は、中間領域aに比し
て、厚く、また不安定なものとなる。
That is, the coating gun decelerates when it reaches the folded-back portion b from the intermediate area a, the velocity becomes zero (0: 0) at the folded-back end portion, and then the coating gun accelerates to move into the intermediate area a again. Since the speed changes, the moving speed of the coating gun decreases at the folded-back portion b, and
It becomes unstable. Therefore, at the folded-back portion b of the coating locus, the coating film thickness is generally thicker and unstable as compared with the intermediate region a.

【0006】特に、少なくとも一部の塗装動作時間が互
いに重なり合う複数の塗装機を用いて、予め複数領域に
区画された被塗物上の各塗装領域を塗装する場合、各塗
装機の塗装軌跡を繋ぎ合わせるようにして塗装が行われ
るが、各塗装機の塗装軌跡の各折り返し部に相当する塗
装部分には、上記のような塗装膜厚の変動が生じること
になる。
[0006] In particular, when using a plurality of coating machines in which at least a part of the coating operation time overlaps each other to coat each coating area on an object to be divided into a plurality of areas in advance, the coating trajectory of each coating machine is Although the coating is performed in such a manner that they are connected to each other, the above-mentioned fluctuation of the coating film thickness occurs in the coating portion corresponding to each folded portion of the coating trajectory of each coating machine.

【0007】とりわけ、図8に模式的に示すように、塗
装ガンの往復動方向に関して互いに隣接する塗装領域d
1,d2をそれぞれ塗装する際には、両塗装領域d1,
d2の境界部分では、両塗装ガンの移動軌跡の折り返し
部分b1,b2どうしが隣接することになる。従って、
図9に模式的に示すように、特に、この境界部分では、
塗装膜厚が不安定なものとなり、また、各中間領域a
1,a2に比して塗膜Fpの厚さが過度に厚くなるとい
う問題があった。
In particular, as schematically shown in FIG. 8, the coating areas d adjacent to each other in the reciprocating direction of the coating gun.
When coating 1 and d2 respectively, both coating areas d1 and
At the boundary portion of d2, the folded-back portions b1 and b2 of the movement loci of both coating guns are adjacent to each other. Therefore,
As shown schematically in FIG. 9, especially at this boundary portion,
The coating film thickness becomes unstable, and each intermediate area a
There is a problem that the thickness of the coating film Fp becomes excessively thicker than that of 1 and a2.

【0008】尚、塗装ガンを往復動させながら塗装を行
う場合、図7及び図8に示されるように、塗装ガンを所
謂ジグザグ状に移動させる代わりに、隣り合う軌跡間の
距離が均一となるように、略矩形状のパターンに沿って
移動させることにより、一層均一な塗装膜厚が得られる
ことが知られている。
When coating is performed while reciprocating the coating gun, as shown in FIGS. 7 and 8, instead of moving the coating gun in a so-called zigzag shape, the distance between adjacent loci becomes uniform. As described above, it is known that a more uniform coating film thickness can be obtained by moving along a substantially rectangular pattern.

【0009】この発明は、上記技術的課題に鑑みてなさ
れたもので、所定方向に往復動する塗装軌跡を有する複
数の塗装機を用いて、予め複数領域に区画された被塗物
上の各塗装領域をそれぞれ塗装するに際し、各塗装軌跡
の折り返し部分に相当する塗装部分の塗装膜厚が不安定
化し他の部分に比して厚くなることを防止することを目
的とする。
The present invention has been made in view of the above technical problems, and uses a plurality of coating machines having coating trajectories that reciprocate in a predetermined direction, and each of the coating objects is divided into a plurality of areas in advance. An object of the present invention is to prevent the coating film thickness of the coating portion corresponding to the folded portion of each coating trajectory from becoming unstable and becoming thicker than other portions when coating each coating region.

【0010】[0010]

【課題を解決するための手段】このため、本願請求項1
の発明(以下、第1の発明という)に係る複数塗装機によ
る塗装方法は、被塗物との相対移動方向に対し所定方向
に往復動する塗装軌跡を有するとともに、該塗装軌跡の
うち両端の折り返し部分を除く中間領域の往復動速度が
略等速に設定され、少なくとも一部の塗装動作時間が互
いに重なり合う複数の塗装機により、予め複数領域に区
画された上記被塗物上の各塗装領域を塗装する塗装方法
であって、上記各塗装機について塗装軌跡の折り返し部
では塗料の噴射を停止し、各塗装軌跡の中間領域による
塗装部分を繋ぎ合わせるようにして塗装を行うことを特
徴としたものである。
Therefore, the first aspect of the present invention is as follows.
The invention (hereinafter referred to as the first invention), a coating method using a plurality of coating machines has a coating locus that reciprocates in a predetermined direction with respect to the relative movement direction with respect to the object to be coated, and The reciprocating speed of the intermediate region excluding the folded-back portion is set to a substantially constant speed, and at least a part of the coating operation time is overlapped with each other by a plurality of coating machines. In the coating method for coating each of the above-mentioned coating machines, the spraying of the coating material is stopped at the turn-back portion of the coating trajectory, and the coating is performed by connecting the coating portions in the intermediate region of each coating trajectory. It is a thing.

【0011】また、本願の請求項2に係る発明(以下、
第2の発明という)は、上記第1の発明において、互い
に隣接する塗装領域をそれぞれ塗装する各塗装機につい
て、各々の塗装軌跡および各塗装軌跡に沿った移動速度
が略同一に設定され、且つ、各々の塗装領域に対する塗
装開始タイミングが略同一に設定されていることを特徴
としたものである。
The invention according to claim 2 of the present application (hereinafter,
The second invention) is, in the first invention, the coating trajectories and the moving speeds along the coating trajectories are set to be substantially the same for each coating machine that coats adjacent coating areas. The coating start timing for each coating area is set to be substantially the same.

【0012】更に、本願の請求項3に係る発明(以下、
第3の発明という)は、上記第2の発明において、上記
各塗装機は上記往復動方向に関して互いに隣接する塗装
領域を塗装することを特徴としたものである。
The invention according to claim 3 of the present application (hereinafter,
(Third invention) is characterized in that, in the second invention, each of the coating machines coats coating areas adjacent to each other in the reciprocating direction.

【0013】また、更に、本願の請求項4に係る発明
(以下、第4の発明という)は、上記第第1の発明におい
て、少なくとも一部の塗装機の塗装軌跡は、隣り合う軌
跡間の距離が略均一な矩形パターン部を含むことを特徴
としたものである。
Further, the invention according to claim 4 of the present application
(Hereinafter, referred to as a fourth invention) is characterized in that, in the first invention, at least a part of the coating loci of the coating machine includes a rectangular pattern portion in which distances between adjacent loci are substantially uniform. It is a thing.

【0014】また、更に、本願の請求項5の発明(以
下、第5の発明という)に係る塗装装置は、被塗物との
相対移動方向に対し所定方向に往復動する塗装軌跡を有
する塗装ガンと、該塗装ガンの塗装軌跡のうち両端の折
り返し部分を除く中間領域の往復動速度が略等速となる
ように塗装ガンを制御する往復動制御手段とを備え、少
なくとも一部の塗装動作時間が互いに重なり合う複数の
塗装機により、予め複数領域に区画された上記被塗物上
の各塗装領域を塗装する塗装装置であって、上記各塗装
機について塗装軌跡の折り返し部では塗料の噴射を停止
し、各塗装軌跡の中間領域による塗装部分を繋ぎ合わせ
るようにして塗装を行う塗装制御手段を設けたことを特
徴としたものである。
Furthermore, the coating apparatus according to the invention of claim 5 of the present application (hereinafter referred to as the fifth invention) has a coating locus that reciprocates in a predetermined direction with respect to the relative movement direction with respect to the object to be coated. A gun and a reciprocating control means for controlling the coating gun so that the reciprocating speed of an intermediate region of the coating trajectory of the coating gun excluding the folded-back portions at both ends is substantially constant, and at least a part of the coating operation is performed. A coating device that coats each coating area on the object divided into a plurality of areas in advance by a plurality of coating machines whose time overlaps each other. The present invention is characterized in that a coating control means is provided which stops the coating and connects the coating portions in the intermediate regions of the respective coating loci to each other.

【0015】また、更に、本願の請求項6に係る発明
(以下、第6の発明という)は、上記第第5の発明におい
て、互いに隣接する塗装領域をそれぞれ塗装する各塗装
機について、各々の塗装軌跡および各塗装軌跡に沿った
移動速度が略同一に設定され、且つ、各々の塗装領域に
対する塗装開始タイミングが略同一に設定されているこ
とを特徴としたものである。
Furthermore, the invention according to claim 6 of the present application.
(Hereinafter, referred to as a sixth invention) is, in the fifth invention, the coating trajectories and the moving speeds along the coating trajectories are substantially the same for each coating machine that coats adjacent coating areas. It is characterized in that the coating start timings are set and the coating start timings for the respective coating areas are set substantially the same.

【0016】また、更に、本願の請求項7に係る発明
(以下、第7の発明という)は、上記第6の発明におい
て、上記各塗装機は上記往復動方向に関して互いに隣接
する塗装領域を塗装することを特徴としたものである。
Furthermore, the invention according to claim 7 of the present application.
(Hereinafter, referred to as a seventh invention) is characterized in that, in the sixth invention, each of the coating machines coats coating areas adjacent to each other in the reciprocating direction.

【0017】また、更に、本願の請求項8に係る発明
(以下、第8の発明という)は、上記第5の発明におい
て、少なくとも一部の塗装機の塗装軌跡は、隣り合う軌
跡間の距離が略均一な矩形パターン部を含むことを特徴
としたものである。
Further, the invention according to claim 8 of the present application
(Hereinafter, referred to as an eighth invention) is characterized in that, in the fifth invention, at least a part of the coating loci of the coating machine includes a rectangular pattern portion in which distances between adjacent loci are substantially uniform. Is.

【0018】[0018]

【発明の実施の形態】以下、本発明の実施の形態を、自
動車の車体の塗装に適用した場合を例に取って、添付図
面を参照しながら詳細に説明する。図1は、本実施の形
態に係る自動車の車体塗装ステーションPSの概略を示
す斜視図である。この図に示すように、この車体塗装ス
テーションPSでは、台車Cmに載せられて所定方向
(図1における右斜め上から左斜め下方向)へ搬送され
て来る車体Mに対し、搬送方向の左右両側から例えば上
塗り塗装が施される。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings, taking a case where it is applied to coating of a vehicle body of an automobile as an example. FIG. 1 is a perspective view showing an outline of a vehicle body painting station PS of an automobile according to the present embodiment. As shown in this figure, in this vehicle body painting station PS, with respect to the vehicle body M which is placed on the carriage Cm and conveyed in a predetermined direction (from diagonally right upper to left diagonally downward in FIG. 1), both left and right sides in the conveying direction. For example, a top coat is applied.

【0019】この塗装ステーションPSでは、塗装機と
しての塗装ロボットBL,BRが、搬送方向の左右両側
において搬送方向に沿って各3台ずつ配設されており、
車体Mの左側部分については左側ロボットBLが、右側
部分については右側ロボットBRが、それぞれ塗装を行
うようになっている。
In this coating station PS, three coating robots BL and BR as coating machines are arranged on both the left and right sides of the transport direction along the transport direction.
The left side robot BL performs painting on the left side portion of the vehicle body M, and the right side robot BR performs painting on the right side portion.

【0020】尚、具体的には図示しなかったが、各ロボ
ットBL,BRの制御ボックス内には、例えばマイクロ
コンピュータを主要部として構成されたコントローラが
収納されており、該コントローラにより、各ロボットB
L,BRの塗装ガンG毎の塗装軌跡やその往復動作の移
動速度、更には塗装開始タイミング等の設定や制御が行
われるようになっている。これら各塗装ロボットBL,
BRのコントローラが、本願請求項に記載した「往復動
制御手段」及び「塗装制御手段」に相当している。
Although not specifically shown, the control box of each of the robots BL and BR accommodates, for example, a controller mainly composed of a microcomputer. B
Setting and control of the coating locus for each of the L and BR coating guns G, the moving speed of the reciprocating movement thereof, and the coating start timing are performed. Each of these painting robots BL,
The BR controller corresponds to the "reciprocating motion control means" and the "painting control means" described in the claims of the present application.

【0021】すなわち、ボンネット1,ルーフ2,トラ
ンクリッド3等の、車体Mの主として上面部分の塗装に
ついて説明すれば、図2に示すように、この平面部分の
塗装領域は、主として、ボンネット1,ルーフ2,トラ
ンクリッド3の各左側部分1L,2L,3Lと各右側部
分1R,2R,3Rの計6つ領域に区画されており、こ
れらの各左側部分1L,2L,3Lについては各左側ロ
ボットBLが塗装を行い、各右側部分1R,2R,3R
については各右側ロボットBRが塗装を行う。尚、フロ
ントピラー4及びリヤピラー5の各上面部分も、一連の
工程で塗装される。
That is, the coating of the upper surface of the vehicle body M such as the bonnet 1, the roof 2, the trunk lid 3, etc. will be described. As shown in FIG. The left side portion 1L, 2L, 3L of the roof 2 and the trunk lid 3 and the right side portion 1R, 2R, 3R are divided into a total of six areas, and each left side portion 1L, 2L, 3L is a left side robot. BL paints, each right side 1R, 2R, 3R
For each of the right side robots BR, painting is performed. The upper surfaces of the front pillar 4 and the rear pillar 5 are also painted in a series of steps.

【0022】本実施の形態では、各区画領域1L〜3
L,1R〜3Rに各々塗装を行うに際して、各ロボット
BL,BRの塗装ガンGを所定方向に往復動(つまり、
レシプロ動作)させながら、塗装するようにしている。
すなわち、ボンネット1及びルーフ2の各区画領域1
L,2L,1R,2Rについては、車体搬送方向と平行
な方向(車体Mの前後方向)に塗装ガンGを往復動させ
る塗装軌跡Т1L,Т2L,Т1R,Т2Rに従って塗
装が行われる。一方、トランクリッド3の左右の区画領
域3L,3Rについては、車体搬送方向に対して直交す
る方向(車幅方向)に塗装ガンGを往復動させる塗装軌
跡Т3L,Т3Rに従って塗装が行われる。
In the present embodiment, each of the divided areas 1L-3
When each of L and 1R to 3R is coated, the coating gun G of each robot BL and BR is reciprocated in a predetermined direction (that is,
I try to paint while doing the reciprocating operation).
That is, each partition area 1 of the bonnet 1 and the roof 2
For L, 2L, 1R, and 2R, coating is performed according to the coating trajectories Т1L, Т2L, Т1R, and Т2R that reciprocate the coating gun G in a direction parallel to the vehicle body transport direction (front-back direction of the vehicle body M). On the other hand, the left and right partitioned areas 3L and 3R of the boot lid 3 are coated according to the coating trajectories Т3L and Т3R that cause the coating gun G to reciprocate in the direction (vehicle width direction) orthogonal to the vehicle body transport direction.

【0023】また、本実施の形態では、上記各塗装軌跡
Т1L〜Т3L,Т1R〜Т3Rの各往復動パターン
は、隣り合う軌跡間の距離が略均一な略矩形のパターン
を形成するように設定されている。この矩形状パターン
では、各々の折り返し部分が略コ字状をなしている。
Further, in the present embodiment, the reciprocating patterns of the coating loci Т1L to Т3L and Т1R to Т3R are set so as to form a substantially rectangular pattern in which the distances between adjacent loci are substantially uniform. ing. In this rectangular pattern, each folded portion has a substantially U shape.

【0024】このように、隣り合う軌跡間の距離が略均
一な矩形パターンとすることにより、ジグザグ状のパタ
ーン(図7及び図8参照)の場合に比して塗装膜厚が均
一となる。つまり、比較的簡単な構成で、塗装膜厚の均
一化をより促進することができるのである。本実施の形
態では、塗装ガンGの塗装軌跡や移動速度等の設定や制
御を、容易にしかも個別に行なえる塗装ロボットを塗装
機として用いたので、上記のような矩形状パターンに従
った塗装を容易に実現できる。
As described above, by forming the rectangular pattern in which the distances between adjacent trajectories are substantially uniform, the coating film thickness becomes more uniform than in the case of the zigzag pattern (see FIGS. 7 and 8). That is, it is possible to further promote the uniformity of the coating film thickness with a relatively simple configuration. In the present embodiment, since the coating robot is used as the coating machine, which can easily and individually set and control the coating trajectory and the moving speed of the coating gun G, the coating according to the above rectangular pattern is performed. Can be easily realized.

【0025】また、上記各区画領域1L〜3L,1R〜
3Rに各々塗装を行うに際して、互いに隣接する左右の
区画領域1L〜3L,1R〜3Rをそれぞれ塗装する左
右の各塗装ロボットBL,BRについて、各々の塗装軌
跡Т1L〜Т3L,Т1R〜Т3Rおよび各塗装軌跡Т
1L〜Т3L,Т1R〜Т3Rに沿った移動速度が略同
一に設定され、且つ、各々の区画領域1L〜3L,1R
〜3Rに対する塗装開始タイミングが略同一に設定され
ている。このように設定することにより、比較的簡単な
構成で、且つ、確実に、左右の各塗装ロボットBL,B
Rの塗装ガンGどうしが干渉することを防止できる。
Further, each of the divided areas 1L to 3L, 1R to
When each of the 3R is coated, the left and right coating robots BL and BR that respectively coat the adjacent left and right partitioned areas 1L to 3L and 1R to 3R, the respective coating loci Т1L to Т3L, Т1R to Т3R and the respective coatings. Locus Т
The movement speeds along 1L to Т3L and Т1R to Т3R are set to be substantially the same, and each of the divided areas 1L to 3L, 1R
The coating start timings for 3R are set to be substantially the same. By setting in this way, the left and right coating robots BL, B can be reliably and relatively configured.
It is possible to prevent the R coating guns G from interfering with each other.

【0026】特に、トランクリッド3の左右の区画領域
3L,3Rについては、共に車体搬送方向に対し直交す
る方向(車幅方向)に塗装ガンGを往復動させる塗装軌
跡Т3L,Т3Rに従って塗装が行われる。つまり、塗
装ガンGどうしの干渉が一般に生じ易い、往復動方向に
関して互いに隣接する区画領域を塗装することになるの
であるが、かかる場合でも、比較的簡単な構成で且つ確
実に、左右の塗装ロボットBL,BRの塗装ガンGどう
しの干渉を防止することができる。
In particular, the left and right partitioned areas 3L and 3R of the trunk lid 3 are coated in accordance with the coating trajectories Т3L and Т3R that reciprocate the coating gun G in a direction (vehicle width direction) orthogonal to the vehicle body transport direction. Be seen. That is, although the coating guns G are generally liable to interfere with each other, the partitioned areas adjacent to each other in the reciprocating direction are coated, but even in such a case, the coating robots of the left and right are relatively simple and reliable. It is possible to prevent interference between the BL and BR coating guns G.

【0027】本実施の形態では、図2から良く分かるよ
うに、上記各区画領域1L〜3L,1R〜3Rに各々塗
装を行うに際して、各塗装ロボットBL,BRについ
て、塗装ガンGの塗装軌跡Т1L〜Т3L,Т1R〜Т
3Rの両端が、対応する区画領域1L〜3L,1R〜3
Rを越える部分までそれぞれ延長され、この各延長部分
の端部で折り返すように設定されている。つまり、この
場合、各塗装軌跡Т1L〜Т3L,Т1R〜Т3Rの折
り返し部分は、塗装が必要とされる区画領域1L〜3
L,1R〜3Rの外側に位置している。
In the present embodiment, as can be seen from FIG. 2, the coating locus Т1L of the coating gun G for each of the coating robots BL and BR when coating the respective partitioned areas 1L to 3L and 1R to 3R. ~ Т3L, Т1R ~ Т
Both ends of 3R have corresponding partitioned areas 1L to 3L, 1R to 3
It is set so as to be extended to a portion beyond R and to be folded back at the end of each extended portion. That is, in this case, the folded portions of the coating trajectories Т1L to Т3L and Т1R to Т3R are partitioned areas 1L to 3 that require painting.
It is located outside L and 1R to 3R.

【0028】また、各塗装軌跡Т1L〜Т3L,Т1R
〜Т3Rの両端の折り返し部分を除く中間領域について
は、各塗装ロボットBL,BRの塗装ガンG毎に往復動
速度(移動速度)が略等速に設定されており、従って、
この中間領域に対応する塗装部分では略均一な塗装膜厚
を得ることができる。この移動速度が略一定の中間領域
は、各塗装ロボットBL,BRについて、それぞれ塗装
が必要な対応する各区画領域1L〜3L,1R〜3Rの
全体をそれぞれカバーしている。
Further, each coating locus Т1L to Т3L, Т1R
In the intermediate region except the folded portions at both ends of ~ T3R, the reciprocating speed (moving speed) is set to be substantially constant for each coating gun G of each coating robot BL, BR.
A substantially uniform coating film thickness can be obtained in the coating portion corresponding to this intermediate region. The intermediate region where the moving speed is substantially constant covers the entire corresponding partitioned regions 1L to 3L and 1R to 3R that require coating for the coating robots BL and BR, respectively.

【0029】そして、各塗装ロボットBL,BRについ
て、各々の塗装軌跡Т1L〜Т3L,Т1R〜Т3Rの
両端の折り返し部分では塗料の噴射を停止し、各塗装軌
跡Т1L〜Т3L,Т1R〜Т3Rの中間領域による塗
装部分を繋ぎ合わせるようにして塗装が行われるように
設定されている。
For each of the coating robots BL and BR, the spraying of the coating material is stopped at the folded-back portions at both ends of the coating trajectories Т1L to Т3L and Т1R to Т3R, and an intermediate area of each coating trajectory Т1L to Т3L and Т1R to Т3R. It is set so that painting is performed by connecting the painting parts by.

【0030】従って、各塗装ロボットBL,BRについ
て、塗装ガンGの移動速度が一定で塗装膜厚が均一とな
る中間領域に対応した部分についてのみ塗膜が形成さ
れ、塗装ガンGの移動速度が低下し且つ不安定化するこ
とに起因して膜厚が過度に厚く且つ不均一となる折り返
し部では塗膜が形成されることがなくなる。そして、各
塗装軌跡Т1L〜Т3L,Т1R〜Т3Rの中間領域に
よる塗装部分を繋ぎ合わせるようにして塗装が行われる
ので、全体として塗膜厚さが均一な塗装を行うことがで
きるのである。
Therefore, in each of the coating robots BL and BR, a coating film is formed only on a portion corresponding to an intermediate region where the moving speed of the coating gun G is constant and the coating film thickness is uniform, and the moving speed of the coating gun G is The coating film is not formed at the turn-back portion where the film thickness becomes excessively thick and non-uniform due to the decrease and destabilization. Further, since the coating is performed by connecting the coating portions by the intermediate regions of the respective coating loci Т1L to Т3L and Т1R to Т3R, it is possible to perform coating with a uniform coating thickness as a whole.

【0031】以上の塗装方法を、塗装ガンGの往復動方
向に関して互いに隣接する区画領域が左右の塗装ロボッ
トBL,BRで塗装されるトランクリッド3の左右の区
画領域3L,3Rの塗装を行う場合を例にとって、詳し
く説明する。図3は上記車体Mのトランクリッド3上面
の左側区画領域3Lの塗装を行う際の塗装軌跡Т3Lを
示す説明図、図4は上記トランクリッド3上面の右側区
画領域3Rの塗装を行う際の塗装軌跡Т3Rを示す説明
図、また、図5は上記トランクリッド3上面全体の塗装
軌跡を示す説明図である。
When the above coating method is applied to the left and right partitioned areas 3L and 3R of the trunk lid 3 in which the partitioned areas adjacent to each other in the reciprocating direction of the coating gun G are painted by the left and right coating robots BL and BR. Will be described in detail by taking as an example. FIG. 3 is an explanatory diagram showing a coating trajectory Т3L when coating the left partitioned area 3L on the upper surface of the trunk lid 3 of the vehicle body M, and FIG. 4 is coating when coating the right partitioned area 3R on the upper surface of the trunk lid 3. FIG. 5 is an explanatory view showing the locus T3R, and FIG. 5 is an explanatory view showing the coating locus of the entire upper surface of the trunk lid 3.

【0032】図3及び図4に示すように、トランクリッ
ド3上面の左側及び右側の各区画領域3L及び3Rにつ
いて、左側及び右側の塗装ロボットBL,BRの塗装ガ
ンGの各塗装軌跡Т3L,Т3Rの両端は、対応する区
画領域3L,3Rを越える部分までそれぞれ延長され、
この各延長部分の端部で折り返すように設定されてい
る。つまり、この場合、各塗装軌跡Т3L,Т3Rの折
り返し部分B1,B2は、塗装が必要とされる区画領域
3L,3Rの外側に位置している。
As shown in FIGS. 3 and 4, with respect to the left and right partitioned areas 3L and 3R on the upper surface of the trunk lid 3, the coating loci Т3L and Т3R of the coating guns G of the coating robots BL and BR on the left and right sides. Both ends of each are extended to the part beyond the corresponding partitioned areas 3L and 3R,
It is set to be folded back at the end of each extended portion. That is, in this case, the folded-back portions B1 and B2 of the coating trajectories T3L and T3R are located outside the partitioned regions 3L and 3R where coating is required.

【0033】また、各塗装軌跡Т3L,Т3Rの両端の
折り返し部分を除く中間領域A1,A2については、各
塗装ロボットBL,BRの塗装ガンG毎に往復動速度
(移動速度)が略等速に設定されており、従って、この
中間領域A1,A2に対応する塗装部分では略均一な塗
装膜厚を得ることができる。この移動速度が略一定の中
間領域A1,A2は、各塗装ロボットBL,BRについ
て、それぞれ塗装が必要な対応する各区画領域3L,3
Rの全体をそれぞれカバーしている。
Further, in the intermediate areas A1 and A2 excluding the folded-back portions at both ends of the coating trajectories Т3L and Т3R, the reciprocating speed (moving speed) is substantially constant for each coating gun G of each coating robot BL, BR. Therefore, a substantially uniform coating film thickness can be obtained in the coating portions corresponding to the intermediate areas A1 and A2. The intermediate areas A1 and A2 whose movement speeds are substantially constant are the corresponding partitioned areas 3L and 3L that require coating for the coating robots BL and BR, respectively.
It covers the entire R respectively.

【0034】そして、各塗装ロボットBL,BRについ
て、各々の塗装軌跡Т3L,Т3Rの両端の折り返し部
分B1,B2では塗料の噴射が停止されるように設定さ
れている。また、図5に示されるように、各塗装軌跡Т
3L,Т3Rの中間領域A1,A2による塗装部分を、
両区画領域3L,3Rの境界部分で滑らかに繋ぎ合わせ
るようにして塗装が行われるようにに設定されている。
以上のようにして、塗装ガンGの往復動方向に関して互
いに隣接する区画領域3L,3Rの全体について、塗膜
厚さが均一な塗装を行うことができるのである。
The coating robots BL and BR are set so that the spraying of the coating material is stopped at the folded-back portions B1 and B2 at both ends of the coating trajectories T3L and T3R. Also, as shown in FIG.
3L, Т3R intermediate area A1, A2 coating part,
The coating is set so that the boundary portions of the two partitioned areas 3L and 3R are smoothly joined together.
As described above, it is possible to perform coating with a uniform coating film thickness on the entire partitioned regions 3L and 3R adjacent to each other in the reciprocating direction of the coating gun G.

【0035】尚、図3と図4とを比較して良く分かるよ
うに、上記互いに隣接する左右の各区画領域3L,3R
に各々塗装を行う場合、これら各区画領域3L,3Rを
それぞれ塗装する左右の各塗装ロボットBL,BRにつ
いて、各々の塗装軌跡Т3L,Т3Rおよび各塗装軌跡
Т3L,Т3Rに沿った移動速度が略同一に設定され、
且つ、各々の区画領域3L,3Rに対する塗装開始タイ
ミングが略同一に設定されており、左右の各塗装ロボッ
トBL,BRの塗装ガンGどうしは、同期して動作する
ので、相互に干渉することが確実に防止されている。
As can be seen by comparing FIGS. 3 and 4, the left and right partition regions 3L and 3R adjacent to each other are provided.
When coating each of the divided areas 3L and 3R, the left and right coating robots BL and BR that respectively coat the coating loci Т3L and Т3R and the movement speeds along the coating loci Т3L and Т3R are substantially the same. Is set to
In addition, the coating start timings for the respective partitioned areas 3L, 3R are set to be substantially the same, and the coating guns G of the left and right coating robots BL, BR operate in synchronization with each other, so that they may interfere with each other. It is definitely prevented.

【0036】以上の実施の形態では、各塗装ロボットB
L,BRにの塗装軌跡Т1L〜Т3L,Т1R〜Т3R
は、全て略矩形状パターンで構成されていたが、この代
わりに、隣り合う軌跡間の距離が均一ではなく、所定の
三角形状をなす所謂ジグザグ状のパターンで構成するよ
うにしても良い。
In the above embodiment, each coating robot B
Paint trajectory for L and BR Т1L to Т3L, Т1R to Т3R
Are all formed in a substantially rectangular pattern, but instead of this, the distance between adjacent trajectories may not be uniform and may be formed in a so-called zigzag pattern having a predetermined triangular shape.

【0037】すなわち、塗装ガンの往復動方向に関して
互いに隣接する区画領域を塗装する場合を例に取って説
明すれば、例えば図6に示すように、左右のジグザグ状
パターンを有する左右の塗装軌跡Т9L,Т9Rについ
て、端部の折り返し部分B7,B8では塗料の噴射を停
止して、各塗装軌跡Т9L,Т9Rの中間領域A7,A
8による塗装部分を、両区画領域9L,9Rの境界部分
で滑らかに繋ぎ合わせるようにして塗装するようにすれ
ば良い。これにより、塗装ガンの往復動方向(図6にお
ける左右方向)に関して互いに隣接する区画領域9L,
9Rの全体について、略均一な塗膜厚さを得ることが可
能になる。
That is, the case of painting the partitioned areas adjacent to each other in the reciprocating direction of the coating gun will be described as an example. For example, as shown in FIG. 6, the left and right coating trajectories Т9L having left and right zigzag patterns. , Т9R, the spraying of the paint is stopped at the folded-back portions B7, B8 at the ends, and the intermediate areas A7, A of the respective coating loci Т9L, Т9R are stopped.
It suffices that the painted portion of 8 is painted so that it is smoothly joined at the boundary portion between the two partitioned areas 9L and 9R. As a result, the partition regions 9L, which are adjacent to each other in the reciprocating direction of the coating gun (left-right direction in FIG. 6),
It becomes possible to obtain a substantially uniform coating film thickness for the entire 9R.

【0038】尚、車体Mのボンネット1上面の左右の区
画領域1L,1R或いはルーフ2上面の左右の区画領域
2L,2Rなどのように、塗装ガンGの往復動方向に対
し直交する方向に関して互いに隣接する区画領域が左右
の塗装ロボットBL,BRでそれぞれ塗装される場合、
隣接する左右の区画領域の塗装軌跡は互いに略平行であ
るので、その中間領域自体が両区画領域の境界部分で繋
ぎ合されることはないが、該境界部分を挟む塗装軌跡の
間隔を適切に設定することにより、該塗装軌跡に沿った
平行な塗装部分どうしを区画領域の境界部分で滑らかに
繋ぎ合わせるようにして塗装が行われる。
Incidentally, like the left and right partitioned areas 1L and 1R on the upper surface of the bonnet 1 of the vehicle body M or the left and right partitioned areas 2L and 2R on the upper surface of the roof 2, etc., with respect to the directions orthogonal to the reciprocating direction of the coating gun G. When adjacent division areas are painted by the left and right painting robots BL and BR respectively,
Since the coating trajectories of the adjacent left and right partitioned areas are substantially parallel to each other, the intermediate area itself is not joined at the boundary between the two partitioned areas, but the spacing between the coating trajectories that sandwich the boundary is appropriate. By setting, the coating is performed such that the parallel coating portions along the coating locus are smoothly connected at the boundary portion of the divided areas.

【0039】以上の実施の形態は、塗装機として塗装ロ
ボットを用いたものであったが、本発明は、かかる場合
に限定されるものではなく、塗装ロボットの代わりに、
通常の塗装ステーションにて一般的に使用される、所
謂、自動機(自動塗装機)を用いる場合についても、有
効に適用することができる。このように、本発明は、以
上の実施態様に限定されるものではなく、その要旨を逸
脱しない範囲において、種々の改良あるいは設計上の変
更が可能であることは言うまでもない。
In the above embodiment, the painting robot is used as the painting machine, but the present invention is not limited to such a case, and instead of the painting robot,
The present invention can also be effectively applied to the case of using a so-called automatic machine (automatic coating machine) that is generally used in a normal coating station. As described above, it is needless to say that the present invention is not limited to the above embodiments, and various improvements and design changes can be made without departing from the gist of the present invention.

【0040】[0040]

【発明の効果】本願の第1の発明に係る塗装方法によれ
ば、所定方向に往復動する塗装軌跡を有する複数の塗装
機を用いて、予め複数領域に区画された被塗物上の各塗
装領域をそれぞれ塗装するに際し、各塗装機について塗
装軌跡の折り返し部では塗料の噴射を停止するようにし
たので、各塗装機について、塗装機の移動速度が一定で
塗装膜厚が均一となる中間領域に対応した部分について
のみ塗膜が形成され、塗装機の移動速度が低下し且つ不
安定化することに起因して膜厚が過度に厚く且つ不均一
となる折り返し部では塗膜が形成されることはなくな
る。そして、各塗装軌跡の中間領域による塗装部分を繋
ぎ合わせるようにして塗装が行われるので、全体として
塗膜厚さが均一な塗装を行うことができる。
According to the coating method of the first invention of the present application, a plurality of coating machines having coating trajectories that reciprocate in a predetermined direction are used, and each coating on an object to be coated is divided into a plurality of regions in advance. When painting each coating area, the spraying of the paint was stopped at the folding part of the coating trajectory for each coating machine.Therefore, for each coating machine, the moving speed of the coating machine is constant and the coating film thickness is uniform. The coating film is formed only on the part corresponding to the area, and the coating film is formed at the turn-back part where the film thickness is excessively thick and uneven due to the slowing down and destabilization of the coating machine. It will not happen. Then, since the coating is performed by connecting the coating portions in the intermediate regions of the respective coating loci, it is possible to perform coating with a uniform coating film thickness as a whole.

【0041】また、本願の第2の発明によれば、基本的
には、上記第1の発明と同様の効果を奏することができ
る。特に、互いに隣接する塗装領域をそれぞれ塗装する
各塗装機について、各々の塗装軌跡および各塗装軌跡に
沿った移動速度が略同一に設定され、且つ、各々の塗装
領域に対する塗装開始タイミングが略同一に設定されて
いるので、比較的簡単な構成で、且つ、確実に、上記両
塗装機どうしの干渉を防止することができる。
Further, according to the second invention of the present application, basically, the same effect as that of the first invention can be obtained. In particular, for each coating machine that coats adjacent coating areas, the coating trajectories and the moving speeds along the coating trajectories are set to be substantially the same, and the coating start timings for the respective coating areas are substantially the same. Since the setting is made, it is possible to reliably prevent interference between the above two coating machines with a relatively simple structure.

【0042】更に、本願の第3の発明によれば、基本的
には、上記第2の発明と同様の効果を奏することができ
る。特に、塗装機どうしの干渉が一般に生じ易い、往復
動方向に関して互いに隣接する塗装領域を塗装するに際
して、比較的簡単な構成で且つ確実に、上記両塗装機ど
うしの干渉を防止することができる。
Further, according to the third invention of the present application, basically the same effect as that of the second invention can be obtained. In particular, when coating adjacent coating areas in the reciprocating direction, in which the coating machines generally interfere with each other, it is possible to reliably prevent the coating machines from interfering with each other with a relatively simple structure.

【0043】また、更に、本願の第4の発明によれば、
基本的には、上記第1の発明と同様の効果を奏すること
ができる。特に、少なくとも一部の塗装機の塗装軌跡
は、隣り合う軌跡間の距離が略均一な矩形パターン部を
含んでいることにより、比較的簡単な構成で、塗装膜厚
の均一化をより促進することができる。
Further, according to the fourth invention of the present application,
Basically, the same effect as that of the first invention can be obtained. In particular, at least some of the coating trajectories of the coating machine include a rectangular pattern portion in which the distances between the adjacent trajectories are substantially uniform, so that the coating film thickness is further promoted with a relatively simple configuration. be able to.

【0044】また、更に、本願の第5の発明に係る塗装
装置によれば、所定方向に往復動する塗装軌跡を有する
複数の塗装機を用いて、予め複数領域に区画された被塗
物上の各塗装領域をそれぞれ塗装するに際し、塗装制御
手段を設けて各塗装機について塗装軌跡の折り返し部で
は塗料の噴射を停止するようにしたので、各塗装機につ
いて、塗装機の移動速度が一定で塗装膜厚が均一となる
中間領域に対応した部分についてのみ塗膜が形成され、
塗装機の移動速度が低下し且つ不安定化することに起因
して膜厚が過度に厚く且つ不均一となる折り返し部では
塗膜が形成されることはなくなる。そして、各塗装軌跡
の中間領域による塗装部分を繋ぎ合わせるようにして塗
装が行われるので、全体として塗膜厚さが均一な塗装を
行うことができる。
Further, according to the coating apparatus of the fifth aspect of the present invention, a plurality of coating machines having coating trajectories that reciprocate in a predetermined direction are used, and the coating object is divided into a plurality of areas in advance. When each coating area is coated, a coating control means is provided to stop the spraying of the coating at the folding part of the coating trajectory for each coating machine.Therefore, for each coating machine, the movement speed of the coating machine is constant. The coating film is formed only on the part corresponding to the intermediate area where the coating film thickness is uniform,
A coating film will not be formed at the turn-back portion where the film thickness becomes excessively thick and non-uniform due to the decrease and instability of the moving speed of the coating machine. Then, since the coating is performed by connecting the coating portions in the intermediate regions of the respective coating loci, it is possible to perform coating with a uniform coating film thickness as a whole.

【0045】また、更に、本願の第6の発明によれば、
基本的には、上記第5の発明と同様の効果を奏すること
ができる。特に、互いに隣接する塗装領域をそれぞれ塗
装する各塗装機について、各々の塗装軌跡および各塗装
軌跡に沿った移動速度が略同一に設定され、且つ、各々
の塗装領域に対する塗装開始タイミングが略同一に設定
されているので、比較的簡単な構成で、且つ、確実に、
上記両塗装機どうしの干渉を防止することができる。
Further, according to the sixth invention of the present application,
Basically, the same effect as the fifth aspect of the invention can be obtained. In particular, for each coating machine that coats adjacent coating areas, the coating trajectories and the moving speeds along the coating trajectories are set to be substantially the same, and the coating start timings for the respective coating areas are substantially the same. Since it is set, it has a relatively simple structure and surely
It is possible to prevent interference between the above two coating machines.

【0046】また、更に、本願の第7の発明によれば、
基本的には、上記第6の発明と同様の効果を奏すること
ができる。特に、塗装機どうしの干渉が一般に生じ易
い、往復動方向に関して互いに隣接する塗装領域を塗装
するに際して、比較的簡単な構成で且つ確実に、上記両
塗装機どうしの干渉を防止することができる。
Further, according to the seventh invention of the present application,
Basically, the same effect as the sixth invention can be obtained. In particular, when coating adjacent coating areas in the reciprocating direction, in which the coating machines generally interfere with each other, it is possible to reliably prevent the coating machines from interfering with each other with a relatively simple structure.

【0047】また、更に、本願の第8の発明によれば、
基本的には、上記第5の発明と同様の効果を奏すること
ができる。特に、少なくとも一部の塗装機の塗装軌跡
は、隣り合う軌跡間の距離が略均一な矩形パターン部を
含んでいることにより、比較的簡単な構成で、塗装膜厚
の均一化をより促進することができる。
Further, according to the eighth invention of the present application,
Basically, the same effect as the fifth aspect of the invention can be obtained. In particular, at least some of the coating trajectories of the coating machine include a rectangular pattern portion in which the distances between the adjacent trajectories are substantially uniform, so that the coating film thickness is further promoted with a relatively simple configuration. be able to.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の実施の形態に係る塗装ステーション
の要部を概略的に示す斜視図である。
FIG. 1 is a perspective view schematically showing a main part of a coating station according to an embodiment of the present invention.

【図2】 上記塗装ステーションの各塗装ロボットによ
り車体の上面部分の塗装を行う際の各塗装軌跡を示す説
明図である。
FIG. 2 is an explanatory diagram showing each coating trajectory when coating the upper surface portion of the vehicle body by each coating robot of the coating station.

【図3】 上記車体のトランクリッド上面の左側部分の
塗装を行う際の塗装軌跡を示す説明図である。
FIG. 3 is an explanatory diagram showing a coating trajectory when coating the left side portion of the upper surface of the trunk lid of the vehicle body.

【図4】 上記トランクリッド上面の右側部分の塗装を
行う際の塗装軌跡を示す説明図である。
FIG. 4 is an explanatory diagram showing a coating trajectory when coating the right side portion of the upper surface of the trunk lid.

【図5】 上記トランクリッド上面全体の塗装軌跡を示
す説明図である。
FIG. 5 is an explanatory diagram showing a coating locus on the entire upper surface of the trunk lid.

【図6】 ジグザグ状パターンの塗装軌跡に沿った塗装
を模式的に示す説明図である。
FIG. 6 is an explanatory view schematically showing coating along a coating trajectory of a zigzag pattern.

【図7】 従来技術に係る塗装方法による塗装軌跡の往
復動パターンによる塗装を模式的に示す説明図である。
FIG. 7 is an explanatory diagram schematically showing coating by a reciprocating motion pattern of a coating trajectory by a coating method according to a conventional technique.

【図8】 従来技術に係る塗装方法で隣接した塗装領域
を塗装する際の各塗装軌跡を示す模式的に示す説明図で
ある。
FIG. 8 is an explanatory view schematically showing each coating locus when coating adjacent coating areas by a coating method according to a conventional technique.

【図9】 従来技術に係る塗装方法で隣接した塗装領域
を塗装した際の塗装膜厚を模式的に示す説明図である。
FIG. 9 is an explanatory diagram schematically showing a coating film thickness when adjacent coating areas are coated by a coating method according to a conventional technique.

【符号の説明】[Explanation of symbols]

1L,1R,2L,2R,3L,3R,9L,9R…区
画領域 A1,A2,A7,A8…(塗装軌跡の)中間領域 B1,B2,B7,B8…(塗装軌跡の)折り返し部分 BL,BR…塗装ロボット(塗装機) M…車体(被塗物) T1L,T1R,T2L,T2R,T3L,T3R,T
9L,T9R…塗装軌跡
1L, 1R, 2L, 2R, 3L, 3R, 9L, 9R ... Partition areas A1, A2, A7, A8 ... Intermediate areas B1, B2, B7, B8 ... BR ... Painting robot (painting machine) M ... Vehicle body (object to be coated) T1L, T1R, T2L, T2R, T3L, T3R, T
9L, T9R ... Paint trail

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B05D 3/00 B05D 3/00 D (72)発明者 神田 輝夫 広島県安芸郡府中町新地3番1号 マツダ 株式会社内 (72)発明者 迫田 俊之 広島県安芸郡府中町新地3番1号 マツダ 株式会社内 Fターム(参考) 4D075 AA37 AA40 AA85 CA47 DA23 DB02 DC12 4F035 AA03 BA03 BA23 BB32 CA02 CC01 CD06 CD16 CD18 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 7 Identification code FI theme code (reference) B05D 3/00 B05D 3/00 D (72) Inventor Teruo Kanda 3-1, Shinchi, Fuchu-cho, Aki-gun, Hiroshima Prefecture Mazda Co., Ltd. (72) Inventor Toshiyuki Sakoda 3-1, Shinchi, Fuchu-cho, Aki-gun, Hiroshima Mazda Co., Ltd. F-term (reference) 4D075 AA37 AA40 AA85 CA47 DA23 DB02 DC12 4F035 AA03 BA03 BA23 BB32 CA02 CC01 CD06 CD16 CD18

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 被塗物との相対移動方向に対し所定方向
に往復動する塗装軌跡を有するとともに、該塗装軌跡の
うち両端の折り返し部分を除く中間領域の往復動速度が
略等速に設定され、少なくとも一部の塗装動作時間が互
いに重なり合う複数の塗装機により、予め複数領域に区
画された上記被塗物上の各塗装領域を塗装する塗装方法
であって、 上記各塗装機について塗装軌跡の折り返し部では塗料の
噴射を停止し、各塗装軌跡の中間領域による塗装部分を
繋ぎ合わせるようにして塗装を行うことを特徴とする複
数塗装機による塗装方法。
1. A coating locus that reciprocates in a predetermined direction with respect to a relative movement direction with respect to an object to be coated, and a reciprocating velocity of an intermediate region of the coating locus except for folded-back portions at both ends is set to be substantially constant. A coating method of coating each coating area on the article previously divided into a plurality of areas by a plurality of coating machines that overlap each other at least in part of the coating operation time, and the coating trajectory for each coating machine The coating method using multiple coating machines is characterized in that the spraying of the paint is stopped at the turn-back portion and the coating is performed by connecting the coating parts in the intermediate regions of each coating path.
【請求項2】 互いに隣接する塗装領域をそれぞれ塗装
する各塗装機について、各々の塗装軌跡および各塗装軌
跡に沿った移動速度が略同一に設定され、且つ、各々の
塗装領域に対する塗装開始タイミングが略同一に設定さ
れていることを特徴とする請求項1記載の複数塗装機に
よる塗装方法。
2. The coating trajectories and the moving speeds along the respective coating trajectories are set to be substantially the same for each coating machine that coats adjacent coating areas, and the coating start timing for each coating area is set. The coating method according to claim 1, wherein the coating methods are set to be substantially the same.
【請求項3】 上記各塗装機は、上記往復動方向に関し
て互いに隣接する塗装領域を塗装することを特徴とする
請求項2記載の複数塗装機による塗装方法。
3. The coating method by a plurality of coating machines according to claim 2, wherein each of the coating machines coats coating areas adjacent to each other in the reciprocating direction.
【請求項4】 少なくとも一部の塗装機の塗装軌跡は、
隣り合う軌跡間の距離が略均一な矩形パターン部を含む
ことを特徴とする請求項1記載の複数塗装機による塗装
方法。
4. The coating trajectory of at least some of the coating machines is
The coating method using a plurality of coating machines according to claim 1, wherein a rectangular pattern portion having a substantially uniform distance between adjacent trajectories is included.
【請求項5】 被塗物との相対移動方向に対し所定方向
に往復動する塗装軌跡を有する塗装ガンと、該塗装ガン
の塗装軌跡のうち両端の折り返し部分を除く中間領域の
往復動速度が略等速となるように塗装ガンを制御する往
復動制御手段とを備え、少なくとも一部の塗装動作時間
が互いに重なり合う複数の塗装機により、予め複数領域
に区画された上記被塗物上の各塗装領域を塗装する塗装
装置であって、 上記各塗装機について塗装軌跡の折り返し部では塗料の
噴射を停止し、各塗装軌跡の中間領域による塗装部分を
繋ぎ合わせるようにして塗装を行う塗装制御手段を設け
たことを特徴とする複数塗装機による塗装装置。
5. A coating gun having a coating locus that reciprocates in a predetermined direction with respect to a relative movement direction with respect to an object to be coated, and a reciprocating speed of an intermediate region of the coating locus of the coating gun excluding folded-back portions at both ends. Reciprocating motion control means for controlling the coating gun so as to be approximately constant speed, and a plurality of coating machines having at least some coating operation times overlapping each other, each of which is preliminarily divided into a plurality of regions on the object to be coated. A coating device for coating a coating area, in which the spraying of the coating is stopped at the folding portion of the coating path of each of the above-mentioned coating machines, and the coating is performed by connecting the coating parts in the intermediate area of each coating path. A coating device with multiple coating machines characterized by the provision of
【請求項6】 互いに隣接する塗装領域をそれぞれ塗装
する各塗装機について、各々の塗装軌跡および各塗装軌
跡に沿った移動速度が略同一に設定され、且つ、各々の
塗装領域に対する塗装開始タイミングが略同一に設定さ
れていることを特徴とする請求項5記載の複数塗装機に
よる塗装装置。
6. The coating trajectories and the moving speeds along the respective coating trajectories are set to be substantially the same for each coating machine that coats adjacent coating areas, and the coating start timing for each coating area is set. The coating apparatus according to claim 5, wherein the coating apparatuses are set to be substantially the same.
【請求項7】 上記各塗装機は、上記往復動方向に関し
て互いに隣接する塗装領域を塗装することを特徴とする
請求項6記載の複数塗装機による塗装装置。
7. The coating apparatus according to claim 6, wherein each of the coating machines coats adjacent coating areas in the reciprocating direction.
【請求項8】 少なくとも一部の塗装機の塗装軌跡は、
隣り合う軌跡間の距離が略均一な矩形パターン部を含む
ことを特徴とする請求項5記載の複数塗装機による塗装
装置。
8. The coating trajectory of at least some of the coating machines is
The coating apparatus according to claim 5, wherein the coating apparatus includes a rectangular pattern portion in which a distance between adjacent loci is substantially uniform.
JP2001350167A 2001-11-15 2001-11-15 Method and apparatus for coating by a plurality of coaters Pending JP2003144990A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001350167A JP2003144990A (en) 2001-11-15 2001-11-15 Method and apparatus for coating by a plurality of coaters

Publications (1)

Publication Number Publication Date
JP2003144990A true JP2003144990A (en) 2003-05-20

Family

ID=19162725

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005118156A1 (en) * 2004-06-01 2005-12-15 Abb K.K. Painting method
WO2005118155A1 (en) * 2004-06-01 2005-12-15 Abb K.K. Painting method
JP2007519524A (en) * 2004-02-02 2007-07-19 ジョン・スティーヴン・モートン Cost effective automatic preparation and coating method for large surfaces
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KR100754915B1 (en) * 2004-06-01 2007-09-04 에이비비 가부시키가이샤 Painting method
US7429298B2 (en) 2003-07-18 2008-09-30 Abb As Painting system
WO2014169993A1 (en) * 2013-04-19 2014-10-23 Dürr Systems GmbH Painting method and a painting installation for painting a component with a character edge
CN108499785A (en) * 2018-03-30 2018-09-07 苏州瀚华智造智能技术有限公司 A kind of complex-curved spraying profile computational methods based on minimum thickness constraint
DE102004064236B3 (en) * 2003-07-18 2018-11-08 Abb Schweiz Ag robot
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Cited By (17)

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US7429298B2 (en) 2003-07-18 2008-09-30 Abb As Painting system
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US8726832B2 (en) 2003-07-18 2014-05-20 Abb As Painting system having a wall-mounted robot
DE102004033640B4 (en) * 2003-07-18 2012-03-29 Abb As Inking system
JP2007519524A (en) * 2004-02-02 2007-07-19 ジョン・スティーヴン・モートン Cost effective automatic preparation and coating method for large surfaces
KR100754915B1 (en) * 2004-06-01 2007-09-04 에이비비 가부시키가이샤 Painting method
US7691450B2 (en) 2004-06-01 2010-04-06 Abb K.K. Painting method
US7862850B2 (en) * 2004-06-01 2011-01-04 Abb K.K. Painting method
WO2005118156A1 (en) * 2004-06-01 2005-12-15 Abb K.K. Painting method
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WO2005118155A1 (en) * 2004-06-01 2005-12-15 Abb K.K. Painting method
WO2014169993A1 (en) * 2013-04-19 2014-10-23 Dürr Systems GmbH Painting method and a painting installation for painting a component with a character edge
US10046361B2 (en) 2013-04-19 2018-08-14 Dürr Systems GmbH Painting method and painting installation for painting a component with a character edge
EP2986395B1 (en) 2013-04-19 2019-02-20 Dürr Systems AG Painting method and a painting installation for painting a component with a character edge
CN108499785A (en) * 2018-03-30 2018-09-07 苏州瀚华智造智能技术有限公司 A kind of complex-curved spraying profile computational methods based on minimum thickness constraint
CN108499785B (en) * 2018-03-30 2020-04-28 苏州瀚华智造智能技术有限公司 Minimum thickness constraint-based complex curved surface spraying track calculation method
JP2021115656A (en) * 2020-01-24 2021-08-10 株式会社大気社 Automatic teaching system

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