JP2003136250A - Resistance welder for coated conductor - Google Patents

Resistance welder for coated conductor

Info

Publication number
JP2003136250A
JP2003136250A JP2001338284A JP2001338284A JP2003136250A JP 2003136250 A JP2003136250 A JP 2003136250A JP 2001338284 A JP2001338284 A JP 2001338284A JP 2001338284 A JP2001338284 A JP 2001338284A JP 2003136250 A JP2003136250 A JP 2003136250A
Authority
JP
Japan
Prior art keywords
heating
welding
circuit
current
coated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
JP2001338284A
Other languages
Japanese (ja)
Inventor
Shigeru Kato
茂 加藤
Atsuhiko Fujii
淳彦 藤井
Tatsuya Hattori
達也 服部
Noboru Hattori
暢 服部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Wiring Systems Ltd
Original Assignee
Sumitomo Wiring Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems Ltd filed Critical Sumitomo Wiring Systems Ltd
Priority to JP2001338284A priority Critical patent/JP2003136250A/en
Publication of JP2003136250A publication Critical patent/JP2003136250A/en
Abandoned legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a resistance welder for coated conductor which is suitable for a work having a large number of contacts without generating useless consumables. SOLUTION: This resistance welder for coated conductor is provided with a thermal electrode part 12 which has a heating mechanism 11 for stripping a coating 1a by fusion, an electrode part 13 arranged at a naked conductor 2, a welding circuit 14 arranged so as to apply a welding current Iw between both electrodes 12, 13, a heating circuit 15 arranged so as to apply a heating current Ih to the heating mechanism 11, a current detecting means (toroidal coil 16) which detects that the coating 1a is stripped by fusion and the welding current Iw starts to flow, a switch 17 which switches the heating circuit 15 and a control means 18 which controls the switch 17 so as to intercept a current which branches from the welding circuit 14 to the heating circuit 15.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は熱電極部を用いた被
覆導電体用抵抗溶接機に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resistance welding machine for coated conductors using a hot electrode section.

【0002】[0002]

【従来の技術】被覆電線など被覆導電体と他の導電体あ
るいは被覆導電体同士を溶接する装置として従来、種々
の抵抗溶接機が開発されている。
2. Description of the Related Art Conventionally, various resistance welding machines have been developed as a device for welding a coated conductor such as a coated electric wire to another conductor or coated conductors.

【0003】例えば、特開2000−101229号公
報には、ジュール熱を発生させるためのリボン材を溶接
電極部間に設けて、このリボン材に電流を通じて被覆導
電体を加熱し、絶縁被覆を溶融した後、導電体同士を溶
接する技術が開示されている。また、特開平8−392
64号公報には、二股形の2点接触形電極部と1点接触
形電極部を用いて一方の被溶接導電体にジュール熱を発
生させ、その熱でもう一方の被覆導電体を加熱して、絶
縁被覆を溶融する技術が開示されている。
For example, in Japanese Unexamined Patent Publication No. 2000-101229, a ribbon material for generating Joule heat is provided between welding electrode parts, and a current is applied to the ribbon material to heat a coated conductor to melt the insulating coating. After that, a technique of welding conductors to each other is disclosed. In addition, JP-A-8-392
In Japanese Patent Laid-Open No. 64, No. 64, Joule heat is generated in one conductor to be welded by using a bifurcated two-point contact type electrode part and one-point contact type electrode part, and the other coated conductor is heated by the heat. Then, the technique of melting an insulating coating is disclosed.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、特開2
000−101229号公報に開示された装置では、加
熱部材としてリボン材のような消耗品が必要になり好ま
しくない。また、特開平8−39264号公報に開示さ
れた技術では、ワークを二股形の2点接触形電極部の内
側に押し込む必要があるので、ワイヤハーネスの電気接
続箱に用いられる回路のように、同一の導電体に多数の
接点を形成する必要がある場合には適用することができ
ない。
[Patent Document 1] Japanese Unexamined Patent Application Publication No.
The apparatus disclosed in Japanese Patent Laid-Open No. 000-101229 is not preferable because a consumable item such as a ribbon material is required as a heating member. Further, in the technique disclosed in Japanese Patent Laid-Open No. 8-39264, since it is necessary to push the work into the inside of the bifurcated two-point contact type electrode portion, like the circuit used for the electrical connection box of the wire harness, It cannot be applied when a large number of contacts need to be formed on the same conductor.

【0005】本発明は上記不具合に鑑みてなされたもの
であり、無駄な消耗品を発生させることなく、多数の接
点を有するワークに好適な被覆導電体用抵抗溶接機を提
供することを課題としている。
The present invention has been made in view of the above problems, and an object of the present invention is to provide a resistance welding machine for coated conductors suitable for a work having a large number of contacts without generating wasteful consumables. There is.

【0006】[0006]

【課題を解決するための手段】上記課題を解決するため
に本発明は、絶縁体で被覆された被覆導電体と裸状の導
電体とを溶接する被覆導電体用抵抗溶接機であって、被
覆導電体の被覆を溶融剥離するためのジュール熱を発生
させる加熱機構を有する熱電極部と、裸状の導電体用に
設けられた電極部と、ジュール熱を発生させて両導電体
を溶接するための溶接電流を前記両電極部間に流すよう
に設けられた溶接回路と、ジュール熱を発生させて加熱
機構を加熱するための加熱電流を前記溶接回路から分流
して加熱機構に流すように設けられた加熱回路と、前記
溶接回路に設けられ、被覆導電体の被覆が溶融剥離され
て溶接回路に溶接電流が流れ始めたことを検知する電流
検知手段と、前記加熱回路に設けられ、該加熱回路を開
閉する開閉器と、電流検知手段による溶接電流の検知に
対応して溶接回路から加熱回路に分流する電流を遮断す
るように上記開閉器を制御する制御手段とを備えたこと
を特徴とする被覆導電体用抵抗溶接機である。
In order to solve the above-mentioned problems, the present invention provides a resistance welding machine for a coated conductor for welding a coated conductor coated with an insulator and a bare conductor, A hot electrode section that has a heating mechanism that generates Joule heat for melting and peeling the coating of the coated conductor, an electrode section that is provided for a bare conductor, and welds both conductors by generating Joule heat. A welding circuit for supplying a welding current for flowing between the two electrode portions, and a heating current for generating a Joule heat to heat the heating mechanism, and shunting the heating current to the heating mechanism. A heating circuit provided in the welding circuit, a current detection means for detecting that the coating of the coating conductor is melted and peeled off and a welding current starts to flow in the welding circuit; and the heating circuit, A switch for opening and closing the heating circuit, A resistance welding machine for coated conductors, comprising: a control means for controlling the switch so as to cut off a current diverted from the welding circuit to the heating circuit in response to the detection of the welding current by the flow detection means. Is.

【0007】この発明によれば、絶縁体で被覆された被
覆導電体と裸状の導電体とを溶接する場合、加熱回路に
加熱電流を流して熱電極部の加熱機構を加熱することに
より、被覆導電体の被覆を溶融剥離することができる。
また、被覆導電体の被覆が溶融剥離されて両電極部間に
溶接電流が流れ始めたことを電流検知手段で検知して加
熱回路の開閉器を開にするので、導電体が溶接されてい
る間は、溶接回路から加熱回路に分流する電流を遮断す
ることができる。
According to the present invention, when welding the covered conductor covered with the insulator and the bare conductor, a heating current is passed through the heating circuit to heat the heating mechanism of the hot electrode section. The coating of the coated conductor can be melt stripped.
Further, since the current detecting means detects that the coating of the coated conductor is melted and peeled off and the welding current begins to flow between the two electrode parts, and the switch of the heating circuit is opened, the conductor is welded. During that time, the current shunting from the welding circuit to the heating circuit can be interrupted.

【0008】次に、本発明の別の態様は、絶縁体で被覆
された被覆導電体同士を溶接する被覆導電体用抵抗溶接
機であって、被覆導電体の各被覆を溶融剥離するための
ジュール熱を発生させる加熱機構を有する一対の熱電極
部と、ジュール熱を発生させて両導電体を溶接するため
の溶接電流を一対の熱電極部間に流すように設けられた
溶接回路と、ジュール熱を発生させて前記各加熱機構を
加熱するための加熱電流を前記溶接回路から分流して各
加熱機構に流すように設けられた加熱回路と、前記溶接
回路に設けられ、被覆導電体の被覆が溶融剥離されて溶
接回路に溶接電流が流れ始めたことを検知するための電
流検知手段と、前記加熱回路に設けられ、該加熱回路を
開閉する開閉器と、電流検知手段による溶接電流の検知
に対応して溶接回路から加熱回路に分流する電流を遮断
するように上記開閉器を制御する制御手段とを備えたこ
とを特徴とする被覆導電体用抵抗溶接機である。
Next, another aspect of the present invention is a resistance welding machine for coated conductors for welding coated conductors coated with an insulator, which is for melting and peeling each coating of the coated conductors. A pair of hot electrode portions having a heating mechanism for generating Joule heat, and a welding circuit provided so as to flow a welding current for generating Joule heat to weld both conductors between the pair of hot electrode portions, A heating circuit for generating Joule heat to heat each of the heating mechanisms, the heating circuit being shunted from the welding circuit to flow into each heating mechanism, and provided in the welding circuit. Current detection means for detecting that the coating has been melted and peeled off and welding current has begun to flow in the welding circuit, a switch provided in the heating circuit for opening and closing the heating circuit, and a welding current by the current detection means. Welding times corresponding to detection A coated conductive collector resistance welding machine, characterized in that a control means for controlling the switch so as to interrupt a current shunted to the heating circuit from.

【0009】この態様によれば、絶縁体で被覆された被
覆導電体同士を溶接する場合、加熱回路に加熱電流を流
して一対の熱電極部の加熱機構を加熱することにより、
それぞれの被覆導電体の被覆を溶融剥離することができ
る。また、各被覆導電体の被覆が溶融剥離されて両電極
部間に溶接電流が流れ始めたことを電流検知手段で検知
して加熱回路の開閉器をOFFにするので、両導電体が
溶接されている間は、溶接回路から加熱回路に分流する
電流を遮断することができる。
According to this aspect, when welding the coated conductors coated with the insulating material, a heating current is passed through the heating circuit to heat the heating mechanism of the pair of hot electrode portions.
The coating of each coated conductor can be melt stripped. In addition, the current detecting means detects that the coating of each coated conductor is melted and peeled off and the welding current begins to flow between both electrode parts, and the switch of the heating circuit is turned off, so that both conductors are welded. During this time, the current shunting from the welding circuit to the heating circuit can be interrupted.

【0010】また、本発明の好ましい態様は、上記加熱
回路は、それぞれの加熱機構に直列に加熱電流を流すよ
うに構成された回路であることを特徴とする被覆導電体
用抵抗溶接機である。
A preferred embodiment of the present invention is the resistance welding machine for coated conductors, wherein the heating circuit is a circuit configured to flow a heating current in series in each heating mechanism. .

【0011】この好ましい態様によれば、上記加熱回路
は、それぞれの加熱機構に直列に加熱電流を流すように
構成されているので、加熱電流を遮断する開閉器は一つ
だけ設ければよく、装置の簡素化を図ることができる。
According to this preferred embodiment, since the heating circuit is configured to flow a heating current in series to each heating mechanism, only one switch for interrupting the heating current needs to be provided, The device can be simplified.

【0012】[0012]

【発明の実施の形態】以下、添付図面を参照しながら本
発明の第一の実施形態について詳述する。
BEST MODE FOR CARRYING OUT THE INVENTION A first embodiment of the present invention will be described in detail below with reference to the accompanying drawings.

【0013】図1は本発明の第一の実施形態に係る被覆
導電体用抵抗溶接機10の構成を示す概念図である。ま
た、図2は本発明の第一の実施形態に係る被覆導電体用
抵抗溶接機10の回路構成を示す概念図である。
FIG. 1 is a conceptual diagram showing the structure of a resistance welding machine 10 for coated conductors according to a first embodiment of the present invention. Further, FIG. 2 is a conceptual diagram showing a circuit configuration of the resistance welding machine for coated conductors 10 according to the first embodiment of the present invention.

【0014】これらの図を参照して、図示の第一の実施
形態に係る被覆導電体用抵抗溶接機10は、絶縁体で被
覆された被覆導電体1と裸状の導電体2とを溶接する抵
抗溶接機であって、被覆導電体1用に設けられ、加熱機
構11を有する熱電極部12と、裸状の導電体2用に設
けられた電極部13と、ジュール熱を発生させて両導電
体1、2を溶接するための溶接電流Iwを前記両電極部
間12、13に流すように設けられた溶接回路14と、
ジュール熱を発生させて加熱機構11を加熱するための
加熱電流Ihを溶接回路14から分流して加熱機構11
に流すように設けられた加熱回路15と、溶接回路14
に溶接電流Iwが流れ始めたことを検知するトロイダル
コイル16(電流検知手段)と、加熱回路15に設けら
れ、加熱回路15を開閉する開閉器17と、上記開閉器
17を制御する制御手段18とを備えている。
With reference to these figures, a resistance welding machine 10 for a coated conductor according to the illustrated first embodiment welds a coated conductor 1 covered with an insulator and a bare conductor 2. Which is a resistance welding machine for the coated conductor 1 and has a heating mechanism 11 and a heating electrode 11, an electrode portion 13 provided for the bare conductor 2, and Joule heat. A welding circuit 14 provided so that a welding current Iw for welding both conductors 1 and 2 is passed between the two electrode parts 12 and 13;
The heating current Ih for generating Joule heat to heat the heating mechanism 11 is shunted from the welding circuit 14 to generate the heating mechanism 11.
The heating circuit 15 and the welding circuit 14 that are provided so as to flow
Toroidal coil 16 (current detecting means) for detecting that the welding current Iw has started to flow, a switch 17 provided in the heating circuit 15 for opening and closing the heating circuit 15, and a control means 18 for controlling the switch 17. It has and.

【0015】上記加熱機構11は、タングステンやモリ
ブデンなどの電気抵抗の高い金属からなる材料をブリッ
ジ状に配し、ここに加熱電流Ihを流して、ジュール熱
を発生させ、このジュール熱で、被覆導電体1の被覆1
aを溶融剥離するように構成したものである。
In the heating mechanism 11, a material made of a metal having a high electric resistance, such as tungsten or molybdenum, is arranged in a bridge shape, a heating current Ih is passed through the material to generate Joule heat, and the Joule heat is applied to cover the material. Coating 1 for conductor 1
It is configured to melt and peel a.

【0016】上記熱電極部12は、被覆導電体1の側に
設けられた銅などの良電導体の部材からなるU字状部分
の湾曲部に上記加熱機構11を配し、ここに加熱電流I
hを流して、熱電極部の先端にジュール熱を発生させ、
このジュール熱で、被覆導電体1の被覆1aを溶融剥離
するように構成した電極部である。さらに、被覆導電体
1の被覆1aを溶融剥離した後は、両導電体1、2に溶
接電流を流して両導電体1、2にジュール熱を発生さ
せ、そのジュール熱で、両導電体1、2を溶接するよう
に構成している。
In the hot electrode portion 12, the heating mechanism 11 is arranged at the curved portion of the U-shaped portion formed of a member of a good electric conductor such as copper provided on the side of the coated conductor 1, and the heating current is placed there. I
flowing h to generate Joule heat at the tip of the hot electrode part,
This is an electrode portion configured to melt and peel off the coating 1a of the coated conductor 1 by this Joule heat. Furthermore, after the coating 1a of the coated conductor 1 is melted and peeled off, a welding current is passed through the conductors 1 and 2 to generate Joule heat in the conductors 1 and 2, and the Joule heat causes the Joule heat to occur in the conductors 1. 2 are welded together.

【0017】そして、熱電極部12は、エアーシリンダ
などの図示しない昇降装置により、駆動され、電極部1
2、13同士の間隔を広げた導電体受入姿勢と、電極部
12、13同士の間隔を狭めてその間に両導電体1、2
を挟持する導電体溶接姿勢との間で変位するようになっ
ている。
The hot electrode portion 12 is driven by an elevator device (not shown) such as an air cylinder to drive the electrode portion 1.
The conductor receiving posture in which the gap between the electrodes 2 and 13 is widened, and the gap between the electrode portions 12 and 13 is narrowed, and the conductors 1 and 2 are interposed therebetween.
It is adapted to be displaced with respect to the conductor welding position in which the is clamped.

【0018】上記電極部13は、裸状の導電体2用に設
けられた通常の電極部であり、銅などの金属からなる部
材の先端に溶融点温度が高い金属からなる先端部を配し
て、被覆導電体1の被覆1aを溶融剥離した後は、上記
熱電極部12と協働して両導電体1、2に溶接電流を流
して両導電体1、2を溶接するように構成した電極部で
ある。
The electrode portion 13 is a normal electrode portion provided for the bare conductor 2, and a tip portion made of a metal having a high melting point temperature is arranged at the tip of a member made of a metal such as copper. After the coating 1a of the coated conductor 1 is melted and peeled off, a welding current is applied to both conductors 1 and 2 in cooperation with the hot electrode portion 12 to weld both conductors 1 and 2. It is the electrode part.

【0019】上記溶接回路14は、熱電極部12と電極
部13を介して両導電体1、2の接触部分に溶接電流I
wを流し、両導電体1、2を溶融させて接合するために
設けられた電気回路であり、溶接電流Iwが、溶接電源
19から熱電極部12、両導電体1、2、通常の電極部
13を通り、再び溶接電源19に戻るように構成されて
いる。
In the welding circuit 14, the welding current I is applied to the contact portion between the conductors 1 and 2 via the hot electrode portion 12 and the electrode portion 13.
It is an electric circuit provided for flowing w to melt and bond both conductors 1 and 2. The welding current Iw is from the welding power source 19 to the hot electrode portion 12, both conductors 1 and 2, normal electrodes. It is configured to pass through the portion 13 and return to the welding power source 19 again.

【0020】上記加熱回路15は、加熱機構11に加熱
電流Ihを流してジュール熱を発生させ、加熱機構11
に接触している被覆導電体1の被覆1aを溶融剥離する
ために設けられた電気回路であり、加熱電流Ihが、溶
接電源19から熱電極部12、加熱機構11を通った
後、溶接回路14から分流して開閉器17を通り、再び
溶接回路14と合流して溶接電源19に戻るように構成
されている。
The heating circuit 15 supplies a heating current Ih to the heating mechanism 11 to generate Joule heat, and the heating mechanism 11
Is an electric circuit provided for melting and peeling off the coating 1a of the coated conductor 1 which is in contact with the welding conductor. The heating current Ih passes from the welding power source 19 through the hot electrode portion 12 and the heating mechanism 11 and then the welding circuit It is configured such that the flow is branched from 14 and passes through the switch 17, and then merges with the welding circuit 14 again and returns to the welding power source 19.

【0021】上記トロイダルコイル16は、溶接回路1
4において加熱回路15と溶接回路14との合流点と電
極部13との間に溶接回路14を囲繞するように設けら
れた電流検知手段であり、被覆導電体1の被覆1aが溶
融剥離されて溶接回路14に溶接電流Iwが流れ始めた
ことを、溶接電流Iwがトロイダルコイル16に対して
発生させる誘導起電力の大きさを測定することにより検
知するものである。
The toroidal coil 16 is the welding circuit 1
4 is a current detection means provided so as to surround the welding circuit 14 between the confluence of the heating circuit 15 and the welding circuit 14 and the electrode portion 13, and the coating 1a of the coating conductor 1 is melted and peeled off. The fact that the welding current Iw begins to flow in the welding circuit 14 is detected by measuring the magnitude of the induced electromotive force generated by the welding current Iw in the toroidal coil 16.

【0022】上記開閉器17は、加熱回路15において
溶接回路14から分流して再び合流するまでの部分に設
けられ、加熱回路15を流れる電流を開閉することがで
きるスイッチ機構である。本実施形態では、トロイダル
コイル16の溶接電流Iwの検知に対応して図示しない
エアーシリンダを駆動することにより、この開閉器17
の開閉を行うように構成されている。
The switch 17 is a switch mechanism which is provided in a portion of the heating circuit 15 where the current is divided from the welding circuit 14 and merges again, and which can open and close the current flowing through the heating circuit 15. In the present embodiment, the switch 17 is driven by driving an air cylinder (not shown) in response to the detection of the welding current Iw of the toroidal coil 16.
Is configured to open and close.

【0023】上記制御手段18は、被覆導電体用抵抗溶
接機10各部の動作の制御を行うためのもので、操作ス
イッチや、トロイダルコイル16の電流検知信号など、
各部からの入力信号に基づいて作動するマイクロプロセ
ッサや、マイクロプロセッサと接続される電装品が設け
られている。
The control means 18 is for controlling the operation of each part of the resistance welding machine 10 for the coated conductor, and includes an operation switch, a current detection signal of the toroidal coil 16, and the like.
A microprocessor that operates based on an input signal from each unit and an electrical component connected to the microprocessor are provided.

【0024】この制御手段18は、溶接電流Iwがトロ
イダルコイル16に対して発生させる誘導起電力の大き
さを測定することにより溶接電流Iwの値を検知すると
ともに、この溶接電流Iwの検知に対応して、溶接回路
14から加熱回路15に分流する電流を遮断するように
開閉器17を制御する。また、熱電極部12を図示しな
い昇降装置により駆動して、電極部同士の間隔を広げた
導電体受入姿勢と、電極部同士の間隔を狭めた導電体溶
接姿勢との間で変位するように制御したり、溶接電源か
ら溶接回路14や加熱回路15への通電の制御などを行
う。さらに、両導電体1、2の溶接が進行している状態
では、制御手段18は、トロイダルコイル16の溶接電
流Iwを監視して、溶接回路14に流れる溶接電流Iw
を適切な値にするように溶接電源19を制御するように
構成されている。
The control means 18 detects the value of the welding current Iw by measuring the magnitude of the induced electromotive force generated by the welding current Iw with respect to the toroidal coil 16, and corresponds to the detection of the welding current Iw. Then, the switch 17 is controlled so as to cut off the current shunting from the welding circuit 14 to the heating circuit 15. Further, the hot electrode unit 12 is driven by an elevating device (not shown) so that the hot electrode unit 12 is displaced between the conductor receiving posture in which the gap between the electrode units is widened and the conductor welding posture in which the gap between the electrode units is narrowed. It controls and controls the energization of the welding circuit 14 and the heating circuit 15 from the welding power source. Further, in a state where welding of both conductors 1 and 2 is in progress, the control means 18 monitors the welding current Iw of the toroidal coil 16 and the welding current Iw flowing through the welding circuit 14.
Is controlled to control the welding power source 19 to an appropriate value.

【0025】次に、図1、図2を参照して第一の実施形
態の作用について説明する。
Next, the operation of the first embodiment will be described with reference to FIGS.

【0026】図1を参照して、両導電体1、2は、電極
部12、13同士の間隔が広がった導電体受入姿勢の状
態で熱電極部12と電極部13との間に手動または、自
動で搬送される。そして、エアーシリンダなどの図示し
ない昇降装置が駆動して、熱電極部12が下降し、搬送
された両導電体1、2を熱電極部12と電極部13の間
に挟持した状態で熱電極部12に加熱電流Ihが流れて
加熱機構11の加熱が開始される。
Referring to FIG. 1, both conductors 1 and 2 are manually or manually inserted between the hot electrode portion 12 and the electrode portion 13 in a conductor receiving posture in which the distance between the electrode portions 12 and 13 is increased. , Automatically transported. Then, an elevating device (not shown) such as an air cylinder is driven to lower the hot electrode portion 12, and the carried conductors 1 and 2 are sandwiched between the hot electrode portion 12 and the electrode portion 13. The heating current Ih flows through the portion 12 and the heating of the heating mechanism 11 is started.

【0027】図2(a)は、熱電極部12に加熱電流I
hが流れているが、まだ導電体1の被覆1aが溶融され
ていない初期の加熱状態を示す。この状態では、加熱電
流Ihは、溶接電源19から熱電極部12、加熱機構1
1、開閉器17の順に流れており、この加熱電流Ihに
より発生するジュール熱で、導電体1の被覆1aの溶融
が進行する。一方、溶接回路14においては、未だ被覆
1aが溶融されていないので、両導電体1、2の接触部
分に電気的な導通が確立していない結果、溶接電流Iw
は流れない状態である。
In FIG. 2A, the heating current I is applied to the hot electrode portion 12.
Although h is flowing, the coating 1a of the conductor 1 is not yet melted, but shows an initial heating state. In this state, the heating current Ih is from the welding power source 19 to the hot electrode portion 12 and the heating mechanism 1.
1, the switch 17 flows in this order, and the Joule heat generated by the heating current Ih causes the coating 1a of the conductor 1 to melt. On the other hand, in the welding circuit 14, since the coating 1a has not been melted yet, electrical continuity has not been established at the contact portions of the two conductors 1 and 2, and as a result, the welding current Iw
Is not flowing.

【0028】また、図2(b)は、熱電極部12の加熱
機構11が十分に高温になり、被覆導電体1の被覆1a
が溶融剥離され、溶接電流Iwが流れ始めて、両方の導
電体1、2の溶接が開始された状態を示す。この状態で
は、被覆1aが溶融されて両導電体1、2の接触部分に
電気的な導通が確立し、溶接回路14において、溶接電
源19から熱電極部12、両導電体1、2、通常の電極
部13、トロイダルコイル16の順に溶接電流Iwが流
れ始める。
Further, in FIG. 2B, the heating mechanism 11 of the hot electrode portion 12 has reached a sufficiently high temperature, and the coating 1a of the coated conductor 1 is shown.
Shows the state in which the welding current Iw begins to flow and the welding of both conductors 1 and 2 has started. In this state, the coating 1a is melted to establish electrical continuity between the contact portions of both conductors 1 and 2, and in the welding circuit 14, from the welding power source 19 to the hot electrode portion 12, both conductors 1 and 2, normally. The welding current Iw starts to flow in the order of the electrode portion 13 and the toroidal coil 16.

【0029】この状態において、制御手段18は、トロ
イダルコイル16の溶接電流Iwの検知に対応して開閉
器17をOFFにする信号を出し、開閉器17において
は、この信号に基づいて図示しないエアーシリンダが駆
動されることにより、開閉器17がOFFになって、溶
接回路14から加熱回路15に分流する電流が遮断され
る。
In this state, the control means 18 outputs a signal for turning off the switch 17 in response to the detection of the welding current Iw of the toroidal coil 16, and the switch 17 outputs an air signal (not shown) based on this signal. When the cylinder is driven, the switch 17 is turned off, and the current split from the welding circuit 14 to the heating circuit 15 is cut off.

【0030】図2(c)は、開閉器17がOFFとな
り、加熱回路15に分流する電流が遮断され、溶接回路
14にのみ溶接電流Iwが流れて両方の導電体1、2が
溶接されている状態を示す。
In FIG. 2 (c), the switch 17 is turned off, the current shunting to the heating circuit 15 is cut off, the welding current Iw flows only to the welding circuit 14, and both conductors 1 and 2 are welded. Indicates that

【0031】この状態では、制御手段18は、トロイダ
ルコイル16の溶接電流Iwを監視して、溶接回路14
に流れる溶接電流Iwを両導電体1、2の溶接に適した
適切な値にするように溶接電源19を制御している。
In this state, the control means 18 monitors the welding current Iw of the toroidal coil 16 and detects the welding circuit 14
The welding power source 19 is controlled so that the welding current Iw flowing through the wire is set to an appropriate value suitable for welding the conductors 1 and 2.

【0032】このように、第一の実施形態によれば、絶
縁体で被覆された被覆導電体1と裸状の導電体2とを溶
接する場合、加熱回路15に加熱電流Ihを流して熱電
極部12の加熱機構11を加熱することにより、被覆導
電体1の被覆1aを溶融剥離することができる。また、
被覆導電体1の被覆1aが溶融剥離されて両電極部1
2、13間に溶接電流が流れ始めたことをトロイダルコ
イル16で検知して加熱回路15の開閉器17をOFF
にするので、導電体1、2が溶接されている間、溶接回
路14から加熱回路15に分流する電流を遮断すること
ができる。
As described above, according to the first embodiment, when welding the coated conductor 1 covered with the insulator and the bare conductor 2, the heating circuit 15 is supplied with the heating current Ih to heat the conductor. By heating the heating mechanism 11 of the electrode portion 12, the coating 1a of the coated conductor 1 can be melted and peeled off. Also,
The coating 1a of the coated conductor 1 is melted and peeled off, and both electrode portions 1
The toroidal coil 16 detects that the welding current has started to flow between the 2nd and 13th and turns off the switch 17 of the heating circuit 15.
Therefore, the current shunted from the welding circuit 14 to the heating circuit 15 can be interrupted while the conductors 1 and 2 are being welded.

【0033】次に図3、図4を参照して本発明の第二の
実施形態について説明する。
Next, a second embodiment of the present invention will be described with reference to FIGS.

【0034】図3は本発明の第二の実施形態に係る被覆
導電体用抵抗溶接機20の構成を示す概念図である。ま
た、図4は本発明の第二の実施形態に係る被覆導電体用
抵抗溶接機20の回路構成を示す概念図である。
FIG. 3 is a conceptual diagram showing the structure of a resistance welding machine 20 for coated conductors according to a second embodiment of the present invention. Further, FIG. 4 is a conceptual diagram showing a circuit configuration of a resistance welding machine 20 for a coated conductor according to a second embodiment of the present invention.

【0035】これらの図を参照して、本発明に係る第二
の実施形態は、絶縁体で被覆された被覆導電体1と、絶
縁で被覆された被覆導電体3とを溶接する被覆導電体用
抵抗溶接機20であって、それぞれ被覆1a、(3a)
を溶融剥離するための加熱機構21a、(21b)を有
する熱電極部22a、(22b)と、両導電体1、3を
溶接するための溶接電流Iwを熱電極部22a、22b
間に流すように設けられた溶接回路24と、加熱機構2
1a、21bを加熱するための加熱電流Ihを流すよう
に設けられた加熱回路25と、被覆導電体1、(3)の
被覆1a、(3a)が溶融剥離されて溶接回路24に溶
接電流Iwが流れ始めたことを検知するためのトロイダ
ルコイル26と、加熱回路25を開閉する開閉器27
と、トロイダルコイル26による溶接電流Iwの検知に
対応して溶接回路24から加熱回路25に分流する電流
を遮断するように開閉器27を制御する制御手段28と
を備えている。
With reference to these drawings, the second embodiment according to the present invention is a coated conductor in which a coated conductor 1 coated with an insulator and a coated conductor 3 coated with insulation are welded. Resistance welding machine 20 for coatings, which are coatings 1a and (3a), respectively
The welding current Iw for welding the hot electrode portions 22a and (22b) having the heating mechanisms 21a and (21b) for melting and peeling the conductors and the hot electrode portions 22a and 22b.
The welding circuit 24 provided so as to flow between the heating circuit 2 and the welding circuit 24.
The heating circuit 25 provided so as to flow the heating current Ih for heating the 1a and 21b, and the coatings 1a and (3a) of the coating conductors 1 and (3) are melted and separated, and the welding current Iw is supplied to the welding circuit 24. Toroidal coil 26 for detecting the start of flow, and switch 27 for opening and closing heating circuit 25.
And a control means 28 for controlling the switch 27 so as to interrupt the current diverted from the welding circuit 24 to the heating circuit 25 in response to the detection of the welding current Iw by the toroidal coil 26.

【0036】上記加熱機構21a、21bは、第一の実
施形態における加熱機構21と同様の構成の機構であ
り、第二の実施形態においては、被覆導電体1、3の両
側に設けられて、被覆1a、3aを溶融剥離するための
ジュール熱をそれぞれ発生させる。
The heating mechanisms 21a and 21b have the same structure as the heating mechanism 21 in the first embodiment. In the second embodiment, they are provided on both sides of the coated conductors 1 and 3, respectively. Joule heat is generated to melt and separate the coatings 1a and 3a.

【0037】上記熱電極部22a、22bも、第一の実
施形態における熱電極部12と同様の構成の電極部であ
り、第二の実施形態においては、それぞれ、U字状部分
の湾曲部に上記加熱機構21a、21bを配し、被覆導
電体1、3の被覆1a、3aを溶融剥離する。また、被
覆導電体1、3の被覆1a、3aを溶融剥離した後は、
両導電体1、3に溶接電流Iwを流して両導電体1、3
を溶接するように構成されている。
The hot electrode portions 22a and 22b are also electrode portions having the same structure as the hot electrode portion 12 in the first embodiment, and in the second embodiment, the curved portions of the U-shaped portion are respectively formed. The heating mechanisms 21a and 21b are arranged, and the coatings 1a and 3a of the coated conductors 1 and 3 are melted and peeled off. Further, after melting and peeling the coatings 1a and 3a of the coated conductors 1 and 3,
Welding current Iw is applied to both conductors 1 and 3 so that both conductors 1 and 3
Is configured to be welded.

【0038】上記溶接回路24は、溶接電流Iwが溶接
電源29から熱電極部22a、両導電体1、3、熱電極
部22bを通って流れ、再び溶接電源29に戻るように
構成されている。
The welding circuit 24 is constructed so that the welding current Iw flows from the welding power source 29 through the hot electrode portion 22a, both conductors 1 and 3, and the hot electrode portion 22b, and returns to the welding power source 29 again. .

【0039】上記加熱回路25は、加熱機構21a、2
1bに接触している被覆導電体1、3の被覆1a、3a
を、溶融剥離するために設けられた電気回路であり、溶
接電源29から熱電極部22a、加熱機構21aを通
り、溶接回路24から分流して、開閉器27を通った
後、熱電極部22b、加熱機構21bを通り、再び溶接
電源29に戻るように構成されている。このように、第
二の実施形態においては、加熱回路25は、それぞれの
加熱機構21a、21bに直列に加熱電流Ihを流すよ
うに構成されている。
The heating circuit 25 comprises heating mechanisms 21a and 2a.
Coatings 1a, 3a of coated conductors 1, 3 in contact with 1b
Is an electric circuit provided for melting and peeling, and flows from the welding power source 29 through the hot electrode portion 22a and the heating mechanism 21a, branches from the welding circuit 24, passes through the switch 27, and then the hot electrode portion 22b. It is configured to return to the welding power source 29 through the heating mechanism 21b. As described above, in the second embodiment, the heating circuit 25 is configured to flow the heating current Ih in series to the heating mechanisms 21a and 21b.

【0040】上記トロイダルコイル26は、第二の実施
形態においては、熱電極部22bのU字状の部分全体を
囲繞するように設けられている。そのため、第二の実施
形態においては、第一の実施形態と異なり、トロイダル
コイル26に囲繞された部分に加熱電流Ihが貫くよう
に流れることになるが、加熱電流Ihは、このトロイダ
ルコイル26に囲繞された部分を往復するように流れる
ので、誘導起電力の方向が相殺される結果、トロイダル
コイル26が加熱電流Ihを検出することはない。トロ
イダルコイル26は、第一の実施形態と同様、熱電極部
22a、22b間に流れる溶接電流Iwの大きさを検知
する。
In the second embodiment, the toroidal coil 26 is provided so as to surround the entire U-shaped portion of the hot electrode portion 22b. Therefore, in the second embodiment, unlike the first embodiment, the heating current Ih flows through the portion surrounded by the toroidal coil 26 so that the heating current Ih flows through the toroidal coil 26. Since it flows so as to reciprocate in the enclosed portion, the directions of the induced electromotive force are canceled out, and as a result, the toroidal coil 26 does not detect the heating current Ih. The toroidal coil 26 detects the magnitude of the welding current Iw flowing between the hot electrode portions 22a and 22b, as in the first embodiment.

【0041】次に、図4を参照して第二の実施形態の作
用について説明する。
Next, the operation of the second embodiment will be described with reference to FIG.

【0042】同図を参照して、図4(a)は、熱電極部
22a、22bに加熱電流Ihが流れているが、まだ導
電体1、3の被覆1a、3aが溶融されていない初期の
加熱状態を示す。この状態では、加熱電流Ihは、加熱
回路25において溶接電源29から熱電極部22a、加
熱機構21a、開閉器29、熱電極部22b、加熱機構
21bの順に流れ、この加熱電流Ihにより発生するジ
ュール熱で、導電体1、3の被覆1a、3aの溶融が進
行している。一方、溶接回路24においては、まだ被覆
1a、3aが溶融されておらず、両導電体1、3の接触
部分に電気的な導通が確立していないので、溶接電流I
wが流れていない状態になっている。
Referring to FIG. 4A, in FIG. 4A, the heating current Ih flows through the hot electrode portions 22a and 22b, but the coatings 1a and 3a of the conductors 1 and 3 are not yet melted. Shows the heating state of. In this state, the heating current Ih flows from the welding power source 29 to the hot electrode portion 22a, the heating mechanism 21a, the switch 29, the hot electrode portion 22b, and the heating mechanism 21b in this order in the heating circuit 25, and the heating current Ih generates joules. The heat causes the coatings 1a and 3a of the conductors 1 and 3 to be melted. On the other hand, in the welding circuit 24, the coatings 1a and 3a are not yet melted, and the electrical conduction is not established in the contact portions of the two conductors 1 and 3, so that the welding current I
w is not flowing.

【0043】また、図4(b)は、熱電極部22a、2
2bの加熱機構21a、21bが十分に高温になり、絶
縁体で被覆された被覆導電体1、3の被覆1a、3aが
溶融剥離され、溶接電流Iwが流れ始めて、両方の導電
体1、3の溶接が開始された状態を示す。この状態で
は、被覆1a、3aが溶融されて両導電体1、3の接触
部分に電気的な導通が確立した結果、溶接回路24にお
いて溶接電源29から熱電極部22a、両導電体1、
3、熱電極部22bの順に溶接電流が流れ始めている。
Further, FIG. 4B shows the hot electrode portions 22a, 2a.
The heating mechanisms 21a and 21b of 2b have a sufficiently high temperature, the coatings 1a and 3a of the coated conductors 1 and 3 coated with an insulator are melted and separated, and the welding current Iw starts to flow, so that both the conductors 1 and 3 are flowed. Shows the state where the welding of is started. In this state, the coatings 1a and 3a are melted and electrical continuity is established in the contact portions of the conductors 1 and 3, and as a result, in the welding circuit 24 from the welding power source 29 to the hot electrode portion 22a and the conductors 1 and 2.
3, the welding current starts to flow in the order of the hot electrode portion 22b.

【0044】一方、溶接回路24に溶接電流Iwが流れ
始めても、この状態では加熱回路25の開閉器27は閉
のままであるので、加熱回路25には、加熱電流Ihが
流れ続けている。
On the other hand, even if the welding current Iw begins to flow in the welding circuit 24, the switch 27 of the heating circuit 25 remains closed in this state, so that the heating current Ih continues to flow in the heating circuit 25.

【0045】この状態において、制御手段28は、トロ
イダルコイル26の溶接電流Iwの検知に対応して溶接
回路24から加熱回路25に分流する電流を遮断するよ
うに開閉器27をOFFにする信号を出す。
In this state, the control means 28 sends a signal for turning off the switch 27 so as to cut off the current shunting from the welding circuit 24 to the heating circuit 25 in response to the detection of the welding current Iw of the toroidal coil 26. put out.

【0046】図4(c)は、開閉器29がOFFとな
り、加熱回路25に分流する電流が遮断され、溶接回路
24にのみ溶接電流Iwが流れて両方の導電体1、3が
溶接されている状態を示す。
In FIG. 4C, the switch 29 is turned off, the current shunting the heating circuit 25 is cut off, the welding current Iw flows only in the welding circuit 24, and both conductors 1 and 3 are welded. Indicates that

【0047】この状態では、制御手段28は、トロイダ
ルコイル26の溶接電流Iwを監視して、溶接回路24
に流れる溶接電流Iwを適切な値にするように溶接電源
29を制御している。
In this state, the control means 28 monitors the welding current Iw of the toroidal coil 26, and the welding circuit 24
The welding power source 29 is controlled so that the welding current Iw flowing through the valve is set to an appropriate value.

【0048】このように、本発明の第二の実施形態によ
れば、絶縁体で被覆された被覆導電体1、3同士を溶接
する場合、加熱回路25に加熱電流Ihを流して一対の
熱電極部22a、22bの加熱機構21a、21bを加
熱することにより、それぞれの被覆導電体1、3の被覆
1a、3aを溶融剥離することができる。また、各被覆
導電体1、3の被覆1a、3aが溶融剥離されて両電極
部22a、22b間に溶接電流Iwが流れ始めたことを
トロイダルコイル26で検知して加熱回路25の開閉器
29をOFFにするので、両導電体1、3が溶接されて
いる間は、溶接回路24から加熱回路25に分流する電
流を遮断することができる。
As described above, according to the second embodiment of the present invention, when welding the coated conductors 1 and 3 coated with the insulator, the heating current Ih is passed through the heating circuit 25 to generate a pair of heat. By heating the heating mechanisms 21a and 21b of the electrode portions 22a and 22b, the coatings 1a and 3a of the coated conductors 1 and 3 can be melted and peeled off. The toroidal coil 26 detects that the coatings 1a and 3a of the coated conductors 1 and 3 are melted and separated and the welding current Iw starts to flow between the electrode portions 22a and 22b, and the switch 29 of the heating circuit 25 is detected. Is turned off, it is possible to interrupt the current shunted from the welding circuit 24 to the heating circuit 25 while the two conductors 1 and 3 are being welded.

【0049】また、加熱回路25は、それぞれの加熱機
構21に直列に加熱電流を流すように構成されているの
で、加熱電流を遮断する開閉器は一つだけ設ければよ
く、装置の簡素化を図ることができる。
Further, since the heating circuit 25 is constructed so as to flow a heating current in series to each heating mechanism 21, only one switch for interrupting the heating current needs to be provided, which simplifies the device. Can be achieved.

【0050】上述した実施の形態は本発明の好ましい具
体例を例示したものに過ぎず、本発明は上述した実施の
形態に限定されない。
The above-described embodiment is merely an example of a preferred specific example of the present invention, and the present invention is not limited to the above-described embodiment.

【0051】例えば、熱電極部12、22a、22bや
電極部13の良伝導体の部分は、必ずしも銅である必要
はなく、良電導体の金属製の部材であれば良い。
For example, the good conductor parts of the hot electrode parts 12, 22a, 22b and the electrode part 13 do not necessarily have to be copper, but may be made of a good electric conductor metal member.

【0052】また、加熱機構11、21a、21bも必
ずしもタングステンやモリブデンに限らず、電気抵抗が
高く、十分なジュール熱を発生させ、このジュール熱
で、被覆導電体1の被覆1aを溶融剥離することができ
る材料であれば、どのような材料であってもよい。
The heating mechanisms 11, 21a and 21b are not necessarily made of tungsten or molybdenum, but have high electric resistance and generate sufficient Joule heat, and the Joule heat melts and separates the coating 1a of the coated conductor 1. Any material can be used as long as it can be used.

【0053】電流検知手段また、トロイダルコイルに限
らず、溶接回路14、24における溶接電流Iwを検知
できる手段であれば、どのような装置であってもよい。
Current detecting means Further, not limited to the toroidal coil, any device may be used as long as it can detect the welding current Iw in the welding circuits 14 and 24.

【0054】また、本発明の第二の実施形態における加
熱回路25としては、必ずしも図3で示したように、1
個の溶接電源29からそれぞれの加熱機構21a、21
bに直列に加熱電流Ihを流すように構成されている必
要はなく、それぞれ溶接電源29と、開閉器27を有
し、別々に電力を供給するものであってもよい。
Further, as the heating circuit 25 in the second embodiment of the present invention, as shown in FIG.
Each heating mechanism 21a, 21 from the individual welding power source 29
The heating current Ih does not have to be configured to flow in series with b, and each may have a welding power source 29 and a switch 27, and separately supply electric power.

【0055】その他、本発明の特許請求の範囲内で種々
の設計変更が可能であることはいうまでもない。
Needless to say, various design changes can be made within the scope of the claims of the present invention.

【0056】[0056]

【発明の効果】以上説明したように、本発明によれば、
無駄な消耗品を発生させることなく、多数の接点を有す
るワークに好適な被覆導電体用抵抗溶接機を実現するこ
とができる。
As described above, according to the present invention,
It is possible to realize a resistance welding machine for coated conductors suitable for a work having a large number of contacts without generating wasteful consumables.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の第一の実施形態に係る被覆導電体用
抵抗溶接機の構成を示す概念図である。
FIG. 1 is a conceptual diagram showing a configuration of a resistance welding machine for coated conductors according to a first embodiment of the present invention.

【図2】 本発明の第一の実施形態に係る被覆導電体用
抵抗溶接機の回路構成を示す概念図である。(a)は、
熱電極部に加熱電流が流れているが、まだ導電体の被覆
が溶融されていない初期の加熱状態を示す。また、
(b)は、被覆導電体の被覆が溶融剥離され、溶接電流
が流れ始めて、両方の導電体の溶接が開始された状態を
示す。(c)は、開閉器がOFFとなり、加熱回路に分
流する電流が遮断され、溶接回路にのみ溶接電流が流れ
て両方の導電体が溶接されている状態を示す。
FIG. 2 is a conceptual diagram showing a circuit configuration of a resistance welding machine for coated conductors according to the first embodiment of the present invention. (A) is
A heating current is flowing in the hot electrode portion, but the initial heating state in which the conductor coating is not yet melted is shown. Also,
(B) shows a state in which the coating of the coated conductor is melted and peeled off, a welding current starts to flow, and welding of both conductors is started. (C) shows a state in which the switch is turned off, the current shunting to the heating circuit is cut off, the welding current flows only in the welding circuit, and both conductors are welded.

【図3】 本発明の第二の実施形態に係る被覆導電体用
抵抗溶接機の構成を示す概念図である。
FIG. 3 is a conceptual diagram showing the configuration of a resistance welding machine for coated conductors according to a second embodiment of the present invention.

【図4】 本発明の第二の実施形態に係る被覆導電体用
抵抗溶接機の回路構成を示す概念図である。(a)は、
両方の熱電極部に加熱電流が流れているが、まだ導電体
の被覆が溶融されていない初期の加熱状態を示す。ま
た、(b)は、両方の被覆導電体の被覆が溶融剥離さ
れ、溶接電流が流れ始めて、導電体の溶接が開始された
状態を示す。(c)は、開閉器がOFFとなり、加熱回
路に分流する電流が遮断され、溶接回路にのみ溶接電流
が流れて両方の導電体が溶接されている状態を示す。
FIG. 4 is a conceptual diagram showing a circuit configuration of a resistance welding machine for coated conductors according to a second embodiment of the present invention. (A) is
A heating current is flowing through both hot electrode portions, but the initial heating state in which the conductor coating is not yet melted is shown. Further, (b) shows a state in which the coatings of both coated conductors are melted and peeled off, a welding current begins to flow, and welding of the conductors is started. (C) shows a state in which the switch is turned off, the current shunting to the heating circuit is cut off, the welding current flows only in the welding circuit, and both conductors are welded.

【符号の説明】[Explanation of symbols]

1、3被覆導電体 2 裸状の導電体 1a、3a 被覆 10、20 被覆導電体用抵抗溶接機 11、21a、21b 加熱機構 12、22a、22b 熱電極部 13 電極部 14、24 溶接回路 15、25 加熱回路 16、26 トロイダルコイル(電流検知手段) 17、27 開閉器 18、28 制御装置 19、29 溶接電源 加熱電流 Ih 溶接電流 Iw 1, 3 coated conductor 2 bare conductor 1a, 3a coating 10, 20 Resistance welding machine for coated conductors 11, 21a, 21b Heating mechanism 12, 22a, 22b Hot electrode part 13 Electrode part 14, 24 Welding circuit 15, 25 heating circuit 16,26 toroidal coil (current detection means) 17,27 switch 18, 28 Control device 19, 29 Welding power source Heating current Ih Welding current Iw

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B23K 101:38 B23K 101:38 (72)発明者 服部 達也 三重県四日市市西末広町1番14号 住友電 装株式会社内 (72)発明者 服部 暢 三重県四日市市西末広町1番14号 住友電 装株式会社内─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification symbol FI theme code (reference) B23K 101: 38 B23K 101: 38 (72) Inventor Tatsuya Hattori 1-14 Nishisuehiro-cho, Yokkaichi-shi, Mie Sumitomo Inside Denso Co., Ltd. (72) Inventor Nobu Hattori 1-14 Nishisuehiro-cho, Yokkaichi-shi, Mie Sumitomo Denso Co., Ltd.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 絶縁体で被覆された被覆導電体と裸状の
導電体とを溶接する被覆導電体用抵抗溶接機であって、 被覆導電体の被覆を溶融剥離するためのジュール熱を発
生させる加熱機構を有する熱電極部と、 裸状の導電体用に設けられた電極部と、 ジュール熱を発生させて両導電体を溶接するための溶接
電流を前記両電極部間に流すように設けられた溶接回路
と、 ジュール熱を発生させて加熱機構を加熱するための加熱
電流を前記溶接回路から分流して加熱機構に流すように
設けられた加熱回路と、 前記溶接回路に設けられ、被覆導電体の被覆が溶融剥離
されて溶接回路に溶接電流が流れ始めたことを検知する
電流検知手段と、 前記加熱回路に設けられ、該加熱回路を開閉する開閉器
と、 電流検知手段による溶接電流の検知に対応して溶接回路
から加熱回路に分流する電流を遮断するように上記開閉
器を制御する制御手段とを備えたことを特徴とする被覆
導電体用抵抗溶接機。
1. A resistance welding machine for a coated conductor for welding a coated conductor coated with an insulator and a bare conductor, wherein Joule heat is generated for melting and peeling the coating of the coated conductor. A heating electrode part having a heating mechanism for making it possible, an electrode part provided for a bare conductor, and a welding current for generating Joule heat to weld both conductors so as to flow between the two electrode parts. A welding circuit provided, a heating circuit provided to generate a Joule heat to shunt the heating current for heating the heating mechanism from the welding circuit, and to flow the heating current to the heating mechanism; and Current detection means for detecting that the coating of the coating conductor has been melted and peeled off and welding current has begun to flow in the welding circuit; a switch provided in the heating circuit for opening and closing the heating circuit; and welding by the current detection means. Melted in response to current detection Coated conductive collector resistance welding machine, characterized in that a control means for controlling the switch so as to interrupt a current shunted to the heating circuit from the circuit.
【請求項2】 絶縁体で被覆された被覆導電体同士を溶
接する被覆導電体用抵抗溶接機であって、 被覆導電体の各被覆を溶融剥離するためのジュール熱を
発生させる加熱機構を有する一対の熱電極部と、 ジュール熱を発生させて両導電体を溶接するための溶接
電流を一対の熱電極部間に流すように設けられた溶接回
路と、 ジュール熱を発生させて前記各加熱機構を加熱するため
の加熱電流を前記溶接回路から分流して各加熱機構に流
すように設けられた加熱回路と、 前記溶接回路に設けられ、被覆導電体の被覆が溶融剥離
されて溶接回路に溶接電流が流れ始めたことを検知する
ための電流検知手段と、 前記加熱回路に設けられ、該加熱回路を開閉する開閉器
と、 電流検知手段による溶接電流の検知に対応して溶接回路
から加熱回路に分流する電流を遮断するように上記開閉
器を制御する制御手段とを備えたことを特徴とする被覆
導電体用抵抗溶接機。
2. A resistance welding machine for coated conductors for welding coated conductors coated with an insulator, comprising a heating mechanism for generating Joule heat for melting and peeling off each coating of the coated conductor. A pair of hot electrode parts, a welding circuit provided so as to flow a welding current for generating joule heat to weld both conductors between the pair of hot electrode parts, and generate a joule heat to generate each of the heating A heating circuit provided so as to shunt a heating current for heating the mechanism from the welding circuit and to flow to each heating mechanism, and is provided in the welding circuit, and the coating of the coating conductor is melted and peeled to the welding circuit. A current detecting means for detecting that the welding current has started to flow, a switch provided in the heating circuit for opening and closing the heating circuit, and heating from the welding circuit corresponding to the detection of the welding current by the current detecting means. Divert to the circuit And a control means for controlling the switch so as to cut off the electric current.
【請求項3】 請求項2記載の被覆導電体用抵抗溶接機
において、上記加熱回路は、それぞれの加熱機構に直列
に加熱電流を流すように構成された回路であることを特
徴とする被覆導電体用抵抗溶接機。
3. The resistance welding machine for a coated conductor according to claim 2, wherein the heating circuit is a circuit configured to flow a heating current in series to each heating mechanism. Resistance welding machine for body.
JP2001338284A 2001-11-02 2001-11-02 Resistance welder for coated conductor Abandoned JP2003136250A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001338284A JP2003136250A (en) 2001-11-02 2001-11-02 Resistance welder for coated conductor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001338284A JP2003136250A (en) 2001-11-02 2001-11-02 Resistance welder for coated conductor

Publications (1)

Publication Number Publication Date
JP2003136250A true JP2003136250A (en) 2003-05-14

Family

ID=19152803

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001338284A Abandoned JP2003136250A (en) 2001-11-02 2001-11-02 Resistance welder for coated conductor

Country Status (1)

Country Link
JP (1) JP2003136250A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006305591A (en) * 2005-04-27 2006-11-09 Nag System Co Ltd Welding method
JP2009087836A (en) * 2007-10-02 2009-04-23 Furukawa Electric Co Ltd:The Method and device for welding terminal of flat cable
JP2009266807A (en) * 2008-03-31 2009-11-12 Furukawa Electric Co Ltd:The Method and device for welding flat cable and terminal
JP2010086929A (en) * 2008-10-03 2010-04-15 Furukawa Electric Co Ltd:The Welding method for flat cable and terminal

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006305591A (en) * 2005-04-27 2006-11-09 Nag System Co Ltd Welding method
JP2009087836A (en) * 2007-10-02 2009-04-23 Furukawa Electric Co Ltd:The Method and device for welding terminal of flat cable
JP2009266807A (en) * 2008-03-31 2009-11-12 Furukawa Electric Co Ltd:The Method and device for welding flat cable and terminal
JP2010086929A (en) * 2008-10-03 2010-04-15 Furukawa Electric Co Ltd:The Welding method for flat cable and terminal

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