JP2003127285A - Coated material improved in slidability of material surface and cute of automatic vending machine using the same - Google Patents

Coated material improved in slidability of material surface and cute of automatic vending machine using the same

Info

Publication number
JP2003127285A
JP2003127285A JP2001321398A JP2001321398A JP2003127285A JP 2003127285 A JP2003127285 A JP 2003127285A JP 2001321398 A JP2001321398 A JP 2001321398A JP 2001321398 A JP2001321398 A JP 2001321398A JP 2003127285 A JP2003127285 A JP 2003127285A
Authority
JP
Japan
Prior art keywords
resin
mass
coating film
ptfe
melting point
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2001321398A
Other languages
Japanese (ja)
Inventor
Kenichi Okubo
謙一 大久保
Kazumi Matsubara
和美 松原
Shuichi Sugita
修一 杉田
Koji Mori
浩治 森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP2001321398A priority Critical patent/JP2003127285A/en
Publication of JP2003127285A publication Critical patent/JP2003127285A/en
Withdrawn legal-status Critical Current

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Landscapes

  • Control Of Vending Devices And Auxiliary Devices For Vending Devices (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a coated material which can be baked at a temperature lower than the melting point of polytetrafluoroethylene (PTFE) and can inexpensively treat a metal plate excellent in slidability, etc., with the slidability improved, by a usual pre-coated steel plate continuous coating facility and a chute for an automatic vending machine having excellent slidability especially in a high temperature environment. SOLUTION: The coated material is obtained by forming a coating film on the surface of a material to be treated by a primer containing 95-60 mass % of a matrix resin whose film forming temperature is lower than the melting point of PTFE and PTFE powder 2-15 μm in average particle size as main components, applying a top coat containing 90-45 mass % of a matrix resin whose film forming temperature is lower than the melting point of PTFE, 5-40 mass % of unmelted PTFE powder 2-40 μm in average particle size, and 5-15 mass % of metal flakes 10-40 μm in average particle size on the coating film, and baking at a temperature lower than the melting point of PTFE and higher than the film forming temperature of the matrix resin. The coated material can appropriately used as the chute for the automatic vending machine having high slidability and abrasion resistance even in a high temperature environment.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、材料表面の摺動性
改善した塗装物に関する。より詳しく述べると、自動販
売機内部のディストリビュータ、エスカレータ側壁下
部、並びに郵便物配送センターの物品の分配設備部材等
に使われる摺動性の優れた金属板等の塗装物に関する。
本発明は、さらに上記塗装物を用いた自動販売機用のシ
ューターに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coated article having improved slidability on the material surface. More specifically, the present invention relates to a coated object such as a metal plate having excellent slidability, which is used as a distributor inside an automatic vending machine, a lower part of an escalator side wall, and a material distribution facility member of a mail delivery center.
The present invention further relates to a shooter for a vending machine, which uses the above-mentioned coated product.

【0002】[0002]

【従来の技術】従来から、給油不要な自己摺動性を有す
る材料として、ポリテトラフルオロエチレン樹脂(以下
「PTFE」と略称する)、フェノール樹脂、アセター
ル樹脂等が知られている。具体的には、エスカレータ側
壁下部材としてステンレス金属板にPTFE粉末を分散
した塗料がポストコートされたり、また郵便物配送セン
ターの物品の分配設備部材にPTFE削り出しシートが
粘着剤で貼り付けられたりして使用されている。
2. Description of the Related Art Conventionally, polytetrafluoroethylene resin (hereinafter abbreviated as "PTFE"), phenol resin, acetal resin and the like have been known as materials having self-sliding property that do not require lubrication. Concretely, a paint in which PTFE powder is dispersed is post-coated on a stainless metal plate as the escalator side wall lower member, or a PTFE cut-out sheet is attached with an adhesive to the distribution equipment member of the mail delivery center. Has been used.

【0003】ここで、PTFE削り出しシートは難接着
材料であるため、現在は両面テープを用いた粘着接合に
より対処されているが、接着耐久性に問題が残ってい
る。一方、特開平8−57413号公報には、金属板と
の密着性が良好なマトリックス樹脂とPTFEとを主成
分とし、焼付塗装温度がPTFEの融点より高い塗料を
金属板に焼付け塗装した表面摩擦係数の小さい金属板が
開示されている。すなわち、この公報には、マトリック
ス樹脂にPTFE微粒子を分散させた塗料をPTFEの
融点よりも高い温度で金属板に焼付け塗装することによ
って得られた摺動性が改善された金属板が記載されてい
る。
Here, since the PTFE cut-out sheet is a difficult-to-bond material, it is currently dealt with by adhesive bonding using a double-sided tape, but the problem of adhesive durability remains. On the other hand, in Japanese Unexamined Patent Publication No. 8-57413, surface friction obtained by baking coating a metal plate with a paint containing a matrix resin having good adhesion to a metal plate and PTFE as main components and having a baking temperature higher than the melting point of PTFE. A metal plate having a small coefficient is disclosed. That is, this publication describes a metal plate having improved slidability obtained by baking and coating a paint in which PTFE fine particles are dispersed in a matrix resin at a temperature higher than the melting point of PTFE. There is.

【0004】図2に示す通り、この公報に記載の発明と
して金属板4の摺動性は、PTFEが溶融して表面移行
することに基づいて発現する。すなわち、熱力学的に安
定な表面張力を小さくする表面形態としてPTFE層5
がマトリックス樹脂塗膜2の表面を全面被覆し、この表
面に存在するPTFE層5の高摺動特性が表面摩擦係数
を小さくする。しかしながら、PTFE微粒子を溶融す
るためには、マトリックス樹脂塗料をPTFEの融点以
上の温度で焼付ける必要があり、このため、マトリック
ス樹脂塗料を構成する樹脂としては、PTFEの融点で
ある約326℃以上の温度での塗膜焼付けに対して、熱
分解などの樹脂劣化を生じない耐熱性に優れた樹脂を使
用する必要があった。このようなマトリックス樹脂とし
て、例えばポリイミド樹脂、ポリアミドイミド樹脂、ポ
リエーテルスルホン樹脂、ポリフェニレンサルファイド
樹脂などが挙げられるが、これらの耐熱性に優れた樹脂
は、いずれもエンジニアリングプラスチックと称される
非常に高価な樹脂である。
As shown in FIG. 2, the slidability of the metal plate 4 according to the invention described in this publication appears when PTFE melts and migrates to the surface. That is, the PTFE layer 5 has a surface morphology that reduces thermodynamically stable surface tension.
Covers the entire surface of the matrix resin coating film 2, and the high sliding property of the PTFE layer 5 present on this surface reduces the surface friction coefficient. However, in order to melt the PTFE fine particles, it is necessary to bake the matrix resin coating material at a temperature equal to or higher than the melting point of PTFE. Therefore, as the resin constituting the matrix resin coating material, the melting point of PTFE is about 326 ° C. or higher. It was necessary to use a resin having excellent heat resistance that does not cause resin degradation such as thermal decomposition even when the coating film is baked at the temperature. Examples of such a matrix resin include a polyimide resin, a polyamideimide resin, a polyether sulfone resin, a polyphenylene sulfide resin, and the like, but these resins having excellent heat resistance are all very expensive, which is called engineering plastic. It is a resin.

【0005】本発明者等は、予備実験Aとして比較的安
価で一般的なプレコート鋼板用塗料であるシリコン変性
ポリエステル樹脂に一般的PTFE微粒子(平均粒径
0.3μm)を10質量%配合した塗料を金属板表面に
適用した。次いで、シリコン変性ポリエステル樹脂塗料
の標準焼付温度である210℃で塗膜を焼付け、SUS
304BA面を対面とした動摩擦係数を測定したとこ
ろ、0.38であり、PTFE微粒子を配合しなかった
場合の0.41とほぼ同一の値を示し、摺動性の改善は
認められなかった。この理由は、PTFEの融点未満で
塗膜焼付けを行ったため、PTFEは通常の顔料と同様
に塗膜中に均一分散し、塗膜表面へのPTFEの移行に
伴う摺動性発現が起こらなかったためである。ここで、
摺動性が優れているという基準は動摩擦係数が0.20
未満であることをいう。
As a preliminary experiment A, the inventors of the present invention have prepared a paint prepared by mixing 10 mass% of general PTFE fine particles (average particle size 0.3 μm) with a silicon-modified polyester resin, which is a relatively inexpensive and general paint for precoated steel sheet. Was applied to the surface of the metal plate. Then, the coating film is baked at 210 ° C, which is the standard baking temperature of the silicone-modified polyester resin paint,
When the coefficient of dynamic friction was measured with the 304BA surface as the opposite side, it was 0.38, which was almost the same value as 0.41 when PTFE fine particles were not mixed, and no improvement in slidability was observed. The reason for this is that since the coating film was baked below the melting point of PTFE, PTFE was uniformly dispersed in the coating film like ordinary pigments, and the slidability did not develop with the migration of PTFE to the coating film surface. Is. here,
The criterion for excellent slidability is a coefficient of dynamic friction of 0.20.
It is less than.

【0006】次いで、予備実験Bとして、上記の予備実
験Aと同じ塗料を用い塗膜を380℃で焼付けをしたと
ころ、動摩擦係数は0.18であり、優れた摺動性を示
した。このことはPTFE微粒子が溶融し塗膜の表面へ
移行したためと推察される。しかしながら、この場合は
シリコン変性ポリエステル樹脂が明らかに熱劣化してい
た。すなわち、曲げ加工性試験として曲率半径5mmで
90度曲げ試験を行ったところ塗膜が剥離し、また塗膜
密着性試験として碁盤目セロハンテープ剥離を行ったと
ころ塗膜の剥離が認められた。
Then, in Preliminary Experiment B, a coating film was baked using the same paint as in Preliminary Experiment A at 380 ° C., and the dynamic friction coefficient was 0.18, showing excellent slidability. It is speculated that this is because the PTFE fine particles were melted and transferred to the surface of the coating film. However, in this case, the silicone-modified polyester resin was obviously thermally deteriorated. That is, when a 90-degree bending test with a radius of curvature of 5 mm was performed as a bending workability test, the coating film peeled off, and when a cross-cut cellophane tape peeling was performed as a coating film adhesion test, peeling of the coating film was observed.

【0007】従って、摺動性を改善するためにPTFE
微粒子を溶融させて使用する場合には、以下のような問
題がある。 1)PTFEの融点より耐熱温度が低い比較的安価なマ
トリックス樹脂を使用すると曲げ強度、表面密着性等の
所望の物性が得られず、従ってPTFEの融点より高い
融点を有して高価な樹脂を使用する必要がある。 2)塗膜の焼付温度を高く設定する必要があり、従って
焼付け用オーブン能力、操作条件が限定される。 3)摺動性の発現がPTFEの表面移行に基づいている
ので、溶融したPTFEから成る表面層が摩耗すると摺
動性が発現できなくなる。
Therefore, in order to improve the slidability, PTFE is used.
When the fine particles are used by melting, there are the following problems. 1) When a relatively inexpensive matrix resin having a heat resistant temperature lower than the melting point of PTFE is used, desired physical properties such as bending strength and surface adhesion cannot be obtained. Therefore, an expensive resin having a melting point higher than that of PTFE cannot be obtained. Need to use. 2) It is necessary to set the baking temperature of the coating film high, and therefore the baking oven capacity and operating conditions are limited. 3) Since the development of slidability is based on the surface migration of PTFE, slidability cannot be expressed when the surface layer made of molten PTFE is worn.

【0008】また逆に、前記の予備実験AのようにPT
FE微粒子を溶融させないで単に分散させて使用しても
所望の摺動性が得られない。かかる摺動性の改善が要求
される分野として、自動販売機用シュータが挙げられ
る。自動販売機は、時間、場所を問わず、いつでもどこ
でも、飲料、タバコ等の種々の嗜好品、さらには食品等
を購入できることから、あらゆる場所に設置されてい
る。一方、自動販売機での商品販売に関る人件費削減の
ための自動販売機への商品の投入機会を減らす目的で、
一時期、自動販売機、具体的には商品収納ラックが大型
化して、自動販売機の設置スペースが道路にはみ出す傾
向にあった。しかしながら、このように大型化すると、
設置場所によっては道路の通行の妨害となる等の種々の
問題点が指摘され、そのため奥行きや幅を狭い設置スペ
ースの小さいコンパクトな自動販売機の開発が望まれて
いた。
On the contrary, as in the above preliminary experiment A, PT
The desired slidability cannot be obtained even if the FE fine particles are simply dispersed and used without being melted. An example of a field in which such improvement in slidability is required is a shooter for a vending machine. BACKGROUND ART Vending machines can be purchased anywhere, anytime, anywhere, such as beverages, tobacco, and other various types of favorite foods, as well as foods, etc., and are therefore installed at every location. On the other hand, for the purpose of reducing the opportunity to put products into the vending machine in order to reduce the labor cost related to the sale of products in the vending machine,
For a period of time, vending machines, and more specifically, product storage racks, became larger and the installation space for vending machines tended to stick out on the road. However, with such an increase in size,
Various problems have been pointed out, such as obstruction of road traffic depending on the installation location. Therefore, it has been desired to develop a compact vending machine having a small depth and width and a small installation space.

【0009】このような、コンパクトな自動販売機にお
いて、上述の如く自動販売機内の商品収納ラックを大型
化することが望まれている。このようにコンパクトな自
動販売機における商品収納ラックを大型化する方法とし
て、商品収納ラック底部の商品搬出口の位置を下げて収
納量を増大する方法が考案されている。この際に、設計
上の観点から、商品収納ラック底部から商品取り出し口
までの商品誘導板(シューターと称する)の傾斜を低減
する必要があった。従来、シューターとして亜鉛めっき
鋼板が用いられてきたが、このようなシューターでは商
品がシューターの途中で止まってしまう恐れがある。更
に、このようなシューターでは商品の接触部分と商品の
重心位置が垂直線上にある水平面上に商品を落下させた
場合と異なり、商品の接触部分と商品の重心位置にズレ
が生じるため、接触部分に摩擦力が発生し、摩耗するこ
とから耐摩耗性が要求されている。
In such a compact vending machine, it is desired to increase the size of the product storage rack in the vending machine as described above. As a method for increasing the size of the product storage rack in such a compact vending machine, a method has been devised to lower the position of the product outlet of the product storage rack to increase the storage amount. At this time, from the viewpoint of design, it is necessary to reduce the inclination of the product guide plate (referred to as a shooter) from the bottom of the product storage rack to the product take-out port. Conventionally, a galvanized steel sheet has been used as a shooter, but with such a shooter, the product may stop in the middle of the shooter. Furthermore, in such a shooter, unlike the case where the product is dropped on a horizontal plane where the contact point of the product and the center of gravity of the product are on a vertical line, the contact point of the product and the position of the center of gravity of the product are misaligned. Since frictional force is generated and wear occurs, wear resistance is required.

【0010】例えば、シューターの摺動性を改善する方
法として、特開平8−57413号公報には、金属板と
の焼付け密着性が良好な樹脂とPTFEとの混合物を主
成分とした塗料を金属板に焼付けた表面摩擦係数の小さ
い金属板をシューターに用いることが提案されている。
このような金属板をシューターに用いると、傾斜が緩や
かであっても商品を安定して滑らせることが可能とな
る。この際に金属板に付与された摺動性は、前述の如く
PTFEの表面移行に基づくものである。表層のPTF
E層が摩耗した場合、著しい摺動性能の低下につなが
り、自動販売機で販売されている紙パックやPETボト
ル等の平面を多用した直方体型商品形態は高い確率でシ
ューター部の途中で止まることが考えられる。
For example, as a method for improving the slidability of a shooter, Japanese Unexamined Patent Publication No. 8-57413 discloses a paint containing a mixture of a resin and PTFE having good baking adhesion with a metal plate as a main component. It has been proposed to use a metal plate having a small surface friction coefficient baked on the plate for a shooter.
When such a metal plate is used for the shooter, the product can be stably slid even if the inclination is gentle. The slidability imparted to the metal plate at this time is based on the surface migration of PTFE as described above. Surface PTF
When the E layer wears, it leads to a significant decrease in sliding performance, and the rectangular parallelepiped product form that uses a lot of flat surfaces such as paper packs and PET bottles sold in vending machines has a high probability of stopping in the middle of the shooter part. Can be considered.

【0011】お茶、コーヒー、紅茶類等の飲料水は、高
温貯蔵する場合がある(以下、高温貯蔵商品と言う)。
このような高温貯蔵商品は、温度調整された収納ラック
内に保存されている。収納ラックに対応したシューター
では、商品の温度を下げないために、シューター温度は
60〜80℃程度に設定されている。このような、高温
環境下にある樹脂塗膜の耐摩耗性は樹脂軟化に伴い低下
する傾向にあり、この状態の樹脂塗膜に高温商品が繰返
し落下すると、上述の如くシューターに設けた樹脂塗膜
には落下時に作用するせん断力(ズレ)が加わり、樹脂
塗膜の剥離が発生する可能性が高い。本発明者は上記の
問題を解決すべく、これまでに摺動性改善塗装物及びこ
れを用いた自動販売機シューターに関する特許(特願平
11−162963)を先に出願していたが、詳細な調
査の結果、シューター温度の設定が60〜80℃程度で
あることが判り、60℃と設定していた先願特許の構成
では80℃環境下では、十分な耐摩耗性を発現すること
はできなかった。従って、商品に合せた温度調整された
シューターにおいて、摺動性を付与し、かつ高温時にお
いても十分な耐摩耗性を有する樹脂塗膜を設けたシュー
ターの開発が望まれていた。
Drinking water such as tea, coffee, and black tea may be stored at high temperature (hereinafter referred to as high temperature storage product).
Such high-temperature storage products are stored in a temperature-controlled storage rack. In a shooter compatible with a storage rack, the shooter temperature is set to about 60 to 80 ° C. so that the temperature of the product is not lowered. The abrasion resistance of the resin coating film under such a high temperature environment tends to decrease with the softening of the resin, and when a high temperature product is repeatedly dropped on the resin coating film in this state, the resin coating provided on the shooter as described above is used. A shearing force (deviation) that acts when the film falls is applied to the film, and the resin coating film is likely to peel off. In order to solve the above problems, the present inventor had previously applied for a patent (Japanese Patent Application No. 11-162963) relating to a slidability-improving coated article and a vending machine shooter using the same. As a result of various investigations, it was found that the setting of the shooter temperature was about 60 to 80 ° C., and in the configuration of the prior patent which was set to 60 ° C., sufficient wear resistance was not exhibited under the environment of 80 ° C. could not. Therefore, it has been desired to develop a shooter having a temperature adjusted to suit a product, which is provided with a resin coating film that imparts slidability and has sufficient abrasion resistance even at high temperatures.

【0012】[0012]

【発明が解決しようとする課題】本発明の課題は、上述
のPTEF微粒子を溶融させて使用する場合に生ずる問
題を解決すべく案出されたものであり、PTFEの融点
よりも低い温度で焼付け塗装が可能であり、通常のプレ
コート鋼板連続塗装設備で安価に摺動性に優れた塗装金
属板等の処理が可能な摺動性を改善した塗装物を提供
し、かつ、高温使用時における耐摩耗性に優れた自動販
売機シューターを提供することを課題とする。
The object of the present invention was devised to solve the problems that occur when the above-mentioned PTEF fine particles are used by being melted, and baking is performed at a temperature lower than the melting point of PTFE. It provides paints that can be painted and that can be processed with ordinary pre-coated steel plate continuous coating equipment at low cost, and that can treat coated metal plates with excellent slidability, etc. An object is to provide a vending machine shooter having excellent wear resistance.

【0013】[0013]

【課題を解決するための手段】本発明者等は、上記課題
を達成するために鋭意検討した結果、PTFEが本来有
する摺動性を従来技術に記載のようなPTFEを溶融し
て表面移行することに基づくのではなく、所定の平均粒
径を有する未溶融のPTFE粒子を所定のマトリックス
樹脂に所定量配合した塗料を所定条件で焼付け塗装する
と、未溶融のPTFEがその一部が塗膜表面から露出し
た状態で塗膜中に均一に分散した状態となり、その露出
した未溶融のPTFE粒子により高い摺動性を発現する
ことを見出した。更に、所定の平均粒径を有する金属鱗
片状基体(以下、金属フレークと略称する)を所定のマ
トリックス樹脂に所定量配合することで、高温商品落下
時の樹脂塗膜へのダメージを抑制・制御することを見出
した。また、所定の平均粒径を有する未溶融のPTFE
粒子が均一に分散している下塗り塗膜を設けることで、
更なる摺動性の向上を発現することを見出して本発明を
創作するに到った。このようにして得られた高い摺動性
及び耐摩耗性が発現する金属板を特定の条件で使用する
と自動販売機のシューターとして有効であることを見出
した。
Means for Solving the Problems The inventors of the present invention have made extensive studies to achieve the above-mentioned object, and as a result, the slidability originally possessed by PTFE is transferred to the surface by melting PTFE as described in the prior art. However, when a paint prepared by mixing a predetermined amount of unmelted PTFE particles having a predetermined average particle diameter in a predetermined matrix resin is baked and coated under predetermined conditions, a part of the unmelted PTFE will be the surface of the coating film. It was found that the unexposed PTFE particles exhibit a high slidability by being exposed and exposed to a state of being uniformly dispersed in the coating film. Further, by mixing a predetermined amount of a metal flake-like substrate (hereinafter, abbreviated as metal flake) having a predetermined average particle diameter with a predetermined matrix resin, it is possible to suppress and control damage to the resin coating film when the high temperature product is dropped. I found that In addition, unmelted PTFE having a predetermined average particle size
By providing an undercoating film in which particles are uniformly dispersed,
The present invention has been created by discovering that the sliding property is further improved. It has been found that the use of the thus obtained metal plate exhibiting high slidability and wear resistance under specific conditions is effective as a shooter for a vending machine.

【0014】すなわち、本発明の態様は、処理すべき材
料の表面に、成膜温度がPTFEの融点よりも低いマト
リックス樹脂95〜60質量%と、平均粒径が2〜15
μmのPTFE粉末5〜40質量%とを主成分とした下
塗り用塗料で成膜し、該塗膜の上に、成膜温度がPTF
Eの融点よりも低いマトリックス樹脂90〜45質量%
と、平均粒径が2〜40μmの未溶融のPTFE粉末5
〜40質量%と、平均粒径10〜40μmの金属フレー
ク5〜15質量%とを主成分とした上塗り用塗料を塗布
し、PTFEの融点よりも低く、かつ、マトリックス樹
脂の成膜温度よりも高い温度で焼付けすることによって
得られた高い摺動性を有する塗装物に関する。
That is, according to the embodiment of the present invention, a matrix resin having a film formation temperature lower than the melting point of PTFE of 95 to 60 mass% and an average particle diameter of 2 to 15 are formed on the surface of the material to be treated.
A film was formed with an undercoating coating material containing 5 to 40% by mass of PTFE powder of μm as a main component.
Matrix resin lower than the melting point of E 90 to 45% by mass
And unmelted PTFE powder 5 having an average particle size of 2 to 40 μm
-40% by mass and 5 to 15% by mass of metal flakes having an average particle size of 10 to 40 μm are applied as a main component, and the coating composition is lower than the melting point of PTFE and lower than the film forming temperature of the matrix resin. The present invention relates to a coated article having a high slidability obtained by baking at a high temperature.

【0015】本発明の態様はまた、処理すべき材料の表
面上に成膜温度がPTFEの融点よりも低いマトリック
ス樹脂95〜60質量%と、平均粒径が2〜15μmの
PTFE粉末5〜40質量%とを主成分とした下塗り用
塗料で成膜し、該塗膜の上に、成膜温度がPTFEの融
点よりも低いマトリックス樹脂90〜45質量%と、平
均粒径が2〜40μmの未溶融のPTFE粉末5〜40
質量%と、平均粒径10〜40μmの金属フレーク5〜
15質量%とを主成分とした上塗り用塗料を塗布し、P
TFEの融点よりも低く、かつ、マトリックス樹脂の成
膜温度よりも高い温度で焼付けすることによって成膜さ
れた上塗り塗膜中に金属フレークは処理すべき材料に対
しほぼ平行に埋没した状態で均一に分散し、未溶融のP
TFE粒子の一部が塗膜表面から露出した状態で塗膜中
に均一に分散して成ることを特徴とする塗膜が設けられ
た高い摺動性を有する塗装物に関する。
According to an embodiment of the present invention, 95 to 60% by mass of a matrix resin having a film forming temperature lower than the melting point of PTFE on the surface of the material to be treated, and 5 to 40 PTFE powder having an average particle size of 2 to 15 μm. % Of the main component is used as a main component to form a film, and a matrix resin having a film formation temperature lower than the melting point of PTFE of 90 to 45% by mass and an average particle size of 2 to 40 μm are formed on the coating film. Unmelted PTFE powder 5-40
5% by mass and metal flakes having an average particle size of 10 to 40 μm
15% by mass as the main component, and apply a top coat paint,
Metal flakes are uniformly embedded in the top coat film formed by baking at a temperature lower than the melting point of TFE and higher than the film formation temperature of the matrix resin, with the metal flakes buried substantially parallel to the material to be treated. Dispersed in the unmelted P
The present invention relates to a coated article having a high slidability provided with a coating film, characterized in that a part of TFE particles is uniformly dispersed in the coating film in a state of being exposed from the surface of the coating film.

【0016】本発明の態様は、金属板の表面上にPTF
E及び金属フレークを配合した樹脂塗料を設けてなる自
動販売機用シューターにおいて、成膜温度がPTFEの
融点よりも低いマトリックス樹脂95〜60質量%と、
平均粒径が2〜15μmのPTFE粉末5〜40質量%
とを主成分とした下塗り用塗料で成膜し、該塗膜上に、
PTFEの融点よりも低いマトリックス樹脂90〜45
質量%と、平均粒径が2〜40μmの未溶融のPTFE
粉末5〜40質量%と、平均粒径10〜40μmの金属
フレーク5〜15質量%とを主成分とした上塗り用塗料
を塗布し、PTFEの融点よりも低く、かつ、マトリッ
クス樹脂の成膜温度よりも高い温度で焼付けすることに
よって成膜された上塗り塗膜中に金属フレークは処理す
べき材料に対しほぼ平行に埋没した状態で均一に分散
し、未溶融のPTFE粒子の一部が塗膜表面から露出し
た状態で塗膜中に均一に分散し、かつ、上記樹脂塗膜に
配合した金属フレークにより使用温度における樹脂塗膜
の摩耗を抑制・制御することを特徴とする。
Aspects of the present invention include PTF on the surface of a metal plate.
In a shooter for a vending machine provided with a resin coating containing E and metal flakes, the film-forming temperature is 95 to 60% by mass of a matrix resin lower than the melting point of PTFE,
PTFE powder having an average particle size of 2 to 15 μm 5 to 40% by mass
A film is formed with an undercoating paint containing as a main component, and on the coating film,
Matrix resin 90-45 lower than the melting point of PTFE
Mass% and unmelted PTFE having an average particle size of 2 to 40 μm
A coating material for topcoat mainly composed of 5 to 40% by mass of powder and 5 to 15% by mass of metal flakes having an average particle size of 10 to 40 μm is applied, and the temperature is lower than the melting point of PTFE and the film forming temperature of the matrix resin. The metal flakes are evenly distributed in the top coat film formed by baking at a temperature higher than the above, with the metal flakes being embedded almost parallel to the material to be treated, and some of the unmelted PTFE particles are coated. It is characterized in that it is uniformly dispersed in the coating film in a state of being exposed from the surface, and that the metal flakes mixed in the resin coating film suppress and control the abrasion of the resin coating film at the use temperature.

【0017】[0017]

【発明の実施の形態】以下、本発明の実施の形態を説明
する。図1は、本発明による摺動性の発現の概念を示す
断面図であり、図2は、従来の技術による摺動性の発現
の概念を示す断面図である。本発明の摺動性改善機構
は、図1に示す通り、材料5の表面上でPTFE粒子1
が上塗り塗膜2全体に均一に分散し、なおかつ同様の頻
度で塗膜表面近傍にも存在し、この塗膜2の表面近傍に
存在する未溶融のPTFE粒子1が一部塗膜表面から露
出し、そして、この露出部が対象面に対して摺動性を発
現する。加えて、PTFE粒子1は未溶融の粒子である
ため、塗膜2の表面から露出した部分と対象面との接触
面積は小さく、摺動性をより一層増大させる効果を生じ
る。なお、PTFE粒子1は塗膜2中に均一に分散して
いることから、塗膜2が摩耗しても摺動性は保持される
特徴を有し、この点では従来のPTFE微粒子が溶融し
て表面に移行してPTFE層6を形成する図2に示すよ
うな従来技術の塗料と比較して耐久性が格段に高い。本
発明の耐摩耗性改善機構は図1に示すとおり、材料5の
表面上で金属フレーク3が上塗り塗膜2全体に均一に分
散していることにより、前述のとおりシューターを80
℃程度に加温した場合、熱軟化した塗膜2に高温貯蔵商
品落下時に作用する塗膜2への剪断力を抑制・制御して
いることから、塗膜2の摩耗量を著しく低減できる。更
に、下塗り塗膜4を設けることで密着性を維持し、かつ
下塗り塗膜4にPTFE粒子1を配合することで耐摩耗
性も向上させることができる。本発明はこのような観点
から創作されたものであり、本発明による摺動性及び耐
摩耗性改善用塗料におけるPTFEや金属フレークの粒
径および塗料中の配合量が重要な要素となる。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below. FIG. 1 is a sectional view showing a concept of developing slidability according to the present invention, and FIG. 2 is a sectional view showing a concept of developing slidability according to a conventional technique. The slidability improving mechanism of the present invention, as shown in FIG.
Are evenly dispersed throughout the top coating film 2, and are also present near the surface of the coating film at the same frequency, and unmelted PTFE particles 1 present near the surface of the coating film 2 are partially exposed from the surface of the coating film. Then, the exposed portion exhibits slidability with respect to the target surface. In addition, since the PTFE particles 1 are unmelted particles, the contact area between the exposed portion of the coating film 2 and the target surface is small, and the effect of further increasing the slidability is produced. Since the PTFE particles 1 are uniformly dispersed in the coating film 2, the PTFE particles 1 have a characteristic that the slidability is maintained even if the coating film 2 is worn. In this respect, the conventional PTFE fine particles are melted. Durability is remarkably higher than that of the conventional coating material as shown in FIG. 2 which migrates to the surface to form the PTFE layer 6. As shown in FIG. 1, the mechanism for improving the wear resistance of the present invention is such that the metal flakes 3 are evenly dispersed on the entire surface of the top coat film 2 on the surface of the material 5, so that the shooter can be used as described above.
When heated to about 0 ° C., the amount of abrasion of the coating film 2 can be significantly reduced because the shearing force acting on the coating film 2 that has been heat-softened when the high temperature storage product falls is controlled and controlled. Furthermore, the adhesion can be maintained by providing the undercoating coating film 4, and the abrasion resistance can be improved by blending the PTFE particles 1 in the undercoating coating film 4. The present invention was created from such a viewpoint, and the particle diameters of PTFE and metal flakes in the coating material for improving slidability and wear resistance according to the present invention and the blending amount in the coating material are important factors.

【0018】このような観点から、本発明の下塗り塗膜
におけるPTFEの平均粒径は2〜15μmの範囲であ
り、好ましくは2〜10μmである。PTFEの平均粒
径が2μm未満であると、PTFEが塗膜中に均一に分
散するものの、塗膜の耐摩耗性効果が発現し難い。逆
に、PTFEの粒径が15μmを越えると、下塗り塗膜
の凹凸が大きくなり、上塗り用塗料を塗布する際に均一
な塗装ができない。本発明の上塗り用塗料におけるPT
FEの平均粒径は2〜40μmの範囲であり、好ましく
は2〜15μmである。PTFEの平均粒径が2μm未
満であると、塗膜中に均一に分散したPTFE粒子が塗
膜面から露出せず、摺動性が発現できない。逆に平均粒
径が40μmを越えると、PTFEを配合した樹脂塗料
を下塗り塗膜表面に塗装する際、均一に塗布することが
できない。より具体的には、例えば金属板に、ロールコ
ータで塗装する場合には塗料の塗布性に問題があり、P
TFE粉末がピックアップロールとアプリケーターロー
ルの間で挟まる。また、カーテンフローコータで塗装す
る場合にはカーテンが切れてしまい均一な塗装はできな
くなる。
From such a viewpoint, the average particle size of PTFE in the undercoating film of the present invention is in the range of 2 to 15 μm, preferably 2 to 10 μm. When the average particle size of PTFE is less than 2 μm, the PTFE is uniformly dispersed in the coating film, but the abrasion resistance effect of the coating film is difficult to be exhibited. On the other hand, when the particle size of PTFE exceeds 15 μm, the unevenness of the undercoating film becomes large, and uniform coating cannot be performed when applying the topcoating paint. PT in top coating composition of the present invention
The average particle size of FE is in the range of 2 to 40 μm, preferably 2 to 15 μm. When the average particle diameter of PTFE is less than 2 μm, the PTFE particles uniformly dispersed in the coating film are not exposed from the coating film surface, and slidability cannot be exhibited. On the other hand, if the average particle size exceeds 40 μm, the resin coating containing PTFE cannot be applied uniformly on the surface of the undercoat coating film. More specifically, for example, when coating a metal plate with a roll coater, there is a problem in the coating property of the coating material.
The TFE powder is sandwiched between the pickup roll and applicator roll. Further, when coating with a curtain flow coater, the curtain is cut and uniform coating cannot be performed.

【0019】PTFE粒子は、塗膜表面から突き出た形
態をとり、なおかつ対象面との接触面積を小さくすると
摺動性を増大させるので、球状の粒子形態であることが
好ましい。本発明において、上述の通りのPTFE粒子
をマトリックス樹脂(バインダー樹脂)に配合するが、
その際のPTFE粒子の配合量は、全体を100質量%
として、5〜40質量%の範囲である。PTFE粒子の
配合量が5質量%未満では、塗膜表面への露出量や露出
頻度が低くなり、十分な摺動性を得ることができないの
で好ましくない。逆に、PTFE粒子の配合量が40質
量%を越えると、塗膜の物性、例えば曲げ加工性や衝撃
加工性が低下するので好ましくない。
The PTFE particles preferably have a spherical particle shape because they take a form protruding from the surface of the coating film, and when the contact area with the target surface is reduced, the slidability is increased. In the present invention, the PTFE particles as described above are blended with the matrix resin (binder resin),
The compounding amount of the PTFE particles at that time is 100 mass% in total.
Is in the range of 5 to 40% by mass. If the content of the PTFE particles is less than 5% by mass, the amount of exposure to the surface of the coating film and the frequency of exposure become low, and sufficient slidability cannot be obtained, which is not preferable. On the other hand, if the content of the PTFE particles exceeds 40% by mass, the physical properties of the coating film, such as bending workability and impact workability, deteriorate, which is not preferable.

【0020】本発明の上塗り用塗料における金属フレー
クの平均粒径は10〜40μmの範囲である。平均粒径
は金属フレークの最も長い部分の長さで表される。金属
フレークの平均粒径が10μm未満では、上塗り塗膜中
へ均一に分散した金属フレークによる樹脂塗膜に加わる
剪断力を効果的に抑制することができず、十分な耐摩耗
性が得られない。逆に、金属フレークの平均粒径が40
μmを越えると、金属フレークを配合した樹脂塗料を下
塗り塗膜表面に塗装する際、均一に塗布することができ
ない。より具体的には、例えば金属板に、ロールコータ
で塗装する場合には塗料の塗布性に問題があり、金属フ
レークがピックアップロールとアプリケーターロールの
間で挟まり各ロールを摩滅してしまう恐れがある。ま
た、カーテンフローコータで塗装する場合にはカーテン
が切れてしまい均一な塗装はできなくなる。
The average particle size of the metal flakes in the top coating composition of the present invention is in the range of 10 to 40 μm. The average particle size is represented by the length of the longest part of the metal flakes. If the average particle size of the metal flakes is less than 10 μm, the shearing force applied to the resin coating film by the metal flakes uniformly dispersed in the top coating film cannot be effectively suppressed, and sufficient abrasion resistance cannot be obtained. . Conversely, the average particle size of the metal flakes is 40
If it exceeds μm, the resin coating containing metal flakes cannot be applied uniformly when the surface of the undercoat coating is applied. More specifically, for example, when coating a metal plate with a roll coater, there is a problem with the coatability of the paint, and metal flakes may be caught between the pick-up roll and the applicator roll and wear each roll. . Further, when coating with a curtain flow coater, the curtain is cut and uniform coating cannot be performed.

【0021】本発明の金属フレークは鱗片状基体である
以外、材質について特に限定されないが、アルミニウ
ム,ステンレス,ニッケル,錫,銀,銅等が挙げられ
る。金属フレークが、球状粒子状の金属粉では塗膜表面
から突き出た形態とすることでテーバー摩耗性の改善効
果はあるものの、樹脂塗膜に発生する剪断力の抑制効果
はなく、更に、PTFE粒子との接触面積も小さくなる
ので、摺動性を阻害する。したがって、金属フレークは
樹脂塗膜の剪断力抑制効果及び摺動性を有する鱗片状基
体であることが好ましい。本発明において、上述の通り
金属フレークをマトリックス樹脂に配合するが、その際
の金属フレークの配合量は、全体を100質量%とし
て、5〜15質量%の範囲である。金属フレークの配合
量が5質量%未満では、例えば500mlの飲料缶を連
続落下させると、落下回数が70万回以下で摩耗による
金属素地の露出が観察され、十分な耐摩耗性が得られな
い。逆に、金属フレークの配合量は15質量%を越える
と、塗膜物性、例えば曲げ加工性や耐衝撃加工性が低下
するにで好ましくない。
The metal flakes of the present invention are not particularly limited in terms of material other than the scale-like substrate, and examples thereof include aluminum, stainless steel, nickel, tin, silver and copper. When the metal flakes are spherical particles of metal powder and have a form of protruding from the surface of the coating film, there is an effect of improving Taber abrasion resistance, but there is no effect of suppressing shearing force generated in the resin coating film. Since the contact area with is also small, the slidability is hindered. Therefore, the metal flakes are preferably scale-like substrates having the effect of suppressing the shearing force of the resin coating film and the slidability. In the present invention, the metal flakes are blended with the matrix resin as described above, and the blending amount of the metal flakes at that time is in the range of 5 to 15 mass% with 100 wt% as a whole. When the content of the metal flakes is less than 5% by mass, for example, when a beverage can of 500 ml is continuously dropped, the number of drops is 700,000 or less and the metal base is exposed due to abrasion, and sufficient abrasion resistance cannot be obtained. . On the contrary, if the content of the metal flakes exceeds 15% by mass, the physical properties of the coating film, such as bending workability and impact workability, deteriorate, which is not preferable.

【0022】下塗り用塗料及び上塗り用塗料に使用され
るマトリックス樹脂は、樹脂塗料全体の焼付け温度がP
TFEの融点よりも低くなるように適宜選択される。す
なわち、本発明による塗料の摺動性の発現は、前述の如
く従来の塗料のようにPTFE微粒子の溶融による表面
移行に基づくものではなく、PTFE粒子を未溶融状態
でマトリックス塗膜中に均一に存在させることによるも
のだからである。このようなマトリックス樹脂として
は、成膜温度がPTFEの融点よりも低い樹脂であり、
かつ、焼付け塗装用の樹脂として通常に使用されている
ものであれば特に限定されるものではなく、例えばポリ
エステル樹脂、シリコン変性ポリエステル樹脂、線状高
分子ポリエステル樹脂、アクリル樹脂、エポキシ樹脂、
ポリウレタン樹脂、フェノキシ樹脂、フェノール樹脂、
ポリフッ化ビニリデン樹脂(PVdF)/アクリル樹
脂、塩化ビニル樹脂等が挙げられる。
The matrix resin used in the undercoating paint and the topcoating paint has a baking temperature of P as a whole.
It is appropriately selected so as to be lower than the melting point of TFE. That is, the development of the slidability of the paint according to the present invention is not based on the surface migration of the PTFE fine particles due to melting as in the conventional paint as described above, but the PTFE particles are uniformly melted in the matrix coating film. Because it is due to the existence. Such a matrix resin is a resin whose film-forming temperature is lower than the melting point of PTFE,
And, is not particularly limited as long as it is commonly used as a resin for baking coating, for example, polyester resin, silicon modified polyester resin, linear polymer polyester resin, acrylic resin, epoxy resin,
Polyurethane resin, phenoxy resin, phenol resin,
Examples thereof include polyvinylidene fluoride resin (PVdF) / acrylic resin and vinyl chloride resin.

【0023】樹脂塗料には、その使用目的に応じて当該
技術分野に公知の種々の添加物、例えば、酸化チタン,
カーボンブラック,酸化クロム,酸化鉄粉等の着色顔
料、体質顔料、ストロンチウムクロメート等のクロム系
や、変性シリカ,トリポリリン酸二水素アルミニウム等
の非クロム系の防錆顔料等を添加することができる。本
発明における樹脂塗料は、処理すべき材料、例えばAl
板、冷延鋼板、Znめっき鋼板、Alめっき鋼板、Zn
−Al合金めっき鋼板、Zn−Al−Mg系合金めっき
鋼板、ステンレス鋼板等の金属板に通例の方法で適用す
ることが可能であり、またこれらの金属板は必要に応じ
てリン酸塩処理、塗布型クロメート処理等を施すことが
できる。また、本発明においては、PTFEの融点より
低い温度で焼付けが可能であるので、金属板以外に、エ
ンジニアリングプラスチック、木材、ガラス板、セラミ
ックス等にも適用可能である。
Various additives known in the art, such as titanium oxide, are added to the resin coating material depending on the purpose of use.
Coloring pigments such as carbon black, chromium oxide and iron oxide powder, extender pigments, chromium-based pigments such as strontium chromate and non-chromium-based anticorrosive pigments such as modified silica and aluminum dihydrogen tripolyphosphate can be added. The resin coating material according to the present invention is a material to be treated, for example, Al.
Plate, cold rolled steel plate, Zn plated steel plate, Al plated steel plate, Zn
-Al alloy-plated steel sheet, Zn-Al-Mg alloy-plated steel sheet, stainless steel sheet and other metal plates can be applied by a usual method, and these metal plates can be treated with phosphate as necessary, A coating type chromate treatment or the like can be applied. Further, in the present invention, since baking can be performed at a temperature lower than the melting point of PTFE, it can be applied to engineering plastics, wood, glass plates, ceramics, etc., in addition to metal plates.

【0024】以下、本発明による樹脂塗料の適用法につ
いて説明する。まず、下塗り用塗料を処理すべき材料の
表面に塗布する。この際の塗布法については、金属板等
の処理すべき材料に樹脂塗料を適用できる方法であれば
特に限定されるものではなく、例えばロールコータ、カ
ーテンコータによる公知の方法が挙げられる。このよう
にして金属板等に塗布するが、その際の塗布量は、塗布
する塗料の配合、塗布する材料の種類、要求される摺動
性等により異なるが、一般には乾燥厚みで3〜15μm
の範囲である。
The method of applying the resin coating material according to the present invention will be described below. First, the undercoat paint is applied to the surface of the material to be treated. The coating method at this time is not particularly limited as long as the resin coating can be applied to the material to be treated such as a metal plate, and for example, a known method using a roll coater or a curtain coater can be mentioned. The coating is performed on a metal plate or the like in this manner, and the coating amount at that time varies depending on the composition of the coating material to be coated, the type of material to be coated, the required slidability, etc., but generally the dry thickness is 3 to 15 μm.
Is the range.

【0025】次いで、材料表面に塗布した下塗り用塗料
の焼付け乾燥処理を行う。この際の焼付け温度は、PT
FEの融点より低い温度でかつマトリックス樹脂の融点
より高い温度で適宜選択される。通常は、オーブン中で
材料温度が最高到達温度として180〜250℃となる
ように30〜120秒加熱することによって焼付けを行
う。本発明による塗料を焼付け後、直ちに冷却処理を行
う。このようにして処理すると、摺動性が要求される材
料の表面上に本発明による塗料の下塗り塗膜が形成され
る。
Next, the undercoat paint applied to the surface of the material is baked and dried. The baking temperature at this time is PT
It is appropriately selected at a temperature lower than the melting point of FE and higher than the melting point of the matrix resin. Usually, baking is performed by heating the material in an oven for 30 to 120 seconds so that the maximum temperature reaches 180 to 250 ° C. Immediately after baking the coating material according to the present invention, cooling treatment is performed. When treated in this manner, the undercoat coating film of the present invention is formed on the surface of the material which is required to have slidability.

【0026】次に、上塗り用塗料を、前記処理すべき材
料の表面に成膜された下塗り塗膜上に塗布する。この際
の塗布方法も前記の通りであり、塗布量は乾燥厚みで3
〜40μmの範囲が一般的である。このようにして、摺
動性を改善しようとする材料の表面に成膜された下塗り
塗膜の上に、塗布した上塗り用塗料を焼付け乾燥処理を
行う。この際の焼付け温度は、PTFEの融点より低い
温度でかつマトリックス樹脂の融点より高い温度で適宜
選択される。通常は、オーブン中で材料温度が最高到達
温度として180〜250℃となるように、30〜12
0秒加熱することによって焼付けを行う。本発明による
塗料を焼付け後、直ちに冷却処理を行う。このようにし
て処理すると、摺動性が要求される材料の表面上に本発
明による塗料の上塗り塗膜が形成される。なお、本明細
書においては主として金属板に本発明による摺動性改善
用の塗料を塗布することについて記載してきたが、本発
明による樹脂塗料は、これに限定されるものではなく、
例えば本発明の焼付け温度よりも高い融点を有する樹脂
により成形された成形物、木材、ガラス類、セラミック
類等にも適用可能である。
Next, the topcoat paint is applied onto the undercoat coating film formed on the surface of the material to be treated. The coating method at this time is also as described above, and the coating amount is 3 in terms of dry thickness.
The range of -40 μm is common. In this way, the applied topcoat paint is baked and dried on the undercoat coating film formed on the surface of the material whose slidability is to be improved. The baking temperature at this time is appropriately selected at a temperature lower than the melting point of PTFE and higher than the melting point of the matrix resin. Usually, in the oven, the temperature of the material reaches the maximum temperature of 180 to 250 ° C.
Baking is performed by heating for 0 seconds. Immediately after baking the coating material according to the present invention, cooling treatment is performed. When treated in this manner, the top coat film of the paint of the present invention is formed on the surface of the material which is required to have slidability. In the present specification, the application of the coating material for improving slidability according to the present invention to a metal plate has been mainly described, but the resin coating material according to the present invention is not limited to this.
For example, the present invention can be applied to moldings, wood, glass, ceramics, etc. molded from a resin having a melting point higher than the baking temperature of the present invention.

【0027】本発明による焼付け方法についても、特に
熱オーブンでの加熱に限定されるものではない。例え
ば、既存の設備の金属板等の処理すべき材料の表面に摺
動性を付与したい場合や特定部位に選択的に摺動性を付
与したい場合には、上記のとおりに本発明による樹脂塗
料を塗布した後、アイロン、焼きごて、加熱ローラ等の
接触熱伝導による加熱処理を行い、次いで急冷すること
によって、既存の設備を分解することなしに、あるいは
特定の部位に選択的に摺動性を付与することが可能であ
る。
The baking method according to the present invention is not particularly limited to heating in a hot oven. For example, when it is desired to impart slidability to the surface of a material to be treated such as a metal plate of an existing facility or to selectively impart slidability to a specific portion, the resin coating according to the present invention as described above. After applying, heat treatment by contact heat conduction such as iron, iron, heating roller, etc., and then rapidly cooling, without disassembling existing equipment or selectively sliding to specific parts It is possible to impart sex.

【0028】耐磨耗性を決定する因子は、樹脂塗膜の凝
集エネルギーであり、この凝集エネルギーは高分子材料
のみならず、あらゆる材料において温度上昇と共に低下
する。特に、樹脂塗膜のマトリックス樹脂である高分子
材料においては、常温下でガラス領域であるものが使用
温度、代表的には80℃ではガラス転移温度を超えて、
ゴム領域に達し、凝集エネルギーがガラス転移温度を境
に著しく低下するものがある。
The factor that determines the abrasion resistance is the cohesive energy of the resin coating film, and this cohesive energy decreases with increasing temperature not only in polymeric materials but also in all materials. In particular, in a polymer material which is a matrix resin of a resin coating, a material in the glass region at room temperature exceeds the glass transition temperature at the operating temperature, typically 80 ° C,
In some cases, the cohesive energy reaches the rubber region, and the cohesive energy significantly decreases at the glass transition temperature.

【0029】本発明のこの態様によると、樹脂塗膜の使
用温度における凝集エネルギーの低下を、配合した金属
フレークの高い機械的強度や硬度等で補い、塗膜の摩耗
量を抑制・制御することによって、使用温度に加温され
た塗装金属板の耐摩耗性を高めることを見出した。すな
わち、この態様において、平均粒径が10〜40μmの
金属フレークを5〜15質量%配合することによって、
高温貯蔵用商品の自動販売機用シューターの耐摩耗性を
改善することが可能となる。更に、PTFE粒子を配合
した下塗り塗膜を設けることにより、一段と優れた耐摩
耗性を発現できる。このような摺動性及び耐摩耗性改善
塗料を使用して、上述のシューターと同様な方法で金属
板上に樹脂塗膜を形成することによって、高温環境下で
保持されても十分な摺動性及び耐摩耗性を有するシュー
ターを得ることができる。
According to this aspect of the present invention, the decrease in cohesive energy at the use temperature of the resin coating film is compensated by the high mechanical strength and hardness of the compounded metal flakes to suppress and control the abrasion amount of the coating film. It was found that the abrasion resistance of the coated metal plate heated to the use temperature is enhanced by the method. That is, in this aspect, by mixing 5 to 15 mass% of metal flakes having an average particle size of 10 to 40 μm,
It is possible to improve the wear resistance of a shooter for a vending machine for high temperature storage products. Further, by providing an undercoat coating film containing PTFE particles, it is possible to further improve wear resistance. By using such a slidability and wear resistance improving paint to form a resin coating film on a metal plate in the same manner as in the above-mentioned shooter, sufficient sliding can be achieved even if held in a high temperature environment. It is possible to obtain a shooter that has excellent wear resistance and wear resistance.

【0030】[0030]

【実施例】(実施例1〜6及び比較例7〜12)以下、
本発明を実施例および比較例に基づいて詳細に説明す
る。しかしながら、本発明はこれらの実施例に限定され
るものではない。板厚0.5mm、亜鉛目付量片面45
g/m2の溶融亜鉛めっき鋼板に塗布型クロメート処理
を施し、表1に示す下塗り用塗料及び上塗り用塗料を乾
燥膜厚でそれぞれ5μm,10μmになるように、塗布
し60秒間表1に示す条件で熱オーブン中で焼付けた。
なお、下塗り用塗料にはSr−Cr系防錆顔料を20質
量%配合し、上塗り用塗料には何れもカーボンブラック
を10質量%配合した。得られた塗装金属板の特性を表
1に示す。表1において、曲げ加工性、衝撃強度はJI
S Z5400およびG3312に準拠して、4T曲げ
加工後のセロハンテープ剥離試験、1kg×50cmの
衝撃加工後のセロハンテープ剥離試験で評価した。動摩
擦係数は、(株)東洋精機製作所製測定機TR型を用い
て対象面:SUS304BA板に対する値を測定した。
なお、摺動性に優れた金属板としては動摩擦係数0.2
0未満である必要がある。
EXAMPLES (Examples 1 to 6 and Comparative Examples 7 to 12)
The present invention will be described in detail based on examples and comparative examples. However, the invention is not limited to these examples. Plate thickness 0.5 mm, zinc weight per side 45
A coating type chromate treatment is applied to a g / m 2 hot-dip galvanized steel sheet, and the undercoating paint and the topcoating paint shown in Table 1 are applied so that the dry film thicknesses are 5 μm and 10 μm, respectively, and shown in Table 1 for 60 seconds. It baked in the hot oven on condition.
20% by mass of the Sr-Cr rust preventive pigment was blended in the undercoat paint, and 10% by mass of carbon black was blended in each of the overcoat paints. Table 1 shows the characteristics of the obtained coated metal plate. In Table 1, bending workability and impact strength are JI.
According to SZ5400 and G3312, the cellophane tape peeling test after 4T bending was performed, and the cellophane tape peeling test after 1 kg × 50 cm impact processing was evaluated. The dynamic friction coefficient was measured with a measuring machine TR type manufactured by Toyo Seiki Seisakusho Co., Ltd. on a target surface: SUS304BA plate.
The coefficient of dynamic friction is 0.2 for a metal plate with excellent slidability.
Must be less than 0.

【0031】[0031]

【表1】 [Table 1]

【0032】表1の結果から明らかなように、本発明に
よる塗装金属板(実施例1〜6)は、何れも良好な塗装
外観、曲げ加工性、衝撃加工性、動摩擦係数を示した。
これに対して、本発明の要件を満たしていない比較例
(比較例7〜12)では、塗装外観が不良であったり、
曲げ加工性、衝撃加工性が乏しかったり、動摩擦係数の
値が高かったりして、優れた塗装金属板は得られなかっ
た。
As is clear from the results shown in Table 1, all of the coated metal sheets according to the present invention (Examples 1 to 6) exhibited good coating appearance, bending workability, impact workability and dynamic friction coefficient.
On the other hand, in Comparative Examples (Comparative Examples 7 to 12) that do not meet the requirements of the present invention, the coating appearance is poor,
An excellent coated metal plate could not be obtained due to poor bending workability and impact workability, and high dynamic friction coefficient.

【0033】(実施例13〜18及び比較例19〜2
5)板厚0.8mm、亜鉛目付量片面45g/m2の溶
融亜鉛めっき鋼板に塗布型クロメート処理を施し、表2
に示す下塗り用塗料及び上塗り用塗料を乾燥膜厚でそれ
ぞれ5μm,14μmになるように塗布し、表2に示す
条件で、下塗り用塗料は45秒間、上塗り用塗料は60
秒間熱オーブン中で焼付けた。なお、下塗り用塗料には
何れもSr−Cr系防錆顔料を20質量%配合したもの
を用いた。また、両樹脂塗料には何れもカーボンブラッ
クを10質量%配合した。得られた塗装金属板を自動販
売機シューターに成形加工した。
(Examples 13 to 18 and Comparative Examples 19 to 2)
5) A hot-dip galvanized steel sheet having a plate thickness of 0.8 mm and a weight per unit area of 45 g / m 2 on one side was subjected to coating type chromate treatment, and Table 2
The undercoat paint and the topcoat paint shown in Table 2 were applied so that the dry film thicknesses would be 5 μm and 14 μm, respectively, and under the conditions shown in Table 2, the undercoat paint was for 45 seconds and the topcoat paint was 60 μm.
Bake in a hot oven for a second. In addition, as the undercoating paint, the one containing 20% by mass of the Sr—Cr-based rust preventive pigment was used. Further, both resin paints were blended with 10% by mass of carbon black. The coated metal plate obtained was molded into a vending machine shooter.

【0034】次いで、水平に配置したシューターの上に
1)角型500mlPETボトルおよび2)角型200
ml紙パックを、飲料口が下向きになるように載せ、シ
ューターの下方側を試験台に固定して、シューターの上
方側について0.5度/秒の速度でシューター角度を増
大させ、1)角型500mlPETボトル及び2)角型
200ml紙パックが滑り出した角度を測定した。この
測定環境は、20℃で相対湿度65%である。なお、商
品の滑り出し角度は、11度未満であることが必要であ
る。
Then, 1) a square 500 ml PET bottle and 2) a square 200 on a horizontally arranged shooter.
Place the ml paper pack with the drink mouth facing downward, fix the lower side of the shooter to the test stand, and increase the shooter angle at a speed of 0.5 degree / second with respect to the upper side of the shooter. The angle at which the mold 500 ml PET bottle and the 2) square 200 ml paper pack slid out was measured. This measurement environment has a relative humidity of 65% at 20 ° C. The sliding angle of the product needs to be less than 11 degrees.

【0035】また、80℃の環境下で、シューターに3
50ml緑茶スチール缶を70万回連続落下させて、高
温時の塗膜摩耗性を評価した。70万回連続落下試験を
実施して、塗膜摩耗による素地露出が見られないものを
異常なしと評価した。これらの結果を表2に併記した。
In the environment of 80 ° C., the shooter has 3
A 50 ml green tea steel can was continuously dropped 700,000 times to evaluate the abrasion resistance of the coating film at high temperature. A continuous drop test was carried out 700,000 times, and when the base material was not exposed due to abrasion of the coating film, it was evaluated as normal. The results are also shown in Table 2.

【0036】[0036]

【表2】 [Table 2]

【0037】表2の結果から明らかなように、この実施
態様による80℃における塗膜中に金属フレークを配合
した本発明による樹脂塗膜を適用した自動販売機シュー
ターは、何れも優れた摺動性を発現し、かつ高温での耐
摩耗性に優れている。これに対して、比較例の自動販売
機シューターは、摺動性に乏しかったり、高温での耐摩
耗性に劣っていた。
As is clear from the results of Table 2, all of the vending machine shooters to which the resin coating film according to the present invention in which metal flakes are mixed in the coating film at 80 ° C. according to this embodiment are applied have excellent sliding properties. And exhibits excellent wear resistance at high temperatures. On the other hand, the vending machine shooter of the comparative example had poor slidability and poor wear resistance at high temperatures.

【0038】[0038]

【発明の効果】以上説明したとおり、本発明は、マトリ
ックス樹脂として成膜温度がPTFEの融点よりも低い
樹脂を使用し、かつ、特定の粒径のPTFEを特定の量
で下塗り用塗料及び上塗り用塗料に配合し、かつ特定の
粒径の金属フレークを特定の量で上塗り用塗料に配合し
て成る材料表面の摺動性及び耐摩耗性改善用塗料であ
り、上塗り塗膜中に金属フレークは処理すべき材料に対
しほぼ平行に埋没した状態で均一に分散し、PTFE粒
子が溶融することなしに一部が露出した状態で均一に分
散した高い摺動性を発現する塗料であるので、安価に製
造可能であり、かつ既存の設備を使用して焼付塗装が可
能であり、得られた塗装物は、塗膜が摩耗して消滅する
直前まで摺動性が保持可能であるという優れた効果を奏
する。また、本発明によると、高温時においても、摺動
性と耐摩耗性に優れたシューターが得られる。従って、
使用状況に応じて、所望の性質を有するシューターが提
供可能である。
As described above, according to the present invention, a resin having a film formation temperature lower than the melting point of PTFE is used as a matrix resin, and a specific amount of PTFE having a specific particle diameter is used in a specific amount for an undercoat paint and an overcoat. It is a paint for improving the slidability and abrasion resistance of the surface of the material, which is blended in the coating material for the coating and a specific amount of metal flakes in the coating material for the coating material. Is a paint that is evenly distributed in a state of being buried substantially parallel to the material to be treated, and is evenly dispersed in a state where the PTFE particles are partially exposed without melting, and thus exhibit high slidability. It is excellent in that it can be manufactured at low cost, it can be baked and coated using existing equipment, and that the obtained coated product can maintain slidability until just before the coating film wears and disappears. Produce an effect. Further, according to the present invention, it is possible to obtain a shooter excellent in slidability and wear resistance even at high temperatures. Therefore,
It is possible to provide a shooter having a desired property depending on the use situation.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による摺動性の発現の概念を示す断面図
である。
FIG. 1 is a sectional view showing the concept of developing slidability according to the present invention.

【図2】従来の方法による摺動性の発現の概念を示す断
面図である。
FIG. 2 is a cross-sectional view showing the concept of developing slidability by a conventional method.

【符号の説明】[Explanation of symbols]

1...PTFE粒子 2...上塗り塗膜 3...金属フレーク 4...下塗り塗膜 5...材料(金属板) 6...PTFE層 1. . . PTFE particles 2. . . Top coat film 3. . . Metal flakes 4. . . Undercoat film 5. . . Material (metal plate) 6. . . PTFE layer

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B32B 15/08 B32B 15/08 G C09D 127/18 C09D 127/18 201/00 201/00 G07F 9/00 109 G07F 9/00 109F (72)発明者 森 浩治 千葉県市川市高谷新町7番地の1 日新製 鋼株式会社技術研究所内 Fターム(参考) 3E044 AA01 FB01 FB08 4D075 BB28Z CA02 CA09 CA13 CA48 DA06 DB01 DC15 EA07 EA10 EA19 EB13 EB16 EB53 EB56 EB57 EC10 EC23 4F100 AB01B AB01C AB03 AB18 AK01A AK01B AK18A AK18B AK41 AK51 AK53 AT00C BA03 BA07 BA10B BA10C CA15 CC00A CC00B DE01A DE01B DE02B EH46 EH46A EH46B EH71 EJ48 EJ48B EJ65A JA04A JA04B JK06 JK09 JK16 JL01 JL02 YY00A YY00B 4J038 CD121 PA07 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) B32B 15/08 B32B 15/08 G C09D 127/18 C09D 127/18 201/00 201/00 G07F 9/00 109 G07F 9/00 109F (72) Inventor Koji Mori 1st day at No. 7 Takatani Shinmachi, Ichikawa City, Chiba Prefecture Nisshin Steel Co., Ltd. Technical Research Institute F term (reference) 3E044 AA01 FB01 FB08 4D075 BB28Z CA02 CA09 CA13 CA48 DA06 DB01 DC15 EA07 EA10 EA19 EB13 EB16 EB53 EB56 EB57 EC10 EC23 4F100 AB01B AB01C AB03 AB18 AK01A AK01B AK18A AK18B AK41 AK51 AK53 AT00C BA03 BA07 BA10B BA10C CA15 CC00A CC00B DE01A DE01B DE02B EH46 EH46A EH46B EH71 EJ48 EJ48B EJ65A JA04A JA04B JK06 JK09 JK16 JL01 JL02 YY00A YY00B 4J038 CD121 PA07

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 処理すべき材料の表面に、成膜温度がポ
リテトラフルオロエチレン樹脂の融点よりも低いマトリ
ックス樹脂95〜60質量%と、平均粒径が2〜15μ
mのポリテトラフルオロエチレン樹脂5〜40質量%と
を主成分とした下塗り用塗料で成膜し、該塗膜の上に、
成膜温度がポリテトラフルオロエチレン樹脂の融点より
も低いマトリックス樹脂90〜45質量%と、平均粒径
が2〜40μmの未溶融のポリテトラフルオロエチレン
樹脂5〜40質量%と、平均粒径10〜40μmの金属
鱗片状基体5〜15質量%とを主成分とした上塗り用塗
料を塗布し、ポリテトラフルオロエチレン樹脂の融点よ
りも低く、かつ、マトリックス樹脂の成膜温度よりも高
い温度で焼付けすることによって得られた高い摺動性を
有する塗装物。
1. A matrix resin having a film formation temperature lower than the melting point of polytetrafluoroethylene resin of 95 to 60 mass% and an average particle diameter of 2 to 15 μm on the surface of a material to be treated.
m of the polytetrafluoroethylene resin of 5 to 40% by mass as a main component to form a film with an undercoating coating material, and on the coating film,
A matrix resin having a film forming temperature lower than the melting point of the polytetrafluoroethylene resin 90 to 45% by mass, an unmelted polytetrafluoroethylene resin having an average particle size of 2 to 40 μm 5 to 40% by mass, and an average particle size of 10 -40 μm metal flake-like substrate 5 to 15% by mass is applied as a main component, and the top coating is applied, and the temperature is lower than the melting point of the polytetrafluoroethylene resin and higher than the film forming temperature of the matrix resin. A coated article having high slidability obtained by
【請求項2】 処理すべき材料の表面上に成膜温度がポ
リテトラフルオロエチレン樹脂の融点よりも低いマトリ
ックス樹脂95〜60質量%と、平均粒径が2〜15μ
mのポリテトラフルオロエチレン樹脂5〜40質量%と
を主成分とした下塗り用塗料で成膜し、該塗膜の上に、
成膜温度がポリテトラフルオロエチレン樹脂の融点より
も低いマトリックス樹脂90〜45質量%と、平均粒径
が2〜40μmの未溶融のポリテトラフルオロエチレン
樹脂5〜40質量%と、平均粒径10〜40μmの金属
鱗片状基体5〜15質量%とを主成分とした上塗り用塗
料を塗布し、ポリテトラフルオロエチレン樹脂の融点よ
りも低く、かつ、マトリックス樹脂の成膜温度よりも高
い温度で焼付けすることによって成膜された上塗り塗膜
中に、金属鱗片状基体は処理すべき材料に対しほぼ平行
に埋没した状態で均一に分散し、未溶融のポリテトラフ
ルオロエチレン樹脂の粒子の一部が塗膜表面から露出し
た状態で塗膜中に均一に分散して成ることを特徴とする
塗膜が設けられた高い摺動性を有する塗装物。
2. A matrix resin having a film forming temperature on the surface of a material to be treated which is lower than the melting point of the polytetrafluoroethylene resin in an amount of 95 to 60% by mass and an average particle diameter of 2 to 15 μm.
m of the polytetrafluoroethylene resin of 5 to 40% by mass as a main component to form a film with an undercoating coating material, and on the coating film,
A matrix resin having a film forming temperature lower than the melting point of the polytetrafluoroethylene resin 90 to 45% by mass, an unmelted polytetrafluoroethylene resin having an average particle size of 2 to 40 μm 5 to 40% by mass, and an average particle size of 10 -40 μm metal flake-like substrate 5 to 15% by mass is applied as a main component, and the top coating is applied, and the temperature is lower than the melting point of the polytetrafluoroethylene resin and higher than the film forming temperature of the matrix resin. In the top coating film formed by the above, the metal flake-like substrate is uniformly dispersed in a state of being buried substantially parallel to the material to be treated, and some of the particles of the unmelted polytetrafluoroethylene resin are A coated article having a high slidability provided with a coating film, which is characterized by being uniformly dispersed in the coating film in a state of being exposed from the surface of the coating film.
【請求項3】 前記材料が金属である請求項1又は請求
項2に記載の高い摺動性を有する塗装物。
3. The coated article having high slidability according to claim 1 or 2, wherein the material is a metal.
【請求項4】 金属板の表面上にポリテトラフルオロエ
チレン樹脂を配合した樹脂塗料を設けてなる自動販売機
用シューターにおいて、材料の表面上に、成膜温度がポ
リテトラフルオロエチレン樹脂の融点よりも低いマトリ
ックス樹脂95〜60質量%と、平均粒径が2〜15μ
mのポリテトラフルオロエチレン樹脂5〜40質量%と
を主成分とする下塗り用塗料で成膜し、該塗膜の上に、
成膜温度がポリテトラフルオロエチレン樹脂の融点より
も低いマトリックス樹脂90〜45質量%と、平均粒径
が2〜40μmの未溶融のポリテトラフルオロエチレン
樹脂5〜40質量%と、平均粒径10〜40μmの金属
鱗片状基体5〜15質量%とを主成分とした上塗り用塗
料を塗布し、ポリテトラフルオロエチレン樹脂の融点よ
りも低く、かつ、マトリックス樹脂の成膜温度よりも高
い温度で焼付けすることによって成膜された上塗り塗膜
中に、金属鱗片状基体は処理すべき材料に対しほぼ平行
に埋没した状態で均一に分散し、未溶融のポリテトラフ
ルオロエチレン樹脂の粒子の一部が塗膜表面から露出し
た状態で塗膜中に均一に分散し、かつ、上記樹脂塗膜に
配合した金属鱗片状基体により使用温度における樹脂塗
膜の摩耗を抑制・制御することを特徴とする、自動販売
機用のシューター。
4. In a shooter for a vending machine, which comprises a resin coating containing a polytetrafluoroethylene resin on the surface of a metal plate, the film forming temperature on the surface of the material is higher than the melting point of the polytetrafluoroethylene resin. Low matrix resin 95-60 mass% and average particle size 2-15μ
m of the polytetrafluoroethylene resin of 5 to 40 mass% is used as a main component to form a film for undercoating, and a film is formed on the coating film.
A matrix resin having a film forming temperature lower than the melting point of the polytetrafluoroethylene resin 90 to 45% by mass, an unmelted polytetrafluoroethylene resin having an average particle size of 2 to 40 μm 5 to 40% by mass, and an average particle size of 10 -40 μm metal flake-like substrate 5 to 15% by mass is applied as a main component, and the top coating is applied, and the temperature is lower than the melting point of the polytetrafluoroethylene resin and higher than the film forming temperature of the matrix resin. In the top coating film formed by the above, the metal flake-like substrate is uniformly dispersed in a state of being buried substantially parallel to the material to be treated, and some of the particles of the unmelted polytetrafluoroethylene resin are It is evenly dispersed in the coating film while being exposed from the coating film surface, and the metal flaky base compounded in the resin coating film suppresses / controls the abrasion of the resin coating film at the operating temperature. A shooter for a vending machine, characterized by being controlled.
【請求項5】 請求項4に記載の自動販売機用のシュー
ターを設けた自動販売機。
5. An automatic vending machine provided with a shooter for the automatic vending machine according to claim 4.
JP2001321398A 2001-10-19 2001-10-19 Coated material improved in slidability of material surface and cute of automatic vending machine using the same Withdrawn JP2003127285A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001321398A JP2003127285A (en) 2001-10-19 2001-10-19 Coated material improved in slidability of material surface and cute of automatic vending machine using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001321398A JP2003127285A (en) 2001-10-19 2001-10-19 Coated material improved in slidability of material surface and cute of automatic vending machine using the same

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Publication Number Publication Date
JP2003127285A true JP2003127285A (en) 2003-05-08

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005096442A (en) * 2003-08-28 2005-04-14 Okamura Corp Metal plate improved in sliding property
JP2008527081A (en) * 2004-12-30 2008-07-24 スリーエム イノベイティブ プロパティズ カンパニー Fluoropolymer nanoparticle coating composition
JP2011235448A (en) * 2010-05-01 2011-11-24 Furukawa-Sky Aluminum Corp Resin-coated metal material superior in abrasion resistance and moldability and method for manufacturing the same
CN105736576A (en) * 2014-12-25 2016-07-06 丰田自动车株式会社 Sliding Member And Method Of Manufacturing The Same
CN110484202A (en) * 2019-08-23 2019-11-22 辽宁女娲防水建材科技集团有限公司 A kind of energy-saving water-proof decorative adhesive plate and preparation method and application

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005096442A (en) * 2003-08-28 2005-04-14 Okamura Corp Metal plate improved in sliding property
JP2008527081A (en) * 2004-12-30 2008-07-24 スリーエム イノベイティブ プロパティズ カンパニー Fluoropolymer nanoparticle coating composition
JP2011235448A (en) * 2010-05-01 2011-11-24 Furukawa-Sky Aluminum Corp Resin-coated metal material superior in abrasion resistance and moldability and method for manufacturing the same
CN105736576A (en) * 2014-12-25 2016-07-06 丰田自动车株式会社 Sliding Member And Method Of Manufacturing The Same
CN110484202A (en) * 2019-08-23 2019-11-22 辽宁女娲防水建材科技集团有限公司 A kind of energy-saving water-proof decorative adhesive plate and preparation method and application
CN110484202B (en) * 2019-08-23 2021-10-26 辽宁女娲防水建材科技集团有限公司 Energy-saving waterproof decorative adhesive plate and preparation method and application thereof

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