JP2003123730A - Rectangular sealed battery - Google Patents

Rectangular sealed battery

Info

Publication number
JP2003123730A
JP2003123730A JP2002014702A JP2002014702A JP2003123730A JP 2003123730 A JP2003123730 A JP 2003123730A JP 2002014702 A JP2002014702 A JP 2002014702A JP 2002014702 A JP2002014702 A JP 2002014702A JP 2003123730 A JP2003123730 A JP 2003123730A
Authority
JP
Japan
Prior art keywords
electrode plate
battery case
current collector
bag
cells
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002014702A
Other languages
Japanese (ja)
Other versions
JP4146644B2 (en
Inventor
Takashi Asahina
孝 朝比奈
Shinsuke Fukuda
真介 福田
Shinji Hamada
真治 浜田
Toyohiko Eto
豊彦 江藤
Masato Onishi
正人 大西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Panasonic Holdings Corp
Original Assignee
Toyota Motor Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp, Matsushita Electric Industrial Co Ltd filed Critical Toyota Motor Corp
Priority to JP2002014702A priority Critical patent/JP4146644B2/en
Priority to US10/213,822 priority patent/US7090945B2/en
Publication of JP2003123730A publication Critical patent/JP2003123730A/en
Priority to US11/500,116 priority patent/US7914923B2/en
Application granted granted Critical
Publication of JP4146644B2 publication Critical patent/JP4146644B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

PROBLEM TO BE SOLVED: To provide a rectangular sealed battery capable of realizing high output by reducing internal resistance per unit cell. SOLUTION: This rectangular sealed battery has plural cells 20 each provided with: an electrode plate group 8 composed by stacking a positive electrode and a negative electrode by interposing a separator and by projecting one-side parts of the positive electrode and the negative electrode to the sides opposite to each other to form lead parts 9, collectors 10 jointed to the lead parts 9 on both sides of the plate group 8 with connection projecting parts 27 formed protrusively outward; and a bag-like battery case 24 for surrounding the plate group 8 jointed to the collectors 10 with only the connection projecting parts 27 of the collectors 10 projected to the outside. The plural cells 20 are inserted and disposed in a rectangular battery case 21 by connecting the connection projecting parts 27, 27 of the collectors 10 on both the sides thereof with each other and the entire current-carrying path among the electrode groups 8 is straightened and shortened to reduce the internal resistance.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は角形密閉式電池に関
し、特に複数の単電池を接続してなる集合型二次電池に
おける内部抵抗の低減を図った角形密閉式電池に関する
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a prismatic sealed battery, and more particularly to a prismatic sealed battery in which a plurality of cells are connected to each other to reduce the internal resistance of an assembled secondary battery.

【0002】[0002]

【従来の技術】所要の電力容量が得られるように複数の
単電池を接続して成る従来の集合型二次電池は、複数個
の個別の直方体状の単電池を、その電槽の幅の広い長側
面同士を互いに対向させて重ねるように配置し、両端の
単電池の電槽の外側にエンドプレートを配置して拘束バ
ンドにて結束することで一体的に連結し、また各単電池
において極板の上端部から上方にリードを引き出して電
槽の蓋に装着された端子に接続し、単電池間で端子同士
を接続板で接続して構成されている。
2. Description of the Related Art A conventional collective type secondary battery in which a plurality of cells are connected so as to obtain a required power capacity has a plurality of individual rectangular parallelepiped cells arranged in a width of a battery case. The wide long sides are arranged so as to face each other and overlap each other, and end plates are arranged outside the battery case of the unit cells at both ends, and bound by binding bands to integrally connect them. A lead is drawn upward from the upper end of the electrode plate and connected to a terminal mounted on the lid of the battery case, and the terminals are connected to each other between the unit cells by a connecting plate.

【0003】そのため、単電池間の接続経路が長くかつ
接続箇所が多いために接続部品を含む構成部品による部
品抵抗が大きく、この部品抵抗と、正極板と負極板及び
電解液による電池反応における反応抵抗との比率が、4
0〜50%:60〜50%にも達し、大きな内部抵抗に
より電池の発熱が大きくなるため、高出力化の実現や寿
命特性の向上に対して大きな障害になっていた。また、
単電池間の接続構成が複雑で部品点数が多いためにコス
ト高になるという問題もあった。
Therefore, since the connection paths between the unit cells are long and there are many connection points, the component resistance due to the components including the connection components is large, and this component resistance and the reaction in the battery reaction by the positive electrode plate, the negative electrode plate and the electrolytic solution. Ratio with resistance is 4
It reaches 0 to 50%: 60 to 50%, and heat generation of the battery increases due to a large internal resistance, which is a major obstacle to realization of high output and improvement of life characteristics. Also,
There is also a problem that the cost is high because the connection configuration between the unit cells is complicated and the number of parts is large.

【0004】そこで、本出願人は、先に図13、図14
に示すように、複数の単電池2を内蔵した角形密閉式電
池1を提案している。3はその角形電槽で、幅の狭い短
側面と幅の広い長側面とを有する直方体状の単電池2の
電槽4をその短側面を隔壁5として共用して相互に一体
的に連接してなる扁平な直方体状に形成され、各電槽4
の上面開口は一体の蓋体6にて一体的に閉鎖されてい
る。両端の電槽4の外側の短側面と各電槽4、4間の隔
壁5の上部に接続穴7が形成されている。各電槽4内に
は、矩形状の正極板と負極板をセパレータを介して積層
して構成された極板群8が電解液とともに収容され、単
電池2が構成されている。極板群8の正極板と負極板は
互いに反対側の側部に突出されて正極板と負極板のリー
ド部9a、9bとされ、それらのリード部9a、9bの
側端縁にはそれぞれ集電板10a、10bが溶接等にて
接続されている。
Therefore, the applicant of the present invention has previously described FIG. 13 and FIG.
As shown in FIG. 1, a prismatic sealed battery 1 including a plurality of cells 2 is proposed. Reference numeral 3 denotes the prismatic battery case, which is integrally connected to each other by sharing the battery case 4 of the rectangular parallelepiped unit cell 2 having a narrow short side surface and a wide long side surface, with the short side surface serving as a partition wall 5. Each battery case 4 is formed into a flat rectangular parallelepiped shape.
The upper surface opening of the is closed integrally with the lid 6. Connection holes 7 are formed on the outer short side surfaces of the battery case 4 at both ends and on the partition wall 5 between the battery cases 4 and 4. In each battery case 4, an electrode plate group 8 formed by stacking a rectangular positive electrode plate and a negative electrode plate with a separator interposed therebetween is housed together with an electrolytic solution to form a single battery 2. The positive electrode plate and the negative electrode plate of the electrode plate group 8 are projected to the opposite side portions to form the lead portions 9a and 9b of the positive electrode plate and the negative electrode plate, and the lead portions 9a and 9b are assembled at the side edges thereof, respectively. The electric plates 10a and 10b are connected by welding or the like.

【0005】集電板10a、10bの上部には接続穴7
内に嵌入する接続突部11が突設され、隣接する電槽
4、4間で正極と負極の集電板10a、10bの接続突
部11を互いに溶接して接続されている。また、両端の
電槽4の外側の短側面の接続穴7に正極又は負極の接続
端子12が装着され、その接続突部13と集電板10a
又は10bの接続突部11とが互いに溶接にて接続され
ている。かくして、角形電槽3に内蔵された複数の単電
池2が直列接続され、両端の接続端子12、12間に出
力される。
A connection hole 7 is formed on the upper portion of the current collector plates 10a and 10b.
A connection protrusion 11 is fitted in the protrusion, and the connection protrusions 11 of the positive and negative current collector plates 10a and 10b are welded to each other and connected between the adjacent battery cases 4 and 4. Further, a positive or negative connection terminal 12 is mounted in the connection hole 7 on the outer short side of the battery case 4 at both ends, and the connection protrusion 13 and the current collector plate 10a.
Alternatively, the connecting protrusions 11 of 10b are connected to each other by welding. Thus, the plurality of unit cells 2 contained in the rectangular battery case 3 are connected in series and output between the connection terminals 12 at both ends.

【0006】また、蓋体6には各電槽4、4の内圧を均
等にする連通路14や、各電槽4の内部圧力が一定以上
になったときに圧力を解放するための安全弁(図示せ
ず)や、適当な単電池2の温度を検出する温度センサを
装着するセンサ装着穴15などが設けられている。
Further, the lid 6 has a communication passage 14 for equalizing the internal pressures of the battery cases 4 and 4, and a safety valve for releasing the pressure when the internal pressure of the battery cases 4 exceeds a certain level ( (Not shown), a sensor mounting hole 15 for mounting a temperature sensor for detecting an appropriate temperature of the unit cell 2, and the like are provided.

【0007】このような構成によると、極板群8におけ
る正極板及び負極板からそれぞれのリード部9a、9b
までの通電経路が短く、かつそのリード部9a、9b間
が集電板10a、10を介して角形電槽2内部で接続さ
れているので、上記従来の個別の単電池を接続したもの
に比べると、接続経路が短くかつ接続箇所が少ないため
に接続部品を含む構成部品による部品抵抗を小さくで
き、その分内部抵抗を低減することができる。
With such a structure, the positive electrode plate and the negative electrode plate in the electrode plate group 8 are respectively connected to the lead portions 9a and 9b.
Since the energization path up to is short and the lead portions 9a and 9b are connected inside the rectangular battery case 2 via the current collectors 10a and 10, it is compared with the conventional individual cell connected as described above. Since the connection path is short and the number of connection points is small, it is possible to reduce the component resistance due to the components including the connection component, and the internal resistance can be reduced accordingly.

【0008】[0008]

【発明が解決しようとする課題】ところが、上記図1
3、図14に示すような構成では、正極板及び負極板か
らそれぞれのリード部9a、9b及び集電板10a、1
0bまでの通電経路は短いが、図15に矢印で示すよう
に、集電板10a、10b同士はその上端部の接続突部
11の先端間の1箇所で互いに溶接して接続されている
ので、接続経路が迂回し、そのため接続経路が長くな
り、また1箇所で接続しているので内部抵抗が高くなる
という問題がある。
However, the above-mentioned FIG.
3, in the configuration as shown in FIG. 14, the lead portions 9a and 9b and the current collecting plates 10a and 1a from the positive electrode plate and the negative electrode plate, respectively.
Although the energization path to 0b is short, as shown by the arrow in FIG. 15, the current collector plates 10a and 10b are welded and connected to each other at one point between the tips of the connecting protrusions 11 at the upper ends thereof. However, there is a problem that the connection path is detoured, the connection path becomes long, and since the connection is made at one place, the internal resistance becomes high.

【0009】本発明は、上記従来の問題点に鑑み、単電
池当たりの内部抵抗をさらに低減して高出力化を実現で
きる角形密閉式電池を提供することを目的としている。
In view of the above-mentioned conventional problems, it is an object of the present invention to provide a prismatic sealed battery capable of realizing a higher output by further reducing the internal resistance per unit cell.

【0010】[0010]

【課題を解決するための手段】本発明の角形密閉式電池
は、正極板と負極板をセパレータを介して積層するとと
もに正極板と負極板の一側部を互いに反対側に突出させ
てリード部とした極板群と、極板群の両側のリード部に
接合されかつ接続突部が外側に突出形成された集電体
と、集電体を接合した極板群を集電体の接続突部のみを
外部に突出させた状態で包囲する袋状電槽とを備えた複
数の単電池を有し、複数の単電池をその両側の集電体の
接続突部同士を接続して角形電槽内に挿入配置したもの
であり、単電池の発電要素である極板群の正極板及び負
極板からそれぞれのリード部及び集電体までの通電経路
は短く、さらに単電池間の接続においても集電体同士を
任意の位置で接続突部同士を直接接合するので通電経路
を短くできるとともに、接続箇所数も増やせるので、内
部抵抗を小さくでき、その分単電池当たりの内部抵抗を
さらに低減して高出力化を実現することができる。
According to the prismatic sealed battery of the present invention, a positive electrode plate and a negative electrode plate are laminated with a separator interposed therebetween, and one side portion of the positive electrode plate and the negative electrode plate are made to project to opposite sides to lead portions. And a current collector that is connected to the lead parts on both sides of the electrode plate and that has connection protrusions protruding outward, and the electrode plate group that is connected to the current collector is connected to the current collector connection protrusion. It has a plurality of cells with a bag-shaped battery case that surrounds only one part of the battery, and connects the projections of the current collectors on both sides of the cells to a rectangular battery. It is inserted and arranged in the tank, and the energization path from the positive electrode plate and the negative electrode plate of the electrode plate group, which is the power generation element of the unit cell, to the respective lead parts and the current collector is short, and also when connecting between unit cells. Connecting the current collectors to each other at any position will directly connect the connecting protrusions, so the current path can be shortened. Since Fuyaseru also connection points number, the internal resistance can be reduced, it is possible to realize a further reduction to high output internal resistance per correspondingly single cell.

【0011】また、正極板と負極板をセパレータを介し
て積層するとともに正極板と負極板の一側部を互いに反
対側に突出させてリード部とした極板群と、極板群の両
側のリード部に接合されかつ複数の接続突部が外側に突
出形成された集電体と、集電体を接合した極板群を集電
体の接続突部のみを外部に突出させた状態で包囲する袋
状電槽とを備えた複数の単電池と、複数の単電池をその
短側面同士を連接して配置する空間を有する角形電槽と
から成り、複数の単電池をその両側の集電体の接続突部
同士を接合して角形電槽内に挿入配置すると、複数の直
方体状の単電池をその短側面同士を連接して内蔵したコ
ンパクトな平板状の角形密閉式電池において、上記効果
を奏して高出力化を実現することができ、また単電池間
の隔壁を省くことができ、その分角形密閉式電池の長さ
を短く、コンパクトにできる。
Further, the positive electrode plate and the negative electrode plate are laminated with a separator interposed therebetween, and one side portion of the positive electrode plate and the negative electrode plate are protruded to opposite sides to form a lead portion, and both side portions of the electrode plate group are formed. Encloses a current collector that is joined to the lead part and that has a plurality of connecting protrusions protruding outward, and an electrode plate group to which the current collector is joined, with only the connecting protrusions of the current collector protruding outward. A plurality of cells with a bag-shaped battery case and a prismatic battery case with a space for connecting the plurality of cells with their short sides connected to each other. When the connecting projections of the body are joined and inserted into the rectangular battery case, the above effect can be obtained in a compact flat plate rectangular sealed battery in which a plurality of rectangular parallelepiped cells are connected by connecting their short side surfaces. It is possible to realize high output and to eliminate the partition between the cells. Can, the length of that amount rectangular sealed battery short, can be made compact.

【0012】また、隣接する単電池をその接続突部同士
を突き合わせて配置し、単電池間の隙間から接続突部同
士を電子ビーム溶接又はレーザビーム溶接すると、単電
池間の複数の接続突部の接合を極板群や袋状電槽に悪影
響を与えることなく、確実にかつ効率的に溶接接合する
ことができる。
Further, when adjacent battery cells are arranged such that their connecting projections are butted against each other and the connecting projections are electron beam welded or laser beam welded through the gaps between the battery cells, a plurality of connecting projections between the battery cells are formed. The welding can be reliably and efficiently welded without adversely affecting the electrode plate group or the bag-shaped battery case.

【0013】また、袋状電槽に形成した接続突部の貫通
開口の周縁部と集電体の外面とを、接着材又はシール材
にて密封すると、袋状電槽の貫通開口から接続突部を突
出させながら袋状電槽内の電解液のシールを簡単な構成
にて確保でき、かつ金属製の集電体と樹脂フィルム等か
らなる袋状電槽を熱溶着にて密封する場合に比して高い
信頼性をもって電解液のシールを確保することができ
る。
If the peripheral portion of the through-opening of the connecting projection formed in the bag-shaped battery case and the outer surface of the current collector are sealed with an adhesive or a sealing material, the connecting protrusion is connected through the through-opening of the bag-like battery case. When the sealing of the electrolytic solution in the bag-shaped battery case can be ensured with a simple structure while projecting the part, and the bag-shaped battery container made of a metal current collector and a resin film is sealed by heat welding. In comparison, it is possible to secure the seal of the electrolytic solution with high reliability.

【0014】また、隣接する単電池間に、袋状電槽に形
成した接続突部の貫通開口の周縁部を集電体の外面に押
圧する押圧部材を介装すると、押圧部材にてシール箇所
を押圧することによりさらに信頼性を向上できる。
Further, when a pressing member for pressing the peripheral portion of the through opening of the connecting projection formed in the bag-shaped battery case against the outer surface of the current collector is interposed between the adjacent unit cells, the sealing portion is formed by the pressing member. The reliability can be further improved by pressing.

【0015】また、押圧部材は、接続突部の周囲を取り
囲む弾性環状部を有し、その弾性環状部に単電池の一側
方から接続突部に向けて貫通する貫通窓を有すると、シ
ール部の全周を押圧してシールの信頼性を確保しなが
ら、貫通窓から接続突部の接合を行うことができる。
Further, the pressing member has an elastic annular portion surrounding the connection projection, and if the elastic annular portion has a through window penetrating from one side of the unit cell toward the connection projection, the seal member is sealed. The connection projection can be joined from the through window while pressing the entire circumference of the portion to ensure the reliability of the seal.

【0016】また、集電体の外面の接続突部の周囲に樹
脂膜を焼き付け形成し、袋状電槽に形成した接続突部の
貫通開口の周縁部と集電体の外面とを熱溶着すると、押
圧部材を用いない簡単な構成にて、高い信頼性をもって
電解液のシールを確保することができるとともに低コス
ト化を図ることができる。
Further, a resin film is formed by baking around the connection protrusion on the outer surface of the current collector, and the peripheral edge of the through opening of the connection protrusion formed in the bag-shaped battery case and the outer surface of the current collector are heat-welded. Then, it is possible to secure the seal of the electrolytic solution with high reliability and to reduce the cost with a simple configuration without using the pressing member.

【0017】[0017]

【発明の実施の形態】以下、本発明の角形密閉式電池の
一実施形態について、図1〜図12を参照して説明す
る。なお、図13、図14を参照して説明した従来例と
同一の構成要素については、同一の参照符号を付し、主
として相違点を説明する。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of a prismatic sealed battery of the present invention will be described below with reference to FIGS. The same components as those of the conventional example described with reference to FIGS. 13 and 14 are designated by the same reference numerals, and differences will be mainly described.

【0018】図1において、本実施形態の角形密閉式電
池1における角形電槽21は、幅の狭い短側面と幅の広
い長側面とを有する直方体状の複数(6つ)の単電池2
0をその短側面で連接して成る単電池連接体23を収容
できる収容空間22を有する平たい横長の矩形ボックス
形状に構成されており、その両端壁の上部に接続端子1
2を装着・接続する接続穴7が形成されている。この角
形電槽21の上面開口は蓋体6を溶着して密閉するよう
に構成されている。
In FIG. 1, the rectangular battery case 21 in the prismatic sealed battery 1 of the present embodiment is a plurality of (six) rectangular parallelepiped cells 2 having narrow short side surfaces and wide wide side surfaces.
0 is connected to its short side surface in a flat, horizontally long rectangular box shape having a housing space 22 capable of housing a cell connecting body 23.
A connection hole 7 for mounting and connecting 2 is formed. The upper surface opening of the prismatic battery case 21 is configured to weld and seal the lid body 6.

【0019】単電池20は、図2に示すように、多数枚
の正極板と多数枚の負極板とを交互に配置するととも
に、各正極板に横方向に開口部を有する袋状のセパレー
タを被せることにより正極板と負極板の間にセパレータ
を介装した状態で積層して極板群8を構成するととも
に、その正極板と負極板の一側部を互いに反対側に突出
させて正極と負極のリード部9を設け、これらのリード
部9にそれぞれ集電体10を接合し、この集電体10を
接合した極板群8(以下、単に極板群8と称する)を電
解液とともに袋状電槽24内に収容して構成されてい
る。
As shown in FIG. 2, the unit cell 20 has a large number of positive electrode plates and a large number of negative electrode plates alternately arranged, and each positive electrode plate has a bag-shaped separator having an opening in the lateral direction. The positive electrode plate and the negative electrode plate are laminated with the separator interposed therebetween to form the electrode plate group 8, and one side portion of the positive electrode plate and the negative electrode plate is projected to the opposite side to form the positive electrode and the negative electrode. The lead portions 9 are provided, the current collectors 10 are joined to the respective lead portions 9, and the electrode plate group 8 to which the current collector 10 is joined (hereinafter, simply referred to as the electrode plate group 8) is shaped like a bag together with the electrolytic solution. It is configured to be housed in the battery case 24.

【0020】正極板は、Niの発泡メタルにリード部9
を除いて水酸化ニッケルを充填して構成され、そのリー
ド部9は発泡メタルを加圧して圧縮するとともにその一
面にリード板を超音波溶接でシーム溶接して構成されて
いる。また、負極板は、Niのパンチングメタルにリー
ド部9を除いて水素吸蔵合金を含む負極材料を塗着して
構成されている。
The positive electrode plate is made of Ni foam metal and the lead portion 9
Except that the lead portion 9 is filled with nickel hydroxide, and the lead portion 9 is formed by pressurizing and compressing the foam metal and seam-welding the lead plate to one surface thereof by ultrasonic welding. Further, the negative electrode plate is formed by applying a negative electrode material containing a hydrogen storage alloy to Ni punching metal except for the lead portion 9.

【0021】袋状電槽24は、ポリプピレンやポリエチ
レンなどの単層又は多層ラミネート構造の合成樹脂シー
ト25を、熱溶着や接着材による接着等にて接合して袋
状に構成されている。
The bag-shaped battery case 24 is formed in a bag shape by joining a synthetic resin sheet 25 having a single-layer or multi-layer laminated structure such as polypropylene or polyethylene by heat welding or adhesion with an adhesive.

【0022】図2の例では、まず図2(a)に示すよう
に、厚さ100〜150μmの矩形の合成樹脂シート2
5を極板群8を包むように巻付け、斜線で示すように両
側縁をヒートシール26aにて接合し、次に図2(b)
に示すように、筒状の合成樹脂シート25の下端部をヒ
ートシール26bにて接合して、内部に所定量の電解液
を注入した後、袋状の合成樹脂シート25の上端部をヒ
ートシール26cにて接合し、接合した上下端部を折り
曲げて図2(c)に示すように袋状電槽24内に極板群
8が電解液とともに収容された単電池20が構成されて
いる。勿論、予め形成した袋状電槽24内に極板群8を
電解液とともに収容して上部開口をシールするようにし
てもよい。また、袋状電槽24の上端部は、電解液の漏
れ出しを防止し、発生したガスを放出できる程度の開口
を残してシールを施している。
In the example shown in FIG. 2, first, as shown in FIG. 2A, a rectangular synthetic resin sheet 2 having a thickness of 100 to 150 μm is used.
5 is wrapped so as to wrap the electrode plate group 8, both side edges are joined by heat seals 26a as shown by hatching, and then, FIG.
As shown in, the lower end of the tubular synthetic resin sheet 25 is joined by a heat seal 26b, a predetermined amount of electrolyte is injected into the inside, and then the upper end of the bag-shaped synthetic resin sheet 25 is heat sealed. 26c, and the joined upper and lower ends are bent to form a unit cell 20 in which the electrode plate group 8 is accommodated in the bag-like battery case 24 together with the electrolytic solution as shown in FIG. 2 (c). Of course, the electrode plate group 8 may be housed together with the electrolytic solution in the bag-shaped battery case 24 formed in advance to seal the upper opening. In addition, the upper end of the bag-shaped battery case 24 is sealed to prevent leakage of the electrolytic solution and leave an opening to the extent that the generated gas can be discharged.

【0023】集電体10には、長手方向(上下方向)に
適当間隔置きに正面形状が矩形又は長円形の複数の接続
突部27が外側に突出形成されている。袋状電槽24に
は、この接続突部27が貫通して外部に突出するように
貫通開口28が形成され、この貫通開口28の周縁部は
接着材又はシール材29にて集電体10に密封されてい
る。溶着性の良好な合成樹脂シート25の場合には、熱
溶着してもよい。
On the current collector 10, a plurality of connecting projections 27 having a rectangular or oval front shape are formed to project outward at appropriate intervals in the longitudinal direction (vertical direction). A through opening 28 is formed in the bag-shaped battery case 24 so that the connecting projection 27 penetrates and projects to the outside. The peripheral edge of the through opening 28 is covered with an adhesive material or a sealing material 29. It is sealed to. In the case of the synthetic resin sheet 25 having good weldability, it may be heat welded.

【0024】以上の構成の複数(6つ)の単電池20
を、図3に示すように、その短側面すなわち両側の集電
体10が互いに対向するように並列させ、隣接する集電
体20の接続突部27同士を突き合わせるように配置
し、図3及び図4に矢印で示すように、単電池20、2
0間の隙間から接続突部27同士の突き合わせ端縁に電
子ビーム又はレーザビーム30を照射し、溶接31にて
接合されている。
A plurality of (six) unit cells 20 having the above configuration
As shown in FIG. 3, the short side surfaces, that is, the current collectors 10 on both sides are arranged in parallel so as to face each other, and the connecting protrusions 27 of the adjacent current collectors 20 are arranged to abut each other. And as indicated by arrows in FIG.
An electron beam or a laser beam 30 is irradiated to the abutting edges of the connecting protrusions 27 from the gap between 0 and joined by welding 31.

【0025】また、袋状電槽24に形成した貫通開口2
8の周縁部は、図4に示すように、接着材又はシール材
29にて集電体10に密封させただけでもよいが、図5
に示すように、隣接する単電池20、20間に、袋状電
槽24の貫通開口28の周縁部を集電体10の外面に押
圧する半円形ないしU字状の押圧部材32、33を介装
し、シール箇所を押圧してその信頼性を向上するのが好
ましい。図5(a)に示した押圧部材32は、断面形状
が略U字状でかつ押圧部となる内外周の中間部を外側に
円弧状に膨出させた半円形ないしU字状の部材にて構成
されている。図5(b)に示した押圧部材33は、単電
池20、20間の隙間に挿入可能な押し込み部33aの
両面に、押し込み時に弾性変形して押圧する複数の押圧
舌片33bを突設して構成されている。
The through opening 2 formed in the bag-shaped battery case 24
As shown in FIG. 4, the peripheral portion of 8 may be sealed in the current collector 10 with an adhesive material or a sealing material 29.
As shown in FIG. 5, pressing members 32 and 33 having a semi-circular shape or a U shape for pressing the peripheral portion of the through opening 28 of the bag-shaped battery case 24 against the outer surface of the current collector 10 are provided between the adjacent unit cells 20 and 20. It is preferable to interpose and press the sealing portion to improve its reliability. The pressing member 32 shown in FIG. 5 (a) is a semi-circular or U-shaped member having a substantially U-shaped cross-section and bulging the middle portion of the inner and outer peripheries serving as the pressing portion outward in an arc shape. Is configured. The pressing member 33 shown in FIG. 5 (b) has a plurality of pressing tongue pieces 33b which are elastically deformed and pressed at the time of pressing on both surfaces of the pressing portion 33a which can be inserted into the gap between the unit cells 20 and 20. Is configured.

【0026】また、図5(a)、(b)の例では、単電
池20の接続突部27を溶接31にて接合した後、2分
割の押圧部材32、33を単電池20、20間に挿入し
てシールの信頼性の向上を図っているが、図6に示すよ
うに、接続突部27の周囲を取り囲む断面形状U字状の
弾性環状部35を有し、かつその弾性環状部35に単電
池20の一側方から接続突部27に向けて貫通する貫通
窓36を有する押圧部材34を用いると、弾性環状部3
5にてシール部の全周を押圧してシールの信頼性を確保
しながら、貫通窓36を通して電子ビーム又はレーザビ
ーム30を照射することによって接続突部27の接合を
行うことができる。
In the example of FIGS. 5 (a) and 5 (b), after the connecting projection 27 of the unit cell 20 is joined by welding 31, the pressing members 32 and 33 divided into two are connected between the unit cells 20 and 20. In order to improve the reliability of the seal, the elastic annular portion 35 having a U-shaped cross section surrounding the connecting projection 27 and having the elastic annular portion is provided as shown in FIG. When the pressing member 34 having the through window 36 penetrating from one side of the unit cell 20 toward the connecting protrusion 27 is used for the elastic ring portion 35,
The connection projection 27 can be joined by irradiating the electron beam or the laser beam 30 through the through window 36 while pressing the entire circumference of the seal portion 5 to secure the reliability of the seal.

【0027】また、このような押圧部材の具体構成例と
しては、図7に示すように、全体形状が長円形状でかつ
その断面形状が円弧状に外側に膨らみ、また両端の半円
部の内外周に立ち下がり部39を介して接合鍔40を形
成した2枚の環状板38を向かい合わせ、その接合鍔4
0を一体接合してなる押圧部材37が、容易に製造でき
るため好適である。この押圧部材37においては、断面
円弧状に外側に膨らんだ長円形状部にて弾性環状部35
が構成され、両側の平行部の両側には立ち下がり部及び
接合鍔が形成されていないことで貫通窓36が構成され
ている。
As a concrete example of the structure of such a pressing member, as shown in FIG. 7, the entire shape is an elliptical shape and its cross-sectional shape bulges outward in an arc shape, and the semicircular portions at both ends are formed. The two annular plates 38, on which the joint flange 40 is formed, are opposed to each other on the inner and outer peripheries via the falling portion 39, and the joint flange 4 is formed.
The pressing member 37 formed by integrally joining 0 is preferable because it can be easily manufactured. In this pressing member 37, the elastic annular portion 35 is an elliptical portion that bulges outward in an arcuate cross section.
The through window 36 is formed by the fact that the falling portion and the joint brim are not formed on both sides of the parallel portion on both sides.

【0028】なお、図7に示した押圧部材37は、単一
の接続突部27の周囲を取り囲むように構成されている
ので、隣接する単電池20、20間には集電体10に設
けられた接続突部27の数だけ押圧部材37を配設する
必要がある。そこで、組み付け時の作業性を向上するた
め、集電体10に設けられた接続突部27と同数の押圧
部材37を連結片にて一体的に連接した構成にするのが
好ましい。
Since the pressing member 37 shown in FIG. 7 is configured so as to surround the periphery of the single connecting projection 27, it is provided in the current collector 10 between the adjacent unit cells 20 and 20. It is necessary to dispose as many pressing members 37 as the number of the connecting protrusions 27. Therefore, in order to improve workability during assembly, it is preferable that the same number of pressing members 37 as the connecting protrusions 27 provided on the current collector 10 are integrally connected by a connecting piece.

【0029】また、以上の説明では袋状電槽24に形成
した貫通開口28の周縁部を接着材又はシール材29に
て集電体10に密封させ、さらに押圧部材32、33、
34、37にてシール箇所を押圧してその信頼性を向上
するようにした例を示したが、これら押圧部材32、3
3、34、37による押圧力の反力が、集電体10で受
けられて接続突部27の溶接31を剥離させるように作
用するのであまり好ましくない場合がある。
Further, in the above description, the peripheral portion of the through opening 28 formed in the bag-shaped battery case 24 is sealed with the current collector 10 by the adhesive material or the sealing material 29, and the pressing members 32, 33,
An example in which the seal portion is pressed by 34 and 37 to improve the reliability is shown.
The reaction force of the pressing force of 3, 34, 37 is received by the current collector 10 and acts so as to peel off the weld 31 of the connecting projection 27, which may be not preferable.

【0030】そこで、図8に示すように、集電体10の
接続突部27の周囲に、ポリプロピレン樹脂、ポリエチ
レン樹脂、エポキシ樹脂などの合成樹脂膜45を焼き付
け形成し、この樹脂膜45に袋状電槽24の貫通開口2
8の周縁部を熱溶着し、袋状電槽24の貫通開口28を
集電体10に密封することもできる。この樹脂膜45
は、集電体10の接続突部27の周囲に粉体樹脂を添着
し、樹脂の種類にもよるが160〜220℃程度の加熱
炉中に投入することによって形成することができる。な
おこの際樹脂膜は、袋状電槽と同材質のものを用いるの
が好ましい。
Therefore, as shown in FIG. 8, a synthetic resin film 45 made of polypropylene resin, polyethylene resin, epoxy resin or the like is baked around the connection protrusion 27 of the current collector 10, and the resin film 45 is formed into a bag. 2 of the battery case 24
It is also possible to heat-weld the peripheral portion of 8 and seal the through opening 28 of the bag-shaped battery case 24 to the current collector 10. This resin film 45
Can be formed by impregnating the powder resin around the connection protrusion 27 of the current collector 10 and charging it into a heating furnace at about 160 to 220 ° C., depending on the type of resin. At this time, it is preferable that the resin film is made of the same material as the bag-shaped battery case.

【0031】このように集電体10に焼き付け形成した
樹脂膜45に袋状電槽24を熱溶着すると、電解液に対
するシール性に関して高い信頼性を保持することがで
き、また別に押圧部材にて押圧しなくてもシール性を確
保できるので、部品点数を少なくでき、コスト低下を図
ることができる。
When the bag-shaped battery case 24 is heat-welded to the resin film 45 formed by baking on the current collector 10 as described above, it is possible to maintain high reliability with respect to the sealing property with respect to the electrolytic solution, and by using the pressing member separately. Since the sealing property can be secured without pressing, the number of parts can be reduced and the cost can be reduced.

【0032】また、図9〜図11に示すように、押圧部
材として環状板ばね46を用い、集電体10の接続突部
27の先端部外周に形成した係止段部47に環状板ばね
46の内周縁部を係止させても、集電体10、10間に
配設した押圧部材による反力が集電体10、10を離間
させるように作用しない構成とすることができる。環状
板ばね46は、接続突部27の周囲を取り囲む環状で、
外周部に袋状電槽24の貫通開口28の周縁部を押圧す
る押圧平面48(図10に斜線で表示)が形成されると
ともにその内周側が一側に向けて突出するように傾斜若
しくは湾曲成形されてその内周縁の突出高さが、集電体
10の外面から接続突部27の係止段部47までの高さ
寸法よりも高く設定され、内周部には、弾性変形によっ
て接続突部27の先端部を通過して係止段部47に係止
するように、周方向に適当間隔おきに切り目49を形成
することで弾性板部50が分割形成されている。
Further, as shown in FIGS. 9 to 11, an annular leaf spring 46 is used as a pressing member, and an annular leaf spring is provided on a locking step portion 47 formed on the outer periphery of the tip of the connecting projection 27 of the current collector 10. Even when the inner peripheral edge portion of 46 is locked, the reaction force of the pressing member arranged between the current collectors 10 and 10 does not act to separate the current collectors 10 and 10. The annular leaf spring 46 is an annular shape that surrounds the periphery of the connecting protrusion 27,
A pressing plane 48 (indicated by diagonal lines in FIG. 10) that presses the peripheral portion of the through opening 28 of the bag-shaped battery case 24 is formed on the outer peripheral portion, and is inclined or curved so that the inner peripheral side thereof projects toward one side. The protruding height of the inner peripheral edge of the molded body is set to be higher than the height dimension from the outer surface of the current collector 10 to the locking step 47 of the connecting protrusion 27, and the inner peripheral portion is connected by elastic deformation. The elastic plate portion 50 is divided and formed by forming cuts 49 at appropriate intervals in the circumferential direction so that the elastic plate portion 50 passes through the tip portion of the protrusion 27 and is locked by the locking step portion 47.

【0033】このように押圧部材として環状板ばね46
を用いると、集電体10の接続突部27の周囲にシール
ゴムやピッチなどのシール材や接着材29を配置し、極
板群8に袋状電槽24を被せて接続突部27が貫通して
突出する貫通開口28の周縁部をシール材や接着材29
の外側に当て、環状板ばね46の内周部を接続突部27
の係止段部47に押し込むことによって、接続突部27
の周囲が高い信頼性をもってシールされた単電池20が
構成される。その後、これら単電池20の接続突部27
同士を溶接31にて接続することによって単電池連結体
23を構成することができ、これを角形電槽21に収納
することで角形密閉式電池1を構成できる。
Thus, the annular leaf spring 46 is used as the pressing member.
When using, a sealing material such as a seal rubber or a pitch or an adhesive material 29 is arranged around the connection protrusion 27 of the current collector 10, the electrode group 8 is covered with the bag-shaped battery case 24, and the connection protrusion 27 penetrates. The peripheral portion of the through opening 28 protruding by
The outer periphery of the ring-shaped leaf spring 46 and connect the inner circumferential portion of the annular leaf spring 46 to the connecting protrusion 27
By pushing it into the locking step portion 47 of
A unit cell 20 having a highly reliable seal around the periphery thereof is configured. After that, the connecting protrusions 27 of these unit cells 20
The unit cell connecting body 23 can be constructed by connecting them with the welding 31, and the prismatic sealed battery 1 can be constructed by housing this in the prismatic battery case 21.

【0034】また、角形密閉式電池1の両端において
は、図12(a)、(b)に示すように、角形電槽21
の両端壁の上部に形成された接続穴7に接続端子12の
接続突部12aを嵌入させ、その先端を両端の単電池2
0の外側の集電体10の上端部に抵抗溶接して接合され
ている。そのため、単電池20の外面を覆っている袋状
電槽24の接続突部12aに対向する部分に開口41が
形成されている。また、接続突部12aの基部外周には
Oリング42が装着されて角形電槽21の両端壁の外面
との間のシールを行い、かつ角形電槽21の両端壁の内
面にも接続穴7の周囲にOリング43を装着して袋状電
槽24の開口41の周囲との間のシールを行うように構
成され、接続端子12の貫通部を二重シール構造として
いる。
At both ends of the prismatic closed type battery 1, as shown in FIGS.
The connecting protrusions 12a of the connecting terminals 12 are fitted into the connecting holes 7 formed in the upper portions of both end walls of each of the unit cells 2 at both ends.
It is resistance-welded and joined to the upper end portion of the current collector 10 on the outside of 0. Therefore, the opening 41 is formed in a portion of the bag-shaped battery case 24 that covers the outer surface of the unit cell 20 and faces the connection protrusion 12a. An O-ring 42 is attached to the outer periphery of the base of the connecting projection 12a to seal the outer surfaces of both end walls of the rectangular battery case 21 and to connect the inner surface of both end walls of the rectangular battery case 21 with the connecting hole 7. An O-ring 43 is attached to the periphery of the connector to seal the periphery of the opening 41 of the bag-like battery case 24, and the penetrating portion of the connection terminal 12 has a double seal structure.

【0035】以上の構成の角形密閉式電池1によれば、
単電池20の発電要素である極板群8の正極板及び負極
板からそれぞれのリード部9及び集電体10までの通電
経路が短く、さらに単電池20、20間の接続において
も集電体10、10同士を複数の接続突部27、27同
士を直接接合しているので、角形密閉式電池1内の通電
経路がストレートになって短くなるとともに単電池2
0、20間の通電経路が複数になるので、内部抵抗を格
段に小さくでき、その分角形密閉式電池1の単電池20
当たりの内部抵抗をさらに低減して高出力化を実現する
ことができる。
According to the prismatic sealed battery 1 having the above structure,
The current-carrying paths from the positive electrode plate and the negative electrode plate of the electrode plate group 8 which is the power generation element of the unit cell 20 to the respective lead portions 9 and the current collector 10 are short, and the current collector is also used in the connection between the unit cells 20 and 20. Since the plurality of connecting protrusions 27, 27 are directly joined to each other, the current-carrying path in the rectangular sealed battery 1 is straightened and shortened, and the unit cells 2 are connected.
Since the number of energization paths between 0 and 20 is plural, the internal resistance can be remarkably reduced, and the unit cell 20 of the polygonal sealed battery 1 can be reduced.
The internal resistance per hit can be further reduced to achieve higher output.

【0036】また、複数の直方体状の単電池20をその
短側面同士を連接して内蔵したコンパクトな平板状の角
形密閉式電池21において、単電池20、20間に隔壁
を設けなくて済むので、それだけその角形電槽21の長
さを短くできて、コンパクトに構成することができる。
In addition, in the compact flat plate-shaped prismatic sealed battery 21 in which a plurality of rectangular parallelepiped unit cells 20 are connected with their short side faces connected to each other, it is not necessary to provide a partition wall between the unit cells 20 and 20. The length of the rectangular battery case 21 can be shortened by that much, and the structure can be made compact.

【0037】また、隣接する単電池20をその接続突部
27、27同士を突き合わせて配置し、単電池20、2
0間の隙間から接続突部27、27同士を電子ビーム溶
接又はレーザビーム溶接しているので、単電池20、2
0間の複数の接続突部27の接合を、極板群8や袋状電
槽24に悪影響を与えることなく、確実かつ効率的に溶
接接合することができる。
Further, the adjacent cells 20 are arranged such that their connecting projections 27, 27 are butted against each other.
Since the connecting projections 27, 27 are electron beam welded or laser beam welded from the gap between 0, the unit cells 20, 2,
It is possible to perform reliable and efficient welding and joining of the plurality of connecting projections 27 between 0 without adversely affecting the electrode plate group 8 and the bag-shaped battery case 24.

【0038】また、袋状電槽24に形成した接続突部2
7の貫通開口28の周縁部と集電体の10外面とを、接
着材又はシール材29にて密封しているので、袋状電槽
24の貫通開口28から接続突部27を突出させながら
袋状電槽24内の電解液のシールを簡単な構成にて確保
できる。金属製の集電体10と樹脂フィルム等からなる
袋状電槽24を熱溶着にて密封することも可能である
が、接着材又はシール材29にて密封することで、より
高い信頼性をもって電解液のシールを確保することがで
きる。また、熱溶着する場合には、集電体10に袋状電
槽24と同じ樹脂の樹脂膜45を焼き付け形成しておく
と、信頼性の高いシールを確保することができる。
The connecting projection 2 formed on the bag-shaped battery case 24
Since the peripheral portion of the through opening 28 of 7 and the outer surface of the current collector 10 are sealed with the adhesive material or the sealing material 29, the connecting projection 27 is projected from the through opening 28 of the bag-shaped battery case 24. It is possible to secure the seal of the electrolytic solution in the bag-shaped battery case 24 with a simple configuration. It is also possible to seal the bag-shaped battery case 24 made of the metal current collector 10 and the resin film or the like by heat welding, but by sealing with the adhesive material or the sealing material 29, higher reliability can be obtained. It is possible to secure the seal of the electrolytic solution. Further, in the case of heat welding, if a resin film 45 of the same resin as the bag-shaped battery case 24 is formed on the current collector 10 by baking, a highly reliable seal can be secured.

【0039】さらに、隣接する単電池20、20間に、
袋状電槽24に形成した接続突部27の貫通開口28の
周縁部を集電体10の外面に押圧する押圧部材32、3
3、34、37などの押圧部材を介装しているので、こ
の押圧部材にてシール箇所を押圧することによりさらに
信頼性を向上できる。
Further, between the adjacent unit cells 20 and 20,
Pressing members 32, 3 for pressing the peripheral portion of the through opening 28 of the connecting projection 27 formed in the bag-shaped battery case 24 against the outer surface of the current collector 10.
Since pressing members such as 3, 34 and 37 are interposed, reliability can be further improved by pressing the sealing portion with this pressing member.

【0040】特に、押圧部材として、接続突部27の周
囲を取り囲む弾性環状部35を有し、その弾性環状部3
5に単電池20の一側方から接続突部に向けて貫通する
貫通窓36を有する押圧部材34、37を用いると、シ
ール部の全周を押圧してシールの信頼性を確保しなが
ら、貫通窓36から接続突部27の接合を行うことがで
き、作業性とシールの信頼性の両方を満足することがで
きる。また、押圧部材として接続突部27に係止される
環状板ばね46を用いると、押圧力の反力が接続突部2
7、27同士の接合部を離間させるように作用せず、か
つ接続突部27の接合にも支障がないのでより好まし
い。
In particular, as the pressing member, there is an elastic annular portion 35 that surrounds the periphery of the connecting protrusion 27, and the elastic annular portion 3 is provided.
When the pressing members 34 and 37 having the through windows 36 penetrating from one side of the unit cell 20 toward the connecting protrusion are used for 5, while the reliability of the seal is ensured by pressing the entire circumference of the seal portion. The connection projection 27 can be joined from the through window 36, and both workability and seal reliability can be satisfied. Further, when the annular leaf spring 46 that is locked to the connecting protrusion 27 is used as the pressing member, the reaction force of the pressing force is applied to the connecting protrusion 2.
It is more preferable because it does not act to separate the joint portions of the Nos. 7 and 27 from each other and the joining of the connecting protrusions 27 is not hindered.

【0041】なお、上記実施形態では、角形電槽21が
合成樹脂から成る例を示したが、本発明では各単電池2
0が袋状電槽24を有し、その内部に電解液が収容され
てシールされているので、金属製の角形電槽21を用い
てそのまま単電池を収容配置することができ、さらに内
面に絶縁コーティングを施した金属電槽21を用いる
と、絶縁性に対して高い信頼性を得ることができるとと
もに、高い冷却性能を確保して各単電池20の温度上昇
を効果的に抑制することができる。
In the above embodiment, the prismatic battery case 21 is made of synthetic resin, but in the present invention, each unit cell 2
0 has a bag-shaped battery case 24, and the electrolytic solution is stored and sealed inside the bag-shaped battery container 24, so that the rectangular battery container 21 made of metal can be used to house and arrange the unit cells as it is, and further the inner surface The use of the metal battery case 21 provided with the insulating coating makes it possible to obtain high reliability with respect to the insulating property, ensure high cooling performance, and effectively suppress the temperature rise of each cell 20. it can.

【0042】また、上記実施形態では、複数の直方体状
の単電池20がその短側面同士が連接されて内蔵されて
いる平板状の角形密閉式電池1に本発明を適用した例を
示したが、例えばボックス状の角形電槽に、複数の平板
状の収容空間を冷却通路を介して並列させて形成し、各
平板状の収容空間に上記のように連接した単電池を収容
配置するともに、収容空間の端部間は角形電槽に配設し
た接続金具と接続突部を溶接して接続するようにして、
複数の単電池20をマトリックス状に配設するように構
成してもよい。
Further, in the above embodiment, an example in which the present invention is applied to the flat rectangular prismatic battery 1 in which a plurality of rectangular parallelepiped unit cells 20 are incorporated with their short side surfaces connected to each other is shown. , For example, in a box-shaped rectangular battery case, a plurality of flat plate-shaped storage spaces are formed in parallel through the cooling passages, and in each flat plate-shaped storage space, the unit cells connected as described above are stored and arranged. Between the ends of the accommodation space, the connection fittings and the connection protrusions arranged in the rectangular battery case are welded and connected,
The plurality of unit cells 20 may be arranged in a matrix.

【0043】[0043]

【発明の効果】本発明の角形密閉式電池によれば、以上
の説明から明らかなように、集電体に複数の接続突部を
外側に突出させて形成し、この集電体を接合した極板群
を集電体の接続突部のみを外部に突出させた状態で袋状
電槽にて包囲して単電池を構成し、複数の単電池をその
両側の集電体の接続突部同士を接続して角形電槽内に挿
入配置したので、単電池の発電要素である極板群の正極
板及び負極板からそれぞれのリード部及び集電体までの
通電経路が短く、さらに単電池間の接続においても集電
体同士を任意の位置で接続突部同士を直接接合するので
通電経路を短くできるとともに、接続箇所数も増やせる
ので、内部抵抗を小さくでき、その分単電池当たりの内
部抵抗をさらに低減して高出力化を実現することができ
る。
As is apparent from the above description, according to the prismatic sealed battery of the present invention, a plurality of connecting projections are formed on the current collector so as to project outward, and the current collector is joined. A unit cell is constructed by enclosing a group of electrode plates in a bag-shaped battery case with only the connecting projections of the current collector protruding to the outside, and connecting the multiple battery cells to the connecting projections of the current collectors on both sides. Since they are connected to each other and inserted and arranged in a rectangular battery case, the current-carrying paths from the positive electrode plate and negative electrode plate of the electrode plate group, which are the power generating elements of the single battery, to the respective lead parts and current collectors are short, Even when connecting between the current collectors, the current-carrying paths can be shortened by directly connecting the current collectors to each other at any position, and the number of connection points can also be increased, so the internal resistance can be reduced and the internal per battery unit can be reduced accordingly. It is possible to further reduce the resistance and achieve higher output.

【0044】また、隣接する単電池をその接続突部同士
を突き合わせて配置し、単電池間の隙間から接続突部同
士を電子ビーム溶接又はレーザ溶接すると、単電池間の
複数の接続突部の接合を極板群や袋状電槽に悪影響を与
えることなく、確実かつ効率的に溶接接合することがで
きる。
Further, by arranging adjacent unit cells so that their connecting projections are butted against each other and performing electron beam welding or laser welding between the connecting projections through the gaps between the unit cells, a plurality of connecting projections between the unit cells can be formed. It is possible to perform reliable and efficient welding joining without adversely affecting the electrode plate group and the bag-shaped battery case.

【0045】また、袋状電槽に形成した接続突部の貫通
開口の周縁部と集電体の外面とを、接着材又はシール材
にて密封すると、袋状電槽の貫通開口から接続突部を突
出させながら袋状電槽内の電解液のシールを簡単な構成
にて高い信頼性をもって確保することができる。
If the peripheral portion of the through-opening of the connecting projection formed in the bag-shaped battery case and the outer surface of the current collector are sealed with an adhesive or a sealant, the connecting protrusion will pass through the through-opening of the bag-like battery case. It is possible to secure the sealing of the electrolytic solution in the bag-shaped battery case with a simple structure while projecting the portion with high reliability.

【0046】また、隣接する単電池間に、袋状電槽に形
成した接続突部の貫通開口の周縁部を集電体の外面に押
圧する押圧部材を介装すると、押圧部材にてシール箇所
を押圧することによりさらに信頼性を向上できる。
Further, when a pressing member for pressing the peripheral portion of the through opening of the connecting projection formed in the bag-shaped battery case against the outer surface of the current collector is interposed between the adjacent unit cells, the sealing portion is formed by the pressing member. The reliability can be further improved by pressing.

【0047】また、押圧部材は、接続突部の周囲を取り
囲む弾性環状部を有し、その弾性環状部に単電池の一側
方から接続突部に向けて貫通する貫通窓を有すると、シ
ール部の全周を押圧してシールの信頼性を確保しなが
ら、貫通窓から接続突部の接合を行うことができる。
Further, the pressing member has an elastic annular portion surrounding the connection protrusion, and if the elastic annular portion has a through window penetrating from one side of the unit cell toward the connection protrusion, the seal member is sealed. The connection projection can be joined from the through window while pressing the entire circumference of the portion to ensure the reliability of the seal.

【0048】また、集電体の外面の接続突部の周囲に樹
脂膜を焼き付け形成し、袋状電槽に形成した接続突部の
貫通開口の周縁部と集電体の外面とを熱溶着すると、押
圧部材を用いない簡単な構成にて、高い信頼性をもって
電解液のシールを確保することができるとともに低コス
ト化を図ることができる。
Further, a resin film is formed by baking around the connection projection on the outer surface of the current collector, and the peripheral edge of the through opening of the connection projection formed in the bag-shaped battery case and the outer surface of the current collector are heat-welded. Then, it is possible to secure the seal of the electrolytic solution with high reliability and to reduce the cost with a simple configuration without using the pressing member.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の角形密閉式電池の一実施形態の組み立
て工程を説明するための分解斜視図である。
FIG. 1 is an exploded perspective view for explaining an assembly process of an embodiment of a prismatic sealed battery of the present invention.

【図2】同実施形態において、極板群をフィルム電槽に
収納して単電池を形成する工程を示す斜視図である。
FIG. 2 is a perspective view showing a step of forming a unit cell by housing the electrode plate group in a film battery case in the same embodiment.

【図3】同実施形態において、単電池を連接して単電池
連接体を形成する工程を示す斜視図である。
FIG. 3 is a perspective view showing a process of connecting the unit cells to form a unit cell connecting body in the embodiment.

【図4】同実施形態において、単電池の接続突部を溶接
して接合する工程を示す横断面図である。
FIG. 4 is a transverse cross-sectional view showing a step of welding and joining the connection protrusions of the unit cells in the same embodiment.

【図5】同実施形態において、フィルム電槽の接続突部
の貫通開口を押圧部材でシールした構成例の横断面図で
ある。
FIG. 5 is a transverse cross-sectional view of a configuration example in which a through-hole of the connection projection of the film battery case is sealed with a pressing member in the same embodiment.

【図6】同実施形態において、フィルム電槽の接続突部
の貫通開口を押圧部材でシールした状態で接続突部を溶
接して接合する工程を示す横断面図である。
FIG. 6 is a transverse cross-sectional view showing a step of welding and joining the connection protrusions in a state in which the through opening of the connection protrusion of the film battery case is sealed by the pressing member in the same embodiment.

【図7】同実施形態における押圧部材の具体構成例を示
し、(a)は正面図、(b)は側面図、(c)は設置状
態における(a)のA−A矢視断面図、(d)は同
(a)のB−B矢視断面図である。
FIG. 7 shows a specific configuration example of a pressing member in the same embodiment, (a) is a front view, (b) is a side view, (c) is a sectional view taken along the line AA of (a) in an installed state, (D) is a sectional view taken along the line BB of (a).

【図8】同実施形態において、フィルム電槽の接続突部
の貫通開口をシールする他の構成例の横断面図である。
FIG. 8 is a cross-sectional view of another configuration example for sealing the through opening of the connection protrusion of the film battery case in the same embodiment.

【図9】同実施形態において、フィルム電槽の接続突部
の貫通開口を押圧部材でシールする他の構成例の横断面
図である。
FIG. 9 is a cross-sectional view of another configuration example in which the pressing member seals the through opening of the connection protrusion of the film battery case in the same embodiment.

【図10】図9のC−C矢視図である。FIG. 10 is a view on arrow CC of FIG.

【図11】図10のD−D矢視拡大断面図である。11 is an enlarged cross-sectional view taken along the line DD of FIG.

【図12】同実施形態の角形電槽両端の接続端子の接続
部の構造を示し、(a)は縦断正面図、(b)は要部の
分解詳細図である。
12A and 12B show a structure of a connecting portion of connecting terminals at both ends of the rectangular battery case of the same embodiment, FIG. 12A is a vertical sectional front view, and FIG. 12B is an exploded detailed view of a main portion.

【図13】従来例の角形密閉式電池の部分縦断正面図で
ある。
FIG. 13 is a partial vertical sectional front view of a prismatic sealed battery of a conventional example.

【図14】同従来例における電槽の一部を破断して示し
た斜視図である。
FIG. 14 is a perspective view showing a cutaway part of the battery case in the conventional example.

【図15】同従来例における通電経路の説明図である。FIG. 15 is an explanatory diagram of an energization path in the conventional example.

【符号の説明】[Explanation of symbols]

1 角形密閉式電池 8 極板群 9 リード部 10 集電体 20 単電池 21 角形電槽 24 袋状電槽 27 接続突部 28 貫通開口 29 接着材またはシール材 30 電子ビームまたはレーザビーム 31 溶接 32、33、34、37 押圧部材 35 弾性環状部 36 貫通窓 1 prismatic sealed battery 8 electrode group 9 Lead part 10 Current collector 20 cells 21 Square battery case 24 bag-shaped battery case 27 Connection protrusion 28 through-opening 29 Adhesives or sealants 30 electron beam or laser beam 31 welding 32, 33, 34, 37 pressing member 35 Elastic Ring 36 Through window

───────────────────────────────────────────────────── フロントページの続き (72)発明者 福田 真介 静岡県湖西市境宿555番地 パナソニッ ク・イーブイ・エナジー株式会社内 (72)発明者 浜田 真治 静岡県湖西市境宿555番地 パナソニッ ク・イーブイ・エナジー株式会社内 (72)発明者 江藤 豊彦 静岡県湖西市境宿555番地 パナソニッ ク・イーブイ・エナジー株式会社内 (72)発明者 大西 正人 静岡県湖西市境宿555番地 パナソニッ ク・イーブイ・エナジー株式会社内 Fターム(参考) 4E066 CA14 5H022 AA02 BB11 BB17 CC12 CC13 CC25 CC27 5H028 AA01 BB01 BB05 CC01 CC05 CC08 CC24 FF02    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Shinsuke Fukuda             Panasonic 555, Sakaijuku, Kosai City, Shizuoka Prefecture             Que Eve Energy Co., Ltd. (72) Inventor Shinji Hamada             Panasonic 555, Sakaijuku, Kosai City, Shizuoka Prefecture             Que Eve Energy Co., Ltd. (72) Inventor Toyohiko Eto             Panasonic 555, Sakaijuku, Kosai City, Shizuoka Prefecture             Que Eve Energy Co., Ltd. (72) Inventor Masato Onishi             Panasonic 555, Sakaijuku, Kosai City, Shizuoka Prefecture             Que Eve Energy Co., Ltd. F-term (reference) 4E066 CA14                 5H022 AA02 BB11 BB17 CC12 CC13                       CC25 CC27                 5H028 AA01 BB01 BB05 CC01 CC05                       CC08 CC24 FF02

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 正極板と負極板をセパレータを介して積
層するとともに正極板と負極板の一側部を互いに反対側
に突出させてリード部とした極板群と、極板群の両側の
リード部に接合されかつ接続突部が外側に突出形成され
た集電体と、集電体を接合した極板群を集電体の接続突
部のみを外部に突出させた状態で包囲する袋状電槽とを
備えた複数の単電池を有し、複数の単電池をその両側の
集電体の接続突部同士を接続して角形電槽内に挿入配置
したことを特徴とする角形密閉式電池。
1. A positive electrode plate and a negative electrode plate are laminated with a separator interposed therebetween, and one side portion of the positive electrode plate and the negative electrode plate are projected to opposite sides to form a lead portion, and an electrode plate group on both sides of the electrode plate group. A bag that encloses a current collector that is joined to the lead part and that has a connecting protrusion protruding outward, and an electrode plate group that is joined to the current collector with only the connecting protrusion of the current collector protruding to the outside. A rectangular sealed battery characterized in that it has a plurality of cells equipped with a battery case, and the plurality of cells are inserted and arranged in a rectangular battery case by connecting the connecting projections of the current collectors on both sides thereof. Battery.
【請求項2】 正極板と負極板をセパレータを介して積
層するとともに正極板と負極板の一側部を互いに反対側
に突出させてリード部とした極板群と、極板群の両側の
リード部に接合されかつ接続突部が外側に突出形成され
た集電体と、集電体を接合した極板群を集電体の接続突
部のみを外部に突出させた状態で包囲する袋状電槽とを
備えた複数の単電池と、複数の単電池をその短側面同士
を連接して配置する空間を有する角形電槽とから成り、
複数の単電池をその両側の集電体の接続突部同士を接合
して角形電槽内に挿入配置したことを特徴とする角形密
閉式電池。
2. A positive electrode plate and a negative electrode plate are laminated with a separator interposed therebetween, and one side portion of the positive electrode plate and the negative electrode plate are projected to opposite sides to form a lead portion, and an electrode plate group on both sides of the electrode plate group. A bag that encloses a current collector that is joined to the lead part and that has a connecting protrusion protruding outward, and an electrode plate group that is joined to the current collector with only the connecting protrusion of the current collector protruding to the outside. Consisting of a plurality of unit cells provided with a battery case, and a rectangular battery case having a space in which the plurality of unit cells are arranged such that their short side surfaces are connected to each other,
A prismatic sealed battery characterized in that a plurality of unit cells are connected to each other by connecting the connecting projections of current collectors to each other and are inserted and arranged in a prismatic battery case.
【請求項3】 隣接する単電池をその接続突部同士を突
き合わせて配置し、単電池間の隙間から接続突部同士を
電子ビーム溶接又はレーザビーム溶接したことを特徴と
する請求項1又は2記載の角形密閉式電池。
3. The adjacent cells are arranged such that their connecting projections are butted against each other, and the connecting projections are electron beam welded or laser beam welded through the gap between the single cells. The prismatic sealed battery described.
【請求項4】 袋状電槽に形成した接続突部の貫通開口
の周縁部と集電体の外面とを、接着材又はシール材にて
密封したことを特徴とする請求項1又は2記載の角形密
閉式電池。
4. The adhesive or sealing material is used to seal the peripheral portion of the through opening of the connecting protrusion formed in the bag-shaped battery case and the outer surface of the current collector. Prismatic sealed battery.
【請求項5】 隣接する単電池間に、袋状電槽に形成し
た接続突部の貫通開口の周縁部を集電体の外面に押圧す
る押圧部材を介装したことを特徴とする請求項4記載の
角形密閉式電池。
5. A pressing member for pressing the peripheral portion of the through-opening of the connecting protrusion formed in the bag-shaped battery case to the outer surface of the current collector is interposed between adjacent unit cells. 4. The prismatic sealed battery according to 4.
【請求項6】 押圧部材は、接続突部の周囲を取り囲む
弾性環状部を有し、その弾性環状部に単電池の一側方か
ら接続突部に向けて貫通する貫通窓を有することを特徴
する請求項5記載の角形密閉式電池。
6. The pressing member has an elastic annular portion that surrounds the periphery of the connecting protrusion, and the elastic annular portion has a through window penetrating from one side of the unit cell toward the connecting protrusion. The prismatic sealed battery according to claim 5.
【請求項7】 集電体の外面の接続突部の周囲に樹脂膜
を焼き付け形成し、袋状電槽に形成した接続突部の貫通
開口の周縁部と集電体の外面とを熱溶着したことを特徴
とする請求項1又は2記載の角形密閉式電池。
7. A resin film is formed by baking around the connection protrusion on the outer surface of the current collector, and the peripheral edge of the through opening of the connection protrusion formed in the bag-shaped battery case and the outer surface of the current collector are heat-welded. The prismatic sealed battery according to claim 1 or 2, characterized in that.
JP2002014702A 2001-08-06 2002-01-23 Square sealed battery Expired - Fee Related JP4146644B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005071774A1 (en) * 2004-01-21 2005-08-04 Varta Automotive Systems Gmbh Prismatic battery and method for producing the latter
US7785377B2 (en) 2003-06-09 2010-08-31 Toyota Jidosha Kabushiki Kaisha Sealed battery and method for manufacturing the same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7785377B2 (en) 2003-06-09 2010-08-31 Toyota Jidosha Kabushiki Kaisha Sealed battery and method for manufacturing the same
WO2005071774A1 (en) * 2004-01-21 2005-08-04 Varta Automotive Systems Gmbh Prismatic battery and method for producing the latter
DE102004003066B4 (en) * 2004-01-21 2008-01-03 Varta Automotive Systems Gmbh Prismatic accumulator and method of making the same
US7790310B2 (en) 2004-01-21 2010-09-07 Varta Automotive Systems Gmbh Prismatic rechargeable battery
US7867292B2 (en) 2004-01-21 2011-01-11 Varta Automotive Systems Gmbh Prismatic rechargeable battery and method for producing such a battery

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