JP2003119276A - Method for producing polylactic acid resin excellent in thermal stability - Google Patents

Method for producing polylactic acid resin excellent in thermal stability

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Publication number
JP2003119276A
JP2003119276A JP2002224339A JP2002224339A JP2003119276A JP 2003119276 A JP2003119276 A JP 2003119276A JP 2002224339 A JP2002224339 A JP 2002224339A JP 2002224339 A JP2002224339 A JP 2002224339A JP 2003119276 A JP2003119276 A JP 2003119276A
Authority
JP
Japan
Prior art keywords
polylactic acid
acid
polymerization
lactic acid
polymer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002224339A
Other languages
Japanese (ja)
Inventor
Yoshikazu Kondo
義和 近藤
Hiroshi Kajiyama
宏史 梶山
Hidekazu Koseki
英一 小関
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shimadzu Corp
Kanebo Ltd
Original Assignee
Shimadzu Corp
Kanebo Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shimadzu Corp, Kanebo Ltd filed Critical Shimadzu Corp
Priority to JP2002224339A priority Critical patent/JP2003119276A/en
Publication of JP2003119276A publication Critical patent/JP2003119276A/en
Pending legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Biological Depolymerization Polymers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for producing a polylactic acid which inhibits a depolymerization reaction and the like during thermoforming, gives a stable formed article and suppresses deterioration with time of a formed article. SOLUTION: The method for producing a formed product of a polylactic acid resin excellent in thermal stability during forming comprises washing a polylactic acid mainly composed of a lactic acid with a solvent which dissolvers a lactic acid monomer, a cyclic dimmer and a polymerization catalyst thereby reducing the residual monomer to at most 1% and the residual catalyst to at most 0.01% in the polymer, and carrying out forming with at least 0.05% of a thermal stabilizer added.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、熱安定性に優れたポリ
乳酸樹脂の製造方法に関する。特に、成型時の熱安定性
に優れた樹脂の製造方法に関する。
FIELD OF THE INVENTION The present invention relates to a method for producing a polylactic acid resin having excellent thermal stability. In particular, it relates to a method for producing a resin having excellent thermal stability during molding.

【0002】[0002]

【従来の技術及び発明が解決しようとする課題】微生物
などにより分解される生分解性ポリマ−は、環境保全の
見地から近年注目されている。例えば、溶融成形可能な
生分解性ポリマ−として、ポリヒドロキシブチレ−ト
(PHB)やポリカプロラクトン(PCL)が知られて
いるが、PHBは製造コストが高過ぎるだけでなく成形
品の透明度が劣り、PCLは融点が60℃と低すぎる事
が実用上の重大な問題点、障害となっている。
2. Description of the Related Art Biodegradable polymers which are decomposed by microorganisms have been attracting attention in recent years from the viewpoint of environmental protection. For example, polyhydroxybutyrate (PHB) and polycaprolactone (PCL) are known as biodegradable polymers that can be melt-molded. However, PHB not only has an excessively high manufacturing cost but also has a transparency of a molded product. Inferiorly, the melting point of PCL is too low at 60 ° C., which is a serious problem and obstacle in practical use.

【0003】ポリ乳酸は、比較的コストが安く、融点も
170℃以上と充分な耐熱性を有し、溶融成型可能で実
用上優れた生分解性ポリマ−と期待されている。しか
し、従来得られているポリ乳酸は、溶融成型性に劣り、
しかも得られる成形品、フィルム、繊維などは強靱性が
低く、脆く弱いという重大な欠点を有する。
Polylactic acid is expected to be a biodegradable polymer which has a relatively low cost, a melting point of 170 ° C. or higher and sufficient heat resistance, is melt-moldable and is practically excellent. However, conventionally obtained polylactic acid is inferior in melt moldability,
Moreover, the obtained molded products, films, fibers, etc. have the serious drawbacks of low toughness, brittleness and weakness.

【0004】本発明者らは、従来の欠点を補い成形材料
として良好な物性と生分解性を有するポリ乳酸の製造方
法を先に提案している。しかし、ポリ乳酸の成型の際
に、ポリ乳酸の重合触媒や乳酸モノマー或いはオリゴマ
ーが残存していると、加熱成型の際に解重合反応が生
じ、分子量の低下や着色の原因となる。又、モノマーや
オリゴマーが残存していると、成型品の物性が経時的に
劣化していき、各種製品の製造及び使用に関して大きな
不安定要因となっている。
The present inventors have previously proposed a method for producing polylactic acid having good physical properties and biodegradability as a molding material that compensates for the conventional defects. However, if a polylactic acid polymerization catalyst or a lactic acid monomer or oligomer remains during molding of polylactic acid, a depolymerization reaction occurs during heat molding, which causes a decrease in molecular weight and coloring. In addition, if the monomer or oligomer remains, the physical properties of the molded product deteriorate with time, which is a major instability factor in the manufacture and use of various products.

【0005】本発明者らは、この原因と対策を鋭意検討
の結果、本発明を完成するに至った。即ち、本発明の目
的とする処は、加熱成型の際に解重合反応等を抑え、安
定した成型品を製造し、且つ成型品の経時的な変質を抑
制する為のポリ乳酸樹脂の製造方法を提案するにある。
The present inventors have completed the present invention as a result of extensive studies on the cause and countermeasures. That is, the object of the present invention is a method for producing a polylactic acid resin for suppressing depolymerization reaction or the like during heat molding, producing a stable molded article, and suppressing deterioration of the molded article over time. To suggest.

【0006】[0006]

【問題点を解決するための手段及び作用】本発明は乳酸
を主成分とするポリ乳酸を、乳酸モノマー、環状2量体
及び重合触媒を溶解する溶剤により洗浄処理し、ポリマ
ー中の残存モノマー量を高々1%、残存触媒量を高々
0.01%とし、成形時に熱安定剤を少なくとも0.0
5%添加させ成形する事を特徴とするポリ乳酸樹脂の製
造方法である。
[Means and Actions for Solving Problems] According to the present invention, polylactic acid containing lactic acid as a main component is washed with a solvent that dissolves a lactic acid monomer, a cyclic dimer and a polymerization catalyst to obtain an amount of residual monomer in the polymer. At least 1%, the amount of residual catalyst is at most 0.01%, and the heat stabilizer is at least 0.0 at the time of molding.
A method for producing a polylactic acid resin, which comprises adding 5% and molding.

【0007】本発明に使用する乳酸は、好ましくは乳酸
成分を少なくとも85重量%、更に好ましくは99.7
〜90重量%、特に好ましくは99.5〜92重量%で
ある。乳酸成分が85重量%未満では、生成したポリマ
ーの結晶化度が低すぎて、実用的な耐熱性や強度が得ら
れず使用するのに問題がある恐れがある。
The lactic acid used in the present invention preferably has a lactic acid component of at least 85% by weight, more preferably 99.7.
˜90% by weight, particularly preferably 99.5 to 92% by weight. If the lactic acid component is less than 85% by weight, the crystallinity of the produced polymer is too low and practical heat resistance and strength cannot be obtained, which may cause a problem in use.

【0008】乳酸は光学活性の炭素原子を有し、L−
体、D−体を有する。発酵法にて一般的に得られる物は
L−体が多く、低コストで製造される。又、使用後、微
生物による分解の容易さ等から、L−体の方が好ましい
が、特に限定するものではない。又、L−体とD−体の
混合物も使用できるが、この混合比率が大きいと、融点
の低下や力学的強度の低下等、商品作りにおいて問題と
なる。通常、ポリ乳酸中のL−体(或いはD−体)比率
は少なくとも80%、好ましくは少なくとも85%、更
に好ましくは少なくとも90%である。
Lactic acid has an optically active carbon atom, and L-
It has a body and a D-body. The product generally obtained by the fermentation method has a large amount of L-form and is produced at low cost. In addition, the L-form is preferred because it is easily decomposed by microorganisms after use, but is not particularly limited. Further, a mixture of L-form and D-form can be used, but if the mixing ratio is large, it causes problems in producing a product such as a decrease in melting point and a decrease in mechanical strength. Usually, the proportion of L-form (or D-form) in polylactic acid is at least 80%, preferably at least 85%, more preferably at least 90%.

【0009】ポリ乳酸に共重合可能なモノマーとして
は、乳酸の水酸基やカルボキシル基と反応する官能基を
有する化合物であれば限定はしないが、好ましくは、中
高分子量のポリエチレングリコール(以下PEGと略称
する)、ポリプロピレングリコール、ポリ(エチレン/
プロピレン)グリコール等のポリアルキレングリコール
(以下PAGと略称する)やポリエチレンアジペート、
ポリブチレンアジペート、ポリエチレンセバケート等の
脂肪族ポリエステルやポリエチレングリコールセグメン
トやポリプロピレンセグメントを分子構造内に有するビ
スフェノール化合物或いはポリカプロラクトン、ポリヒ
バロラクトン等のポリラクトン類やカプロラクトン、ヒ
バロラクトン等の環状ポリエステル化合物等々の使用が
可能である。末端の水酸基或いはカルボキシル基1ケ当
たりの分子量が、好ましくは分子量300以上、更に好
ましくは1000以上、特に好ましくは3000〜20
000である。
The monomer copolymerizable with polylactic acid is not limited as long as it is a compound having a functional group that reacts with a hydroxyl group or a carboxyl group of lactic acid, but is preferably a medium or high molecular weight polyethylene glycol (hereinafter abbreviated as PEG). ), Polypropylene glycol, poly (ethylene /
Propylene) glycol and other polyalkylene glycols (hereinafter abbreviated as PAG), polyethylene adipate,
Use of aliphatic polyesters such as polybutylene adipate and polyethylene sebacate, bisphenol compounds having a polyethylene glycol segment or polypropylene segment in the molecular structure, or polylactones such as polycaprolactone and polyhyvalolactone, and cyclic polyester compounds such as caprolactone and hyvalolactone. Is possible. The molecular weight per terminal hydroxyl group or carboxyl group is preferably 300 or more, more preferably 1000 or more, and particularly preferably 3000 to 20.
It is 000.

【0010】共重合成分の共重合比率(共重合ポリマー
中の重量比率)は好ましくは高々15%、更に好ましく
は0.3〜10%、特に好ましくは0.5〜8%であ
る。共重合比率が15%より高くなると、得られるポリ
乳酸共重合物は柔軟になり融点が低下し、重合度が上が
りにくくなり、実用的な強度、耐熱性を維持する事が困
難になる。ポリ乳酸或いはポリ乳酸共重合物の融点の低
下は、共重合モノマーの水酸基或いはカルボキシル基1
ケ当たりの分子量が大きいほど小さくなる。従って分子
量の低い共重合モノマーを使用する場合は、共重合比率
をあまり高くする事は好ましくない。例えば共重合モノ
マーの水酸基1ケ当たりの分子量が1000の場合、約
0.3〜10%、水酸基1ケ当たりの分子量が3000
の場合0.5〜15%程度の共重合比率が好ましい。
The copolymerization ratio of the copolymerization components (weight ratio in the copolymer) is preferably at most 15%, more preferably 0.3 to 10%, particularly preferably 0.5 to 8%. When the copolymerization ratio is higher than 15%, the polylactic acid copolymer obtained is flexible and the melting point is lowered, the degree of polymerization is hard to increase, and it becomes difficult to maintain practical strength and heat resistance. The decrease of the melting point of polylactic acid or polylactic acid copolymer is caused by the hydroxyl group or carboxyl group of the copolymerization monomer.
The larger the molecular weight per square, the smaller. Therefore, when using a copolymerizable monomer having a low molecular weight, it is not preferable to increase the copolymerization ratio too much. For example, when the molecular weight per hydroxyl group of the copolymerization monomer is 1000, it is about 0.3 to 10%, and the molecular weight per hydroxyl group is 3000.
In this case, a copolymerization ratio of about 0.5 to 15% is preferable.

【0011】ポリ乳酸の重合機構は、水酸基とカルボキ
シル基との酸/アルコール反応であり、両者の数が同一
の場合が最も重合度は大きくなる。従って、重合系中で
のカルボン酸と水酸基のモルバランスを一定にする為に
PAG成分の末端水酸基と実質的に等モルのジカルボン
酸成分を重合反応系に添加する事も好ましい。即ち、実
質的に等モルとは、カルボン酸と水酸基のモル比を0.
9〜1.1、特に0.95〜1.05の範囲に維持する
事が好ましい。
The polymerization mechanism of polylactic acid is an acid / alcohol reaction between a hydroxyl group and a carboxyl group, and the degree of polymerization is highest when the numbers of both are the same. Therefore, it is also preferable to add to the polymerization reaction system a dicarboxylic acid component that is substantially equimolar to the terminal hydroxyl group of the PAG component in order to keep the molar balance between the carboxylic acid and the hydroxyl group in the polymerization system constant. That is, "substantially equimolar" means that the molar ratio of the carboxylic acid and the hydroxyl group is 0.
It is preferable to maintain the range of 9 to 1.1, particularly 0.95 to 1.05.

【0012】本発明に使用するジカルボン酸成分の例と
して、アジピン酸、セバシン酸、デカンジカルボン酸
等、炭素原子数4〜12程度の脂肪族ジカルボン酸、イ
ソフタル酸、テレフタル酸、ナフタレンジカルボン酸等
の芳香族ジカルボン酸、それらの酸無水物、酸ハロゲン
化物及びそれらの酸のメタノールエステル、エチレング
リコールエステルなどの低分子アルコールエステルが利
用可能である。例えば、重合がある程度進んだ段階(中
期又は末期)で、適当量の無水フタル酸を添加、混合し
て、2つの分子鎖末端の水酸基と反応せしめて、分子量
を効果的に増大させることが出来る。
Examples of the dicarboxylic acid component used in the present invention include adipic acid, sebacic acid, decanedicarboxylic acid and the like, aliphatic dicarboxylic acids having about 4 to 12 carbon atoms, isophthalic acid, terephthalic acid, naphthalenedicarboxylic acid and the like. Aromatic dicarboxylic acids, their acid anhydrides, acid halides and low molecular alcohol esters such as methanol esters and ethylene glycol esters of these acids are available. For example, at a stage where the polymerization has progressed to some extent (middle or final stage), an appropriate amount of phthalic anhydride can be added and mixed to react with hydroxyl groups at the ends of two molecular chains to effectively increase the molecular weight. .

【0013】PAG成分とジカルボン酸は、別々に反応
系に加えてもよいが、それらをあらかじめ反応(重合)
せしめてポリエーテルエステルとした後、乳酸、ラクタ
イド及び/又はポリ乳酸と反応せしめることが出来る。
この方法も、ジカルボン酸成分を重合系に添加、反応せ
しめる有用なものである。同じくジカルボン酸をジオー
ルに対し過剰に配合して反応させた、カルボキシル基の
多いポリエステルのオリゴマー、例えばヘキサンジオー
ル/アジピン酸のモル比を1/2、2/3、3/4など
で調製したヘキサメチレンアジペートのオリゴマーも利
用出来る。
The PAG component and the dicarboxylic acid may be added to the reaction system separately, but they are previously reacted (polymerized).
After being at most a polyetherester, it can be reacted with lactic acid, lactide and / or polylactic acid.
This method is also useful in that the dicarboxylic acid component is added to the polymerization system and reacted. Similarly, an oligomer of polyester having a large number of carboxyl groups, which was prepared by reacting an excess amount of dicarboxylic acid with respect to a diol, for example, hexa hexa prepared at a molar ratio of hexanediol / adipic acid of 1/2, 2/3, 3/4, etc. Methylene adipate oligomers can also be used.

【0014】本発明の共重合体には、主成分であるポリ
乳酸及びPAG成分の他、第3の成分を共重合させるこ
とが出来る。PAG成分の水酸基とバランスさせるため
のジカルボン酸成分を共重合することはすでに記した。
その他に例えば生分解性の強化又は低減、染色性の改良
などのために第3の成分を共重合することが出来る。例
えば、スルホン酸基を有する化合物、例えばスルホイソ
フタル酸(又はその金属塩)を共重合することにより、
塩基性染料で染色可能とすることが出来、アミノ基又は
アミド基を有する化合物、例えばアミノ酸を共重合する
ことにより、酸性染料で染色可能とすることが出来る。
これらの第3成分の共重合は、共重合物の融点低下をも
たらす傾向があるから、融点を110℃以上に保つよう
に注意しつつ行うことが必要である。
The copolymer of the present invention can be copolymerized with a third component in addition to the polylactic acid which is the main component and the PAG component. The copolymerization of the dicarboxylic acid component for balancing the hydroxyl group of the PAG component has already been described.
In addition, for example, the third component can be copolymerized for enhancing or reducing biodegradability, improving dyeability, and the like. For example, by copolymerizing a compound having a sulfonic acid group, for example, sulfoisophthalic acid (or a metal salt thereof),
It can be dyeable with a basic dye, and can be dyed with an acid dye by copolymerizing a compound having an amino group or an amide group, for example, an amino acid.
Since the copolymerization of these third components tends to lower the melting point of the copolymer, it is necessary to perform it carefully while keeping the melting point at 110 ° C or higher.

【0015】本発明のポリ乳酸或いはポリ乳酸共重合物
の分子量は従来提案されている物に比べて格段に高く、
成型品(フィルム、繊維を含む)の強靱性が優れる。成
型品(フィルム、繊維を含む)の耐熱性、強靱性及び溶
融時の流動性や成型の点で分子量(Mw)は、通常60
000以上、好ましくは80000〜300000、更
に好ましくは100000〜200000である。
The molecular weight of the polylactic acid or polylactic acid copolymer of the present invention is remarkably higher than that of the conventionally proposed products.
The toughness of molded products (including films and fibers) is excellent. The molecular weight (Mw) is usually 60 in terms of heat resistance, toughness, fluidity during melting, and molding of molded products (including films and fibers).
000 or more, preferably 80,000 to 300,000, and more preferably 100,000 to 200,000.

【0016】重合反応に用いる触媒は、乳酸及びラクタ
イドの重合用に通常使用されるものを用いることが出来
る。例えば、Na、Mgの各種アルコールとのアルコラ
ート化物、Zn、Cd、Mn、Co、Ca、Sb、S
n、Baなどの脂肪酸塩や炭酸塩、硫酸塩、リン酸塩、
Mg、Pb、Zn、Sb、Sn、Ge等の酸化物、水酸
化物、ハロゲン化物、或いはそれらの金属そのものを使
用できるが、触媒機能はもちろん生成物に着色や副反応
或いは凝集異物を形成しない等を考慮して選定する。触
媒の量としては、エステルの量に対して通常10-2〜1
-4モル/モルであるが、温度や反応系より適宜選定す
る。もちろん上記以外のものでも、反応速度が大きく、
着色や副反応の少ない優れたものであれば利用可能であ
る。
As the catalyst used in the polymerization reaction, those usually used for the polymerization of lactic acid and lactide can be used. For example, alcoholates of Na and Mg with various alcohols, Zn, Cd, Mn, Co, Ca, Sb, S
n, Ba and other fatty acid salts, carbonates, sulfates, phosphates,
Oxides such as Mg, Pb, Zn, Sb, Sn, and Ge, hydroxides, halides, or their metals can be used, but not only the catalytic function, but also the product does not form coloring, side reaction, or aggregated foreign matter. Select in consideration of such factors. The amount of catalyst is usually 10 -2 to 1 relative to the amount of ester.
Although it is 0 -4 mol / mol, it is appropriately selected depending on the temperature and the reaction system. Of course, other than the above, the reaction rate is high,
It is possible to use any one that is excellent in that it has little coloration or side reaction.

【0017】ポリ乳酸或いはポリ乳酸共重合物の化学的
な安定性や熱的な安定性の改善の為に、重合系に30p
pm〜0.3%程度、特に50ppm〜0.1%の酸化
防止剤を添加する事も好ましい。酸化防止剤を余り多量
に使用すると重合を阻害する事があり、重合時は使用量
を必要最小限とすることが望ましい。しかし、得られた
製品の安定性を高めるために、ポリ乳酸/PAG成分共
重合物の重合が進行した時点では、酸化防止剤を更に多
めに例えば0.1〜3%程度追加混合することが出来
る。
In order to improve the chemical stability and thermal stability of the polylactic acid or polylactic acid copolymer, the polymerization system is added with 30 p
It is also preferable to add an antioxidant of about pm to 0.3%, especially 50 ppm to 0.1%. If an antioxidant is used in an excessively large amount, the polymerization may be hindered, and it is desirable that the amount used is the minimum necessary during the polymerization. However, in order to increase the stability of the obtained product, it is possible to additionally mix a large amount of antioxidant, for example, about 0.1 to 3% at the time when the polymerization of the polylactic acid / PAG component copolymer proceeds. I can.

【0018】ラクタイドを溶融重合する場合、モノマー
/ポリマーの反応平衡によりモノマー(ラクタイド)の
1部や低分子物(オリゴマー)が重合系中に残存する事
がある。この残存モノマーや低分子量オリゴマーが最終
製品(成形品、フィルム、繊維など)に存在すると、1
種の可塑剤或いは加水分解のトリガーとして作用し、製
品の着色等の品質を損なったり、製造工程や使用中に浸
出してトラブルの原因や経時的な強度劣化の原因とな
る。このため重合終了時の残存低分子物(分子量500
以下)は10%以下が好ましく、更に好ましくは5%以
下、特に好ましくは3%以下、最も好ましくは1%以下
である。残存モノマーや低分子物を減少するためには、
重合の中〜後期に真空度を高くしてそれらを除去するこ
とや、重合開始剤(エチレングリコール、グリセロー
ル、プロピレングリコールやPEG、ポリプロピレング
リコ−ルなどのアルコール類も開始剤として働く)や重
合触媒を追加、混合することにより、モノマーと反応さ
せ残存モノマーを減少させる事も効果的である。
When melt-polymerizing lactide, a part of the monomer (lactide) and a low molecular weight substance (oligomer) may remain in the polymerization system due to the reaction equilibrium of the monomer / polymer. If this residual monomer or low molecular weight oligomer is present in the final product (molded product, film, fiber, etc.), 1
It acts as a kind of plasticizer or as a trigger for hydrolysis, impairing the quality such as coloring of the product, or leaching out during the manufacturing process or use, causing troubles or causing deterioration of strength over time. Therefore, residual low molecular weight compounds (molecular weight 500
The following) is preferably 10% or less, more preferably 5% or less, particularly preferably 3% or less, and most preferably 1% or less. To reduce residual monomers and low molecular weight substances,
To remove them by raising the degree of vacuum in the middle to latter stages of polymerization, polymerization initiator (alcohols such as ethylene glycol, glycerol, propylene glycol and PEG, polypropylene glycol also act as initiators), polymerization catalyst It is also effective to reduce the residual monomer by reacting with the monomer by adding and mixing.

【0019】ポリ乳酸或いはポリ乳酸共重合物中に乳酸
モノマーや乳酸の2量体或いはオリゴマーが多量に残存
していると、その中の水酸基や加水分解によって発生す
る水酸基によりポリ乳酸やポリ乳酸共重合物の分子量が
低下する事がある。又、ポリ乳酸の重合触媒が残存して
いると加熱溶融時に解重合反応により、分子量の低下や
ポリマーの着色が生じる。従って、残存乳酸モノマーや
乳酸の2量体或いはオリゴマー及び重合触媒を一定量ま
で低減させなければならない。
When a large amount of a lactic acid monomer or a dimer or oligomer of lactic acid remains in polylactic acid or a polylactic acid copolymer, the polylactic acid or the polylactic acid copolymer is generated due to the hydroxyl groups or the hydroxyl groups generated by hydrolysis. The molecular weight of the polymer may decrease. Further, if the polylactic acid polymerization catalyst remains, the depolymerization reaction during heating and melting lowers the molecular weight and causes coloration of the polymer. Therefore, it is necessary to reduce the residual lactic acid monomer, dimer or oligomer of lactic acid, and the polymerization catalyst to a certain amount.

【0020】残存モノマーとしては、乳酸モノマー、乳
酸の環状2量体或いは乳酸の直鎖状或いは環状オリゴマ
ーが含まれるが、それらの量は、高々1重量%、好まし
くは高々0.5重量%、更に好ましくは0.1重量%で
ある。残存モノマーが1%を超えるとポリ乳酸の物性そ
のもの、及び経時変化が大きく、又成型時にモノマーの
発生や悪臭の発生、更には繊維中や成型品の中での異物
や白化の原因ともなる。
The residual monomers include lactic acid monomers, cyclic dimers of lactic acid or linear or cyclic oligomers of lactic acid, the amount of which is at most 1% by weight, preferably at most 0.5% by weight, More preferably, it is 0.1% by weight. If the residual monomer content exceeds 1%, the physical properties of polylactic acid itself and its change over time will be large, and it will cause the generation of monomers and malodor during molding, and also cause foreign matter and whitening in the fibers and molded products.

【0021】又、残存重合触媒量は高々0.01%、好
ましくは高々0.007%、更に好ましくは高々0.0
05%である。残存重合触媒量が0.01%を超える
と、加熱成型時の分子量低下が大きくなる。
The amount of residual polymerization catalyst is at most 0.01%, preferably at most 0.007%, more preferably at most 0.0.
It is 05%. When the amount of the residual polymerization catalyst exceeds 0.01%, the decrease in the molecular weight during heat molding becomes large.

【0022】ポリ乳酸或いはポリ乳酸共重合物中に残存
する乳酸モノマーや2量体、オリゴマーや重合触媒を除
去する方法としては、双方に共通する溶剤にて溶解除去
する事が好ましい。共通溶剤としては、例えば、ケト
ン、メチルエチルケトン、メチルイソブチルケトン等の
ケトン系溶剤、酢酸メチル、酢酸エチル、乳酸メチル、
乳酸エチル等のエステル系溶剤、ジメチルカーボネー
ト、ジフェニルカーボネート等の炭酸エステル系溶剤或
いはベンゼン、トルエン、キシレン等の芳香族系溶剤が
挙げられる。好ましくは、上述の溶剤に少量の塩酸、硝
酸、燐酸、蓚酸等の強酸や弱酸を含む混合溶剤である。
尚、酸の濃度としては、通常0.001Nから1N程度
で使用する方が取扱の点で好ましい。
As a method for removing the lactic acid monomer, dimer, oligomer and polymerization catalyst remaining in the polylactic acid or the polylactic acid copolymer, it is preferable to dissolve and remove them with a solvent common to both. As the common solvent, for example, a ketone solvent such as ketone, methyl ethyl ketone, methyl isobutyl ketone, methyl acetate, ethyl acetate, methyl lactate,
Examples thereof include ester solvents such as ethyl lactate, carbonate ester solvents such as dimethyl carbonate and diphenyl carbonate, and aromatic solvents such as benzene, toluene and xylene. Preferred is a mixed solvent containing a small amount of strong acid or weak acid such as hydrochloric acid, nitric acid, phosphoric acid or oxalic acid in the above solvent.
The acid concentration is preferably 0.001 N to 1 N in terms of handling.

【0023】溶解除去の方法としては、溶剤に浸漬、攪
拌する方法や溶剤のシャワー中を通す方法等により行う
事が出来る。次いで通風乾燥や加熱風による乾燥や真空
乾燥によりポリマー中の溶剤を除去する。溶剤に浸漬時
や乾燥時に、幾分加熱する事も出来るが、ポリ乳酸が溶
解したり、膠着しない様に注意すべきである。又、乾燥
後のポリマーには洗浄処理によって発生した微粉末が付
着している事があり、使用に先立っては十分に注意を要
する。好ましくは、サイクロン等にて除去する。
As a method of dissolving and removing, a method of dipping and stirring in a solvent, a method of passing the solvent through a shower, or the like can be used. Next, the solvent in the polymer is removed by ventilation drying, drying with heated air, or vacuum drying. Although it may be heated to some extent when it is dipped in a solvent or dried, care should be taken so that polylactic acid does not dissolve or stick. In addition, fine powder generated by the washing treatment may adhere to the dried polymer, and therefore caution is required before use. Preferably, it is removed by a cyclone or the like.

【0024】洗浄による上記モノマーやダイマー或いは
各種のオリゴマーや触媒の除去によりポリ乳酸の耐熱性
は飛躍的に改善する。耐熱性の目安として、窒素中にて
10℃/分の加熱速度で加熱した場合の熱分解(例えば
TG計)による試料の重量減少率が5%に達する温度
(以下Td(5%)と略記する)が、そのポリ乳酸の融
点より少なくとも50℃高い事が必要である。更に好ま
しくは、ポリ乳酸の融点より少なくとも70℃高い事、
特に好ましくは少なくとも90℃高い事である。Td
(5%)がポリ乳酸の融点より50℃未満の場合は、ポ
リマーの流動性を上げる為に成型温度を高くすると成型
時にポリ乳酸が分解しやすく、又逆にポリマーの分解を
抑える為に成型温度を低くすると成型時のポリマーの粘
度が高くなり過ぎ、良好な成形性や成型物が得られな
い。
By removing the above-mentioned monomers and dimers or various oligomers and catalysts by washing, the heat resistance of polylactic acid is dramatically improved. As a measure of heat resistance, the temperature at which the weight loss rate of a sample reaches 5% by thermal decomposition (eg, TG meter) when heated in nitrogen at a heating rate of 10 ° C./min (hereinafter abbreviated as Td (5%)). However, the melting point of the polylactic acid is higher than the melting point of the polylactic acid by at least 50 ° C. More preferably, it is at least 70 ° C. higher than the melting point of polylactic acid,
Particularly preferably, it is at least 90 ° C higher. Td
When (5%) is less than 50 ° C than the melting point of polylactic acid, polylactic acid is easily decomposed during molding when the molding temperature is raised to increase the fluidity of the polymer, and conversely molding is performed to suppress the decomposition of the polymer. If the temperature is lowered, the viscosity of the polymer at the time of molding becomes too high, and good moldability and molded products cannot be obtained.

【0025】洗浄により、残存モノマーや残存触媒の除
去と同時に熱安定剤、光安定剤といった各種の安定剤も
除去されて、ポリ乳酸樹脂の成形時の熱安定性が非常に
低下している。従って、高重合度のポリ乳酸の成形で
は、ポリマーの融点から50℃以上も高い温度で溶融す
る事は通常行われてる。その際にポリマーの分解が生
じ、モノマーの発生による糸切れやフィルムの汚染や穴
あきや悪臭の発生等、品質や操業性の点で大きな問題と
なる。更に、成型時に発生したモノマーが生成品や繊維
中に残存する場合には、成型物や繊維の経時的な物性の
劣化や透明性の低下等、商品品質として決定的な欠点を
有する。
By washing, various stabilizers such as a heat stabilizer and a light stabilizer are removed at the same time as the removal of the residual monomer and the residual catalyst, and the thermal stability of the polylactic acid resin at the time of molding is extremely lowered. Therefore, in molding polylactic acid having a high degree of polymerization, melting at a temperature as high as 50 ° C. or more from the melting point of the polymer is usually performed. At that time, the polymer is decomposed, which causes serious problems in terms of quality and operability, such as yarn breakage due to the generation of monomers, contamination of the film, perforation and malodor. Further, when the monomer generated during molding remains in the product or the fiber, there is a demerit as a product quality such as deterioration of physical properties and deterioration of transparency of the molded product or fiber over time.

【0026】従って、成型時にポリマーの熱安定剤を少
なくともポリ乳酸に対して0.05重量%、好ましくは
0.1重量%、更に好ましくは0.2重量%以上、1重
量%以下の量となる様添加する。熱安定剤の量が0.0
5重量%未満では、ポリ乳酸の溶融安定性が乏しく、ポ
リ乳酸の分解によりモノマーや低分子化合物、オリゴマ
ー等の発生が見られ、操業性や成型品の品質の劣化を引
き起こす。更に、通常使用される耐光安定剤、流動化剤
等を添加する事も好ましい事である。
Accordingly, at the time of molding, the amount of the polymer heat stabilizer is at least 0.05% by weight, preferably 0.1% by weight, more preferably 0.2% by weight or more and 1% by weight or less based on the polylactic acid. Add as much as possible. The amount of heat stabilizer is 0.0
If it is less than 5% by weight, the melt stability of polylactic acid is poor, and the decomposition of polylactic acid causes the generation of monomers, low-molecular compounds, oligomers, etc., which causes deterioration of the operability and the quality of molded products. Further, it is also preferable to add a light stabilizer, a fluidizing agent and the like which are usually used.

【0027】本発明に使用する熱安定化剤としては、通
常のポリエステル樹脂やポリカーボネート樹脂、或いは
ポリオレフィン樹脂等の成型時に使用される熱安定化剤
を使用する事が出来る。例えば、ヒンダードフェノール
系化合物、ヒンダードアミン系化合物、アリールアミン
系化合物、ホスファイト系化合物、チオエステル系化合
物等の熱安定剤の中から1種或いは2種以上のものが使
用できる。ヒンダードフェノール系では例えば、チバガ
イギー社製の「イルガノックス」シリーズ、ヒンダード
アミン系では同社「チヌビン」シリーズがある。又、住
友化学株式会社のフェノール系酸化防止剤として「スミ
ライザー」シリーズ等の熱安定剤が使用できる。上記以
外の酸化防止剤としては、チオエーテル系などが挙げら
れ、又上記の安定剤の2種以上の併用も好ましいことが
多い。更に、熱安定剤自身の耐熱性の点から分子量が大
きく、沸点や昇華温度の高いものが好ましい。例えば分
子量は好ましくは500以上、更に最も好ましくは70
0以上である。前述のイルガノックス1010(分子量
1178)は、最も好ましい例の一つである。又、これ
らの熱安定剤と共に使用出来る光安定剤、紫外線吸収剤
として「スミソーブ」やホスファイト系化合物の「イル
ガフォス」シリーズ等が挙げられる。
As the heat stabilizer used in the present invention, it is possible to use an ordinary polyester resin, a polycarbonate resin, a polyolefin resin or the like used in molding. For example, one or more heat stabilizers such as hindered phenol compounds, hindered amine compounds, arylamine compounds, phosphite compounds and thioester compounds can be used. For the hindered phenol type, for example, there is the “Irganox” series manufactured by Ciba Geigy, and for the hindered amine type, there is the “Tinubin” series. Further, a heat stabilizer such as "Sumilyzer" series can be used as a phenolic antioxidant of Sumitomo Chemical Co., Ltd. Examples of the antioxidants other than those mentioned above include thioether-based ones, and it is often preferable to use two or more kinds of the above stabilizers in combination. Further, from the viewpoint of heat resistance of the heat stabilizer itself, those having a large molecular weight and a high boiling point or sublimation temperature are preferable. For example, the molecular weight is preferably 500 or more, and most preferably 70.
It is 0 or more. The aforementioned Irganox 1010 (molecular weight 1178) is one of the most preferable examples. Examples of the light stabilizers and ultraviolet absorbers that can be used with these heat stabilizers include "Sumisorb" and "Irgafos" series of phosphite compounds.

【0028】本発明により製造されたポリ乳酸、或いは
ポリ乳酸共重合物はポリマーの熱流動性が著しく改善さ
れ、重合操作特に混合、脱気送液などが容易となり、均
一で品質に優れたポリマーが得られる。又、成型に関し
ても熱流動性が著しく改善されている為に、良好な成型
品、成型操業性を得る事が出来る。
The polylactic acid or polylactic acid copolymer produced according to the present invention has a markedly improved thermal fluidity of the polymer, facilitates the polymerization operation, especially mixing, degassing and feeding, and is a uniform and excellent polymer. Is obtained. Also, with respect to molding, since the heat fluidity is remarkably improved, good molded products and molding operability can be obtained.

【0029】本発明の重合体には必要に応じて酸化防止
剤、紫外線吸収剤、滑剤、顔料、着色剤、帯電防止剤、
離型剤その他周知の添加剤や充填剤を配合、混合するこ
とが出来る。
The polymer of the present invention may optionally contain an antioxidant, an ultraviolet absorber, a lubricant, a pigment, a colorant, an antistatic agent,
A release agent and other well-known additives and fillers can be mixed and mixed.

【0030】ポリ乳酸の重合には、各種の重合装置が使
用できる。しかし、少なくとも生成ポリマーの融点以上
で重合する為に、重合時間が長くなれば、前述した様
に、解重合の進行により、却って重合度の低下や、着色
等の原因になる。従って、好ましい重合装置としては、
均一攪拌する様な縦型の攪拌槽より、むしろプラグフロ
ー性の高い2軸混練押出機又はポリエステルの重合等に
使用される横型反応機、或いはそれに類似する攪拌及び
送り機能を有する装置を用いる方が安定した品質のポリ
乳酸が得られる事が出来る。
Various polymerization apparatuses can be used for the polymerization of polylactic acid. However, since the polymerization takes place at least at the melting point or higher of the produced polymer, if the polymerization time becomes long, the progress of depolymerization rather causes a decrease in the degree of polymerization or coloring, as described above. Therefore, as a preferable polymerization apparatus,
Rather than a vertical stirring tank for uniform stirring, a twin-screw kneading extruder with a high plug flow property, a horizontal reactor used for polyester polymerization, or a device similar in stirring and feeding function. It is possible to obtain stable quality polylactic acid.

【0031】例えば、2軸混練押出機(以下2軸混練機
と略記する)としては、並行して設け、同方向又は逆方
向に回転する軸に、互いに噛み合うスクリュー(送り
部)、同じく噛み合う2翼又は3翼状の攪拌素子を複数
(多数)取付けたもので、更にシリンダー(筒状部)に
は必要に応じて原料や添加剤の供給や脱気、減圧下での
反応のための排気などを行うベント孔などを1個又は複
数個設けた装置である。2軸混練機により、重合原料又
は重合中及び重合後のポリマーは、極めて効果的に攪
拌、混合、移動され、反応速度が相当早められる。
For example, a twin-screw kneading extruder (hereinafter abbreviated as a twin-screw kneader) is provided in parallel, and the shafts rotating in the same direction or in the opposite direction are engaged with each other by a screw (feed section) and a mesh 2 which are also meshed with each other. It is equipped with multiple (many) blades or 3-blade stirring elements, and the cylinder (cylindrical part) is supplied with raw materials and additives as necessary, degassed, and exhausted for reaction under reduced pressure. This is an apparatus provided with one or more vent holes for performing the above. With the twin-screw kneader, the polymerization raw material or the polymer during and after the polymerization is stirred, mixed and moved very effectively, and the reaction speed is considerably increased.

【0032】上記の混練機型重合機以外にも2つの回転
軸上に、円板状又はそれに類似の攪拌素子を、互いに重
なり合うように多数配した、断面が円形、長円形、それ
らに類似した形の横型又は縦型のタンク状の反応容器
も、デッドスペースがすくなく、セルフクリーニング作
用があり、減圧可能であるため本発明の連続重合に用い
ることが出来る。
In addition to the above-mentioned kneader-type polymerization machine, a large number of disk-shaped or similar stirring elements are arranged on two rotating shafts so as to overlap each other, and their cross sections are circular, oval, and similar. A horizontal or vertical tank-shaped reaction vessel can also be used in the continuous polymerization of the present invention because it has little dead space, has a self-cleaning action, and can be depressurized.

【0033】本発明の重合においては、上述した1軸押
出機、2軸混練機及び2軸攪拌反応機等の重合装置を複
数個、多段的に組み合わせて用いることも、或いは縦型
攪拌槽により第一段の重合を行い、続いて上述の横型の
反応槽に投入する事も出来る。
In the polymerization of the present invention, a plurality of polymerization apparatuses such as the above-mentioned single-screw extruder, twin-screw kneader, and twin-screw stirring reactor may be used in a multi-stage combination, or by a vertical stirring tank. It is also possible to carry out the first-stage polymerization and then to add it to the above-mentioned horizontal type reaction tank.

【0034】得られたポリマーは、そのまま直ちに紡糸
(直接紡糸)又はフィルム化(直接成膜)することも出
来るが、一旦ペレット化した後、成型品、フィルム、及
び繊維を製造することも出来る。或いは、一旦溶剤に溶
解し、湿式紡糸や乾式紡糸により繊維を製造したり、フ
ィルムや紙、不織布等にコーティングや含浸させたり、
エマルジョン化し微粒子を形成させたりする事が出来
る。特に溶融紡糸では、本発明のポリ乳酸の成形性が良
好な為に、紡糸速度3000m/分以上の高速紡糸によ
る部分配向糸(POY)や、紡糸速度4000m/分以
上での高配向糸(HOY)及び紡糸と延伸を連続して行
うスピンドロー方式(SPD)、紡糸と不織布化を同時
又は連続して行うスパンボンド不織布などの工程への適
応性にも優れている。
The obtained polymer can be directly spun (direct spinning) or formed into a film (direct film formation) as it is, but can also be pelletized once, and then molded articles, films and fibers can be produced. Alternatively, once dissolved in a solvent, fibers can be produced by wet spinning or dry spinning, coating or impregnation of film, paper, non-woven fabric, etc.,
It can be emulsified to form fine particles. Particularly in melt spinning, since the polylactic acid of the present invention has good moldability, partially oriented yarn (POY) produced by high-speed spinning at a spinning speed of 3000 m / min or higher oriented yarn (HOY) at a spinning speed of 4000 m / min or more is used. ) And a spin draw method (SPD) in which spinning and drawing are continuously performed, and a spunbonded nonwoven fabric in which spinning and non-woven are performed simultaneously or continuously are also excellent in process adaptability.

【0035】[0035]

【発明の効果】本発明により得られるポリマーは、従来
のポリマーに比べて加熱安定性や成型物の経時安定性が
優れている。又従来のホモポリマーに比べて、著しく溶
融流動性が改善され、連続した長繊維や短繊維の製造は
勿論、スパンボンド不織布や各種容器、各種部品の射出
成型品、フィルム・シート等にも応用可能である。又、
長期間の重合においても、安定した操業性や品質を得る
事が出来る。本発明のポリマーは、110℃以上の融点
を有する為に、従来の生分解樹脂に比較して、極めて多
くの用途に展開できたり、加工段階の問題が少ない等の
特徴がある。例えば、食品容器などの成型品は、100
℃の沸騰水による殺菌処理が出来ることが必要であり、
そのためには融点が110℃以上、好ましくは130℃
以上必要であるが、本発明のポリマーでは十分に満足す
る性能を持つ。同様に繊維に適用した場合でも、100
℃での染色や殺菌に耐える事が出来る。
EFFECT OF THE INVENTION The polymer obtained by the present invention is superior in heating stability and temporal stability of a molded product as compared with conventional polymers. In addition, it has significantly improved melt flowability compared to conventional homopolymers, and can be applied to spunbonded nonwoven fabrics, various containers, injection molded products of various parts, films and sheets, as well as the production of continuous long fibers and short fibers. It is possible. or,
Stable operability and quality can be obtained even in long-term polymerization. Since the polymer of the present invention has a melting point of 110 ° C. or higher, it has features that it can be applied to a great number of applications and there are few problems in the processing stage as compared with conventional biodegradable resins. For example, molded articles such as food containers are 100
It is necessary to be able to sterilize with boiling water at ℃,
Therefore, the melting point is 110 ° C or higher, preferably 130 ° C.
Although the above is required, the polymer of the present invention has sufficiently satisfactory performance. Similarly when applied to fibers, 100
Can withstand dyeing and sterilization at ℃.

【0036】本発明において、ポリ乳酸及びそれを主成
分とする共重合物の平均分子量は、試料のクロロホルム
0.1%溶液のGPC(ポリスチレン標準試料により較
正)分析による。又、重合物の融点は、示差熱量分析
(DSC)法で測定(昇温速度10℃/min)し求め
る。
In the present invention, the average molecular weight of polylactic acid and a copolymer containing it as a main component is determined by GPC (calibration with polystyrene standard sample) analysis of a 0.1% chloroform solution of the sample. Further, the melting point of the polymer is determined by measuring with a differential calorimetry (DSC) method (heating rate 10 ° C./min).

【0037】本発明において、部及び%は特に断らない
限り重量部、重量%である。重合物の溶液粘度(相対粘
度)は、試料1gをフェノール/テトラクロルエタン=
6/4(重量比)の混合溶剤100mlに溶解し、ウベ
ローデ型粘度計にて20℃で測定したものである。
In the present invention, parts and% are parts by weight and% by weight unless otherwise specified. The solution viscosity (relative viscosity) of the polymer is 1 g of the sample, and phenol / tetrachloroethane =
It was dissolved in 100 ml of a mixed solvent of 6/4 (weight ratio) and measured at 20 ° C. with an Ubbelohde viscometer.

【0038】衝撃強度はV字型切込みを有する厚さ1/
2インチ、幅1/4インチの試験片についてアイゾット
法(ASTM D−256a)により測定する。
Impact strength is 1 / thickness with V-shaped notch
A test piece having a width of 2 inches and a width of 1/4 inch is measured by the Izod method (ASTM D-256a).

【0039】[0039]

【実施例】以下、実施例を示して更に詳細に本発明を説
明するが、何らこれに限定されるものではない。 実施例1 充分に乾燥(水分率80ppm以下)し、あらかじめ溶
融した光学純度99.8%のL−ラクタイドと、同じく
乾燥溶融し、ヒンダードフェノール系の酸化防止剤チバ
ガイギー社イルガノックス1010を0.1%添加した
数平均分子量4000(日本油脂#4000)のPEG
とを98/2の比率で2軸混練機の原料供給部へ供給す
る。同時に、重合触媒として、ラクタイドに対し0.3
%のジオクチル酸錫を添加する。2軸混練機は、直径2
5mmの送りスクリューと2翼形で厚さ7mmの攪拌素
子を多数組み合わせたものであり、原料供給部及び2つ
のベント孔部には送りスクリュー、その他の部分は攪拌
素子が取り付けられている。シリンダーの断面は、中央
部がくびれた長円形で、温度は190℃とし、第1ベン
ト孔より窒素ガスを供給し、第2ベント孔より排気す
る。2本の回転軸は同方向回転で、回転速度は、40回
/minである。混練機から出たポリマーは、ギアポン
プで加圧送液し20μmのフィルターで濾過し口径3m
mのノズルより押出し、水で冷却、固化した後約3mm
の長さに切断してチップを得た。2軸混練機内のポリマ
ーの平均滞留(反応)時間は15分である。チップはや
や黄色味を帯びているが透明性に優れていた。
The present invention will be described in more detail with reference to the following examples, but the invention is not limited thereto. Example 1 L-lactide having an optical purity of 99.8% that had been sufficiently dried (water content of 80 ppm or less) and had been previously melted was also melt-dried, and a hindered phenolic antioxidant Ciba Geigy Irganox 1010 was added to 0.1%. PEG with a number average molecular weight of 4000 (NOF # 4000) added with 1%
And are supplied to the raw material supply section of the twin-screw kneader at a ratio of 98/2. At the same time, as a polymerization catalyst, 0.3 against lactide
% Tin dioctylate is added. The twin-screw kneader has a diameter of 2
A feed screw of 5 mm and a stirring element having a thickness of 7 mm and two blades are combined, and a feed screw is attached to the raw material supply section and the two vent holes, and a stirring element is attached to the other portions. The cross section of the cylinder has an oval shape with a constricted central portion, the temperature is 190 ° C., and nitrogen gas is supplied from the first vent hole and exhausted from the second vent hole. The two rotating shafts rotate in the same direction, and the rotation speed is 40 times / min. The polymer discharged from the kneader is sent under pressure by a gear pump, filtered through a 20 μm filter, and has a diameter of 3 m.
Approximately 3 mm after being extruded from the m nozzle and cooled with water and solidified
To obtain chips. The average residence (reaction) time of the polymer in the twin-screw kneader is 15 minutes. The chips were slightly yellowish but had excellent transparency.

【0040】得られたポリ乳酸の分子量は130000
で残存するモノマー(Mw<1000)は約11%であ
った。該チップを5N塩酸を7%添加したアセトン溶剤
にて処理し、乳酸モノマー及び残存触媒を各々0.8
%、0.01%迄除去したものを成型用チップとする。
The molecular weight of the obtained polylactic acid is 130,000.
The residual monomer (Mw <1000) was about 11%. The chip was treated with an acetone solvent containing 5% hydrochloric acid added at 7%, and the lactic acid monomer and the residual catalyst were each adjusted to 0.8.
%, 0.01% is used as a molding chip.

【0041】該チップに表1に示す所定量の熱安定剤を
添加・混合し、35mmの単軸スクリューを有する押出機
で245℃にて溶融し次いで定量ポンプ(ギアポンプ)
を通して溶融ポリマーを定量送液し、孔径0.22mm、
孔数25ケの紡糸口金より紡出し、空気中で冷却し、オ
イリングして3000m/minの速度で巻取り半延伸
糸を得た。次いでこの半延伸糸を延伸温度70℃、延伸
倍率1.7倍で延伸し、緊張下150℃で熱処理し、速
度800m/minで巻取って75デニール/25フィ
ラメントの延伸糸を得た。紡糸、延伸の操業性及び糸の
特性を表1に示す。
A predetermined amount of the heat stabilizer shown in Table 1 was added to and mixed with the chip, melted at 245 ° C. with an extruder having a single screw of 35 mm, and then a metering pump (gear pump).
A fixed amount of molten polymer is sent through the
It was spun from a spinneret having 25 holes, cooled in air, and oiled to obtain a wound semi-drawn yarn at a speed of 3000 m / min. Next, this semi-drawn yarn was drawn at a drawing temperature of 70 ° C. and a draw ratio of 1.7 times, heat-treated at 150 ° C. under tension, and wound at a speed of 800 m / min to obtain a drawn yarn of 75 denier / 25 filaments. Table 1 shows spinning and drawing operability and yarn characteristics.

【0042】[0042]

【表1】 [Table 1]

【0043】実施例2 実施例1のチップに表2に示す熱安定剤を各々0.3%
使用して、実施例1と同様に紡糸・延伸をした。結果を
表2に示す。いずれも、紡糸時のポリ乳酸の熱分解が少
なく、良好な紡糸操業性や糸質を得る事が出来た。
Example 2 0.3% of each of the heat stabilizers shown in Table 2 was added to the chip of Example 1.
Using the same, spinning and drawing were performed in the same manner as in Example 1. The results are shown in Table 2. In all cases, thermal decomposition of polylactic acid during spinning was small, and good spinning operability and yarn quality could be obtained.

【0044】[0044]

【表2】 [Table 2]

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小関 英一 京都市中京区西ノ京桑原町1番地 株式会 社島津製作所三条工場内 Fターム(参考) 4J002 CF181 EJ016 EN056 EV066 EW066 FD066 4J029 AA02 AA05 AB04 AD01 AD10 BA03 BA08 EA05 KH05 4J200 AA10 BA05 BA14 CA01 CA06 CA08 EA04    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Eiichi Ozeki             1st Nishinokyo Kuwabara-cho, Nakagyo-ku, Kyoto City Stock Association             Shimadzu Corporation Sanjo Factory F-term (reference) 4J002 CF181 EJ016 EN056 EV066                       EW066 FD066                 4J029 AA02 AA05 AB04 AD01 AD10                       BA03 BA08 EA05 KH05                 4J200 AA10 BA05 BA14 CA01 CA06                       CA08 EA04

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 乳酸を主成分とするポリ乳酸を、乳酸モ
ノマー、環状2量体及び重合触媒を溶解する溶剤により
洗浄処理し、ポリマー中の残存モノマー量を高々1%、
残存触媒量を高々0.01%とし、成形時に熱安定剤を
少なくとも0.05%添加させ成形する事を特徴とする
ポリ乳酸樹脂の製造方法。
1. A polylactic acid containing lactic acid as a main component is washed with a solvent that dissolves a lactic acid monomer, a cyclic dimer and a polymerization catalyst, and the residual monomer amount in the polymer is at most 1%.
A method for producing a polylactic acid resin, characterized in that the residual catalyst amount is at most 0.01%, and a heat stabilizer is added at least 0.05% at the time of molding.
【請求項2】 ポリ乳酸が少なくとも85重量%の乳酸
成分と高々15重量%のポリエチレングリコール、ポリ
プロピレングリコール、或いはポリエチレン/プロピレ
ングリコールのポリアルキレングリコール成分とよりな
るポリ乳酸である事を特徴とする請求項1記載の方法。
2. The polylactic acid is a polylactic acid comprising at least 85% by weight of a lactic acid component and at most 15% by weight of polyethylene glycol, polypropylene glycol, or a polyethylene / propylene glycol polyalkylene glycol component. The method according to item 1.
【請求項3】 乳酸成分の光学純度が少なくとも80%
である事を特徴とする請求項1記載の方法。
3. The optical purity of the lactic acid component is at least 80%.
The method according to claim 1, wherein
【請求項4】 ポリ乳酸の数平均分子量が少なくとも8
0000である事を特徴とする請求項1記載の方法。
4. A polylactic acid having a number average molecular weight of at least 8
The method according to claim 1, wherein the method is 0000.
【請求項5】 熱安定剤が、ヒンダードフェノール系、
アリールアミン系、リン系、イオウ系熱安定剤である事
を特徴とする請求項1記載の方法。
5. The heat stabilizer is a hindered phenol type,
The method according to claim 1, which is an arylamine-based, phosphorus-based, or sulfur-based heat stabilizer.
JP2002224339A 2002-08-01 2002-08-01 Method for producing polylactic acid resin excellent in thermal stability Pending JP2003119276A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002224339A JP2003119276A (en) 2002-08-01 2002-08-01 Method for producing polylactic acid resin excellent in thermal stability

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002224339A JP2003119276A (en) 2002-08-01 2002-08-01 Method for producing polylactic acid resin excellent in thermal stability

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP29765995A Division JP3375807B2 (en) 1995-10-20 1995-10-20 Method for producing polylactic acid resin with excellent thermal stability

Publications (1)

Publication Number Publication Date
JP2003119276A true JP2003119276A (en) 2003-04-23

Family

ID=19196139

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002224339A Pending JP2003119276A (en) 2002-08-01 2002-08-01 Method for producing polylactic acid resin excellent in thermal stability

Country Status (1)

Country Link
JP (1) JP2003119276A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006124662A (en) * 2004-09-29 2006-05-18 Toray Ind Inc Biaxially oriented polylactic acid film, molding composed of the same and substrate
JP2007070413A (en) * 2005-09-05 2007-03-22 Teijin Ltd Polylactic acid composition and method for producing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006124662A (en) * 2004-09-29 2006-05-18 Toray Ind Inc Biaxially oriented polylactic acid film, molding composed of the same and substrate
JP2007070413A (en) * 2005-09-05 2007-03-22 Teijin Ltd Polylactic acid composition and method for producing the same

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