JP2003118052A - Laminate - Google Patents

Laminate

Info

Publication number
JP2003118052A
JP2003118052A JP2001316201A JP2001316201A JP2003118052A JP 2003118052 A JP2003118052 A JP 2003118052A JP 2001316201 A JP2001316201 A JP 2001316201A JP 2001316201 A JP2001316201 A JP 2001316201A JP 2003118052 A JP2003118052 A JP 2003118052A
Authority
JP
Japan
Prior art keywords
ethylene
copolymer
resin layer
polyolefin
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001316201A
Other languages
Japanese (ja)
Inventor
Yasue Yamada
耕栄 山田
Kazuyuki Kitada
和之 北田
Toshihiko Ibe
敏彦 伊部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kanbo Pras Corp
Original Assignee
Kanbo Pras Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanbo Pras Corp filed Critical Kanbo Pras Corp
Priority to JP2001316201A priority Critical patent/JP2003118052A/en
Publication of JP2003118052A publication Critical patent/JP2003118052A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a laminate for a tarpaulin or a waterproof sheet not containing a substance causing the generation of dioxins and having high frequency fusing and stitching properties and necessary surface strength. SOLUTION: A fiber base fabric comprises polyolefinic synthetic fibers and a coating resin layer has a two-layered structure comprising an inner layer comprising an ethylenic copolymer resin and an outer layer comprising a polyolefinic synthetic resin. No chlorine is contained in use materials, and the fiber base fabric and the coating resin layer can be integrally melted to be fitted to material recycling and satisfy high frequency fusing and stitching properties and necessary surface strength.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、タ−ポリン、防水
シ−ト等の用に供される積層体に関する。特に従来この
分野で多用されてきた塩化ビニル系樹脂に替えてオレフ
ィン系素材を用い、ダイオキシン発生原因物質を含ま
ず、かつマテリアルリサイクルが可能な、環境問題と資
源のリサイクルに配慮された積層体に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laminate used for tarpaulins, waterproof sheets and the like. In particular, the present invention relates to a laminate in which an olefinic material is used in place of a vinyl chloride resin which has been widely used in this field, does not contain a substance causing a dioxin generation, and is material recyclable, and which is environmentally friendly and considers recycling of resources. It is a thing.

【0002】[0002]

【従来の技術】従来タ−ポリン、防水シ−トとしてはポ
リエステル繊維等の合成繊維を基布としてポリ塩化ビニ
ル樹脂を被覆加工したものが多く使われてきた。この防
水シ−トは、高周波融着縫製性、難燃性など均衡のとれ
た実用性能と経済性により長年にいたり土木、建築、物
流等の用途において圧倒的なシェアを占めてきた。近年
にいたり、ポリ塩化ビニル樹脂が燃焼時に条件によって
はダイオキシンを生成することが確認された為、ポリ塩
化ビニル樹脂に替わるいわゆるノンハロゲン系の樹脂の
探索が進められてきた。樹脂としてはポリオレフィン系
重合体あるいは共重合体、エチレンモノマ−と非オレフ
ィン系モノマ−、たとえばビニルあるいはアクリル酸系
モノマ−との共重合体などが検討されてきたが、まだ実
用性において塩化ビニル樹脂製品を超えるものは出てい
ない。
2. Description of the Related Art Conventionally, as tarpaulins and waterproof sheets, synthetic fibers such as polyester fibers coated with polyvinyl chloride resin have been widely used. This waterproof sheet has long held a dominant market share in civil engineering, construction, logistics, etc. due to its balanced practical performance such as high-frequency fusion sewability and flame resistance and economical efficiency. In recent years, since it has been confirmed that polyvinyl chloride resin produces dioxin depending on the conditions during combustion, the search for a so-called non-halogen type resin that replaces the polyvinyl chloride resin has been promoted. As the resin, a polyolefin-based polymer or copolymer, a copolymer of an ethylene monomer and a non-olefin-based monomer such as a vinyl or acrylic acid-based monomer has been studied, but a vinyl chloride resin is still practical. Nothing exceeds the product.

【0003】他方、地球環境を守るために、廃棄物を削
減し、資源の再利用を進めることが重視されるようにな
ったが、従来のポリエステル繊維基布とポリ塩化ビニル
樹脂との組み合わせは、基布と樹脂を分離する方法や均
一な溶融物とする方法によるマテリアルリサイクルも、
燃料として利用するサ−マルリサイクルのいずれにも困
難な問題があり、ほとんど廃棄処分されているのが実状
である。
On the other hand, in order to protect the global environment, it has become important to reduce waste and reuse resources, but the conventional combination of polyester fiber base cloth and polyvinyl chloride resin Material recycling by the method of separating the base cloth and the resin or the method of forming a uniform melt,
Both of the thermal recycling methods used as fuel have a difficult problem, and most of them are actually discarded.

【0004】[0004]

【発明が解決しようとする課題】従来主流であったポリ
エステル繊維基布とポリ塩化ビニル樹脂の組み合わせに
よっては解決困難な環境保護と資源再利用の課題に対応
可能な素材として、塩素を含まないオレフィン系樹脂が
有力なグル−プの一つと見なされている。しかし、ポリ
塩化ビニル樹脂が前記の用途をほぼ独占してきた理由の
一つは高周波融着縫製性である。タ−ポリンや防水シ−
トなどの原反を縫製してコンテナバックやテントなどの
最終製品に仕上げる際の生産性や製品の防水性などの点
でこの技法が適用できる素材はあきらかに優位を占め
る。通常のポリオレフィン樹脂は極性基を含まないため
電磁波誘導による発熱は起こらず高周波融着縫製が利用
できない。
An olefin containing no chlorine is used as a material that can meet the problems of environmental protection and resource reuse, which are difficult to solve by the conventional combination of polyester fiber base cloth and polyvinyl chloride resin, which has been the mainstream. Resins are regarded as one of the leading groups. However, one of the reasons that the polyvinyl chloride resin has almost monopolized the above-mentioned applications is high-frequency fusion sewability. Tarpaulin and waterproof sheet
The material to which this technique can be applied is clearly superior in terms of productivity and waterproofness of products such as container bags and tents when finished into the final products such as container bags and tents. Since ordinary polyolefin resins do not contain polar groups, heat generation due to electromagnetic wave induction does not occur and high-frequency fusion sewing cannot be used.

【0005】ポリオレフィン系樹脂に電磁波誘導による
発熱性を導入する手段としては極性基を有するモノマ−
との共重合が周知である。これを利用する技術を含む出
願は多数見られ、高周波融着縫製性付与を目的とする場
合にはエチレン−酢酸ビニル共重合体や、エチレン−ア
クリル酸、あるいはエチレン−メタアクリル酸、そのメ
チルまたはエチルエステル共重合体を用いるものが多
い。たとえば特許第3126439号には、エチレンビ
ニルアセテ−トなどのエチレン共重合体樹脂にポリオレ
フィン系樹脂を1〜50重量%添加した組成物のシ−ト
を基布に貼り合わせたオレフィン系タ−ポリンが開示さ
れている。また特開平10−100330号には、基布
とオレフィン系樹脂層との中間に特定の化合物からなる
高周波誘導発熱性を有する接着性樹脂中間層を有する積
層体が開示されている。その他にも類似の特許出願があ
るが、基布と被覆樹脂層を一体的に溶融しマテリアルリ
サイクルを計る技術思想はうかがえない。
A monomer having a polar group is used as a means for introducing an exothermic property by induction of electromagnetic waves into a polyolefin resin.
Copolymerization with is well known. A large number of applications including a technique utilizing this are found, and for the purpose of imparting high-frequency fusion stitching property, an ethylene-vinyl acetate copolymer, ethylene-acrylic acid, or ethylene-methacrylic acid, its methyl or Many use ethyl ester copolymers. For example, Japanese Patent No. 3126439 discloses an olefin tarpaulin obtained by laminating a sheet of a composition obtained by adding 1 to 50% by weight of a polyolefin resin to an ethylene copolymer resin such as ethylene vinyl acetate to a base cloth. Is disclosed. Further, Japanese Patent Application Laid-Open No. 10-100330 discloses a laminate having an adhesive resin intermediate layer having a high frequency induction heat generation property, which is made of a specific compound, between the base cloth and the olefin resin layer. There are other similar patent applications, but the technical idea of integrally melting the base cloth and the coating resin layer for material recycling cannot be seen.

【0006】[0006]

【課題を解決するための手段】ポリエステル繊維基布と
ポリ塩化ビニル樹脂の組み合わせによっては解決困難な
環境保護と資源再利用の課題に対応可能な素材について
検討の結果、塩素を含まないオレフィン系樹脂とこのオ
レフィン系樹脂と熱によって均一な溶融物を形成するポ
リオレフィン系合成繊維基布との組み合わせに可能性が
あると予想された。一般のオレフィン系樹脂には欠けて
いる高周波誘導発熱性についてはエチレン−酢酸ビニル
共重合体などの極性基を有するエチレン系共重合体が利
用できる。しかし、これら共重合体はポリオレフィンホ
モポリマ−より軟質であり、防水シ−トの表面に要求さ
れる強度に対して不十分な場合もありうる。そのような
場合は、より硬度の高いポリオレフィン系合成樹脂を表
面に積層する構成が考えられる。この場合、表面のポリ
オレフィン系合成樹脂層の軟化点と厚みは表面保護の目
的には十分である一方、内層のエチレン共重合体層の発
熱により軟化溶融しシ−トに高周波融着縫製性を付与で
きる範囲に設定される必要がある。
[Means for Solving the Problems] As a result of studying materials that can meet the problems of environmental protection and resource reuse that are difficult to solve by combining polyester fiber base cloth and polyvinyl chloride resin, chlorine-free olefin resin It is expected that there is a possibility of combining the olefin resin with a polyolefin synthetic fiber base fabric that forms a uniform melt by heat. For high-frequency induction exothermicity which is lacking in general olefin resins, ethylene-based copolymers having polar groups such as ethylene-vinyl acetate copolymer can be used. However, these copolymers are softer than the polyolefin homopolymer and may be insufficient in strength required for the surface of the waterproof sheet. In such a case, it is conceivable that a polyolefin synthetic resin having higher hardness is laminated on the surface. In this case, the softening point and the thickness of the polyolefin synthetic resin layer on the surface are sufficient for the purpose of surface protection, while the softening and melting due to the heat generation of the ethylene copolymer layer of the inner layer causes the high-frequency fusion stitching property of the sheet. It must be set within the range that can be given.

【0007】[0007]

【発明の実施の形態】本発明のポリオレフィン系合成繊
維を構成する繊維あるいは糸は、ポリプロピレン繊維ま
たはポリエチレン繊維、あるいはこれら繊維からなるマ
ルチフィラメント、モノフィラメント、短繊維紡績糸、
フラットヤ−ン、またはスプリットヤ−ンのいずれでも
よく、布帛は織物、編物、または不織布のいずれでもよ
いが、その中でもポリプロピレン紡績糸あるいはマルチ
フィラメント織物が多く採用される。
BEST MODE FOR CARRYING OUT THE INVENTION The fibers or threads constituting the polyolefin-based synthetic fibers of the present invention are polypropylene fibers or polyethylene fibers, or multifilaments, monofilaments, short fiber spun yarns composed of these fibers,
Either a flat yarn or a split yarn may be used, and the cloth may be a woven fabric, a knitted fabric, or a non-woven fabric. Among them, polypropylene spun yarn or multifilament woven fabric is often adopted.

【0008】本発明のエチレン系共重合体樹脂層は、そ
の主成分がエチレン−アクリル酸共重合体、エチレン−
アクリル酸メチル共重合体、エチレン−酢酸ビニル共重
合体、エチレン−アクリル酸エチル共重合体、エチレン
−メタクリル酸共重合体、エチレン−メタクリル酸メチ
ル共重合体、エチレン−メタクリル酸エチル共重合体、
エチレンと無水マレイン酸等の不飽和カルボン酸の共重
合体の単独またはこれらを二種以上ブレンドしてなる共
重合体組成物で、従成分としてオレフィン樹脂や、層間
の接着性向上やリサイクル時の相溶化助剤として、ポリ
オレフィンとビニル系ポリマ−のグラフトコポリマ−
や、風合いと接着性向上のためにスチレン系エラストマ
−を添加してもよい。さらに必要に応じこの分野で周知
の帯電防止剤、紫外線吸収剤、抗酸化剤、難燃剤、顔
料、滑剤等を適宜添加することができる。
The main component of the ethylene copolymer resin layer of the present invention is ethylene-acrylic acid copolymer, ethylene-
Methyl acrylate copolymer, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-methacrylic acid copolymer, ethylene-methyl methacrylate copolymer, ethylene-ethyl methacrylate copolymer,
A copolymer composition of ethylene and an unsaturated carboxylic acid such as maleic anhydride alone or a blend of two or more kinds of these, and an olefin resin as a minor component, and improvement of adhesion between layers and recycling. As a compatibilizer, a graft copolymer of polyolefin and vinyl polymer
Alternatively, a styrene elastomer may be added to improve the texture and the adhesiveness. Further, if necessary, an antistatic agent, an ultraviolet absorber, an antioxidant, a flame retardant, a pigment, a lubricant and the like well known in this field can be appropriately added.

【0009】本発明のポリオレフィン系樹脂層は、ポリ
プロピレン樹脂等に他のポリオレフィン樹脂やオレフィ
ン系共重合体樹脂を配合したものから好ましい物性のも
のを選ぶが、特に好ましい配合としては主成分が(1)
ポリプロピレンブロックと、(2)プロピレンと炭素数
2〜12のα−オレフィンとの共重合体エラストマ−ブ
ロックからなるプロピレン−α−オレフィンブロック共
重合体で、従成分として、溶着性およびエチレン共重合
体樹脂層との接着性を向上させるため低密度ポリエチレ
ン樹脂を、またエチレン系共重合体樹脂層との接着性向
上のためエチレン系共重合体を添加してもよく、さらに
必要に応じこの分野で周知の帯電防止剤、紫外線吸収
剤、抗酸化剤、難燃剤、顔料、滑剤、ブロッキング防止
剤等を適宜添加することができる。
The polyolefin resin layer of the present invention has preferred physical properties from those obtained by blending polypropylene resin with other polyolefin resin or olefin copolymer resin. )
A polypropylene block and (2) a copolymer of propylene and an α-olefin having 2 to 12 carbon atoms. A propylene-α-olefin block copolymer composed of an elastomer block, which has a weldability and an ethylene copolymer as subordinate components. A low density polyethylene resin may be added to improve the adhesion to the resin layer, and an ethylene copolymer may be added to improve the adhesion to the ethylene copolymer resin layer. Well-known antistatic agents, ultraviolet absorbers, antioxidants, flame retardants, pigments, lubricants, antiblocking agents and the like can be appropriately added.

【0010】上記のエチレン系共重合体樹脂層とポリオ
レフィン系合成樹脂層の各々の厚さは、前者が高周波融
着を可能とする発熱量、後者は表面の損傷に対する強さ
という機能を満足する数値に設定されるものであり、両
者の厚さの比が、エチレン系共重合体樹脂層が50〜9
0%、ポリオレフィン系合成樹脂層が10〜50%、両
層の合計厚さが50〜400μmが好ましい。ただし、
ポリオレフィン系合成樹脂層の厚みは表面保護の目的の
ため20μm以上であることが望ましい。上記各層の積
層加工方法はシ−トラミネ−ト、カレンダ−加工、Tダ
イラミネ−ト、共押出しラミネ−ト、およびそれらの組
み合わせのいずれでもよい。
The thickness of each of the ethylene-based copolymer resin layer and the polyolefin-based synthetic resin layer described above satisfies the function of the amount of heat generated by the former, which enables high-frequency fusion, and the latter, the strength against surface damage. It is set to a numerical value, and the thickness ratio of the two is 50 to 9 for the ethylene-based copolymer resin layer.
0%, the polyolefin-based synthetic resin layer is 10 to 50%, and the total thickness of both layers is preferably 50 to 400 μm. However,
The thickness of the polyolefin synthetic resin layer is preferably 20 μm or more for the purpose of surface protection. The laminating method for the above layers may be any of sheet laminating, calendering, T-die laminating, coextrusion laminating, and a combination thereof.

【0011】本発明を構成するポリオレフィン系合成繊
維基布、エチレン系共重合体樹脂層、およびポリオレフ
ィン系樹脂層のいずれもの融点が170℃以下であり、
これにより積層体の製造あるいはリサイクルの過程にお
ける熱負荷による構成成分の熱劣化は最小限にとどめる
ことができ、優れた品質のマテリアルリサイクルが可能
となる。
The melting point of any one of the polyolefin synthetic fiber base cloth, the ethylene copolymer resin layer and the polyolefin resin layer constituting the present invention is 170 ° C. or less,
As a result, the thermal deterioration of the constituent components due to the heat load in the process of manufacturing or recycling the laminate can be minimized, and excellent quality material recycling can be achieved.

【0012】[0012]

【実施例】以下に本発明の実施例を説明する。EXAMPLES Examples of the present invention will be described below.

【0013】実施例1 基布としてポリプロピレン長繊維織物 MS3112
(340d×340d/26×26本/2.54cm,
目付80g/m2 )を使用した。基布に接して、エチレ
ン系共重合体樹脂層として、 レクスパ−ル ET−224(JPO製エチレン系共重合樹脂)100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX AOT−32(東京インク製酸化防止剤) 1重量部 をTダイラミネ−ト法により厚さ0.07mmのフィル
ムを形成し、直接基布にラミネ−トした。さらにその上
にポリオレフィン系合成樹脂層として キャタロイ Z−104S(サンアロマ−製PPエラストマ−)100重量部 ニポロンZ ZF230(東ソ−製LLDPE) 5重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PPM ABT−15(東京インク製アンチブロッキング剤) 1重量部 PPM AST−42AL(東京インク製帯電防止剤) 2重量部 をTダイラミネ−ト法により厚さ0.03mmのフィル
ムを直接、上記エチレン系共重合体樹脂層をラミネ−ト
した面に貼り合わせる。同様の方法で裏面にもラミネ−
トして基布を含む計5層の積層体を得た。
Example 1 Polypropylene long-fiber fabric MS3112 as a base fabric
(340d × 340d / 26 × 26 / 2.54cm,
A basis weight of 80 g / m 2 ) was used. In contact with the base cloth, as an ethylene-based copolymer resin layer, Lexpar ET-224 (JPO manufactured ethylene-based copolymer resin) 100 parts by weight PEX 6800A (Tokyo Ink white pigment) 3 parts by weight PEX AOT-32 ( Antioxidant made by Tokyo Ink Co., Ltd.) 1 part by weight was formed into a film having a thickness of 0.07 mm by the T-die laminating method and directly laminated on a base cloth. Further thereon, as a polyolefin-based synthetic resin layer, Catalloy Z-104S (PP elastomer made by Sun Aroma-) 100 parts by weight Nipolon Z ZF230 (LLDPE made by Toso) 5 parts by weight PEX 6800A (white pigment made by Tokyo Ink) 3 parts by weight Part PPM ABT-15 (anti-blocking agent manufactured by Tokyo Ink) 1 part by weight PPM AST-42AL (antistatic agent manufactured by Tokyo Ink) 2 parts by weight was directly applied to a film having a thickness of 0.03 mm by the T-die laminating method to obtain the above ethylene. The system copolymer resin layer is attached to the laminated surface. Laminate the back side in the same way.
To obtain a total of 5 layers of laminate including the base fabric.

【0014】実施例2 基布として、ポリプロピレン短繊維紡績糸織物 DIN
8000(24番双×24番双/49×39本/2.5
4cm,目付185g/m2 )を使用した。基布に接し
てエチレン系共重合体樹脂層として、 エバフレックス P−2805(三井デュポンポリケミカル製EVA樹脂) 100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX AOT−32(東京インク製酸化防止剤) 1重量部 PEX UVT−51(東京インク製耐候助剤) 2重量部 をTダイラミネ−ト法により厚さ0.09mmのフィル
ムを形成し直接基布にラミネ−トした。さらにその上に
ポリオレフィン系合成樹脂層として キャタロイ Z−104S(サンアロマ−製PPエラストマ−)100重量部 ニポロンZ ZF230(東ソ−製LLDPE) 5重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX UTV−51(東京インク製耐候助剤) 2重量部 PEX−1338(東京インク製紫外線吸収剤) 2重量部 PPM ABT−15(東京インク製アンチブロッキング剤) 1重量部 PPM AST−42AL(東京インク製帯電防止剤) 2重量部 をTダイラミネ−ト法により厚さ0.03mmのフィル
ムを直接、上記エチレン系共重合体樹脂層をラミネ−ト
した面に貼り合わせる。同様の方法で裏面にもラミネ−
トして基布を含む計5層の積層体を得た。
Example 2 Polypropylene short fiber spun yarn woven fabric DIN as the base fabric
8000 (24th pair x 24th pair / 49 x 39 pieces / 2.5
4 cm, basis weight 185 g / m 2 ) was used. As an ethylene-based copolymer resin layer in contact with the base cloth, Evaflex P-2805 (EVA resin manufactured by Mitsui DuPont Polychemical) 100 parts by weight PEX 6800A (white pigment manufactured by Tokyo Ink) 3 parts by weight PEX AOT-32 (Tokyo Ink) Antioxidizing agent) 1 part by weight PEX UVT-51 (Tokyo Ink weathering aid) 2 parts by weight was formed into a film having a thickness of 0.09 mm by the T-die laminating method and directly laminated on a base cloth. Further thereon, as a polyolefin-based synthetic resin layer, Catalloy Z-104S (PP elastomer made by Sun Aroma-) 100 parts by weight Nipolon Z ZF230 (LLDPE made by Toso) 5 parts by weight PEX 6800A (white pigment made by Tokyo Ink) 3 parts by weight Part PEX UTV-51 (Tokyo Ink weathering aid) 2 parts by weight PEX-1338 (Tokyo Ink UV absorber) 2 parts by weight PPM ABT-15 (Tokyo Ink anti-blocking agent) 1 part by weight PPM AST-42AL ( Antistatic agent manufactured by Tokyo Ink Co., Ltd.) 2 parts by weight of a film having a thickness of 0.03 mm is directly adhered to the laminated surface of the ethylene copolymer resin layer by a T-die laminating method. Laminate the back side in the same way.
To obtain a total of 5 layers of laminate including the base fabric.

【0015】実施例3 実施例2と同じ基布に同じ処方で、Tダイラミネ−トの
厚みのバランスを変えて、エチレン系共重合体樹脂層の
厚みを0.09mmから0.07mmに、ポリオレフィ
ン系合成樹脂層の厚みを0.03mmから0.05mm
にして、同様に両面ラミネ−ト加工して基布を含む計5
層の積層体を得た。
Example 3 With the same base fabric and the same formulation as in Example 2, the thickness balance of the T-dilaminate was changed, and the thickness of the ethylene copolymer resin layer was changed from 0.09 mm to 0.07 mm, and a polyolefin was used. The thickness of the synthetic resin layer from 0.03 mm to 0.05 mm
And then laminating both sides in the same way, including the base cloth, total 5
A layer stack was obtained.

【0016】実施例4 基布として、ポリプロピレン短繊維紡績糸織物 DIN
8000(24番双×24番双/49×39本/2.5
4cm,目付185g/m2 )を使用した。エチレン系
共重合体樹脂層として、 レクスパ−ル ET−224(JPO製エチレン系共重合樹脂)100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX AOT−32(東京インク製酸化防止剤) 1重量部 PEX UVT−51(東京インク製耐候助剤) 2重量部 ポリオレフィン系合成樹脂層として キャタロイ KS−359P(サンアロマ−製PPエラストマ−) 100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX UTV−51(東京インク製耐候助剤) 2重量部 PEX−1338(東京インク製紫外線吸収剤) 2重量部 PPM ABT−15(東京インク製アンチブロッキング剤) 1重量部 PPM AST−42AL(東京インク製帯電防止剤) 2重量部 をTダイを装着した2層共押出し装置を用いて2層フィ
ルムを直接基布にラミネ−トする。このとき、エチレン
系共重合体樹脂層とポリオレフィン系合成樹脂層の厚み
は、それぞれ0.09mmと0.03mmに調整して合
計0.12mmのフィルムを、直接エチレン系共重合体
樹脂層面が基布に接するように貼り合わせる。同様の方
法で裏面にも共押出しラミネ−トして基布を含む計5層
の積層体を得た。
Example 4 As a base fabric, a polypropylene short fiber spun yarn woven fabric DIN
8000 (24th pair x 24th pair / 49 x 39 pieces / 2.5
4 cm, basis weight 185 g / m 2 ) was used. As an ethylene-based copolymer resin layer, Lexpar ET-224 (JPO's ethylene-based copolymer resin) 100 parts by weight PEX 6800A (Tokyo Ink white pigment) 3 parts by weight PEX AOT-32 (Tokyo Ink antioxidant ) 1 part by weight PEX UVT-51 (Tokyo Ink weather resistance auxiliary agent) 2 parts by weight Catalloy KS-359P (San Aroma-made PP elastomer) as a polyolefin synthetic resin layer 100 parts by weight PEX 6800A (Tokyo Ink white pigment) 3 parts by weight PEX UTV-51 (Tokyo Ink weathering aid) 2 parts by weight PEX-1338 (Tokyo Ink UV absorber) 2 parts by weight PPM ABT-15 (Tokyo Ink anti-blocking agent) 1 part by weight PPM AST- 42AL (Antistatic agent made by Tokyo Ink Co., Ltd.) 2 parts by weight of 2 layers coextrusion equipped with a T-die Laminate the two-layer film directly onto the backing using a crusher. At this time, the thicknesses of the ethylene-based copolymer resin layer and the polyolefin-based synthetic resin layer were adjusted to 0.09 mm and 0.03 mm, respectively, and a total of 0.12 mm of the film was directly formed on the surface of the ethylene-based copolymer resin layer. Laminate it so that it touches the cloth. By the same method, the back surface was also coextruded and laminated to obtain a laminated body having a total of 5 layers including the base cloth.

【0017】実施例5 基布として、ポリプロピレン長繊維織物 MS3112
(340d×340d/26×26本/2.54cm,
目付80g/m2 )を使用した。エチレン系共重合体樹
脂層として、 エバフレックス P−2805(三井デュポンポリケミカル製EVA樹脂) 100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX AOT−32(東京インク製酸化防止剤) 1重量部 ポリオレフィン系合成樹脂層として キャタロイ KS−359P(サンアロマ−製PPエラストマ−) 100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PPM ABT−15(東京インク製アンチブロッキング剤) 1重量部 PPM AST−42AL(東京インク製帯電防止剤) 2重量部 をTダイを装着した2層共押出し装置を用いて2層フィ
ルムを直接基布にラミネ−トする。このとき、エチレン
系共重合体樹脂層とポリオレフィン系合成樹脂層の厚み
は、それぞれ0.07mmと0.03mmに調整して合
計0.10mmのフィルムを、直接エチレン系共重合体
樹脂層面が基布に接するように貼り合わせる。同様の方
法で裏面にも共押出しラミネ−トして基布を含む計5層
の積層体を得た。
Example 5 As a base fabric, polypropylene long fiber woven fabric MS3112
(340d × 340d / 26 × 26 / 2.54cm,
A basis weight of 80 g / m 2 ) was used. As an ethylene copolymer resin layer, Evaflex P-2805 (EVA resin manufactured by Mitsui DuPont Polychemical) 100 parts by weight PEX 6800A (white pigment manufactured by Tokyo Ink) 3 parts by weight PEX AOT-32 (antioxidant manufactured by Tokyo Ink) 1 part by weight As a polyolefin-based synthetic resin layer Catalloy KS-359P (San Aroma-made PP elastomer) 100 parts by weight PEX 6800A (Tokyo Ink white pigment) 3 parts by weight PPM ABT-15 (Tokyo Ink anti-blocking agent) 1 2 parts by weight PPM AST-42AL (antistatic agent manufactured by Tokyo Ink Co., Ltd.) 2 parts by weight are directly laminated on a base fabric using a two-layer coextrusion apparatus equipped with a T-die. At this time, the thicknesses of the ethylene-based copolymer resin layer and the polyolefin-based synthetic resin layer were adjusted to 0.07 mm and 0.03 mm, respectively, and a total of 0.10 mm of the film was directly formed on the surface of the ethylene-based copolymer resin layer. Laminate it so that it touches the cloth. By the same method, the back surface was also coextruded and laminated to obtain a laminated body having a total of 5 layers including the base cloth.

【0018】実施例6 基布としてポリプロピレン短繊維紡績糸織物 PP24
85(24番単×24番単/58×51本/2.54c
m,目付120g/m2 )を使用して、実施例5と同じ
方法で2層共押出しTダイラミネ−トを表裏両面にして
基布を含む計5層の積層体を得た。
Example 6 Polypropylene short fiber spun yarn woven fabric PP24 as a base fabric
85 (24th single x 24th single / 58 x 51 / 2.54c
m, basis weight 120 g / m 2 ) in the same manner as in Example 5 to obtain a total of 5 layers of laminate including the base cloth with two layers of co-extruded T-die laminate on both sides.

【0019】実施例7 基布として、ポリプロピレン短繊維紡績糸織物 DIN
8000(24番双×24番双/49×39本/2.5
4cm,目付185g/m2 )を使用した。エチレン系
共重合体樹脂層として、 エバフレックス P−2805(三井デュポンポリケミカル製EVA樹脂) 100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX AOT−32(東京インク製酸化防止剤) 1重量部 PEX UVT−51(東京インク製耐候助剤) 2重量部 ポリオレフィン系合成樹脂層として キャタロイ KS−359P(サンアロマ−製PPエラストマ−) 100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX UTV−51(東京インク製耐候助剤) 2重量部 PEX−1338(東京インク製紫外線吸収剤) 2重量部 PPM ABT−15(東京インク製アンチブロッキング剤) 1重量部 PPM AST−42AL(東京インク製帯電防止剤) 2重量部 をTダイを装着した2層共押出し装置を用いて2層フィ
ルムを直接基布にラミネ−トする。このとき、エチレン
系共重合体樹脂層とポリオレフィン系合成樹脂層の厚み
は、それぞれ0.09mmと0.03mmに調整して合
計0.12mmのフィルムを、直接エチレン系共重合体
樹脂層面が基布に接するように貼り合わせる。同様の方
法で裏面にも共押出しラミネ−トして基布を含む計5層
の積層体を得た。
Example 7 As a base fabric, polypropylene short fiber spun yarn woven fabric DIN
8000 (24th pair x 24th pair / 49 x 39 pieces / 2.5
4 cm, basis weight 185 g / m 2 ) was used. As an ethylene copolymer resin layer, Evaflex P-2805 (EVA resin manufactured by Mitsui DuPont Polychemical) 100 parts by weight PEX 6800A (white pigment manufactured by Tokyo Ink) 3 parts by weight PEX AOT-32 (antioxidant manufactured by Tokyo Ink) 1 part by weight PEX UVT-51 (Tokyo Ink weather resistance auxiliary agent) 2 parts by weight As a polyolefin-based synthetic resin layer Catalloy KS-359P (San Aroma-made PP elastomer) 100 parts by weight PEX 6800A (Tokyo Ink white pigment) 3 Part by weight PEX UTV-51 (Tokyo Ink weathering aid) 2 parts by weight PEX-1338 (Tokyo Ink UV absorber) 2 parts by weight PPM ABT-15 (Tokyo Ink anti-blocking agent) 1 part by weight PPM AST-42AL (Tokyo Ink Antistatic Agent) 2 parts by weight with T-die attached Laminating directly backing the two-layer film using a 2-layer co-extrusion apparatus - Tosuru. At this time, the thicknesses of the ethylene-based copolymer resin layer and the polyolefin-based synthetic resin layer were adjusted to 0.09 mm and 0.03 mm, respectively, and a total of 0.12 mm of the film was directly formed on the surface of the ethylene-based copolymer resin layer. Laminate it so that it touches the cloth. By the same method, the back surface was also coextruded and laminated to obtain a laminated body having a total of 5 layers including the base cloth.

【0020】実施例8 基布として、ポリプロピレン短繊維紡績糸織物 DIN
8000(24番双×24番双/49×39本/2.5
4cm,目付185g/m2 )を使用した。基布に接し
てエチレン系共重合体樹脂層として、 エバフレックス P−2505(三井デュポンポリケミカル製EVA樹脂) 100重量部 ニポロンZ TZ−420(東ソ−製LLDPE) 5重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX AOT−32(東京インク製酸化防止剤) 1重量部 PEX UVT−51(東京インク製耐候助剤) 2重量部 をTダイラミネ−ト法により厚さ0.12mmのフィル
ムを形成し直接基布にラミネ−トした。さらにその上に
ポリオレフィン系合成樹脂層として キャタロイ KS−353P(サンアロマ−製PPエラストマ−) 100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX UVT−51(東京インク製耐候助剤) 2重量部 PEX−1338(東京インク製紫外線吸収剤) 2重量部 PPM ABT−15(東京インク製アンチブロッキング剤) 1重量部 PPM AST−42AL(東京インク製帯電防止剤) 2重量部 LBT−100(堺化学製滑剤) 0.2重量部 をカレンダ−法にて厚さ0.09mmのフィルムをつく
り、直接上記エチレン系共重合体樹脂層をラミネ−トし
た面に貼り合わせる。同様の方法で裏面にも貼り合わせ
て基布を含む計5層の積層体を得た。
Example 8 As a base fabric, polypropylene short fiber spun yarn woven fabric DIN
8000 (24th pair x 24th pair / 49 x 39 pieces / 2.5
4 cm, basis weight 185 g / m 2 ) was used. As an ethylene-based copolymer resin layer in contact with the base cloth, Evaflex P-2505 (EVA resin manufactured by Mitsui DuPont Polychemical) 100 parts by weight Nipolon Z TZ-420 (LLDPE manufactured by Toso Corporation) 5 parts by weight PEX 6800A (Tokyo) Ink white pigment) 3 parts by weight PEX AOT-32 (Tokyo Ink antioxidant) 1 part by weight PEX UVT-51 (Tokyo Ink weathering aid) 2 parts by weight by T dilaminate method to a thickness of 0.12 mm. Was formed into a film and directly laminated on a base fabric. Further thereon, as a polyolefin-based synthetic resin layer, Catalloy KS-353P (San Aroma-made PP elastomer) 100 parts by weight PEX 6800A (Tokyo Ink white pigment) 3 parts by weight PEX UVT-51 (Tokyo Ink weatherproofing agent) 2 parts by weight PEX-1338 (Tokyo Ink UV absorber) 2 parts by weight PPM ABT-15 (Tokyo Ink anti-blocking agent) 1 part by weight PPM AST-42AL (Tokyo Ink antistatic agent) 2 parts by weight LBT-100 (Sakai Chemical Lubricant) 0.2 part by weight is used to form a 0.09 mm-thick film by a calendering method, and the ethylene-based copolymer resin layer is directly laminated on the laminated surface. The back surface was also adhered in the same manner to obtain a laminated body having a total of 5 layers including the base cloth.

【0021】比較例1 基布としてポリエステル長繊維織物 T75123M
(250d×250d/30×30本/2.54cm、
目付70g/m2 )を使用した。加工方法は、実施例1
と同じ方法で貼り合わせて基布を含む計5層の積層体を
得た。
Comparative Example 1 Polyester long-fiber fabric T75123M as a base fabric
(250d × 250d / 30 × 30 / 2.54cm,
A basis weight of 70 g / m 2 ) was used. The processing method is Example 1
The lamination was carried out in the same manner as described above to obtain a laminated body having a total of 5 layers including the base cloth.

【0022】比較例2 基布としてポリエステル短繊維織物 SS2552(2
0番双×20番双/56×50本/2.54cm、目付
235g/m2 )を使用した。加工方法は実施例7と同
じ方法で貼り合わせて基布を含む計5層の積層体を得
た。
Comparative Example 2 A polyester short fiber woven fabric SS2552 (2
A 0-thousand × 20-thousand / 56 × 50 pieces / 2.54 cm, a basis weight of 235 g / m 2 ) was used. The processing method was the same as in Example 7 to obtain a laminate having a total of 5 layers including the base fabric.

【0023】比較例3 基布としてポリプロピレン短繊維紡績糸織物 DIN8
000(24番双×24番双/49×39本/2.54
cm、目付185g/m2 )を使用した。実施例7と同
じ方法で貼り合わせて基布を含む5層の積層体を得た。
そのときエチレン系共重合体樹脂層、ポリオレフィン系
合成樹脂層それぞれの厚みを0.04mmと0.08m
mに調整して共押出しラミネ−トを両面行なった。
Comparative Example 3 Polypropylene short fiber spun yarn woven fabric DIN8 as a base fabric
000 (24th pair × 24th pair / 49 x 39 pieces / 2.54
cm, basis weight 185 g / m 2 ) was used. The layers were laminated in the same manner as in Example 7 to obtain a 5-layer laminate containing the base fabric.
At that time, the thicknesses of the ethylene-based copolymer resin layer and the polyolefin-based synthetic resin layer were 0.04 mm and 0.08 m, respectively.
After adjusting to m, coextrusion laminating was performed on both sides.

【0024】比較例4 基布としてポリプロピレン短繊維紡績糸織物 DIN8
000(24番双×24番双/49×39本/2.54
cm、目付185g/m2 )を使用した。 エバフレックス P−2505(三井デュポンポリケミカル製EVA樹脂) 100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX AOT−32(東京インク製酸化防止剤) 1重量部 PEX UVT−51(東京インク製耐候助剤) 2重量部 をTダイラミネ−ト法により厚さ0.12mmのフィル
ムを形成し直接基布にラミネ−トし、裏面にも同様にラ
ミネ−トして布を含めて3層の積層体を得た。
Comparative Example 4 As a base fabric, polypropylene short fiber spun yarn woven fabric DIN8
000 (24th pair × 24th pair / 49 x 39 pieces / 2.54
cm, basis weight 185 g / m 2 ) was used. Everflex P-2505 (EVA resin manufactured by Mitsui DuPont Polychemical) 100 parts by weight PEX 6800A (white pigment manufactured by Tokyo Ink) 3 parts by weight PEX AOT-32 (antioxidant manufactured by Tokyo Ink) 1 part by weight PEX UVT-51 (Tokyo) Ink-made weatherproofing aid) 2 parts by weight is formed into a film having a thickness of 0.12 mm by the T-die laminating method and directly laminated on the base cloth, and the back surface is also laminated in the same manner to include the cloth. A layer stack was obtained.

【0025】比較例5 基布としてポリプロピレン短繊維紡績糸織物 DIN8
000(24番双×24番双/49×39本/2.54
cm、目付185g/m2 )を使用した。 キャタロイ KS−359P(サンアロマ−製PPエラストマ−) 100重量部 PEX 6800A(東京インク製白色顔料) 3重量部 PEX UTV−51(東京インク製耐候助剤) 2重量部 PEX−1338(東京インク製紫外線吸収剤) 2重量部 PPM ABT−15(東京インク製アンチブロッキング剤) 1重量部 PPM AST−42AL(東京インク製帯電防止剤) 2重量部 をTダイラミネ−ト法により厚さ0.12mmのフィル
ムを形成し直接基布にラミネ−トし、裏面にも同様にラ
ミネ−トして基布を含めて3層の積層体を得た。以上の
実施例・比較例の内容について表1に、また次に記載の
方法で測定または評価した結果をまとめて表2に示す。
Comparative Example 5 Polypropylene short fiber spun yarn woven fabric DIN8 as the base fabric
000 (24th pair × 24th pair / 49 x 39 pieces / 2.54
cm, basis weight 185 g / m 2 ) was used. Catalloy KS-359P (San Aroma-PP elastomer) 100 parts by weight PEX 6800A (Tokyo Ink white pigment) 3 parts by weight PEX UTV-51 (Tokyo Ink weathering aid) 2 parts by weight PEX-1338 (Tokyo Ink) UV absorber) 2 parts by weight PPM ABT-15 (anti-blocking agent manufactured by Tokyo Ink) 1 part by weight PPM AST-42AL (antistatic agent manufactured by Tokyo Ink) 2 parts by weight having a thickness of 0.12 mm by a T-die laminating method. A film was formed and directly laminated on the base cloth, and the back surface was also laminated in the same manner to obtain a three-layer laminate including the base cloth. The contents of the above Examples and Comparative Examples are shown in Table 1, and the results of measurement or evaluation by the methods described below are summarized in Table 2.

【0026】[0026]

【表1】 [Table 1]

【0027】[0027]

【表2】 [Table 2]

【0028】測定方法 (1)表面摩耗性 1 東洋精機製 ROTARY ABRATION TES
TER,JIS K−7024にて重量の摩耗減量値を
測定した。 摩耗輪 TABER INDUSTRYS TEST
WHEEL TABERH−1 荷重 500g 回転速度60rpm 回数 1000
回転 (2)表面摩耗性 2 DAIEI KAGAKU SEIKI MFG C
o.LTDのRT200 学振型染色堅牢度試験機にて荷重500g 回数300
回 摩耗ヘッド部分にJIS A−P100のサンドペ−パ
−を取り付け、摩耗減量値を測定した。 (3)ウェルダ−溶着性 山本ビニタ−製 YEN7000 バ−サイズ 5cm
×24cmを用いて溶着した。 (4)ウェルダ−剥離強度の測定 上記ウェルダ−溶着性をテストしたサンプルと同様に資
料を作り、島津製作所製オ−トグラフ AGS 100
G JISK6328−5.3.7にて測定 (5)溶融状態確認(リサイクル性) ロ−ル表面温度170℃設定の二本 オ−プンロ−ルに
積層体を100g入れ、10分間練りを行った。ロ−ル
表面の溶融状態にブツ、泡、カスレ等外観の異常のない
物をリサイクル性〇とし、外観に異常がある物をリサイ
クル性×とした。
Measuring Method (1) Surface Abrasion 1 ROTARY ABRATION TES manufactured by Toyo Seiki
The weight loss value of weight was measured by TER and JIS K-7024. Worn Wheel TABER INDUSTRYS TEST
WHEEL TABERH-1 load 500 g rotation speed 60 rpm number of times 1000
Rotation (2) Surface abrasion 2 DAIEI KAGAKU SEIKI MFG C
o. Loaded 500g, 300 times with LTD's RT200 Gakshin type dyeing fastness tester
A sand paper of JIS A-P100 was attached to the repetitive wear head portion, and the wear reduction value was measured. (3) Welder weldable Yamamoto Vinita YEN7000 bar size 5 cm
It welded using x24 cm. (4) Measurement of Welder Peeling Strength A material was prepared in the same manner as the sample tested for welder weldability, and was manufactured by Shimadzu Autograph AGS 100.
G Measured by JIS K6328-5.3.7 (5) Confirmation of molten state (recyclability) 100 g of the laminate was placed in two open rolls with a roll surface temperature set at 170 ° C. and kneaded for 10 minutes. . Recycleability was given to those with no abnormal appearance such as lumps, bubbles, and scrapes on the surface of the roll, and those with abnormal appearance were given to recycleability x.

【0029】実施例9 実施例1から実施例8で作成した積層体シ−トをリサイ
クル加工してみた。リサイクルとなれば、実際には使用
済みのシ−トを利用するのだが、ここでは実施例1から
実施例8で作成した積層体シ−トそのまま及び、加工中
の耳部くず、反末反始を利用した。これらを30mm×
100cm以下の大きさに粗裁断し、株式会社ホ−ライ
の粉砕機「ZA561」にかけて織物と樹脂を一体粉砕
する。さらにその一次粉砕品を同社のハイペレッタ−
「HP120−PSC」にかけて造粒して、その造粒品
を二次粉砕してペレットにした。このペレットは繊維部
分と樹脂部分が混在して一体化したもので、次の押出し
機で加熱溶融すれば完全に混ざり樹脂形状となる。この
ペレットを使ってアイン株式会社の網状体製造装置を用
いて網状体に連続押出成形する。この装置は60mmΦ
スクリュ−の押出機に60mm×1000mmの面に1
mm径の穴を10mmピッチで計603個あけたノズル
より樹脂を押出し、水中で50mm厚×1000mm巾
に成形する装置である。加工条件は シリンダ−温度 200〜240℃ ダイス温度 250℃ 吐出量 39kg/時 引取速度 43cm/分 50mm厚×1000mm巾×2000mm長のものを
作ったが、 重量 3.04kg/m2 かさ密度 0.025g/ccのものが得られ
た。 これらはクッションとして再利用している。
Example 9 The laminate sheets produced in Examples 1 to 8 were recycled. In the case of recycling, the used sheet is actually used, but here, the laminated sheet produced in Examples 1 to 8 is used as it is, and the ear scraps during processing and anti-contamination. I used the beginning. 30mm x these
The material is roughly cut into a size of 100 cm or less, and is then crushed by a crusher "ZA561" manufactured by Horai Co., Ltd. to integrally crush the fabric and the resin. Furthermore, the primary crushed product is the company's high pelleter.
It was granulated by applying "HP120-PSC", and the granulated product was secondarily pulverized into pellets. The pellets are a mixture of a fiber portion and a resin portion, which are integrated, and when they are heated and melted in the next extruder, they are completely mixed to form a resin shape. The pellets are continuously extruded into a reticulated body using a reticulated body manufacturing apparatus manufactured by Ein Co., Ltd. This device is 60mmΦ
On the screw extruder, 1 on the surface of 60 mm x 1000 mm
This is an apparatus in which resin is extruded from a nozzle in which 603 holes each having a diameter of 10 mm are opened at a pitch of 10 mm and molded into 50 mm thick and 1000 mm wide in water. The processing conditions were cylinder temperature 200 to 240 ° C., die temperature 250 ° C., discharge rate 39 kg / hour, take-off speed 43 cm / min, 50 mm thickness × 1000 mm width × 2000 mm length, but weight 3.04 kg / m 2 bulk density 0. The yield was 025 g / cc. These are reused as cushions.

【0030】表1の測定、評価結果が示す如く、実施例
1〜8の各試料についてはウエルダ−(高周波)溶着性
試験ですべて溶着性試験ですべて溶着しており、溶着部
の剥離強度も55〜93N/3cmと実用上十分な範囲
にある。実施例1〜8の各試料のエチレン共重合体樹脂
層とポリオレフィン系合成樹脂層の厚みの比は前者が5
7%以上である。これに対しその比が33%である比較
例3はウェルダ−溶着困難であり、剥離強度も26N/
3cmと不十分な値である。また、エチレン系共重合体
樹脂層を有しない比較例5はウェルダ−により実質的に
発熱せず溶着できなかった。
As shown in the measurement and evaluation results in Table 1, the samples of Examples 1 to 8 were all welded by the welder (high frequency) weldability test, and the peel strength of the welded portion was also found. It is in a practically sufficient range of 55 to 93 N / 3 cm. The thickness ratio of the ethylene copolymer resin layer and the polyolefin-based synthetic resin layer of each sample of Examples 1 to 8 was 5 in the former case.
It is 7% or more. On the other hand, in Comparative Example 3 in which the ratio was 33%, the welder welding was difficult and the peel strength was 26 N /.
It is an insufficient value of 3 cm. In Comparative Example 5 having no ethylene-based copolymer resin layer, the welder did not substantially generate heat and could not be welded.

【0031】表面強度を評価するため2種類の耐摩耗性
測定を行なった。表面にポリプロピレン系樹脂層を有し
ない比較例4に比べ同樹脂層を有するその他の実施例及
び比較例は明らかに耐摩耗性が改善されている。
Two types of abrasion resistance measurements were made to evaluate the surface strength. The abrasion resistance is obviously improved in the other examples and comparative examples having the same resin layer as in Comparative Example 4 having no polypropylene resin layer on the surface.

【0032】また、基布にポリエステル長繊維または短
繊維を用いた比較例1、2の場合は溶融状態(リサイク
ル性)を評価するロ−ル練り試験において均一な溶融状
態が得られなかったが、実施例1〜8ではすべて良好な
溶融物が得られ、実施例9において実際にリサイクル製
品としてクッション材に成形されている。
Further, in the case of Comparative Examples 1 and 2 in which polyester long fibers or short fibers were used as the base fabric, a uniform molten state could not be obtained in the roll kneading test for evaluating the molten state (recyclability). In Examples 1 to 8, good melts were obtained, and in Example 9, the cushion material was actually formed as a recycled product.

【0033】[0033]

【発明の効果】本発明の積層体は地球環境保護と資源の
再利用という社会的要請に応える防水シ−トとして開発
されたものであり、使用素材に塩素を含まないオレフィ
ン系の樹脂と繊維を用い、繊維基布と被覆層が一体に溶
融可能でマテリアルリサイクルに適した製品である。か
つ、被覆樹脂層をエチレン系共重合体樹脂の内層とポリ
オレフィン系合成樹脂の外層からなる二層構造とするこ
とにより、従来の塩化ビニル樹脂被覆防水シ−トの特長
である高周波溶着縫製性と必要な表面強度の二つの要求
を満足する製品を提供するものである。
Industrial Applicability The laminate of the present invention was developed as a waterproof sheet that meets the social demands of protecting the global environment and reusing resources, and the materials used are olefin resin and fiber containing no chlorine. It is a product that is suitable for material recycling because the fiber base cloth and the coating layer can be melted together by using. In addition, the coating resin layer has a two-layer structure consisting of an inner layer of an ethylene-based copolymer resin and an outer layer of a polyolefin-based synthetic resin, so that the high-frequency welding sewability characteristic of conventional vinyl chloride resin-coated waterproof sheets can be achieved. The object of the present invention is to provide a product that satisfies the two requirements of the required surface strength.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 伊部 敏彦 大阪市中央区博労町1丁目6番9号 カン ボウプラス株式会社内 Fターム(参考) 4F100 AJ01B AJ01D AK01B AK01D AK03A AK03C AK03E AK04B AK04D AK07A AK07C AK07E AK68B AK68E AK71B AK71E AL02C AL02E AT00A BA03 BA05 BA06 BA07 BA10A BA10C BA10E BA25 DG01A DG12A DG13A EH23 EH232 GB07 JL16    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Toshihiko Ibe             1-6-9, Hakurocho, Chuo-ku, Osaka             Bow Plus Co., Ltd. F-term (reference) 4F100 AJ01B AJ01D AK01B AK01D                       AK03A AK03C AK03E AK04B                       AK04D AK07A AK07C AK07E                       AK68B AK68E AK71B AK71E                       AL02C AL02E AT00A BA03                       BA05 BA06 BA07 BA10A                       BA10C BA10E BA25 DG01A                       DG12A DG13A EH23 EH232                       GB07 JL16

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 ポリオレフィン系合成繊維布帛を基布と
し、少なくともその片面に基布に接してエチレン系共重
合体樹脂層があり、さらにその外面にポリオレフィン系
合成樹脂層を有することを特徴とする積層体。
1. A polyolefin-based synthetic fiber cloth as a base fabric, which has an ethylene-based copolymer resin layer in contact with the base fabric on at least one surface thereof, and further has a polyolefin-based synthetic resin layer on the outer surface thereof. Laminate.
【請求項2】 エチレン系共重合体樹脂層の主成分が、
エチレン−アクリル酸共重合体、エチレン−アクリル酸
メチル共重合体、エチレン−酢酸ビニル共重合体、エチ
レン−アクリル酸エチル共重合体、エチレン−メタアク
リル酸共重合体、エチレン−メタアクリル酸メチル共重
合体、エチレン−メタアクリル酸エチル共重合体、およ
びエチレンと不飽和カルボン酸の共重合体から選ばれる
一種または二種以上がブレンドされた共重合体組成物か
らなる請求項1記載の積層体。
2. The main component of the ethylene copolymer resin layer is:
Ethylene-acrylic acid copolymer, ethylene-methyl acrylate copolymer, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-methacrylic acid copolymer, ethylene-methyl methacrylate copolymer The laminate according to claim 1, which comprises a copolymer composition obtained by blending one or more selected from a polymer, an ethylene-ethyl methacrylate copolymer, and a copolymer of ethylene and an unsaturated carboxylic acid. .
【請求項3】 ポリオレフィン系合成樹脂層の主成分
が、(1)ポリプロピレンブロックと、(2)プロピレ
ンと炭素数2〜12のα−オレフィンとの共重合体エラ
ストマ−ブロックからなるプロピレン−α−オレフィン
ブロック共重合体である請求項1または2記載の積層
体。
3. A propylene-α-comprising main component of a polyolefin-based synthetic resin layer is (1) a polypropylene block and (2) a copolymer elastomer block of propylene and an α-olefin having 2 to 12 carbon atoms. The laminate according to claim 1 or 2, which is an olefin block copolymer.
【請求項4】 エチレン系共重合体樹脂層とポリオレフ
ィン系合成樹脂層の厚みの比が、エチレン系共重合体樹
脂層が50〜90%で、ポリオレフィン系合成樹脂層が
10〜50%であり、両層の合計厚さが50〜400μ
mである請求項1〜3のいずれかに記載の積層体。
4. The ethylene-based copolymer resin layer and the polyolefin-based synthetic resin layer have a thickness ratio of 50 to 90% for the ethylene-based copolymer resin layer and 10 to 50% for the polyolefin-based synthetic resin layer. , The total thickness of both layers is 50-400μ
It is m, The laminated body in any one of Claims 1-3.
【請求項5】 ポリオレフィン系合成繊維布帛が、ポリ
プロピレン繊維の織編物または不織布よりなる請求項1
〜4のいずれかに記載の積層体。
5. The polyolefin synthetic fiber cloth comprises a woven or knitted fabric of polypropylene fibers or a nonwoven fabric.
The laminated body according to any one of to 4.
JP2001316201A 2001-10-15 2001-10-15 Laminate Pending JP2003118052A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001316201A JP2003118052A (en) 2001-10-15 2001-10-15 Laminate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001316201A JP2003118052A (en) 2001-10-15 2001-10-15 Laminate

Publications (1)

Publication Number Publication Date
JP2003118052A true JP2003118052A (en) 2003-04-23

Family

ID=19134248

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001316201A Pending JP2003118052A (en) 2001-10-15 2001-10-15 Laminate

Country Status (1)

Country Link
JP (1) JP2003118052A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009184191A (en) * 2008-02-05 2009-08-20 Fujimori Kogyo Co Ltd Flame-retardant laminated cloth and method of manufacturing flame-retardant laminated cloth
EP2150409A4 (en) * 2007-07-11 2010-06-30 Wonpoong Corp Polyolefine tarpaulin composition and preparing method thereof
TWI410326B (en) * 2009-11-20 2013-10-01 Wonpoong Corp Polyolefine tarpaulin composition and preparing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2150409A4 (en) * 2007-07-11 2010-06-30 Wonpoong Corp Polyolefine tarpaulin composition and preparing method thereof
JP2009184191A (en) * 2008-02-05 2009-08-20 Fujimori Kogyo Co Ltd Flame-retardant laminated cloth and method of manufacturing flame-retardant laminated cloth
TWI410326B (en) * 2009-11-20 2013-10-01 Wonpoong Corp Polyolefine tarpaulin composition and preparing method thereof

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