JP2003117678A - Composite material for brazing and brazed product using the same - Google Patents

Composite material for brazing and brazed product using the same

Info

Publication number
JP2003117678A
JP2003117678A JP2001313656A JP2001313656A JP2003117678A JP 2003117678 A JP2003117678 A JP 2003117678A JP 2001313656 A JP2001313656 A JP 2001313656A JP 2001313656 A JP2001313656 A JP 2001313656A JP 2003117678 A JP2003117678 A JP 2003117678A
Authority
JP
Japan
Prior art keywords
brazing
layer
composite material
composite
base material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001313656A
Other languages
Japanese (ja)
Other versions
JP3765533B2 (en
Inventor
Hiromitsu Kuroda
洋光 黒田
Hideyuki Sagawa
英之 佐川
Masayoshi Aoyama
正義 青山
Sukaku Shirai
枢覚 白井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Cable Ltd
Toyota Motor Corp
Original Assignee
Hitachi Cable Ltd
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Cable Ltd, Toyota Motor Corp filed Critical Hitachi Cable Ltd
Priority to JP2001313656A priority Critical patent/JP3765533B2/en
Publication of JP2003117678A publication Critical patent/JP2003117678A/en
Application granted granted Critical
Publication of JP3765533B2 publication Critical patent/JP3765533B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a composite material for brazing having good brazing characteristics and having the good heat resistance, oxidation resistance, corrosion resistance and toughness of a brazing layer and a brazed product which is good in the reliability of joined parts and is low in a manufacturing cost. SOLUTION: The composite material 10 for brazing consists of two layers; a Ti or Ti alloy layer 12 and an Ni or Ni alloy layer 13 on the surface of a base material 11 and is formed with the brazing layer 15 having a composition ratio of Ti-1 to 40 wt.% Ni.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、ろう付け用複合材
及びそれを用いたろう付け製品に係り、特に、熱交換器
及び燃料電池用部材のろう付けに用いられる複合材及び
それを用いたろう付け製品に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a brazing composite material and a brazing product using the same, and more particularly to a composite material used for brazing heat exchangers and fuel cell members and brazing using the same. It is about products.

【0002】[0002]

【従来の技術】自動車用オイルクーラの接合材としてス
テンレス基クラッド材が使用されている。これは、基材
であるステンレス鋼板の片面又は両面に、ろう材として
の機能を有するCu材がクラッドされている。
2. Description of the Related Art Stainless steel based clad materials are used as joining materials for automobile oil coolers. In this, a Cu material having a function as a brazing material is clad on one side or both sides of a stainless steel plate which is a base material.

【0003】また、ステンレス鋼や、Ni基又はCo基
合金などからなる部材のろう付け材として、接合部の耐
酸化性や耐食性に優れる各種Niろう材が、JIS規格
により規定されている。
As a brazing material for members made of stainless steel, Ni-based or Co-based alloys, various Ni brazing materials having excellent oxidation resistance and corrosion resistance at the joint are specified by the JIS standard.

【0004】さらに、熱交換器の接合に用いられるNi
ろう材として、粉末状のNiろう材に、Ni、Cr、又
はNi−Cr合金の中から選択される金属粉末を4〜2
2wt%添加してなる粉末Niろう材が提案されている
(特開2000−107883公報参照)。
Further, Ni used for joining heat exchangers.
As a brazing filler metal, a powdered Ni brazing filler metal and a metal powder selected from Ni, Cr, or a Ni—Cr alloy is used in an amount of 4 to 2
A powdered Ni brazing material added with 2 wt% has been proposed (see Japanese Patent Laid-Open No. 2000-107883).

【0005】また、基材であるステンレス鋼の表面にN
i及びTiからなるろう付け層を有する、即ちNi/T
i/ステンレス鋼というろう付け層構造を有する自己ろ
う付け性複合材がある(特開平7−299592号公報
参照)。
Further, N is formed on the surface of the stainless steel which is the base material.
with a brazing layer consisting of i and Ti, ie Ni / T
There is a self-brazing composite material having a brazing layer structure of i / stainless steel (see Japanese Patent Laid-Open No. 7-299592).

【0006】[0006]

【発明が解決しようとする課題】しかしながら、従来の
ろう材又はろう付け用複合材を、高温・高腐食性のガス
又は液体に晒される熱交換器(排ガス再循環装置(以
下、EGR(Exhaust GasRecirculation)と示す)用ク
ーラ)の接合用ろう材として使用する場合、以下に示す
ような問題があった。 前述したステンレス基クラッド材を自動車用オイル
クーラの接合材として使用する場合、耐熱性、耐酸化
性、及び耐食性については全く問題がないが、このステ
ンレス基クラッド材をEGR用クーラの接合材として使
用する場合、EGR用クーラ内は高温で、かつ、腐食性
の高い排気ガスが循環されることから、ステンレス基ク
ラッド材のろう材(Cu材)では、耐熱性、耐酸化性、
及び耐食性が十分でないという問題があった。 前述した各種Niろう材は粉末状であることから、
各接合部に粉末Niろう材をそれぞれ塗布するという作
業が必要になる。つまり、ろう付け作業に多大な労力を
要するため、ろう付け製品の生産性が著しく低く、その
結果、製造コストの上昇を招くという問題があった。 前述した自己ろう付け性複合材は、耐熱性及び耐食
性については十分な効果を発揮するものの、ろう付け時
のろう材の濡れ性、湯流れ性が良好でないと共に、ろう
付け層自体が脆いため、ろう付け後の製品の性能(強
度、疲労特性)が大きく低下するという問題があった。
具体的には、Ni層及びTi層はろう付けする際の熱処
理によって溶融するが、NiとTiの組成によっては脆
い金属間化合物が多く生成してしまい、靭性が低下して
しまう(脆くなってしまう)。その結果、接合部の接合
強度の低下、即ちろう付け製品の信頼性の低下が生じ
る。
However, a conventional brazing material or brazing composite material is exposed to a high temperature and highly corrosive gas or liquid (heat exchanger (exhaust gas recirculation device (hereinafter referred to as EGR (Exhaust Gas Recirculation When used as a brazing filler metal for ()))), there were the following problems. When the above-mentioned stainless steel-based clad material is used as a joining material for automobile oil coolers, there is no problem with heat resistance, oxidation resistance, and corrosion resistance. In this case, since the exhaust gas with high temperature and high corrosiveness is circulated in the EGR cooler, the brazing material (Cu material) of the stainless steel-based clad material has heat resistance, oxidation resistance,
Also, there is a problem that the corrosion resistance is not sufficient. Since the various Ni brazing materials described above are in powder form,
It is necessary to apply powdered Ni brazing material to each joint. That is, there is a problem that the brazing work requires a great deal of labor, so that the productivity of the brazing product is extremely low, resulting in an increase in manufacturing cost. The self-brazing composite material described above exhibits sufficient effects on heat resistance and corrosion resistance, but the wettability of the brazing material during brazing and the flowability of the molten metal are not good, and the brazing layer itself is brittle, There is a problem in that the performance (strength, fatigue characteristics) of the product after brazing is greatly reduced.
Specifically, the Ni layer and the Ti layer are melted by the heat treatment during brazing, but depending on the composition of Ni and Ti, a large amount of brittle intermetallic compounds are generated and the toughness is reduced (becomes brittle. End). As a result, the joint strength of the joint is reduced, that is, the reliability of the brazed product is reduced.

【0007】以上の事情を考慮して創案された本発明の
一の目的は、ろう付け特性が良好で、かつ、ろう付け層
の耐熱性、耐酸化性、耐食性、及び靭性が良好なろう付
け用複合材を提供することにある。
An object of the present invention, which was devised in view of the above circumstances, is to have good brazing properties, and to have good brazing layer heat resistance, oxidation resistance, corrosion resistance, and toughness. To provide a composite material for automobiles.

【0008】また、本発明の他の目的は、接合部の信頼
性が良好で、製造コストが安価なろう付け製品を提供す
ることにある。
Another object of the present invention is to provide a brazed product having a good joint reliability and a low manufacturing cost.

【0009】[0009]

【課題を解決するための手段】上記目的を達成すべく本
発明に係るろう付け用複合材は、基材表面にろう付け層
を形成してなるろう付け用複合材において、上記基材表
面に、Ti又はTi合金層及びNi又はNi合金層の二
層からなり、かつ、組成比がTi−1〜40wt%Ni
であるろう付け層を形成したものである。また、基材表
面にろう付け層を形成してなるろう付け用複合材におい
て、上記基材表面に、Ti又はTi合金層、Ni又はN
i合金層、及びFe又はFe合金層の三層からなり、か
つ、組成比がTi−1〜40wt%Ni−1〜40wt
%Feであるろう付け層を形成したものである。
In order to achieve the above object, a brazing composite material according to the present invention is a brazing composite material in which a brazing layer is formed on the surface of a base material. , Ti or Ti alloy layer and Ni or Ni alloy layer, and has a composition ratio of Ti-1 to 40 wt% Ni.
The brazing layer is formed. Further, in a brazing composite material formed by forming a brazing layer on the surface of a base material, a Ti or Ti alloy layer, Ni or N is formed on the surface of the base material.
It is composed of three layers, i alloy layer and Fe or Fe alloy layer, and has a composition ratio of Ti-1 to 40 wt% Ni-1 to 40 wt.
The brazing layer is made of% Fe.

【0010】ここで、上記ろう付け層の最外層を、少な
くともPを0.02〜10wt%含有するTi合金、N
i合金、又はFe合金で形成してもよい。
Here, the outermost layer of the brazing layer is a Ti alloy containing at least 0.02 to 10 wt% P and N.
It may be formed of i alloy or Fe alloy.

【0011】また、上記基材を、ステンレス鋼で形成し
てもよい。
The base material may be made of stainless steel.

【0012】以上によれば、ろう付け特性が良好で、か
つ、ろう付け層の耐熱性、耐酸化性、耐食性、及び靭性
が良好なろう付け用複合材が得られる。
According to the above, it is possible to obtain a brazing composite material having good brazing characteristics and good heat resistance, oxidation resistance, corrosion resistance, and toughness of the brazing layer.

【0013】一方、本発明に係るろう付け製品は、上記
ろう付け用複合材を用いて接合したものである。
On the other hand, the brazing product according to the present invention is obtained by joining the above brazing composite material.

【0014】以上によれば、接合部の信頼性が良好で、
製造コストが安価なろう付け製品が得られる。
According to the above, the reliability of the joint is good,
A brazed product with a low manufacturing cost is obtained.

【0015】[0015]

【発明の実施の形態】以下、本発明の好適一実施の形態
を添付図面に基いて説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A preferred embodiment of the present invention will be described below with reference to the accompanying drawings.

【0016】本発明者らは、ろう付け特性が良好であ
り、従来の自己ろう付け性複合材(Ni−Ti系ろう
材)と同等の耐熱性、耐酸化性、及び耐食性を有し、か
つ、ろう付け層の靭性が良好なTi−Ni系及びTi−
Ni−Fe系のろう付け用複合材の構成について種々検
討した結果、ろう付け層におけるTi,Ni及びTi,
Ni,Feの組成比をそれぞれ規定することで、上記の
特性を満足するろう付け用複合材を得ることができた。
The inventors of the present invention have good brazing characteristics, have the same heat resistance, oxidation resistance, and corrosion resistance as conventional self-brazing composite materials (Ni-Ti type brazing materials), and , Ti-Ni system and Ti- with good toughness of brazing layer
As a result of various studies on the composition of the Ni—Fe based brazing composite material, Ti, Ni and Ti in the brazing layer,
By defining the composition ratios of Ni and Fe, respectively, a brazing composite material satisfying the above characteristics could be obtained.

【0017】本発明に係るろう付用複合材の第1実施形
態の断面図を図1に、図1の第1変形例及び第2変形例
の断面図を、図2及び図3に示す。
A cross-sectional view of a first embodiment of a brazing composite material according to the present invention is shown in FIG. 1, and cross-sectional views of a first modification and a second modification of FIG. 1 are shown in FIGS. 2 and 3.

【0018】図1に示すように、第1実施形態のろう付
用複合材10は、ステンレス鋼板からなる基材11の表
面(図1中では上面のみ)に、基材11側から順に、T
i又はTi合金層12及びNi又はNi合金層13の二
層からなり、かつ、組成比がTi−1〜40wt%Ni
のろう付け層15を形成したものである。ここで言う基
材11の表面は、外部に露出する全ての面を示してい
る。
As shown in FIG. 1, in the brazing composite material 10 of the first embodiment, T is formed on the surface (only the upper surface in FIG. 1) of a base material 11 made of a stainless steel plate in order from the base material 11 side.
It is composed of two layers, i or Ti alloy layer 12 and Ni or Ni alloy layer 13, and has a composition ratio of Ti-1 to 40 wt% Ni.
The brazing layer 15 is formed. The surface of the base material 11 mentioned here indicates all the surfaces exposed to the outside.

【0019】ここで、基材11の構成材は、Feを主成
分とするFe基合金が好ましく、特にステンレス鋼が好
ましい。
Here, the constituent material of the base material 11 is preferably an Fe-based alloy containing Fe as a main component, and particularly preferably stainless steel.

【0020】Ni又はNi合金層13を構成するNi合
金としては、Ni−P系合金や、Ni−Cr−Fe系耐
食耐熱超合金(例えば、インコネル(登録商標)等)が
好ましい。これらの合金を用いることで、ろう付け時の
湯流れ性や濡れ性の改善を図ることができ、また、基材
11としてFe基合金(例えば、ステンレス鋼)を用い
た場合、基材11のFe成分がろう付け層15中に溶出
するのを低減することができる。
The Ni or Ni alloy constituting the Ni or Ni alloy layer 13 is preferably a Ni--P alloy or a Ni--Cr--Fe corrosion resistant heat resistant superalloy (for example, Inconel (registered trademark)). By using these alloys, it is possible to improve the flowability and wettability of the molten metal during brazing, and when an Fe-based alloy (for example, stainless steel) is used as the base material 11, It is possible to reduce the elution of the Fe component into the brazing layer 15.

【0021】ろう付け層15の最外層(表面に露出して
いる層)であるNi又はNi合金層13を、P、B、又
はSiから選択される少なくとも一種を含有するNi合
金で構成してもよい。Ni合金にこれらの元素を含有さ
せると共に、これらの元素の含有量を調整することで、
ろう材の融点、濡れ性、靭性、及び接合強度を調整する
ことができる。特に、Ni合金に、Pを0.02〜10
wt%含有させることで、ろう材の湯流れ性、濡れ性、
及び耐食性を著しく改善することができる。Pの含有量
を0.02〜10wt%と規定したのは、0.02wt
%未満だと、湯流れ性の向上が期待できないという不都
合が生じるためであり、逆に10wt%を超えると、ろ
う付け層が脆化し振動疲労特性及び接合強度が著しく低
下するという不都合が生じるためであり、好ましい含有
量は0.5〜8wt%である。
The Ni or Ni alloy layer 13, which is the outermost layer (layer exposed on the surface) of the brazing layer 15, is made of a Ni alloy containing at least one selected from P, B, and Si. Good. By containing these elements in the Ni alloy and adjusting the content of these elements,
The melting point, wettability, toughness, and bonding strength of the brazing material can be adjusted. In particular, Ni alloy with P of 0.02 to 10
By including wt%, the flowability of the brazing material, the wettability,
And the corrosion resistance can be significantly improved. The content of P is defined as 0.02 to 10 wt% is 0.02 wt.
If it is less than 10%, it is not possible to expect improvement in the flowability of molten metal. On the contrary, if it exceeds 10% by weight, the brazing layer becomes brittle and vibration fatigue characteristics and bonding strength are significantly reduced. And the preferable content is 0.5 to 8 wt%.

【0022】ろう付け層15全体のNi濃度は、1〜4
0wt%が好ましく、より好ましくは15〜35wt%
である。Ni濃度を1〜40wt%と規定したのは、N
i濃度が1wt%未満だと、ろう材(Ti−Ni系ろう
材)の溶融点を低下させる効果及び靭性の改善効果が得
られず、また、Ni濃度が40wt%を超えると、ろう
材の濡れ性、湯流れ性が著しく低下するためである。
The Ni concentration of the entire brazing layer 15 is 1 to 4
0 wt% is preferable, more preferably 15 to 35 wt%
Is. The Ni concentration is defined as 1 to 40 wt% because it is N
If the i concentration is less than 1 wt%, the effect of lowering the melting point of the brazing material (Ti—Ni based brazing material) and the effect of improving toughness cannot be obtained, and if the Ni concentration exceeds 40 wt%, This is because the wettability and the hot water flowability are significantly reduced.

【0023】また、図1に示した本実施形態のろう付用
複合材10は、基材11の片面(図1中では上面)のみ
にろう付け層15を形成しているが、図2に示すよう
に、基材11の両面(図2中では上・下面)にろう付け
層15,15を形成し、ろう付け用複合材20としても
よい。これらの複合材10,20はクラッド材である
が、その形成方法は特に限定するものではなく、クラッ
ド材形成のための慣用の方法が全て適用可能であり、例
えば、板材の積層・圧延を繰り返して形成する方法、又
は全板材を積層した後にまとめて圧延する方法等が挙げ
られる。
In the brazing composite material 10 of this embodiment shown in FIG. 1, the brazing layer 15 is formed only on one surface (the upper surface in FIG. 1) of the base material 11. As shown, brazing layers 15 and 15 may be formed on both surfaces (upper and lower surfaces in FIG. 2) of the base material 11 to form the brazing composite material 20. These composite materials 10 and 20 are clad materials, but the forming method is not particularly limited, and any conventional method for forming a clad material can be applied. For example, by repeatedly laminating and rolling plate materials. Examples of the method include a method of forming by rolling, or a method of stacking all plate materials and rolling them together.

【0024】図1、図2に示した複合材10,20は、
板状の基材11の表面にろう付け層15(又は15,1
5)を形成しているが、図3に示すように、棒状又はワ
イヤ状の基材31の表面にろう付け層15を形成し、ろ
う付け用複合材30としてもよい。この場合のろう付け
層15の形成は、メッキ法、押出法、造管法などによっ
て行う。
The composite materials 10 and 20 shown in FIGS. 1 and 2 are
The brazing layer 15 (or 15, 1 on the surface of the plate-shaped substrate 11)
5) is formed, the brazing layer 15 may be formed on the surface of the rod-shaped or wire-shaped base material 31 to form the brazing composite material 30, as shown in FIG. In this case, the brazing layer 15 is formed by a plating method, an extrusion method, a pipe forming method, or the like.

【0025】本実施の形態においては、基材11(又は
31)側から、Ti又はTi合金層12、Ni又はNi
合金層13の順に形成したろう付け層15の場合につい
て説明を行ったが、ろう付け層15を構成する各層1
2,13の形成順序は特に限定するものではなく、基材
11(又は31)側からNi又はNi合金層13、Ti
又はTi合金層12の順に形成してもよい。
In the present embodiment, the Ti or Ti alloy layer 12, Ni or Ni is applied from the base material 11 (or 31) side.
Although the case of the brazing layer 15 formed in the order of the alloy layer 13 has been described, each layer 1 constituting the brazing layer 15 is described.
The formation order of Nos. 2 and 13 is not particularly limited, and Ni or Ni alloy layer 13, Ti from the base material 11 (or 31) side
Alternatively, the Ti alloy layer 12 may be formed in this order.

【0026】次に、本実施の形態の作用について説明す
る。
Next, the operation of this embodiment will be described.

【0027】本実施の形態の複合材10,20,30
(以下、複合材10〜30と示す)においては、ろう付
け層15をTi又はTi合金層12とTi又はTi合金
層13で構成し、かつ、ろう付け層15全体の組成比を
Ti−1〜40wt%Niと規定しているため、Niろ
う材及びTiろう材が、ろう付け時の熱処理によって溶
融する際、脆い金属間化合物が生成することは殆どな
く、その結果、ろう付け層15の靭性が低下する(ろう
付け層15が脆くなる)ことはない。よって、接合部の
接合強度の低下、即ちろう付け製品の信頼性の低下が生
じることはない。
The composite materials 10, 20, 30 of this embodiment
In the following (hereinafter referred to as composite materials 10 to 30), the brazing layer 15 is composed of the Ti or Ti alloy layer 12 and the Ti or Ti alloy layer 13, and the composition ratio of the entire brazing layer 15 is Ti-1. Since the Ni brazing filler metal and the Ti brazing filler metal are melted by the heat treatment at the time of brazing, a brittle intermetallic compound is hardly generated, and as a result, the brazing layer 15 is The toughness does not decrease (the brazing layer 15 becomes brittle). Therefore, the joint strength of the joint, that is, the reliability of the brazed product does not deteriorate.

【0028】また、複合材10〜30は、基材11,3
1の表面にろう付け層15を一体に設けているため、ろ
う付けの際、従来の各種Niろう材のように、各接合部
に粉末Niろう材をそれぞれ塗布するという作業を必要
とせず、ろう付け作業に多大な労力を要することはない
(ろう付け作業性が良好となる)。その結果、ろう付け
製品の歩留まり・生産性が良好となり、延いては製造コ
ストの低減を図ることができる。
The composite materials 10 to 30 are composed of the base materials 11 and 3.
Since the brazing layer 15 is integrally provided on the surface of No. 1, there is no need to apply the powdered Ni brazing material to each joint at the time of brazing, unlike the conventional Ni brazing materials. The brazing work does not require much labor (the brazing workability becomes good). As a result, the yield and the productivity of the brazed product are improved, and the manufacturing cost can be reduced.

【0029】さらに、複合材10〜30は、Ni又はN
i合金層13を構成するNi合金に、適宜、添加元素を
加えることで、ろう付け層15の湯流れ性が良好とな
る。このため、複合材10〜30を、ろう付け接合部の
形状が複雑なろう付け部材のろう付けに適用した場合、
接合部においては、良好な接合面及び十分な接合強度を
得ることができ、延いてはろう付け製品の接合部の信頼
性が高まる。
Further, the composite materials 10 to 30 are made of Ni or N.
By appropriately adding an additive element to the Ni alloy forming the i alloy layer 13, the brazing layer 15 has good molten metal flowability. Therefore, when the composite materials 10 to 30 are applied to brazing of a brazing member having a complicated brazing joint portion,
At the joint, a good joint surface and sufficient joint strength can be obtained, which in turn increases the reliability of the joint of the brazed product.

【0030】また、複合材10〜30においては、ろう
付け層15をTi又はTi合金層12とNi又はNi合
金層13で構成しているため、ろう付けの際、Tiろう
材中にNiろう材のNi元素が混入する(溶け込む)。
これによって、耐熱性及び耐食性に優れるものの、その
融点の高さからろう材として機能させることが困難であ
ったTi又はTi合金からなるTiろう材の融点を下げ
ることができ、Tiろう材を用いたろう付けを1200
℃近傍で行うことが可能となる。その結果、従来の自己
ろう付け性複合材(Ni−Ti系ろう材)と同等の優れ
た耐熱性、耐酸化性、及び耐食性を有し、かつ、優れた
ろう付け性を有するTi基ろう付け部(接合部)を得る
ことができる。
In the composite materials 10 to 30, since the brazing layer 15 is composed of the Ti or Ti alloy layer 12 and the Ni or Ni alloy layer 13, the Ni brazing material is contained in the Ti brazing material during brazing. Ni element of the material is mixed (melted).
This makes it possible to lower the melting point of a Ti brazing material made of Ti or a Ti alloy, which is difficult to function as a brazing material because of its high melting point, although it has excellent heat resistance and corrosion resistance. 1200 brazed
It becomes possible to carry out at around ℃. As a result, a Ti-based brazing part having excellent heat resistance, oxidation resistance, and corrosion resistance equivalent to those of the conventional self-brazing composite material (Ni-Ti-based brazing material) and having excellent brazing property. (Joint) can be obtained.

【0031】さらに、複合材10〜30を用いたろう付
け製品は、複合材10〜30のろう付け層15と接合を
行うろう付け部材(図示せず)を重ね合わせて加熱する
ことで、または、接合を行う一組のろう付け部材の内、
一方のろう付け部材を基材11(又は31)として複合
材10〜30を形成し、この複合材10〜30と他方の
ろう付け部材を重ね合わせて加熱することで得られる。
Further, the brazing product using the composite materials 10 to 30 is prepared by stacking and heating a brazing member (not shown) for joining with the brazing layer 15 of the composite materials 10 to 30, or Of a set of brazing members to join,
It is obtained by forming composite materials 10 to 30 using one brazing member as the base material 11 (or 31), and superposing the composite materials 10 to 30 on the other brazing member and heating.

【0032】次に、本発明の他の実施の形態を添付図面
に基いて説明する。
Next, another embodiment of the present invention will be described with reference to the accompanying drawings.

【0033】本発明に係るろう付用複合材の第2実施形
態の断面図を図4に、図4の第1変形例及び第2変形例
の断面図を、図5及び図6に示す。尚、図1〜図3と同
様の部材には同じ符号を付している。
FIG. 4 shows a sectional view of a second embodiment of the brazing composite material according to the present invention, and FIGS. 5 and 6 show sectional views of a first modification and a second modification of FIG. The same members as those in FIGS. 1 to 3 are designated by the same reference numerals.

【0034】図4に示すように、第2実施形態のろう付
用複合材40は、ステンレス鋼板からなる基材11の表
面(図4中では上面のみ)に、基材11側から順に、F
e又はFe合金層44、Ti又はTi合金層12、及び
Ni又はNi合金層13の三層からなり、かつ、組成比
がTi−1〜40wt%Ni−1〜40wt%Feのろ
う付け層45を形成したものである。ここで言う基材1
1の表面は、外部に露出する全ての面を示している。
As shown in FIG. 4, in the brazing composite material 40 of the second embodiment, F is formed on the surface (only the upper surface in FIG. 4) of the base material 11 made of a stainless steel plate in order from the base material 11 side.
A brazing layer 45 consisting of three layers, e or Fe alloy layer 44, Ti or Ti alloy layer 12, and Ni or Ni alloy layer 13, and having a composition ratio of Ti-1 to 40 wt% Ni-1 to 40 wt% Fe. Is formed. Base material 1 here
The surface 1 indicates all the surfaces exposed to the outside.

【0035】ここで、本実施の形態の複合材40におけ
る基材11、Ti又はTi合金層12、及びNi又はN
i合金層13は、前実施の形態の複合材10〜30にお
ける基材11、Ti又はTi合金層12、及びNi又は
Ni合金層13と同じものであるため、新たな説明は省
略する。
Here, the base material 11, the Ti or Ti alloy layer 12, and the Ni or N in the composite material 40 of the present embodiment.
The i alloy layer 13 is the same as the base material 11, the Ti or Ti alloy layer 12, and the Ni or Ni alloy layer 13 in the composite materials 10 to 30 of the previous embodiment, and therefore a new description is omitted.

【0036】Fe又はFe合金層44を構成するFe合
金としては、特に限定するものではないが、ろう付け時
のろうの濡れ性や湯流れ性の改善を図ることができ、か
つ、ろう付け層45の耐熱性、耐酸化性、耐食性、及び
靭性が良好となるFe合金が好ましく、例えば、Fe−
42wt%Ni等が挙げられる。
The Fe or Fe alloy constituting the Fe alloy layer 44 is not particularly limited, but it is possible to improve the wettability of the brazing filler metal and the flowability of the molten metal during brazing, and the brazing layer A Fe alloy having good heat resistance, oxidation resistance, corrosion resistance, and toughness of No. 45 is preferable.
42 wt% Ni etc. are mentioned.

【0037】ろう付け層45全体のFe濃度は、1〜4
0wt%が好ましく、より好ましくは10〜30wt%
である。Fe濃度を1〜40wt%と規定したのは、F
e濃度が1wt%未満だと、ろう材(Ti−Ni−Fe
系ろう材)の溶融点を低下させる効果及び靭性の改善効
果が得られず、また、Fe濃度が40wt%を超える
と、ろう材の濡れ性、湯流れ性が著しく低下し、かつ、
ろう材の溶融点が著しく上昇するためである。
The Fe concentration of the whole brazing layer 45 is 1 to 4
0 wt% is preferable, and more preferably 10 to 30 wt%
Is. The Fe concentration is defined as 1 to 40% by weight is F
If the e concentration is less than 1 wt%, the brazing material (Ti-Ni-Fe
The effect of lowering the melting point and the effect of improving the toughness cannot be obtained, and when the Fe concentration exceeds 40 wt%, the wettability of the brazing material and the flowability of the molten metal remarkably decrease, and
This is because the melting point of the brazing material remarkably rises.

【0038】また、図4に示した本実施形態のろう付用
複合材40は、基材11の片面(図4中では上面)のみ
にろう付け層45を形成しているが、図5に示すよう
に、基材11の両面(図5中では上・下面)にろう付け
層45,45を形成し、ろう付け用複合材50としても
よい。これらの複合材40,50はクラッド材である
が、その形成方法は特に限定するものではなく、クラッ
ド材形成のための慣用の方法が全て適用可能であり、例
えば、板材の積層・圧延を繰り返して形成する方法、又
は全板材を積層した後にまとめて圧延する方法等が挙げ
られる。
Further, in the brazing composite material 40 of the present embodiment shown in FIG. 4, the brazing layer 45 is formed only on one surface (upper surface in FIG. 4) of the base material 11. As shown, brazing layers 45, 45 may be formed on both surfaces (upper and lower surfaces in FIG. 5) of the base material 11 to form the brazing composite material 50. These composite materials 40 and 50 are clad materials, but the forming method is not particularly limited, and any conventional method for forming a clad material can be applied. For example, by repeatedly laminating and rolling plate materials. Examples of the method include a method of forming by rolling, or a method of stacking all plate materials and rolling them together.

【0039】図4、図5に示した複合材40,50は、
板状の基材11の表面にろう付け層45(又は45,4
5)を形成しているが、図6に示すように、棒状又はワ
イヤ状の基材31の表面にろう付け層45を形成し、ろ
う付け用複合材60としてもよい。この場合のろう付け
層45の形成は、メッキ法、押出法、造管法などによっ
て行う。
The composite materials 40 and 50 shown in FIGS. 4 and 5 are
The brazing layer 45 (or 45, 4 on the surface of the plate-shaped substrate 11)
5) is formed, the brazing layer 45 may be formed on the surface of the rod-shaped or wire-shaped base material 31 to form the brazing composite material 60, as shown in FIG. In this case, the brazing layer 45 is formed by a plating method, an extrusion method, a pipe forming method or the like.

【0040】本実施の形態においては、基材11(又は
31)側から、Fe又はFe合金層44、Ti又はTi
合金層12、及びNi又はNi合金層13の順に形成し
たろう付け層45の場合について説明を行ったが、ろう
付け層45を構成する各層44,12,13の形成順序
は特に限定するものではなく、考えられる全ての組み合
わせで形成可能である。
In the present embodiment, the Fe or Fe alloy layer 44, Ti or Ti from the side of the base material 11 (or 31) is used.
The case of the brazing layer 45 in which the alloy layer 12 and the Ni or Ni alloy layer 13 are formed in this order has been described. However, the order of forming the layers 44, 12, and 13 constituting the brazing layer 45 is not particularly limited. Instead, it can be formed with all possible combinations.

【0041】本実施の形態の複合材40,50,60
(以下、複合材40〜60と示す)においても、前実施
の形態の複合材10〜30と同様の作用効果が得られ
る。
Composite materials 40, 50, 60 of the present embodiment
Also in (hereinafter, referred to as composite materials 40 to 60), the same operational effects as those of the composite materials 10 to 30 of the previous embodiment can be obtained.

【0042】また、基材11(又は31)と接触するろ
う付け層45として、Fe又はFe合金層44を形成す
ることで、基材11を非金属材、例えばFRP等のプラ
スチック製品で構成することが可能となり、この場合、
基材11を金属材で構成した複合材と比較して、軽量化
を図ることが可能となる。
By forming the Fe or Fe alloy layer 44 as the brazing layer 45 in contact with the base material 11 (or 31), the base material 11 is made of a non-metal material, for example, a plastic product such as FRP. Is possible, in this case
The weight can be reduced as compared with the composite material in which the base material 11 is made of a metal material.

【0043】本実施の形態の複合材10〜60は、EG
R用クーラなどの高温・高腐食性のガス又は液体に晒さ
れる熱交換器のみに、その用途を限定するものではな
く、その他にも、例えば、燃料電池の改質器用クーラ
や、燃料電池部材などの各種用途にも適用可能である。
特に、複合材30,60は、EGR用クーラや、燃料電
池の改質器用クーラ等の熱交換器、燃料電池部材などの
他にも、オイルクーラ、ラジエータ、二次電池部材など
にも適用可能である。
The composite materials 10 to 60 of this embodiment are EG
The use is not limited to heat exchangers such as R coolers that are exposed to high temperature and highly corrosive gases or liquids, and in addition, for example, coolers for reformers of fuel cells and fuel cell members. It is also applicable to various uses such as.
In particular, the composite materials 30 and 60 can be applied not only to EGR coolers, heat exchangers such as fuel cell reformer coolers, fuel cell members, but also oil coolers, radiators, secondary battery members, and the like. Is.

【0044】以上、本発明の実施の形態は、上述した実
施の形態に限定されるものではなく、他にも種々のもの
が想定されることは言うまでもない。
It is needless to say that the embodiments of the present invention are not limited to the above-mentioned embodiments, and various other embodiments are possible.

【0045】[0045]

【実施例】(実施例1)SUS304(JIS規格)か
らなり、厚さ2.5mm、幅150mmのステンレス鋼
条材の表面に、そのステンレス鋼条材側から順に厚さ
0.5mmのTi条材、厚さ0.1mmのNi条材を圧
延法によりクラッドし、ろう付け層全体の組成がTi−
30wt%Niである複合基材を作製した。その後、こ
の複合基材に対して圧延を繰り返し行い、ろう付け層全
体の厚さが70μm(0.07mm)のろう付け用複合
材を作製した。
[Example] (Example 1) A Ti strip having a thickness of 0.5 mm is formed on the surface of a stainless steel strip having a thickness of 2.5 mm and a width of 150 mm, which is made of SUS304 (JIS standard). Material, 0.1 mm thick Ni strip is clad by rolling method, and the composition of the whole brazing layer is Ti-
A composite substrate of 30 wt% Ni was prepared. Then, rolling was repeatedly performed on the composite base material to prepare a brazing composite material having a total brazing layer thickness of 70 μm (0.07 mm).

【0046】(実施例2)実施例1と同じステンレス鋼
条材の表面に、そのステンレス鋼条材側から順に厚さ
0.35mmのFe条材、厚さ1.2mmのTi条材、
及び厚さ0.1mmのNi条材を圧延法によりクラッド
し、ろう付け層全体の組成がTi−10wt%Ni−3
0wt%Feである複合基材を作製した。その後、この
複合基材に対して圧延を繰り返し行い、ろう付け層全体
の厚さが70μm(0.07mm)のろう付け用複合材
を作製した。
(Example 2) On the surface of the same stainless steel strip as in Example 1, an Fe strip with a thickness of 0.35 mm, a Ti strip with a thickness of 1.2 mm, in that order from the stainless steel strip side,
And a Ni strip having a thickness of 0.1 mm is clad by a rolling method, and the composition of the entire brazing layer is Ti-10 wt% Ni-3.
A composite base material having 0 wt% Fe was prepared. Then, rolling was repeatedly performed on the composite base material to prepare a brazing composite material having a total brazing layer thickness of 70 μm (0.07 mm).

【0047】(比較例1)実施例1と同じステンレス鋼
条材の表面に、そのステンレス鋼条材側から順に厚さ1
0.0mmのTi条材、厚さ0.03mmのNi条材を
圧延法によりクラッドし、ろう付け層全体の組成がTi
−0.5wt%Niである複合基材を作製した。その
後、この複合基材に対して圧延を繰り返し行い、ろう付
け層全体の厚さが70μm(0.07mm)のろう付け
用複合材を作製した。
(Comparative Example 1) On the surface of the same stainless steel strip as in Example 1, the thickness 1 was sequentially formed from the stainless steel strip side.
A 0.0 mm Ti strip and a 0.03 mm thick Ni strip are clad by a rolling method, and the composition of the entire brazing layer is Ti.
A composite substrate of -0.5 wt% Ni was prepared. Then, rolling was repeatedly performed on the composite base material to prepare a brazing composite material having a total brazing layer thickness of 70 μm (0.07 mm).

【0048】(比較例2)実施例1と同じステンレス鋼
条材の表面に、そのステンレス鋼条材側から順に厚さ
0.5mmのTi条材、厚さ0.38mmのNi条材を
圧延法によりクラッドし、ろう付け層全体の組成がTi
−60wt%Niである複合基材を作製した。その後、
この複合基材に対して圧延を繰り返し行い、ろう付け層
全体の厚さが70μm(0.07mm)のろう付け用複
合材を作製した。
(Comparative Example 2) A Ti strip having a thickness of 0.5 mm and a Ni strip having a thickness of 0.38 mm were rolled on the surface of the same stainless steel strip as in Example 1 in order from the stainless steel strip side. Clad by the method and the composition of the whole brazing layer is Ti
A composite substrate of -60 wt% Ni was prepared. afterwards,
By repeatedly rolling the composite base material, a brazing composite material having a total brazing layer thickness of 70 μm (0.07 mm) was produced.

【0049】(比較例3)実施例1と同じステンレス鋼
条材の表面に、そのステンレス鋼条材側から順に厚さ
6.8mmのFe条材、厚さ1.5mmのTi条材、及
び厚さ0.1mmのNi条材を圧延法によりクラッド
し、ろう付け層全体の組成がTi−0.5wt%Ni−
30wt%Feである複合基材を作製した。その後、こ
の複合基材に対して圧延を繰り返し行い、ろう付け層全
体の厚さが70μm(0.07mm)のろう付け用複合
材を作製した。
(Comparative Example 3) On the surface of the same stainless steel strip as in Example 1, an Fe strip having a thickness of 6.8 mm, a Ti strip having a thickness of 1.5 mm, and a Ti strip having a thickness of 1.5 mm in this order from the stainless steel strip side. A 0.1 mm thick Ni strip is clad by a rolling method, and the composition of the entire brazing layer is Ti-0.5 wt% Ni-
A composite base material of 30 wt% Fe was prepared. Then, rolling was repeatedly performed on the composite base material to prepare a brazing composite material having a total brazing layer thickness of 70 μm (0.07 mm).

【0050】(比較例4)実施例1と同じステンレス鋼
条材の表面に、そのステンレス鋼条材側から順に厚さ
0.56mmのFe条材、厚さ0.33mmのTi条
材、及び厚さ1.0mmのNi条材を圧延法によりクラ
ッドし、ろう付け層全体の組成がTi−60wt%Ni
−30wt%Feである複合基材を作製した。その後、
この複合基材に対して圧延を繰り返し行い、ろう付け層
全体の厚さが70μm(0.07mm)のろう付け用複
合材を作製した。
(Comparative Example 4) On the surface of the same stainless steel strip as in Example 1, an Fe strip having a thickness of 0.56 mm, a Ti strip having a thickness of 0.33 mm, and a Ti strip having a thickness of 0.33 mm in this order from the stainless steel strip side. A 1.0 mm thick Ni strip is clad by a rolling method, and the composition of the entire brazing layer is Ti-60 wt% Ni.
A composite substrate of -30 wt% Fe was prepared. afterwards,
By repeatedly rolling the composite base material, a brazing composite material having a total brazing layer thickness of 70 μm (0.07 mm) was produced.

【0051】(比較例5)実施例1と同じステンレス鋼
条材の表面に、そのステンレス鋼条材側から順に厚さ
0.1mmのFe条材、厚さ35mmのTi条材、及び
厚さ2.0mmのNi条材を圧延法によりクラッドし、
ろう付け層全体の組成がTi−10wt%Ni−0.5
wt%Feである複合基材を作製した。その後、この複
合基材に対して圧延を繰り返し行い、ろう付け層全体の
厚さが70μm(0.07mm)のろう付け用複合材を
作製した。
(Comparative Example 5) On the surface of the same stainless steel strip as in Example 1, an Fe strip having a thickness of 0.1 mm, a Ti strip having a thickness of 35 mm, and a thickness were sequentially formed from the stainless steel strip side. 2.0 mm Ni strip is clad by rolling method,
The composition of the entire brazing layer is Ti-10 wt% Ni-0.5.
A composite substrate was prepared that was wt% Fe. Then, rolling was repeatedly performed on the composite base material to prepare a brazing composite material having a total brazing layer thickness of 70 μm (0.07 mm).

【0052】(比較例6)実施例1と同じステンレス鋼
条材の表面に、そのステンレス鋼条材側から順に厚さ
0.7mmのFe条材、厚さ5.9mmのTi条材、及
び厚さ1.0mmのNi条材を圧延法によりクラッド
し、ろう付け層全体の組成がTi−10wt%Ni−6
0wt%Feである複合基材を作製した。その後、この
複合基材に対して圧延を繰り返し行い、ろう付け層全体
の厚さが70μm(0.07mm)のろう付け用複合材
を作製した。
(Comparative Example 6) On the surface of the same stainless steel strip as in Example 1, an Fe strip having a thickness of 0.7 mm, a Ti strip having a thickness of 5.9 mm, and a Ti strip having a thickness of 5.9 mm in this order from the stainless steel strip side. A 1.0 mm thick Ni strip is clad by a rolling method and the composition of the entire brazing layer is Ti-10 wt% Ni-6.
A composite base material having 0 wt% Fe was prepared. Then, rolling was repeatedly performed on the composite base material to prepare a brazing composite material having a total brazing layer thickness of 70 μm (0.07 mm).

【0053】(従来例1)実施例1と同じステンレス鋼
条材の表面に、厚さ0.3mmのCu条材を圧延法によ
りクラッドして複合基材を作製した。その後、この複合
基材に対して圧延を繰り返し行い、ろう付け層(Cu
層)の厚さが70μmのろう付け用複合材を作製した。
(Conventional Example 1) A Cu base material having a thickness of 0.3 mm was clad on the surface of the same stainless steel base material as in Example 1 by a rolling method to prepare a composite base material. After that, rolling is repeatedly performed on the composite base material so that the brazing layer (Cu
A brazing composite material having a layer thickness of 70 μm was produced.

【0054】(従来例2)実施例1と同じステンレス鋼
条材の表面に、市販の粉末Niろう材(平均粒径35μ
m)を合成樹脂(ポリマー系樹脂)のバインダで溶いた
混練物を塗布し、ろう付け用複合材を作製した。
(Prior Art Example 2) A commercially available powdered Ni brazing material (average particle size: 35 μm) was formed on the surface of the same stainless steel strip as in Example 1.
The kneaded material in which m) was melted with a binder of synthetic resin (polymer resin) was applied to prepare a brazing composite material.

【0055】実施例1,2、比較例1、及び従来例1,
2の複合材の層構造及びろう付け層全体の組成を表1に
示す。
Examples 1 and 2, Comparative Example 1, and Conventional Example 1,
Table 1 shows the layer structure of the composite material of No. 2 and the composition of the entire brazing layer.

【0056】[0056]

【表1】 [Table 1]

【0057】次に、各複合材を、真空炉で加熱してろう
付け層を溶融させ、それらのろう付け性能(耐食性、ろ
う付け特性(ろう材の濡れ性、湯流れ性)、ろう付け層
の靭性、ろう付け生産性(作業性)及びそれらの評価の
総合評価)の評価を行った。ろう付け性能の評価結果を
表2に示す。
Next, each composite material is heated in a vacuum furnace to melt the brazing layer, and their brazing performance (corrosion resistance, brazing characteristics (brazing material wettability, molten metal flowability), brazing layer). Toughness, brazing productivity (workability) and their evaluation (comprehensive evaluation). Table 2 shows the evaluation results of the brazing performance.

【0058】ここで、耐食性の評価は、塩素イオン、硝
酸イオン、及び硫酸イオンを含んだ腐食性溶液中に、積
層体又は各複合材を1000時間浸漬して腐食試験を行
い、その後、積層体又は各複合材を溶液中から取出して
ろう付け部の組織観察を行い、腐食発生の有無を調べる
ことによって行った。
Here, the corrosion resistance is evaluated by immersing the laminate or each composite material in a corrosive solution containing chlorine ions, nitrate ions, and sulfate ions for 1000 hours to perform a corrosion test, and thereafter, the laminate product. Alternatively, each composite material was taken out of the solution, the structure of the brazed portion was observed, and the presence or absence of corrosion was examined.

【0059】また、ろうの濡れ性の評価は、各複合材の
ろう付け層の表面にSUS304からなるステンレス鋼
パイプを乗せ、1150℃に加熱してろう付けを行った
後の、ろう付け部のフィレット(面取り)形状によって
評価を行った。
The wettability of the brazing material was evaluated by placing a stainless steel pipe made of SUS304 on the surface of the brazing layer of each composite material and heating it to 1150 ° C. to perform brazing. The fillet (chamfer) shape was used for evaluation.

【0060】[0060]

【表2】 [Table 2]

【0061】表2に示すように、本発明に係るろう付け
用複合材である実施例1,2の複合材は、ろう付け層全
体のNi又はNi,Feの組成を、規定範囲(1〜40
wt%)内の適正な値としているため、ろう付け層の耐
食性、ろう付け特性、ろう付け層の靭性、及びろう付け
生産性がいずれも良好であり、総合評価は良好であっ
た。
As shown in Table 2, in the composite materials of Examples 1 and 2 which are the brazing composite material according to the present invention, the composition of Ni or Ni, Fe of the entire brazing layer is within the specified range (1 to 1). 40
wt%), the corrosion resistance of the brazing layer, the brazing characteristics, the toughness of the brazing layer, and the brazing productivity were all good, and the overall evaluation was good.

【0062】これに対して、比較例1,3,5の複合材
は、ろう付け層の耐食性及びろう付け生産性はいずれも
良好であり、かつ、ろう付け特性も特に問題はない程度
であった(やや良好)ものの、ろう付け層全体のNi又
はNi,Feの組成が、規定範囲よりも低い0.5wt
%であるため、ろう付け層に脆い金属間化合物が多量に
生成しており、ろう付け層の靭性が低かった。このた
め、総合評価は不良であった。
On the other hand, in the composite materials of Comparative Examples 1, 3, and 5, both the corrosion resistance of the brazing layer and the brazing productivity are good, and the brazing characteristics are not problematic. Although it was (somewhat good), the composition of Ni or Ni, Fe in the entire brazing layer was lower than the specified range of 0.5 wt.
%, A large amount of brittle intermetallic compound was generated in the brazing layer, and the toughness of the brazing layer was low. Therefore, the comprehensive evaluation was poor.

【0063】比較例2,4,6の複合材は、ろう付け層
の耐食性、靭性、及びろう付け生産性はいずれも良好で
あるものの、ろう付け層全体のNi又はNi,Feの組
成が、規定範囲よりも高い60wt%であるため、ろう
材の濡れ性及び湯流れ性が良好でなかった。このため、
総合評価は不良であった。
The composite materials of Comparative Examples 2, 4 and 6 have good corrosion resistance, toughness, and brazing productivity of the brazing layer, but the Ni or Ni, Fe composition of the entire brazing layer is Since the content was 60 wt%, which was higher than the specified range, the brazing material did not have good wettability and molten metal flowability. For this reason,
The overall evaluation was poor.

【0064】従来例1の複合材は、ろう付け特性、ろう
付け層の靭性、及びろう付け生産性はいずれも良好であ
ったものの、ろう付け層がCuろう材のみで形成される
ため、ろう付け層の耐食性が悪く、総合評価は不良であ
った。
The composite material of Conventional Example 1 had good brazing characteristics, toughness of the brazing layer, and brazing productivity, but the brazing layer was formed of only the Cu brazing material. The corrosion resistance of the coating layer was poor, and the comprehensive evaluation was poor.

【0065】従来例2の複合材は、ろう付け層の耐食
性、ろう付け特性、及びろう付け層の靭性はいずれも良
好であったものの、ろう付け層のろう材が粉末Niろう
材であるため、ろう付け生産性が悪く、総合評価は不良
であった。
In the composite material of Conventional Example 2, the brazing layer had good corrosion resistance, brazing characteristics, and toughness, but the brazing material in the brazing layer was a powdered Ni brazing material. The brazing productivity was poor and the overall evaluation was poor.

【0066】以上より、本発明に係るろう付け用複合材
である実施例1,2の複合材は、ろう付け層の耐食性、
ろう付け特性、ろう付け層の靭性、及びろう付け生産性
がいずれも良好であることから、ろう付け性能及びろう
付け層の信頼性に優れたろう付け用複合材であることが
わかる。
From the above, the composite materials of Examples 1 and 2 which are the brazing composite material according to the present invention have corrosion resistance of the brazing layer,
Since the brazing characteristics, the toughness of the brazing layer, and the brazing productivity are all good, it can be seen that the brazing composite material has excellent brazing performance and reliability of the brazing layer.

【0067】[0067]

【発明の効果】以上要するに本発明によれば、次のよう
な優れた効果を発揮する。 (1) ろう付け特性が良好で、かつ、ろう付け層の耐
熱性、耐酸化性、耐食性、及び靭性が良好なろう付け用
複合材を得ることができる。 (2) 接合部の信頼性が良好で、製造コストが安価な
ろう付け製品を得ることができる。
In summary, according to the present invention, the following excellent effects are exhibited. (1) It is possible to obtain a brazing composite material having good brazing properties and having good heat resistance, oxidation resistance, corrosion resistance, and toughness of the brazing layer. (2) It is possible to obtain a brazed product having a good joint reliability and a low manufacturing cost.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係るろう付用複合材の第1実施形態の
断面図である。
FIG. 1 is a cross-sectional view of a first embodiment of a brazing composite material according to the present invention.

【図2】図1の第1変形例を示す断面図である。FIG. 2 is a sectional view showing a first modification of FIG.

【図3】図1の第2変形例を示す断面図である。FIG. 3 is a sectional view showing a second modification of FIG.

【図4】本発明に係るろう付用複合材の第2実施形態の
断面図である。
FIG. 4 is a sectional view of a second embodiment of a brazing composite material according to the present invention.

【図5】図4の第1変形例を示す断面図である。5 is a cross-sectional view showing a first modification example of FIG.

【図6】図4の第2変形例を示す断面図である。6 is a sectional view showing a second modification of FIG.

【符号の説明】[Explanation of symbols]

10,20,30,40,50,60 ろう付け用複合
材 11,31 基材 12 Ti又はTi合金層 13 Ni又はNi合金層 15,45 ろう付け層 44 Fe又はFe合金層
10, 20, 30, 40, 50, 60 Brazing composite material 11, 31 Base material 12 Ti or Ti alloy layer 13 Ni or Ni alloy layer 15, 45 Brazing layer 44 Fe or Fe alloy layer

───────────────────────────────────────────────────── フロントページの続き (72)発明者 佐川 英之 東京都千代田区大手町一丁目6番1号 日 立電線株式会社内 (72)発明者 青山 正義 東京都千代田区大手町一丁目6番1号 日 立電線株式会社内 (72)発明者 白井 枢覚 東京都千代田区大手町一丁目6番1号 日 立電線株式会社内   ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Hideyuki Sagawa             1-6-1, Otemachi, Chiyoda-ku, Tokyo             Standing Wire Co., Ltd. (72) Inventor Masayoshi Aoyama             1-6-1, Otemachi, Chiyoda-ku, Tokyo             Standing Wire Co., Ltd. (72) Inventor Shirai Kaku             1-6-1, Otemachi, Chiyoda-ku, Tokyo             Standing Wire Co., Ltd.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 基材表面にろう付け層を形成してなるろ
う付け用複合材において、上記基材表面に、Ti又はT
i合金層及びNi又はNi合金層の二層からなり、か
つ、組成比がTi−1〜40wt%Niであるろう付け
層を形成したことを特徴とするろう付け用複合材。
1. A brazing composite material having a brazing layer formed on the surface of a base material, wherein Ti or T is formed on the surface of the base material.
A brazing composite material comprising a brazing layer composed of two layers, i alloy layer and Ni or Ni alloy layer, and having a composition ratio of Ti-1 to 40 wt% Ni.
【請求項2】 基材表面にろう付け層を形成してなるろ
う付け用複合材において、上記基材表面に、Ti又はT
i合金層、Ni又はNi合金層、及びFe又はFe合金
層の三層からなり、かつ、組成比がTi−1〜40wt
%Ni−1〜40wt%Feであるろう付け層を形成し
たことを特徴とするろう付け用複合材。
2. A brazing composite material having a brazing layer formed on the surface of a base material, wherein Ti or T is formed on the surface of the base material.
It is composed of three layers, i alloy layer, Ni or Ni alloy layer, and Fe or Fe alloy layer, and has a composition ratio of Ti-1 to 40 wt.
A brazing composite material, comprising a brazing layer made of% Ni-1 to 40 wt% Fe.
【請求項3】 上記ろう付け層の最外層を、少なくとも
Pを0.02〜10wt%含有するTi合金、Ni合
金、又はFe合金で形成した請求項1又は2記載のろう
付け用複合材。
3. The brazing composite material according to claim 1, wherein the outermost layer of the brazing layer is formed of a Ti alloy, a Ni alloy, or an Fe alloy containing at least 0.02 to 10 wt% of P.
【請求項4】 上記基材を、ステンレス鋼で形成した請
求項1から3いずれかに記載のろう付け用複合材。
4. The brazing composite material according to claim 1, wherein the base material is formed of stainless steel.
【請求項5】 請求項1から4いずれかに記載のろう付
け用複合材を用いて接合したことを特徴とするろう付け
用複合材を用いたろう付け製品。
5. A brazing product using a brazing composite material, which is joined by using the brazing composite material according to claim 1.
JP2001313656A 2001-10-11 2001-10-11 Brazing composite material and brazing product using the same Expired - Fee Related JP3765533B2 (en)

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Cited By (10)

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JP2005296970A (en) * 2004-04-07 2005-10-27 Hitachi Cable Ltd Composite material for brazing, its brazing method and brazed product
JP2006175506A (en) * 2004-12-24 2006-07-06 Hitachi Cable Ltd Clad material for brazing, method of brazing with it, and brazed product
JP2006181586A (en) * 2004-12-27 2006-07-13 Neomax Material:Kk Composite material for soldering, solder material, and soldered structure joined using them
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005296970A (en) * 2004-04-07 2005-10-27 Hitachi Cable Ltd Composite material for brazing, its brazing method and brazed product
JP2006175506A (en) * 2004-12-24 2006-07-06 Hitachi Cable Ltd Clad material for brazing, method of brazing with it, and brazed product
US7442445B2 (en) 2004-12-24 2008-10-28 Hitachi Cable, Ltd. Brazing clad material, and brazing method and brazing product using the same
JP4492342B2 (en) * 2004-12-24 2010-06-30 日立電線株式会社 Brazing clad material, brazing method using the same, and brazed product
JP2006181586A (en) * 2004-12-27 2006-07-13 Neomax Material:Kk Composite material for soldering, solder material, and soldered structure joined using them
US8029916B2 (en) 2005-03-29 2011-10-04 Neomax Materials Co., Ltd. Brazing filler metal, brazing composite material and brazed structure brazed/bonded with the same
JP2006334605A (en) * 2005-05-31 2006-12-14 Hitachi Cable Ltd Brazing filler metal, and brazed product using the same
JP2008049368A (en) * 2006-08-24 2008-03-06 Hitachi Cable Ltd Composite material for brazing, and brazed product using the same
JP2008055471A (en) * 2006-08-31 2008-03-13 Hitachi Cable Ltd Composite material for brazing and brazed product using the same
JP2008055470A (en) * 2006-08-31 2008-03-13 Hitachi Cable Ltd Composite material for brazing and brazed article using it
JP2008073738A (en) * 2006-09-22 2008-04-03 Neomax Material:Kk Brazing filler metal, composite material for brazing and brazed structure being subjected to brazing using them
JP2009214120A (en) * 2008-03-07 2009-09-24 Hitachi Cable Ltd Composite material for brazing, and brazed product

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