JP2003114199A - Printed-state inspection device for optical disk - Google Patents

Printed-state inspection device for optical disk

Info

Publication number
JP2003114199A
JP2003114199A JP2001308117A JP2001308117A JP2003114199A JP 2003114199 A JP2003114199 A JP 2003114199A JP 2001308117 A JP2001308117 A JP 2001308117A JP 2001308117 A JP2001308117 A JP 2001308117A JP 2003114199 A JP2003114199 A JP 2003114199A
Authority
JP
Japan
Prior art keywords
optical axis
camera
optical
disk
leds
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001308117A
Other languages
Japanese (ja)
Inventor
Koji Tonomura
孝次 外村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
Hitachi High Tech Instruments Co Ltd
Original Assignee
Sanyo Electric Co Ltd
Sanyo High Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Electric Co Ltd, Sanyo High Technology Co Ltd filed Critical Sanyo Electric Co Ltd
Priority to JP2001308117A priority Critical patent/JP2003114199A/en
Publication of JP2003114199A publication Critical patent/JP2003114199A/en
Pending legal-status Critical Current

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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Manufacturing Optical Record Carriers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a printed-state inspection device for optical disk that is reduced in size and manufacturing cost. SOLUTION: This printed-state inspection device is provided with a camera 1 which is arranged to face the printed surface 101a of an optical disk 101 so that its optical axis X may become coincident with that of the disk 101, a half mirror 2 arranged between the camera 1 and disk 101 so that its reflecting surface 2a may be placed at the angle of 45 deg. to the optical axis X of the camera 1, and a lens 5 which is arranged between the mirror 2 and disk 101 so that its optical axis may become coincident with that X of the camera 1 and causes the light reflected by the printed surface 101a of the disk 101 to form an image at the position of the camera 1. This inspection device is also provided with an illumination unit 6 which is arranged on a straight line L passing the intersection between the reflecting surface 2a of the mirror 2 and optical axis X of the camera 1 and, at the same time, crossing the optical axis X at right angles and has many LEDs 7 provided in a plane crossing the straight line L at right angles and an LED controller which selectively drives the LEDs 7 by dividing the LEDs 7 into those arranged inside an area having a prescribed diameter provided around the straight line L and those arranged outside the area.

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は、片面に印刷が施さ
れた光ディスクの印刷状態を検査するための装置に関す
るものである。 【0002】 【従来の技術】一般に、コンパクトディスク等の光ディ
スクの片面には、記録内容、製造会社名、意匠等が印刷
されている。この印刷には、印刷時にインクに混入した
ゴミや気泡等によって生じたピンホール、かすれやにじ
み、ゴミの付着、色むら等の欠陥が生じることがあり、
出荷前にこれらの欠陥の有無を検査する必要がある。 【0003】図3は、従来のこの種の欠陥を検査する装
置の一例の概略構成図である。この装置は、カメラ1
と、ハーフミラー2と、ハロゲン照明ユニット3と、蛍
光照明ユニット4とを備えている。 【0004】カメラ1は、CCDカメラで、光ディスク
101の印刷面101aと対向するとともに光軸Xが光
ディスク101と同軸になるように枠体(図示せず)に
取り付けられている。 【0005】ハーフミラー2は、カメラ1と光ディスク
101の間において、その反射面2aが光軸Xと45゜
の角度を成すように枠体に取り付けられている。 【0006】ハロゲン照明ユニット3は、ハーフミラー
2の反射面2aと光軸Xの交点を通るとともに光軸Xと
直交する直線L上に配置されている。ハロゲン照明ユニ
ット3及びハーフミラー2によって、光ディスク101
に対して、いわゆる同軸落射照明を行う。すなわち、光
軸Xとほぼ平行な光を光ディスク101の印刷面101
a全体に照射する。 【0007】蛍光照明ユニット4はリング状に形成さ
れ、光軸Xと同軸になるように配置されている。蛍光照
明ユニット4は、光ディスク101の印刷面101a全
体に拡散光を照射する。 【0008】この装置で印刷面101aのピンホール、
かすれやにじみ、ゴミの付着等を検査する場合には、ハ
ロゲン照明ユニット3が点灯し、その白色の光がハーフ
ミラー2の反射面2aで反射されて光ディスク101の
印刷面101aに照射される。この光は印刷面101a
により反射されてカメラ1に入射する。 【0009】このように、ハロゲン照明ユニット3の発
光部を印刷面101aに映り込ませることで、印刷ヌキ
部(鏡面)の疵やゴミ等が浮かび上がり、検出し易くな
る。カメラ1に撮像された画像は画像処理装置(図示せ
ず)で処理され、欠陥の有無が判定される。 【0010】一方、色むらを検査する場合には、蛍光照
明ユニット4が点灯し、射出された拡散光の一部が光デ
ィスク101の印刷面101aに照射され、その反射光
の一部がカメラ1に入射する。カメラ1によって撮像さ
れた画像は画像処理装置(図示せず)で処理され、欠陥
の有無が判定される。 【0011】 【発明が解決しようとする課題】上述した従来の検査装
置では、二つの照明ユニットを設けているため、装置が
高価になるとともに、小型化を図りにくいという問題点
が有った。 【0012】 【課題を解決するための手段】上述した課題を解決する
ために、本発明は、片面に印刷が施された光ディスクの
印刷状態を検査するためのものであって、前記光ディス
クの印刷面と対向するとともに光軸が前記光ディスクと
同軸になるように配置されたカメラと、前記カメラと前
記光ディスクの間において反射面が前記光軸と45゜の
角度を成すように配置されたハーフミラーと、前記ハー
フミラーと前記光ディスクの間において前記光軸と同軸
になるように配置され、前記印刷面が反射した光を前記
カメラの位置で結像させるレンズと、前記反射面と前記
光軸の交点を通るとともに前記光軸と直交する直線上に
配置され、この直線と直交する平面内に設けられた多数
のLEDを有する照明ユニットと、前記多数のLED
を、前記直線を中心とする所定径の領域内のLEDと該
領域外のLEDとに分けて選択的に駆動するLEDコン
トローラと、を備え、前記領域内のLEDが点灯したと
きには前記印刷面全体に前記光軸とほぼ平行な光が照射
され、前記領域外のLEDが点灯したときには前記印刷
面全体に拡散光が照射されるようにしたことを特徴とす
る光ディスクの印刷状態検査装置である。 【0013】 【発明の実施の形態】以下、本発明の具体的な実施形態
を図面を参照しながら説明する。図1は本発明の一実施
形態である印刷状態検査装置の概略構成図、図2は図1
のA−A線断面図である。なお、本実施形態において、
上述した従来の検査装置と同一の部分には同一の符号を
付してあり、重複する説明は省略してある。 【0014】この検査装置では、ハーフミラー2と光デ
ィスク101の間において、平凸レンズ5が光軸Xと同
軸になるように枠体に取り付けられており、その直径は
光ディスク101の直径よりも大きくなっている。ま
た、カメラ1はレンズ5の焦点距離の位置に配置されて
いる。 【0015】さらに、この検査装置では、一つの照明ユ
ニット6が、ハーフミラー2の反射面2aと光軸Xの交
点を通るとともに光軸Xと直交する直線L上に位置する
ように、枠体に取り付けられており、ハーフミラー2と
光ディスク101の間には照明ユニットが設けられてい
ない。 【0016】照明ユニット6は、図2に示すように、直
線Lを中心とするとともに直線Lと直交する円形の平面
P内に設けられた多数のLED7を有しており、これら
のLED7は、平面Pの全面にわたって均一に分布する
ように規則的に配置されている。 【0017】これらのLED7は、図示しないLEDコ
ントローラにより制御される。このコントローラは、装
置全体の制御を司るマイクロコンピュータ(図示せず)
のROMに格納されたプログラムによって構成されてい
る。 【0018】このコントローラは、図示しない操作パネ
ルを介して入力された情報に基づいて、直線Lを中心と
するとともに平面Pよりも小径の円形の領域R内に位置
する全てのLED7と、この領域R外に位置する全ての
LED7とのいずれか一方を選択的に駆動する。 【0019】この領域Rの直径は、領域R内の全てのL
ED7から射出された光がハーフミラー2で反射されて
レンズ5を通過すると、光軸Xとほぼ平行で印刷面10
1aとほぼ同じ径の光束となるように設定されている。 【0020】次に、この検査装置の作用を説明する。印
刷面101aのピンホール、かすれやにじみ、ゴミの付
着等を検査する場合には、入力された情報に基づいて、
領域R内の全てのLED7が点灯し、その白色の光がハ
ーフミラー2の反射面2aで反射されてレンズ5に入射
し、光軸Xとほぼ平行な光束となって光ディスク101
の印刷面101a全体に照射される。 【0021】この光は印刷面101aと直交する方向に
反射し、レンズ5に入射し、ハーフミラー2を透過して
カメラ1の位置で結像し、カメラ1によって撮像され
る。カメラ1に撮像された画像は画像処理装置(図示せ
ず)で処理され、欠陥の有無が判定される。 【0022】一方、印刷面101aの色むらを検査する
場合には、入力された情報に基づいて、領域Rの外側の
全てのLED7が点灯し、その白色の光がハーフミラー
2の反射面2aで反射され、拡散光として光ディスク1
01の印刷面101a全体に照射される。 【0023】この光の一部は印刷面101aと直交する
方向に反射し、レンズ5に入射し、ハーフミラー2を透
過してカメラ1の位置で結像し、カメラ1によって撮像
される。そして、その画像は画像処理装置(図示せず)
で処理され、欠陥の有無が判定される。 【0024】このように、一つの照明ユニット6を、印
刷面101aのピンホール、かすれやにじみ、ゴミの付
着等を検出するための同軸落射照明と、色むらを検出す
るための拡散光照明とのいずれかに選択的に切り換える
ことができるようにしたことで、照明ユニットの数が減
るため、装置を小型にすることができるとともに、製造
コストを低減することができる。 【0025】なお、上述した実施形態では、LEDとし
て、白色の光を射出するものが用いられているが、疵や
ゴミ等を検出できるものであれば、他の色を射出するも
のでもよい。 【0026】その他にも、本発明の要旨を逸脱しない範
囲で上述した実施形態に種々の変形を施すことができ
る。 【0027】 【発明の効果】以上説明したように、本発明によれば、
一つの照明ユニットを、印刷面のピンホール、かすれや
にじみ、ゴミの付着等を検出するための同軸落射照明
と、色むらを検出するための拡散光照明とのいずれかに
選択的に切り換えることができるようにしたことで、照
明ユニットの数が減るため、装置を小型にすることがで
きるとともに、製造コストを低減することができる。
Description: BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to an apparatus for inspecting a printing state of an optical disk having one side printed. 2. Description of the Related Art Generally, on one surface of an optical disk such as a compact disk, recorded contents, a name of a manufacturer, a design, and the like are printed. In this printing, defects such as pinholes, blurring and bleeding, adhesion of dust, color unevenness, etc. may occur due to dust or bubbles mixed into the ink at the time of printing,
It is necessary to inspect for these defects before shipping. FIG. 3 is a schematic diagram showing an example of a conventional apparatus for inspecting such a defect. This device is a camera 1
, A half mirror 2, a halogen lighting unit 3, and a fluorescent lighting unit 4. The camera 1 is a CCD camera, which is mounted on a frame (not shown) so as to face the printing surface 101a of the optical disk 101 and to have the optical axis X coaxial with the optical disk 101. The half mirror 2 is mounted on a frame between the camera 1 and the optical disk 101 such that the reflection surface 2a forms an angle of 45 ° with the optical axis X. The halogen lighting unit 3 is disposed on a straight line L passing through the intersection of the reflection surface 2a of the half mirror 2 and the optical axis X and orthogonal to the optical axis X. The optical disk 101 is controlled by the halogen lighting unit 3 and the half mirror 2.
, So-called co-axial illumination is performed. That is, light substantially parallel to the optical axis X is applied to the printing surface 101 of the optical disc 101.
a. The fluorescent lighting unit 4 is formed in a ring shape and is arranged so as to be coaxial with the optical axis X. The fluorescent lighting unit 4 irradiates the entire printed surface 101a of the optical disc 101 with diffused light. [0008] With this device, a pinhole on the printing surface 101a,
When inspecting for blurring, bleeding, adhesion of dust, and the like, the halogen lighting unit 3 is turned on, and the white light is reflected by the reflecting surface 2a of the half mirror 2 and is irradiated on the printing surface 101a of the optical disk 101. This light is printed on the printing surface 101a.
And is incident on the camera 1. As described above, by reflecting the light emitting portion of the halogen lighting unit 3 on the printing surface 101a, flaws, dust, and the like on the printing blank portion (mirror surface) emerge and become easy to detect. The image captured by the camera 1 is processed by an image processing device (not shown), and the presence or absence of a defect is determined. On the other hand, when inspecting color unevenness, the fluorescent illumination unit 4 is turned on, a part of the emitted diffused light is irradiated on the printing surface 101a of the optical disk 101, and a part of the reflected light is emitted from the camera 1 Incident on. An image captured by the camera 1 is processed by an image processing device (not shown), and the presence or absence of a defect is determined. [0011] In the above-mentioned conventional inspection apparatus, since two illumination units are provided, there are problems that the apparatus becomes expensive and it is difficult to reduce the size. [0012] In order to solve the above-mentioned problems, the present invention is for inspecting the printing state of an optical disk having one surface printed thereon, and comprises the steps of: A camera facing the surface and arranged so that the optical axis is coaxial with the optical disc; and a half mirror arranged between the camera and the optical disc such that a reflection surface forms an angle of 45 ° with the optical axis. And a lens arranged between the half mirror and the optical disc so as to be coaxial with the optical axis, and a lens that forms an image of light reflected by the printing surface at a position of the camera; and a lens of the reflection surface and the optical axis. An illumination unit having a plurality of LEDs disposed on a straight line passing through an intersection and orthogonal to the optical axis and provided in a plane orthogonal to the straight line;
An LED controller for selectively driving an LED within a region of a predetermined diameter centered on the straight line and an LED outside the region, and when the LEDs in the region are turned on, the entire printing surface is A light beam substantially parallel to the optical axis, and when the LED outside the area is turned on, the entire printed surface is irradiated with diffused light. Hereinafter, specific embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic configuration diagram of a printing state inspection apparatus according to an embodiment of the present invention, and FIG.
FIG. 3 is a sectional view taken along line AA of FIG. In the present embodiment,
The same parts as those of the above-described conventional inspection apparatus are denoted by the same reference numerals, and redundant description is omitted. In this inspection apparatus, a plano-convex lens 5 is mounted on a frame between the half mirror 2 and the optical disk 101 so as to be coaxial with the optical axis X, and the diameter thereof is larger than the diameter of the optical disk 101. ing. Further, the camera 1 is disposed at the position of the focal length of the lens 5. Furthermore, in this inspection apparatus, one illumination unit 6 is positioned on a straight line L passing through the intersection of the reflection surface 2a of the half mirror 2 and the optical axis X and orthogonal to the optical axis X. No illumination unit is provided between the half mirror 2 and the optical disk 101. As shown in FIG. 2, the lighting unit 6 has a large number of LEDs 7 provided in a circular plane P centered on the straight line L and perpendicular to the straight line L. They are regularly arranged so as to be uniformly distributed over the entire surface of the plane P. These LEDs 7 are controlled by an LED controller (not shown). This controller is a microcomputer (not shown) that controls the entire apparatus.
Are stored in the ROM. Based on information input via an operation panel (not shown), the controller includes all the LEDs 7 located in a circular area R centered on the straight line L and smaller in diameter than the plane P, and One of all the LEDs 7 located outside R is selectively driven. The diameter of the region R is equal to the diameter of all L in the region R.
When the light emitted from the ED 7 is reflected by the half mirror 2 and passes through the lens 5, the light is substantially parallel to the optical axis X and is
The light flux is set to be approximately the same diameter as 1a. Next, the operation of the inspection apparatus will be described. When inspecting pinholes, blurring and bleeding, adhesion of dust, etc. on the printing surface 101a, based on the input information,
All the LEDs 7 in the region R are turned on, and the white light is reflected by the reflection surface 2a of the half mirror 2 and is incident on the lens 5 to form a light flux substantially parallel to the optical axis X and the optical disk 101
Is irradiated on the entire printing surface 101a. This light is reflected in a direction perpendicular to the printing surface 101a, enters the lens 5, passes through the half mirror 2, forms an image at the position of the camera 1, and is picked up by the camera 1. The image captured by the camera 1 is processed by an image processing device (not shown), and the presence or absence of a defect is determined. On the other hand, when the color unevenness of the printing surface 101a is inspected, all the LEDs 7 outside the region R are turned on based on the input information, and the white light is reflected by the reflecting surface 2a of the half mirror 2. Is reflected by the optical disk 1 as diffused light.
01 is applied to the entire printing surface 101a. A part of this light is reflected in a direction orthogonal to the printing surface 101a, enters the lens 5, passes through the half mirror 2, forms an image at the position of the camera 1, and is picked up by the camera 1. Then, the image is processed by an image processing device (not shown).
And the presence or absence of a defect is determined. As described above, one illumination unit 6 is divided into a coaxial incident illumination for detecting pinholes, blurs and blurs, and adhesion of dust on the printing surface 101a, and a diffused illumination for detecting uneven color. Since the number of lighting units can be reduced by selectively switching to any one of the above, the size of the device can be reduced and the manufacturing cost can be reduced. In the above-described embodiment, an LED that emits white light is used as the LED. However, an LED that emits another color may be used as long as it can detect a flaw or dust. In addition, various modifications can be made to the above-described embodiment without departing from the gist of the present invention. As described above, according to the present invention,
Selectively switching one lighting unit between coaxial epi-illumination for detecting pinholes, blurring and bleeding, and adhesion of dust on the printing surface, and diffused illumination for detecting color unevenness Since the number of lighting units is reduced, the size of the apparatus can be reduced, and the manufacturing cost can be reduced.

【図面の簡単な説明】 【図1】 本発明の一実施形態である光ディスクの印刷
状態検査装置の概略構成図。 【図2】 図1のA−A線断面図。 【図3】 従来の光ディスクの印刷状態検査装置の概略
構成図。 【符号の説明】 1 カメラ 2 ハーフミラー 5 レンズ 6 照明ユニット 7 LED
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic configuration diagram of an optical disk print state inspection apparatus according to an embodiment of the present invention. FIG. 2 is a sectional view taken along line AA of FIG. FIG. 3 is a schematic configuration diagram of a conventional optical disk print state inspection apparatus. [Description of Signs] 1 Camera 2 Half mirror 5 Lens 6 Lighting unit 7 LED

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 2G051 AA71 AB11 BA01 BA20 BB01 BB11 CA04 CA06 CC11 5D121 AA03 HH14 HH18 JJ05    ────────────────────────────────────────────────── ─── Continuation of front page    F term (reference) 2G051 AA71 AB11 BA01 BA20 BB01                       BB11 CA04 CA06 CC11                 5D121 AA03 HH14 HH18 JJ05

Claims (1)

【特許請求の範囲】 【請求項1】 片面に印刷が施された光ディスクの印刷
状態を検査するためのものであって、 前記光ディスクの印刷面と対向するとともに光軸が前記
光ディスクと同軸になるように配置されたカメラと、 前記カメラと前記光ディスクの間において反射面が前記
光軸と45゜の角度を成すように配置されたハーフミラ
ーと、 前記ハーフミラーと前記光ディスクの間において前記光
軸と同軸になるように配置され、前記印刷面が反射した
光を前記カメラの位置で結像させるレンズと、 前記反射面と前記光軸の交点を通るとともに前記光軸と
直交する直線上に配置され、この直線と直交する平面内
に設けられた多数のLEDを有する照明ユニットと、 前記多数のLEDを、前記直線を中心とする所定径の領
域内のLEDと該領域外のLEDとに分けて選択的に駆
動するLEDコントローラと、を備え、 前記領域内のLEDが点灯したときには前記印刷面全体
に前記光軸とほぼ平行な光が照射され、前記領域外のL
EDが点灯したときには前記印刷面全体に拡散光が照射
されるようにしたことを特徴とする光ディスクの印刷状
態検査装置。
Claims 1. An apparatus for inspecting a printing state of an optical disk having one surface printed thereon, the optical surface being opposed to a printing surface of the optical disk and having an optical axis coaxial with the optical disk. A half mirror disposed between the camera and the optical disc such that a reflection surface forms an angle of 45 ° with the optical axis; and the optical axis between the half mirror and the optical disc. A lens that is arranged coaxially with the lens and forms an image of the light reflected by the printing surface at the position of the camera; and a lens that passes through the intersection of the reflection surface and the optical axis and is orthogonal to the optical axis. A lighting unit having a large number of LEDs provided in a plane orthogonal to the straight line; and connecting the large number of LEDs to an LED within a region of a predetermined diameter centered on the straight line. An LED controller that selectively drives the LEDs outside the area, and when the LEDs inside the area are turned on, light substantially parallel to the optical axis is applied to the entire printing surface, and L outside the area is used.
An apparatus for inspecting the printing state of an optical disk, wherein when the ED is turned on, diffused light is applied to the entire printing surface.
JP2001308117A 2001-10-04 2001-10-04 Printed-state inspection device for optical disk Pending JP2003114199A (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007155486A (en) * 2005-12-05 2007-06-21 Fujimori Gijutsu Kenkyusho:Kk Visual examination method of inspection target and visual examination device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007155486A (en) * 2005-12-05 2007-06-21 Fujimori Gijutsu Kenkyusho:Kk Visual examination method of inspection target and visual examination device

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