JP2003112287A - Flux cored wire for welding seashore weather resistant steel - Google Patents

Flux cored wire for welding seashore weather resistant steel

Info

Publication number
JP2003112287A
JP2003112287A JP2001307555A JP2001307555A JP2003112287A JP 2003112287 A JP2003112287 A JP 2003112287A JP 2001307555 A JP2001307555 A JP 2001307555A JP 2001307555 A JP2001307555 A JP 2001307555A JP 2003112287 A JP2003112287 A JP 2003112287A
Authority
JP
Japan
Prior art keywords
welding
flux
wire
amount
arc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001307555A
Other languages
Japanese (ja)
Inventor
Takuzo Kawamoto
拓三 河本
Takeshi Kato
剛 加藤
Masahito Sasaki
聖人 笹木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Welding and Engineering Co Ltd
Original Assignee
Nippon Steel and Sumikin Welding Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel and Sumikin Welding Co Ltd filed Critical Nippon Steel and Sumikin Welding Co Ltd
Priority to JP2001307555A priority Critical patent/JP2003112287A/en
Publication of JP2003112287A publication Critical patent/JP2003112287A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a flux cored wire for welding seashore weather resistant steel having the excellent strength, toughness and seashore weather resistance of weld metal and having the high welding performance and productivity of a solid wire, a low amount of slag production and deep penetration performance and the excellent welding workability of the flux cored wire in combination. SOLUTION: The wire for arc welding formed by filling a flux into a sheath made of steel contains, by the total mass% of the wire, 0.05 to 1.8% arc stabilizer and contains 0.02 to 0.15% C, 0.30 to 1.8% Si, 0.8 to 3.0% Mn, 0.02 to 0.3% Ti, 1.0 to 5.0% Ni, 0.3 to 0.65% Cu, and <=0.03% P, in which <=0.05% Cr and <=0.01% S and the flux filling rate is 3 to 10%. The stabilizer of the flux cored wire for the welding seashore weather resistant steel consists of one or >=2 kinds among <=1.8% synthetic matter containing Na2 O and TiO2 , <=0.6% NaS2 O in the value in terms of Na2 O and <=1.8% TiO2 in the value in terms of TiO2 .

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、建築、橋梁の分野
において、海浜地域、または融雪剤を散布する地域等の
飛来海塩粒子が高濃度で存在することにより塩害が危惧
される環境で使用される各種構造物に用いられる海浜耐
候性鋼の溶接に使用される海浜耐候性鋼溶接用フラック
ス入りワイヤに関し、アーク状態が極めて良好で、スパ
ッタ発生量が少なく、優れた溶接金属性能が安定して得
られる海浜耐候性鋼溶接用フラックス入りワイヤに関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is used in the fields of construction and bridges in an environment where salt damage is feared due to the presence of high concentrations of incoming sea salt particles, such as in beach areas or areas where snow melting agents are sprayed. Regarding the flux-cored wire for welding beach weather-resistant steel used for welding beach weather-resistant steel used in various structures, the arc state is extremely good, the amount of spatter is small, and the excellent weld metal performance is stable. The present invention relates to a flux-cored wire for welding beach weather-resistant steel.

【0002】[0002]

【従来の技術】耐候性鋼は、鋼板表面に保護性のあるさ
び層を形成して鋼板の腐食を抑制する働きがあり、耐食
性等に優れるという特性を持つことから、建築、橋梁の
各種構造物の分野に広く利用されている。
2. Description of the Related Art Weather-resistant steel has a property of forming a protective rust layer on the surface of a steel sheet to suppress corrosion of the steel sheet, and has excellent corrosion resistance. Widely used in the field of goods.

【0003】しかしながら、海浜地域や融雪塩が散布さ
れる地域等の飛来海塩粒子が高濃度で存在する地域で
は、鋼板表面に安定したさび層が形成されず、腐食抑制
がなされないため、十分な耐食性を確保できない。
However, in areas with high concentrations of flying sea salt particles, such as beach areas and areas where snow melting salts are sprayed, a stable rust layer is not formed on the surface of the steel sheet and corrosion is not suppressed, so it is sufficient. Can not ensure good corrosion resistance.

【0004】そのため、海浜地域および融雪剤を散布す
る地域で耐候性鋼板を使用する場合では、鋼板表面に塗
装を施した鋼板を使用している。しかし、鋼板表面を全
面塗装するには甚大な時間、労力が必要となり、費用も
莫大なものとなってしまうという問題がある。
Therefore, when the weather resistant steel sheet is used in the beach area and the area where the snow melting agent is sprayed, the steel sheet whose surface is coated is used. However, there is a problem that it takes a great deal of time and labor to coat the entire surface of the steel sheet, and the cost becomes enormous.

【0005】このような海浜地域での耐候性に優れる鋼
板については、現在開発が行われており、Niを1.0
〜5.5%含有させ、Cu、Ti量等を限定したCu−
Ni−Ti系鋼等がある。
A steel sheet excellent in weather resistance in such a beach area is currently under development, and Ni is 1.0
Cu-containing up to 5.5% and limiting the amount of Cu, Ti, etc.
There are Ni-Ti steels and the like.

【0006】一方、これらの海浜地域および融雪剤を散
布する地域で使用できる耐候性鋼板(以下、海浜耐候性
鋼という。)に使用される溶接用ワイヤは、Ni、Cu
を限定したワイヤが検討されている。
On the other hand, the welding wires used for the weather resistant steel plate (hereinafter referred to as beach weather resistant steel) that can be used in these beach areas and areas where the snow melting agent is sprayed are Ni and Cu.
A wire with a limited number is being considered.

【0007】その例として、特開2000−28878
1号公報では、ワイヤ中にC、Si、Mn、Ni、C
u、Pを含有し、Cr、Sの含有量を限定することによ
って、海浜地域での耐候性を確保し、優れた低温靭性を
持つTiO2系フラックス入りワイヤが開示されてい
る。
As an example thereof, Japanese Patent Laid-Open No. 2000-288878.
No. 1, in the wire, C, Si, Mn, Ni, C
There is disclosed a TiO 2 -based flux-cored wire that contains u and P and that limits the contents of Cr and S to ensure weather resistance in the beach area and has excellent low temperature toughness.

【0008】この方法では、飛来海塩粒子による耐候性
の劣化を防ぎ、且つ優れた機械的性質を確保することが
できるが、溶接中のアーク状態がやや不安定であり、ス
パッタ発生量等が多く、溶接作業性の上で問題がある。
According to this method, it is possible to prevent deterioration of weather resistance due to flying sea salt particles and to secure excellent mechanical properties, but the arc state during welding is rather unstable, and the amount of spatter generated is small. Many have problems in terms of welding workability.

【0009】また、従来のフラックス入りワイヤの大き
な特徴として、ソリッドワイヤと比較してアーク状態が
安定する等の溶接作業性が優れる反面、ビードを覆って
いるスラグ量が多く、溶接中のヒューム発生量も多い等
の溶接作業上の問題がある。さらに、フラックス入りワ
イヤは、ソリッドワイヤに比べ溶込みが浅く、スラグ巻
き込み、融合不良等の溶接欠陥が発生しやすいという問
題もある。
Further, a major characteristic of the conventional flux-cored wire is that it has excellent welding workability such as a stable arc state as compared with a solid wire, but on the other hand, the amount of slag covering the bead is large and fumes are generated during welding. There is a problem in welding work such as a large amount. Furthermore, the flux-cored wire has a problem that the penetration is shallower than that of the solid wire, and welding defects such as slag entrainment and fusion failure are likely to occur.

【0010】以上述べたように、海浜地域での耐候性の
確保および溶接作業性を改善するためには、フラックス
入りワイヤの長所を維持しつつ、スラグ量の低減、深溶
込み性および融合不良を改良したガスシールドアーク溶
接用の細径ワイヤが望まれている。
As described above, in order to secure the weather resistance and improve the welding workability in the beach area, the advantages of the flux-cored wire are maintained, the amount of slag is reduced, the deep penetration property and the poor fusion are maintained. There is a demand for improved thin wire for gas shielded arc welding.

【0011】このようなフラックス入りワイヤの低スラ
グ化、低ヒューム化、深い溶込み深さ等の改善目的から
フラックス充填率5%といった低充填率フラックス入り
ワイヤの技術開示が散見されている。しかし、従来のフ
ラックス成分系では溶接スラグ過多、ヒューム発生量過
多等の問題があり、このような低充填率ワイヤは実用化
されていないのが実状である。
For the purpose of improving the slag, the fume, and the deep penetration depth of such a flux-cored wire, technical disclosure of a low-filling-rate flux-cored wire having a flux filling rate of 5% has been scattered. However, the conventional flux component systems have problems such as excessive welding slag and excessive fume generation, and such a low filling rate wire has not been put into practical use.

【0012】例えば、ワイヤ断面積比で5〜25%のフ
ラックスを含むワイヤが開示されている特公昭51−1
659号公報がある。この発明の充填フラックスのワイ
ヤ断面積比は5%と低い例が開示されているが、充填フ
ラックスはアーク安定剤としてグラファイトを必須成分
とし、Ti、Al、Mg等からなるもので、その配合比
は2〜10%、さらに脱酸剤を20〜90%含むもので
あって、且つ、実質的に金属成分を含まないフラックス
を充填するワイヤである。しかし、グラファイトを含む
アーク安定剤は、そのグラファイトとワイヤ中の酸素ま
たはワイヤ表面の付着酸素とのCO反応によるアーク不
安定化の要因を含み、アークが粗くなり、溶接作業性を
劣化してスパッタ発生量を増加させる。また、溶接金属
中へのCの歩留りが過多となり、溶接金属性能の調整が
できない。
For example, a wire containing a flux having a cross-sectional area ratio of 5 to 25% is disclosed in JP-B-51-1.
There is a 659 publication. Although an example in which the wire cross-sectional area ratio of the filling flux of the present invention is as low as 5% is disclosed, the filling flux contains graphite as an arc stabilizer as an essential component and is composed of Ti, Al, Mg, etc. Is a wire which contains 2 to 10% and further contains 20 to 90% of a deoxidizer and which is filled with a flux containing substantially no metal component. However, the arc stabilizer containing graphite contains a factor of arc destabilization due to a CO reaction between the graphite and oxygen in the wire or oxygen adhering to the wire surface, and the arc becomes rough and welding workability deteriorates to cause spattering. Increase the amount generated. Further, the yield of C in the weld metal becomes excessive, and the performance of the weld metal cannot be adjusted.

【0013】また、特開平6−218577号公報では
フラックス充填率5〜30%、MnおよびSの含有量そ
してMn/Sの比を限定した鉄粉を40〜60%含むフ
ラックスを充填したフラックス入りワイヤが開示されて
いる。これはメタル系フラックス入りワイヤに属するワ
イヤであって、フラックス充填率が5%、10%のワイ
ヤにおいて、このような金属粉からなる充填フラックス
では十分に安定したアークが得られず、フラックス入り
ワイヤとしての優れた溶接作業性と良好な溶接結果は得
られない。
Further, in Japanese Patent Laid-Open No. 6-218577, a flux containing a flux having a flux filling rate of 5 to 30%, a content of Mn and S, and a Mn / S ratio of 40 to 60% is contained. Wires are disclosed. This is a wire belonging to a metal-based flux-cored wire, and in a wire having a flux filling rate of 5% and 10%, a sufficiently stable arc cannot be obtained with the filling flux made of such metal powder. As a result, excellent welding workability and good welding results cannot be obtained.

【0014】さらに、特開平3−180298号公報で
は、一次防錆剤であるプライマを塗布された鋼鈑のすみ
肉溶接時におけるピット、ガス溝防止のために、TiO
2をベースとしてNa2Oを含有し、金属弗化物および水
分をも必須とするワイヤを開示している。これはワイヤ
質量比%で、低充填率のTiO2、Na2Oを必須として
含むフラックス入りワイヤであり、金属弗化物および水
分をも必須とするもので、その水分とガス放出の調整が
容易ではなく、また、スラグの流動性が高く、ビード形
成性、溶接金属の性質に問題がある。
Further, in Japanese Patent Laid-Open No. 3-180298, TiO is used to prevent pits and gas grooves during fillet welding of a steel plate coated with a primer which is a primary rust preventive agent.
2 contains Na 2 O as a base, discloses a wire to be essential metal fluoride and water. This is a flux-cored wire which contains TiO 2 and Na 2 O with a low wire filling ratio in a wire mass ratio of%. It also requires metal fluoride and water, and its water content and gas release can be easily adjusted. However, the fluidity of the slag is high, and the bead forming property and the weld metal properties are problematic.

【0015】これらの溶接材料には、充填フラックス中
にCu、Ni、Pを含有させ、Cr、Sの添加量を限定
するといった海浜地域等における耐候性の確保および機
械的性質を改善する合金元素の添加について開示がな
く、海浜耐候性鋼板の溶接には適用が困難である。
These welding materials contain alloy elements such as Cu, Ni, and P contained in the filling flux to limit the amount of Cr and S added, thereby ensuring weather resistance and improving mechanical properties in beach areas. There is no disclosure about the addition of, and it is difficult to apply it to the welding of beach weather resistant steel sheets.

【0016】[0016]

【発明が解決しようとする課題】本発明は、海浜地域お
よび融雪剤を散布する地域等の飛来海塩粒子環境下にお
いても高い海浜耐候性を確保しつつ、アーク状態が極め
て良好で、スパッタ発生量が少なく、優れた溶接金属性
能が安定して得られる海浜耐候性鋼溶接用フラックス入
りワイヤを提供することを目的とする。
DISCLOSURE OF THE INVENTION The present invention ensures a high beach weather resistance even in an environment of flying sea salt particles such as beach areas and areas where snow-melting agents are sprayed, while the arc state is extremely good and spatter is generated. An object of the present invention is to provide a flux-cored wire for welding beach weather resistant steel, which has a small amount and can stably obtain excellent weld metal performance.

【0017】[0017]

【課題を解決するための手段】本発明はフラックス入り
ワイヤ中に、アーク安定剤および特定範囲に限定された
C、Si、Mn、Ti、Ni、Cu、Pを含み、フラッ
クス充填率を3〜10%と低充填率化した海浜耐候性鋼
用のフラックス入りワイヤで、溶接作業性および機械的
性能の優れた新タイプのフラックス入りワイヤである。
According to the present invention, a flux-cored wire contains an arc stabilizer and C, Si, Mn, Ti, Ni, Cu, P limited to a specific range, and has a flux filling ratio of 3 to. It is a flux-cored wire for beach weathering steel with a low filling rate of 10%, and is a new type of flux-cored wire with excellent welding workability and mechanical performance.

【0018】即ち、本発明の要旨は、海浜耐候性鋼溶接
用フラックス入りワイヤにおいて、鋼製外皮フラックス
を充填したアーク溶接用ワイヤのワイヤ全質量%で、ア
ーク安定剤0.05〜1.8%、C:0.02〜0.1
5%、Si:0.3〜1.8%、Mn:0.8〜3.0
%、Ti:0.02〜0.3%、Ni:1.0〜5.0
%、Cu:0.3〜0.65%、P:0.03%以下を
含有し、Cr:0.05%以下、S:0.03%で、フ
ラックス充填率が3〜10%であることを特徴とする。
That is, the gist of the present invention is, in the flux-cored wire for welding beach weather resistant steel, the total mass% of the arc welding wire filled with the steel shell flux, and the arc stabilizer of 0.05 to 1.8. %, C: 0.02-0.1
5%, Si: 0.3 to 1.8%, Mn: 0.8 to 3.0
%, Ti: 0.02 to 0.3%, Ni: 1.0 to 5.0
%, Cu: 0.3 to 0.65%, P: 0.03% or less, Cr: 0.05% or less, S: 0.03%, and the flux filling rate is 3 to 10%. It is characterized by

【0019】前記アーク安定剤は、Na2OおよびTi
2を含む合成物:1.8%以下、Na2OをNa2O換
算値で0.6%以下、TiO2をTiO2換算値で1.8
%以下の1種または2種以上であることも特徴とする。
The arc stabilizers are Na 2 O and Ti.
Composition comprising an O 2: 1.8% or less, the Na 2 O 0.6% or less in terms of Na 2 O values, the TiO 2 in terms of TiO 2 value 1.8
It is also characterized in that it is one or more than 2% or less.

【0020】[0020]

【発明の実施の形態】本発明者らは、海浜耐候性確保か
らNi、Cu、Pを適量含み、Si、Mnからなる脱酸
剤とNa2OおよびTiO2を含む合成物、Na2O、T
iO2の単独、または複合添加したアーク安定剤を含有
させることにより、溶接時の溶滴の離脱を促進して溶滴
の細粒化および移行回数を増加させてアーク安定化を図
り、フラックス充填率を3〜10%と低くすることによ
り溶着速度の増加、低ヒューム化、低スラグ化および深
い溶け込みが得られることを見出した全く新しい海浜耐
候性鋼溶接用フラックス入りワイヤである。
BEST MODE FOR CARRYING OUT THE INVENTION The inventors of the present invention have developed a composition containing Na 2 O, a deoxidizing agent containing Ni, Cu and P in an appropriate amount, a deoxidizing agent consisting of Si and Mn, Na 2 O and TiO 2 in order to ensure beach weather resistance. , T
Incorporating an arc stabilizer containing io 2 alone or in combination, promotes the separation of the droplets during welding, increases the droplet size and the number of transitions, and stabilizes the arc for flux filling. It is a completely new flux-cored wire for welding beach weather-resistant steel, which has been found to increase the deposition rate, reduce fume, reduce slag, and deep penetration by reducing the rate to 3 to 10%.

【0021】以下に本発明の海浜耐候性鋼溶接用フラッ
クス入りワイヤの成分等限定理由を述べる。
The reasons for limiting the components and the like of the flux-cored wire for welding beach weather resistant steel of the present invention will be described below.

【0022】C:0.02〜0.15質量%(以下、%
という。)について、Cは固溶強化による溶接金属の強
度を調整する最も重要な元素の1つであり、靭性にも大
きく関係する。そのため、Cの添加量が0.02%未満
では、必要な強度が確保できず、また、0.15%を超
えると溶接金属組織がマルテンサイト化し、強度が過剰
に高くなり、靭性が劣化、さらにスパッタが多発して溶
接作業性に悪影響を与える。
C: 0.02 to 0.15% by mass (hereinafter,%
Say. ), C is one of the most important elements for adjusting the strength of the weld metal by solid solution strengthening, and is greatly related to toughness. Therefore, if the addition amount of C is less than 0.02%, the required strength cannot be secured, and if it exceeds 0.15%, the weld metal structure becomes martensite, the strength becomes excessively high, and the toughness deteriorates, Further, spatter frequently occurs, which adversely affects welding workability.

【0023】Si:0.3〜1.8%について、Siは
脱酸剤として使用し、溶接金属中の酸素量を低減させる
効果がある。しかし、0.3%未満では脱酸力が不足し
て溶接金属にブローホールが発生し、また1.8%を超
えると溶接金属中へのSiの歩留りが過大となって、結
晶が粗大化し、靭性が劣化する。
Si: About 0.3 to 1.8%, Si is used as a deoxidizer and has an effect of reducing the amount of oxygen in the weld metal. However, if it is less than 0.3%, the deoxidizing power is insufficient and blowholes are generated in the weld metal, and if it exceeds 1.8%, the yield of Si in the weld metal becomes excessive and the crystals become coarse. , The toughness deteriorates.

【0024】Mn:0.8〜3.0%について、Mnは
溶接金属の脱酸を促進すると共に、溶融金属の流動性を
高め、溶接ビード形状を改善する。また、溶接金属に歩
留ることにより、溶接金属性能を調整し、その強度を高
める効果がある。これらの効果を得るためには0.8%
以上の添加が必要であるが、3.0%を超えると溶滴が
大きくなり、スパッタ低減効果が無くなり、溶接金属へ
の歩留りが過大となって溶接金属の強度が高くなる。
Regarding Mn: 0.8 to 3.0%, Mn promotes deoxidation of the weld metal, enhances the fluidity of the molten metal, and improves the weld bead shape. In addition, yielding the weld metal has the effect of adjusting the weld metal performance and increasing its strength. 0.8% to obtain these effects
The above additions are necessary, but if it exceeds 3.0%, the droplets become large, the effect of reducing spatter is lost, the yield to the weld metal becomes excessive, and the strength of the weld metal increases.

【0025】Ti:0.02〜0.3%について、Ti
は溶接金属の組織を微細化する働きがあり、溶接金属の
強度、靭性を確保するために必要な元素である。しか
し、0.02%未満では組織が微細化されず必要な靭性
が確保されず、また、0.3%を超えると硬度上昇によ
って靭性が低下し、強度も必要以上に高くなる。
Ti: About 0.02 to 0.3%, Ti
Has the function of refining the structure of the weld metal and is an element necessary for ensuring the strength and toughness of the weld metal. However, if it is less than 0.02%, the structure is not refined and the required toughness is not secured, and if it exceeds 0.3%, the toughness decreases due to the increase in hardness and the strength becomes higher than necessary.

【0026】Ni:1.0〜5.0%について、Niは
高濃度の飛来海塩粒子環境下での耐食性を向上させる最
も重要な元素である。この元素は、飛来海塩粒子に含ま
れるClイオンのさび層への進入を抑え、さび層内部の
Cl濃度を抑制する働きを持つ。その結果、鋼板表面に
構成されているさび層の結晶化および粗大化を抑えるた
め、さび層の微細化を保ち、飛来海塩粒子環境下での耐
食性を向上させる。そのため、Niの添加量が1.0%
未満では、十分な耐食性を確保することができない。ま
た、添加量が5.0%を超えると、耐食性は飽和すると
共に高温割れが発生しやすく、過強度となる。また、N
iは非常に高価な元素であるため、コストパフォーマン
ス面から考慮して、5.0%以下とした。
Ni: About 1.0 to 5.0%, Ni is the most important element for improving the corrosion resistance in the environment of high concentration flying sea salt particles. This element has a function of suppressing Cl ions contained in the flying sea salt particles from entering the rust layer and suppressing the Cl concentration inside the rust layer. As a result, in order to suppress crystallization and coarsening of the rust layer formed on the surface of the steel sheet, the rust layer is kept fine and the corrosion resistance under the environment of flying sea salt particles is improved. Therefore, the added amount of Ni is 1.0%
If it is less than the above, sufficient corrosion resistance cannot be secured. On the other hand, if the addition amount exceeds 5.0%, the corrosion resistance becomes saturated and hot cracking easily occurs, resulting in excessive strength. Also, N
Since i is an extremely expensive element, it is set to 5.0% or less in consideration of cost performance.

【0027】Cu:0.3〜0.65%について、Cu
はNiと同じく飛来海塩粒子環境下での耐食性を確保す
るのに不可欠な元素である。この元素もNiと同様にC
lイオンの安定さび層への進入を抑え、鋼板表面のさび
層の結晶化および粗大化を抑制し、飛来海塩粒子環境下
での耐候性を向上させる働きを持つ。そのため、Cuの
添加量が0.3%未満では、Clイオンのさび層への進
入を抑制することができず、十分な耐食性を確保するこ
とができない。また、添加量が0.65%を超えると、
耐候性は劣化することはないが、高温割れが発生しやす
くなり、靭性等の機械的性質も劣化することから、0.
65%以下とした。なお、ここで限定したCuの添加量
は、ワイヤ表面にCuめっきを施した場合のCu量を含
むものとする。
Cu: About 0.3 to 0.65%, Cu
Like Ni, it is an essential element for ensuring the corrosion resistance under the environment of flying sea salt particles. This element is also C like Ni
It has the function of suppressing the penetration of l-ion into the stable rust layer, suppressing the crystallization and coarsening of the rust layer on the surface of the steel sheet, and improving the weather resistance under the environment of flying sea salt particles. Therefore, if the addition amount of Cu is less than 0.3%, it is not possible to prevent Cl ions from entering the rust layer, and it is not possible to secure sufficient corrosion resistance. Moreover, when the addition amount exceeds 0.65%,
Although the weather resistance does not deteriorate, high temperature cracking is likely to occur and mechanical properties such as toughness also deteriorate.
It was set to 65% or less. The Cu addition amount limited here includes the Cu amount when the wire surface is Cu-plated.

【0028】P:0.03%以下について、Pは耐候性
を向上させる元素であるが、0.03%を超えて添加す
ると高温割れが発生しやすくなる。また、溶接金属部の
靭性を劣化させることから、その添加量を0.03%以
下とした。
P: If it is 0.03% or less, P is an element that improves the weather resistance, but if added in excess of 0.03%, hot cracking tends to occur. Moreover, since the toughness of the weld metal part is deteriorated, the addition amount is set to 0.03% or less.

【0029】Cr:0.05%以下について、Crは適
量添加することによって、鋼板表面に安定したさび層を
形成して耐食性を向上させる働きを持つため、耐候性鋼
の合金成分に使用されることのある元素である。しか
し、高濃度の飛来海塩粒子環境下では、Crが溶接金属
中に存在すると耐候性を阻害してしまうため、Cr量は
極力低いことが望ましい。Crの添加量が0.05%以
下であれば、海浜耐候性への阻害をほぼ無視することが
できることから、Cr量は0.05%以下とした。
Cr: About 0.05% or less, Cr has a function of forming a stable rust layer on the surface of a steel sheet and improving corrosion resistance by adding an appropriate amount of Cr, and therefore it is used as an alloy component of weather resistant steel. It is an element that is sometimes changed. However, in a high-concentration flying sea salt particle environment, the presence of Cr in the weld metal impairs the weather resistance, so it is desirable that the Cr content be as low as possible. If the added amount of Cr is 0.05% or less, the inhibition of the beach weather resistance can be almost ignored, so the Cr amount was set to 0.05% or less.

【0030】S:0.01%以下について、Sは溶接金
属部の飛来海塩粒子環境下での耐候性を劣化させ、さら
に、靭性を劣化させる元素であるため、0.01%以下
に抑える必要がある。
S: 0.01% or less, S is an element that deteriorates the weather resistance of the weld metal portion under the environment of flying sea salt particles and further deteriorates the toughness, so is suppressed to 0.01% or less. There is a need.

【0031】アーク安定剤:0.05〜1.8%につい
て、アーク安定剤が0.05%未満では、ソリッドワイ
ヤの溶接と同様に、溶滴が移行した瞬間に発生するアー
ク切れが防止できず、アーク状態が向上せず、スパッタ
発生量が減少しないので、ソリッドワイヤを超える改善
はできない。一方、1.8%を超えると、アーク切れは
防止できるが、アーク長が必要以上に長くなり、その結
果、スパッタ発生量が増加し、ヒュームの発生量も増加
する。よって、アーク安定剤の添加量は0.05〜1.
8%において溶接中のアーク状態が非常に良好で溶滴が
小さく、スパッタ発生量が極めて少ない。
Arc stabilizer: About 0.05 to 1.8%, if the arc stabilizer is less than 0.05%, the arc breakage that occurs at the moment when the droplets migrate can be prevented as in the welding of solid wire. Moreover, since the arc state is not improved and the spatter generation amount is not reduced, improvement over the solid wire cannot be achieved. On the other hand, if it exceeds 1.8%, the arc break can be prevented, but the arc length becomes longer than necessary, and as a result, the spatter generation amount and the fume generation amount also increase. Therefore, the addition amount of the arc stabilizer is 0.05 to 1.
At 8%, the arc state during welding is very good, the droplets are small, and the spatter generation is extremely small.

【0032】アーク安定剤とは、Na2OおよびTiO2
を含む合成物、Na2O源のNa2O換算値およびTiO
2源のTiO2換算値の1種または2種以上をいう。
Arc stabilizers include Na 2 O and TiO 2
Composition comprising, Na 2 O conversion value of Na 2 O source and TiO
One or two or more of TiO 2 converted values of two sources.

【0033】Na2OおよびTiO2を含む合成物:1.
8%以下について、Na2OおよびTiO2を含む合成物
が1.8%を超えると、アーク切れは防止できるが、ア
ーク長が必要以上に長くなり、その結果、スパッタ発生
量が増加し、ヒュームの発生量も増加する。
Composite containing Na 2 O and TiO 2 :
When the content of the compound containing Na 2 O and TiO 2 exceeds 8% with respect to 8% or less, the arc break can be prevented, but the arc length becomes longer than necessary, and as a result, the spatter generation amount increases, The amount of fume generated also increases.

【0034】Na2OおよびTiO2を含む合成物は、S
iO2を含む三元系の合成物、Na2OおよびTiO2
割合が種々変化した合成物であっても同様な効果が得ら
れ、本発明技術思想に含まれる。Na2OおよびTiO2
を含む合成物はチタン酸ソーダであり、例えば、水酸化
ナトリウムとルチールを所望の割合で配合して高温処理
する方法で得られることができるが、Na2Oが10〜
50%で、TiO2が50〜90%の範囲内での割合の
合成物とすることが望ましい。例えば、13Na 2O−
80TiO2、20Na2O−73TiO2、42Na2
−53TiO2、あるいは13Na2O−25SiO2
58TiO2を主要成分とする合成物などが挙げられる
が、これらに限定されるものではない。
Na2O and TiO2The compound containing
iO2Ternary compound containing Na, Na2O and TiO2of
Similar effects can be obtained even with various ratios of synthetic products.
And is included in the technical idea of the present invention. Na2O and TiO2
The compound containing is sodium titanate, for example,
High temperature treatment by mixing sodium and rutile in the desired ratio
Can be obtained by2O is 10
TiO at 50%2Of the ratio within the range of 50 to 90%
It is desirable to use a synthetic product. For example, 13Na 2O-
80 TiO2, 20Na2O-73TiO2, 42Na2O
-53TiO2, Or 13Na2O-25SiO2
58 TiO2Examples include synthetic products containing
However, it is not limited thereto.

【0035】Na2O源をNa2O換算値で0.6%以下
の添加について、このNa2O源はNa2OおよびTiO
2またはSiO2を含む合成物以外の添加成分であり、溶
接中のアーク長変動を少なくし、溶滴移行回数の増加、
即ち、溶滴の細粒化を促進させる効果を持つ。しかしな
がら、0.6%を超えると溶滴移行回数は減少し、アー
ク長のみが長くなる傾向があり、その結果、スパッタ発
生量が増加する。Na2O源には炭酸ソーダ、ソーダガ
ラスがある。
When the Na 2 O source is added in an amount of 0.6% or less in terms of Na 2 O, the Na 2 O source is Na 2 O and TiO 2.
It is an additive component other than the compound containing 2 or SiO 2 to reduce the arc length fluctuation during welding, increase the number of droplet transfer,
That is, it has the effect of promoting atomization of the droplets. However, if it exceeds 0.6%, the number of times of droplet transfer tends to decrease and only the arc length tends to increase, resulting in an increase in the amount of spatter generation. Sources of Na 2 O include sodium carbonate and soda glass.

【0036】TiO2源をTiO2換算値で1.8%以下
の添加について、このTiO2源はNa2OおよびTiO
2またはSiO2を含む合成物以外の添加成分であり、ア
ーク安定剤として溶滴先端に発生するアークの発生面積
を拡大させることにより、溶滴移行を安定させる下向き
の電磁ピンチ効果を促進させる効果を有する。しかしな
がら、1.8%を超えると、下向きの電磁ピンチ力が過
大となり、溶滴移行を不安定にしてスパッタ発生量が多
くなる。また、溶接金属へ還元されるTi量が過剰とな
り、溶接金属の強度が高くなるなり靭性も低くなる。T
iO2源には酸化チタン、ルチール、チタンスラグ、イ
ルミナイト等がある。
For addition of 1.8% or less of TiO 2 source in terms of TiO 2 , the TiO 2 source is Na 2 O and TiO 2.
It is an additive component other than the compound containing 2 or SiO 2 and has the effect of promoting the downward electromagnetic pinch effect that stabilizes droplet transfer by expanding the arc generation area generated at the droplet tip as an arc stabilizer. Have. However, if it exceeds 1.8%, the downward electromagnetic pinch force becomes excessive, which makes the droplet transfer unstable and increases the spatter generation amount. Further, the amount of Ti reduced to the weld metal becomes excessive, the strength of the weld metal increases and the toughness also decreases. T
Sources of iO 2 include titanium oxide, rutile, titanium slag, illuminite and the like.

【0037】フラックス充填率は3〜10%とする。フ
ラックス充填率が3%未満であると、フラックス充填お
よび成形が困難となり、生産性が悪くなる。また、フラ
ックス充填率が10%を超えるとスラグ発生量、スパッ
タ発生量が増え、さらに溶込み深さが浅くなり、ワイヤ
の性能改善ができず、また、ワイヤ製造時の伸線性が劣
り、断線による生産性の低下をきたす。しかし、より高
い生産性と、低スラグ発生量、低スパッタ、深溶込みを
考慮した場合、フラックス充填率は3.5〜8%が望ま
しい。
The flux filling rate is 3-10%. If the flux filling rate is less than 3%, it becomes difficult to fill and mold the flux, resulting in poor productivity. Further, when the flux filling rate exceeds 10%, the amount of slag and the amount of spatter increase, the penetration depth becomes shallower, the performance of the wire cannot be improved, and the wire drawability at the time of wire production is inferior and the wire breakage occurs. Cause a decrease in productivity. However, in consideration of higher productivity, low slag generation amount, low spatter, and deep penetration, the flux filling rate is preferably 3.5 to 8%.

【0038】本発明のフラックス入りワイヤの断面形状
を図1(a)および(b)に示す。図1(a)は、軟鋼
製のパイプの鋼製外皮1に充填フラックス2を充填した
後、伸線した断面、または、帯鋼を成形工程でフラック
ス充填、O形に成形し、溶接、伸線したワイヤの断面の
模式図である。この鋼製外皮に継ぎ目のないワイヤは大
気中の水分を吸湿することなく、より良好な溶接金属性
能を得ることができる。
The cross-sectional shape of the flux-cored wire of the present invention is shown in FIGS. 1 (a) and 1 (b). FIG. 1 (a) shows that a steel shell 1 of a mild steel pipe is filled with a filling flux 2 and then a drawn wire or a strip steel is flux filled, formed into an O shape in a forming step, welded, and drawn. It is a schematic diagram of the cross section of the drawn wire. The wire seamless to the steel outer shell does not absorb moisture in the atmosphere and can obtain better weld metal performance.

【0039】また、図1(b)に示す鋼製外皮1に継ぎ
目を有するフラックス入りワイヤは、帯鋼を成形工程で
フラックス充填後、O形に成形、さらに伸線したワイヤ
の断面模式図である。このワイヤにおいても充填率が低
いことから外皮継ぎ目の接触部分が広くなり、充填フラ
ックスと大気との遮断効果が大きく、大気水分の吸湿が
極めて少ない。また、鋼製外皮の継ぎ目形状は図示に限
られるものではなく、斜め継ぎであってもよく、外気と
の遮断効果はさらに向上する。
The flux cored wire shown in FIG. 1 (b) having a seam in the steel shell 1 is a schematic cross-sectional view of a wire obtained by flux-filling a band steel in a forming step, forming it into an O-shape, and then drawing it. is there. Also in this wire, since the filling rate is low, the contact portion of the outer seam becomes wide, the effect of blocking the filling flux from the atmosphere is large, and the moisture absorption of atmospheric moisture is extremely small. Further, the joint shape of the steel outer cover is not limited to that shown in the drawing, and may be a diagonal joint, so that the effect of blocking the outside air is further improved.

【0040】以上が本発明を構成する成分およびワイヤ
構造であるが、充填フラックスに添加できる成分には、
Al、Mg、Zr等の脱酸剤を通常のガスシールドアー
ク溶接用フラックス入りワイヤと同様に、溶接金属の脱
酸不足によるブローホールの発生防止および、または、
機械的性質の調整のために含有させる。しかし、これら
が過剰に含有されると、スラグ焼き付けによるスラグ剥
離性不良、ビード外観不良、または溶接金属の強度が過
大となり耐割れ性が劣化する。なお、脱酸剤は溶接金属
中に歩留り合金剤として働く以外にもスラグ化し、溶融
スラグの組成および生成量にも影響し、本発明の目的効
果を損なう場合があるので、種類、含有量は適宜制限す
ることが望ましい。
The components and the wire structure constituting the present invention have been described above. The components which can be added to the filling flux are:
A deoxidizing agent such as Al, Mg, or Zr is used to prevent blowholes due to insufficient deoxidation of the weld metal, and / or the same as in a flux-cored wire for normal gas shielded arc welding, and / or
Included for adjusting mechanical properties. However, if these are excessively contained, the slag removability due to slag baking, the bead appearance defect, or the strength of the weld metal becomes excessive and the crack resistance deteriorates. In addition, the deoxidizer acts as a slag in the weld metal in addition to acting as a yield alloying agent, and also affects the composition and production amount of molten slag, which may impair the intended effects of the present invention, so the type and content are It is desirable to limit it appropriately.

【0041】本発明は、スラグ剥離性を向上させる成分
として、Bi等を本発明の基本的な技術思想に影響を与
えない範囲で適宜添加できる。
In the present invention, as a component for improving the slag releasability, Bi or the like can be appropriately added within a range that does not affect the basic technical idea of the present invention.

【0042】また、充填フラックスに含まれる金属成分
は鋼製外皮の成分とその含有量を考慮して各限定した範
囲内で配合成分を調整する。
Further, the metal component contained in the filling flux is adjusted within each limited range in consideration of the component of the steel shell and its content.

【0043】本発明の海浜耐候性鋼溶接用フラックス入
りワイヤの径は細径であり、溶接時の電流密度を高く
し、高溶着率を得るために直径0.8〜2.0mmが好
ましい。
The diameter of the flux-cored wire for welding beach weather resistant steel of the present invention is small, and the diameter is preferably 0.8 to 2.0 mm in order to increase the current density during welding and obtain a high welding rate.

【0044】本発明の海浜耐候性鋼溶接用フラックス入
りワイヤを使用するアーク溶接時のシールドガスは、C
2ガスを使用して十分な溶接作業性が得られるが、さ
らに溶接作業環境面からヒューム発生量が少なくなるA
r−CO2混合ガスを使用しても良い。
The shielding gas during arc welding using the flux-cored wire for beach weathering steel welding of the present invention is C
A sufficient welding workability can be obtained by using O 2 gas, but the amount of fumes generated is further reduced from the viewpoint of the welding work environment.
It may be used r-CO 2 mixed gas.

【0045】[0045]

【実施例】以下実施例により本発明の効果を、詳細に説
明する。
The effects of the present invention will be described in detail with reference to the following examples.

【0046】表1に示す軟鋼パイプ(P1、P2、P
3)および、継ぎ目ありワイヤ用の帯鋼(H1、H2、
H3)を使用し、表2に示す組成のフラックスを充填
後、圧延およびダイス伸線、軟化および脱水素処理とし
て中間焼鈍を施し、ワイヤ記号S1、S3、S6、S1
2、S14およびS15を除いてめっき処理を行い、ワ
イヤ径1.2mmのフラックス入りワイヤを製造した。
The mild steel pipes shown in Table 1 (P1, P2, P
3) and strip steel for seamed wires (H1, H2,
H3) was used, and after being filled with the flux having the composition shown in Table 2, intermediate annealing was performed as rolling and die wire drawing, softening and dehydrogenation treatment, and wire symbols S1, S3, S6 and S1 were used.
The plating treatment was performed except for 2, S14 and S15 to produce a flux-cored wire having a wire diameter of 1.2 mm.

【0047】[0047]

【表1】 [Table 1]

【0048】[0048]

【表2】 [Table 2]

【0049】表2に示すワイヤ記号S1〜S10は本発
明の実施例であり、ワイヤ記号S11〜S22は比較例
である。
Wire symbols S1 to S10 shown in Table 2 are examples of the present invention, and wire symbols S11 to S22 are comparative examples.

【0050】表3に示す海浜耐候性鋼用鋼板(B1)の
板厚20mmを用いて、JIS Z3111に基づく開
先形状に、表4の溶接条件で溶接を行い、溶接金属性能
試験および耐食性を調べる暴露試験を行った。また、ス
パッタ発生量、溶滴移行回数、スラグ生成量、溶込み深
さの測定は、表3に示す成分の鋼板(B2)の板厚20
mm、幅60mm、長さ400mmの試験片を用いて表
4の溶接条件で溶接を行って実施した。
Using a plate thickness of 20 mm of the steel sheet for beach weather resistant steel (B1) shown in Table 3, welding was performed under the welding conditions shown in Table 4 in a groove shape based on JIS Z3111, and a weld metal performance test and corrosion resistance were obtained. An exposure test was conducted to investigate. Further, the amount of spatter generated, the number of times droplets were transferred, the amount of slag generated, and the depth of penetration were measured using the plate thickness 20 of the steel plate (B2) having the components shown in Table 3.
Welding was performed under the welding conditions shown in Table 4 using a test piece having a size of 60 mm, a width of 60 mm, and a length of 400 mm.

【0051】[0051]

【表3】 [Table 3]

【0052】[0052]

【表4】 [Table 4]

【0053】スパッタ発生量は、1分間の連続溶接を行
い、その溶接中に発生したスパッタの捕集作業を1つの
ワイヤに対して3回行い、その捕集量(g/min)の
平均値で評価した。スパッタ発生量は捕集量が1.0g
/min以下を良好とした。溶滴移行回数は、溶接中の
アーク現象を高速度ビデオカメラにて撮影し、1秒間の
溶滴移行回数を計測し、1つのワイヤに対して3回行
い、その平均値で評価した。溶滴移行回数は35回/s
ec以上を良好とした。
The amount of spatter generated was obtained by performing continuous welding for 1 minute, collecting the spatter generated during the welding three times for one wire, and averaging the collected amount (g / min). It was evaluated by. The amount of spatter generated is 1.0g
/ Min or less was considered good. The number of droplets transferred was measured by photographing the arc phenomenon during welding with a high-speed video camera, measuring the number of droplets transferred for 1 second, performed 3 times for one wire, and evaluated as the average value. Droplet transfer frequency is 35 times / s
A value of ec or higher was considered good.

【0054】スラグ生成量は、溶接後の溶接ビード上に
生成したスラグの生成量を目視にて調査した。
For the amount of slag produced, the amount of slag produced on the weld bead after welding was visually inspected.

【0055】溶込み深さは下向きビードオンプレート溶
接を行い、その溶接ビードを垂直方向に切断し、その断
面を研磨、腐食して溶込み状態を観察し、鋼板上面表面
から溶込み最下部までの距離を計測し、3回計測した結
果の平均値を溶込み深さとして評価した。溶込み深さは
6mm以上を良好とした。
The penetration depth is downward bead-on-plate welding, the weld bead is cut in the vertical direction, the cross section is polished and corroded, and the penetration state is observed. From the steel plate upper surface to the penetration bottom. Was measured, and the average value of the results of three measurements was evaluated as the penetration depth. A penetration depth of 6 mm or more was considered good.

【0056】溶接金属の機械的性質はJIS Z 31
11に基づいて引張試験片(JISZ 2201 A1
号)および衝撃試験片(JIS Z 2242 4号)
を作成し、試験した。引張強さは520〜680N/m
2を良好とし、衝撃値は−5℃における吸収エネルギ
ーで70J以上を良好とした。
Mechanical properties of weld metal are defined in JIS Z 31.
Tensile test pieces (JIS Z 2201 A1
No.) and impact test piece (JIS Z 2224 4)
Was created and tested. Tensile strength is 520-680N / m
The m 2 was good, the impact value was good or 70J absorption energy at -5 ° C..

【0057】高濃度中の飛来海塩粒子環境下での耐候性
の評価は、溶接後、余盛りを研削し、溶接ビードを長手
方向とした厚さ20mm、幅100mm、長さ200m
mの短冊状にしたものを試験片とし、千葉県富津市臨海
部にて暴露試験を3年間行った。なお、暴露地点は離岸
距離が5m(飛来海塩粒子量平均:1.3mg/dm 2
/day)とした。評価は溶接金属部の片面における平
均板厚減少量を測定して行った。平均板厚減量は0.2
mm以下を良好とした。それらの結果を表5にまとめて
示す。試験結果および溶接作業性評価結果を示す。
Weather resistance under environment of flying sea salt particles in high concentration
After welding, the excess is ground and the weld bead is lengthened.
Thickness of 20mm, width of 100mm, length of 200m
A strip of m is used as a test piece and the seaside is in Futtsu City, Chiba Prefecture.
Exposure test was conducted for 3 years. The exposure point is on the shore.
Distance 5m (Flying sea salt particles average: 1.3mg / dm 2
/ Day). The evaluation is made on one side of the weld metal
The uniform plate thickness reduction amount was measured. Average weight loss is 0.2
A value of mm or less was considered good. The results are summarized in Table 5.
Show. The test results and welding workability evaluation results are shown.

【0058】[0058]

【表5】 [Table 5]

【0059】本発明例であるワイヤ記号S1〜S10
は、溶滴移行回数が多く安定した溶接を行うことがで
き、その結果、スパッタ発生量は少ない。また、ビード
表面に生成するスラグは少量で、ビード表面に全体に薄
く均一に生成していた。さらに溶込み深さもソリッドワ
イヤ並の深さが得られ、溶接欠陥の発生もなく非常に良
好な結果であった。また、引張強さおよび靭性が良好
で、暴露試験における板厚減量が少ない結果が得られる
など極めて満足な結果であった。
Wire symbols S1 to S10 which are examples of the present invention
Can perform stable welding with a large number of droplet transfers, and as a result, the amount of spatter generated is small. In addition, a small amount of slag was formed on the bead surface, and it was formed thinly and uniformly on the entire bead surface. Further, the penetration depth was as high as that of the solid wire, and there were no welding defects, which was a very good result. In addition, the tensile strength and toughness were good, and the result was that there was little reduction in plate thickness in the exposure test, which was a very satisfactory result.

【0060】これに対し、比較例であるワイヤ記号S1
1〜S22は以下の如く、本発明例に比較して問題点が
あった。
On the other hand, the wire symbol S1 which is a comparative example.
1 to S22 had the following problems as compared with the examples of the present invention.

【0061】ワイヤ記号S11は、Siが多いので、吸
収エネルギーが低くなった。また、Mnが多いので、ス
パッタ発生量がやや多く、引張強度もやや高くなった。
Since the wire symbol S11 contains a large amount of Si, the absorbed energy was low. Further, since Mn is large, the amount of spatter generated is slightly large and the tensile strength is also slightly high.

【0062】ワイヤ記号S12は、フラックス充填率が
少ないので、生産性が不良であった。また、アーク安定
剤であるTiO2源のTiO2換算値が低いので、スパッ
タ発生量が多く、溶滴移行回数が少なくなってアークが
不安定であった。さらに、Siが少ないので、ブローホ
ールが生じ引張試験において伸びが低くなり、Mnが低
いので溶接時のビード形状が不良で、引張強度も低くな
った。
The wire symbol S12 had a low flux filling rate and thus had poor productivity. In addition, since the TiO 2 conversion value of the TiO 2 source which is the arc stabilizer is low, the amount of spatter generated was large, the number of droplet transfer times was small, and the arc was unstable. Further, since the amount of Si was small, blowholes were generated and the elongation was low in the tensile test, and since Mn was low, the bead shape during welding was poor and the tensile strength was also low.

【0063】ワイヤ記号S13は、アーク安定剤である
Na2O源のNa2O換算値が多いので、アークが伸びて
スパッタ発生量およびヒューム発生量が多くなった。ま
た、Tiが低いので、吸収エネルギーが低くなった。
Since the wire symbol S13 has a large Na 2 O conversion value of the Na 2 O source which is an arc stabilizer, the amount of spatter and fume generated increased as the arc extended. Further, since Ti is low, the absorbed energy is low.

【0064】ワイヤ記号S14は、アーク安定剤である
TiO2源のTiO2換算値が多いので、アークが伸びて
スパッタ発生量およびヒューム発生量が多くなった。ま
た、Tiが多いので、引張強さが高くなって、吸収エネ
ルギーも低くなった。
Since the wire symbol S14 has a large TiO 2 conversion value of the TiO 2 source which is the arc stabilizer, the arc was elongated and the spatter generation amount and the fume generation amount were increased. Further, since the amount of Ti was large, the tensile strength was high and the absorbed energy was low.

【0065】ワイヤ記号S15は、アーク安定剤である
Na2OおよびTiO2を含む合性物、TiO2源のTi
2換算値およびNa2O源のNa2O換算値の合計量が
多いので、アークが伸びてスパッタ発生量およびヒュー
ム発生量が多くなった。また、Niが少ないので、暴露
試験における板厚減量が多くなった。
The wire symbol S15 is a mixture containing Na 2 O and TiO 2 which are arc stabilizers, and Ti which is a TiO 2 source.
Since the total amount of terms of Na 2 O values of the O 2 conversion value and Na 2 O source is large, the arc became much spatter generation rate and amount of fume generation extends. Moreover, since the amount of Ni was small, the reduction in plate thickness in the exposure test was large.

【0066】ワイヤ記号S16は、アーク安定剤である
Na2OおよびTiO2を含む合性物が多いので、アーク
が伸びてスパッタ発生量およびヒューム発生量が多くな
った。また、Niが多いので、クレータ部に高温割れが
生じ、引張強さも高くなった。
Since the wire symbol S16 contains many compatible materials containing Na 2 O and TiO 2 which are arc stabilizers, the arc was elongated and the spatter generation amount and the fume generation amount were increased. Further, since there was a large amount of Ni, high temperature cracking occurred in the crater portion and the tensile strength also increased.

【0067】ワイヤ記号S17は、Cuが少ないので、
暴露試験における板厚減量が多くなった。
Since the wire symbol S17 contains less Cu,
The plate thickness loss in the exposure test increased.

【0068】ワイヤ記号S18は、フラックス充填率が
多いので、スラグ生成量およびスパッタ発生量が多く、
溶込み深さが浅くなった。また、Cuが多いので、クレ
ータ部に高温割れが生じ、吸収エネルギーも低くなっ
た。
Since the wire symbol S18 has a large flux filling rate, it has a large amount of slag and spatter.
The penetration depth became shallow. Further, since a large amount of Cu was generated, high temperature cracking occurred in the crater portion, and the absorbed energy became low.

【0069】ワイヤ記号S19は、Cが少ないので、引
張強さが低くなった。
Since the wire symbol S19 had a small amount of C, the tensile strength was low.

【0070】ワイヤ記号S20は、Cが高いので、引張
強さが高く、吸収エネルギーが低くなった。また、Cr
が多いので、暴露試験における板厚減量が多くなった。
ワイヤ記号S21は、Pが高いので、クレータ部に高温
割れが生じ、吸収エネルギーも低くなった。
Since the wire symbol S20 had a high C, the tensile strength was high and the absorbed energy was low. Also, Cr
As a result, the weight loss in the exposure test was large.
Since the wire symbol S21 has a high P, high temperature cracking occurred in the crater portion and the absorbed energy was also low.

【0071】ワイヤ記号S22は、Sが高いので、吸収
エネルギーが低く、暴露試験における板厚減量が多くな
った。
Since the wire symbol S22 had a high S, the absorbed energy was low and the reduction in plate thickness in the exposure test was large.

【0072】[0072]

【発明の効果】以上、説明したように、本発明の海浜耐
候性溶接用フラックス入りワイヤによれば、海浜地帯お
よび融雪塩を散布する地域等の高濃度での飛来海塩粒子
環境下での海浜耐候性を確保しつつ、安定かつ良好な溶
接金属の強度、靭性を有し、アークが極めて安定し、溶
滴が小さく安定して移行することによりスパッタ発生量
も少なく、溶込みが深く、従来のソリッドワイヤおよび
フラックス入りワイヤの良い点をさらに向上させ、溶接
作業性および溶接ビード形状が良好であり、合金成分の
添加調整が容易であることから、溶接部の高品質化およ
び溶接作業の効能率化に貢献できる。
As described above, according to the flux-cored wire for beach weather resistance welding of the present invention, it is possible to use the flux-cored wire for beach weather resistance welding in the environment of flying sea salt particles at a high concentration such as beach areas and areas where snow-melting salt is sprayed. While maintaining beach weather resistance, it has stable and good strength and toughness of the weld metal, the arc is extremely stable, the droplets are small and the migration is stable, and the amount of spatter generated is small and the penetration is deep. By further improving the good points of the conventional solid wire and flux-cored wire, the welding workability and welding bead shape are good, and the addition and adjustment of alloy components are easy, so the quality of the welded part and the welding work are improved. It can contribute to efficiency improvement.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明ガスシールドアーク溶接用フラックス入
りワイヤの断面を示し、(a)は継ぎ目無しワイヤ、
(b)は継ぎ目ありワイヤの断面模式図である。
FIG. 1 shows a cross section of a flux-cored wire for gas shielded arc welding of the present invention, in which (a) is a seamless wire,
(B) is a schematic cross-sectional view of a wire with a joint.

【符号の説明】[Explanation of symbols]

1 鋼製外皮 2 フラックス 1 steel outer skin 2 flux

───────────────────────────────────────────────────── フロントページの続き (72)発明者 笹木 聖人 千葉県習志野市東習志野7丁目6番1号 日鐵溶接工業株式会社研究所内 Fターム(参考) 4E084 AA02 AA09 BA22 CA08 CA24 CA25 GA02 HA03    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Sasaki Saint             7-6-1, Higashi Narashino, Narashino, Chiba Prefecture             Nittetsu Welding Industry Co., Ltd. F-term (reference) 4E084 AA02 AA09 BA22 CA08 CA24                       CA25 GA02 HA03

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 海浜耐候性鋼溶接用フラックス入りワイ
ヤにおいて、鋼製外皮にフラックスを充填したワイヤの
ワイヤ全質量%で、アーク安定剤:0.05〜1.8
%、C:0.02〜0.15%、Si:0.3〜1.8
%、Mn:0.8〜3.0%、Ti:0.02〜0.3
%、Ni:1.0〜5.0%、Cu:0.3〜0.65
%、P:0.03%以下を含有し、Cr:0.05%以
下、S:0.01%以下で、フラックス充填率が3〜1
0%であることを特徴とする海浜耐候性鋼溶接用フラッ
クス入りワイヤ。
1. A flux-cored wire for welding beach weather-resistant steel, comprising: a steel outer shell filled with flux, wherein the total mass% of the wire is an arc stabilizer: 0.05 to 1.8.
%, C: 0.02 to 0.15%, Si: 0.3 to 1.8
%, Mn: 0.8 to 3.0%, Ti: 0.02 to 0.3
%, Ni: 1.0 to 5.0%, Cu: 0.3 to 0.65
%, P: 0.03% or less, Cr: 0.05% or less, S: 0.01% or less, and the flux filling rate is 3-1.
Flux-cored wire for welding beach weather resistant steel, which is characterized by 0%.
【請求項2】 アーク安定剤はNa2OとTiO2を含む
合成物:1.8%以下、Na2OとTiO2を含む合成物
とは別に、Na2O源をNa2O換算値で0.6%以下、
およびTiO2源をTiO2換算値で1.8%以下の1種
または2種以上であることを特徴とする請求項1記載の
海浜耐候性鋼溶接用フラックス入りワイヤ。
2. The arc stabilizer is a compound containing Na 2 O and TiO 2 of 1.8% or less, and a Na 2 O source is a Na 2 O conversion value separately from the compound containing Na 2 O and TiO 2. 0.6% or less,
The flux-cored wire for welding beach weather resistant steel according to claim 1, wherein the TiO 2 source is 1.8% or less in terms of TiO 2 and 1 or 2 or more.
JP2001307555A 2001-10-03 2001-10-03 Flux cored wire for welding seashore weather resistant steel Pending JP2003112287A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001307555A JP2003112287A (en) 2001-10-03 2001-10-03 Flux cored wire for welding seashore weather resistant steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001307555A JP2003112287A (en) 2001-10-03 2001-10-03 Flux cored wire for welding seashore weather resistant steel

Publications (1)

Publication Number Publication Date
JP2003112287A true JP2003112287A (en) 2003-04-15

Family

ID=19127000

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001307555A Pending JP2003112287A (en) 2001-10-03 2001-10-03 Flux cored wire for welding seashore weather resistant steel

Country Status (1)

Country Link
JP (1) JP2003112287A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100615685B1 (en) 2005-06-30 2006-08-28 현대종합금속 주식회사 A flux cored wire with anti-hotcracking property for weather resistance steel
CN111020376A (en) * 2019-11-14 2020-04-17 舞阳钢铁有限责任公司 Low-yield-ratio high-toughness 770 MPa-grade weather-resistant bridge steel plate and production method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100615685B1 (en) 2005-06-30 2006-08-28 현대종합금속 주식회사 A flux cored wire with anti-hotcracking property for weather resistance steel
CN111020376A (en) * 2019-11-14 2020-04-17 舞阳钢铁有限责任公司 Low-yield-ratio high-toughness 770 MPa-grade weather-resistant bridge steel plate and production method thereof

Similar Documents

Publication Publication Date Title
JP4986562B2 (en) Flux-cored wire for titania-based gas shielded arc welding
JP5717688B2 (en) Flux-cored wire for horizontal fillet gas shielded arc welding of crude oil tank steel
JP5384312B2 (en) Flux-cored wire for gas shielded arc welding for weathering steel
JP6671157B2 (en) Flux-cored wire for stainless steel welding, stainless steel welded joint, and method of manufacturing the same
JP2014113615A (en) Flux-cored wire for carbon dioxide gas shielded arc welding
JP2015217393A (en) Flux-cored wire for carbon dioxide gas shielded arc welding
JP4303655B2 (en) Welding method for galvanized steel sheets with excellent corrosion resistance and zinc embrittlement crack resistance
CN107848082B (en) Flux-cored wire for gas-shielded arc welding
JP5014189B2 (en) Two-electrode fillet gas shielded arc welding method
JP4838100B2 (en) Flux-cored wire for horizontal corner gas shielded arc welding for weathering steel
JP6432714B1 (en) Flux-cored wire manufacturing method, flux-cored wire, and welded joint manufacturing method
JP2614969B2 (en) Gas shielded arc welding titania-based flux cored wire
JP6658424B2 (en) Flux-cored wire for gas shielded arc welding of corrosion resistant steel
JP2018047486A (en) Flux-cored wire for horizontal fillet gas shielded arc welding of corrosion-resistant steel
JP2004230456A (en) Wire including flux for gas shielded arc welding for corrosion-resistant steel
JP2021090980A (en) Flux-cored wire for gas shielded arc welding for coastal weather-resistant steel
JP2675894B2 (en) Flux-cored wire for welding high strength austenitic stainless steel
JP2003112287A (en) Flux cored wire for welding seashore weather resistant steel
JP6071797B2 (en) Flux for single-sided submerged arc welding
JP3124439B2 (en) High speed horizontal fillet gas shielded arc welding method
CN113613829A (en) Ni-based alloy flux-cored wire
JP6463234B2 (en) Flux-cored wire for two-electrode horizontal fillet gas shielded arc welding of crude oil tank steel
JP3791771B2 (en) Flux-cored wire for gas shielded arc welding
JPH09206945A (en) Multi-electrode gas shielded one-side welding method
JP2003094196A (en) Flux cored wire for gas shielded arc welding

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20050608

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20060530

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20061017