JP2003110134A - Semiconductor light emitting element - Google Patents

Semiconductor light emitting element

Info

Publication number
JP2003110134A
JP2003110134A JP2001305034A JP2001305034A JP2003110134A JP 2003110134 A JP2003110134 A JP 2003110134A JP 2001305034 A JP2001305034 A JP 2001305034A JP 2001305034 A JP2001305034 A JP 2001305034A JP 2003110134 A JP2003110134 A JP 2003110134A
Authority
JP
Japan
Prior art keywords
light emitting
semiconductor light
emitting element
led
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001305034A
Other languages
Japanese (ja)
Inventor
Yuji Kobayashi
祐二 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP2001305034A priority Critical patent/JP2003110134A/en
Publication of JP2003110134A publication Critical patent/JP2003110134A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a compound semiconductor light emitting element having high reliability and high light emitting efficiency. SOLUTION: A step coverage is improved by rounding the peripheral edge of the top surface of the light emitting element to prevent a protective film from being etched and the surface of the element from being exposed.

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は化合物半導体を材料
とする発光ダイオード(以下、LEDと記す。)、特に
アルミニウム(Al)を含む化合物半導体を材料とする
LEDに関するものである。 【0002】 【従来の技術】LEDは、小型で信頼性が高く、表示シ
ステムだけでなく測距システム、光通信伝送システム等
様々な用途に幅広く応用されている。 【0003】このLEDにはエピタキシャル成長表面を
主発光面として形成された面発光型LEDと、半導体レ
ーザ等と同様に、へき開した端面を主発光面とする端面
放射型LEDに大別される。 【0004】面発光型LEDは、表示用高輝度、高出力
LEDとして広く用いられており、最近は、車のハイマ
ウントストップランプや屋外表示用パネル等、屋外で使
用される用途も多くなってきた。 【0005】当該用途には、発光波長が600nm〜7
00nmの橙色〜赤色の波長が主に使用されており、こ
の波長を実現するためにはGaAlAs、InGaAl
P等のAlを含む混晶化合物半導体が使用されている。 【0006】現在ハイマウントストップランプや屋外表
示用パネルに使用されている高輝度赤色LEDは、Ga
AlAsを材料としたLEDであり、橙色LEDはIn
GaAlPを材料としたLEDが主流である。また、そ
の他の材料を用いたLEDにおいても、素子表面の窓層
等に上記Alを含む混晶化合物半導体が用いられている
ものがある。 【0007】図4に従来の橙色InGaAlPLEDを
示す。 【0008】図4のLEDはn型GaAs基板1上にn
型GaAsバッファ層2、n型Al 0.35Ga0.15In
0.5Pクラッド層3、Al0.1Ga0.4In0.5P活性層
4、p型Al0.35Ga0.15In0.5Pクラッド層5、 A
l混晶比がx=0.7のZnドープp型Al0.7Ga0.3
As窓層6を順次形成したダブルヘテロ構造である。 【0009】また、天面側にp側電極7、裏面側にn側
電極8があり、メサ構造により素子を分割し、天面及び
メサ部をSiO2膜9で被覆している。 【0010】 【発明が解決しようとする課題】この様なLEDでは窓
層6のAl混晶比がx=0.7と高く、水分(酸素)に
より酸化され易い。この結果、湿度の高い空気中で通電
試験を行うとp型窓層6表面に酸化物が生成され、活性
層中で発光した光が当該部分に吸収され発光出力が低下
する問題があった。また、この酸化物が時間とともに成
長し、当該応力により素子を破壊してしまう問題もあっ
た。 【0011】この問題を解決するために従来のLEDで
は天面及びメサ部にSiO2膜9を形成して表面を保護
していた。しかしながらSiO2膜では素子の天面とメ
サ部とのエッジ部でのステップカバレージが不完全であ
ったり、もしくは次工程のボンディングパッドの窓あけ
工程でレジストのステップカバレージが不完全なため、
露出したSiO2膜がエッチングされ、エッジ部10で
窓層6が露出してしまい、この部分に酸化物が生成され
上記同様のチップ破壊が続発し問題となっていた。 【0012】本発明はこの課題を解決するもので、例え
ばAlを含むGaAlAs層が露出することを防ぎ、信
頼性の高いLEDを提供するとともに、発光効率を向上
させることを目的としている。 【0013】 【課題を解決するための手段】上記課題を解決するため
に、本発明のLEDは化合物半導体を材料とする半導体
発光素子の天面から側面にかけて保護膜を形成した半導
体発光素子であって、前記半導体発光素子の天面周縁の
エッジ部が丸みを有していることによりエッジ部でのス
テップカバレージ性を向上させ、保護膜のエッチング及
び素子天面の露出を防止することができるという作用を
有する。 【0014】 【発明の実施の形態】本発明の請求項1に記載の発明
は、化合物半導体を材料とする半導体発光素子の天面か
ら側面にかけて保護膜を形成した半導体発光素子であっ
て、前記半導体発光素子の天面周縁のエッジ部が丸みを
有していることを特徴とする半導体発光素子であり、エ
ッジ部でのステップカバレージ性が向上し、Al混晶比
の高い窓層の露出により生じる上記酸化物の生成を防止
でき、信頼性が向上するとともに、エッジ部からの光取
り出し効率が向上し、輝度の向上が図れるという作用を
有する。 【0015】以下、本発明の実施の形態について、図1
から図3を用いて説明する。 【0016】図1は本発明の一実施の形態に係る面発光
型LEDの要部断面図である。基本的構造は従来と同じ
であるが素子天面周縁のエッジ部の形状及び当該部分で
の表面保護膜が異なる。この構造の製造方法を順を追っ
て説明する。まず、n型GaAs基板1上にn型GaA
sバッファ層2、n型Al0.35Ga0.15In0.5Pクラ
ッド層3、Al0.1Ga0.4In0.5P活性層4、p型A
0.35Ga0.15In0.5Pクラッド層5、 Al混晶比x
=0.7のZnドープp型Al0.7Ga0.3As窓層6を
順次形成し、天面側にp側電極7、裏面側にn側電極8
を形成する。フォトリソ工程により素子周辺部に50μ
m幅のストリートを形成し、この部分をドライエッチン
グしメサを形成する。引き続き(硫酸:過酸化水素水:
水):水=(1:1:100):1でエッチングを行
い、発光素子の天面とメサ部とのエッジ部に丸みを形成
させる。このエッチング液は横方向のエッチング、いわ
ゆるサイドエッチングが大きいことを利用して丸みを有
するエッチングを可能としているものであり、素子サイ
ズにもよるがメサ深さが10μmを超える場合は一般的
にドライエッチングとの併用が好ましい。しかしメサ深
さが10μm以下と薄い場合は、硫酸:過酸化水素水:
水のみで素子エッジ部に丸みを有するメサエッチングが
可能である。 【0017】この後、SiO2 膜9をCVD法により成
長し、フォトリソ工程の後、N側電極中央部にφ100
μmのワイヤーボンディングパッドを形成する為に、S
iO 2膜9の窓あけエッチングを行う。 【0018】この後、ダイシングにて各々のチップに分
離する。 【0019】このチップを通常の組立工程により樹脂封
止した後、温度85℃、湿度85%の雰囲気中で直流電
流5mAの通電試験を行った。その結果を従来のLED
の結果とあわせて図2に示す。 【0020】従来の構造では、上記同様の組立後、上記
同様の試験において通電t時間後の発光出力P(t)の
通電0時間の発光出力P(0)に対する比 P(t)/
P(0)が急激に低下するのに対し、本発明を使用した
チップを通常の組立工程により樹脂封止したものは、1
000時間を越えてもP(t)/P(0)は若干の低下
しかみられない。 【0021】また、図3は従来構造との輝度比較を示し
たものであるが、従来品に比べ輝度が約10%高くなっ
ていることがわかる。 【0022】このように素子の素子天面の周縁エッジ部
に丸みを有することにより、エッジ部でのステップカバ
レージが向上し、高温、高湿での信頼性が著しく改善さ
れるとともに、輝度の向上が図れる。 【0023】 【発明の効果】以上のように、本発明によれば化合物半
導体を材料とするLEDにおいて高温、高湿度下の状況
で通電した場合の当該発光素子の時間経過における発光
出力の低下を防ぐとともに発光効率の向上を図ることが
できる。 【0024】また、本発明の実施の形態では、AlGa
As窓層を有する場合を説明したが、 AlGaInP
等のようにAlを含む混晶化合物半導体を窓層とした素
子にも同様の効果が得られる。
DETAILED DESCRIPTION OF THE INVENTION [0001] [0001] The present invention relates to a compound semiconductor material.
Light emitting diode (hereinafter, referred to as LED), especially
Made of a compound semiconductor containing aluminum (Al)
It relates to an LED. [0002] 2. Description of the Related Art LEDs are small, highly reliable, and display systems.
Distance measurement system, optical communication transmission system, etc.
Widely used for various purposes. [0003] This LED has an epitaxial growth surface.
A surface-emitting LED formed as a main light-emitting surface;
As with lasers, etc., the cleaved end face is used as the main light-emitting face.
They are roughly classified into emission type LEDs. [0004] Surface-emitting type LEDs have high brightness and high output for display.
Widely used as LEDs, and recently
Use outdoors, such as a stop stop lamp or outdoor display panel.
The applications used are also increasing. [0005] In this application, the emission wavelength is from 600 nm to 7 nm.
The orange to red wavelength of 00 nm is mainly used.
GaAlAs, InGaAl
Mixed crystal compound semiconductors containing Al such as P are used. [0006] Currently high-mount stop lamps and outdoor tables
The high-brightness red LED used for the display panel is Ga
The LED is made of AlAs, and the orange LED is In
LEDs made of GaAlP are the mainstream. Also,
LED using other materials also has a window layer on the element surface
Mixed crystal compound semiconductor containing Al is used for
There is something. FIG. 4 shows a conventional orange InGaAlPLED.
Show. [0008] The LED shown in FIG.
-Type GaAs buffer layer 2, n-type Al 0.35Ga0.15In
0.5P clad layer 3, Al0.1Ga0.4In0.5P active layer
4, p-type Al0.35Ga0.15In0.5P clad layer 5, A
l Zn-doped p-type Al with x = 0.70.7Ga0.3
This is a double hetero structure in which As window layers 6 are sequentially formed. Further, a p-side electrode 7 is provided on the top side, and an n-side electrode is provided on the back side.
There is an electrode 8, and the element is divided by a mesa structure,
Mesa part is SiOTwoIt is covered with a film 9. [0010] In such an LED, a window is used.
The Al mixed crystal ratio of the layer 6 is as high as x = 0.7, and
It is more easily oxidized. As a result, electricity is supplied in humid air.
When the test is performed, an oxide is generated on the surface of the p-type window layer 6 and the oxide is activated.
Light emitted in the layer is absorbed by the relevant part and the light output decreases
There was a problem to do. This oxide also forms over time.
There is also a problem that the element may be destroyed by the stress.
Was. In order to solve this problem, a conventional LED is used.
Is SiO on top and mesaTwoForming film 9 to protect surface
Was. However, SiOTwoIn the film, the top surface of the device and the
Step coverage at the edge with the
Or opening the window of the bonding pad in the next process
Because the step coverage of the resist is incomplete in the process,
Exposed SiOTwoThe film is etched and at edge 10
The window layer 6 is exposed, and an oxide is generated in this portion.
Chip destruction similar to that described above occurred one after another and became a problem. The present invention solves this problem.
In this case, the GaAlAs layer containing Al is prevented from being exposed,
Provide reliable LED and improve luminous efficiency
The purpose is to let. [0013] [MEANS FOR SOLVING THE PROBLEMS]
The LED of the present invention is a semiconductor using a compound semiconductor as a material.
Semiconductor with protective film formed from top to side of light emitting device
A body light emitting element, wherein a top surface periphery of the semiconductor light emitting element
Due to the roundness of the edge, the
Improves Tep coverage, etches protective film
And the top surface of the element can be prevented from being exposed.
Have. [0014] DESCRIPTION OF THE PREFERRED EMBODIMENTS The invention according to claim 1 of the present invention
Is the top surface of a semiconductor light emitting device made of a compound semiconductor
Semiconductor light-emitting device with a protective film formed
Therefore, the edge of the top surface periphery of the semiconductor light emitting element is rounded.
A semiconductor light emitting device characterized by having
The step coverage in the edge area is improved, and the Al mixed crystal ratio is improved.
Of the above oxides caused by the exposure of the high window layer
Not only improves reliability, but also reduces light
The effect is that the extraction efficiency is improved and the brightness can be improved.
Have. FIG. 1 shows an embodiment of the present invention.
This will be described with reference to FIG. FIG. 1 shows a surface light emitting device according to an embodiment of the present invention.
It is principal part sectional drawing of a type | mold LED. Basic structure is the same as before
However, the shape of the edge of the periphery of the top surface of the element and the
Have different surface protective films. Step by step how to fabricate this structure
Will be explained. First, an n-type GaAs substrate is formed on an n-type GaAs substrate 1.
s buffer layer 2, n-type Al0.35Ga0.15In0.5P class
Pad layer 3, Al0.1Ga0.4In0.5P active layer 4, p-type A
l0.35Ga0.15In0.5P clad layer 5, Al mixed crystal ratio x
= 0.7 Zn-doped p-type Al0.7Ga0.3As window layer 6
The p-side electrode 7 is formed on the top side and the n-side electrode 8 is formed on the back side.
To form 50 μm around the element by photolithography process
Form a m-wide street and dry etch
To form mesas. Continue (sulfuric acid: hydrogen peroxide solution:
(Water): Etching is performed with water = (1: 1: 100): 1
Roundness is formed at the edge between the top surface of the light emitting element and the mesa
Let it. This etchant etches laterally, so-called
Has roundness due to large loose etching
Etching that can be performed
Generally, if the mesa depth exceeds 10 μm
It is preferably used in combination with dry etching. But mesa depth
When the thickness is as thin as 10 μm or less, sulfuric acid: hydrogen peroxide solution:
Mesa etching with roundness at the element edge using only water
It is possible. Thereafter, the SiOTwo The film 9 is formed by the CVD method.
After the photolithography process, φ100
In order to form a wire bonding pad of μm,
iO TwoA window opening etching of the film 9 is performed. Thereafter, each chip is divided by dicing.
Let go. The chip is sealed with a resin by an ordinary assembly process.
After stopping, direct current was applied in an atmosphere at a temperature of 85 ° C and a humidity of 85%.
An electric current test at a current of 5 mA was performed. The result is compared with the conventional LED
The results are shown in FIG. In the conventional structure, after assembling as described above,
In a similar test, the emission output P (t)
Ratio P (t) / light emission output P (0) during 0 hours
The present invention was used while P (0) dropped sharply.
A chip that is resin-sealed by the normal assembly process is 1
P (t) / P (0) slightly decreases even after more than 000 hours
I can only see it. FIG. 3 shows a luminance comparison with the conventional structure.
However, the brightness is about 10% higher than the conventional product.
You can see that it is. As described above, the peripheral edge of the element top surface of the element
Step coverage at the edge due to roundness
Improved reliability at high temperatures and high humidity.
At the same time, the luminance can be improved. [0023] As described above, according to the present invention, the compound half
High temperature and high humidity conditions for LED made of conductor
Light emission of the light emitting element over time when current is applied
It is possible to prevent the output from lowering and to improve the luminous efficiency.
it can. In the embodiment of the present invention, AlGa
The case of having an As window layer has been described.
And the like, using a mixed crystal compound semiconductor containing Al as the window layer.
A similar effect is obtained for the child.

【図面の簡単な説明】 【図1】本発明のAlGaInPLEDの要部断面図 【図2】本発明と従来構造での高温、高湿度下における
発光出力経時変化を示す図 【図3】本発明と従来構造での輝度の比較を示す図 【図4】従来のAlGaInPLEDの要部断面図 【符号の説明】 1 n型GaAs基板 2 n型GaAsバッファ層 3 n型AlGaInPクラッド層 4 AlGaInP活性層 5 p型AlGaInPクラッド層 6 窓層 7 p側電極 8 n側電極 9 SiO2保護膜 10 エッジ部
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of a main part of an AlGaInPLED of the present invention. FIG. 2 is a diagram showing a temporal change in light emission output under high temperature and high humidity in the present invention and a conventional structure. FIG. 4 is a cross-sectional view of a main part of a conventional AlGaInPLED. DESCRIPTION OF REFERENCE NUMERALS 1 n-type GaAs substrate 2 n-type GaAs buffer layer 3 n-type AlGaInP cladding layer 4 AlGaInP active layer 5 p-type AlGaInP cladding layer 6 window layer 7 p-side electrode 8 n-side electrode 9 SiO 2 protective film 10 edge

Claims (1)

【特許請求の範囲】 【請求項1】 化合物半導体を材料とする半導体発光素
子の天面から側面にかけて保護膜を形成した半導体発光
素子であって、前記半導体発光素子の天面周縁のエッジ
部が丸みを有していることを特徴とする半導体発光素
子。
Claims: 1. A semiconductor light emitting device having a protective film formed from a top surface to a side surface of a semiconductor light emitting device using a compound semiconductor as a material, wherein an edge portion of a peripheral edge of the top surface of the semiconductor light emitting device is formed. A semiconductor light emitting device having roundness.
JP2001305034A 2001-10-01 2001-10-01 Semiconductor light emitting element Pending JP2003110134A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001305034A JP2003110134A (en) 2001-10-01 2001-10-01 Semiconductor light emitting element

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001305034A JP2003110134A (en) 2001-10-01 2001-10-01 Semiconductor light emitting element

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2007187923A Division JP2007266646A (en) 2007-07-19 2007-07-19 Method of manufacturing semiconductor light emitting element

Publications (1)

Publication Number Publication Date
JP2003110134A true JP2003110134A (en) 2003-04-11

Family

ID=19124885

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2003110134A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011035017A (en) * 2009-07-30 2011-02-17 Hitachi Cable Ltd Light-emitting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011035017A (en) * 2009-07-30 2011-02-17 Hitachi Cable Ltd Light-emitting device
US8368102B2 (en) 2009-07-30 2013-02-05 Hitachi Cable, Ltd. Light emitting device

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