JP2003109707A - Simple electromagnetic wave shield structure and assembling jig for same - Google Patents

Simple electromagnetic wave shield structure and assembling jig for same

Info

Publication number
JP2003109707A
JP2003109707A JP2001305188A JP2001305188A JP2003109707A JP 2003109707 A JP2003109707 A JP 2003109707A JP 2001305188 A JP2001305188 A JP 2001305188A JP 2001305188 A JP2001305188 A JP 2001305188A JP 2003109707 A JP2003109707 A JP 2003109707A
Authority
JP
Japan
Prior art keywords
braid
eyelet
electromagnetic wave
shaped washer
wave shield
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001305188A
Other languages
Japanese (ja)
Other versions
JP3883105B2 (en
Inventor
Tomohiro Ikeda
智洋 池田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corp filed Critical Yazaki Corp
Priority to JP2001305188A priority Critical patent/JP3883105B2/en
Publication of JP2003109707A publication Critical patent/JP2003109707A/en
Application granted granted Critical
Publication of JP3883105B2 publication Critical patent/JP3883105B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a simple electromagnetic wave shield structure which shields and absorbs electromagnetic wave radiated from electric wires particularly for large current/high voltage and which realizes satisfactory shield characteristics at low cost and to provide also an assembling jig to assemble easily and effectively substantial parts of the structure. SOLUTION: A braid 20 covering the electric wire 10 can be easily and securely connected direct to a body to be fixed to, an outer panel case B of a motor for instance, with an eyelet washer 24 and a bolt 44 at the overlapping section 23. Electromagnetic wave from the electric wire 10 is absorbed by way of a reliable shield conduction route: the overlapping section 23 of the braid 20 → the eyelet washer 24 and the bolt 44 → the outer panel case B → ground G.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、特に電気自動車に
搭載のモータの入出力端子、あるいは一般電子電気機器
の入出力端子に電線・ケーブルやワイヤハーネスを接続
する部分の簡易電磁波シールド構造と、その構造要部の
組立治具に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a simple electromagnetic wave shield structure for connecting an electric wire / cable or a wire harness to an input / output terminal of a motor mounted on an electric vehicle or an input / output terminal of a general electronic / electric device. The present invention relates to an assembly jig for its main structure.

【0002】[0002]

【従来の技術】近年、自動車は弱電回路や電子回路がま
すます増加の一途をたどっており、配索電線の大電流・
高電圧化が進むなかで電磁波ノイズに弱い弱電回路を保
護し、また電磁波ノイズの影響で電子回路における各種
センサの検出精度を低下させないように有効かつ低コス
トの電磁波シールド対策が求められている。
2. Description of the Related Art In recent years, the number of weak electric circuits and electronic circuits in automobiles has been increasing more and more.
As high voltage is advancing, effective and low-cost electromagnetic wave shield measures are required to protect weak electric circuits that are weak against electromagnetic wave noise and prevent detection accuracy of various sensors in electronic circuits from being deteriorated by the influence of electromagnetic wave noise.

【0003】図10は、かかる電磁波シールド構造の従
来例として実開平6−23179号公報に記載のシール
ドケーブル用コネクタを示す側面断面図である。円筒状
の金属製シェル1内に設けた端子保持用リテーナ2に複
数本のピン端子3が保持されている。シールドケーブル
4は銅線などの導体5aを絶縁体5bで被覆した絶縁線
心5の複数本を撚り合わせ、この撚り合わせた絶縁線心
5の上から金属製の編組6を巻き付け、その上に最外層
のシース7で被覆してなっている。そうしたシールドケ
ーブル4の絶縁線心5の各端末を皮剥ぎして導体5aを
ピン端子3に接続している。また、ケーブル端末のシー
ス7を皮剥処理して編組6を剥き出しにし、この編組6
の裾端部の上に筒状の金属製ネット8を被せ、さらにこ
の金属製ネット8の上から熱収縮チューブ9を被せてい
る。熱収縮チューブ9を加熱させてその収縮圧により金
属製ネット8を上から押さえ込み、その金属製ネット8
を金属製シェル1の外周面に押し当てて接続すること
で、編組6から金属製ネット8を介して金属製シェル1
に電気的に導通させ、シールドケーブル4の各絶縁線心
5から発生する電磁波を吸収してシールドするようにな
っている。
FIG. 10 is a side sectional view showing a shielded cable connector disclosed in Japanese Utility Model Publication No. 6-23179 as a conventional example of such an electromagnetic wave shield structure. A plurality of pin terminals 3 are held by a terminal holding retainer 2 provided in a cylindrical metal shell 1. The shielded cable 4 is formed by twisting a plurality of insulated wire cores 5 in which a conductor 5a such as a copper wire is covered with an insulator 5b, and winding a metal braid 6 on the twisted insulated wire cores 5 It is covered with the outermost sheath 7. Each end of the insulated core 5 of the shielded cable 4 is stripped off and the conductor 5a is connected to the pin terminal 3. Further, the sheath 7 of the cable end is peeled off to expose the braid 6, and the braid 6
A cylindrical metal net 8 is covered on the bottom end of the, and a heat shrinkable tube 9 is further covered on the metal net 8. By heating the heat shrinkable tube 9 and pressing down the metal net 8 from above by the shrinking pressure, the metal net 8
Are pressed against the outer peripheral surface of the metal shell 1 to be connected to the metal shell 1 via the braid 6 and the metal net 8.
Is electrically connected to each other to absorb and shield electromagnetic waves generated from each insulated wire core 5 of the shielded cable 4.

【0004】例えば、電気自動車に搭載されたモータの
場合、その入出力端子に接続される大電流・高電圧の電
源電線やケーブルなどから発生する電磁波によって外部
機器への影響を防ぎ、また外部からの電磁波影響から防
止するために、有効な電磁波シールド対策が求められ
る。
[0004] For example, in the case of a motor mounted in an electric vehicle, electromagnetic waves generated from a high-current / high-voltage power supply wire or cable connected to its input / output terminals can prevent external equipment from being affected, Effective electromagnetic wave shielding measures are required to prevent the effects of electromagnetic waves.

【0005】図11は、そうしたモータの電源電線接続
部における電磁波シールド構造の一例を示している。モ
ータの外板ケースBはアルミニウムなどの金属製であ
り、その外板ケースBに設けた電線引き込み口bに電
気コネクタを固定し、電気コネクタを介して電源電線1
0などを外板ケースB内部に引き込む。引き込んだ電線
10端末を端子金具13によってモータ入出力端子に接
続させる。この場合、外板ケースBはアース接地Gさ
れ、電線10から発生する電磁波をグランドに落として
吸収することでシールド導通を図っている。
FIG. 11 shows an example of an electromagnetic wave shield structure in a power supply wire connecting portion of such a motor. The outer case B of the motor is made of metal such as aluminum, and the electric connector is fixed to the wire lead-in port b 1 provided in the outer case B, and the power supply wire 1 is inserted through the electric connector.
0 and the like are drawn inside the outer case B. The drawn electric wire 10 terminal is connected to the motor input / output terminal by the terminal fitting 13. In this case, the outer plate case B is grounded to G, and electromagnetic waves generated from the electric wire 10 are dropped to the ground to absorb the electromagnetic waves, thereby achieving shield conduction.

【0006】電線10は複数本からなっていて、束ねた
上から導電性の金属素線を筒状に編んだ編組14で覆わ
れ、その編組14の裾端部14aを電磁波シールドター
ミナル部材である筒状の金属製シェル15につないで接
続している。両部材のつなぎは固定バンド17をかしめ
るなどして圧着し、編組裾端部14aを金属製シェル1
5の外周全周に圧接させている。金属製シェル15はそ
のフランジ部15aにおいてボルト16で上記外板ケー
スBに結合され、その外板ケースBをアース接地Gして
いる。したがって、電線10から発生する電磁波を、編
組14→金属製シェル15→ボルト16→外板ケースB
→アース接地Gの順にシールド導通経路を成立させて吸
収している。
The electric wire 10 is composed of a plurality of wires, and is covered with a braid 14 in which conductive metal wires are braided in a tubular shape from above, and the hem end 14a of the braid 14 is an electromagnetic wave shield terminal member. It is connected by connecting to a cylindrical metal shell 15. The joint of both members is crimped by crimping the fixing band 17 and the braid hem end 14a is attached to the metal shell 1
The entire circumference of No. 5 is pressed. The metal shell 15 is connected to the outer plate case B with a bolt 16 at the flange portion 15a, and the outer plate case B is grounded to the ground G. Therefore, the electromagnetic waves generated from the electric wire 10 are transferred to the braid 14 → the metal shell 15 → the bolt 16 → the outer case B.
→ Shielding path is established and absorbed in the order of earth ground G.

【0007】一方、図12もまた電磁波シールド構造の
一例を示している。複数の電線10は上から編組14で
覆われ、電線のうちの1本がドレイン線(drain wire)
として用いられる場合である。編組14の裾端部14b
がそのドレイン線に沿わせるようにして細長く引き伸ば
され、引き伸ばしたその裾端部14bをかしめ金具18
でドレイン線の導体11に圧着している。
On the other hand, FIG. 12 also shows an example of an electromagnetic wave shield structure. A plurality of electric wires 10 are covered with a braid 14 from above, and one of the electric wires is a drain wire.
Is used as. The hem end 14b of the braid 14
Is elongated along the drain wire, and the stretched hem end 14b is caulked.
And is crimped to the conductor 11 of the drain wire.

【0008】[0008]

【発明が解決しようとする課題】ところで、これら図1
0〜図12の各図に示す電磁波シールド構造の従来例の
いずれの場合も、それぞれ次の問題点がある。
By the way, as shown in FIG.
Each of the conventional examples of the electromagnetic wave shield structure shown in each of FIGS. 0 to 12 has the following problems.

【0009】まず、図10の構造の場合、金属製シェル
1に編組6をシールド導通させるために金属製ネット8
といった面倒なつなぎ部材を用い、この金属製ネット8
を熱収縮チューブ9で金属製シェル1に押しつけている
ことである。金属製ネット8や熱収縮チューブ9はコス
ト的にも高価について不利である他、熱収縮チューブ9
による熱収縮力だけでは金属製ネット8を金属製シェル
1に押しつける力が不十分である。そのため、シールド
抵抗も不安定で有効な電磁波シールドを行えず、編組6
から金属製シェル1へのシールド導通に対する信頼性に
欠ける。加えて、仮に熱収縮チューブ9が破れなどの損
傷を受けた場合、金属製ネット8が外れて金属製シェル
1と編組6のつなぎの役割を失って電気的な不導通を引
き起こし、本来の電磁波シールド機能を損なう懸念があ
る。
First, in the case of the structure shown in FIG. 10, a metal net 8 is provided in order to shield the braid 6 from the metal shell 1 in a conductive manner.
Using such a troublesome connecting member, this metal net 8
Is pressed against the metal shell 1 with the heat shrink tube 9. The metal net 8 and the heat-shrinkable tube 9 are disadvantageous in terms of cost, and also the heat-shrinkable tube 9
The force of pressing the metal net 8 against the metal shell 1 is insufficient only by the heat shrinkage force by the above. Therefore, the shield resistance is unstable and effective electromagnetic wave shielding cannot be performed, and the braid 6
The reliability of shield conduction from the metal shell 1 to the metal shell 1 is lacking. In addition, if the heat-shrinkable tube 9 is damaged such as ruptured, the metal net 8 comes off and loses the role of connecting the metal shell 1 and the braid 6 to cause electrical discontinuity, and the original electromagnetic wave is lost. There is a concern that the shield function will be impaired.

【0010】また、図11の構造の場合、複数本の電線
13を挿通させてシールド対策を図るために、勢い金属
製シェル15や固定バンド17が大径サイズ化し、コス
ト的にも高くついて不利である。また、上記図10の従
来構造で示された熱収縮チューブ9と同様、固定バンド
17で編組14の裾端部14aの筒口全周を均一かつ強
固に金属製シェル15の外周面に圧接させることは困難
であり、接触に斑が生じて十分な電磁波シールド性能を
得ることができない。
Further, in the case of the structure shown in FIG. 11, in order to insert a plurality of electric wires 13 for a shield measure, the momentary metal shell 15 and the fixing band 17 have a large diameter and are disadvantageous in terms of cost. Is. Further, similarly to the heat-shrinkable tube 9 shown in the conventional structure of FIG. 10, the entire circumference of the tube mouth of the hem end portion 14a of the braid 14 is uniformly and firmly pressed against the outer peripheral surface of the metal shell 15 by the fixing band 17. It is difficult to obtain sufficient electromagnetic wave shielding performance due to uneven contact.

【0011】また、図12の構造については、ドレイン
線を引き出す長さ分だけ編組14の裾端部14bの一部
を細長く引き伸ばし、時には数10mmから数100m
mといった長さに引き伸ばす作業は非常に手間がかかっ
て非能率であり、編組14を引き伸ばす分だけ余分な長
さを見込む必要もあって、材料コストや作業コストが嵩
む。また、この場合電磁波シールド対策の基本に関する
点で、複数本の電線10のうちの1本だけをドレイン線
としただけでは、他の電線10のすべてに対してシール
ド対策を完全にカバーしきれない。さらに、大事な点で
あるが、編組14の裾端部14bを細長く引き伸ばす
際、他の裾端部の素線14cがほつれたり、ばらけるな
どして電磁波シールド性能を低下させる不具合がある。
したがって、編組裾端部14bの素線14cがほつれた
りせず、筒口の形状を安定して定形を保つことは重要な
課題である。
Further, in the structure of FIG. 12, a part of the hem end 14b of the braid 14 is elongated and elongated by the length for drawing out the drain wire, and sometimes several tens of mm to several hundreds of meters.
The work of stretching to a length such as m is very time-consuming and inefficient, and it is necessary to allow for an extra length as the braid 14 is stretched, which increases material costs and work costs. Further, in this case, in terms of the basics of the electromagnetic wave shield measures, only one of the plurality of electric wires 10 is used as the drain wire, and the shield measures cannot be completely covered for all the other electric wires 10. . Furthermore, it is important to note that when the hem end 14b of the braid 14 is elongated and elongated, the strands 14c of the other hem end are frayed or loosened, which deteriorates the electromagnetic shielding performance.
Therefore, it is an important subject that the strand 14c of the hem end portion 14b of the braid does not fray and the shape of the tube mouth is stably maintained in a fixed shape.

【0012】以上から、本発明の目的は、特に大電流・
高電圧の配索電線から発生する電磁波を遮蔽して吸収
し、満足すべきシールド性能を低コスト構造で得られる
ようにした簡易電磁波シールド構造と、その構造要部を
簡易かつ能率的に組み立てるための組立治具を提供する
ことにある。
From the above, the object of the present invention is to provide a high current
A simple electromagnetic wave shield structure that shields and absorbs the electromagnetic waves generated from high-voltage distribution lines and obtains satisfactory shielding performance with a low-cost structure, and to easily and efficiently assemble the essential parts of the structure. To provide an assembly jig.

【0013】[0013]

【課題を解決するための手段】上記目的を達成するため
に、本発明にかかる請求項1に記載の簡易電磁波シール
ド構造は、図1および図2に示すように、電線端末に端
子金具13を圧着した電線10を外側から導電性の素線
を筒状に編んだ編組20で覆い、この編組20の筒口2
2全周にわたって均一にはんだを付着させて素線すべて
を互いにシールド導通状態にし、また筒口22の近くを
二重に重ねた重なり部23にボルト挿通が可能となるよ
うに金属製の鳩目形ワッシャ24を組み付け、機器側の
アース接地Gされている被取付体Bに前記鳩目形ワッシ
ャ24を介して前記編組20の重なり部23をボルトで
結合したことを特徴とする。
In order to achieve the above object, a simple electromagnetic wave shield structure according to a first aspect of the present invention has a terminal metal fitting 13 at an end of an electric wire as shown in FIGS. The crimped electric wire 10 is covered from the outside with a braid 20 in which a conductive wire is braided into a tubular shape, and the braid 20 of the braid 20 is covered.
2 Metallic eyelet-shaped washer so that solder is evenly attached all over the circumference to bring all the strands into a shielded conductive state with each other, and bolts can be inserted into the overlapped portion 23 in the vicinity of the tube opening 22 which is doubled. 24 is assembled, and the overlapped portion 23 of the braid 20 is connected to the attached body B, which is grounded G on the equipment side, through the eyelet-shaped washer 24 with a bolt.

【0014】以上の構成から、図5に示すように、導電
性素線を筒状に編んだ編組20を鳩目形ワッシャ24と
ボルト44という簡単で安価な部品でもって被取付体B
に強固に結合することで、信頼性のある電磁波シールド
性能を得ることができる。編組20の筒口22にははん
だ(図2中の符号31)が付着されて網目を形成する導
電性素線の1本1本がすべて互いに電気的導通状態に繋
がり、その導通状態の繋がりは重なり部23にも及ぶ。
鳩目形ワッシャ24はそうした重なり部23の導電性素
線のすべてに接続されることになり、その鳩目形ワッシ
ャ24を外板ケースBに金属結合することにより、編組
20全体で生じた誘導電流を吸収し、グランドに落とし
て逃がすことができる。
With the above construction, as shown in FIG. 5, the braid 20 in which the conductive strands are braided in a tubular shape is formed by the eyelet-shaped washer 24 and the bolt 44, which are simple and inexpensive parts to be attached B.
A strong electromagnetic wave shielding performance can be obtained by firmly coupling to. Solder (reference numeral 31 in FIG. 2) is attached to the tubular opening 22 of the braid 20 so that each of the conductive wires forming the mesh is electrically connected to each other, and the connection of the electrically conductive wires is overlapped. It extends to section 23.
The eyelet-shaped washer 24 will be connected to all of the conductive wires of the overlapping portion 23, and by metal-bonding the eyelet-shaped washer 24 to the outer case B, the induced current generated in the entire braid 20 can be reduced. It can be absorbed and dropped to the ground to escape.

【0015】また、請求項2に記載の簡易電磁波シール
ド構造は、電気コネクタとして構成される第1実施の形
態として図6および図7に示すように、前記被取付体B
に電線引き込み口bから前記電線10の端末および端
子金具13を引き込んだ状態で、電気コネクタを構成す
る金属製カバー40および樹脂製ハウジング50に前記
編組20の重なり部23を収容して前記ボルト44で共
締めしてなっていることを特徴とする。
Further, the simple electromagnetic wave shield structure according to the second aspect is configured as an electric connector, as shown in FIGS.
With the end of the electric wire 10 and the terminal fitting 13 drawn into the electric wire drawing port b 1 , the overlapping portion 23 of the braid 20 is housed in the metal cover 40 and the resin housing 50 that form the electric connector. It is characterized by being tightened together at 44.

【0016】以上の構成から、例えば被取付体Bが電気
自動車に搭載されてアース接地Gされているモータの外
板ケースである場合、この外板ケースBにシールド導通
させる編組20を収容する電気コネクタとしては、極端
には編組20の重なり部23だけを局所的に収容すれば
よいので、金属製カバー40や樹脂製ハウジング50の
構造が簡素で小型化できる利点がある。
With the above construction, for example, when the body B to be mounted is an outer case of a motor mounted on an electric vehicle and grounded to ground G, the outer case B is used to house the braid 20 for conducting the shield. As the connector, extremely only the overlapping portion 23 of the braid 20 needs to be locally accommodated, so that there is an advantage that the structures of the metal cover 40 and the resin housing 50 can be simplified and downsized.

【0017】また、請求項3に記載の簡易電磁波シール
ド構造は、電気コネクタとして構成される第2実施の形
態として図8および図9に示すように、前記樹脂製ハウ
ジング50に代えて、前記金属製カバー40に一体に設
けたブラケット72に直接前記鳩目形ワッシャ25が係
止できるようにしたことを特徴とする請求項2に記載の
簡易電磁波シールド構造。
Further, in the simple electromagnetic wave shield structure according to the third aspect, as shown in FIGS. 8 and 9 as a second embodiment configured as an electric connector, the metal housing is used in place of the resin housing 50. The simple electromagnetic wave shield structure according to claim 2, wherein the eyelet-shaped washer 25 can be directly engaged with a bracket 72 provided integrally with the manufactured cover 40.

【0018】以上の構成から、この場合図8のような形
状となっている鳩目形ワッシャ25を金属製カバー40
のブラケット72に係止させるようにすれば、樹脂製ハ
ウジング50が不要となって部材点数を削減できて大幅
なコスト低減を実現でき、またハウジング部材が少なく
なる分構造全体の大きさや嵩が小さくなり、自動車の車
体など設置スペースに厳しく制限される場合に特に有効
である。
With the above construction, the eyelet-shaped washer 25 having a shape as shown in FIG.
If it is locked to the bracket 72, the resin housing 50 becomes unnecessary, the number of members can be reduced, and a large cost reduction can be realized. Further, since the number of housing members is reduced, the size and bulk of the entire structure are reduced. This is especially effective when the installation space is severely limited such as the body of an automobile.

【0019】また、請求項4に記載の簡易電磁波シール
ド構造の組立治具は、図3(a),(b)および図4
(a)〜(d)に示すように、前記編組20の重なり部
23に前記鳩目形ワッシャ24(または25)を一体に
組み付けるにあたって、中央部にボルト孔24aを有し
かつそのボルト孔24aから折り曲げ可能な編留め爪2
4bを立ち上げて設けた前記鳩目形ワッシャ24を位置
決めして保持する座台60と、この座台60上の鳩目形
ワッシャ24のボルト孔24に通した状態でセットさ
れ、前記編組20の重なり部23の網目を押し広げて挿
通可能なテーパガイド部61aを有し、このテーパガイ
ド部61aによって前記の重なり部23を前記鳩目形ワ
ッシャ24の編留め爪24bの外側位置に落とし込んで
案内できるようにしたプレスポンチ61と、このプレス
ポンチ61のテーパガイド部61aに当接して押し下げ
ることにより、前記鳩目形ワッシャ24の編留め爪24
bを上から押圧して折り曲げて前記編組20の重なり部
23に上から圧着するための押し型62と、を備えたこ
とを特徴とする。
The assembling jig of the simple electromagnetic wave shield structure according to claim 4 is shown in FIGS. 3 (a), (b) and FIG.
As shown in (a) to (d), when the eyelet-shaped washer 24 (or 25) is integrally assembled to the overlapping portion 23 of the braid 20, the bolt hole 24a is formed in the center and the bolt hole 24a Knitting claw 2 that can be folded
4b is erected and seated on the seat 60 for positioning and holding the eyelet-shaped washer 24, and the braid 20 is set so as to pass through the bolt holes 24 of the eyelet-shaped washer 24 on the seat 60. It has a taper guide portion 61a that can push the mesh of the portion 23 wide and insert it, and by this taper guide portion 61a, the overlapping portion 23 can be dropped and guided to a position outside the knitting claw 24b of the eyelet-shaped washer 24. By pressing the press punch 61 into contact with the press guide 61 and the taper guide portion 61a of the press punch 61, the knitting claw 24 of the eyelet-shaped washer 24 is pressed.
A pressing die 62 for pressing and bending b from above and crimping it to the overlapping portion 23 of the braid 20 from above is provided.

【0020】以上の構成から、鳩目形ワッシャ24を編
組20の重なり部23に一体的に組み付けるのに、座台
60とプレスポンチ61と押し型62からなる治具で簡
単かつ能率的に作業を行うことができる。鳩目形ワッシ
ャ24は、従来構造として示された図10中の金属製ネ
ット8のようにつなぎ部材として機能するが、そうした
金属製ネット8と比較するまでもなく安価な鳩目形ワッ
シャ24を編組20に能率的にしかも強固に治具を用い
て組み付けることができる。
With the above construction, when the eyelet-shaped washer 24 is integrally assembled to the overlapping portion 23 of the braid 20, the jig including the seat 60, the press punch 61 and the pressing die 62 can be used to perform the work easily and efficiently. It can be carried out. The eyelet-shaped washer 24 functions as a connecting member like the metal net 8 in FIG. 10 shown as a conventional structure, but the eyelet-shaped washer 24, which is cheaper than the metal net 8, is braided 20. It can be assembled efficiently and firmly using a jig.

【0021】[0021]

【発明の実施の形態】以下、本発明にかかる簡易電磁波
シールド構造の実施の形態について、図面を参照して詳
細に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of a simple electromagnetic wave shield structure according to the present invention will be described below in detail with reference to the drawings.

【0022】図1において、自動車の車体などに引き回
して配索されてきた電線・ケーブルやワイヤハーネス
(以下、便宜的に電線10と総称する)は、それらの全
長にわたって上から編組20で覆われ、また例えばその
編組20の上から配索個所の要所ごとに図示しないコル
ゲートチューブを被せて保護することができる。編組2
0は、本例では導電性の金属素線を筒状に編んだもので
あるが、ポリエステルなどの樹脂線にCu(銅)メッキ
仕上げした素線をスパイラルに巻き付けたものを網目素
線とし、それを筒状に編んだものも周知である。
In FIG. 1, electric wires / cables and wire harnesses (hereinafter collectively referred to as electric wires 10 for convenience) that have been routed around a vehicle body of an automobile or the like (hereinafter collectively referred to as electric wires 10) are covered with a braid 20 from above over their entire length. Also, for example, a corrugated tube (not shown) may be covered from above the braid 20 to protect each important point of the installation location. Braid 2
In the present example, 0 is a conductive metal wire braided into a tubular shape, but a wire wound by spirally winding a Cu (copper) plated finish on a resin wire such as polyester is used as a mesh wire, It is also well known that it is knitted in a tubular shape.

【0023】電線10は、銅線などの導体11上に絶縁
体12を押出し被覆したものが示され、各端末の絶縁体
12を皮剥処理して剥き出しにした導体11にLA端子
などの端子金具13がかしめ部13aでかしめ加工して
圧着されている。そうした電線端末および端子金具13
は、図5以下の各図で取付例を示すように、電気自動車
に搭載されたモータのアルミニウムなど金属製の外板ケ
ースBを被取付体にして、これに貫通して設けた電線引
き込み口bから引き込まれる。引き込んだ端子金具1
3をボルト孔13bでボルト(図示せず)によりモータ
入出力端子に締結し、電気的導通を図るようになってい
る。その際、電線10に流れる大電流・高電圧のために
電磁波の影響が他機器に及ばないよう、上記編組20と
次に示す各部材で電磁波シールド処理が施される。
The electric wire 10 is shown by extruding and covering an insulator 12 on a conductor 11 such as a copper wire. The conductor 12 which is obtained by peeling off the insulator 12 of each terminal is exposed to a terminal fitting such as an LA terminal. 13 is crimped and crimped at the crimped portion 13a. Such electric wire terminals and terminal fittings 13
As shown in the mounting examples in each of FIG. 5 and subsequent figures, an outer wire case B made of metal such as aluminum of a motor mounted on an electric vehicle is used as a mounted body, and a wire lead-in port provided through the outer case B is provided. drawn from b 1 . Retracted terminal fitting 1
3 is fastened to the motor input / output terminals by bolts (not shown) in the bolt holes 13b so that electrical conduction can be achieved. At this time, an electromagnetic wave shield treatment is performed on the braid 20 and the following members so that the electromagnetic waves do not affect other devices due to the large current and high voltage flowing through the electric wire 10.

【0024】従来構造の説明で述べたように、有効な電
磁波シールド機能を得るには、編組20の筒口22の処
理が大事な要件となる。そこで、図2に示すように、は
んだ槽30からなる処理装置によって編組20の筒口2
2にはんだを付着する処理が行われる。はんだ槽30に
収容された溶融はんだ31に浸漬させて、治具32に保
持した編組20の筒口22に溶融はんだ31を付着させ
る。そのように筒口22に溶融はんだ31を付着させて
固化させることにより、筒口22における金属素線の1
本1本がほつれたり、ばらけたりせずに定形を保ち、互
いに電気的導通状態に繋がる。筒口22を定形に保つこ
とは、その後の配索作業や機器への接続作業などにおい
て寸法出しを能率アップさせることにもなる。また、治
具32はドーム形状となっており、開口縁に設けた鍔状
のフランジ部32aに編組20の筒口22に当て添いす
ることではんだ付着作業が能率的になる。
As described in the explanation of the conventional structure, in order to obtain an effective electromagnetic wave shielding function, the treatment of the tube mouth 22 of the braid 20 is an important requirement. Therefore, as shown in FIG. 2, the barrel mouth 2 of the braid 20 is treated by the processing device including the solder bath 30.
A process of attaching solder to 2 is performed. The molten solder 31 contained in the solder bath 30 is dipped in the molten solder 31, and the molten solder 31 is attached to the tubular opening 22 of the braid 20 held by the jig 32. In this manner, the molten solder 31 is attached to the barrel opening 22 and solidified, so that the metal wire
Each book keeps its regular shape without fraying or falling apart, and is in electrical continuity with each other. Keeping the tube mouth 22 in a fixed shape also improves the efficiency of dimensioning in the subsequent wiring work and connection work to equipment. Further, the jig 32 has a dome shape, and the flange attachment portion 32a provided on the opening edge is pressed against the tubular opening 22 of the braid 20 to make the solder attachment work efficient.

【0025】そのように筒口22をはんだ付着で定形に
処理した編組20は、各電線10を通した状態(図1)
でその筒口近くを二重に畳み重ねるようにして重なり部
23を設け、そこに本発明の要旨部材である金属製の鳩
目形ワッシャ24が編組20の網目を押し広げるように
して組み付けてセットされている。この鳩目形ワッシャ
24は、図5以下の各図で示すように、被取付体として
アース接地Gされているモータ外板ケースBにボルト4
4で編組20を直結する座金部材であると同時に、電磁
波シールドターミナルとして機能する。
The braid 20 in which the tubular opening 22 is fixed by soldering in this way is in a state in which each electric wire 10 is passed through (FIG. 1).
Then, an overlapping portion 23 is provided by double-folding the vicinity of the tube mouth, and a metal eyelet-shaped washer 24, which is a gist member of the present invention, is assembled and set so as to spread the mesh of the braid 20. ing. This eyelet-shaped washer 24 has bolts 4 attached to a motor outer case B, which is grounded as an attached body, as shown in each of FIGS.
At 4 it is a washer member that directly connects the braid 20 and at the same time functions as an electromagnetic wave shield terminal.

【0026】ここで、図3(a),(b)は鳩目形ワッ
シャ24を編組20の重なり部23に組み付けるための
治具を示し、図4(a)〜(d)はその治具を用いたワ
ッシャ組付工程を順番に示している。鳩目形ワッシャ2
4は金属板をプレス打ち抜き成形などした円板座の中心
にボルト孔24a(図6中の拡大円内参照)を有し、そ
のボルト孔24aの孔縁から対向一対の編留め爪24b
を立ち上げ、円板座の外縁からは対向一対の位置決め爪
24cを編留め爪24bと背中合わせの方向に立ち上げ
て設けたものである。
Here, FIGS. 3A and 3B show a jig for assembling the eyelet-shaped washer 24 to the overlapping portion 23 of the braid 20, and FIGS. 4A to 4D show the jig. The washer assembly process used is shown in order. Eyelet-shaped washer 2
4 has a bolt hole 24a (see an enlarged circle in FIG. 6) at the center of a disk seat formed by press punching a metal plate, and a pair of knitting claws 24b facing each other from the hole edge of the bolt hole 24a.
And a pair of opposing positioning claws 24c are provided from the outer edge of the disc seat so as to rise back to back with the knitting claws 24b.

【0027】まず、鳩目形ワッシャ24の位置決め爪2
4cを座台60の位置決めスリット60cに差し込んで
セットする〔図4(a)〕。次いで、プレスポンチ61
の基幹部61bを鳩目形ワッシャ24のボルト孔24a
に通しながら座台60側のポンチ受け孔60bに嵌合さ
せる〔図4(b)〕。次に、編組20の重なり部23の
一方側と他方側を順番に、屹立しているプレスポンチ6
1のテーパガイド部61aに押し当て、金属素線の網目
を押し広げるようにして既にセットされた鳩目形ワッシ
ャ24の編留め爪24bの外側に当たるまで押し下げる
〔図4(c)〕。この後、第3の治具である押し型62
を用い、この凹部62bをプレスポンチ61のテーパガ
イド部61aに係合させて押し下げ、テーパガイド部6
1aの下端の両脇部に巻き込むように案内して鳩目形ワ
ッシャ24の編留め爪24bをプレスし、編組20の重
なり部23の上に折り込んで掛止する〔図4(d)〕。
このようにして組付後、一体化している編組20の重な
り部23と鳩目形ワッシャ24を座台60のスリット6
0cから引き上げて離型する。
First, the positioning claw 2 of the eyelet-shaped washer 24.
4c is inserted into the positioning slit 60c of the seat 60 and set [FIG. 4 (a)]. Next, press punch 61
Of the main portion 61b of the eyelet-shaped washer 24 to the bolt hole 24a.
The punch receiving hole 60b on the pedestal 60 side is fitted while passing through [Fig. 4 (b)]. Next, the press punches 6 standing upright in order of one side and the other side of the overlapping portion 23 of the braid 20.
The taper guide portion 61a of No. 1 is pressed, and the mesh of the metal element wire is expanded and pushed down until it hits the outer side of the knitting claw 24b of the eyelet-shaped washer 24 already set [FIG. 4 (c)]. After this, the pressing die 62, which is the third jig
This concave portion 62b is engaged with the taper guide portion 61a of the press punch 61 and pushed down by using the.
The knitting claws 24b of the eyelet-shaped washer 24 are pressed while being guided so as to be wound around both side portions of the lower end of the la, and are folded and hooked onto the overlapping portion 23 of the braid 20 (FIG. 4 (d)).
After the assembling in this way, the overlapping portion 23 and the eyelet-shaped washer 24 of the braid 20 which are integrated are connected to the slit 6 of the seat 60.
Release from 0c and release.

【0028】図5は、そのように鳩目形ワッシャ24を
組み付けた編組20によって外側から電線10を覆い、
この電線10をモータの外板ケースBに電線引き込み口
b1から引き込んで、端子金具13によってモータ入出
力端子に接続する構造例を示している。すなわち、電線
端末の端子金具13を外板ケースBに電線引き込み口b
1から引き込んだセット状態で、編組20の筒口22の
筒口に近い重なり部23でボルト44により外板ケース
Bの雌ネジ孔b2に螺合させて直結する。
In FIG. 5, the electric wire 10 is covered from the outside by the braid 20 in which the eyelet-shaped washers 24 are assembled in this manner,
An example of the structure in which the electric wire 10 is drawn into the outer case B of the motor through the electric wire drawing port b1 and is connected to the motor input / output terminal by the terminal fitting 13 is shown. That is, the terminal metal fitting 13 of the wire end is connected to the outer case B by the wire lead-in port b
In the set state in which the braid 20 is pulled in, the bolts 44 are screwed into the female screw holes b2 of the outer plate case B at the overlapping portion 23 of the braid 20 close to the barrel opening, and are directly connected.

【0029】かかる構造から、実機搭載後の通電使用中
に大電流・高電圧の電線10から発生する電磁波は、編
組20の重なり部23→鳩目形ワッシャ24→ボルト4
4→外板ケースB→アース接地Gというシールド導通経
路で吸収される。
With such a structure, electromagnetic waves generated from the high-current / high-voltage electric wire 10 during energization and use after being mounted on an actual machine are such that the overlapping portion 23 of the braid 20 → the eyelet-shaped washer 24 → the bolt 4
It is absorbed in the shield conduction path of 4 → outer plate case B → earth ground G.

【0030】その場合、編組20の筒口22ははんだ付
着処理がなされて金属素線による網目の1本1本のすべ
てが互いに電気的導通状態に繋がっているから、すべて
の金属素線同士の繋がりによるシールド導通は重なり部
23にも及ぶことになり、鳩目形ワッシャ24はそうし
た金属素線のすべてに接続される。結果、鳩目形ワッシ
ャ24を外板ケースBに金属結合で直結させてアース接
地Gすれば、編組20全体で生じる誘導電流を吸収し、
グランドに落として逃がすことができる。
In this case, since the tube mouth 22 of the braid 20 is soldered and all of the meshes of the metal wires are electrically connected to each other, all the metal wires are connected to each other. The shield conduction due to will also extend to the overlap 23 and the eyelet washer 24 will be connected to all such metal strands. As a result, if the eyelet-shaped washer 24 is directly connected to the outer case B by metal bonding and grounded to ground G, the induced current generated in the entire braid 20 is absorbed,
You can drop it on the ground and let it escape.

【0031】このようにボルト44と鳩目形ワッシャ2
4という簡単で安価な部品を用いるだけで、図5に示す
ように、強力かつ確実に編組20を被取付体であるモー
タ外板ケースBに直結した場合は、有効な電磁波シール
ド性能を実現できる。そうした効果や利点は、上記図1
0,図11,図12のいずれの従来構造と比較しても明
らかである。
Thus, the bolt 44 and the eyelet-shaped washer 2
Only by using a simple and inexpensive component such as No. 4, as shown in FIG. 5, when the braid 20 is strongly and reliably directly connected to the motor outer case B which is the attached body, effective electromagnetic wave shielding performance can be realized. . Such effects and advantages are as shown in Fig. 1 above.
It is clear from comparison with any of the conventional structures of FIG. 0, FIG. 11 and FIG.

【0032】一方、図6と図7は、電気コネクタに収容
状態の電線端末部を被取付体のモータ外板ケースBに引
き込んで接続する場合の第1実施の形態を示す分解斜視
図と組立断面図である。
On the other hand, FIG. 6 and FIG. 7 are an exploded perspective view and an assembly showing the first embodiment in which the electric wire terminal portion accommodated in the electric connector is pulled in and connected to the motor outer case B of the attached body. FIG.

【0033】端末に端子金具13を備えた電線10を外
板ケースBの電線引き込み口bに挿通させ、端子金具
13をモータ入出力端子に接続させる。その際、電気コ
ネクタを構成する金属製カバー40および樹脂製ハウジ
ング50と一緒に編組20をボルト44で外板ケースB
に共締めしている。金属製カバー40は本体部41の適
所にボルト孔42を有し、側板部にロック孔43を有し
ている。樹脂製ハウジング50は本体部51の適所にボ
ルト44が挿通する金属製カラー52を嵌着して備えて
いる。図7で明らかなように、金属製カラー52は、編
組20の重なり部23に一体の鳩目形ワッシャ24と外
板ケースBの双方に接触して電気的導通状態に中継して
いる部材である。したがって、この金属製カラー52も
鳩目形ワッシャ24と同様に電磁波シールドターミナル
機能をもつ部材ということができる。
The electric wire 10 having the terminal metal fitting 13 at the end is inserted into the electric wire lead-in port b 1 of the outer plate case B, and the terminal metal fitting 13 is connected to the motor input / output terminal. At this time, the braid 20 together with the metal cover 40 and the resin housing 50 that form the electrical connector are attached to the outer case B by the bolts 44.
Are tightened together. The metal cover 40 has a bolt hole 42 at an appropriate position of the main body portion 41 and a lock hole 43 at a side plate portion. The resin housing 50 is provided with a metal collar 52 into which a bolt 44 is inserted and which is fitted in an appropriate position of the main body 51. As is apparent from FIG. 7, the metal collar 52 is a member that contacts both the eyelet-shaped washer 24 and the outer plate case B that are integral with the overlapping portion 23 of the braid 20 and relays them in an electrically conductive state. . Therefore, the metal collar 52 can also be regarded as a member having an electromagnetic wave shield terminal function like the eyelet-shaped washer 24.

【0034】また、樹脂製ハウジング50は、かかる金
属製カラー52の左右位置に対向一対の位置決めスリッ
ト53を形成してあり、鳩目形ワッシャ24に設けた対
向一対の位置決め爪24cをその位置決めスリット53
に挿入して仮決めするようになっている。そうした本体
部51の側面に上記金属製カバー40側のロック孔43
に係合するロック凸部54を有し、金属製カバー40と
ほぼワンタッチで組立可能となっている。
Further, the resin housing 50 is formed with a pair of opposing positioning slits 53 at the left and right positions of the metal collar 52, and a pair of opposing positioning claws 24c provided on the eyelet-shaped washer 24 are provided with the positioning slits 53.
It is designed to be inserted into and decided temporarily. The lock hole 43 on the side of the metal cover 40 is formed on the side surface of the main body 51.
It has a lock convex portion 54 that engages with, and can be assembled with the metal cover 40 with almost one touch.

【0035】このように、電気コネクタを構成する金属
製カバー40と樹脂製ハウジング50は、少なくとも編
組20の重なり部23と鳩目形ワッシャ24を内部に収
容できるだけの大きさや形状であればよいから、コネク
タ全体を小型化することができる。
As described above, the metal cover 40 and the resin housing 50 constituting the electric connector may have a size and a shape that can accommodate at least the overlapping portion 23 of the braid 20 and the eyelet-shaped washer 24 inside. The entire connector can be miniaturized.

【0036】以上から、この第1実施の形態にかかる簡
易電磁波シールド構造は次のように作用する。電線端末
の端子金具13を外板ケースBに電線引き込み口b
ら引き込んだセット状態で、ボルト44を編組20の重
なり部23における鳩目形ワッシャ24に通し、以下順
番に電気コネクタの金属製カバー40、鳩目形ワッシャ
24、そして樹脂製ハウジング50側の金属製カラー5
2に素通しして、外板ケースBの雌ネジ孔bに螺合さ
せて結合する。
From the above, the simple electromagnetic wave shield structure according to the first embodiment operates as follows. In a set state in which the terminal fitting 13 of the wire end is drawn into the outer plate case B from the wire drawing port b 1 , the bolt 44 is passed through the eyelet-shaped washer 24 in the overlapping portion 23 of the braid 20, and the metal cover of the electrical connector is in that order. 40, eyelet-shaped washer 24, and metal collar 5 on the resin housing 50 side
2 is passed through, and screwed into the female screw hole b 2 of the outer plate case B to be coupled.

【0037】それによって、電線10から発生する電磁
波は編組20の重なり部23→鳩目形ワッシャ24→金
属製カラー52→ボルト44→外板ケースB→アース接
地Gというシールド導通経路で吸収される。なお、金属
製カバー40もまた電磁波シールドターミナルを構成す
る金属シェルとして電磁波を吸収することができる。
As a result, the electromagnetic wave generated from the electric wire 10 is absorbed in the shield conduction path of the overlapping portion 23 of the braid 20, the eyelet-shaped washer 24, the metal collar 52, the bolt 44, the outer case B, and the earth ground G. The metal cover 40 can also absorb electromagnetic waves as a metal shell forming an electromagnetic wave shield terminal.

【0038】次に、図8および図9は、電気コネクタに
収容状態の第2実施の形態を示す分解図と組立図であ
る。
Next, FIGS. 8 and 9 are an exploded view and an assembly view showing the second embodiment in a state of being accommodated in the electric connector.

【0039】この場合、上記第1実施の形態の図6で示
された樹脂製ハウジング50に代わる部材または部分と
して、金属製カバー70の側壁から一体にブラケット7
2を設け、このブラケット72に直接鳩目形ワッシャ2
5を仮位置決めできるようにしている。したがって、樹
脂製ハウジング50を削減できるので、コスト低下に大
きく寄与でき、しかも電気コネクタ全体を小型化できる
ので、車体など設置スペースに厳しく制限される場合は
特に有効である。
In this case, as a member or portion replacing the resin housing 50 shown in FIG. 6 of the first embodiment, the bracket 7 is integrally formed from the side wall of the metal cover 70.
2 is provided, and the eyelet-shaped washer 2 is directly attached to the bracket 72.
5 can be temporarily positioned. Therefore, since the resin housing 50 can be reduced, the cost can be greatly reduced, and the entire electrical connector can be downsized, which is particularly effective when the installation space of the vehicle body or the like is severely limited.

【0040】すなわち、金属製カバー70のブラケット
72にボルト44を通す素孔のボルト孔73を設け、こ
の左右位置に対向一対の位置決めスリット74を形成し
ている。さらに、ブラケット72の縁両側に突出した形
の折り爪75を設け、編組20の重なり部23に背後か
らその折り爪75を折り曲げて圧着して掛止できるよう
になっている。
That is, the bracket 72 of the metal cover 70 is provided with a bolt hole 73 that is a bare hole through which the bolt 44 is inserted, and a pair of opposed positioning slits 74 are formed at the left and right positions thereof. Further, the folding claws 75 are provided so as to project from both sides of the bracket 72, and the folding claws 75 can be bent and crimped from the back to the overlapping portion 23 of the braid 20 to be hooked.

【0041】また、この場合の鳩目形ワッシャ25は円
板座中央にボルト44を通すだけの矩形のボルト孔25
aを有し、そのボルト孔25aの孔縁に対向一対の編留
め爪25bが形成され、また円板座の外周縁に対向一対
の係止爪25cを立ち上げている。その係止爪25cを
上記金属製カバー70に設けたブラケット72の2つの
位置決めスリット74に挿入することで、鳩目形ワッシ
ャ25を介して直に編組20の重なり部23を金属製カ
バー70に結合することができる。したがって、この第
2実施の形態の金属製カバー70は、編組20が直接結
合されるという意味で、鳩目形ワッシャ25と同機能の
電磁波シールドターミナルともいうべき部材である。
Further, the eyelet-shaped washer 25 in this case has a rectangular bolt hole 25 in which only the bolt 44 is inserted through the center of the disk seat.
a, a pair of opposed knitting claws 25b is formed at the hole edge of the bolt hole 25a, and a pair of opposed locking claws 25c are raised on the outer peripheral edge of the disc seat. By inserting the locking claws 25c into the two positioning slits 74 of the bracket 72 provided on the metal cover 70, the overlapping portion 23 of the braid 20 is directly coupled to the metal cover 70 via the eyelet-shaped washer 25. can do. Therefore, the metal cover 70 of the second embodiment is a member that should be called an electromagnetic wave shield terminal having the same function as the eyelet-shaped washer 25 in the sense that the braid 20 is directly coupled.

【0042】[0042]

【発明の効果】以上説明したように、本発明にかかる請
求項1に記載の簡易電磁波シールド構造は、導電性素線
を筒状に編んだ編組を鳩目形ワッシャとボルトという簡
単で安価な部品でもって被取付体に強固に結合すること
で、信頼性のある電磁波シールド性能を得ることができ
る。編組の筒口にははんだが付着されて網目を形成する
導電性素線の1本1本がすべて互いに電気的導通状態に
繋がり、その導通状態の繋がりは重なり部にも及ぶの
で、鳩目形ワッシャはその重なり部の導電性素線のすべ
てに接続され、被取付体に金属結合させることにより編
組全体で生じた誘導電流を吸収し、グランドに落として
逃がすことができる。
As described above, in the simple electromagnetic wave shield structure according to the first aspect of the present invention, a simple and inexpensive component, which is a braided braiding conductive element wire in a tubular shape, is an eyelet type washer and a bolt. Therefore, by firmly coupling to the attached body, reliable electromagnetic wave shielding performance can be obtained. Solder is attached to the tubular mouth of the braid, and each of the conductive wires forming a mesh is electrically connected to each other, and the connection of the conductive state extends to the overlapping portion. It is connected to all of the conductive wires of the overlapping portion, and by being metal-bonded to the attached body, the induced current generated in the entire braid can be absorbed and dropped to the ground to escape.

【0043】また、請求項2に記載の簡易電磁波シール
ド構造は、例えば被取付体が電気自動車に搭載されてア
ース接地されているモータ外板ケースである場合、この
外板ケースにシールド導通させる編組を収容する電気コ
ネクタとしては、極端には編組の重なり部だけを局所的
に収容すればよいので、コネクタハウジングの構造を簡
素で小型化できる。
Further, in the simple electromagnetic wave shield structure according to the second aspect, for example, when the attached body is a motor outer case which is mounted on an electric vehicle and grounded, a braid for shield conduction to the outer case is provided. As an electric connector for housing the connector, extremely only the overlapping portion of the braid needs to be locally housed, so that the structure of the connector housing can be simplified and downsized.

【0044】また、請求項3に記載の簡易電磁波シール
ド構造は、金属製カバーのブラケットに鳩目形ワッシャ
を直に係止させるようにすれば、電気コネクタの樹脂製
ハウジングが不要となって部材点数を削減できて大幅な
コスト低減が実現され、コネクタ構造の全体の大きさや
嵩が小さくなり、自動車の車体など設置スペースに厳し
く制限される場合に特に有効である。
Further, in the simple electromagnetic wave shield structure according to the third aspect, if the eyelet-shaped washer is directly engaged with the bracket of the metal cover, the resin housing of the electric connector becomes unnecessary and the number of members is increased. This is particularly effective when the size and bulk of the connector structure are reduced and the installation space is severely limited, such as the body of an automobile.

【0045】一方、本発明にかかる請求項4に記載の簡
易電磁波シールド構造の組立治具は、鳩目形ワッシャを
編組の重なり部に一体的に組み付けるのに、座台とプレ
スポンチと押し型といった簡単な治具で簡単かつ能率的
に作業を行うことができる。
On the other hand, in the assembling jig of the simple electromagnetic wave shielding structure according to claim 4 of the present invention, a seat, a press punch and a pressing die are used to integrally assemble the eyelet type washer to the overlapping portion of the braid. You can work easily and efficiently with a simple jig.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明にかかる簡易電磁波シールド構造の要旨
部材である編組で電線を覆った状態を示す平面図であ
る。
FIG. 1 is a plan view showing a state in which an electric wire is covered with a braid, which is a gist member of a simple electromagnetic wave shield structure according to the present invention.

【図2】同編組の筒口にはんだを付着する装置を示す断
面図である。
FIG. 2 is a cross-sectional view showing an apparatus for attaching solder to the tube mouth of the braid.

【図3】同図(a),(b)は、同編組に鳩目形ワッシ
ャを組み付けるための組立治具を示す斜視図である。
3 (a) and 3 (b) are perspective views showing an assembly jig for assembling the eyelet-shaped washer to the braid.

【図4】同図(a)〜(d)は、同編組に鳩目形ワッシ
ャを組み付ける組立工程を順に示す断面図である。
4A to 4D are cross-sectional views sequentially showing an assembling process of assembling an eyelet-shaped washer to the braid.

【図5】本発明にかかる編組直結式の簡易電磁波シール
ド構造を示す組立側面図である。
FIG. 5 is an assembly side view showing a simple electromagnetic wave shield structure of a direct braid type according to the present invention.

【図6】電気コネクタに収容状態の本構造を被取付体で
あるモータ外板ケースに結合する各部材からなる構造の
第1実施の形態を示す分解斜視図である。
FIG. 6 is an exploded perspective view showing a first embodiment of a structure including each member for coupling the present structure housed in an electric connector to a motor outer case which is an attached body.

【図7】同第1実施の形態による本構造の組立側面断面
図である。
FIG. 7 is an assembled side sectional view of the present structure according to the first embodiment.

【図8】電気コネクタに収容状態の本構造を被取付体で
あるモータ外板ケースに結合する各部材からなる構造の
第2実施の形態を示す分解斜視図である。
FIG. 8 is an exploded perspective view showing a second embodiment of a structure including each member for coupling the present structure housed in an electric connector to a motor outer case which is an attached body.

【図9】同第2実施の形態による本構造の組立側面断面
図である。
FIG. 9 is an assembled side sectional view of the structure according to the second embodiment.

【図10】電磁波シールド構造の従来例を示す組立側面
断面図である。
FIG. 10 is an assembled side sectional view showing a conventional example of an electromagnetic wave shield structure.

【図11】別の電磁波シールド構造の従来例を示す組立
側面断面図である。
FIG. 11 is an assembled side sectional view showing another conventional example of an electromagnetic wave shield structure.

【図12】さらに別の電磁波シールド構造の従来例を示
す組立側面断面図である。
FIG. 12 is an assembled side sectional view showing a conventional example of still another electromagnetic wave shield structure.

【符号の説明】[Explanation of symbols]

10 電線 11 導体 12 絶縁体 13 端子金具 20 編組 21 編組本体 22 筒口 23 重なり部 24,25 鳩目形ワッシャ 24a,25a ボルト孔 24b,25b 編留め爪 24c 位置決め爪 25c 係止爪 31 溶融はんだ 40,70 金属製カバー(電気コネクタ) 44 ボルト 50 樹脂製ハウジング(電気コネク
タ) 52 金属製カラー 53 鳩目形ワッシャの位置決めスリッ
ト 60 座台(組立治具) 61 プレスポンチ(組立治具) 61a 編組のテーパガイド部 62 押し型(組立治具) 72 編組係止用のブラケット B モータの外板ケース(被取付体) b 電線引き込み口 b ボルト螺合用の雌ネジ孔
10 Electric Wire 11 Conductor 12 Insulator 13 Terminal Bracket 20 Braid 21 Braid Main Body 22 Cylinder Mouth 23 Overlap 24, 25 Eyelet-shaped Washers 24a, 25a Bolt Holes 24b, 25b Braid Claw 24c Positioning Claw 25c Locking Claw 31 Molten Solder 40, 70 Metal cover (electrical connector) 44 Bolt 50 Resin housing (electrical connector) 52 Metal collar 53 Eyelet-shaped washer positioning slit 60 Base (assembly jig) 61 Press punch (assembly jig) 61a Tapered guide part of braid 62 Push type (assembly jig) 72 Bracket for locking braid B Motor outer plate case (attached body) b 1 Wire drawing port b 2 Female screw hole for screwing bolts

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 電線端末に端子金具を圧着した電線を外
側から導電性の素線を筒状に編んだ編組で覆い、この編
組の筒口全周にわたって均一にはんだを付着させて素線
すべてを互いにシールド導通状態にし、また筒口の近く
を二重に重ねた重なり部にボルト挿通が可能となるよう
に金属製の鳩目形ワッシャを組み付け、機器側のアース
接地されている被取付体に前記鳩目形ワッシャを介して
前記編組の重なり部をボルトで結合したことを特徴とす
る簡易電磁波シールド構造。
1. An electric wire having a terminal metal fitting crimped to an end of an electric wire is covered from the outside with a braid in which a conductive wire is braided in a tubular shape, and solder is evenly attached over the entire circumference of the tube mouth of the braid to remove all the wire. Put a metal eyelet-shaped washer so that they can be shielded to each other, and bolts can be inserted in the overlapping part where the tube mouth is doubled, and the eyelet is attached to the grounded grounded object on the equipment side. A simple electromagnetic wave shield structure, characterized in that the overlapping portions of the braid are connected with bolts through a shaped washer.
【請求項2】 前記被取付体に電線引き込み口から前記
電線の端末および端子金具を引き込んだ状態で、電気コ
ネクタを構成する金属製カバーおよび樹脂製ハウジング
に前記編組の重なり部を収容して前記ボルトで共締めし
てなっていることを特徴とする請求項1に記載の簡易電
磁波シールド構造。
2. The overlapping portion of the braid is accommodated in a metal cover and a resin housing which form an electric connector in a state in which the end of the electric wire and the terminal fitting are drawn into the attached body from the electric wire drawing port. The simple electromagnetic wave shield structure according to claim 1, wherein both are fastened together with a bolt.
【請求項3】 前記樹脂製ハウジングに代えて、前記金
属製カバーに一体に設けたブラケットに直接前記鳩目形
ワッシャが係止できるようにしたことを特徴とする請求
項2に記載の簡易電磁波シールド構造。
3. The simple electromagnetic wave shield according to claim 2, wherein the eyelet-shaped washer can be directly engaged with a bracket provided integrally with the metal cover instead of the resin housing. Construction.
【請求項4】 前記編組の重なり部に前記鳩目形ワッシ
ャを一体に組み付けるにあたって、 中央部にボルト孔を有しかつそのボルト孔から折り曲げ
可能な編留め爪を立ち上げて設けた前記鳩目形ワッシャ
を位置決めして保持する座台と、 この座台上の鳩目形ワッシャのボルト孔に通した状態で
セットされ、前記編組の重なり部の網目を押し広げて挿
通可能なテーパガイド部を有し、このテーパガイド部に
よって前記重なり部を前記鳩目形ワッシャの編留め爪の
外側位置に落とし込んで案内できるようにしたプレスポ
ンチと、 このプレスポンチのテーパガイド部に当接して押し下げ
ることにより、前記鳩目形ワッシャの編留め爪を上から
押圧して折り曲げて前記編組の重なり部に上から圧着す
るための押し型と、を備えたことを特徴とする簡易電磁
波シールド構造の組立治具。
4. The eyelet-shaped washer having a bolt hole in the center and a bendable knitting claw rising from the bolt hole when the eyelet-shaped washer is integrally assembled to the overlapping portion of the braid. A pedestal for positioning and holding, and a taper guide portion that can be inserted by pushing the mesh of the overlapping portion of the braid, which is set in a state of passing through the bolt holes of the eyelet-shaped washer on the pedestal, A press punch in which the overlapping portion is dropped by the taper guide portion to an outer position of the knitting claw of the eyelet-shaped washer so as to be guided, and the taper guide portion of the press punch is brought into contact with the press punch to push down the eyelet shape. A pressing die for pressing the knitting claw of the washer from above and bending it to press it against the overlapping portion of the braid from above. Assembly jig for electromagnetic wave shield structure.
JP2001305188A 2001-10-01 2001-10-01 Simple electromagnetic shielding structure and manufacturing apparatus thereof Expired - Fee Related JP3883105B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
JP2001305188A JP3883105B2 (en) 2001-10-01 2001-10-01 Simple electromagnetic shielding structure and manufacturing apparatus thereof

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Publication Number Publication Date
JP2003109707A true JP2003109707A (en) 2003-04-11
JP3883105B2 JP3883105B2 (en) 2007-02-21

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ID=19125014

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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006216331A (en) * 2005-02-02 2006-08-17 Sumitomo Wiring Syst Ltd Shield connector
JP2007244096A (en) * 2006-03-08 2007-09-20 Nsk Ltd Motor
JP2008041479A (en) * 2006-08-08 2008-02-21 Gs Eletech:Kk Holding device of braided shield-covered wire
JP2010177080A (en) * 2009-01-30 2010-08-12 Sumitomo Wiring Syst Ltd Braided wire processing device and manufacturing method of braided wire with end part expanded
JP2013115071A (en) * 2011-11-25 2013-06-10 Yazaki Corp Shield structure and wiring harness

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006216331A (en) * 2005-02-02 2006-08-17 Sumitomo Wiring Syst Ltd Shield connector
JP2007244096A (en) * 2006-03-08 2007-09-20 Nsk Ltd Motor
JP2008041479A (en) * 2006-08-08 2008-02-21 Gs Eletech:Kk Holding device of braided shield-covered wire
JP2010177080A (en) * 2009-01-30 2010-08-12 Sumitomo Wiring Syst Ltd Braided wire processing device and manufacturing method of braided wire with end part expanded
JP2013115071A (en) * 2011-11-25 2013-06-10 Yazaki Corp Shield structure and wiring harness

Also Published As

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