JP2003072588A - Hollow member for car body frame - Google Patents

Hollow member for car body frame

Info

Publication number
JP2003072588A
JP2003072588A JP2001268874A JP2001268874A JP2003072588A JP 2003072588 A JP2003072588 A JP 2003072588A JP 2001268874 A JP2001268874 A JP 2001268874A JP 2001268874 A JP2001268874 A JP 2001268874A JP 2003072588 A JP2003072588 A JP 2003072588A
Authority
JP
Japan
Prior art keywords
peripheral wall
hollow member
outer peripheral
body frame
distance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001268874A
Other languages
Japanese (ja)
Inventor
Takayuki Yamada
孝行 山田
Shunji Suzuki
俊次 鈴木
Yuta Urushiyama
雄太 漆山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP2001268874A priority Critical patent/JP2003072588A/en
Priority to CA002401060A priority patent/CA2401060C/en
Priority to US10/233,474 priority patent/US6672654B2/en
Publication of JP2003072588A publication Critical patent/JP2003072588A/en
Pending legal-status Critical Current

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  • Body Structure For Vehicles (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a hollow member for a car body frame capable of heightening the energy absorbing efficiency to a higher degree. SOLUTION: The hollow member for the car body has a polygonal profile in the section shape and is furnished with ribs tying the apices to the center shaft, wherein the inside of the intersection part of two plates constituting the peripheral circumferential wall with the ribs is shaped rounded, and the distance (h) from the virtual top point of the inside circumferential walls of the two plates lower than the top point of the peripheral circumferential wall in the intersection part in an amount corresponding to the plate thickness to the rib side end point of the rounded part is made over 13% of the distance L between the roundness end points of the two plate ends constituting the peripheral circumferential wall, which allows enlargement of the section area of that apex part of the whole section exhibiting a large plastic deformation amount to lead to enlargement of the plastic deformation region, so that the anti- buckling load can be heightened to a higher degree. This constitution allows exerting a large effect for increasing the energy absorbing amount to a higher degree without bringing about a substantial increase of the outside dimensions.

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は、車両が衝突した際
の衝撃エネルギを圧縮変形によって吸収するための車体
フレーム用中空部材に関するものである。 【0002】 【従来の技術】本発明と同一出願人は、外形輪郭の断面
形状が多角形をなし、各頂角と中心軸とを結んで軸線方
向に延在するリブを備えた中空押し出し材で車体フレー
ムを構成し、この中空押し出し材が衝突荷重を受けて起
こす圧縮座屈変形により、衝突時の衝撃エネルギを吸収
する車体フレーム構造を特願平10−10294号明細
書(特開平11−208519号公報)において提案し
た。 【0003】これによれば、多角形の一辺の長さとその
肉厚との関係の設定によって適切な座屈強度が得られる
断面積に設定し得るので、外形寸法を過大にせずに所望
の衝撃エネルギ吸収特性を得ることができる。 【0004】 【発明が解決しようとする課題】しかるに、部材の断面
積に対するエネルギ吸収量はできるだけ大きいことが好
ましく、十分なクラッシャブルゾーンを設定することが
困難な車両の場合、部材によるエネルギ吸収効率のより
一層の増大が望まれている。 【0005】本発明は、このような知見に鑑み案出され
たものであり、その主な目的は、エネルギ吸収効率をよ
り一層高めることのできる車体フレーム用中空部材を提
供することにある。本発明者は、外形輪郭の断面形状が
略正多角形をなし、各頂角部の頂角と中心軸とを結ぶリ
ブを備え、外周壁を構成する2枚の板とリブとの交差部
の内側部分がアール形状をなす車体フレーム用中空部材
にあっては、交差部に於ける外周壁頂点から正多角形の
中心寄りに板の肉厚分だけシフトした内周壁の仮想頂点
と上記アールのリブ側端点との該リブの延在方向距離h
と、外周壁を構成する板の両端のアール端点間距離Lと
の関係がエネルギ吸収効率に著しく影響することに思い
至った。 【0006】 【課題を解決するための手段】上記した目的を果たすた
めに、本発明においては、外形輪郭の断面形状が多角形
をなし、各頂角部3の頂角と中心軸とを結ぶリブ2を備
える車体フレーム用中空部材において、前記外周壁を構
成する2枚の板と前記リブとの交差部の内側部分がアー
ル形状をなし、前記交差部に於ける外周壁頂点から前記
正多角形の中心寄りに前記板の肉厚分だけシフトした内
周壁の仮想頂点と前記アールの前記リブ側端点との該リ
ブの延在方向距離hを、前記外周壁を構成する板の両端
の前記アールの該外周壁を構成する板側端点間距離Lの
13%以上の長さとした。このようにすれば、全体の断
面の中で塑性変形量の大きい頂角部の断面積の効率的な
拡大をも計ることができ、図4に示すように、エネルギ
吸収効率が著しく向上する。 【0007】 【発明の実施の形態】以下に添付の図面を参照して本発
明について詳細に説明する。 【0008】図1は、本発明が適用される車体フレーム
用中空部材の第1の実施形態に於ける基本的断面形状を
示している。この車体フレーム用中空部材は、アルミニ
ウム合金の押し出し成型材からなり、外周壁を構成する
6枚の板1により、中心軸Oに直交する断面の外形輪郭
形状が正六角形をなし、その中空内に、各頂角部3と中
心軸Oとを結ぶリブ2が設けられている。このリブ2に
より、断面の外形寸法を大きくせずに、また板厚を必要
以上に大きくせずに相対的な断面積を大きくできるの
で、フレームとしての曲げ剛性を損なうことなく適切な
座屈強度に設定して全ストロークに渡る圧縮応力の安定
性を高めることができる。 【0009】図2に拡大して示すように、外周壁を構成
する2枚の板1と1枚のリブ2とからなる3枚の板の端
縁同士が互いに交わる各頂角部3において、2枚の板1
とリブ2との交差部の内側部分4はアール形状とされて
いる。 【0010】ここで、外周壁を構成する2枚の板1の各
頂角部3に於ける外周壁頂点から正多角形の中心寄りに
板1の肉厚分だけシフトした内周壁の仮想頂点Tと内側
部分4のアールのリブ2側端点S1とのリブ2の延在方
向距離(以下、頂角部3の高さと記す)hは、板1の両
端のアール端点S2間距離(以下、板1の長さと記す)
Lの13%以上の長さとなっている。図4に示すように
座屈波長Sは頂角部3の高さhで決まり、頂角部3の高
さhと座屈波長Sとは略比例関係にある。尚、座屈波長
Sとは、図3に於ける上下方向の座屈の際の幅、即ち図
に於ける左右長のことである。 【0011】ところが、図5に示すように、板1の長さ
Lと頂角部3の高さhとの関係に関しては、板1の長さ
Lに対して頂角部3の高さhが13%以上(h/L≧
0.13)となっていると急激にエネルギ吸収効率が向
上する。 【0012】ここで、このh/L≧0.13を満たすた
めに変更可能な寸法としては、板1の長さL、板1の肉
厚、各頂角部3に於ける内側部分4のアール形状、各頂
角部3に於ける2枚の板1のなす外壁側形状(これは必
ずしもアールである必要はない)等が挙げられ、これら
を適宜に設定することでh/L≧0.13を満たすよう
にすれば良い。 【0013】 【発明の効果】以上詳述した通り本発明によれば、外形
輪郭の断面形状が略正多角形をなし、各頂角と中心軸と
を結ぶリブを備える車体フレーム用中空部材において、
外周壁を構成する2枚の板とリブとの交差部の内側部分
がアール形状をなし、この交差部に於ける外周壁頂点か
ら正多角形の中心寄りに板の肉厚分だけシフトした内周
壁の仮想頂点と上記アールのリブ側端点との該リブの延
在方向距離hを、外周壁を構成する板の両端のアール端
点間距離Lの13%以上の長さとすることで、全体の断
面の中で塑性変形量の大きい頂角部の断面積の拡大を計
ることができ、塑性変形領域を拡大し得るので、耐座屈
荷重をより一層高めることができる。従って本発明によ
り、外形寸法の実質的な増大を招かずにエネルギ吸収量
をより一層増大する上に多大な効果を奏することができ
る。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hollow member for a vehicle body frame for absorbing impact energy caused by a collision of a vehicle by compressive deformation. [0002] The same applicant as the present invention discloses a hollow extruded material having a polygonal cross-sectional shape, and having a rib extending in the axial direction connecting each apex angle and a central axis. Japanese Patent Application No. 10-10294 (Japanese Patent Application Laid-Open No. 11-104) discloses a vehicle body frame structure that absorbs impact energy at the time of collision by compressive buckling deformation caused by the hollow extruded member receiving a collision load. 208519). [0003] According to this, a cross-sectional area where an appropriate buckling strength can be obtained can be set by setting the relationship between the length of one side of the polygon and the thickness thereof, so that the desired impact can be obtained without excessively increasing the external dimensions. Energy absorption characteristics can be obtained. [0004] However, it is preferable that the energy absorption with respect to the sectional area of the member is as large as possible. In the case of a vehicle in which it is difficult to set a sufficient crushable zone, the energy absorption efficiency of the member is high. There is a demand for a further increase in. The present invention has been made in view of such findings, and a main object of the present invention is to provide a hollow member for a vehicle body frame capable of further increasing the energy absorption efficiency. The present inventor has proposed that the cross-sectional shape of the outer contour is a substantially regular polygon, that the rib has a connection between the apex angle of each apex and the central axis, and that the intersection between the two plates and the rib that constitute the outer peripheral wall is provided. In the hollow member for a vehicle body frame in which the inner part of the circle has a round shape, the virtual vertex of the inner peripheral wall shifted by the thickness of the plate from the vertex of the outer peripheral wall at the intersection toward the center of the regular polygon and the above-mentioned radius Distance h in the extending direction of the rib from the rib side end point
And the distance L between the radius end points of both ends of the plate constituting the outer peripheral wall have a significant influence on the energy absorption efficiency. In order to achieve the above-mentioned object, according to the present invention, the cross-sectional shape of the outer contour is polygonal, and connects the apex angle of each apex corner 3 to the central axis. In the hollow member for a vehicle body frame provided with the ribs 2, an inner portion of an intersection between the two plates constituting the outer peripheral wall and the rib is formed in a round shape, and the top of the outer peripheral wall at the intersection has The distance h in the extending direction of the rib between the virtual vertex of the inner peripheral wall shifted by the thickness of the plate toward the center of the square and the end point on the rib side of the radius is the distance between both ends of the plate constituting the outer peripheral wall. The length is 13% or more of the distance L between the plate-side end points constituting the outer peripheral wall of the radius. In this way, it is possible to efficiently increase the cross-sectional area of the vertex having a large amount of plastic deformation in the entire cross section, and as shown in FIG. 4, the energy absorption efficiency is significantly improved. The present invention will be described below in detail with reference to the accompanying drawings. FIG. 1 shows a basic sectional shape of a hollow member for a body frame to which the present invention is applied in a first embodiment. This hollow member for a body frame is made of an extruded material of an aluminum alloy, and has an outer contour of a regular hexagonal cross section perpendicular to the central axis O by six plates 1 constituting an outer peripheral wall. , A rib 2 connecting each vertex 3 and the central axis O is provided. The ribs 2 can increase the relative cross-sectional area without increasing the external dimensions of the cross-section and without increasing the thickness of the cross-section unnecessarily, so that appropriate buckling strength can be obtained without impairing the bending rigidity of the frame. , The stability of the compressive stress over the entire stroke can be increased. As shown in FIG. 2 in an enlarged manner, at each apex corner 3 where the edges of three plates comprising two plates 1 and one rib 2 constituting the outer peripheral wall intersect each other. Two boards 1
The inner portion 4 of the intersection between the rib and the rib 2 is formed in a round shape. Here, the virtual vertex of the inner peripheral wall shifted by the thickness of the plate 1 from the vertex of the outer peripheral wall at each vertex 3 of the two plates 1 constituting the outer peripheral wall toward the center of the regular polygon. The distance h (hereinafter referred to as the height of the apex portion 3) h between T and the end point S1 of the inner portion 4 on the rib 2 side of the radius is the distance between the radius end points S2 at both ends of the plate 1 (hereinafter, referred to as the height). (Referred to as the length of plate 1)
L is 13% or more of L. As shown in FIG. 4, the buckling wavelength S is determined by the height h of the vertex 3, and the height h of the vertex 3 and the buckling wavelength S are substantially proportional. The buckling wavelength S is the width at the time of buckling in the vertical direction in FIG. 3, that is, the left and right length in the figure. However, as shown in FIG. 5, regarding the relationship between the length L of the plate 1 and the height h of the apex 3, the height h of the apex 3 is larger than the length L of the plate 1. Is 13% or more (h / L ≧
0.13), the energy absorption efficiency sharply improves. Here, dimensions that can be changed to satisfy the h / L ≧ 0.13 include the length L of the plate 1, the thickness of the plate 1, the thickness of the inner portion 4 at each vertex 3. And the outer wall side shape of the two plates 1 at each apex 3 (this is not necessarily a radius). By appropriately setting these, h / L ≧ 0 .13 may be satisfied. As described above in detail, according to the present invention, there is provided a hollow member for a vehicle body frame having a rib having a cross section of a substantially regular polygon and connecting each apex angle with a central axis. ,
The inner portion of the intersection of the two plates and the ribs forming the outer peripheral wall has a round shape, and the inner portion shifted from the vertex of the outer peripheral wall at the intersection toward the center of the regular polygon by the thickness of the plate. The distance h between the imaginary vertex of the peripheral wall and the end point on the rib side of the radius is 13% or more of the distance L between the radius end points at both ends of the plate constituting the outer peripheral wall, so that the entire length is increased. Since the cross-sectional area of the apex portion having a large plastic deformation amount in the cross section can be increased and the plastic deformation region can be expanded, the buckling load can be further increased. Therefore, according to the present invention, the amount of energy absorption can be further increased without causing a substantial increase in external dimensions, and a great effect can be obtained.

【図面の簡単な説明】 【図1】本発明が適用される車体フレーム用中空部材に
於ける基本的断面形状を示す図。 【図2】図1の要部拡大図。 【図3】座屈波長Sを説明する座屈変形状体を示す車体
フレーム用中空部材の縦断面図。 【図4】外周壁を構成する板とリブとの交差部に於ける
外周壁頂点よりも板の肉厚だけ部材の中心寄りの内周壁
の仮想頂点とアールのリブ側端点との該リブの延在方向
距離(頂角部の高さ)hと座屈波長Sとの関係を示すグ
ラフ。 【図5】頂角部の高さhの外周壁を構成する板の両端の
アール端点間距離Lに対する割合と、エネルギ吸収効率
との関係を示すグラフ。 【符号の説明】 1 周壁を構成する板 2 リブ 3 頂角部 4 2枚の板1とリブ2との交差部の内側部分
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a diagram showing a basic cross-sectional shape of a hollow member for a vehicle body frame to which the present invention is applied. FIG. 2 is an enlarged view of a main part of FIG. FIG. 3 is a longitudinal sectional view of a hollow member for a vehicle body frame showing a buckling deformed body for explaining a buckling wavelength S. FIG. 4 is a diagram showing the relationship between the virtual vertex of the inner peripheral wall closer to the center of the member by the thickness of the plate than the vertex of the outer peripheral wall at the intersection of the rib and the plate constituting the outer peripheral wall, and the rib side end point of the radius. 9 is a graph showing a relationship between an extension direction distance (height of a vertex) h and a buckling wavelength S. FIG. 5 is a graph showing a relationship between a ratio of a distance L between ends of both ends of a plate constituting an outer peripheral wall having a height h of a vertex to an energy absorption efficiency. [Description of Signs] 1 Plate 2 constituting peripheral wall 2 Rib 3 Apex corner portion 4 Inner part of intersection of two plates 1 and rib 2

フロントページの続き (72)発明者 漆山 雄太 埼玉県和光市中央1丁目4番1号 株式会 社本田技術研究所内Continuation of front page    (72) Inventor Yuta Urushiyama             1-4-1 Chuo, Wako-shi, Saitama Stock Association             Inside the Honda Research Laboratory

Claims (1)

【特許請求の範囲】 【請求項1】 外形輪郭の断面形状が略正多角形をな
し、各頂角と中心軸とを結ぶリブを備える車体フレーム
用中空部材であって、 前記外周壁を構成する2枚の板と前記リブとの交差部の
内側部分がアール形状をなし、前記交差部に於ける外周
壁頂点から前記正多角形の中心寄りに前記板の肉厚分だ
けシフトした内周壁の仮想頂点と前記アールの前記リブ
側端点との該リブの延在方向距離hが、前記外周壁を構
成する板の両端の前記アールの該外周壁を構成する板側
端点間距離Lの13%以上となっていることを特徴とす
る車体フレーム用中空部材。
Claims: 1. A hollow member for a vehicle body frame having a cross-sectional shape of an outer contour substantially in the shape of a regular polygon and having a rib connecting each apex angle and a central axis, wherein the outer peripheral wall is formed. The inner part of the intersection between the two plates and the ribs has a round shape, and the inner peripheral wall shifted from the vertex of the outer peripheral wall at the intersection toward the center of the regular polygon by the thickness of the plate. The distance h in the extending direction of the rib between the imaginary vertex and the end point on the rib side of the round is 13 times the distance L between the plate side end points forming the outer peripheral wall of the round at both ends of the plate forming the outer peripheral wall. % Of the hollow member for a body frame.
JP2001268874A 2001-09-04 2001-09-05 Hollow member for car body frame Pending JP2003072588A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2001268874A JP2003072588A (en) 2001-09-05 2001-09-05 Hollow member for car body frame
CA002401060A CA2401060C (en) 2001-09-04 2002-09-03 Vehicle body frame hollow member
US10/233,474 US6672654B2 (en) 2001-09-04 2002-09-04 Vehicle body frame hollow member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001268874A JP2003072588A (en) 2001-09-05 2001-09-05 Hollow member for car body frame

Publications (1)

Publication Number Publication Date
JP2003072588A true JP2003072588A (en) 2003-03-12

Family

ID=19094795

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001268874A Pending JP2003072588A (en) 2001-09-04 2001-09-05 Hollow member for car body frame

Country Status (1)

Country Link
JP (1) JP2003072588A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005048855A (en) * 2003-07-28 2005-02-24 Sumitomo Metal Ind Ltd Shock absorbing member

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11208519A (en) * 1998-01-22 1999-08-03 Honda Motor Co Ltd Body frame structure of automobile
JP2001063626A (en) * 1999-08-26 2001-03-13 Honda Motor Co Ltd Vehicular front part structure
JP2001063619A (en) * 1999-08-26 2001-03-13 Honda Motor Co Ltd Junction structure for extruded material
JP2001124128A (en) * 1999-10-26 2001-05-08 Tokai Rubber Ind Ltd Polygonal hollow member for absorbing impact
JP2002302063A (en) * 2001-04-06 2002-10-15 Toyota Motor Corp Structure of side member tip part

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11208519A (en) * 1998-01-22 1999-08-03 Honda Motor Co Ltd Body frame structure of automobile
JP2001063626A (en) * 1999-08-26 2001-03-13 Honda Motor Co Ltd Vehicular front part structure
JP2001063619A (en) * 1999-08-26 2001-03-13 Honda Motor Co Ltd Junction structure for extruded material
JP2001124128A (en) * 1999-10-26 2001-05-08 Tokai Rubber Ind Ltd Polygonal hollow member for absorbing impact
JP2002302063A (en) * 2001-04-06 2002-10-15 Toyota Motor Corp Structure of side member tip part

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005048855A (en) * 2003-07-28 2005-02-24 Sumitomo Metal Ind Ltd Shock absorbing member

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