JP2003041080A - Maleimide heat resistance-imparting material - Google Patents

Maleimide heat resistance-imparting material

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Publication number
JP2003041080A
JP2003041080A JP2002142479A JP2002142479A JP2003041080A JP 2003041080 A JP2003041080 A JP 2003041080A JP 2002142479 A JP2002142479 A JP 2002142479A JP 2002142479 A JP2002142479 A JP 2002142479A JP 2003041080 A JP2003041080 A JP 2003041080A
Authority
JP
Japan
Prior art keywords
mass
monomer
maleimide
vinyl
vinyl monomer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002142479A
Other languages
Japanese (ja)
Inventor
Isao Taki
勲 多喜
Kinya Kurokawa
欽也 黒川
Kunihiko Konishi
邦彦 小西
Masamichi Endo
正道 遠藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denka Co Ltd
Original Assignee
Denki Kagaku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denki Kagaku Kogyo KK filed Critical Denki Kagaku Kogyo KK
Priority to JP2002142479A priority Critical patent/JP2003041080A/en
Publication of JP2003041080A publication Critical patent/JP2003041080A/en
Pending legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a maleimide heat resistance-imparting material for heat- resistant ABS resins, excellent in balance of physical properties of impact resistance, heat resistance and fluidity, having good hue and excellent in appearance of the molded articles, and the heat-resistant ABS resins containing the heat resistance-imparting material and to provide a method for producing the heat- resistant ABS resin. SOLUTION: This maleimide heat resistance-imparting material is obtained by compounding (A) a maleimide copolymer composed of an aromatic vinyl monomer, an unsaturated dicarboxylic imide derivative, unsaturated dicarboxylic anhydride monomer and a vinyl monomer copolymerizable with these monomers and (B) a vinyl copolymer composed of an aromatic vinyl monomer, a vinyl cyanide monomer and a vinyl monomer copolymerizable therewith with one or more kinds of specific organophosphorus compounds in an amount of 0.1-5.0 pts.wt. based on the total amount of the components (A) and (B). This heat- resistant ABS resin comprises the heat-resistance-imparting material. This method for producing the heat-resistant ABS resin is further provided.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、ABS樹脂に対し
て耐熱付与効果をもつマレイミド系耐熱付与材で、AB
S樹脂及び必要ならAS系共重合体と混練混合して耐熱
性ABS樹脂を製造する場合に、単軸押出機等の極めて
一般的な混練機により得られる耐熱性ABS樹脂が、耐
衝撃性、耐熱性、流動性の物性バランスに優れ、色相が
良好で、しかもその成形品の外観が美麗であるマレイミ
ド系耐熱付与材に関するものである。また単軸押出機等
の極めて一般的な混練機が使用可能なため経済性に優れ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a maleimide heat resistance imparting material having a heat resistance imparting effect on ABS resin.
When a heat-resistant ABS resin is produced by kneading and mixing with an S resin and, if necessary, an AS-based copolymer, the heat-resistant ABS resin obtained by an extremely general kneader such as a single-screw extruder has a high impact resistance, The present invention relates to a maleimide heat resistance-imparting material having an excellent balance of physical properties such as heat resistance and fluidity, a good hue, and a beautiful appearance of the molded product. Further, since an extremely general kneading machine such as a single screw extruder can be used, it is excellent in economic efficiency.

【0002】[0002]

【従来の技術】従来から、ABS樹脂の耐熱性を改良す
る目的で、マレイミド系共重合体の添加が行われてきた
(米国特許第3642949号明細書、米国特許第36
52726号明細書、特開昭57−98536号、特開
昭57−125241号)。しかし、これらマレイミド
系共重合体は耐熱性が高いために、加工温度が高く、得
られる耐熱性ABS樹脂の色相が黄色味を帯び、自然色
の見映えが悪いとともに着色性が劣るという不具合を生
じた。また、これらマレイミド系共重合体は溶融粘度が
高く、ABS樹脂及び必要ならばAS系共重合体と混練
混合する場合に、溶融粘度の差が大きく均一に混練りす
るためには高価で操作性の混雑な2軸押出機等の特別な
混練機を用いないと、得られる耐熱性ABS樹脂の物性
が悪かったり、その成形品にシルバー等の不良現象が発
生した。
2. Description of the Related Art Conventionally, a maleimide copolymer has been added for the purpose of improving the heat resistance of ABS resin (US Pat. No. 3,642,949, US Pat. No. 36).
52726, JP-A-57-98536, JP-A-57-125241). However, since these maleimide-based copolymers have high heat resistance, the processing temperature is high, the hue of the resulting heat-resistant ABS resin is yellowish, and the appearance of natural colors is poor and the colorability is poor. occured. Further, these maleimide-based copolymers have a high melt viscosity, and when they are kneaded and mixed with an ABS resin and, if necessary, an AS-based copolymer, there is a large difference in melt viscosity and it is expensive and operability for uniform kneading. Unless a special kneading machine such as a crowded twin-screw extruder is used, the resulting heat-resistant ABS resin has poor physical properties and the molded product has a defective phenomenon such as silver.

【0003】[0003]

【発明が解決しようとする課題】本発明は、ABS樹脂
及び必要ならばAS系共重合体と混練混合して耐熱性A
BS樹脂を製造する場合に、廉価で操作性の容易な単軸
押出機等の極めて一般的な混練機においてさえ均一に混
練りできて、得られる耐熱ABS樹脂が、耐衝撃性、耐
熱性、流動性の物性バランスに優れ、色相が良好で、し
かもその成形品の外観が美麗であるマレイミド系耐熱付
与材及びそれを含有する耐熱性ABS樹脂、更にその製
造方法を提供することにある。
SUMMARY OF THE INVENTION According to the present invention, a heat-resistant A resin is prepared by kneading and mixing with an ABS resin and, if necessary, an AS-based copolymer.
When manufacturing a BS resin, even a very general kneader such as a single-screw extruder which is inexpensive and easy to operate can be uniformly kneaded, and the heat-resistant ABS resin obtained has impact resistance, heat resistance, It is an object of the present invention to provide a maleimide heat resistance imparting material which has an excellent balance of fluidity, a good hue, and a beautiful appearance of the molded product, a heat resistant ABS resin containing the same, and a method for producing the same.

【0004】[0004]

【課題を解決する為の手段】本発明者らは、上記課題を
解決すべく鋭意検討した結果、特定の組成をもつマレイ
ミド系耐熱付与材を用いてABS樹脂及び必要ならばA
S系共重合体と混練混合した場合、単軸押出機等の極め
て一般的な混練機によっても、得られる耐熱性ABS樹
脂が、耐衝撃性、耐熱性、流動性の物性バランスに優
れ、色相が良好で、しかもその成形品の外観が美麗であ
ることを見出した。
Means for Solving the Problems As a result of intensive studies to solve the above problems, the present inventors have found that an ABS resin and, if necessary, A
When kneaded and mixed with the S-based copolymer, the heat-resistant ABS resin obtained by an extremely general kneading machine such as a single-screw extruder has an excellent balance of physical properties such as impact resistance, heat resistance and fluidity, and a hue And the appearance of the molded product was beautiful.

【0005】即ち、本発明を概説すれば、(A)芳香族
ビニル単量体15〜70質量%、不飽和ジカルボン酸イ
ミド誘導体25〜65質量%、不飽和ジカルボン酸無水
物単量体0〜25質量%、及びこれら単量体と共重合可
能なビニル単量体0〜40質量%からなるマレイミド系
共重合体35〜91質量%、(B)芳香族ビニル単量体
40〜80質量%、シアン化ビニル単量体15〜40質
量%及びこれらと共重合可能なビニル単量体0〜40質
量%とからなるビニル共重合体9〜65質量%、及び
(A)と(B)の合計量100質量部に対して(C)化
学式(化1)で表される有機りん化合物の1種又は2種
以上を0.1〜5.0質量部配合してなるマレイミド系
耐熱付与材及びそれを含有した耐熱性ABS樹脂、更に
はその製造方法に関する。
Specifically, the present invention will be outlined. (A) Aromatic vinyl monomer 15 to 70% by mass, unsaturated dicarboxylic acid imide derivative 25 to 65% by mass, unsaturated dicarboxylic acid anhydride monomer 0 to 25% by mass, and 35 to 91% by mass of a maleimide copolymer composed of 0 to 40% by mass of a vinyl monomer copolymerizable with these monomers, (B) 40 to 80% by mass of an aromatic vinyl monomer. A vinyl copolymer 9 to 65% by mass, which comprises 15 to 40% by mass of a vinyl cyanide monomer and 0 to 40% by mass of a vinyl monomer copolymerizable therewith, and (A) and (B) A maleimide heat resistance-imparting material obtained by blending 0.1 to 5.0 parts by mass of one or more of the organophosphorus compounds represented by the chemical formula (C) (C) with respect to 100 parts by mass in total. A heat-resistant ABS resin containing the same and a method for producing the same. That.

【化2】 (式中、R1及びR2はそれぞれ独立にハロゲン原子、
アルキル基、ハロゲン原子で置換されたアルキル基、ア
リール基又はアラールキル基を、R3はOH基、SH
基、NH2基、ハロゲン原子、アルキル基、ハロゲン原
子で置換されたアルキル基、アリール基又はアラールキ
ル基を、x及びyは1〜3の整数を示す。)
[Chemical 2] (In the formula, R1 and R2 are each independently a halogen atom,
An alkyl group, an alkyl group substituted with a halogen atom, an aryl group or an aralkyl group, R3 is an OH group, SH
A group, an NH2 group, a halogen atom, an alkyl group, an alkyl group substituted with a halogen atom, an aryl group or an aralkyl group, and x and y each represent an integer of 1 to 3. )

【0006】本発明のマレイミド系耐熱付与材中の
(A)マレイミド系共重合体は、芳香族ビニル単量体1
5〜70質量%、不飽和ジカルボン酸イミド誘導体25
〜65質量%、不飽和ジカルボン酸無水物単量体0〜2
5質量%、及びこれら単量体と共重合可能なビニル単量
体0〜40質量%からなる。好ましくは、芳香族ビニル
単量体25〜65質量%、不飽和ジカルボン酸イミド誘
導体30〜60質量%、不飽和ジカルボン酸無水物単量
体0〜10質量%、及びこれら単量体と共重合可能なビ
ニル単量体0〜30質量%からなることであり、更に好
ましくは、芳香族ビニル単量体35〜60質量%、不飽
和ジカルボン酸イミド誘導体35〜55質量%、不飽和
ジカルボン酸無水物単量体0〜5質量%、及びこれら単
量体と共重合可能なビニル単量体0〜20質量%からな
ることである。芳香族ビニル単量体が15質量%未満あ
るいは不飽和ジカルボン酸イミド誘導体が65質量%を
越えると、(B)ビニル共重合体との溶融粘度差が大き
くなり、溶融混合する際、押出安定性が低くなる。ま
た、芳香族ビニル単量体が70質量%を越えるかあるい
は不飽和ジカルボン酸イミド誘導体が25質量%未満で
あると、耐熱付与効果がくなる。更に、不飽和ジカルボ
ン酸無水物単量体が25質量%を越えると、耐熱性AB
S樹脂を製造する場合、得られる耐熱性ABS樹脂の熱
安定性が低くなる。
The (A) maleimide-based copolymer in the maleimide-based heat resistance imparting material of the present invention is the aromatic vinyl monomer 1
5 to 70% by mass, unsaturated dicarboxylic acid imide derivative 25
~ 65% by mass, unsaturated dicarboxylic acid anhydride monomer 0-2
5% by mass and 0 to 40% by mass of a vinyl monomer copolymerizable with these monomers. Preferably, the aromatic vinyl monomer is 25 to 65% by mass, the unsaturated dicarboxylic acid imide derivative is 30 to 60% by mass, the unsaturated dicarboxylic acid anhydride monomer is 0 to 10% by mass, and copolymerization with these monomers. It is composed of 0 to 30 mass% of possible vinyl monomers, more preferably 35 to 60 mass% of aromatic vinyl monomer, 35 to 55 mass% of unsaturated dicarboxylic acid imide derivative, and unsaturated dicarboxylic acid anhydride. It is composed of 0 to 5 mass% of a monomer and 0 to 20 mass% of a vinyl monomer copolymerizable with these monomers. If the amount of the aromatic vinyl monomer is less than 15% by mass or the amount of the unsaturated dicarboxylic acid imide derivative exceeds 65% by mass, the melt viscosity difference with the (B) vinyl copolymer becomes large, and the extrusion stability during melt mixing is high. Will be lower. If the amount of the aromatic vinyl monomer exceeds 70% by mass or the amount of the unsaturated dicarboxylic acid imide derivative is less than 25% by mass, the heat resistance imparting effect becomes poor. Furthermore, when the unsaturated dicarboxylic acid anhydride monomer exceeds 25% by mass, heat resistance AB
When the S resin is produced, the heat stability of the resulting heat resistant ABS resin is low.

【0007】マレイミド系共重合体における芳香族ビニ
ル単量体としては、スチレン、α−メチルスチレン、ビ
ニルトルエン、t−ブチルスチレン、クロロスチレン等
のスチレン単量体及びその置換体が挙げられ、これらの
中でスチレンが特に好ましい。
Examples of the aromatic vinyl monomer in the maleimide type copolymer include styrene monomers such as styrene, α-methylstyrene, vinyltoluene, t-butylstyrene and chlorostyrene and their substitution products. Of these, styrene is particularly preferable.

【0008】不飽和ジカルボン酸イミド誘導体として
は、マレイミド、N−メチルマレイミド、N−エチルマ
レイミド、N−シクロヘキシルマレイミド、N−フェニ
ルマレイミド、N−ナフチルマレイミド等のマレイミド
系単量体が挙げられ、これらの中でN−フェニルマレイ
ミドが特に好ましい。また、不飽和ジカルボン酸無水物
単量体としてはマレイン酸、イタコン酸、シトラコン
酸、アコニット酸等の無水物が挙げられ、マレイン酸が
特に好ましい。
Examples of unsaturated dicarboxylic acid imide derivatives include maleimide monomers such as maleimide, N-methylmaleimide, N-ethylmaleimide, N-cyclohexylmaleimide, N-phenylmaleimide and N-naphthylmaleimide. Among them, N-phenylmaleimide is particularly preferable. Examples of the unsaturated dicarboxylic acid anhydride monomer include anhydrides such as maleic acid, itaconic acid, citraconic acid and aconitic acid, with maleic acid being particularly preferred.

【0009】上記の単量体と共重合可能なビニル単量体
としては、アクリロニトリル、メタクリロニトリル、α
−クロロアクリロニトリル等のシアン化ビニル単量体、
メチルアクリル酸エステル、エチルアクリル酸エステ
ル、ブチルアクリル酸エステル等のアクリル酸エステル
単量体、メチルメタクリル酸エステル、エチルメタクリ
ル酸エステル等のメタクリル酸エステル単量体、アクリ
ル酸、メタクリル酸等のビニルカルボン酸単量体、アク
リル酸アミド及びメタクリル酸アミド等が挙げられる。
Vinyl monomers copolymerizable with the above monomers include acrylonitrile, methacrylonitrile, α
-Vinyl cyanide monomer such as chloroacrylonitrile,
Acrylic acid ester monomers such as methyl acrylic acid ester, ethyl acrylic acid ester, butyl acrylic acid ester, methacrylic acid ester monomers such as methyl methacrylic acid ester and ethyl methacrylic acid ester, vinyl carboxylic acid such as acrylic acid and methacrylic acid. Examples thereof include acid monomers, acrylic acid amides, and methacrylic acid amides.

【0010】本発明のマレイミド系共重合体の製造方法
としては、芳香族ビニル単量体、不飽和ジカルボン酸イ
ミド誘導体、及び必要に応じて用いる不飽和ジカルボン
酸無水物単量体、これら単量体と共重合可能なビニル単
量体を公知の方法で直接共重合してもよいし、不飽和ジ
カルボン酸無水物単量体を芳香族ビニル単量体、及びこ
れら単量体と共重合可能なビニル単量体と共重合させた
後、アンモニア及び/又は第1級アミンと反応させて不
飽和ジカルボン酸イミド誘導体にしてもよい。しかしな
がらこれら共重合体を製造する方法としては後者、すな
わち不飽和ジカルボン酸無水物単量体を芳香族ビニル単
量体、及びこれら単量体と共重合可能なビニル単量体と
共重合させた後にイミド化する方法が、共重合性及び経
済性の点でより好ましい。なお、イミド化反応に用いる
第1級アミンとしてはメチルアミン、エチルアミン、プ
ロピルアミン、ブチルアミン、ヘキシルアミン、シクロ
へキシルアミン、デシルアミン、アニリン、トルイジ
ン、ナフチルアミン、クロロフェニルアミン、ジクロロ
フェニルアミン、ブロモフェニルアミン、ジブロモフェ
ニルアミン等が挙げられる。
As the method for producing the maleimide-based copolymer of the present invention, an aromatic vinyl monomer, an unsaturated dicarboxylic acid imide derivative, and an unsaturated dicarboxylic acid anhydride monomer used as necessary, and a single amount thereof are used. May be directly copolymerized with a known method, or an unsaturated dicarboxylic acid anhydride monomer may be copolymerized with an aromatic vinyl monomer and these monomers. After being copolymerized with another vinyl monomer, it may be reacted with ammonia and / or a primary amine to form an unsaturated dicarboxylic acid imide derivative. However, as a method for producing these copolymers, the latter, that is, an unsaturated dicarboxylic acid anhydride monomer is copolymerized with an aromatic vinyl monomer and a vinyl monomer copolymerizable with these monomers. The method of imidization later is more preferable in terms of copolymerizability and economy. The primary amines used in the imidization reaction include methylamine, ethylamine, propylamine, butylamine, hexylamine, cyclohexylamine, decylamine, aniline, toluidine, naphthylamine, chlorophenylamine, dichlorophenylamine, bromophenylamine, dibromophenyl. Examples include amines.

【0011】イミド化反応は、オートクレーブを用いて
溶液状態、塊状状態あるいは懸濁状態で反応を行うこと
ができる。また、スクリュー押出機等の溶融混練装置を
用いて、溶融状態で反応を行うことも可能である。イミ
ド化における溶液反応に用いられる溶媒は任意であり、
例えば、アセトン、メチルエチルケトン、メチルイソブ
チルケトン、シクロヘキサノン等のケトン類、テトラヒ
ドロフラン、1,4−ジオキサン等のエーテル類、トル
エン、キシレン等の芳香族炭化水素、ジメチルホルムア
ミド、ジメチルスルホキシド、N−メチル−2−ピロリ
ドン等が例示される。
The imidization reaction can be carried out in a solution state, a lump state or a suspension state using an autoclave. It is also possible to carry out the reaction in a molten state by using a melt-kneading device such as a screw extruder. The solvent used for the solution reaction in imidization is arbitrary,
For example, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone, ethers such as tetrahydrofuran and 1,4-dioxane, aromatic hydrocarbons such as toluene and xylene, dimethylformamide, dimethyl sulfoxide, N-methyl-2- Pyrrolidone and the like are exemplified.

【0012】イミド化の反応温度は50〜350℃の範
囲が好ましく、100〜300℃の範囲が特に好まし
い。イミド化反応は触媒の存在を必ずしも必要としない
が、用いるならばトリメチルアミン、トリエチルアミ
ン、トリブチルアミン、N,N−ジメチルアニリン、
N,N−ジエチルアニリン等の第3級アミンが好適であ
る。本発明のマレイミド系共重合体は、従来より知られ
ている乳化重合法、懸濁重合法、塊状重合法、溶液重合
法のいずれの方法によって得られたものであっても良い
し、またこれらの重合法の複合化した技術によるもので
も良いが、溶液重合法によるものが好ましい。また、回
分法重合、連続重合どちらの重合法によるものでもかま
わない。
The reaction temperature for imidization is preferably in the range of 50 to 350 ° C, particularly preferably in the range of 100 to 300 ° C. The imidization reaction does not necessarily require the presence of a catalyst, but if used, trimethylamine, triethylamine, tributylamine, N, N-dimethylaniline,
Tertiary amines such as N, N-diethylaniline are preferred. The maleimide-based copolymer of the present invention may be one obtained by any one of the conventionally known emulsion polymerization method, suspension polymerization method, bulk polymerization method, and solution polymerization method. Although it may be a composite method of the above-mentioned polymerization methods, a solution polymerization method is preferable. Further, either batchwise polymerization or continuous polymerization may be used.

【0013】本発明の(B)ビニル共重合体は、芳香族
ビニル単量体40〜80質量%、シアン化ビニル単量体
15〜40質量%及びこれらと共重合可能なビニル単量
体0〜40質量%とからなる。好ましくは、芳香族ビニ
ル単量体45〜80質量%、シアン化ビニル単量体20
〜35質量%及びこれらと共重合可能なビニル単量体0
〜30質量%とからなることであり、更に好ましくは、
芳香族ビニル単量体50〜75質量%、シアン化ビニル
単量体20〜30質量%及びこれらと共重合可能なビニ
ル単量体0〜20質量%とからなることである。芳香族
ビニル単量体が40質量%未満であったり80質量%を
越える場合、あるいはシアン化ビニル単量体が15質量
%未満であったり40質量%を越えると、(A)マレイ
ミド系共重合体との相溶性が悪くなり、溶融混合する
際、押出安定性が低くなる。
The vinyl copolymer (B) of the present invention comprises 40 to 80% by mass of an aromatic vinyl monomer, 15 to 40% by mass of a vinyl cyanide monomer, and 0 to 40% by mass of a vinyl monomer copolymerizable therewith. .About.40% by mass. Preferably, the aromatic vinyl monomer is 45 to 80% by mass and the vinyl cyanide monomer is 20.
~ 35% by mass and vinyl monomer copolymerizable with these 0
To 30% by mass, and more preferably,
It is composed of 50 to 75% by mass of an aromatic vinyl monomer, 20 to 30% by mass of a vinyl cyanide monomer, and 0 to 20% by mass of a vinyl monomer copolymerizable therewith. When the aromatic vinyl monomer is less than 40% by mass or more than 80% by mass, or when the vinyl cyanide monomer is less than 15% by mass or more than 40% by mass, (A) the maleimide-based copolymer The compatibility with the union becomes poor, and the extrusion stability becomes low when melt mixing.

【0014】ビニル共重合体における芳香族ビニル単量
体としては、前述と同様のスチレン、α−メチルスチレ
ン、ビニルトルエン、t−ブチルスチレン、クロロスチ
レン等のスチレン単量体及びその置換体が挙げられ、こ
れらの中でスチレンが特に好ましい。シアン化ビニル単
量体としては、アクリロニトリル、メタクリロニトリ
ル、α−クロロアクリロニトリル等があり、これらの中
でアクリロニトリルが特に好ましい。
Examples of the aromatic vinyl monomer in the vinyl copolymer include styrene monomers such as styrene, α-methylstyrene, vinyltoluene, t-butylstyrene, chlorostyrene and the like as described above and their substitution products. Of these, styrene is particularly preferred. Examples of vinyl cyanide monomers include acrylonitrile, methacrylonitrile, α-chloroacrylonitrile, and of these, acrylonitrile is particularly preferable.

【0015】上記の単量体と共重合可能なビニル単量体
としては、前述と同様のメチル(メタ)アクリレート、
エチル(メタ)アクリレート、ブチル(メタ)アクリレ
ート、ヘキシル(メタ)アクリレート、シクロヘキシル
(メタ)アクリレート、デシル(メタ)アクリレート、
オクタデシル(メタ)アクリレート、ヒドロキシエチル
(メタ)アクリレート、メトキシエチル(メタ)アクリ
レート、グリシジル(メタ)アクリレート等があり、こ
れらを単独で、あるいは併用して用いることができる。
As the vinyl monomer copolymerizable with the above-mentioned monomers, the same methyl (meth) acrylate as described above,
Ethyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, decyl (meth) acrylate,
There are octadecyl (meth) acrylate, hydroxyethyl (meth) acrylate, methoxyethyl (meth) acrylate, glycidyl (meth) acrylate and the like, and these can be used alone or in combination.

【0016】本発明で用いる(B)ビニル共重合体の製
造方法については特に制限はなく、例えば乳化重合法、
懸濁重合法、塊状重合法、溶液重合法等の重合方法が採
用できる。
The method for producing the (B) vinyl copolymer used in the present invention is not particularly limited. For example, an emulsion polymerization method,
Polymerization methods such as suspension polymerization method, bulk polymerization method and solution polymerization method can be adopted.

【0017】本発明のマレイミド系耐熱付与材は、
(A)マレイミド系共重合体35〜91質量%、(B)
ビニル共重合体9〜65質量%、及び(A)と(B)の
合計量100質量部に対して特定の構造を持った(C)
有機りん化合物の1種又は2種以上を0.1〜5.0質
量部配合してなる。好ましくは、(A)と(B)の合計
量100質量部に対して(C)有機りん化合物を0.1
〜2.0質量部配合してなることであり、更に好ましく
は、(A)と(B)の合計量100質量部に対して
(C)有機りん化合物を0.1〜1.0質量部配合して
なることである。(A)マレイミド系共重合体と(B)
ビニル共重合体の合計量中の(A)マレイミド系共重合
体が35質量%未満すなわち(B)ビニル共重合体が6
5質量%を越えると、耐熱付与効果が低くなる。また、
(A)マレイミド系共重合体と(B)ビニル共重合体の
合計量中の(A)マレイミド系共重合体が91質量%を
越える場合すなわち(B)ビニル共重合体が9質量%未
満であると、耐熱性ABS樹脂を製造する場合、得られ
る耐熱性ABS樹脂の衝撃強度が低く、成形品にシルバ
ー等の不良現象が発生する。更に、(A)と(B)の合
計量100質量部に対して(C)有機りん化合物が0.
1質量%未満であると、耐熱性ABS樹脂を製造する場
合、得られる耐熱性ABS樹脂の色相が黄色味を帯びて
しまい、5.0質量部を越えると、得られる耐熱性AB
S樹脂の成形品にシルバー等の不良現象が発生する。ま
た、(C)有機りん化合物は、化学式(化1)で表され
る特定の構造をもったものに限る。例えば、りん系酸化
防止剤として従来から幅広い分野で使用されているTN
P(トリスノニルフェニルホスファイト)であっても、
色相が黄色味を帯びてしまう現象は防止する効果は低
い。
The maleimide heat resistance imparting material of the present invention is
(A) Maleimide-based copolymer 35 to 91% by mass, (B)
It had a specific structure with respect to 9 to 65% by mass of the vinyl copolymer and 100 parts by mass of the total amount of (A) and (B) (C).
0.1 to 5.0 parts by mass of one or more organic phosphorus compounds are blended. Preferably, the organophosphorus compound (C) is added to 0.1 parts by weight per 100 parts by mass of the total amount of (A) and (B).
To 2.0 parts by mass, more preferably 0.1 to 1.0 parts by mass of the (C) organophosphorus compound with respect to 100 parts by mass of the total amount of (A) and (B). It is to be blended. (A) maleimide-based copolymer and (B)
Less than 35% by mass of the (A) maleimide-based copolymer in the total amount of the vinyl copolymer, that is, 6 (B) of the vinyl copolymer.
If it exceeds 5% by mass, the effect of imparting heat resistance becomes low. Also,
When the amount of (A) maleimide copolymer in the total amount of (A) maleimide copolymer and (B) vinyl copolymer exceeds 91% by mass, that is, when (B) vinyl copolymer is less than 9% by mass. In that case, when a heat resistant ABS resin is produced, the resulting heat resistant ABS resin has a low impact strength, and a defective phenomenon such as silver occurs in a molded product. Further, the organophosphorus compound (C) is less than 100 parts by mass of the total amount of (A) and (B).
When the amount is less than 1% by mass, when the heat-resistant ABS resin is produced, the hue of the resulting heat-resistant ABS resin becomes yellowish, and when it exceeds 5.0 parts by mass, the heat-resistant ABS resin is obtained.
A defective phenomenon such as silver occurs in the S resin molded product. The (C) organophosphorus compound is limited to those having a specific structure represented by the chemical formula (Formula 1). For example, TN, which has been conventionally used in a wide range of fields as a phosphorus-based antioxidant
Even with P (trisnonylphenylphosphite),
The effect of preventing the phenomenon that the hue becomes yellowish is low.

【0018】[0018]

【実施例】以下に実施例を挙げて本発明を更に詳細に説
明する。これらはいずれも例示的なものであって、本発
明の内容を限定するものではない。尚、マレイミド系耐
熱付与材作成時の押出安定性、及びABSと混練後の各
種評価方法は次の通りである。
The present invention will be described in more detail with reference to the following examples. These are merely examples and do not limit the content of the present invention. The extrusion stability at the time of preparing the maleimide heat resistance imparting material and various evaluation methods after kneading with ABS are as follows.

【0019】(1)マレイミド系耐熱付与材作成時の押
出安定性の評価:押出混練時の安定性を、TEM35B
押出機で押出しペレット化した状況で、以下のように評
価した。 ○:サージングがほとんど無く、押出性が良好である。 ×:サージングがひどく、押出が困難である。 (2)耐熱性:ASTM D−1525に従い、成形温
度250℃で成形した厚さ3.2mmの射出成形品を用
い、Vicat軟化点(49N荷重)を測定した。
(1) Evaluation of Extrusion Stability during Preparation of Maleimide Heat Resistant Material: Stability during extrusion kneading was measured by TEM35B.
The following evaluation was performed in the state of being extruded into pellets by an extruder. ◯: Almost no surging and good extrudability. X: Surging is severe and extrusion is difficult. (2) Heat resistance: According to ASTM D-1525, a Vicat softening point (49 N load) was measured using an injection-molded product having a thickness of 3.2 mm and molded at a molding temperature of 250 ° C.

【0020】(3)衝撃強度:ASTM D−256に
従い、成形温度250℃で成形した厚さ6.4mmの射
出成形品を用い、ノッチ付きIZOD衝撃強度を相対湿
度50%、雰囲気温度23℃で測定した。 (4)成形品外観:射出成形機(川口鉄工、K−125
−I)により、プレート(9cm×5cm)を成形温度
250℃で成形し、外観を以下のように評価した。 ○:成形不良が見られない。 ×:シルバー等の成形不良が見られる。 (5)色相評価:射出成形機(川口鉄工、K−125−
I)により、プレート(9cm×5cm)を成形温度2
50℃で成形し、色差計(スガ試験機、SM−5)によ
り黄色度YIを測定した。
(3) Impact strength: According to ASTM D-256, a notched IZOD impact strength was measured at a relative humidity of 50% and an ambient temperature of 23 ° C. by using an injection molded product having a thickness of 6.4 mm molded at a molding temperature of 250 ° C. It was measured. (4) Appearance of molded product: injection molding machine (Kawaguchi Tekko, K-125
-I) was used to form a plate (9 cm × 5 cm) at a forming temperature of 250 ° C., and the appearance was evaluated as follows. ◯: No defective molding is observed. X: Molding defects such as silver are observed. (5) Hue evaluation: injection molding machine (Kawaguchi Tekko, K-125-
I) the plate (9 cm x 5 cm) at a molding temperature of 2
It was molded at 50 ° C., and the yellowness YI was measured by a color difference meter (Suga Tester, SM-5).

【0021】[0021]

【実施例】以下に実施例を挙げて本発明を更に詳細に説
明する。これらはいずれも例示的なものであって、本発
明の内容を限定するものではない。
The present invention will be described in more detail with reference to the following examples. These are merely examples and do not limit the content of the present invention.

【0022】[0022]

【参考例1】(A)マレイミド系共重合体の製造 撹拌機を備えたオートクレーブ中にメチルエチルケトン
15.0kg、スチレン10.0kg、α−メチルスチ
レンダイマー14gを仕込み、系内を窒素ガスで置換し
た後、温度80℃に加熱した。これに、無水マレイン酸
6.2kg、ベンゾイルパーオキサイド40gをメチル
エチルケトン9.0kgに溶解した溶液を10時間で添
加した。添加後、更に2時間、温度80℃に保った。こ
の反応液にメチルエチルケトン20.0kgを加え室温
まで冷却した。これを激しく撹拌しながらメタノール1
20.0kgに注ぎ、濾別後乾燥し白色粉末状の重合体
を得た。この重合体10.0kg、トリエチルアミン1
00gをオートクレーブ中でメチルエチルケトン23.
0kgに溶解し、これにアニリン3.6kgを加え、1
30℃で7時間イミド化反応を行った。反応溶液を室温
まで冷却し、激しく撹拌したメタノール100.0kg
に注ぎ、濾別後乾燥しマレイミド系共重合体(a−1)
を得た。他のマレイミド系共重合体(a−2〜4)も、
仕込み組成を表1のように変えた他はほぼ同様の条件で
作成した。最終重合体組成も表1に示す。
Reference Example 1 (A) Production of Maleimide Copolymer Into an autoclave equipped with a stirrer, 15.0 kg of methyl ethyl ketone, 10.0 kg of styrene and 14 g of α-methylstyrene dimer were charged, and the inside of the system was replaced with nitrogen gas. Then, it heated at the temperature of 80 degreeC. A solution prepared by dissolving 6.2 kg of maleic anhydride and 40 g of benzoyl peroxide in 9.0 kg of methyl ethyl ketone was added thereto over 10 hours. After the addition, the temperature was kept at 80 ° C. for another 2 hours. 20.0 kg of methyl ethyl ketone was added to this reaction liquid, and it cooled to room temperature. Methanol 1 with vigorous stirring
The mixture was poured into 20.0 kg, filtered and dried to obtain a white powdery polymer. 10.0 kg of this polymer, 1 triethylamine
Methyl ethyl ketone 23.00 g in an autoclave.
Dissolve in 0 kg, add 3.6 kg of aniline to this, and
The imidization reaction was performed at 30 ° C. for 7 hours. The reaction solution was cooled to room temperature and stirred vigorously with 100.0 kg of methanol.
, Filtered and dried to obtain maleimide copolymer (a-1)
Got Other maleimide-based copolymers (a-2 to 4) are also
The composition was prepared under substantially the same conditions except that the composition was changed as shown in Table 1. The final polymer composition is also shown in Table 1.

【0023】[0023]

【表1】 [Table 1]

【0024】[0024]

【参考例2】(B)ビニル共重合体の製造 参考例2−1:ビニル共重合体b−1 スチレン6.98kg、アクリロニトリル3.02k
g、第三リン酸カルシウム250g、t−ドデシルメル
カプタン50g、ベンゾイルパーオキサイド20g及び
水25kgを70℃に加熱し重合を開始した。重合開始
から7時間後に、温度を75℃に昇温して3時間保ち重
合を完結させた(重合率97%)。得られた反応液を塩
酸にて中和し、脱水、乾燥後白色ビーズ状のビニル共重
合体(b−1)を得た(最終重合体組成比:スチレン7
0.3質量%、アクリロニトリル29.7質量%)。
Reference Example 2 (B) Production of Vinyl Copolymer Reference Example 2-1: Vinyl Copolymer b-1 Styrene 6.98 kg, Acrylonitrile 3.02 k
g, 250 g of tricalcium phosphate, 50 g of t-dodecyl mercaptan, 20 g of benzoyl peroxide and 25 kg of water were heated to 70 ° C. to initiate polymerization. Seven hours after the initiation of polymerization, the temperature was raised to 75 ° C. and maintained for 3 hours to complete the polymerization (polymerization rate 97%). The obtained reaction solution was neutralized with hydrochloric acid, dehydrated and dried to obtain white bead-shaped vinyl copolymer (b-1) (final polymer composition ratio: styrene 7
0.3% by mass, acrylonitrile 29.7% by mass).

【0025】参考例2−2:ビニル共重合体b−2 参考例2−1において、スチレン7.77kg、アクリ
ロニトリル2.23kgに変更された以外は、ビニル系
共重合体b−1と同様に製造し、白色ビーズ状のビニル
共重合体(b−2)を得た(最終重合体組成比:スチレ
ン77.4質量%、アクリロニトリル22.6質量
%)。
Reference Example 2-2: Vinyl Copolymer b-2 Similar to Vinyl Copolymer b-1 except that in Reference Example 2-1, styrene 7.77 kg and acrylonitrile 2.23 kg were used. A white bead-shaped vinyl copolymer (b-2) was produced (final polymer composition ratio: styrene 77.4% by mass, acrylonitrile 22.6% by mass).

【0026】参考例2−3:ビニル共重合体b−3 参考例2−1において、スチレン88.6kg、アクリ
ロニトリル11.4kgに変更された以外は、ビニル共
重合体b−1と同様に製造し、白色ビーズ状のビニル共
重合体(b−3)を得た(最終重合体組成比:スチレン
88.2質量%、アクリロニトリル11.8質量%)。
Reference Example 2-3: Vinyl Copolymer b-3 Produced in the same manner as Vinyl Copolymer b-1 except that in Reference Example 2-1, styrene 88.6 kg and acrylonitrile 11.4 kg were used. Then, a white bead-shaped vinyl copolymer (b-3) was obtained (final polymer composition ratio: styrene 88.2% by mass, acrylonitrile 11.8% by mass).

【0027】[0027]

【参考例3】(C)有機りん化合物 c−1:市販されている有機りん化合物、HCA(9,
10−ジヒドロ−9−オキサ−ホスファフェナントレン
−10−オキシド又は3,4,5,6−ジベンゾ−1,
2−オキサホスファン−2−オキシド、三光化学)を用
いた。c−2:りん系酸化防止剤トリス(2,4−ジ−
t−ブチルフェニル)フォスファイトを用いた。
Reference Example 3 (C) Organophosphorus compound c-1: Commercially available organophosphorus compound, HCA (9,
10-dihydro-9-oxa-phosphaphenanthrene-10-oxide or 3,4,5,6-dibenzo-1,
2-oxaphosphane-2-oxide, Sanko Kagaku) was used. c-2: Phosphorus antioxidant tris (2,4-di-
t-Butylphenyl) phosphite was used.

【0028】[0028]

【参考例4】(D)ABS系グラフト共重合体の製造 ポリブタジエンラテックス143部(固形分35質量
%、平均粒径0.25μm、ゲル含率90%)、ステア
リン酸ソーダ1部、ソジウムホルムアルデヒドスルホキ
シレート0.1部、テトラソジウムエチレンジアミンテ
トラアセチックアシッド0.03部、硫酸第一鉄0.0
03部、及び純水150部を50℃に加熱し、これにス
チレン70%、アクリルニトリル30%からなる単量体
混合物50部、t−ドデシルメルカプタン0.2部、キ
ュメンハイドロパーオキサイド0.15部を6時間で連
続添加し、更に添加終了後65℃で2時間重合した(重
合率97%)。得られたラテックスに酸化防止剤を添加
した後、塩化カルシウムで凝固し水洗、乾燥後白色粉末
状の共重合体(d−1)を得た。共重合体(d−1)を
メチルエチルケトン溶液に膨潤させて24時間攪拌後、
遠心分離にて可溶分、不溶分に分離した。熱分解ガスク
ロマトグラフィー(PGC)分析の結果、可溶分は実質
的にスチレンーアクリロニトリル共重合体で、不溶分は
実質的にブタジエンースチレンーアクリロニトリルグラ
フト共重合体あった。不溶分(グラフトコポリマーとポ
リブタジエンゴム)の組成をケルダール窒素定量分析と
熱分解ガスクロマトグラフィーにより分析し、スチレン
とアクリロニトリル量からグラフトコポリマーの質量を
測定した。また臭素付加法によりポリブタジエンゴムを
分析し、ポリブタジエンゴムの質量を決定した。このよ
うに求められたグラフトコポリマーの質量とポリブタジ
エンの質量から下記の式(1)よりグラフト率を求めた
ところグラフト率は33%であった。 グラフト率=(ク゛ラフトコホ゜リマー質量/ホ゜リフ゛タシ゛エンコ゛ム質量)×100(%)(1)
Reference Example 4 (D) Production of ABS Graft Copolymer 143 parts of polybutadiene latex (solid content 35 mass%, average particle size 0.25 μm, gel content 90%), sodium stearate 1 part, sodium formaldehyde Sulfoxylate 0.1 part, tetrasodium ethylenediamine tetraacetic acid 0.03 part, ferrous sulfate 0.0
03 parts and 150 parts of pure water were heated to 50 ° C., and 50 parts of a monomer mixture consisting of 70% styrene and 30% acrylonitrile, 0.2 part of t-dodecyl mercaptan, 0.15 of cumene hydroperoxide. Parts were continuously added for 6 hours, and after the addition was completed, polymerization was carried out at 65 ° C. for 2 hours (polymerization rate 97%). An antioxidant was added to the obtained latex, coagulated with calcium chloride, washed with water, and dried to obtain a white powdery copolymer (d-1). After swelling the copolymer (d-1) in a methyl ethyl ketone solution and stirring for 24 hours,
It was separated into soluble and insoluble components by centrifugation. As a result of pyrolysis gas chromatography (PGC) analysis, the soluble content was substantially styrene-acrylonitrile copolymer and the insoluble content was substantially butadiene-styrene-acrylonitrile graft copolymer. The composition of insoluble matter (graft copolymer and polybutadiene rubber) was analyzed by Kjeldahl nitrogen quantitative analysis and pyrolysis gas chromatography, and the mass of the graft copolymer was measured from the amounts of styrene and acrylonitrile. The polybutadiene rubber was analyzed by the bromine addition method to determine the mass of the polybutadiene rubber. From the mass of the graft copolymer and the mass of polybutadiene thus obtained, the graft ratio was calculated from the following formula (1), and the graft ratio was 33%. Grafting rate = (mass of graft copolymer / mass of polybutadiene rubber) × 100 (%) (1)

【0029】[0029]

【実施例−1〜6及び比較例1〜9・11】表2〜表4
に示した配合割合で、(A)マレイミド系共重合体、
(B)ビニル共重合体、及び(C)有機りん化合物を、
20リットルヘンシェルに投入しブレンド後、TEM3
5B押出機(東芝、2軸同方向)にて、温度280℃で
押出しマレイミド系耐熱付与材を得た。このマレイミド
系耐熱付与材と一般に市販されているABS(GR−3
000、電気化学工業製)を表2〜表4に示した配合割
合で、20リットルヘンシェルに投入しブレンド後、V
S40m/m押出機(田辺プラスチック機械製、単軸押
出機)にて、温度260℃で押出しペレット化した。こ
のペレットを使用し、射出成形機により試験片を作成
し、IZOD衝撃強度、Vicat軟化点、黄色度YI
を測定するとともに、成形品外観を評価した。結果を表
2〜表4に示す。
Examples-1 to 6 and Comparative Examples 1 to 9/11 Tables 2 to 4
In the blending ratio shown in (A), the maleimide-based copolymer (A),
(B) vinyl copolymer, and (C) organophosphorus compound,
Add to 20 liter Henschel and blend, then TEM3
A maleimide heat resistance imparting material was obtained by extruding at a temperature of 280 ° C. with a 5B extruder (Toshiba, biaxial same direction). This maleimide-based heat resistance imparting material and ABS (GR-3
000, manufactured by Denki Kagaku Kogyo Co., Ltd.) was added to a 20 liter Henschel at a blending ratio shown in Tables 2 to 4 and blended.
An S40 m / m extruder (manufactured by Tanabe Plastic Machinery Co., Ltd., single-screw extruder) was used to extrude and pelletize at a temperature of 260 ° C. Using this pellet, a test piece was prepared by an injection molding machine, and IZOD impact strength, Vicat softening point, yellowness YI
And the appearance of the molded product was evaluated. The results are shown in Tables 2 to 4.

【0030】[0030]

【比較例10】表4に示した配合割合で、(A)マレイ
ミド系共重合体、(B)ビニル共重合体、及び(C)有
機りん化合物を、20リットルヘンシェルに投入しブレ
ンド後、TEM35B押出機(東芝、2軸同方向)に
て、温度280℃で押出しマレイミド系耐熱付与材を得
た。このマレイミド系耐熱付与材と一般に市販されてい
るABS(GR−3000、電気化学工業製)を表4に
示した配合割合で、20リットルヘンシェルに投入しブ
レンド後、TEM35B押出機(東芝、2軸同方向)に
て、温度250℃で押出しペレット化した。このペレッ
トを使用し、射出成形機により試験片を作成し、IZO
D衝撃強度、Vicat軟化点、黄色度YIを測定する
とともに、成形品外観を評価した。結果を表4に示す。
Comparative Example 10 (A) maleimide-based copolymer, (B) vinyl copolymer, and (C) organophosphorus compound in the compounding ratios shown in Table 4 were put into a 20-liter Henschel and blended, and then TEM35B was used. Extrusion machine (Toshiba, biaxial same direction) was extruded at a temperature of 280 ° C. to obtain a maleimide heat resistance imparting material. This maleimide heat resistance-imparting material and generally commercially available ABS (GR-3000, manufactured by Denki Kagaku Kogyo) were added to 20 liter Henschel at the compounding ratio shown in Table 4 and blended, followed by TEM35B extruder (Toshiba, twin screw). In the same direction), the mixture was extruded and pelletized at a temperature of 250 ° C. Using this pellet, a test piece was prepared with an injection molding machine, and IZO
D impact strength, Vicat softening point, and yellowness YI were measured, and the appearance of the molded product was evaluated. The results are shown in Table 4.

【0031】[0031]

【表2】 [Table 2]

【0032】[0032]

【表3】 [Table 3]

【0033】[0033]

【表4】 [Table 4]

【0034】[0034]

【実施例−7〜12及び比較例12〜16】表5〜表6
に示した配合割合で、(A)マレイミド系共重合体、
(B)ビニル共重合体、及び(C)有機りん化合物を、
20リットルヘンシェルに投入しブレンド後、TEM3
5B押出機(東芝、2軸同方向)にて、温度280℃で
押出しマレイミド系耐熱付与材を得た。このマレイミド
系耐熱付与材と(B)ビニル共重合体、および(D)A
BS系グラフト共重合体を表5〜表6に示した配合割合
で、20リットルヘンシェルに投入しブレンド後、VS
40m/m押出機(田辺プラスチック機械製、単軸押出
機)にて、温度260℃で押出しペレット化した。この
ペレットを使用し、射出成形機により試験片を作成し、
IZOD衝撃強度、Vicat軟化点、黄色度YIを測
定するとともに、成形品外観を評価した。結果を表5〜
表6に示す。
Examples-7 to 12 and Comparative Examples 12 to 16 Tables 5 to 6
In the blending ratio shown in (A), the maleimide-based copolymer (A),
(B) vinyl copolymer, and (C) organophosphorus compound,
Add to 20 liter Henschel and blend, then TEM3
A maleimide heat resistance imparting material was obtained by extruding at a temperature of 280 ° C. with a 5B extruder (Toshiba, biaxial same direction). This maleimide heat resistance imparting material, (B) vinyl copolymer, and (D) A
The BS-based graft copolymer was added at a blending ratio shown in Tables 5 to 6 to 20 liters of Henschel and blended.
A 40 m / m extruder (manufactured by Tanabe Plastic Machine Co., Ltd., single-screw extruder) was extruded and pelletized at a temperature of 260 ° C. Using this pellet, create a test piece with an injection molding machine,
The IZOD impact strength, the Vicat softening point, and the yellowness YI were measured, and the appearance of the molded product was evaluated. The results are shown in Table 5
It shows in Table 6.

【0035】[0035]

【比較例17】表6に示した配合割合で、(A)マレイ
ミド系共重合体、(B)ビニル共重合体、及び(C)有
機りん化合物を、20リットルヘンシェルに投入しブレ
ンド後、TEM35B押出機(東芝、2軸同方向)に
て、温度280℃で押出しマレイミド系耐熱付与材を得
た。このマレイミド系耐熱付与材と(B)ビニル共重合
体、および(D)ABS系グラフト共重合体を表6に示
した配合割合で、20リットルヘンシェルに投入しブレ
ンド後、TEM35B押出機(東芝、2軸同方向)に
て、温度250℃で押出しペレット化した。このペレッ
トを使用し、射出成形機により試験片を作成し、IZO
D衝撃強度、Vicat軟化点、黄色度YIを測定する
とともに、成形品外観を評価した。結果を表6に示す。
[Comparative Example 17] (A) a maleimide-based copolymer, (B) a vinyl copolymer, and (C) an organophosphorus compound in the compounding ratios shown in Table 6 were charged into 20 liters of Henschel, and blended, followed by TEM35B. Extrusion machine (Toshiba, biaxial same direction) was extruded at a temperature of 280 ° C. to obtain a maleimide heat resistance imparting material. The maleimide heat resistance-imparting material, the (B) vinyl copolymer, and the (D) ABS graft copolymer were added to a 20 liter Henschel at a blending ratio shown in Table 6 and blended, followed by TEM35B extruder (Toshiba, Extruded into pellets at a temperature of 250 ° C. in the same direction of two axes. Using this pellet, a test piece was prepared with an injection molding machine, and IZO
D impact strength, Vicat softening point, and yellowness YI were measured, and the appearance of the molded product was evaluated. The results are shown in Table 6.

【0036】[0036]

【表5】 [Table 5]

【0037】[0037]

【表6】 [Table 6]

【0038】実施例及び比較例の結果から、本発明のマ
レイミド系耐熱付与材中の(A)マレイミド系共重合体
の芳香族ビニル単量体が15質量%未満あるいは不飽和
ジカルボン酸イミド誘導体が65質量%を越えると、
(B)ビニル共重合体との溶融粘度差が大きくなり、溶
融混合する際、押出安定性が低くなる。また、芳香族ビ
ニル単量体が70質量%を越えるかあるいは不飽和ジカ
ルボン酸イミド誘導体が25質量%未満であると、耐熱
付与効果が低くなる。更に、不飽和ジカルボン酸無水物
単量体が25質量%を越えると、耐熱性ABS樹脂を製
造する場合、得られる耐熱性ABS樹脂の熱安定性が低
くなり、成形品にシルバー等の不良現象が発生する。
(B)ビニル共重合体の芳香族ビニル単量体が40質量
%未満であったり80質量%を越える場合、あるいはシ
アン化ビニル単量体が15質量%未満であったり40質
量%を越えると、(A)マレイミド系共重合体との相溶
性が悪くなり、溶融混合する際、押出安定性が低くな
る。(A)マレイミド系共重合体と(B)ビニル共重合
体の合計量中の(A)マレイミド系共重合体が35質量
%未満すなわち(B)ビニル共重合体が65質量%を越
えると、耐熱付与効果が低くなる。また、(A)マレイ
ミド系共重合体と(B)ビニル共重合体の合計量中の
(A)マレイミド系共重合体が91質量%を越える場合
すなわち(B)ビニル共重合体が9質量%未満である
と、耐熱性ABS樹脂を製造する場合、得られる耐熱性
ABS樹脂の衝撃強度が低く、成形品にシルバー等の不
良現象が発生する。更に、(A)と(B)の合計量10
0質量部に対して特定の構造を持った(C)有機りん化
合物が0.1質量%未満であると、耐熱性ABS樹脂を
製造する場合、得られる耐熱性ABS樹脂の色相が黄色
味を帯びてしまい、5.0質量部を越えると、得られる
耐熱性ABS樹脂の成形品にシルバー等の不良現象が発
生することがわかる。
From the results of Examples and Comparative Examples, the amount of the aromatic vinyl monomer of the maleimide copolymer (A) in the maleimide heat resistance-imparting material of the present invention was less than 15% by mass or the unsaturated dicarboxylic acid imide derivative was If it exceeds 65% by mass,
(B) The difference in melt viscosity from the vinyl copolymer becomes large, and extrusion stability becomes low when melt-mixing. If the amount of the aromatic vinyl monomer exceeds 70% by mass or the amount of the unsaturated dicarboxylic acid imide derivative is less than 25% by mass, the heat resistance imparting effect becomes low. Further, when the unsaturated dicarboxylic acid anhydride monomer exceeds 25% by mass, when the heat-resistant ABS resin is produced, the heat stability of the obtained heat-resistant ABS resin becomes low, resulting in a defective phenomenon such as silver in a molded product. Occurs.
(B) When the aromatic vinyl monomer of the vinyl copolymer is less than 40% by mass or more than 80% by mass, or when the vinyl cyanide monomer is less than 15% by mass or more than 40% by mass. , (A) the compatibility with the maleimide-based copolymer becomes poor, and the extrusion stability becomes low during melt mixing. If the amount of (A) maleimide copolymer in the total amount of (A) maleimide copolymer and (B) vinyl copolymer is less than 35% by mass, that is, (B) vinyl copolymer exceeds 65% by mass, The heat resistance imparting effect becomes low. Further, when the amount of the (A) maleimide-based copolymer in the total amount of the (A) maleimide-based copolymer and the (B) vinyl copolymer exceeds 91% by mass, that is, (B) the vinyl copolymer is 9% by mass. If the amount is less than the above, when the heat-resistant ABS resin is produced, the heat-resistant ABS resin obtained has a low impact strength and a defective phenomenon such as silver occurs in a molded product. Furthermore, the total amount of (A) and (B) is 10
When the (C) organophosphorus compound having a specific structure is less than 0.1% by mass with respect to 0 parts by mass, when the heat resistant ABS resin is produced, the hue of the resulting heat resistant ABS resin becomes yellowish. It can be seen that when it exceeds 5.0 parts by mass, a defective product such as silver occurs in the obtained heat-resistant ABS resin molded product.

【0039】[0039]

【発明の効果】本発明のマレイミド系耐熱付与材は、A
BS樹脂及び必要ならばAS系共重合体と混練混合して
耐熱性ABS樹脂を製造する場合に、単軸押出機等の極
めて一般的な混練機により、得られる耐熱性ABS樹脂
が、耐衝撃性、耐熱性、流動性の物性バランスに優れ、
色相が良好で、しかもその成形品の外観が美麗であり、
極めて有用である。
The maleimide heat resistance imparting material of the present invention is A
When a heat-resistant ABS resin is manufactured by kneading and mixing with a BS resin and, if necessary, an AS-based copolymer, the heat-resistant ABS resin obtained by an extremely general kneader such as a single-screw extruder has a high impact resistance. It has an excellent balance of physical properties such as heat resistance, heat resistance and fluidity.
The hue is good, and the appearance of the molded product is beautiful,
Extremely useful.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C08L 33/24 C08L 33/24 55/00 55/00 (72)発明者 遠藤 正道 千葉県市原市五井南海岸6 電気化学工業 株式会社千葉工場内 Fターム(参考) 4F070 AA17 AA33 AA38 AB08 FA01 FA03 FA17 FC05 4J002 BC04W BC06X BC07W BG10X BG12W EW106 EW126 EW156 EW166 4J100 AB02P AB03P AB04P AB08P AJ02R AJ02S AJ08R AJ09R AL03R AL03S AM02Q AM03Q AM15R AM15S AM45Q AM47Q AM48Q BB01Q BC04Q BC49Q CA04 CA05 CA06 FA18 FA19 FA20 FA21 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) C08L 33/24 C08L 33/24 55/00 55/00 (72) Inventor Masamichi Endo Goi Minami, Ichihara City, Chiba Prefecture Kaigan 6 Electric Chemical Industry Co., Ltd. Chiba factory F term (reference) 4F070 AA17 AA33 AA38 AB08 FA01 FA03 FA17 FC05 4J002 BC04W BC06X BC07W BG10X BG12W EW106 EW126 EW156 EW166 4J100 AB02P AB03P AB04P AB08P AJ02R AJ15SQAMQR AM47Q AM48Q BB01Q BC04Q BC49Q CA04 CA05 CA06 FA18 FA19 FA20 FA21

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】(A)芳香族ビニル単量体15〜70質量
%、不飽和ジカルボン酸イミド誘導体25〜65質量
%、不飽和ジカルボン酸無水物単量体0〜25質量%、
及びこれら単量体と共重合可能なビニル単量体0〜40
質量%からなるマレイミド系共重合体35〜91質量
%、(B)芳香族ビニル単量体40〜80質量%、シア
ン化ビニル単量体15〜40質量%及びこれらと共重合
可能なビニル単量体0〜40質量%とからなるビニル共
重合体9〜65質量%、及び(A)と(B)の合計量1
00質量部に対して(C)化学式(化1)で表される有
機りん化合物の1種又は2種以上を0.1〜5.0質量
部配合してなるマレイミド系耐熱付与材。 【化1】 (式中、R1及びR2はそれぞれ独立にハロゲン原子、
アルキル基、ハロゲン原子で置換されたアルキル基、ア
リール基又はアラールキル基を、R3はOH基、SH
基、NH2基、アルキル基、ハロゲン原子で置換された
アルキル基、アリール基又はアラールキル基を、x及び
yは1〜3の整数を示す。)
1. (A) Aromatic vinyl monomer 15 to 70% by mass, unsaturated dicarboxylic acid imide derivative 25 to 65% by mass, unsaturated dicarboxylic acid anhydride monomer 0 to 25% by mass,
And vinyl monomers 0 to 40 copolymerizable with these monomers
35 to 91% by mass of a maleimide-based copolymer comprising 40% by mass, (B) 40 to 80% by mass of an aromatic vinyl monomer, 15 to 40% by mass of a vinyl cyanide monomer, and a vinyl monomer copolymerizable therewith. 9-65% by mass of vinyl copolymer consisting of 0-40% by mass, and the total amount of (A) and (B) 1
A maleimide heat resistance-imparting material obtained by blending 0.1 to 5.0 parts by mass of one or two or more of the organophosphorus compounds represented by the chemical formula (C) (C) with respect to 00 parts by mass. [Chemical 1] (In the formula, R1 and R2 are each independently a halogen atom,
An alkyl group, an alkyl group substituted with a halogen atom, an aryl group or an aralkyl group, R3 is an OH group, SH
Group, NH2 group, alkyl group, alkyl group substituted with a halogen atom, aryl group or aralkyl group, and x and y each represent an integer of 1 to 3. )
【請求項2】(A)マレイミド系共重合体の芳香族ビニ
ル単量体がスチレン、不飽和ジカルボン酸イミド誘導体
がN−フェニルマレイミド、不飽和ジカルボン酸無水物
単量体が無水マレイン酸であることを特徴とする請求項
1記載のマレイミド系耐熱付与材。
2. The aromatic vinyl monomer (A) of the maleimide copolymer is styrene, the unsaturated dicarboxylic acid imide derivative is N-phenylmaleimide, and the unsaturated dicarboxylic acid anhydride monomer is maleic anhydride. The maleimide-based heat resistance imparting material according to claim 1, wherein
【請求項3】(B)ビニル共重合体の芳香族ビニル単量
体がスチレン、シアン化ビニル単量体がアクリロニトリ
ルであることを特徴とする請求項1〜2いずれか一項記
載のマレイミド系耐熱付与材。
3. The maleimide system according to claim 1, wherein the aromatic vinyl monomer of the vinyl copolymer (B) is styrene and the vinyl cyanide monomer is acrylonitrile. Heat resistance imparting material.
【請求項4】(C)有機りん化合物が9,10−ジヒド
ロ−9−オキサ−ホスファフェナントレン−10−オキ
シドであることを特徴とする請求項1〜3いずれか一項
記載のマレイミド系耐熱付与材。
4. The maleimide heat-resistant material according to any one of claims 1 to 3, wherein the organophosphorus compound (C) is 9,10-dihydro-9-oxa-phosphaphenanthrene-10-oxide. Grant material.
【請求項5】(A)芳香族ビニル単量体15〜70質量
%、不飽和ジカルボン酸イミド誘導体25〜65質量
%、不飽和ジカルボン酸無水物単量体0〜25質量%、
及びこれら単量体と共重合可能なビニル単量体0〜40
質量%からなるマレイミド系共重合体35〜91質量
%、(B)芳香族ビニル単量体40〜80質量%、シア
ン化ビニル単量体15〜40質量%及びこれらと共重合
可能なビニル単量体0〜40質量%とからなるビニル共
重合体9〜65質量%、及び(A)と(B)の合計量1
00質量部に対して(C)上記化学式(化1)で表され
る有機りん化合物の1種又は2種以上を0.1〜5.0
質量部配合してなるマレイミド系耐熱付与材をABS樹
脂と混練混合してなる耐熱性ABS樹脂。
(A) 15-70% by mass of an aromatic vinyl monomer, 25-65% by mass of an unsaturated dicarboxylic acid imide derivative, 0-25% by mass of an unsaturated dicarboxylic acid anhydride monomer,
And vinyl monomers 0 to 40 copolymerizable with these monomers
35 to 91% by mass of a maleimide-based copolymer comprising 40% by mass, (B) 40 to 80% by mass of an aromatic vinyl monomer, 15 to 40% by mass of a vinyl cyanide monomer, and a vinyl monomer copolymerizable therewith. 9-65% by mass of vinyl copolymer consisting of 0-40% by mass, and the total amount of (A) and (B) 1
0.1 to 5.0 parts by weight of (C) one or more of the organophosphorus compounds represented by the above chemical formula (Formula 1) per 100 parts by mass.
A heat-resistant ABS resin obtained by kneading and mixing a maleimide-based heat resistance-imparting material mixed in parts by mass with an ABS resin.
【請求項6】(A)芳香族ビニル単量体15〜70質量
%、不飽和ジカルボン酸イミド誘導体25〜65質量
%、不飽和ジカルボン酸無水物単量体0〜25質量%、
及びこれら単量体と共重合可能なビニル単量体0〜40
質量%からなるマレイミド系共重合体35〜91質量
%、(B)芳香族ビニル単量体40〜80質量%、シア
ン化ビニル単量体15〜40質量%及びこれらと共重合
可能なビニル単量体0〜40質量%とからなる単量体混
合物を共重合してなるビニル共重合体9〜65質量%、
及び(A)と(B)の合計量100質量部に対して
(C)上記化学式(化1)で表される有機りん化合物の
1種又は2種以上を0.1〜5.0質量部配合してなる
マレイミド系耐熱付与材を(D)ゴム状重合体5〜80
質量部に、芳香族ビニル単量体40〜80質量%、シア
ン化ビニル単量体15〜40質量%及びこれらと共重合
可能なビニル単量体0〜40質量%からなるABS系グ
ラフト共重合体5〜100質量部と混練混合してなる耐
熱性ABS樹脂。
6. (A) 15 to 70% by mass of an aromatic vinyl monomer, 25 to 65% by mass of an unsaturated dicarboxylic acid imide derivative, 0 to 25% by mass of an unsaturated dicarboxylic acid anhydride monomer,
And vinyl monomers 0 to 40 copolymerizable with these monomers
35 to 91% by mass of a maleimide-based copolymer comprising 40% by mass, (B) 40 to 80% by mass of an aromatic vinyl monomer, 15 to 40% by mass of a vinyl cyanide monomer, and a vinyl monomer copolymerizable therewith. Vinyl copolymer 9-65% by weight, which is obtained by copolymerizing a monomer mixture consisting of 0-40% by weight
0.1 to 5.0 parts by mass of (C) one or more of the organophosphorus compounds represented by the chemical formula (Formula 1) per 100 parts by mass of the total amount of (A) and (B). The maleimide heat resistance-imparting material formed by blending (D) rubber-like polymer 5 to 80
ABS-based graft copolymerization consisting of 40 to 80 mass% of aromatic vinyl monomer, 15 to 40 mass% of vinyl cyanide monomer, and 0 to 40 mass% of vinyl monomer copolymerizable therewith. A heat-resistant ABS resin obtained by kneading and mixing with 5 to 100 parts by mass of the coalesced product.
【請求項7】(A)芳香族ビニル単量体15〜70質量
%、不飽和ジカルボン酸イミド誘導体25〜65質量
%、不飽和ジカルボン酸無水物単量体0〜25質量%、
及びこれら単量体と共重合可能なビニル単量体0〜40
質量%からなるマレイミド系共重合体35〜91質量
%、(B)芳香族ビニル単量体40〜80質量%、シア
ン化ビニル単量体15〜40質量%及びこれらと共重合
可能なビニル単量体0〜40質量%とからなるビニル共
重合体9〜65質量%、及び(A)と(B)の合計量1
00質量部に対して(C)上記化学式(化1)で表され
る有機りん化合物の1種又は2種以上を0.1〜5.0
質量部配合してなるマレイミド系耐熱付与材をABS樹
脂と混練混合してなる耐熱性ABS樹脂の製造方法。
(A) 15-70% by mass of an aromatic vinyl monomer, 25-65% by mass of an unsaturated dicarboxylic acid imide derivative, 0-25% by mass of an unsaturated dicarboxylic acid anhydride monomer,
And vinyl monomers 0 to 40 copolymerizable with these monomers
35 to 91% by mass of a maleimide-based copolymer comprising 40% by mass, (B) 40 to 80% by mass of an aromatic vinyl monomer, 15 to 40% by mass of a vinyl cyanide monomer, and a vinyl monomer copolymerizable therewith. 9-65% by mass of vinyl copolymer consisting of 0-40% by mass, and the total amount of (A) and (B) 1
0.1 to 5.0 parts by weight of (C) one or more of the organophosphorus compounds represented by the above chemical formula (Formula 1) per 100 parts by mass.
A method for producing a heat-resistant ABS resin, which is obtained by kneading and mixing a maleimide heat resistance-imparting material blended in an amount of part by mass with an ABS resin.
JP2002142479A 2001-05-23 2002-05-17 Maleimide heat resistance-imparting material Pending JP2003041080A (en)

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* Cited by examiner, † Cited by third party
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WO2010082617A1 (en) 2009-01-16 2010-07-22 電気化学工業株式会社 Maleimide copolymer, process for the production thereof, and heat-resistant resin compositions containing same
EP2471821A1 (en) 2006-09-28 2012-07-04 Korea Kumho Petrochemical Co., Ltd. Maleimide-alpha-alkylstyrene-based tetrapolymer with low molten viscosity
KR20210053700A (en) 2019-11-04 2021-05-12 주식회사 엘지화학 Thermoplastic resin composition
WO2022071051A1 (en) 2020-09-29 2022-04-07 デンカ株式会社 Maleimide copolymer
WO2022071050A1 (en) 2020-09-29 2022-04-07 デンカ株式会社 Production method for heat-resistant resin composition

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2471821A1 (en) 2006-09-28 2012-07-04 Korea Kumho Petrochemical Co., Ltd. Maleimide-alpha-alkylstyrene-based tetrapolymer with low molten viscosity
JP5639480B2 (en) * 2009-01-16 2014-12-10 電気化学工業株式会社 Maleimide copolymer, process for producing the same, and heat resistant resin composition using the same
KR101639832B1 (en) 2009-01-16 2016-07-14 덴카 주식회사 Maleimide copolymer, process for the production thereof, and heat-resistant resin compositions containing same
KR20110110311A (en) 2009-01-16 2011-10-06 덴키 가가쿠 고교 가부시기가이샤 Maleimide copolymer, process for the production thereof, and heat-resistant resin compositions containing same
AU2010205206B2 (en) * 2009-01-16 2014-05-22 Denki Kagaku Kogyo Kabushiki Kaisha Maleimide copolymer, process for the production thereof, and heat-resistant resin compositions containing same
US8742046B2 (en) 2009-01-16 2014-06-03 Denki Kagaku Kogyo Kabushiki Kaisha Maleimide copolymer, process for the production thereof, and heat resistant resin compositions containing same
WO2010082617A1 (en) 2009-01-16 2010-07-22 電気化学工業株式会社 Maleimide copolymer, process for the production thereof, and heat-resistant resin compositions containing same
TWI471343B (en) * 2009-01-16 2015-02-01 Denki Kagaku Kogyo Kk A maleimide-based copolymer, a process for producing the same, and a heat-resistant resin composition using the same
CN102282183A (en) * 2009-01-16 2011-12-14 电气化学工业株式会社 Maleimide copolymer, process for the production thereof, and heat-resistant resin compositions containing same
KR20210053700A (en) 2019-11-04 2021-05-12 주식회사 엘지화학 Thermoplastic resin composition
WO2022071051A1 (en) 2020-09-29 2022-04-07 デンカ株式会社 Maleimide copolymer
WO2022071050A1 (en) 2020-09-29 2022-04-07 デンカ株式会社 Production method for heat-resistant resin composition
KR20230075476A (en) 2020-09-29 2023-05-31 덴카 주식회사 Maleimide Copolymer
KR20230075477A (en) 2020-09-29 2023-05-31 덴카 주식회사 Method for producing heat-resistant resin composition
EP4223796A4 (en) * 2020-09-29 2024-05-01 Denka Company Limited Production method for heat-resistant resin composition

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