JP2003033607A - Filter and filtration method - Google Patents

Filter and filtration method

Info

Publication number
JP2003033607A
JP2003033607A JP2001224678A JP2001224678A JP2003033607A JP 2003033607 A JP2003033607 A JP 2003033607A JP 2001224678 A JP2001224678 A JP 2001224678A JP 2001224678 A JP2001224678 A JP 2001224678A JP 2003033607 A JP2003033607 A JP 2003033607A
Authority
JP
Japan
Prior art keywords
filter medium
pressure
movable plate
hydraulic
pressing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001224678A
Other languages
Japanese (ja)
Other versions
JP3577007B2 (en
Inventor
Atsushi Takashima
篤 高嶋
Yukio Ito
幸雄 伊藤
Takashi Urata
隆司 浦田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KURITA MACH Manufacturing CO Ltd
Kurita Machinery Manufacturing Co Ltd
Original Assignee
KURITA MACH Manufacturing CO Ltd
Kurita Machinery Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KURITA MACH Manufacturing CO Ltd, Kurita Machinery Manufacturing Co Ltd filed Critical KURITA MACH Manufacturing CO Ltd
Priority to JP2001224678A priority Critical patent/JP3577007B2/en
Publication of JP2003033607A publication Critical patent/JP2003033607A/en
Application granted granted Critical
Publication of JP3577007B2 publication Critical patent/JP3577007B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Filtration Of Liquid (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a filter and a filtration method in which compression filtration is carried out by controlling the electric current to be inputted to a pressure controlling valve to control compression pressure according to the prescribed operation pattern. SOLUTION: When a movable plate 4 is pressed against a filter medium 1, the compression pressure is changed by controlling the electric current to be inputted to the pressure controlling valve 55, which is used for controlling the oil pressure to be transmitted from a hydraulic pump 50a to the sides of the upper and lower hydraulic driving cylinders 51, 52 of the plate 4, according to the hourly quantity of the pressure to be changed and the elapse of the compression time which are calculated from the operation pattern showing the relation between the compression time and the compression pressure.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、濾材を袋状に閉じ
たのち、濾材内に原液を供給して濾過を行うようにした
濾過装置及び濾過方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a filtering device and a filtering method in which a filter medium is closed in a bag shape and then a stock solution is supplied into the filter medium for filtration.

【0002】[0002]

【従来の技術】従来この種の濾過方法は、種々の構成の
ものが提案されている。
2. Description of the Related Art Conventionally, various types of filtration methods have been proposed.

【0003】例えば特開平3−38209号公報には、
筒状濾材の下端部を閉じて袋状にしたのち、濾材内に原
液を供給し、可動板を水平方向に移動させて圧搾濾過す
る際に、圧搾圧力上昇工程と圧搾圧力保持工程とを順次
繰り返して圧搾濾過するように構成したものがある。
For example, Japanese Patent Laid-Open No. 3-38209 discloses that
After closing the lower end of the tubular filter medium into a bag shape, the stock solution is supplied into the filter medium, and when the movable plate is moved horizontally to perform squeeze filtration, the squeezing pressure increasing step and the squeezing pressure holding step are sequentially performed. Some are configured for repeated press filtration.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上記従
来の濾過方法のものでは、所定圧搾圧力に圧搾濾過する
までに、圧搾圧力上昇工程と圧搾圧力保持工程とを相当
回数繰返す必要があり、電磁弁が損傷して取替えなれけ
ばならないことがあるといった課題があった。また、圧
搾圧力を最初大きく上昇すると、濾材に大きな力がかか
り、濾材を破損する恐れがあり、圧搾圧力上昇工程を小
さくして上記工程をより多く繰返すと、上記の電磁弁の
損傷がより早くなるという課題があった。
However, in the conventional filtration method described above, it is necessary to repeat the squeezing pressure increasing step and the squeezing pressure holding step a considerable number of times before squeezing and filtering to a predetermined squeezing pressure. There was a problem that there was a case where it was damaged and had to be replaced. Further, if the squeezing pressure is increased to a large extent at first, a large force is applied to the filter medium, which may damage the filter medium.If the squeezing pressure increasing process is made small and the above process is repeated more times, the solenoid valve is damaged more quickly. There was a problem of becoming.

【0005】また、特開平4−317704号公報の濾
過装置は、可動板を傾斜し下部の濾室を広くするように
なしているが、下部に厚みの大きいケーキが生成され、
どうしても上部と下部で均一な含水率のケーキを生成す
ることができないという課題があった。
Further, in the filtering device disclosed in Japanese Patent Laid-Open No. 4-317704, the movable plate is tilted to widen the lower filter chamber, but a thick cake is generated in the lower part.
There was a problem that a cake with a uniform water content could not be generated in the upper and lower parts.

【0006】従って、本発明の目的は、上記課題を解決
することにあって、圧力制御弁の入力電流を制御するこ
とによって、圧搾圧力を所定の運転パターンに制御して
圧搾濾過を行う濾過装置及び濾過方法を提供するもので
ある。
Therefore, an object of the present invention is to solve the above problems and to control the input current of the pressure control valve to control the squeezing pressure to a predetermined operation pattern to perform squeeze filtration. And a filtration method.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するため
に、本発明は以下のように構成する。
In order to achieve the above object, the present invention is configured as follows.

【0008】本発明の第1態様によれば、下部が閉塞さ
れて濾過すべき原液が収納されたのち上部が閉塞される
筒状の濾材と、上記濾材を支持する支持体と、上記支持
体に支持された上記濾材の上記下部と上記上部を閉塞し
た状態で上記濾材を押圧する可動板と、上記支持体に支
持された上記濾材の上記下部と上記上部を閉塞した状態
で上記濾材を上記押板との間で挟み込んで押圧して圧搾
濾過させる受板と、上記支持体に支持された上記濾材の
下部を閉塞可能な第1開閉装置と、上記支持体に支持さ
れた上記濾材の上部を閉塞可能な第2開閉装置と、上記
可動板を駆動する上下2つの油圧シリンダとを備える濾
過装置において、油圧ポンプと、上記油圧ポンプからの
駆動力を切換え制御して上記上側の油圧シリンダに選択
的に伝達する上側切換え装置と、上記油圧ポンプからの
駆動力を切換え制御して上記下側の油圧シリンダに選択
的に伝達する下側切換え装置と、上記油圧ポンプから上
記上側の油圧シリンダ側及び上記下側の油圧シリンダ側
へ伝達される油圧を制御する圧力制御弁と、上記圧力制
御弁に入力される入力電流を、圧搾時間と圧搾圧力との
関係を示す運転パターンから算出された時間当りの変圧
量と圧搾時間の経過とに応じて制御して、上記圧搾時間
の経過に応じて上記運転パターンに基く圧搾圧力を圧力
変動させるように制御する制御部とを備えるようにした
ことを特徴とする濾過装置を提供する。
According to the first aspect of the present invention, a cylindrical filter medium having a lower part closed and a stock solution to be filtered contained therein, and an upper part closed, a support for supporting the filter medium, and the support A movable plate that presses the filter medium in a state where the lower portion and the upper portion of the filter medium supported by the above are closed; and the filter medium in a state in which the lower portion and the upper portion of the filter medium supported by the support are closed. A receiving plate that is sandwiched between the pressing plate and pressed to press and filter, a first opening / closing device that can close the lower part of the filter medium supported by the support, and an upper part of the filter medium supported by the support. In a filtering device including a second opening / closing device capable of closing the valve, and two upper and lower hydraulic cylinders that drive the movable plate, a hydraulic pump and the driving force from the hydraulic pump are switched and controlled to the upper hydraulic cylinder. Upper side for selective transmission Switching device, a lower switching device for switching and controlling the driving force from the hydraulic pump and selectively transmitting the driving force to the lower hydraulic cylinder, and a hydraulic pump from the hydraulic pump to the upper hydraulic cylinder side and the lower hydraulic pressure. The pressure control valve that controls the hydraulic pressure transmitted to the cylinder side and the input current that is input to the pressure control valve are set as the amount of pressure change and compression per time calculated from the operation pattern that indicates the relationship between the compression time and the compression pressure. Controlling according to the passage of time, according to the passage of the pressing time according to the passage of the operation pattern based on the operation pressure control unit for controlling to vary the pressure, characterized by including a filtering device. provide.

【0009】本発明の第2態様によれば、圧搾濾過前の
上記濾材の濾室容積設定において、上記可動板を傾斜し
て上記濾室の上部よりも下部を狭くして圧搾濾過を行
い、濾過終了には上記濾室の上部と下部とを同じ容積と
して、均一な含水率のケーキを生成するようにした第1
の態様に記載の濾過装置を提供する。
According to the second aspect of the present invention, in setting the filter chamber volume of the filter medium before squeezing and filtering, the movable plate is tilted so that the lower part is narrower than the upper part of the filter chamber for squeezing and filtering. At the end of filtration, the upper and lower parts of the filter chamber are set to have the same volume so that a cake having a uniform water content is produced.
According to another aspect of the present invention, there is provided a filtration device.

【0010】本発明の第3態様によれば、上記制御部
は、圧搾工程の前半の圧搾圧力の上昇割合を圧搾工程の
後半の圧搾圧力の上昇割合より小さくするようにした第
1又は2の態様に記載の濾過装置を提供する。
According to the third aspect of the present invention, the control section makes the rate of increase of the squeezing pressure in the first half of the squeezing step smaller than the rate of increase of the squeezing pressure in the latter half of the squeezing step. A filtration device according to an aspect is provided.

【0011】本発明の第4態様によれば、支持体に支持
された筒状の濾材の下部が閉塞され、濾過すべき原液が
上記濾材内に収納され、上記濾材の上部が閉塞され、上
記支持体に支持された受板と上記可動板との間で上記濾
材を挟み込んで上記濾材を押圧して圧搾濾過させる濾過
方法において、上記濾材を上記可動板により押圧すると
き、油圧ポンプから上記可動板の上部駆動用油圧シリン
ダ側及び上記可動板の下部駆動用油圧シリンダ側へ伝達
される油圧を利用して上記可動板による上記濾材の押圧
を行うとともに、上記油圧ポンプから上記可動板の上部
駆動用油圧シリンダ側及び上記可動板の下部駆動用油圧
シリンダ側へ伝達される上記油圧を制御する圧力制御弁
に入力される入力電流を、圧搾時間と圧搾圧力との関係
を示す運転パターンから算出された時間当りの変圧量と
圧搾時間の経過とに応じて制御して、上記圧搾時間の経
過に応じて上記運転パターンに基く圧搾圧力を圧力変動
させるようにしたことを特徴とする濾過方法を提供す
る。
According to the fourth aspect of the present invention, the lower portion of the cylindrical filter medium supported by the support is closed, the stock solution to be filtered is contained in the filter medium, and the upper portion of the filter medium is closed, In a filtering method in which the filter medium is sandwiched between a receiving plate supported by a support and the movable plate and the filter medium is pressed and squeezed and filtered, when the filter medium is pressed by the movable plate, the hydraulic pump moves the movable plate. Using the hydraulic pressure transmitted to the upper drive hydraulic cylinder side of the plate and the lower drive hydraulic cylinder side of the movable plate, the movable plate presses the filter medium and the hydraulic pump drives the upper part of the movable plate. Operation pattern showing the relationship between the squeezing time and the squeezing pressure of the input current input to the pressure control valve for controlling the hydraulic pressure transmitted to the hydraulic cylinder side for driving and the hydraulic cylinder side for driving the lower part of the movable plate. Filtration, which is controlled according to the amount of transformation per unit time calculated from the above and the elapse of the pressing time, so that the pressing pressure based on the operation pattern is changed in accordance with the elapse of the pressing time. Provide a way.

【0012】本発明の第5態様によれば、圧搾濾過前の
上記濾材の濾室容積設定において、上記可動板を傾斜し
て上記濾室の上部よりも下部を狭くして圧搾濾過を行
い、濾過終了には上記濾室の上部と下部とを同じ容積と
して、均一な含水率のケーキを生成するようにした第4
の態様に記載の濾過方法を提供する。
According to the fifth aspect of the present invention, in setting the filter chamber volume of the filter medium before the squeeze filtration, the movable plate is tilted so that the lower part is narrower than the upper part of the filter chamber to perform the squeeze filtration. At the end of filtration, the upper and lower parts of the filter chamber are set to have the same volume to form a cake having a uniform water content.
The method for filtering according to the above aspect is provided.

【0013】本発明の第6態様によれば、上記制御部
は、圧搾工程の前半の圧搾圧力の上昇割合を圧搾工程の
後半の圧搾圧力の上昇割合より小さくするようにした第
4又は5の態様に記載の濾過方法を提供する。
According to the sixth aspect of the present invention, the control unit makes the rate of increase of the squeezing pressure in the first half of the squeezing step smaller than the rate of increase of the squeezing pressure in the latter half of the squeezing step. A filtration method according to an aspect is provided.

【0014】[0014]

【発明の実施の形態】以下に、本発明に係る実施形態を
図1〜図13に基づいて詳細に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described in detail below with reference to FIGS.

【0015】本実施形態にかかる濾過装置10は、図1
に示すように、筒状の濾材1を支持体2に、支持紐など
の吊り部材を介して吊り支持し、上記濾材1の下端部開
口を第1開閉装置の一例としての第1開閉シリンダ6の
駆動により閉塞したのち、上記濾材1の上端部開口より
原液を濾材1内に供給し、上記濾材1の上部を第2開閉
装置の一例としての第2開閉シリンダ7の駆動により閉
塞するとともに、上下の油圧シリンダ51,52の駆動
で可動板4により上記原液が収容された濾材1を押圧し
て圧搾濾過を行う一方、濾過終了後に上記第1開閉シリ
ンダ6により濾材1の下端部の閉塞動作を解除して上記
下端部開口を開き、濾材1内のケーキを濾材下方のスク
リュコンベア18により排出するように大略構成されて
いる。
The filtering device 10 according to this embodiment is shown in FIG.
As shown in FIG. 2, the tubular filter medium 1 is suspended and supported on the support body 2 through a suspending member such as a support cord, and the lower end opening of the filter medium 1 is a first opening / closing cylinder 6 as an example of a first opening / closing device. After being closed by driving, the stock solution is supplied into the filter medium 1 through the upper end opening of the filter medium 1, and the upper part of the filter medium 1 is closed by driving the second opening / closing cylinder 7 as an example of the second opening / closing device. By driving the upper and lower hydraulic cylinders 51 and 52, the movable plate 4 presses the filter medium 1 containing the stock solution to perform squeeze filtration, while the first opening / closing cylinder 6 closes the lower end of the filter medium 1 after the filtration is completed. Is opened to open the lower end opening and the cake in the filter medium 1 is discharged by the screw conveyor 18 below the filter medium.

【0016】上記支持体2の上部には第2開閉シリンダ
7と第1油圧シリンダ51とをそれぞれ水平方向沿いに
配置し、また支持体2の下部には第2油圧シリンダ52
と第1開閉シリンダ6を各々水平方向沿いに配置する。
A second opening / closing cylinder 7 and a first hydraulic cylinder 51 are arranged in the horizontal direction above the support 2, and a second hydraulic cylinder 52 is provided below the support 2.
And the first opening / closing cylinders 6 are arranged in the horizontal direction.

【0017】なお、上記支持体2の両側方にサイドバー
21を突設し、可動板4の両側部に転動自在に設けたロ
ーラ41を介して可動板4をサイドバー21,21によ
り支持している。
The sidebars 21 are provided on both sides of the support member 2 and the movable plates 4 are supported by the sidebars 21 and 21 via rollers 41 provided rotatably on both sides of the movable plate 4. is doing.

【0018】上記第1開閉シリンダ6は、そのピストン
ロッドの先端に下部締付バー61を設けており、固定板
3の受板31の下端部に形成された係止部32に係止す
るようにしている。よって、濾材1を下部締付バー61
と上記受板31との間に濾材1の下端部を挟み込んで係
止することにより、濾材1の下端部開口を閉塞するよう
にしている。
The first opening / closing cylinder 6 is provided with a lower tightening bar 61 at the tip of its piston rod so as to engage with an engaging portion 32 formed at the lower end of the receiving plate 31 of the fixed plate 3. I have to. Therefore, the filter medium 1 is attached to the lower tightening bar 61.
The lower end portion of the filter medium 1 is sandwiched between the receiving plate 31 and the receiving plate 31 and is locked to close the lower end opening of the filter medium 1.

【0019】上記第2開閉シリンダ7は、そのピストン
ロッドの先端に上部締付バー71を設けており、固定板
3の受板31の上端部に形成された係止部33に係止す
るようにしている。よって、濾材1を上部締付バー71
と上記受板31との間に濾材1の上部を挟み込んで係止
することにより、濾材1の上部を閉塞するようにしてい
る。
The second opening / closing cylinder 7 is provided with an upper tightening bar 71 at the tip of its piston rod so that it can be locked to the locking portion 33 formed at the upper end of the receiving plate 31 of the fixed plate 3. I have to. Therefore, the filter medium 1 is attached to the upper tightening bar 71.
The upper part of the filter medium 1 is closed by sandwiching and locking the upper part of the filter medium 1 between the above and the receiving plate 31.

【0020】上記駆動装置5としての油圧シリンダ5
1,52は、一端を支持体2に固定し、それぞれのピス
トンロッドの先端は、ピンを介して枢着して可動板4の
上下部にそれぞれ連結する。よって、上記油圧シリンダ
51,52の駆動により、可動板4はサイドバー21,
21上のローラ41,41の転動により案内されて水平
方向沿いに移動するように構成されている。また、上記
支持体2の下方には、濾過圧搾時に濾材1より落下する
濾液17を受け取るための濾液受皿9が、受皿開閉シリ
ンダ92の駆動により移動可能に、かつ回転可能に設け
ている。
Hydraulic cylinder 5 as the drive unit 5
One end of each of the pistons 1, 52 is fixed to the support body 2, and the tip end of each piston rod is pivotally attached via a pin to be connected to the upper and lower portions of the movable plate 4, respectively. Therefore, by driving the hydraulic cylinders 51, 52, the movable plate 4 moves to the side bars 21,
It is configured to be guided by the rolling of the rollers 41 on the 21 and move in the horizontal direction. Further, below the support 2, a filtrate tray 9 for receiving the filtrate 17 falling from the filter medium 1 at the time of filtering and pressing is provided movably and rotatably by driving the tray opening / closing cylinder 92.

【0021】また、上記濾液17は流樋91に案内され
て外部に排出される。
The filtrate 17 is guided by the trough 91 and discharged to the outside.

【0022】また、濾過圧搾されたケーキ16は、可動
板4の移動による自然落下と、振動機12,12の振動
による強制落下による下方への落下とにより、スクリュ
コンベヤ18により回収するように構成されている。
Further, the cake 16 which has been filtered and squeezed is recovered by the screw conveyor 18 due to a natural drop due to the movement of the movable plate 4 and a downward drop due to the forced drop due to the vibration of the vibrators 12, 12. Has been done.

【0023】なお、図1に示すように油圧ポンプ50a
は、油タンク70に収容された油を吸い上げて、油圧切
換弁57に供給するよう接続されている。
As shown in FIG. 1, the hydraulic pump 50a
Is connected so as to suck up the oil stored in the oil tank 70 and supply it to the hydraulic pressure switching valve 57.

【0024】油圧ポンプ50aと油圧切換弁57の間に
は、圧力制御弁55と圧力リリーフ弁56とが接続され
ている。なお、圧力制御弁55は、制御部100の指示
による圧力制御信号により、圧力を制御するように構成
されている。
A pressure control valve 55 and a pressure relief valve 56 are connected between the hydraulic pump 50a and the hydraulic pressure switching valve 57. The pressure control valve 55 is configured to control the pressure by a pressure control signal instructed by the control unit 100.

【0025】油圧切換弁57に供給された油は、第1油
圧シリンダ用油圧バルブ58aと第2油圧シリンダ用油
圧バルブ58bとを有する油圧バルブユニット58を経
由して、第1油圧シリンダ51と第2油圧シリンダ52
と接続されており、所要の運転パターンに応じて圧搾濾
過をなすように構成されている。すなわち、油圧ポンプ
50aが駆動されると、油圧切換弁57に供給された油
は、圧力制御弁55と圧力リリーフ弁56で予め決めら
れた所定圧力に圧力制御されつつ、油圧切換弁57から
第1油圧シリンダ用油圧バルブ58aと第2油圧シリン
ダ用油圧バルブ58bとの両方に供給されて、第1油圧
シリンダ51と第2油圧シリンダ52とが同期して駆動
され、可動板4が水平方向沿い移動させられる。圧搾濾
過前の前工程として、油圧シリンダ51,52の駆動で
可動板4を所定の位置まで移動させて、可動板4と受板
31との隙間により濾室11の容積を決定するとき、第
2油圧シリンダ用油圧バルブ58bを切り換えて油圧ポ
ンプ50aから第1油圧シリンダ51への油の供給を一
時的に停止させる一方、第1油圧シリンダ用油圧バルブ
58aはそのままにして油圧ポンプ50aから第2油圧
シリンダ52への油の供給を行い続けることにより、上
側の油圧シリンダ51よりも下側の油圧シリンダ52を
少し大きく駆動して、図8のように濾室11の上部側の
容積よりも下部側の容積を狭くするように可動板4を傾
斜させて、濾室11の所定の上下の容積を決定すること
ができる。これは、制御部100により、圧力制御弁5
5及び第1油圧シリンダ用油圧バルブ58aと第2油圧
シリンダ用油圧バルブ58bへの入力電流を制御するこ
とによって、第1油圧シリンダ51及び第2油圧シリン
ダ52にそれぞれ供給される油圧を制御することがで
き、圧搾圧力を所定の運転パターンに制御して圧搾濾過
を行うことができる。ここで、濾室容積設定において可
動板4を傾斜して濾室11の下部を上部に比べて狭くす
る理由は以下のとおりである。すなわち、原液中の固体
分は重力のため下方により多く沈降しようとする。その
ため、圧搾工程終了後に上部と下部により均一な含水率
のケーキを生成するためには、容積設定時に下部を狭め
て、下部での沈降量を少なくし、圧搾終了後の固体分の
量を同一とするように、すなわち、均一な含水率のケー
キとなるようにすればよいためである。
The oil supplied to the hydraulic pressure switching valve 57 passes through the hydraulic valve unit 58 having the hydraulic valve 58a for the first hydraulic cylinder and the hydraulic valve 58b for the second hydraulic cylinder, and then to the first hydraulic cylinder 51 and the first hydraulic cylinder 51. 2 hydraulic cylinder 52
And is configured to perform press filtration according to a required operation pattern. That is, when the hydraulic pump 50a is driven, the oil supplied to the hydraulic pressure switching valve 57 is pressure-controlled to a predetermined pressure which is predetermined by the pressure control valve 55 and the pressure relief valve 56, while the oil is supplied from the hydraulic pressure switching valve 57 to the first pressure. The hydraulic plate 58 is supplied to both the hydraulic valve 58a for the first hydraulic cylinder and the hydraulic valve 58b for the second hydraulic cylinder, the first hydraulic cylinder 51 and the second hydraulic cylinder 52 are driven in synchronization, and the movable plate 4 extends in the horizontal direction. Can be moved. As a pre-process before squeeze filtration, the movable plate 4 is moved to a predetermined position by driving the hydraulic cylinders 51 and 52, and when the volume of the filter chamber 11 is determined by the gap between the movable plate 4 and the receiving plate 31, The hydraulic valve 58b for the second hydraulic cylinder is switched to temporarily stop the oil supply from the hydraulic pump 50a to the first hydraulic cylinder 51, while the hydraulic valve 58a for the first hydraulic cylinder is left unchanged from the hydraulic pump 50a to the second hydraulic pump 50a. By continuing to supply oil to the hydraulic cylinder 52, the hydraulic cylinder 52 on the lower side is driven a little larger than the hydraulic cylinder 51 on the upper side to lower the volume below the upper side of the filter chamber 11 as shown in FIG. By tilting the movable plate 4 so as to narrow the side volume, it is possible to determine a predetermined upper and lower volume of the filter chamber 11. This is because the control unit 100 controls the pressure control valve 5
5. Controlling the hydraulic pressure supplied to the first hydraulic cylinder 51 and the second hydraulic cylinder 52 by controlling the input currents to the hydraulic valve 58a for the first hydraulic cylinder 5 and the hydraulic valve 58b for the second hydraulic cylinder. Therefore, the squeeze filtration can be performed by controlling the squeeze pressure to a predetermined operation pattern. Here, the reason why the movable plate 4 is inclined to make the lower part of the filter chamber 11 narrower than the upper part in setting the filter chamber volume is as follows. That is, the solid content in the stock solution tends to settle more downward due to gravity. Therefore, in order to produce a cake with a more uniform water content in the upper and lower parts after the pressing process, the lower part is narrowed when setting the volume to reduce the sedimentation amount in the lower part, and the solid content after the pressing is the same. This is because the cake may have a uniform water content.

【0026】種々の運転パターンは、制御部100に接
続されたメモリ内に予め記憶されており、メモリ内に記
憶された運転パターンの中から作業者が予め選択した運
転パターンに従って制御部100が圧力制御弁55の入
力電流を制御することにより、第1油圧シリンダ51及
び第2油圧シリンダ52の駆動を制御して可動板4の濾
材1のケーキに対する圧力を変動させて、圧搾圧力を上
記選択された所定の運転パターンに制御して圧搾濾過を
行うようにしている。
Various operation patterns are stored in advance in a memory connected to the control unit 100, and the control unit 100 applies pressure according to an operation pattern preselected by the operator from the operation patterns stored in the memory. By controlling the input current of the control valve 55, the drive of the first hydraulic cylinder 51 and the second hydraulic cylinder 52 is controlled to change the pressure of the movable plate 4 on the cake of the filter medium 1 to select the squeezing pressure. The press operation is controlled by controlling the predetermined operation pattern.

【0027】このように、上記第2開閉シリンダ7、第
1開閉シリンダ6、受皿開閉シリンダ92、スクリュコ
ンベヤ18、振動機12,12、上記油圧ポンプ50
a、油圧切換弁57、第1油圧シリンダ用油圧バルブ5
8a、第2油圧シリンダ用油圧バルブ58b、第1油圧
シリンダ51、第2油圧シリンダ52などは、制御部1
00により動作制御されるようにして、所望の濾過圧搾
工程が自動的に行われるようにしている。
As described above, the second opening / closing cylinder 7, the first opening / closing cylinder 6, the tray opening / closing cylinder 92, the screw conveyor 18, the vibrators 12 and 12, the hydraulic pump 50.
a, hydraulic pressure switching valve 57, hydraulic valve 5 for first hydraulic cylinder
8a, the hydraulic valve 58b for the second hydraulic cylinder, the first hydraulic cylinder 51, the second hydraulic cylinder 52, etc.
00, the desired filtration and squeezing process is automatically performed.

【0028】次に、本発明の上記実施形態にかる濾過装
置による濾過方法について説明する。
Next, a filtering method by the filtering device according to the above embodiment of the present invention will be described.

【0029】(前工程)まず、筒状濾材1の支持紐を振
動機12,12及びバネに吊り支持する。
(Pre-Process) First, the support cord of the tubular filter medium 1 is suspended and supported by the vibrators 12 and 12 and the spring.

【0030】そして、油圧シリンダ51,52の駆動で
可動板4を所定の位置まで移動させて、可動板4と受板
31との隙間により筒状濾材1の濾室11の容積を決定
するとき、上側の油圧シリンダ51よりも下側の油圧シ
リンダ52を少し大きく駆動して、図8のように濾室1
1の上部側の容積よりも下部側の容積を狭くするように
可動板4を傾斜させて、筒状濾材1の濾室11の所定の
上下の容積を決定する。
When the hydraulic cylinders 51 and 52 are driven to move the movable plate 4 to a predetermined position, and the volume of the filter chamber 11 of the tubular filter medium 1 is determined by the gap between the movable plate 4 and the receiving plate 31. , The hydraulic cylinder 52 on the lower side is driven slightly larger than the hydraulic cylinder 51 on the upper side, and as shown in FIG.
The movable plate 4 is inclined so that the volume on the lower side of the filter medium 1 is narrower than the volume on the upper side, and the predetermined upper and lower volumes of the filter chamber 11 of the tubular filter medium 1 are determined.

【0031】(下部締切り工程)次に、第1開閉シリン
ダ6の駆動により下部締付バー61を移動し、図9に示
すように上記濾材1の下端部開口を閉塞する。
(Lower Closing Step) Next, the lower clamping bar 61 is moved by driving the first opening / closing cylinder 6 to close the lower end opening of the filter medium 1 as shown in FIG.

【0032】(原料投入工程)次に、下端部が閉塞され
た濾材1内に、上記濾材1の上端部開口より図5に示す
原液投入口8により、原液15を供給する。
(Raw Material Feeding Step) Next, the stock solution 15 is fed into the filter medium 1 with the lower end closed by the stock solution inlet 8 shown in FIG.

【0033】図10に示すように濾室11の下部は濾室
11を狭くしているので濾室11の厚みは上部より小さ
いが、原液15中の固体は重力のため下部により多く沈
降する。
As shown in FIG. 10, since the lower part of the filter chamber 11 narrows the filter chamber 11, the thickness of the filter chamber 11 is smaller than that of the upper part, but the solids in the stock solution 15 settle more in the lower part due to gravity.

【0034】(上部締付け工程)次に、図11に示すよ
うに第2開閉シリンダ7の駆動により上部締付バー71
を移動し、上記濾材1の上部を閉塞する。
(Upper tightening step) Next, as shown in FIG. 11, the upper tightening bar 71 is driven by driving the second opening / closing cylinder 7.
Is moved to close the upper part of the filter medium 1.

【0035】(圧搾濾過工程)次に、図12に示される
ように、可動板4を油圧シリンダ51,52の駆動で移
動させ、可動板4と受板31との間で濾材1を以下に詳
述するような運転パターンで押圧し、濾材1内のケーキ
を圧搾する。
(Squeeze filtration step) Next, as shown in FIG. 12, the movable plate 4 is moved by driving the hydraulic cylinders 51 and 52, and the filter medium 1 is moved between the movable plate 4 and the receiving plate 31 as follows. The cake in the filter medium 1 is squeezed by pressing in the operation pattern as described in detail.

【0036】ここで、濾材1内のケーキを圧搾すると
き、図3に示されるように、まず、ステップS1におい
て上記制御部100ではそのメモリ内に記憶された種々
の運転パターンのうち、図2に示すような運転パターン
1のデータ、たとえば、変位データA(P1,T1)、
B(P2,T2)、C(P3,T3)、D(P4,T
4)、E(P5,T5)の読込みを行う。
Here, when the cake in the filter medium 1 is squeezed, as shown in FIG. 3, first, in step S1, the control unit 100 selects from among various operation patterns stored in the memory, as shown in FIG. Data of operation pattern 1 as shown in, for example, displacement data A (P1, T1),
B (P2, T2), C (P3, T3), D (P4, T
4), E (P5, T5) is read.

【0037】次いで、ステップS2において、制御部1
00の演算部で、時間当りの変圧量を下記のように計算
して求める。
Then, in step S2, the control unit 1
The calculation unit of 00 calculates and obtains the transformation amount per hour as follows.

【0038】[0038]

【数1】(P1−0)/(T1−0)=ΔPt1 (0
からA点間)
## EQU1 ## (P1-0) / (T1-0) = ΔPt1 (0
From point A)

【0039】[0039]

【数2】(P2−P1)/(T2−T1)=ΔPt2
(A点からB点間)
(2) (P2-P1) / (T2-T1) = ΔPt2
(Between points A and B)

【0040】[0040]

【数3】(P3−P2)/(T3−T2)=ΔPt3
(B点からC点間)
(P3) (P3−P2) / (T3−T2) = ΔPt3
(B point to C point)

【0041】[0041]

【数4】(P4−P3)/(T4−T3)=ΔPt4
(C点からD点間)
## EQU00004 ## (P4-P3) / (T4-T3) =. DELTA.Pt4
(Between points C and D)

【0042】[0042]

【数5】(P5−P4)/(T5−T4)=ΔPt5
(D点からE点間) 次に、ステップS3において、圧搾工程がスタートする
と、圧搾タイマーTTがスタートする。
## EQU00005 ## (P5-P4) / (T5-T4) =. DELTA.Pt5
(Between points D and E) Next, in step S3, when the pressing step starts, the pressing timer TT starts.

【0043】次に、ステップS4において、油圧ポンプ
50aの回転がスタートする。
Next, in step S4, the rotation of the hydraulic pump 50a starts.

【0044】次に、ステップS5〜S7において、圧搾
時間TTがT1に達するまで、ΔPt1×TTの圧力に
相当する制御信号を、制御部100から圧力制御弁55
に入力し、圧搾圧力を制御し、圧搾圧力は0からA点に
変位する。
Next, in steps S5 to S7, the control unit 100 sends a control signal corresponding to the pressure ΔPt1 × TT until the compression time TT reaches T1.
To control the squeeze pressure, and the squeeze pressure is displaced from 0 to point A.

【0045】次に、ステップS8,S9において、圧搾
時間T1よりT2に達するまで、ΔPt2×(TT−T
1)の圧力に相当する制御信号を、制御部100から圧
力制御弁55に入力し、圧搾圧力を制御し、圧搾圧力は
A点からB点に変位する。
Next, in steps S8 and S9, ΔPt2 × (TT-T) is reached from the pressing time T1 to T2.
A control signal corresponding to the pressure of 1) is input from the control unit 100 to the pressure control valve 55 to control the squeeze pressure, and the squeeze pressure is displaced from point A to point B.

【0046】以下同様にして、ステップS10〜S11
において、C点、D点を経由して圧搾時間T4からT5
に達するまで、ΔPt5×(TT−T4)の圧力に相当
する制御信号を制御部100から圧力制御弁55に入力
し、圧搾圧力を制御し、圧搾圧力はD点からE点に変位
して所定の運転パターン1にて、圧搾工程を終了する。
In the same manner, steps S10 to S11 are performed.
In, the pressing time T4 to T5 via points C and D
Control signal corresponding to the pressure of ΔPt5 × (TT−T4) is input from the control unit 100 to the pressure control valve 55 to control the squeeze pressure, and the squeeze pressure is displaced from point D to point E to a predetermined value. The operation step 1 ends the pressing step.

【0047】なお、圧搾工程が終了したときの可動板4
の傾斜は無くなっており、上部、下部のケーキ厚さはほ
ぼ均一となっている。ここで、可動板4の傾斜を無くす
方法の一例としては、予め、どの程度傾斜すれば圧搾終
了後に傾斜が無くなるかを調べて容積設定を行う方法が
ある。この容積設定は、油圧シリンダに設けた変位セン
サにより油圧シリンダの動作距離を検出して行うことが
でき、上記変位センサによる油圧シリンダの動作距離の
検出により可動板の傾斜を無くすように設定することが
できる。
The movable plate 4 at the end of the pressing process
The slope of the cake has disappeared, and the cake thickness at the top and bottom is almost uniform. Here, as an example of a method of eliminating the inclination of the movable plate 4, there is a method of previously setting the volume by examining how much the inclination should be eliminated after the squeezing is completed. This volume setting can be performed by detecting the operating distance of the hydraulic cylinder with a displacement sensor provided on the hydraulic cylinder, and the displacement of the movable plate can be eliminated by detecting the operating distance of the hydraulic cylinder with the displacement sensor. You can

【0048】(ケーキ排出工程)次に、圧搾工程終了
後、油圧シリンダ51,52を逆駆動して可動板4によ
る濾材1の圧搾を解除する。
(Cake discharging step) Next, after the squeezing step is completed, the hydraulic cylinders 51 and 52 are reversely driven to release the squeezing of the filter medium 1 by the movable plate 4.

【0049】次に、第1、第2開閉シリンダ6,7を逆
駆動して、濾材1の上部及び下端部開口を開き、濾材1
内のケーキ16をその自重による濾材1の下方への落下
と、さらに振動機12,12やバネによる振動で、ケー
キ16は濾材1の下方に落下する。落下したケーキ16
は、図13に示されるように、スクリュコンベヤ18の
ケーキ回収装置により回収される。
Next, the first and second opening / closing cylinders 6 and 7 are reversely driven to open the openings at the upper and lower ends of the filter medium 1 to open the filter medium 1.
The cake 16 inside falls below the filter medium 1 due to the weight of the cake 16 falling below the filter medium 1 and the vibrations of the vibrators 12 and 12 and springs. Falling cake 16
Are collected by the cake collecting device of the screw conveyor 18 as shown in FIG.

【0050】なお、濾過圧搾工程のときに濾過された濾
液17は濾液受皿9により、流樋91を通り回収され
る。
The filtrate 17 filtered in the filtering and pressing step is recovered by the filtrate receiving tray 9 through the trough 91.

【0051】上記運転パターンとしては、原液の種類に
応じた種々の運転パターンを記憶しておき、原液の種類
に応じて運転パターンを選択できるようにするのが好ま
しい。
As the above-mentioned operation pattern, it is preferable to store various operation patterns according to the type of stock solution so that the operation pattern can be selected according to the type of stock solution.

【0052】上記実施形態によれば、上記濾材1を上記
可動板4により押圧するとき、油圧ポンプ50aから上
記可動板4の上部駆動用油圧シリンダ51側及び上記可
動板4の下部駆動用油圧シリンダ52側へ伝達される油
圧を利用して上記可動板4による上記濾材1の押圧を行
うとともに、上記油圧ポンプ50aから上記可動板4の
上部駆動用油圧シリンダ51側及び上記可動板4の下部
駆動用油圧シリンダ52側へ伝達される上記油圧を制御
する圧力制御弁55に入力される入力電流を、圧搾時間
と圧搾圧力との関係を示す運転パターンから算出された
時間当りの変圧量と圧搾時間の経過とに応じて制御し
て、上記圧搾時間の経過に応じて上記運転パターンに基
く圧搾圧力を圧力変動させることができる。従って、圧
搾工程における圧搾圧力を、時間経過に応じて電流制御
することができるので、圧搾圧力を容易に変動させるこ
とができる。また、従来は、圧搾圧力上昇工程と圧搾圧
力保持工程とを相当回数繰返していたので電磁弁の損傷
が早かったが、上記実施形態では、圧搾工程中は電磁式
切換弁の電磁弁の切り換えは行わずに、圧搾圧力は圧力
制御弁の電流制御により行っているので、電磁弁の損傷
が防止でき、電磁弁の保全維持管理がより容易となる。
すなわち、従来では、電磁式方向切換弁の電磁弁を圧搾
工程中に切り換えることにより、圧搾圧力上昇工程と圧
搾圧力保持工程を段階的に繰り返していた。これに対し
て、本実施形態では、圧搾工程中は、電磁式切換弁の電
磁弁を作動させずに、圧搾圧力は圧力制御弁の電流制御
により行うようにしているため、電磁弁の損傷が防止で
きる。
According to the above embodiment, when the filter medium 1 is pressed by the movable plate 4, the hydraulic pump 50a drives the movable plate 4 toward the upper drive hydraulic cylinder 51 side and the movable plate 4 below the lower drive hydraulic cylinder. The movable plate 4 is used to press the filter medium 1 by using the hydraulic pressure transmitted to the 52 side, and the hydraulic pump 50a drives the movable plate 4 to the upper drive hydraulic cylinder 51 side and the movable plate 4 to the lower side. The input current input to the pressure control valve 55 that controls the hydraulic pressure transmitted to the hydraulic cylinder 52 side is calculated based on the operation pattern indicating the relationship between the squeezing time and the squeezing pressure. It is possible to change the pressure of the squeezing pressure based on the operation pattern according to the lapse of the squeezing time by controlling the squeeze pressure according to the above. Therefore, the squeezing pressure in the squeezing step can be current-controlled according to the passage of time, so that the squeezing pressure can be easily changed. Further, conventionally, since the squeezing pressure increasing step and the squeezing pressure maintaining step were repeated a considerable number of times, the electromagnetic valve was damaged quickly.However, in the above-described embodiment, switching of the electromagnetic valve of the electromagnetic switching valve is not possible during the squeezing step. Since the squeezing pressure is controlled by the current control of the pressure control valve without performing it, damage to the solenoid valve can be prevented, and maintenance and management of the solenoid valve becomes easier.
That is, conventionally, the squeezing pressure increasing step and the squeezing pressure holding step are repeated stepwise by switching the electromagnetic valve of the electromagnetic directional control valve during the squeezing step. On the other hand, in the present embodiment, during the squeezing process, the squeeze pressure is controlled by the current control of the pressure control valve without operating the solenoid valve of the solenoid directional control valve. It can be prevented.

【0053】また、原液の種類に応じて種々の運転パタ
ーンを選択できるようにして、原液の種類に応じて運転
パターンを選択すれば、原液の種類に応じたより適確な
圧搾濾過を行うことができる。
If various operation patterns can be selected according to the type of stock solution and the operation pattern is selected according to the type of stock solution, more accurate squeeze filtration according to the type of stock solution can be performed. it can.

【0054】また、前工程の濾室容積設定において可動
板4を傾斜して濾室11の下部を上部に比べて狭くする
ようにすれば、圧搾濾過後、濾室11の上部と下部でよ
り均一な含水率のケーキが生成することができる。
If the movable plate 4 is tilted so that the lower part of the filter chamber 11 is narrower than the upper part in the volume setting of the filter chamber in the previous step, after the press filtration, the upper part and the lower part of the filter chamber 11 become more A cake with a uniform water content can be produced.

【0055】なお、本発明は上記実施形態に限定される
ものではなく、その他種々の態様で実施できる。
The present invention is not limited to the above embodiment, but can be implemented in various other modes.

【0056】例えば、本発明の他の実施形態の濾過方法
における運転パターンとして、メモリ内に記憶された種
々の運転パターンのうち図2とは異なる運転パターンを
図14に示す。図14においては、最初の圧搾圧力の上
昇割合を小さくし、後半において圧搾圧力の上昇をより
大きくしたものである。
For example, FIG. 14 shows an operation pattern different from that of FIG. 2 among various operation patterns stored in the memory as an operation pattern in the filtration method of another embodiment of the present invention. In FIG. 14, the increase rate of the squeezing pressure at the beginning is made small, and the increase of the squeezing pressure is made larger in the latter half.

【0057】この場合、圧搾工程の初期には濾材1によ
り小さい圧力がかかり濾材1の損傷をより小さくするこ
とができ、また、圧搾工程初期の濾液17の急激な増加
を押えることができる。
In this case, a smaller pressure is applied to the filter medium 1 in the initial stage of the squeezing process, and the damage to the filter medium 1 can be further reduced, and a rapid increase in the filtrate 17 in the initial stage of the squeezing process can be suppressed.

【0058】また、上記濾材1は筒状濾材に限定され
ず、袋状濾材であってもよい。
The filter medium 1 is not limited to the cylindrical filter medium, and may be a bag-shaped filter medium.

【0059】また、上記第1、第2開閉シリンダは空気
シリンダでも油圧シリンダでもよいとともに他の公知の
駆動装置により同様の作用を行わせることもできる。
The first and second opening / closing cylinders may be air cylinders or hydraulic cylinders, and the same operation can be performed by other known drive devices.

【0060】また、上記油圧シリンダと可動板とを濾材
の両側に配置して可動板が油圧シリンダ側に引くことに
より圧搾濾過を行っているが、上記油圧シリンダと可動
板とを濾材に対して同じ方向に配置して、可動板を押す
ことにより圧搾濾過を行うこともできる。また、濾材に
対する上記押圧シリンダの押圧作用は、一方向から押圧
するものに限らず二方向から濾材を押圧してもよい。
Further, although the hydraulic cylinder and the movable plate are arranged on both sides of the filter medium and the movable plate is pulled toward the hydraulic cylinder to perform the squeeze filtration, the hydraulic cylinder and the movable plate are attached to the filter medium. It is also possible to arrange in the same direction and perform squeeze filtration by pushing the movable plate. Further, the pressing action of the pressing cylinder on the filter medium is not limited to pressing from one direction, and the filter medium may be pressed from two directions.

【0061】なお、上記様々な実施形態のうちの任意の
実施形態を適宜組み合わせることにより、それぞれの有
する効果を奏するようにすることができる。
By properly combining the arbitrary embodiments of the aforementioned various embodiments, the effects possessed by them can be produced.

【0062】[0062]

【発明の効果】本発明の濾過方法及び濾過装置によれ
ば、上記濾材を上記可動板により押圧するとき、油圧ポ
ンプから上記可動板の上部駆動用油圧シリンダ側及び上
記可動板の下部駆動用油圧シリンダ側へ伝達される油圧
を利用して上記可動板による上記濾材の押圧を行うとと
もに、上記油圧ポンプから上記可動板の上部駆動用油圧
シリンダ側及び上記可動板の下部駆動用油圧シリンダ側
へ伝達される上記油圧を制御する圧力制御弁に入力され
る入力電流を、圧搾時間と圧搾圧力との関係を示す運転
パターンから算出された時間当りの変圧量と圧搾時間の
経過とに応じて制御して、上記圧搾時間の経過に応じて
上記運転パターンに基く圧搾圧力を圧力変動させること
ができる。従って、圧搾工程における圧搾圧力を、時間
経過に応じて電流制御することができるので、圧搾圧力
を容易に変動させることができる。また、従来は、圧搾
圧力上昇工程と圧搾圧力保持工程とを相当回数繰返して
いたので電磁弁の損傷が早かったが、上記実施形態で
は、圧搾工程中は電磁式切換弁の電磁弁の切り換えは行
わずに、圧搾圧力は圧力制御弁の電流制御により行って
いるので、電磁弁の損傷が防止でき、電磁弁の保全維持
管理がより容易となる。
According to the filtering method and the filtering device of the present invention, when the filter medium is pressed by the movable plate, the hydraulic pump drives the upper part of the movable plate and the lower part of the movable plate has hydraulic pressure. The hydraulic pressure transmitted to the cylinder side is used to press the filter medium by the movable plate, and is transmitted from the hydraulic pump to the upper drive hydraulic cylinder side of the movable plate and the lower drive hydraulic cylinder side of the movable plate. The input current input to the pressure control valve for controlling the hydraulic pressure is controlled according to the amount of transformation per hour calculated from the operation pattern indicating the relationship between the squeezing time and the squeezing pressure and the elapse of the squeezing time. Thus, the squeezing pressure based on the operation pattern can be changed with the passage of the squeezing time. Therefore, the squeezing pressure in the squeezing step can be current-controlled according to the passage of time, so that the squeezing pressure can be easily changed. Further, conventionally, since the squeezing pressure increasing step and the squeezing pressure maintaining step were repeated a considerable number of times, the electromagnetic valve was damaged quickly.However, in the above-described embodiment, switching of the electromagnetic valve of the electromagnetic switching valve is not possible during the squeezing step. Since the squeezing pressure is controlled by the current control of the pressure control valve without performing it, damage to the solenoid valve can be prevented, and maintenance and management of the solenoid valve becomes easier.

【0063】また、原液の種類に応じて種々の運転パタ
ーンを選択できるようにして、原液の種類に応じて運転
パターンを選択すれば、原液の種類に応じたより適確な
圧搾濾過を行うことができる。
If various operation patterns can be selected according to the type of stock solution and the operation pattern is selected according to the type of stock solution, more accurate squeeze filtration according to the type of stock solution can be performed. it can.

【0064】また、前工程の濾室容積設定において可動
板を傾斜して濾室の下部を上部に比べて狭くするように
すれば、圧搾濾過後、濾室の上部と下部でより均一な含
水率のケーキが生成することができる。
Further, in setting the volume of the filter chamber in the previous step, if the movable plate is tilted so that the lower part of the filter chamber is narrower than the upper part, more uniform water content is obtained in the upper and lower parts of the filter chamber after squeeze filtration. Rate cakes can be produced.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の一実施形態にかかる濾過方法を実施
する濾過装置の概略構成図である。
FIG. 1 is a schematic configuration diagram of a filtration device that implements a filtration method according to an embodiment of the present invention.

【図2】 上記実施形態にかかる原液の圧搾工程時の圧
搾圧力と時間との関係を示すグラフである。
FIG. 2 is a graph showing the relationship between the pressing pressure and the time during the pressing step of the undiluted solution according to the above embodiment.

【図3】 上記実施形態にかかる濾過方法の圧搾工程の
フローチャートである。
FIG. 3 is a flowchart of a squeezing step of the filtration method according to the above embodiment.

【図4】 図3に続く上記実施形態にかかる圧搾工程の
フローチャートである。
FIG. 4 is a flowchart of a squeezing process according to the above embodiment, which is subsequent to FIG.

【図5】 本発明の上記実施形態にかかる上記濾過装置
の正面図である。
FIG. 5 is a front view of the filtration device according to the embodiment of the present invention.

【図6】 上記濾過装置の平面図である。FIG. 6 is a plan view of the filtration device.

【図7】 上記濾過装置の右側面図である。FIG. 7 is a right side view of the filtration device.

【図8】 上記濾過装置による作動状態の前工程を示す
側面図である。
FIG. 8 is a side view showing a pre-process in an operating state by the filtering device.

【図9】 上記濾過装置による作動状態の下部締切り工
程を示す側面図である。
FIG. 9 is a side view showing a lower cut-off step in an operating state by the filtering device.

【図10】 上記濾過装置による作動状態の原料投入工
程を示す側面図である。
FIG. 10 is a side view showing a raw material charging step in an operating state by the filtering device.

【図11】 上記濾過装置による作動状態の上部締付け
工程を示す側面図である。
FIG. 11 is a side view showing an upper tightening step in an operating state by the filtering device.

【図12】 上記濾過装置による作動状態の圧搾工程を
示す側面図である。
FIG. 12 is a side view showing a squeezing step in an operating state by the filtering device.

【図13】 上記濾過装置による作動状態のケーキ排出
工程を示す側面図である。
FIG. 13 is a side view showing a cake discharging step in an operating state by the filtering device.

【図14】 本発明の他の実施形態にかかる圧搾圧力と
時間との関係を示すグラフである。
FIG. 14 is a graph showing a relationship between pressing pressure and time according to another embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1…濾材、2…支持体、3…固定板、4…可動板、5…
駆動装置、6…第1開閉シリンダ、7…第2開閉シリン
ダ、8…原液投入口、9…濾液受皿、10…濾過装置、
11…濾室、12…振動機、16…ケーキ、17…濾
液、18…スクリュウコンベヤ、21…サイドバー、3
1…受板、32,33…係止部、41…ローラ、50…
油圧ユニット、50a…油圧ポンプ、51…第1油圧シ
リンダ、52…第2油圧シリンダ、55…圧力制御弁、
56…圧力リリーフ弁、57…油圧切換弁、58…油圧
バルブユニット、58a…第1油圧シリンダ用油圧バル
ブ、58b…第2油圧シリンダ用油圧バルブ、61…下
部締付バー、71…上部締付バー、91…流樋、92…
受皿開閉シリンダ、100…制御部。
1 ... Filter material, 2 ... Support body, 3 ... Fixed plate, 4 ... Movable plate, 5 ...
Drive device, 6 ... First opening / closing cylinder, 7 ... Second opening / closing cylinder, 8 ... Stock solution inlet, 9 ... Filtrate tray, 10 ... Filtration device,
11 ... Filter chamber, 12 ... Vibration machine, 16 ... Cake, 17 ... Filtrate, 18 ... Screw conveyor, 21 ... Side bar, 3
1 ... Receiving plate, 32, 33 ... Locking part, 41 ... Roller, 50 ...
Hydraulic unit, 50a ... hydraulic pump, 51 ... first hydraulic cylinder, 52 ... second hydraulic cylinder, 55 ... pressure control valve,
56 ... Pressure relief valve, 57 ... Hydraulic switching valve, 58 ... Hydraulic valve unit, 58a ... First hydraulic cylinder hydraulic valve, 58b ... Second hydraulic cylinder hydraulic valve, 61 ... Lower tightening bar, 71 ... Upper tightening Bar, 91 ... Train, 92 ...
Saucepan opening / closing cylinder, 100 ... Control unit.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 下部が閉塞されて濾過すべき原液が収納
されたのち上部が閉塞される筒状の濾材(1)と、上記
濾材を支持する支持体(2)と、上記支持体に支持され
た上記濾材の上記下部と上記上部を閉塞した状態で上記
濾材を押圧する可動板(4)と、上記支持体に支持され
た上記濾材の上記下部と上記上部を閉塞した状態で上記
濾材を上記押板との間で挟み込んで押圧して圧搾濾過さ
せる受板(31)と、上記支持体に支持された上記濾材
の下部を閉塞可能な第1開閉装置(6)と、上記支持体
に支持された上記濾材の上部を閉塞可能な第2開閉装置
(7)と、上記可動板を駆動する上下2つの油圧シリン
ダ(51,52)とを備える濾過装置において、 油圧ポンプ(50a)と、 上記油圧ポンプ(50a)からの駆動力を切換え制御し
て上記上側の油圧シリンダ(51)に選択的に伝達する
上側切換え装置(58a)と、 上記油圧ポンプ(50a)からの駆動力を切換え制御し
て上記下側の油圧シリンダ(52)に選択的に伝達する
下側切換え装置(58b)と、 上記油圧ポンプ(50a)から上記上側の油圧シリンダ
(51)側及び上記下側の油圧シリンダ(52)側へ伝
達される油圧を制御する圧力制御弁(55)と、 上記圧力制御弁(55)に入力される入力電流を、圧搾
時間と圧搾圧力との関係を示す運転パターンから算出さ
れた時間当りの変圧量と圧搾時間の経過とに応じて制御
して、上記圧搾時間の経過に応じて上記運転パターンに
基く圧搾圧力を圧力変動させるように制御する制御部
(100)とを備えるようにしたことを特徴とする濾過
装置。
1. A cylindrical filter medium (1) having a lower part closed and containing an undiluted solution to be filtered and then an upper part closed, a support (2) for supporting the filter medium, and a support for the support. A movable plate (4) for pressing the filter medium in a state where the lower portion and the upper portion of the filter medium are closed, and the filter medium in a state in which the lower portion and the upper portion of the filter medium supported by the support are closed. A receiving plate (31) which is sandwiched between the pressing plate and pressed to press and filter, a first opening / closing device (6) capable of closing the lower portion of the filter medium supported by the support, and the support. A filter device comprising a second opening / closing device (7) capable of closing the upper part of the supported filter medium, and two upper and lower hydraulic cylinders (51, 52) for driving the movable plate, comprising: a hydraulic pump (50a); Switching control of the driving force from the hydraulic pump (50a) The upper switching device (58a) selectively transmitting to the upper hydraulic cylinder (51) and the driving force from the hydraulic pump (50a) is switched to selectively control the lower hydraulic cylinder (52). And a pressure control valve for controlling the hydraulic pressure transmitted from the hydraulic pump (50a) to the upper hydraulic cylinder (51) side and the lower hydraulic cylinder (52) side. (55) and the input current input to the pressure control valve (55) according to the amount of transformation per hour calculated from the operation pattern indicating the relationship between the pressing time and the pressing pressure and the elapse of the pressing time. A filtering device comprising: a control unit (100) that controls the squeeze pressure based on the operation pattern so as to change the pressure according to the lapse of the squeeze time.
【請求項2】 圧搾濾過前の上記濾材の濾室容積設定に
おいて、上記可動板を傾斜して上記濾室の上部よりも下
部を狭くして圧搾濾過を行い、濾過終了には上記濾室の
上部と下部とを同じ容積として、均一な含水率のケーキ
を生成するようにした請求項1に記載の濾過装置。
2. In setting the filter chamber volume of the filter medium before squeezing filtration, the movable plate is tilted so that the lower part is narrower than the upper part of the filter chamber to perform squeeze filtration. The filtration device according to claim 1, wherein the upper portion and the lower portion have the same volume to produce a cake having a uniform water content.
【請求項3】 上記制御部は、圧搾工程の前半の圧搾圧
力の上昇割合を圧搾工程の後半の圧搾圧力の上昇割合よ
り小さくするようにした請求項1又は2に記載の濾過装
置。
3. The filtering device according to claim 1, wherein the control unit is configured to make an increasing rate of the pressing pressure in the first half of the pressing step smaller than an increasing rate of the pressing pressure in the latter half of the pressing step.
【請求項4】 支持体(2)に支持された筒状の濾材
(1)の下部が閉塞され、濾過すべき原液が上記濾材
(1)内に収納され、上記濾材(1)の上部が閉塞さ
れ、上記支持体に支持された受板(31)と上記可動板
(4)との間で上記濾材を挟み込んで上記濾材を押圧し
て圧搾濾過させる濾過方法において、 上記濾材を上記可動板により押圧するとき、油圧ポンプ
(50a)から上記可動板の上部駆動用油圧シリンダ
(51)側及び上記可動板の下部駆動用油圧シリンダ
(52)側へ伝達される油圧を利用して上記可動板によ
る上記濾材の押圧を行うとともに、上記油圧ポンプ(5
0a)から上記可動板の上部駆動用油圧シリンダ(5
1)側及び上記可動板の下部駆動用油圧シリンダ(5
2)側へ伝達される上記油圧を制御する圧力制御弁(5
5)に入力される入力電流を、圧搾時間と圧搾圧力との
関係を示す運転パターンから算出された時間当りの変圧
量と圧搾時間の経過とに応じて制御して、上記圧搾時間
の経過に応じて上記運転パターンに基く圧搾圧力を圧力
変動させるようにしたことを特徴とする濾過方法。
4. A cylindrical filter medium (1) supported by a support (2) is closed at its lower part, a stock solution to be filtered is contained in the filter medium (1), and an upper part of the filter medium (1) is In a filtration method in which the filter medium is sandwiched between a receiving plate (31) that is closed and supported by the support and the movable plate (4), and the filter medium is pressed and squeezed and filtered, the filter medium is the movable plate. When pressing by the hydraulic plate (50a), the hydraulic pressure transmitted from the hydraulic pump (50a) to the upper drive hydraulic cylinder (51) side of the movable plate and to the lower drive hydraulic cylinder (52) side of the movable plate is used. While pressing the filter medium with the hydraulic pump (5
0a) to a hydraulic cylinder (5
1) side and the hydraulic cylinder (5) for driving the lower part of the movable plate
2) Pressure control valve (5) for controlling the hydraulic pressure transmitted to the side
The input current input to 5) is controlled according to the amount of transformation per hour calculated from the operation pattern indicating the relationship between the squeezing time and the squeezing pressure and the lapse of the squeezing time, and the lapse of the squeezing time A filtration method characterized in that the squeezing pressure based on the above operation pattern is changed accordingly.
【請求項5】 圧搾濾過前の上記濾材の濾室容積設定に
おいて、上記可動板を傾斜して上記濾室の上部よりも下
部を狭くして圧搾濾過を行い、濾過終了には上記濾室の
上部と下部とを同じ容積として、均一な含水率のケーキ
を生成するようにした請求項4に記載の濾過方法。
5. In setting the filter chamber volume of the filter medium before squeezing filtration, the movable plate is tilted so that the lower part is narrower than the upper part of the filter chamber to perform squeeze filtration. The filtration method according to claim 4, wherein the upper portion and the lower portion have the same volume to produce a cake having a uniform water content.
【請求項6】 上記制御部は、圧搾工程の前半の圧搾圧
力の上昇割合を圧搾工程の後半の圧搾圧力の上昇割合よ
り小さくするようにした請求項4又は5に記載の濾過方
法。
6. The filtration method according to claim 4, wherein the control unit makes the rate of increase in the pressing pressure in the first half of the pressing step smaller than the rate of increase in the pressing pressure in the latter half of the pressing step.
JP2001224678A 2001-07-25 2001-07-25 Filtration device and filtration method Expired - Fee Related JP3577007B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
JP2001224678A JP3577007B2 (en) 2001-07-25 2001-07-25 Filtration device and filtration method

Publications (2)

Publication Number Publication Date
JP2003033607A true JP2003033607A (en) 2003-02-04
JP3577007B2 JP3577007B2 (en) 2004-10-13

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ID=19057797

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113322124A (en) * 2021-05-28 2021-08-31 中粮工科(西安)国际工程有限公司 Device and method for cold pressing of walnut kernel fluid

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113322124A (en) * 2021-05-28 2021-08-31 中粮工科(西安)国际工程有限公司 Device and method for cold pressing of walnut kernel fluid
CN113322124B (en) * 2021-05-28 2023-06-06 中粮工科(西安)国际工程有限公司 Walnut kernel fluid cold pressing device and method

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