JP2003012741A - Inorganic substance-containing polyvinyl chloride-based resin - Google Patents

Inorganic substance-containing polyvinyl chloride-based resin

Info

Publication number
JP2003012741A
JP2003012741A JP2001394807A JP2001394807A JP2003012741A JP 2003012741 A JP2003012741 A JP 2003012741A JP 2001394807 A JP2001394807 A JP 2001394807A JP 2001394807 A JP2001394807 A JP 2001394807A JP 2003012741 A JP2003012741 A JP 2003012741A
Authority
JP
Japan
Prior art keywords
resin
inorganic substance
polyvinyl chloride
polymerization
inorganic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001394807A
Other languages
Japanese (ja)
Inventor
Tomokazu Moriya
智和 守屋
Takahiro Omura
貴宏 大村
Noriki Fujii
紀希 藤井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP2001394807A priority Critical patent/JP2003012741A/en
Publication of JP2003012741A publication Critical patent/JP2003012741A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain an inorganic substance-containing polyvinyl chloride-based resin which has good physical properties such as good mechanical strengths and good heat resistance and is obtained by a simple method and wherein the inorganic substance is easily dispersed in the resin under the control of the transfer of the inorganic substance to an aqueous phase without using the inorganic substance in an excessive amount, when the inorganic substance is introduced into the vinyl chloride resin, and to provide a method for producing the vinyl chloride-based resin. SOLUTION: The inorganic substance-containing polyvinyl chloride-based resin comprising a resin-adhered inorganic substance prepared by carrying (B) a resin consisting mainly of a thermoplastic resin obtained by a radical polymerization method on the periphery of (A) the inorganic substance, and (C) polyvinyl chloride or a resin consisting mainly of the polyvinyl chloride is characterized in that the thermoplastic resin is graft-copolymerized with the polyvinyl chloride-based resin.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は無機充填剤を含有す
る塩化ビニル系樹脂組成物に関する。
TECHNICAL FIELD The present invention relates to a vinyl chloride resin composition containing an inorganic filler.

【0002】[0002]

【従来の技術】ポリ塩化ビニルを炭酸カルシウムなどの
無機充填材で強化した樹脂組成物は広く知られている。
しかし、これらの強化材はポリ塩化ビニルとの親和性が
乏しく、これらを充填すると強化ポリ塩化ビニルの機械
的強度や耐熱性は改良されるものの、靭性が低下すると
いう問題がある。しかも、これら無機充填材で強化した
樹脂組成物では、充填材を多量に配合しないと機械的強
度や耐熱性が向上しないという問題があった。
2. Description of the Related Art A resin composition in which polyvinyl chloride is reinforced with an inorganic filler such as calcium carbonate is widely known.
However, these reinforcing materials have a poor affinity with polyvinyl chloride, and when they are filled, the mechanical strength and heat resistance of the reinforced polyvinyl chloride are improved, but the toughness is reduced. Moreover, the resin composition reinforced with these inorganic fillers has a problem that the mechanical strength and heat resistance cannot be improved unless a large amount of the filler is blended.

【0003】無機物含有ポリ塩化ビニル系樹脂を用いて
成形体を作製する際には、通常は、ポリ塩化ビニル系樹
脂粉体と共に無機充填剤を混合して塩化ビニル系樹脂組
成物を作製した後、成型加工工程を経て製品を得てい
る。この混合工程の低減、無機物の塩化ビニル系樹脂中
への分散性の向上せしめる目的で、ポリ塩化ビニル系樹
脂を作製する懸濁重合時に予め無機充填剤を樹脂中に導
入させる方法が提案されている。例えば、特開昭60−
228505号公報にはノニオン系界面活性剤を用い
て、無機物を樹脂中に導入する方法が提案されている
が、無機物によっては使用量よりも樹脂中へ導入される
量が少なく、工程削減、物性改善効果に乏しい。また、
特開平10−110004号公報には、無機物存在化で
塩化ビニル系モノマーを重合し、無機物含有塩化ビニル
系樹脂を得る方法が開示されているが、この方法では、
水性媒体中での懸濁重合時に、無機物が水中へ移行して
しまう為、物性改善には過剰量の無機物を使用しなけれ
ばならず、コスト的な短所が見受けられる。又、無機物
が単独で沈降してしまう為、重合後に無機物と樹脂との
分離工程が必要になる、且つ、樹脂中へ多量に導入させ
ることが困難である等の問題がある。
When a molded product is prepared from an inorganic-containing polyvinyl chloride resin, it is usually prepared by mixing an inorganic filler with a polyvinyl chloride resin powder to prepare a vinyl chloride resin composition. , Products are obtained through the molding process. For the purpose of reducing the mixing step and improving the dispersibility of the inorganic material in the vinyl chloride resin, a method has been proposed in which an inorganic filler is introduced into the resin in advance during suspension polymerization to prepare a polyvinyl chloride resin. There is. For example, JP-A-60-
No. 228505 proposes a method of introducing an inorganic substance into a resin by using a nonionic surfactant, but depending on the inorganic substance, the amount of the inorganic substance introduced into the resin is smaller than the amount used, resulting in reduction of process steps and physical properties. Poor improvement effect. Also,
Japanese Patent Laid-Open No. 10-110004 discloses a method of polymerizing a vinyl chloride-based monomer in the presence of an inorganic substance to obtain a vinyl chloride-based resin containing an inorganic substance.
Since the inorganic substance migrates into water during suspension polymerization in an aqueous medium, an excessive amount of the inorganic substance must be used to improve the physical properties, which is a cost disadvantage. In addition, since the inorganic substance precipitates by itself, there is a problem that a step of separating the inorganic substance and the resin is required after the polymerization, and it is difficult to introduce a large amount into the resin.

【0004】[0004]

【発明が解決しようとする課題】本発明は、上記従来技
術の課題に鑑みてなされたものであり、無機物をポリ塩
化ビニル樹脂中へ導入する際に、水相への移行を抑制し
て過剰に使用することなく、樹脂中に分散しやすく、機
械的強度や耐熱性などの諸物性が良好で、且つ、簡便な
方法で得られるポリ塩化ビニル系樹脂の提供及び該ポリ
塩化ビニル系樹脂の製造方法を提供することである。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems of the prior art, and when introducing an inorganic substance into a polyvinyl chloride resin, it suppresses the transition to the aqueous phase and is excessive. It is easy to disperse in a resin without using it, and various physical properties such as mechanical strength and heat resistance are good, and a polyvinyl chloride resin which can be obtained by a simple method is provided and the polyvinyl chloride resin It is to provide a manufacturing method.

【0005】[0005]

【課題を解決するための手段】本発明者らは、上記の課
題について検討を重ねた結果、ラジカル重合性モノマー
を重合してなる熱可塑性樹脂が無機物の周囲に担持さ
れ、無機物表面が表面が熱可塑性樹脂により被覆された
樹脂付着無機物を用いて、該樹脂付着無機物の共存下で
塩化ビニル系モノマーを重合することにより、無機物の
ポリ塩化ビニル系樹脂中への導入が容易で、且つ、無機
物を樹脂に配合させる方法と比較して同じ無機物含有量
で諸物性が良好なポリ塩化ビニル系樹脂組成物が得られ
る事を見いだした。また、上記ラジカル重合性モノマー
として、ラジカル重合活性の高い汎用モノマーを用いる
ことにより、さらにコスト的に有利な製品を効率よく製
造することができる。特に、(メタ)アクリレート等の
アクリル系モノマーを用いるとこの効果は顕著である。
Means for Solving the Problems As a result of repeated studies on the above problems, the present inventors carried a thermoplastic resin obtained by polymerizing a radically polymerizable monomer around an inorganic substance, and the surface of the inorganic substance was By using a resin-adhered inorganic material coated with a thermoplastic resin and polymerizing a vinyl chloride-based monomer in the coexistence of the resin-adhered inorganic material, it is easy to introduce the inorganic material into the polyvinyl chloride-based resin, and the inorganic material is It was found that a polyvinyl chloride resin composition having various physical properties can be obtained with the same inorganic content as compared with the method of blending with a resin. Further, by using a general-purpose monomer having a high radical polymerization activity as the radical-polymerizable monomer, a more cost-effective product can be efficiently produced. This effect is particularly remarkable when an acrylic monomer such as (meth) acrylate is used.

【0006】本発明に使用される無機物は、ポリ塩化ビ
ニル系樹脂の充填剤、物性強化剤として用いられるもの
であれば特に限定されっず、例えば、金属粉、炭酸カル
シウムやチタン酸カリウムなどの金属無機酸塩、水酸化
アルミニウムなどの金属水酸化物、酸化アルミニウムや
酸化チタンなどの金属酸化物、バーミキュライト、モン
モリロナイト、バイデライト、ノントロナイト、サポナ
イトなどのスメクタイト族フィロ珪酸塩、白雲母、ソー
ダ雲母、絹雲母、セラドナイト、金雲母、フッ素金雲母
などのマイカ族フィロ珪酸塩、カオリナイトなどのカオ
リン鉱物、パイロフィライトやタルク、テクト珪酸塩、
グラファイトなどが挙げられ、好ましくは、層状構造を
有するフィロ珪酸塩等が用いられる。これらは単独また
は2種以上を組み合わせて用いることができる。
The inorganic material used in the present invention is not particularly limited as long as it is used as a filler and a physical property enhancer of polyvinyl chloride resin, and examples thereof include metal powder, calcium carbonate and potassium titanate. Metal inorganic acid salts, metal hydroxides such as aluminum hydroxide, metal oxides such as aluminum oxide and titanium oxide, smectite group phyllosilicates such as vermiculite, montmorillonite, beidellite, nontronite and saponite, muscovite, soda mica , Mica, phyllosilicates such as sericite, celadonite, phlogopite, fluorophlogopite, kaolin minerals such as kaolinite, pyrophyllite and talc, tectosilicate,
Examples thereof include graphite, and preferably phyllosilicate having a layered structure is used. These may be used alone or in combination of two or more.

【0007】本発明では、ラジカル重合性モノマーを重
合せしめてなる熱可塑性樹脂が、無機物表面に担持され
てなることを特徴とする。無機物と熱可塑性樹脂からな
る樹脂付着無機物の形状については、個々の無機物粒子
表面が樹脂層により被覆された形状、単独無機物粒子よ
りも小さな樹脂粒子により個々の無機物もしくは複数個
の粒子が覆われた形状、熱可塑性樹脂による樹脂壁が一
層以上形成されてなる樹脂粒子中に無機物が個々に若し
くは複数個内包されてなる粒子形状等が挙げられるが、
これらは特に限定されるものではない。
The present invention is characterized in that a thermoplastic resin obtained by polymerizing a radical-polymerizable monomer is carried on the surface of an inorganic material. Regarding the shape of the resin-adhered inorganic material composed of the inorganic material and the thermoplastic resin, the shape in which the individual inorganic particle surface is covered with the resin layer, the individual inorganic material or a plurality of particles are covered with the resin particles smaller than the single inorganic particle Shape, such as a particle shape formed by individually or in a plurality of inorganic particles in the resin particles formed by one or more resin walls made of a thermoplastic resin,
These are not particularly limited.

【0008】本発明では、無機物の周囲に担持されるも
のとして、ラジカル重合によって合成可能な熱可塑性樹
脂を用いることが特徴であり、上記熱可塑性樹脂とし
て、ポリ(メタ)アクリレート、ポリスチレン誘導体、
又はポリ酢酸ビニル誘導体等のラジカル重合活性の高い
モノマーから合成される汎用樹脂が好適に用いられ、特
に好ましくは、ポリ(メタ)アクリレート等が用いられ
る。これらは単独あるいは共重合体として使用される。
The present invention is characterized in that a thermoplastic resin that can be synthesized by radical polymerization is used as a material to be supported around the inorganic material. As the thermoplastic resin, poly (meth) acrylate, polystyrene derivative,
Alternatively, a general-purpose resin synthesized from a monomer having a high radical polymerization activity such as a polyvinyl acetate derivative is preferably used, and particularly preferably poly (meth) acrylate is used. These are used alone or as a copolymer.

【0009】上記ラジカル重合性モノマーとしては、例
えば、メチル(メタ)アクリレート、エチル(メタ)ア
クリレート、プロピル(メタ)アクリレート、ブチル
(メタ)アクリレート、クミル(メタ)アクリレート、
ヘキシル(メタ)アクリレート、シクロヘキシル(メ
タ)アクリレート、2‐エチルヘキシル(メタ)アクリ
レート、イソノニル(メタ)アクリレート等のアルキル
(メタ)アクリレート、スチレン、α‐メチルスチレ
ン、p‐メチルスチレン、p‐クロロスチレン等のスチ
レン誘導体、酢酸ビニル、プロピオン酸ビニル等のビニ
ルエステル、アクリロニトリル、メタクリロニトリル等
の不飽和ニトリル、無水マレイン酸、塩化ビニリデン、
マレイミド誘導体等が挙げられ、これらは単独または2
種以上を組み合わせて用いることができる。
Examples of the radical-polymerizable monomer include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, cumyl (meth) acrylate,
Alkyl (meth) acrylates such as hexyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isononyl (meth) acrylate, styrene, α-methylstyrene, p-methylstyrene, p-chlorostyrene, etc. Styrene derivatives, vinyl acetate such as vinyl acetate and vinyl propionate, unsaturated nitriles such as acrylonitrile and methacrylonitrile, maleic anhydride, vinylidene chloride,
Maleimide derivatives and the like can be mentioned, and these can be used alone or
A combination of two or more species can be used.

【0010】上記のラジカル重合性モノマーには、熱可
塑性樹脂の機械的強度を改善する事で、ラジカル重合可
能な多官能性モノマーが添加されてもよい。上記多官能
性モノマーとしては、特に限定はされないが、例えば、
ジ(メタ)アクリレートとしては、エチレングリコール
ジ(メタ)アクリレート、ジエチレングリコールジ(メ
タ)アクリレート、トリメチロールプロパンジ(メタ)
アクリレート等が挙げられ、トリ(メタ)アクリレート
としては、トリメチロールプロパントリ(メタ)アクリ
レート、ペンタエリストールトリ(メタ)アクリレート
等が挙げられる。また、その他の多官能性モノマーとし
ては、ペンタエリストールテトラ(メタ)アクリレー
ト、ジペンタエリストールヘキサ(メタ)アクリレー
ト、ジアリルフタレート、ジアリルフマレート等のジも
しくはトリアリル化合物、ジビニルベンゼン、ブタジエ
ン等のジビニル化合物等が挙げられ、これらは単独また
は2種類以上を組み合わせて用いることができる。多官
能性モノマーは、多く使用すると機械的強度が大きく向
上し、結果として、塩化ビニル系樹脂中への導入を抑制
してしまうので、多く使用しない、もしくは、使用しな
いことが望ましい。
A polyfunctional monomer capable of radical polymerization may be added to the above radical polymerizable monomer by improving the mechanical strength of the thermoplastic resin. The polyfunctional monomer is not particularly limited, for example,
Examples of the di (meth) acrylate include ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, and trimethylolpropane di (meth) acrylate.
Examples thereof include acrylates, and examples of tri (meth) acrylates include trimethylolpropane tri (meth) acrylate and pentaerythritol tri (meth) acrylate. Further, as other polyfunctional monomers, di- or triallyl compounds such as pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, diallyl phthalate and diallyl fumarate, divinylbenzene and butadiene, etc. Examples thereof include compounds, and these can be used alone or in combination of two or more kinds. If the polyfunctional monomer is used in a large amount, the mechanical strength is greatly improved and, as a result, the introduction thereof into the vinyl chloride resin is suppressed. Therefore, it is preferable that the polyfunctional monomer is not used in a large amount or is not used.

【0011】上記無機物の周囲に、ラジカル重合によっ
て得られる熱可塑性樹脂が担時されてなる樹脂付着無機
物を作製する際の無機物とラジカル重合性モノマーとの
比は、無機物1〜75重量%とラジカル重合性モノマー
25〜99重量%であることが好ましい。無機物量が7
5重量%を超え、ラジカル重合性モノマーが25重量%
未満になると、無機物に付着する樹脂量が少なくなり、
無機物に樹脂を担持させてポリ塩化ビニル樹脂への導入
を容易にすると共に物性を向上させるという本発明の効
果が認められ難くなってしまう。
The ratio of the inorganic substance to the radical-polymerizable monomer at the time of producing the resin-adhered inorganic substance in which the thermoplastic resin obtained by radical polymerization is carried around the above-mentioned inorganic substance is 1 to 75% by weight of the inorganic substance and the radical. The polymerizable monomer content is preferably 25 to 99% by weight. The amount of inorganic substances is 7
More than 5% by weight and 25% by weight of radically polymerizable monomer
If it is less than less, the amount of resin attached to the inorganic substance decreases,
It becomes difficult to recognize the effect of the present invention that the resin is supported on the inorganic substance to facilitate introduction into the polyvinyl chloride resin and improve the physical properties.

【0012】本発明の樹脂付着無機物は、水性媒体中に
おける懸濁重合により作製する方法、若しくは、乳化重
合により作製する方法の二通りに大別されるが、特に限
定されるものではない。
The resin-adhered inorganic substance of the present invention is roughly classified into a method of producing by suspension polymerization in an aqueous medium and a method of producing by emulsion polymerization, but it is not particularly limited.

【0013】水性媒体中における懸濁重合方法により作
製される樹脂付着無機物は、例えば、先ずラジカル重合
性モノマーと無機物及び重合開始剤を混合し、その後、
分散剤を含む水中にその混合物を乳化懸濁し、油滴中の
モノマーをラジカル重合することによって得られる。こ
の時、無機物は予めモノマーと混合しておくことによ
り、水中に乳化懸濁されたとき及び重合中においても、
無機物はモノマー油滴中に存在することとなり、熱可塑
性樹脂が無機物を被覆した樹脂付着無機物が、水懸濁重
合という設備的にも簡便な重合形態で作成することがで
きる。
The resin-attached inorganic substance produced by the suspension polymerization method in an aqueous medium is prepared by, for example, first mixing a radical-polymerizable monomer, an inorganic substance and a polymerization initiator, and then,
It is obtained by emulsifying and suspending the mixture in water containing a dispersant and radically polymerizing the monomers in the oil droplets. At this time, the inorganic substance is mixed with the monomer in advance, so that when it is emulsified and suspended in water and during the polymerization,
Since the inorganic substance exists in the oil droplets of the monomer, the resin-adhered inorganic substance in which the thermoplastic resin covers the inorganic substance can be prepared in a water-suspension polymerization, which is a facility-friendly and simple polymerization mode.

【0014】上記懸濁重合方法には、モノマー添加法の
違いから一括重合法、エマルジョン添加法の二つに大別
され、特に限定されるものではない。
The above-mentioned suspension polymerization methods are roughly classified into a batch polymerization method and an emulsion addition method depending on the difference in the monomer addition method, and are not particularly limited.

【0015】懸濁重合時の一括重合法とは、例えば、ま
ず、無機物とラジカル重合性モノマー、及び重合開始剤
を予め混合しモノマー・無機物混合体を調製する。一
方、ジャケット付重合反応槽内にイオン交換水、分散剤
を入れ、重合槽内部を減圧して酸素除去を行った後、窒
素にて大気圧まで圧力を戻し、窒素雰囲気下において、
上記モノマー・無機物混合体を一括して重合槽内へ添加
する。撹拌翼によって、モノマー・無機物混合体を乳化
懸濁した後、槽内をジャケットにより所定の温度に昇温
して重合する方法である。また、モノマー・無機物混合
体は分散剤及び仕込水の一部と予め混合乳化され、重合
槽へ添加されても良い。
In the batch polymerization method during suspension polymerization, for example, an inorganic substance, a radically polymerizable monomer, and a polymerization initiator are first mixed in advance to prepare a monomer / inorganic substance mixture. On the other hand, after ion exchanged water and a dispersant were put into a jacketed polymerization reaction tank and the pressure inside the polymerization tank was reduced to remove oxygen, the pressure was returned to atmospheric pressure with nitrogen, and under a nitrogen atmosphere,
The above monomer / inorganic mixture is added all at once into the polymerization tank. This is a method in which a monomer / inorganic mixture is emulsified and suspended by a stirring blade, and then the temperature in the tank is raised to a predetermined temperature by a jacket for polymerization. Further, the monomer / inorganic substance mixture may be mixed and emulsified with the dispersant and a part of the charging water in advance and added to the polymerization tank.

【0016】懸濁重合時のエマルジョン添加法とは、例
えば、まず、上記モノマー・無機物混合体を、分散剤と
イオン交換水中に添加し、撹拌により充分乳化すること
により予め乳化モノマー・無機物混合体溶液を調製す
る。次いでジャケット付重合反応槽内にイオン交換水を
入れ、重合槽内部を減圧して酸素除去を行った後、窒素
にて大気圧まで圧力を戻し、窒素雰囲気下において、槽
内をジャケットにより所定の温度にした後、上記モノマ
ー・無機物混合体溶液を一括添加、あるいは一定量ずつ
滴下することにより重合する方法である。
The emulsion addition method at the time of suspension polymerization is, for example, to first add the above-mentioned monomer / inorganic substance mixture into a dispersant and ion-exchanged water and sufficiently emulsify the mixture by stirring to obtain an emulsified monomer / inorganic substance mixture in advance. Prepare the solution. Next, ion-exchanged water was put into a polymerization reaction tank with a jacket to depressurize the inside of the polymerization tank to remove oxygen, and then the pressure was returned to atmospheric pressure with nitrogen, and under a nitrogen atmosphere, the inside of the tank was covered with a jacket by a predetermined amount. After the temperature is reached, the above-mentioned monomer / inorganic mixture solution is added all at once or added dropwise at a constant amount for polymerization.

【0017】水性媒体中における乳化重合方法により作
製される樹脂付着無機物は、例えば、先ず無機物を水中
に添加、攪拌する事で膨潤若しくは懸濁状態とした後
に、重合開始剤とラジカル重合性モノマー及び分散剤と
を添加し、モノマーをラジカル重合する事によって得ら
れる。この時、無機物は予め水中に分散させておく事に
より、乳化重合によって生成される樹脂粒子との接近頻
度が増加する。その結果、無機物の周囲に樹脂が付着す
る事となり、水媒体の乳化重合という設備的にも簡便な
重合形態で作成する事が出来る。
The resin-adhered inorganic substance produced by the emulsion polymerization method in an aqueous medium is, for example, first added to an inorganic substance in water and stirred to be in a swollen or suspended state, and then a polymerization initiator, a radical-polymerizable monomer and It is obtained by adding a dispersant and radically polymerizing the monomer. At this time, if the inorganic substance is dispersed in water in advance, the frequency with which it approaches the resin particles produced by emulsion polymerization increases. As a result, the resin adheres to the periphery of the inorganic substance, and it can be prepared in a simple polymerization mode in terms of equipment such as emulsion polymerization of an aqueous medium.

【0018】上記乳化重合法には、モノマー添加の違い
からモノマー添加法、エマルジョン添加法の二つに大別
され、特に限定されるものではない。
The emulsion polymerization method is roughly classified into a monomer addition method and an emulsion addition method depending on the difference in the addition of the monomer, and is not particularly limited.

【0019】乳化重合時のモノマー添加法とは、例え
ば、まず、無機物をジャケット付重合反応槽内にイオン
交換水と共に添加し、攪拌翼によって、無機物を膨潤若
しくは懸濁状態とする。更に、重合槽内部を減圧して酸
素除去を行った後、窒素にて大気圧まで圧力を戻し、窒
素雰囲気下において、分散剤と重合開始剤を重合槽に添
加し、槽内をジャケットにより所定の温度に昇温して、
ラジカル重合性モノマーを重合槽内へ一括添加、あるい
は一定量ずつ滴下する事により重合する方法である。
With respect to the method of adding a monomer during emulsion polymerization, for example, first, an inorganic substance is added to a polymerization reaction tank with a jacket together with ion-exchanged water, and the inorganic substance is swollen or suspended by a stirring blade. Further, after decompressing the inside of the polymerization tank to remove oxygen, the pressure is returned to atmospheric pressure with nitrogen, a dispersant and a polymerization initiator are added to the polymerization tank under a nitrogen atmosphere, and the inside of the tank is predetermined by a jacket. Up to the temperature of
This is a method in which the radical-polymerizable monomer is added all at once to the polymerization tank, or a fixed amount of it is added dropwise to perform polymerization.

【0020】乳化重合時のエマルジョン添加法とは、例
えば、まず、上記モノマー添加法と同様の操作により重
合槽内を所定の温度に昇温した後、ラジカル重合性モノ
マーを分散剤及び仕込水の一部と予め混合乳化したもの
を、重合槽へ一括添加、あるいは一定量ずつ滴下する事
により重合する方法である。
The emulsion addition method at the time of emulsion polymerization is, for example, that the inside of the polymerization tank is heated to a predetermined temperature by the same operation as the above-mentioned monomer addition method, and then the radical polymerizable monomer is added to the dispersant and the charged water. This is a method in which a part of the mixture and emulsified in advance are polymerized by adding them all at once to the polymerization tank or dropping a fixed amount each.

【0021】上記分散剤は、懸濁重合方法では上記樹脂
付着無機物を得る段階で無機物とモノマーの混合乳化懸
濁液の分散安定性を向上させ、重合を効率的に行う目的
で添加される。また、乳化重合方法では上記ラジカル重
合性モノマーを重合してなる樹脂の分散安定性を向上さ
せ、均一に付着した無機物を効率的に得る目的で添加さ
れる。例えば、アニオン系界面活性剤、ノニオン系界面
活性剤、部分ケン化ポリ酢酸ビニル、セルロース系分散
剤、ゼラチン等が挙げられ、特に好ましくはアニオン系
界面活性剤であり、具体的には、例えば、アルキルベン
ゼンスルホン酸ナトリウム、ポリオキシエチレンアルキ
ルエーテル硫酸エステルアンモニウム塩等が挙げられ
る。
In the suspension polymerization method, the above-mentioned dispersant is added for the purpose of improving the dispersion stability of the mixed emulsion suspension of the inorganic substance and the monomer and efficiently carrying out the polymerization at the stage of obtaining the resin-attached inorganic substance. In addition, in the emulsion polymerization method, it is added for the purpose of improving the dispersion stability of the resin obtained by polymerizing the radical-polymerizable monomer and efficiently obtaining the uniformly attached inorganic substance. For example, anionic surfactants, nonionic surfactants, partially saponified polyvinyl acetate, cellulose-based dispersants, gelatin and the like, particularly preferably anionic surfactants, specifically, for example, Examples thereof include sodium alkylbenzene sulfonate and ammonium polyoxyethylene alkyl ether sulfate ester.

【0022】上記懸濁重合方法での重合開始剤として
は、油溶性のフリーラジカルを発生する化合物、例え
ば、ベンゾイルパーオキサイド、ラウロイルパーオキサ
イド、ジブチルパーオキシジカーボネート、α−クミル
パーオキシネオデカノエート等の有機系過酸化物、アゾ
ビスイソブチロニトリル等のアゾ系開始剤及びレドック
ス開始剤等が挙げられる。
As the polymerization initiator in the above suspension polymerization method, a compound capable of generating an oil-soluble free radical, for example, benzoyl peroxide, lauroyl peroxide, dibutyl peroxydicarbonate, α-cumyl peroxy neodecano. Examples thereof include organic peroxides such as ates, azo initiators such as azobisisobutyronitrile, and redox initiators.

【0023】上記乳化重合方法での重合開始剤として
は、水溶性のフリーラジカルを発生する化合物、例え
ば、過酸化水素、過硫酸アンモニウム、過硫酸カリウ
ム、過硫酸ナトリウム等の無機系過酸化物、4,4´−
アゾビス−4−シアノバレリックアシッド等のアゾ系開
始剤及びレドックス開始剤等が挙げられる。また、上記
懸濁重合方法及び乳化重合方法の何れの場合でも、必要
に応じてpH調整剤、酸化防止剤等が添加されてもよ
い。
As the polymerization initiator in the above emulsion polymerization method, a water-soluble free radical-generating compound, for example, an inorganic peroxide such as hydrogen peroxide, ammonium persulfate, potassium persulfate or sodium persulfate, 4 , 4'-
Examples thereof include azo-based initiators such as azobis-4-cyanovaleric acid and redox initiators. Further, in any of the above suspension polymerization method and emulsion polymerization method, a pH adjusting agent, an antioxidant and the like may be added as necessary.

【0024】重合の結果得られる樹脂付着無機物を含む
スラリー中の無機物と樹脂とを合わせた固形分濃度は、
特に限定されるものではないが、生産性、重合反応の安
定性を鑑みて、10〜50重量%が好ましい。上記スラ
リー中の樹脂付着無機物の平均粒子径は特に限定されな
いが、使用方法により好ましい粒子径が異なり、例え
ば、スラリーとして用いる場合は、大きくなると樹脂付
着無機物と水の分離が起こりやすくなるため、30μm
以下が適当である。一方、樹脂付着無機物を乾燥し、粉
体として使用する場合は、乾燥工程の操作性等より10
〜3000μmが適当である。
The solid content concentration of the inorganic material and the resin in the slurry containing the resin-adhered inorganic material obtained as a result of the polymerization is
Although not particularly limited, 10 to 50% by weight is preferable in view of productivity and stability of polymerization reaction. The average particle diameter of the resin-adhered inorganic material in the slurry is not particularly limited, but the preferred particle diameter differs depending on the method of use, for example, when used as a slurry, the larger the particle diameter of the resin-adhered inorganic material and the water, the more likely it is to cause separation of 30 μm.
The following are appropriate: On the other hand, when the resin-adhered inorganic substance is dried and used as a powder, it is 10
˜3000 μm is suitable.

【0025】本発明は、無機物を熱可塑性樹脂によって
被覆し、樹脂付着無機物とする事により、塩化ビニルま
たは塩化ビニルを主成分とする塩化ビニル系モノマーを
水性媒体中で、上記樹脂付着無機物の存在下、懸濁重合
することで効率よくポリ塩化ビニル系樹脂中に無機物を
導入することが可能となる。
In the present invention, by coating an inorganic substance with a thermoplastic resin to form a resin-adhered inorganic substance, vinyl chloride or a vinyl chloride-based monomer containing vinyl chloride as a main component is present in an aqueous medium, and the presence of the above resin-adhered inorganic substance. By carrying out suspension polymerization below, it becomes possible to efficiently introduce an inorganic substance into the polyvinyl chloride resin.

【0026】上記塩化ビニルを主成分とする塩化ビニル
系モノマーとは、50重量%以上の塩化ビニルと塩化ビ
ニルと共重合可能な他のモノマーとの混合物である。塩
化ビニルと共重合可能な他のモノマーとしては、例え
ば、酢酸ビニルなどのアルキルビニルエステル類;エチ
レン、プロピレンなどのα−モノオレフィン類;メチル
(メタ)アクリレート、エチル(メタ)アクリレート、
オクチルアクリレートなどのアルキル(メタ)アクリレ
ート類;アルキルビニルエーテル類;マレイミド類;塩
化ビニリデン、スチレン誘導体等が挙げられ、これらの
少なくとも1種が使用される。
The vinyl chloride-based monomer containing vinyl chloride as a main component is a mixture of 50% by weight or more of vinyl chloride and another monomer copolymerizable with vinyl chloride. Other monomers copolymerizable with vinyl chloride include, for example, alkyl vinyl esters such as vinyl acetate; α-monoolefins such as ethylene and propylene; methyl (meth) acrylate, ethyl (meth) acrylate,
Alkyl (meth) acrylates such as octyl acrylate; alkyl vinyl ethers; maleimides; vinylidene chloride, styrene derivatives and the like, and at least one of them is used.

【0027】上記ポリ塩化ビニル系樹脂は、一般に、加
熱・冷却の為のジャケット及び攪拌装置を備えた重合器
中にて、以下の一連の操作を行い、バッチ式の水懸濁重
合方法により製造される。一般に行われているバッチ式
水懸濁重合方法とは、重合器中に先ず水性媒体及び分散
剤を仕込み、次に重合開始剤を仕込み、続いて重合器内
を真空脱気した後に塩化ビニル系モノマーとを仕込み、
昇温して重合反応を開始し、反応熱が出てきた時点から
重合器ジャケットに冷却水を通して重合温度を維持した
後、未反応モノマーを回収して、塩化ビニル系樹脂を得
る方法であるが、この方法に限定されるものではない。
The above polyvinyl chloride resin is generally produced by a batch type water suspension polymerization method by carrying out the following series of operations in a polymerization vessel equipped with a jacket for heating and cooling and a stirring device. To be done. The batch-type water suspension polymerization method that is generally carried out is to first charge an aqueous medium and a dispersant into a polymerization vessel, then a polymerization initiator, and then degas the inside of the polymerization vessel in a vacuum and then use a vinyl chloride system. Charge with monomer,
The temperature is raised to start the polymerization reaction, and after the reaction heat comes out, cooling water is passed through the polymerization vessel jacket to maintain the polymerization temperature, and then the unreacted monomer is recovered to obtain a vinyl chloride resin. However, the method is not limited to this.

【0028】本発明に関わるポリ塩化ビニル系樹脂は、
上記バッチ式水懸濁重合時に樹脂付着無機物を共存させ
ることが特徴で、重合器中に添加される時期としては、
水性媒体の添加前から重合反応が開始された後の未反応
モノマーを回収する段階までであればいつでもよく、特
に、重合器内が高圧状態となる前の段階に添加するのが
設備的に簡便となる為、望ましい。また、共存させる樹
脂付着無機物量は、必要な物性に応じて適宜決定されて
良いが、生成されるポリ塩化ビニル系樹脂と同等量以下
が望ましく、それ以上では、用いた無機物量の樹脂中へ
の導入が不十分になる。
The polyvinyl chloride resin according to the present invention is
The batch type water suspension polymerization is characterized by the coexistence of resin-attached inorganic matter, as the time to be added to the polymerization vessel,
It may be any time from the addition of the aqueous medium to the step of collecting the unreacted monomer after the polymerization reaction is started, and in particular, it is facility-friendly to add the monomer before the inside of the polymerization vessel has a high pressure. Therefore, it is desirable. Further, the amount of the resin-adhered inorganic substance to be coexistent may be appropriately determined depending on the required physical properties, but it is desirable that the amount is equal to or less than that of the polyvinyl chloride resin to be produced. Will be insufficiently introduced.

【0029】上記ポリ塩化ビニル系樹脂の水懸濁重合時
に使用される重合開始剤としては、先述した懸濁重合方
法に使用される重合開始剤と同様のものが挙げられ、こ
れらの少なくとも1種が使用される。
Examples of the polymerization initiator used in the aqueous suspension polymerization of the polyvinyl chloride resin include the same ones as those used in the suspension polymerization method described above, and at least one of them is used. Is used.

【0030】上記ポリ塩化ビニル系樹脂の水懸濁重合時
に使用される分散剤としては、特に限定されず、例え
ば、部分ケン化ポリビニルアルコール;メチルセルロー
ス、ヒドロキシエチルセルロース、ヒドロキシプロピル
セルロース,ヒドロキシプロピルメチルセルロース、等
の水溶性セルロース、ポリアクリル酸,ゼラチン,ポリ
エチレンオキサイド、等の水溶性高分子;ソルビタンモ
ノラウレート,ソルビタンモノステアレート,グリセリ
ントリステアレート、等の油溶性乳化剤;ポリオキシエ
チレンソルビタンモノラウレート,ポリオキシエチレン
グリセリンオレート、ラウリン酸ナトリウム等の水溶性
乳化剤などが挙げられ、これらは単独または2種類以上
を組み合わせて用いることができる。さらに、一般の重
合で適宜用いられる重合調整剤、連鎖移動剤、pH調整
剤、ゲル化改良剤、帯電防止剤及び重合スケール付着防
止剤等が添加されてもよい。
The dispersant used in the aqueous suspension polymerization of the polyvinyl chloride resin is not particularly limited, and examples thereof include partially saponified polyvinyl alcohol; methyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, etc. Water-soluble polymers such as water-soluble cellulose, polyacrylic acid, gelatin, polyethylene oxide; oil-soluble emulsifiers such as sorbitan monolaurate, sorbitan monostearate, glycerin tristearate; polyoxyethylene sorbitan monolaurate, Examples thereof include water-soluble emulsifiers such as polyoxyethylene glycerin oleate and sodium laurate, and these can be used alone or in combination of two or more kinds. Furthermore, a polymerization regulator, a chain transfer agent, a pH regulator, a gelation improving agent, an antistatic agent, a polymerization scale adhesion preventing agent, etc., which are appropriately used in general polymerization, may be added.

【0031】上記のポリ塩化ビニル系樹脂の水懸濁重合
時の重合温度としては公知の重合温度であればよく、特
に限定されるものではない。また、重合器についても、
形状、構造において、特に制限はなく、従来公知の重合
器が使用される。
The polymerization temperature during the suspension polymerization of the polyvinyl chloride resin may be any known polymerization temperature and is not particularly limited. Also, regarding the polymerization vessel,
The shape and structure are not particularly limited, and a conventionally known polymerization vessel is used.

【0032】[0032]

【実施例】以下、本発明の実施例について説明するが、
下記の例に限定されるものではない。表1及び表2に示
した配合組成に基づいて、下記の手順で樹脂付着無機物
を作成し、塩化ビニルモノマーと共に水懸濁重合を行い
各種ポリ塩化ビニル系樹脂組成物を得た。
EXAMPLES Examples of the present invention will be described below.
It is not limited to the following example. Based on the composition shown in Table 1 and Table 2, resin-adhered inorganic substances were prepared by the following procedure, and water suspension polymerization was carried out together with vinyl chloride monomer to obtain various polyvinyl chloride resin compositions.

【0033】〔樹脂付着無機物の作製〕 実施例1〜8(懸濁重合方法) 表1に示した組成に基づいて、所定量の無機物、ラジカ
ル重合性モノマーと、2,2−アゾビスイソブチロニト
リル(無機物とモノマーの重量和に対し0.5重量%)
を混合、撹拌した。ついでイオン交換水(無機物とモノ
マーの重量和に対し200重量%:全使用量の80%)
に分散剤としてドデシルベンゼンスルホン酸ナトリウム
(無機物とモノマーの重量和に対し3.0重量%)を添
加し、この中に先のモノマー、無機物混合体を添加し、
撹拌して乳化モノマー液を調製した。一方、重合器に残
りのイオン交換水(無機物とモノマーの重量和に対し5
0重量%)を入れ、攪拌を開始した。重合器内を減圧し
て容器内の脱酸素をおこなった後、窒素により圧力を大
気圧まで戻して、内部を窒素雰囲気とした後、上記乳化
モノマー液を一括に添加した。重合槽を80℃まで昇温
して、重合を開始した。30分で重合を終了し、その後
1時間の熟成期間を経た後、重合槽を室温まで冷却し
た。固形分濃度約30重量%、平均粒径約10μmの樹
脂付着無機物を含むスラリーを得た。
[Production of Resin-Deposited Inorganic Material] Examples 1 to 8 (Suspension Polymerization Method) Based on the composition shown in Table 1, a predetermined amount of an inorganic material, a radical-polymerizable monomer, and 2,2-azobisisobutyi Ronitrile (0.5% by weight based on the total weight of inorganic and monomer)
Were mixed and stirred. Next, ion-exchanged water (200% by weight based on the total weight of inorganic substances and monomers: 80% of the total amount used)
Sodium dodecylbenzenesulfonate (3.0% by weight based on the total weight of the inorganic substance and the monomer) as a dispersant is added to the above, and the above-mentioned monomer / inorganic substance mixture is added thereto,
The emulsion monomer liquid was prepared by stirring. On the other hand, the remaining ion-exchanged water (5% to the total weight of inorganic substance and monomer)
0% by weight) was added and stirring was started. After depressurizing the inside of the polymerization vessel to deoxygenate the inside of the vessel, the pressure was returned to atmospheric pressure with nitrogen, the inside was made into a nitrogen atmosphere, and then the emulsified monomer liquid was added all at once. The temperature of the polymerization tank was raised to 80 ° C. to start polymerization. Polymerization was completed in 30 minutes, and after the aging period of 1 hour, the polymerization tank was cooled to room temperature. A slurry containing a resin-attached inorganic substance having a solid content concentration of about 30% by weight and an average particle size of about 10 μm was obtained.

【0034】実施例9〜16(乳化重合方法) 表1に示した組成に基づいて、所定量のモノマーとイオ
ン交換水(無機物とモノマーの重量和に対し50重量
%:全使用量の20%)、分散剤としてドデシルベンゼ
ンスルホン酸ナトリウム(無機物とモノマーの重量和に
対し3.0重量%)を混合、撹拌して乳化モノマー液を
調製した。一方、重合器に残りのイオン交換水(無機物
とモノマーの重量和に対し200重量%)と所定量の無
機物を入れ、攪拌を開始した。重合器内を減圧して容器
内の脱酸素をおこなった後、窒素により圧力を大気圧ま
で戻して、内部を窒素雰囲気とした後、重合槽を80℃
まで昇温した。重合槽に過硫酸アンモニウム(モノマー
の重量に対して0.5重量%)を添加した後、上記乳化
モノマー液を重合槽に滴下し重合を開始した。モノマー
滴下は90分間掛けて行い、その後1時間の熟成期間を
経た後、重合槽を室温まで冷却した。固形分濃度約30
重量%、平均粒径約10μmの樹脂付着無機物を含むス
ラリーを得た。
Examples 9 to 16 (Emulsion Polymerization Method) Based on the composition shown in Table 1, a predetermined amount of monomer and ion-exchanged water (50% by weight based on the total weight of the inorganic substance and the monomer: 20% of the total amount used). ), And sodium dodecylbenzenesulfonate (3.0% by weight based on the total weight of the inorganic substance and the monomer) as a dispersant were mixed and stirred to prepare an emulsified monomer liquid. On the other hand, the remaining ion-exchanged water (200% by weight based on the total weight of the inorganic substance and the monomer) and a predetermined amount of the inorganic substance were put in the polymerization vessel, and stirring was started. After depressurizing the inside of the polymerization vessel to deoxygenate the inside of the vessel, the pressure was returned to atmospheric pressure with nitrogen and the inside was made a nitrogen atmosphere, and then the polymerization tank was heated to 80 ° C.
The temperature was raised to. After adding ammonium persulfate (0.5% by weight to the weight of the monomer) to the polymerization tank, the above emulsion monomer liquid was dropped into the polymerization tank to start polymerization. The monomer was dropped for 90 minutes, and after the aging period of 1 hour, the polymerization tank was cooled to room temperature. Solid content concentration about 30
A slurry containing a resin containing inorganic substance having a weight percentage of about 10 μm and an average particle diameter of about 10 μm was obtained.

【0035】実施例17(乳化重合方法) 表1に記載の2種のモノマー(メチルメタクリレート、
n−ブチルアクリレート)毎にイオン交換水(無機物と
モノマーの重量和に対し25重量%:全使用量の10
%)、ドデシルベンゼンスルホン酸ナトリウム(無機物
とモノマーの重量和に対し3.0重量%)を混合、撹拌
して2種類の乳化モノマー液を調製した。一方、重合器
に残りのイオン交換水(無機物とモノマーの重量和に対
し200重量%)と所定量の無機物を入れ、攪拌を開始
した。重合器内を減圧して容器内の脱酸素をおこなった
後、窒素により圧力を大気圧まで戻して、内部を窒素雰
囲気とした後、重合槽を80℃まで昇温した。重合槽に
過硫酸アンモニウム(総モノマーの重量に対して0.5
重量%)を添加した後、上記乳化モノマー液の一方(メ
チルメタクリレートの乳化液)を重合槽に滴下し重合を
開始した。モノマー滴下は45分間掛けて行った。その
後、他方の乳化モノマー液(n−ブチルアクリレートの
乳化液)を重合槽に45分間掛けて滴下し、その後1時
間の熟成期間を経た後、重合槽を室温まで冷却した。固
形分濃度約30重量%、平均粒径約10μmの樹脂付着
無機物を含むスラリーを得た。
Example 17 (Emulsion Polymerization Method) Two kinds of monomers shown in Table 1 (methyl methacrylate,
Ion-exchanged water for each n-butyl acrylate (25% by weight based on the total weight of the inorganic substance and the monomer: 10 of the total amount used)
%) And sodium dodecylbenzenesulfonate (3.0% by weight based on the total weight of the inorganic substance and the monomer) were mixed and stirred to prepare two types of emulsion monomer liquids. On the other hand, the remaining ion-exchanged water (200% by weight based on the total weight of the inorganic substance and the monomer) and a predetermined amount of the inorganic substance were put in the polymerization vessel, and stirring was started. After depressurizing the inside of the polymerization vessel to deoxidize the inside of the vessel, the pressure was returned to atmospheric pressure with nitrogen, the inside was made into a nitrogen atmosphere, and then the temperature of the polymerization tank was raised to 80 ° C. Ammonium persulfate (0.5% based on total monomer weight) in the polymerization tank
(Wt%), one of the emulsion monomer liquids (emulsion liquid of methyl methacrylate) was added dropwise to the polymerization tank to start polymerization. The monomer was dropped for 45 minutes. Then, the other emulsion monomer liquid (emulsion liquid of n-butyl acrylate) was added dropwise to the polymerization tank over 45 minutes, and after the aging period of 1 hour, the polymerization tank was cooled to room temperature. A slurry containing a resin-attached inorganic substance having a solid content concentration of about 30% by weight and an average particle size of about 10 μm was obtained.

【0036】〔塩化ビニル系樹脂組成物の作製〕 実施例1〜17、比較例1〜8 内容積20リットルでジャケットを備えたステンレス製
重合器を脱気した後、脱イオン水9.5kg、部分ケン
化ポリ酢酸ビニル(ケン化72モル%平均重合度80
0)4.2g、ヒドロキシポロピルメチルセルロース1
g、上記樹脂付着無機物を含むスラリーを所定量、塩化
ビニルモノマー7.2kg、重合開始剤ジ−2−エチル
ヘキシルパーオキシジカーボネート2gを仕込んだ。重
合器内温を57℃に昇温して、重合反応を開始させた。
その後、重合器の圧力が0.2MPa低下した時点で未
反応塩化ビニルモノマーを回収し、脱水乾燥してポリ塩
化ビニル系樹脂組成物を得た。
[Production of Vinyl Chloride Resin Composition] Examples 1 to 17 and Comparative Examples 1 to 8 After degassing a stainless steel polymerization vessel equipped with a jacket and having an internal volume of 20 liters, 9.5 kg of deionized water, Partially saponified polyvinyl acetate (saponified 72 mol% average degree of polymerization 80
0) 4.2 g, hydroxypropyl methylcellulose 1
g, a predetermined amount of the slurry containing the resin-adhered inorganic substance, 7.2 kg of vinyl chloride monomer, and 2 g of polymerization initiator di-2-ethylhexyl peroxydicarbonate. The temperature inside the polymerization vessel was raised to 57 ° C. to start the polymerization reaction.
Then, when the pressure in the polymerization vessel dropped by 0.2 MPa, the unreacted vinyl chloride monomer was recovered and dehydrated and dried to obtain a polyvinyl chloride resin composition.

【0037】〔ポリ塩化ビニル系樹脂組成物成型サンプ
ルの作製〕乾燥済みポリ塩化ビニル系樹脂100重量部
に、有機錫系安定剤(三共有機合成社製、商品名「ON
Z−6F」)1重量部、滑剤(三井化学社製、商品名
「Hiwax2203A」)0.5重量部を攪拌混合
し、ポリ塩化ビニル系樹脂コンパウンドを得た。尚、比
較例2、6、8においては、更に表1に示す無機物を同
時に混合した。得られたコンパウンドを6インチロ−ル
成型機で190℃×3分間混練した後、厚さ1mmのシ
−トとし、これをプレス成型機(圧力200℃予熱3分
−加圧4分:圧力4.9MPa)によって、ポリ塩化ビ
ニル系樹脂組成物成型サンプルを得た。
[Preparation of Molded Sample of Polyvinyl Chloride Resin Composition] 100 parts by weight of dried polyvinyl chloride resin was added to an organic tin stabilizer (manufactured by Sansha Machinery Co., Ltd., trade name "ON").
Z-6F ") 1 part by weight and a lubricant (manufactured by Mitsui Chemicals, Inc., trade name" Hiwax 2203A ") 0.5 part by weight were mixed with stirring to obtain a polyvinyl chloride resin compound. In Comparative Examples 2, 6 and 8, the inorganic substances shown in Table 1 were further mixed at the same time. The obtained compound was kneaded with a 6-inch roll molding machine at 190 ° C. for 3 minutes, and then made into a sheet having a thickness of 1 mm, which was press-molded (pressure 200 ° C. preheating 3 minutes-pressurization 4 minutes: pressure 4). 1.9 MPa) to obtain a polyvinyl chloride resin composition molded sample.

【0038】〔評価〕得られた各ポリ塩化ビニル系樹脂
組成物及び塩化ビニル系樹脂組成物成型サンプルつい
て、下記の評価を行った。結果を表1及び表2に示す。 (無機物量)乾燥させた各種ポリ塩化ビニル系樹脂組成
物及びポリ塩化ビニル系樹脂組成物成型サンプルをるつ
ぼ中にて強熱し、1000℃下で有機分を完全に焼却
後、残った灰分より、各樹脂組成物中及び成型サンプル
中の無機物量を算出した。 (引張強度)上記成型品サンプルを用い、プラスチック
の引張試験方法(JIS K 7113)に則り23℃
にて、1号形試験片で引張試験を行い、引張強度を求め
た。 (ビカット軟化温度)上記成型品サンプルを用い、プラ
スチックの方法(JIS K 7206)に則り、10
N加重、昇温速度50℃/hrにて測定した。 (線膨張率)上記成型品サンプルを用い、プラスチック
の線膨張試験方法(JIS K 7197)に則り、測
定温度23℃〜70℃で、昇温速度5℃/minで線膨
張率を測定した。
[Evaluation] Each of the obtained polyvinyl chloride resin compositions and vinyl chloride resin composition molded samples was evaluated as follows. The results are shown in Tables 1 and 2. (Amount of Inorganic Material) Dried various polyvinyl chloride-based resin compositions and polyvinyl chloride-based resin composition molded samples were ignited in a crucible, and after incinerating the organic content completely at 1000 ° C., from the remaining ash content, The amount of inorganic substances in each resin composition and the molded sample was calculated. (Tensile strength) Using the above-mentioned molded product sample, 23 ° C in accordance with the plastic tensile test method (JIS K 7113).
In, a tensile test was performed on the No. 1 type test piece to determine the tensile strength. (Vicat softening temperature) Using the above-mentioned molded product sample, in accordance with the plastic method (JIS K 7206), 10
The measurement was performed at N weight and a heating rate of 50 ° C./hr. (Linear Expansion Coefficient) Using the above-mentioned molded product sample, the linear expansion coefficient was measured at a measurement temperature of 23 ° C. to 70 ° C. and a heating rate of 5 ° C./min in accordance with the plastic linear expansion test method (JIS K 7197).

【0039】[0039]

【表1】 [Table 1]

【0040】[0040]

【表2】 [Table 2]

【0041】[0041]

【発明の効果】本発明のポリ塩化ビニル系樹脂組成物
は、ラジカル重合性モノマーを重合してなる熱可塑性樹
脂によって無機物の周囲に樹脂が担持され、表面が被覆
された樹脂付着無機物とする事で、一般的な塩化ビニル
の水性懸濁重合時に添加するだけで塩化ビニル樹脂中へ
の導入が容易で、且つ、配合時と比較して同無機物含有
量で諸物性が良好な塩化ビニル系樹脂組成物が得られ、
設備的にも簡便な方法で安価に生産ができる。
EFFECT OF THE INVENTION The polyvinyl chloride resin composition of the present invention is a resin-adhered inorganic material in which a resin is supported around the inorganic material by a thermoplastic resin obtained by polymerizing a radical-polymerizable monomer and the surface is coated. A vinyl chloride resin that can be easily introduced into a vinyl chloride resin simply by adding it during the aqueous suspension polymerization of vinyl chloride, and has various inorganic content compared to that at the time of compounding and which has good physical properties. A composition is obtained,
It can be produced inexpensively by a simple method in terms of equipment.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4J011 BA04 HA02 PA03 PA07 PA13 PC06 PC07 4J026 AA17 AA21 AA24 AA37 AA38 AA45 AA49 AA54 AA57 BA02 BA05 BA10 BA15 BA20 BA27 BA38 DA03 DA04 DA12 DA13 DA14 DA15 DB03 DB11 FA03 FA07 GA01 GA02 GA06    ─────────────────────────────────────────────────── ─── Continued front page    F-term (reference) 4J011 BA04 HA02 PA03 PA07 PA13                       PC06 PC07                 4J026 AA17 AA21 AA24 AA37 AA38                       AA45 AA49 AA54 AA57 BA02                       BA05 BA10 BA15 BA20 BA27                       BA38 DA03 DA04 DA12 DA13                       DA14 DA15 DB03 DB11 FA03                       FA07 GA01 GA02 GA06

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 無機物(A)の周囲に、ラジカル重合に
よって得られる熱可塑性樹脂を主成分とする樹脂(B)
が担持されてなる樹脂付着無機物と、ポリ塩化ビニル又
はポリ塩化ビニルを主成分とする樹脂からなるポリ塩化
ビニル系樹脂(C)からなり、上記熱可塑性樹脂とポリ
塩化ビニル系樹脂とがグラフト共重合されてなることを
特徴とする無機物含有ポリ塩化ビニル系樹脂。
1. A resin (B) containing, as a main component, a thermoplastic resin obtained by radical polymerization around an inorganic material (A).
And a polyvinyl chloride resin (C) made of polyvinyl chloride or a resin containing polyvinyl chloride as a main component. The thermoplastic resin and the polyvinyl chloride resin are graft-copolymerized. An inorganic substance-containing polyvinyl chloride resin characterized by being polymerized.
【請求項2】 前記熱可塑性樹脂が、ポリ(メタ)アク
リレートであることを特徴とする請求項1に記載の無機
物含有ポリ塩化ビニル系樹脂。
2. The inorganic substance-containing polyvinyl chloride resin according to claim 1, wherein the thermoplastic resin is poly (meth) acrylate.
【請求項3】 ポリ塩化ビニル又はポリ塩化ビニルを主
成分とするポリ塩化ビニル系樹脂(C)100重量部に
対し、無機物(A)の周囲にラジカル重合によって得ら
れる熱可塑性樹脂を主成分とする樹脂(B)が担持され
てなる樹脂付着無機物(A+B)が1〜100重量部で
あることを特徴とする請求項1又は2のいずれかに記載
の無機物含有ポリ塩化ビニル系樹脂。
3. Based on 100 parts by weight of polyvinyl chloride or polyvinyl chloride resin (C) containing polyvinyl chloride as a main component, a thermoplastic resin obtained by radical polymerization around the inorganic substance (A) is contained as a main component. The inorganic substance-containing polyvinyl chloride resin according to claim 1 or 2, wherein the resin-attached inorganic substance (A + B) carrying the resin (B) is 1 to 100 parts by weight.
【請求項4】 前記樹脂付着無機物が、ラジカル重合性
モノマー25〜99重量%と無機物1〜75重量%から
なることを特徴とする請求項1から3のいずれかに記載
の無機物含有ポリ塩化ビニル系樹脂。
4. The inorganic substance-containing polyvinyl chloride according to claim 1, wherein the resin-attached inorganic substance comprises 25 to 99% by weight of a radical-polymerizable monomer and 1 to 75% by weight of an inorganic substance. Resin.
【請求項5】 前記樹脂付着無機物が、ラジカル重合性
モノマー25〜99重量%と無機物1〜75重量%の混
合物を、水中で懸濁重合してなることを特徴とする請求
項1から4のいずれかに記載の無機物含有ポリ塩化ビニ
ル系樹脂の製造方法。
5. The resin-deposited inorganic material is obtained by suspension-polymerizing a mixture of 25-99% by weight of a radical-polymerizable monomer and 1-75% by weight of an inorganic material in water. The method for producing a polyvinyl chloride-based resin containing an inorganic substance according to any one of claims.
【請求項6】 前記樹脂付着無機物が、無機物1〜75
重量%が膨潤若しくは懸濁している水中にて、ラジカル
重合性モノマー25〜99重量%を乳化重合してなるこ
とを特徴とする請求項1から4のいずれかに記載の無機
物含有ポリ塩化ビニル系樹脂の製造方法。
6. The resin-attached inorganic substance is an inorganic substance 1 to 75.
The inorganic-containing polyvinyl chloride system according to any one of claims 1 to 4, wherein 25 to 99% by weight of the radical-polymerizable monomer is emulsion-polymerized in water in which the weight% is swollen or suspended. Resin manufacturing method.
JP2001394807A 2001-02-27 2001-12-26 Inorganic substance-containing polyvinyl chloride-based resin Pending JP2003012741A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001394807A JP2003012741A (en) 2001-02-27 2001-12-26 Inorganic substance-containing polyvinyl chloride-based resin

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
JP2001-52383 2001-02-27
JP2001052383 2001-02-27
JP2001-108832 2001-04-06
JP2001108832 2001-04-06
JP2001126259 2001-04-24
JP2001-126259 2001-04-24
JP2001394807A JP2003012741A (en) 2001-02-27 2001-12-26 Inorganic substance-containing polyvinyl chloride-based resin

Publications (1)

Publication Number Publication Date
JP2003012741A true JP2003012741A (en) 2003-01-15

Family

ID=27482068

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001394807A Pending JP2003012741A (en) 2001-02-27 2001-12-26 Inorganic substance-containing polyvinyl chloride-based resin

Country Status (1)

Country Link
JP (1) JP2003012741A (en)

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