JP2003003075A - Manufacturing method of resin containing additive - Google Patents

Manufacturing method of resin containing additive

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Publication number
JP2003003075A
JP2003003075A JP2001188519A JP2001188519A JP2003003075A JP 2003003075 A JP2003003075 A JP 2003003075A JP 2001188519 A JP2001188519 A JP 2001188519A JP 2001188519 A JP2001188519 A JP 2001188519A JP 2003003075 A JP2003003075 A JP 2003003075A
Authority
JP
Japan
Prior art keywords
additive
resin
molding
liquid
producing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001188519A
Other languages
Japanese (ja)
Inventor
Tomoshige Hasegawa
友繁 長谷川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ishizuka Glass Co Ltd
Original Assignee
Ishizuka Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ishizuka Glass Co Ltd filed Critical Ishizuka Glass Co Ltd
Priority to JP2001188519A priority Critical patent/JP2003003075A/en
Publication of JP2003003075A publication Critical patent/JP2003003075A/en
Pending legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of a resin containing an additive, a method provided with the manufacturing steps which prevent the agglomeration of the additive and which are safe in the respect of scarcely giving adverse influences to the human body or environment. SOLUTION: Antibacterial glasses having an average particle size of <=5 μm, as the additive 1, are added to a polyesterpolyol serving as the liquid resin 2 to prepare the additive-dispersed liquid 3 having a concentration of 80 wt.%. The additive-dispersed liquid 3 is, along with a given proportion of a polyamide resin, melt-kneaded with an extruder and subjected to a molding step to give a masterbatch, or a molding product of the resin. The masterbatch is diluted using a polyamide as the diluting resin and subjected to melt spinning. Consequently, it is found that the pressure buildup at the filter portion of the spinning machine is very low and that the dispersion of the antibacterial glasses is excellent.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、ガラス粉末等の添
加剤を含有する樹脂の製造方法に関する。
TECHNICAL FIELD The present invention relates to a method for producing a resin containing an additive such as glass powder.

【0002】[0002]

【従来の技術】ガラス粉末等の添加剤を含有する樹脂を
製造する場合、例えば添加剤を粉砕して微粒化すること
により、樹脂中での該添加剤の分散性の向上、又は添加
剤の添加による樹脂特性の改善効率の向上が行われてい
る。添加剤の粉砕工程としては、例えば湿式粉砕又は乾
式粉砕があり、湿式粉砕の場合は樹脂への添加の前にガ
ラスを乾燥させる工程が必要であった。また、乾式粉砕
の場合は粒度を例えばサブミクロンオーダーに微粒化す
ることが困難であった。
2. Description of the Related Art In the case of producing a resin containing an additive such as glass powder, the dispersibility of the additive in the resin is improved or the dispersibility of the additive in the resin is improved by pulverizing the additive into fine particles. Improvement of resin characteristics by addition has been improved. The additive crushing step includes, for example, wet crushing or dry crushing. In the case of wet crushing, a step of drying the glass before adding it to the resin was necessary. Further, in the case of dry pulverization, it was difficult to reduce the particle size to, for example, the submicron order.

【0003】[0003]

【発明が解決しようとする課題】ここで、湿式粉砕の後
に乾燥した添加剤粉末、又は乾式粉砕した添加剤粉末は
凝集を起こしやすく、この添加剤の凝集が、樹脂を成形
する際の該添加剤の分散性低下を引き起こしていた。す
なわち、添加剤を混入したマスターバッチ、コンパウン
ドペレット等の仮成形体を作製する際に、上記のような
添加剤の凝集が原因で、該仮成形体中に添加剤が十分に
分散しない等の問題が生じていた。
The additive powder dried after wet pulverization or the additive powder dry-pulverized is liable to agglomerate, and the agglomeration of the additive causes the addition during the molding of the resin. This caused a decrease in dispersibility of the agent. That is, when producing a temporary molded body such as a masterbatch or a compound pellet mixed with an additive, the additive is not sufficiently dispersed in the temporary molded body due to the aggregation of the additive as described above. There was a problem.

【0004】また、湿式粉砕の場合、添加剤によっては
水が使えない場合が多く、有機溶媒、特に揮発性の高い
有機溶媒を使用することが多くなり、作業者の健康ない
し環境保護の観点から好ましくなかった。
Further, in the case of wet pulverization, water cannot be used depending on the additive in many cases, and an organic solvent, particularly an organic solvent having a high volatility is often used, and from the viewpoint of worker's health or environmental protection. Not good.

【0005】本発明の課題は、添加剤の凝集が起こりに
くく、人体ないし環境に悪影響を及ぼし難い安全な製造
工程を具備した添加剤含有樹脂の製造方法を提供するこ
とにある。
An object of the present invention is to provide a method for producing an additive-containing resin having a safe production process in which the aggregation of the additive hardly occurs and the human body or the environment is not adversely affected.

【0006】[0006]

【課題を解決するための手段及び作用・効果】上記課題
を解決するために、本発明の添加剤含有樹脂の製造方法
は、添加剤を常温で液状の液状樹脂に添加して添加剤分
散液を得る分散工程と、前記添加剤分散液と成形用樹脂
とを混合する混合工程と、その混合物を所定の形状に成
形する成形工程と、を含むことを特徴とする。
In order to solve the above problems, in the method for producing an additive-containing resin of the present invention, an additive dispersion is prepared by adding the additive to a liquid resin which is liquid at room temperature. And a mixing step of mixing the additive dispersion liquid and a molding resin, and a molding step of molding the mixture into a predetermined shape.

【0007】このような製造方法によると、添加剤を液
状樹脂に分散させた状態で、液状樹脂を乾燥させること
なく成形用樹脂と混合し、その混合物を成形するものと
したために、添加剤の凝集が生じ難くなり、樹脂成形体
中の添加剤の分散が格段に向上する。したがって、添加
剤の添加による樹脂特性の向上等の目的が効果的に発現
されるようになり、また、逆に、添加剤の凝集による樹
脂の強度や色等の変化等、種々の樹脂特性の低下も生じ
難くなる。さらに、添加剤を分散させるために揮発性の
高い有機溶媒を使用していないため人体ないし環境に対
して害の少ないものとなり得る。
According to such a manufacturing method, since the additive is dispersed in the liquid resin, the liquid resin is mixed with the molding resin without being dried, and the mixture is molded. Aggregation is less likely to occur, and the dispersion of the additives in the resin molded product is significantly improved. Therefore, the purpose of improving the resin properties by the addition of the additive can be effectively expressed, and conversely, the resin properties such as the strength and color of the resin change due to the aggregation of the additives, It also becomes less likely to decrease. Furthermore, since a highly volatile organic solvent is not used to disperse the additive, it may be less harmful to the human body or the environment.

【0008】特に、本発明においては、前記添加剤を、
ガラスを主体として含むものとすることができる。ガラ
スを添加剤として用いる場合には、これを粉砕して添加
させる場合が多いが、ガラスは粉砕により凝集し易くな
る問題を有している。そこで、粉砕したガラスを本発明
の方法により、液状樹脂に分散させた後に成形用樹脂に
添加するものとすれば、該ガラスを主体として構成され
る添加剤が成形樹脂中に高く分散されるようになる。な
お、このようなガラスを主体として構成される添加剤と
しては、抗菌性を備えた抗菌性ガラスを例示することが
できる。すなわち、本発明の方法を用いて製造した抗菌
性ガラスを主体として含む添加剤含有樹脂は、当該樹脂
中にて添加剤が高く分散されたものとなるため、樹脂の
抗菌性が格段に向上し、添加による樹脂特性の低下も抑
制することが可能となった。
Particularly, in the present invention, the above-mentioned additives are
It may include glass as a main component. When glass is used as an additive, it is often crushed and added, but glass has a problem that it tends to aggregate due to crushing. Therefore, if the crushed glass is dispersed in the liquid resin by the method of the present invention and then added to the molding resin, the additive mainly composed of the glass is highly dispersed in the molding resin. become. An antibacterial glass having antibacterial properties can be exemplified as an additive mainly composed of such glass. That is, the additive-containing resin mainly containing antibacterial glass produced by using the method of the present invention, the additive is highly dispersed in the resin, the antibacterial property of the resin is significantly improved. , It became possible to suppress the deterioration of the resin characteristics due to the addition.

【0009】前記分散工程は、前記液状樹脂中において
前記添加剤を粉砕させる工程を含むものとすることがで
きる。添加剤は粉砕して使用する場合が多いが、該粉砕
を液状樹脂中にて行うと該粉砕時において凝集が生じ難
くなり、添加剤の分散性が一層向上する。
The dispersing step may include a step of pulverizing the additive in the liquid resin. In many cases, the additive is crushed and used, but when the crushing is performed in a liquid resin, aggregation is less likely to occur during the crushing and the dispersibility of the additive is further improved.

【0010】次に、前記液状樹脂は、前記成形用樹脂に
対して分散可能ないし可溶な樹脂とすることができる。
この場合、液状樹脂が成形用樹脂に対してより均一に分
散可能となり、ひいては成形後の樹脂成形体において添
加剤が均一に分散されるものとなり得る。
Next, the liquid resin may be a resin that is dispersible or soluble in the molding resin.
In this case, the liquid resin can be more uniformly dispersed in the molding resin, and thus the additive can be uniformly dispersed in the resin molded product after molding.

【0011】前記液状樹脂の粘度は、10−2〜10
ポアズとすることができる。10 ポアズ未満の場
合、該液状樹脂に対する添加剤の分散性が低下する場合
があり、10ポアズを超えると、該液状樹脂に対する
添加剤の分散性が低下する場合がある他、該液状樹脂の
成形樹脂に対する分散性ないし相溶性が低下する場合が
ある。液状樹脂の粘度は、好ましくは1〜10ポアズ
とすることができる。
The viscosity of the liquid resin is 10 −2 to 10 4
Can be poise. 10 - If it is less than 2 poise, there is a case where dispersibility of the additives to the liquid resin is lowered, and when it exceeds 10 4 poise, presents if dispersibility of the additives to the liquid resin is lowered, the liquid The dispersibility or compatibility of the resin with respect to the molding resin may decrease. The viscosity of the liquid resin can be preferably 1 to 10 3 poises.

【0012】前記液状樹脂は、具体的にはポリエステル
ポリオール、低分子量ポリエステル、エチレングリコー
ル、ジエチレングリコール、グリセリンから選択される
1種又は2種以上を含有するもの(もしくは主成分とす
るもの)を用いることができる。これら液状樹脂は、揮
発性が低く、さらには上記成形用樹脂として用いること
が可能な汎用の熱可塑性樹脂に対して相溶性が高いた
め、本発明の液状樹脂として優れている。なお、液状樹
脂としては、その他にも、ポリエーテルポリオール、ε
−カプロラクタム、ヘキサメチレンジアミン、低分子量
ポリプロピレン、ポリブテン、液状ポリブタジエン、液
状ゴム、ポリヒドロキシポリオレフィン等から選択され
る1種又は2種以上を含有するもの(もしくは主成分と
するもの)を、又は上記のものと併せて2種以上を含有
するものを用いることが可能である。なかでも、ポリエ
ステルポリオール、低分子量ポリエステル、エチレング
リコールから選択される1種又は2種以上を含有するも
の(もしくは主成分とするもの)を用いることが好まし
い。
As the liquid resin, specifically, one containing one kind or two or more kinds selected from polyester polyol, low molecular weight polyester, ethylene glycol, diethylene glycol and glycerin (or one containing as a main component) is used. You can These liquid resins are excellent as the liquid resin of the present invention because they have low volatility and have high compatibility with general-purpose thermoplastic resins that can be used as the molding resin. Incidentally, as the liquid resin, in addition, polyether polyol, ε
-Caprolactam, hexamethylenediamine, low molecular weight polypropylene, polybutene, liquid polybutadiene, liquid rubber, those containing one kind or two or more kinds selected from polyhydroxypolyolefins (or those containing the main component), or the above It is possible to use the thing containing 2 or more types together with the thing. Above all, it is preferable to use one containing one kind or two or more kinds selected from polyester polyol, low molecular weight polyester, and ethylene glycol (or one containing as a main component).

【0013】前記添加剤分散液の添加剤濃度は、0.1
〜80重量%とすることができる。0.1重量%未満の
場合、成形用樹脂に添加する添加剤の量を確保するため
に液状樹脂が多量に必要となるためコストアップになる
他、液状樹脂が相対的に多くなるため樹脂特性の変化が
大きくなってしまい、さらには添加剤の添加による樹脂
特性の改善効果が十分に発現されない場合がある。80
重量%を超えると、液状樹脂に対する添加剤の分散性が
低下する場合があり、成形後の樹脂成形体における添加
剤の分散性が低下する場合がある。添加剤分散液の添加
剤濃度は、好ましくは3〜60重量%とすることができ
る。
The additive concentration of the additive dispersion is 0.1
Can be up to 80% by weight. If the amount is less than 0.1% by weight, a large amount of liquid resin is required to secure the amount of the additive to be added to the molding resin, which leads to an increase in cost and a relatively large amount of liquid resin, resulting in resin characteristics. In some cases, the effect of improving the resin characteristics due to the addition of additives may not be sufficiently exhibited. 80
When the content is more than wt%, the dispersibility of the additive in the liquid resin may be lowered, and the dispersibility of the additive in the resin molded product after molding may be lowered. The additive concentration of the additive dispersion can be preferably 3 to 60% by weight.

【0014】次に、前記成形用樹脂は、熱可塑性樹脂と
することができる。該熱可塑性樹脂を例えば固体状態で
又は溶融状態で前記添加剤分散液と混合し、この混合物
を所定の成形方法にて成形することが可能である。な
お、固体状態で混合した場合、混合物を所定の温度にて
加熱し溶融状態にして混錬するものとすることができ
る。このような成形用樹脂としては、例えばポリアミ
ド、ポリエチレンテレフタレート、ポリブチレンテレフ
タレート等の熱可塑性樹脂を例示することができる。
Next, the molding resin may be a thermoplastic resin. For example, it is possible to mix the thermoplastic resin in the solid state or in the molten state with the additive dispersion, and mold the mixture by a predetermined molding method. When mixed in the solid state, the mixture may be heated at a predetermined temperature to be in a molten state and kneaded. Examples of such molding resin include thermoplastic resins such as polyamide, polyethylene terephthalate, and polybutylene terephthalate.

【0015】前記成形工程は、前記混合物を粒状成形物
となす工程を含むものとすることができる。この場合、
前記粒状成形物は、その個々の粒状成形物よりも大体積
の二次形状に再成形するために使用されるマスターバッ
チとすることができる。このようなマスターバッチを製
造するにあたって、マスターバッチ中に含まれる添加剤
は均一に分散していることが、樹脂特性向上等の添加剤
の添加目的を果たす上で好ましい。そこで、本発明の製
造方法によると、例えばガラス粉末等を含む添加剤を該
マスターバッチ中においてより均一に分散させることが
可能となるため、樹脂特性向上等の添加剤の添加目的を
一層効果的に発現し得るものとなる。
The molding step may include a step of forming the mixture into a granular molded product. in this case,
The granular moldings may be masterbatches used to remold into a larger volume secondary shape than the individual granular moldings. In producing such a masterbatch, it is preferable that the additives contained in the masterbatch are uniformly dispersed in order to fulfill the purpose of adding the additives such as improvement of resin properties. Therefore, according to the production method of the present invention, it becomes possible to more uniformly disperse an additive containing, for example, glass powder in the masterbatch, so that the purpose of adding the additive such as improving the resin properties is more effective. Can be expressed in.

【0016】なお、前記添加剤は、例えば平均粒径0.
5〜1000μmの粒状形態のものを用いることができ
る。0.5μm未満の場合、製造や扱いが困難となる場
合があり、1000μmを超えると、成形した樹脂の強
度や色等の変化等、種々の樹脂特性が低下する場合があ
る。添加剤の平均粒径は、好ましくは1〜70μmとす
ることができる。なお、平均粒径の測定は、例えばレー
ザー回折式粒度計を用いることができる。この場合、レ
ーザー回折式粒度計による測定では、入射レーザー光の
凝集粒子による回折挙動と、孤立した一次粒子による回
折挙動とで大きな差異を生じないため、測定された粒径
が、一次粒子単体で存在するものの粒径なのか、あるい
はこれが凝集した二次粒子の粒径なのかが互いに区別さ
れない。したがって、該方法で測定した平均粒径は、凝
集を起こしていない孤立した一次粒子も広義に含めた二
次粒子の平均粒径を反映した値となる。
The additive may be, for example, an average particle size of 0.
A granular form of 5 to 1000 μm can be used. If it is less than 0.5 μm, it may be difficult to manufacture or handle, and if it exceeds 1000 μm, various resin properties such as changes in strength and color of the molded resin may be deteriorated. The average particle size of the additive can be preferably 1 to 70 μm. For the measurement of the average particle diameter, for example, a laser diffraction type particle size meter can be used. In this case, in the measurement by the laser diffraction type granulometer, there is no significant difference between the diffraction behavior by the agglomerated particles of the incident laser light and the diffraction behavior by the isolated primary particles. It is not possible to distinguish between the particle size of existing particles and the particle size of secondary particles aggregated. Therefore, the average particle diameter measured by the method is a value that reflects the average particle diameter of the secondary particles including the isolated primary particles that have not caused aggregation in a broad sense.

【0017】[0017]

【実施例】以下、本発明を実施例により具体的に説明す
る。なお、本発明の製造方法の概略工程について、その
一実施例を図1に示す。 (実施例1)図1に示すように、添加剤1として平均粒
径5μm以下の抗菌性ガラスを、液状樹脂2としてのポ
リエステルポリオールに添加して、濃度80重量%の添
加剤分散液3を調製した。ここで、抗菌性ガラスは、P
を45〜75mol%、CaO及び/又はMgO
を35〜55mol%、NaO及び/又はKOを0
〜5mol%、SiO及び/又はAlを5〜2
0mol%含む組成に対して、AgOを0.1〜5重
量%含有させたものを用いた。また、ポリエステルポリ
オールは日本ポリウレタン工業(株)社製のニッポラン
1004(商品名)を用いた。上記添加剤分散液3をポ
リアミド樹脂(成形用樹脂)とともに押出成型機にて、
添加剤分散液:ポリアミド樹脂=1:3の割合で溶融混
錬し成形工程を経て樹脂成形体たるマスターバッチ(実
施例1)を得た。なお、マスターバッチ(実施例1)中
の抗菌性ガラス(添加剤)の濃度は20重量%である。
EXAMPLES The present invention will be specifically described below with reference to examples. An example of the schematic steps of the manufacturing method of the present invention is shown in FIG. Example 1 As shown in FIG. 1, an antibacterial glass having an average particle size of 5 μm or less was added as an additive 1 to a polyester polyol as a liquid resin 2 to prepare an additive dispersion 3 having a concentration of 80% by weight. Prepared. Here, the antibacterial glass is P
45-75 mol% of 2 O 5 , CaO and / or MgO
35 to 55 mol%, Na 2 O and / or K 2 O to 0
˜5 mol%, SiO 2 and / or Al 2 O 3 5-2
A composition containing 0.1 to 5% by weight of Ag 2 O was used with respect to the composition containing 0 mol%. Further, as the polyester polyol, Nipporan 1004 (trade name) manufactured by Nippon Polyurethane Industry Co., Ltd. was used. The above-mentioned additive dispersion liquid 3 together with a polyamide resin (molding resin) is extruded,
A masterbatch (Example 1), which is a resin molded product, was obtained by melt-kneading in a ratio of additive dispersion liquid: polyamide resin = 1: 3 and through a molding process. The concentration of the antibacterial glass (additive) in the masterbatch (Example 1) was 20% by weight.

【0018】一方、比較のため、上記抗菌ガラスを湿式
粉砕し、これを乾燥させた抗菌性ガラス粉末を、上記同
様に濃度20重量%となるようにポリアミド樹脂と溶融
混錬しマスターバッチ(比較例1)を成形した。
On the other hand, for comparison, the above-mentioned antibacterial glass was wet pulverized, and the antibacterial glass powder obtained by drying the antibacterial glass was melt-kneaded with a polyamide resin to a concentration of 20% by weight in the same manner as described above, and a master batch (comparative) Example 1) was molded.

【0019】上記マスターバッチ(実施例1及び比較例
1)について、各々希釈レジンとしてポリアミドを用い
て40倍に希釈して溶融紡糸を行った。この場合、実施
例1のマスターバッチは、比較例1のマスターバッチに
比べて、紡糸機のフィルター部分の圧力上昇が約1/1
00程度で、抗菌性ガラスの分散性が非常に良く、成形
樹脂中において均一に分散していることが分かった。
Each of the above masterbatches (Example 1 and Comparative Example 1) was subjected to melt spinning by diluting 40 times with polyamide as a diluting resin. In this case, the masterbatch of Example 1 has a pressure increase of about 1/1 in the filter part of the spinning machine as compared with the masterbatch of Comparative Example 1.
It was found that the dispersibility of the antibacterial glass was very good at about 00 and was uniformly dispersed in the molding resin.

【0020】(実施例2)添加剤として平均粒径100
μm以下のガラスパウダーを、液状樹脂2としての低分
子量ポリエステル中で湿式粉砕し、ガラスパウダーの平
均粒径が10μm以下で濃度50重量%のペースト(添
加剤分散液)3を調製した。ここで、ガラスパウダー
は、Pを40〜55mol%、ZnOを35〜4
5mol%、Alを5〜15mol%、B
を1〜10mol%含む組成に対して、AgOを0.
01〜1.0重量%含有させたものを用いた。上記添加
剤分散液をポリエステル樹脂と混合し、これを押出成型
機にて、添加剤分散液:ポリエステル樹脂=1:4の割
合で溶融混錬した後にマスターバッチ(実施例2)に成
形した。なお、マスターバッチ(実施例2)中のガラス
パウダー(添加剤)の濃度は10重量%である。
(Example 2) An average particle size of 100 as an additive
A glass powder having a particle size of not more than μm was wet pulverized in a low molecular weight polyester as the liquid resin 2 to prepare a paste (additive dispersion liquid) 3 having an average particle size of the glass powder of not more than 10 μm and a concentration of 50% by weight. Here, the glass powder contains 40 to 55 mol% of P 2 O 5 and 35 to 4 of ZnO.
5 mol%, Al 2 O 3 5 to 15 mol%, B 2 O 3
To a composition containing 1 to 10 mol% of Ag 2 O.
The content of 01 to 1.0% by weight was used. The above additive dispersion was mixed with a polyester resin, which was melt-kneaded with an extruder at a ratio of additive dispersion: polyester resin = 1: 4 and then molded into a masterbatch (Example 2). The concentration of the glass powder (additive) in the masterbatch (Example 2) is 10% by weight.

【0021】上記マスターバッチ(実施例2)につい
て、希釈レジンとしてポリエステル樹脂を用いて希釈
し、Tダイ法にてフィルムを作製した。この場合、フィ
ルムの膜圧にムラが少なく、得られたガラスパウダーの
分散性が非常に良く均一に分散していることが分かっ
た。
The masterbatch (Example 2) was diluted with a polyester resin as a dilution resin, and a film was produced by the T-die method. In this case, it was found that the film pressure of the film had little unevenness, and the dispersibility of the obtained glass powder was very good and uniformly dispersed.

【0022】(実施例3)添加剤として平均粒径100
μm以下の抗菌性ガラスを、液状樹脂としてのエチレン
グリコール中で湿式粉砕し、抗菌性ガラスの平均粒径が
3μm以下で濃度20重量%のペースト(添加剤分散
液)を調製した。ここで、抗菌性ガラスは、P
45〜75mol%、CaO及び/又はMgOを35〜
55mol%、NaO及び/又はKOを0〜5mo
l%、SiO及び/又はAlを5〜20mol
%含む組成に対して、AgOを0.1〜5重量%含有
させたものを用いた。上記添加剤分散液をさらにエチレ
ングリコール中に5重量%混合して、抗菌性ガラス濃度
が1重量%の希釈添加剤分散液を作製し、これを重縮合
してポリエステル樹脂を得た。
(Example 3) An average particle size of 100 as an additive
An antibacterial glass having a particle diameter of 3 μm or less was wet-milled in ethylene glycol as a liquid resin to prepare a paste (additive dispersion liquid) having an average particle diameter of 3 μm or less and a concentration of 20% by weight. Here, the antibacterial glass contains 45 to 75 mol% of P 2 O 5 and 35 to 35 of CaO and / or MgO.
55mol%, 0~5mo the Na 2 O and / or K 2 O
5% to 20 mol of 1%, SiO 2 and / or Al 2 O 3
% Ag 2 O was contained in an amount of 0.1 to 5% by weight based on the composition containing 0.1% by weight. 5% by weight of the above additive dispersion was further mixed in ethylene glycol to prepare a diluted additive dispersion having an antibacterial glass concentration of 1% by weight, which was polycondensed to obtain a polyester resin.

【0023】この樹脂を用いて1dTexのポリエステ
ル繊維を作製した。その結果、糸切れ等の工程トラブル
もなく、強伸度に優れた糸を得ることができた。
A polyester fiber of 1 dTex was produced using this resin. As a result, there was no process trouble such as yarn breakage, and a yarn having excellent strength and elongation could be obtained.

【0024】なお、本明細書において「主成分」あるい
は「主体とする」とは、特に断りがないかぎり、対象と
する成分が最も重量含有率の高くなる成分を意味するも
のとして用いた。
In the present specification, the term "main component" or "mainly composed of" is used to mean a component having the highest weight content, unless otherwise specified.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の製造方法の一実施例たる概略工程を示
す説明図。
FIG. 1 is an explanatory view showing a schematic process as an embodiment of a manufacturing method of the present invention.

【符号の説明】[Explanation of symbols]

1 添加剤 2 液状樹脂 3 添加剤分散液 1 additive 2 Liquid resin 3 Additive dispersion

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F070 AA41 AA47 AA54 AC28 FA12 FA15 FB03 FB04 FB05 FB06 4J002 AC022 BB032 BB112 BB172 CF031 CF102 CH012 CL001 DL006 EC047 EC057 EN037 EU017    ─────────────────────────────────────────────────── ─── Continued front page    F-term (reference) 4F070 AA41 AA47 AA54 AC28 FA12                       FA15 FB03 FB04 FB05 FB06                 4J002 AC022 BB032 BB112 BB172                       CF031 CF102 CH012 CL001                       DL006 EC047 EC057 EN037                       EU017

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 添加剤を常温で液状の液状樹脂に添加し
て添加剤分散液を得る分散工程と、前記添加剤分散液と
成形用樹脂とを混合する混合工程と、その混合物を所定
の形状に成形する成形工程と、を含むことを特徴とする
添加剤含有樹脂の製造方法。
1. A dispersion step of adding an additive to a liquid resin which is liquid at room temperature to obtain an additive dispersion liquid, a mixing step of mixing the additive dispersion liquid and a molding resin, and a mixture of the mixture and a predetermined mixture. A method for producing an additive-containing resin, comprising: a molding step of molding into a shape.
【請求項2】 前記添加剤は、ガラスを主体として含む
ことを特徴とする請求項1に記載の添加剤含有樹脂の製
造方法。
2. The method for producing an additive-containing resin according to claim 1, wherein the additive mainly contains glass.
【請求項3】 前記分散工程は、固体状態の前記添加剤
を前記液状樹脂に分散させる工程を含むことを特徴とす
る請求項1又は2に記載の添加剤含有樹脂の製造方法。
3. The method for producing an additive-containing resin according to claim 1, wherein the dispersing step includes a step of dispersing the solid-state additive in the liquid resin.
【請求項4】 前記分散工程は、前記液状樹脂中におい
て前記添加剤を粉砕させる工程を含むことを特徴とする
請求項1ないし3のいずれかに記載の添加剤含有樹脂の
製造方法。
4. The method for producing an additive-containing resin according to claim 1, wherein the dispersing step includes a step of pulverizing the additive in the liquid resin.
【請求項5】 前記液状樹脂は、前記成形用樹脂に対し
て分散可能ないし可溶な樹脂であることを特徴とする請
求項1ないし4のいずれかに記載の添加剤含有樹脂の製
造方法。
5. The method for producing an additive-containing resin according to claim 1, wherein the liquid resin is a resin that is dispersible or soluble in the molding resin.
【請求項6】 前記液状樹脂の粘度は、10−2〜10
ポアズであることを特徴とする請求項1ないし5のい
ずれかに記載の添加剤含有樹脂の製造方法。
6. The viscosity of the liquid resin is 10 −2 to 10
It is 4 poise, The manufacturing method of the additive containing resin in any one of Claim 1 thru | or 5 characterized by the above-mentioned.
【請求項7】 前記液状樹脂は、ポリエステルポリオー
ル、低分子量ポリエステル、エチレングリコール、ジエ
チレングリコール、グリセリンから選択される1種又は
2種以上のものを含有することを特徴とする請求項1な
いし6のいずれかに記載の添加剤含有樹脂の製造方法。
7. The liquid resin contains one kind or two or more kinds selected from polyester polyol, low molecular weight polyester, ethylene glycol, diethylene glycol, and glycerin. A method for producing an additive-containing resin according to item 1.
【請求項8】 前記添加剤分散液の添加剤濃度は、0.
1〜80重量%であることを特徴とする請求項1ないし
7のいずれかに記載の添加剤含有樹脂の製造方法。
8. The additive concentration of the additive dispersion is 0.
It is 1-80 weight%, The manufacturing method of the additive containing resin in any one of Claim 1 thru | or 7 characterized by the above-mentioned.
【請求項9】 前記成形用樹脂は、熱可塑性樹脂である
ことを特徴とする請求項1ないし8のいずれかに記載の
添加剤含有樹脂の製造方法。
9. The method for producing an additive-containing resin according to claim 1, wherein the molding resin is a thermoplastic resin.
【請求項10】 前記成形工程は、前記混合物を粒状成
形物となす工程を含み、前記粒状成形物は、その個々の
粒状成形物よりも大体積の二次形状に再成形するために
使用されるマスターバッチ、もしくはコンパウンドペレ
ット等の仮成形体とされていることを特徴とする請求項
1ないし9のいずれかに記載の添加剤含有樹脂の製造方
法。
10. The molding step includes the step of forming the mixture into a granular molding, the granular molding being used to remold into a secondary shape having a larger volume than the individual granular molding. The method for producing an additive-containing resin according to any one of claims 1 to 9, wherein the additive-containing resin is a masterbatch according to claim 1 or a temporary molded body such as a compound pellet.
【請求項11】 前記添加剤は、抗菌性を備えた抗菌性
ガラスを主体として含むことを特徴とする請求項1ない
し10のいずれかに記載の添加剤含有樹脂の製造方法。
11. The method for producing an additive-containing resin according to claim 1, wherein the additive mainly contains antibacterial glass having antibacterial properties.
JP2001188519A 2001-06-21 2001-06-21 Manufacturing method of resin containing additive Pending JP2003003075A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001188519A JP2003003075A (en) 2001-06-21 2001-06-21 Manufacturing method of resin containing additive

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001188519A JP2003003075A (en) 2001-06-21 2001-06-21 Manufacturing method of resin containing additive

Publications (1)

Publication Number Publication Date
JP2003003075A true JP2003003075A (en) 2003-01-08

Family

ID=19027605

Family Applications (1)

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Country Status (1)

Country Link
JP (1) JP2003003075A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006524520A (en) * 2003-04-09 2006-11-02 バイヤースドルフ・アクチエンゲゼルシヤフト Antibacterial substance
US10131574B2 (en) 2013-06-17 2018-11-20 Corning Incorporated Antimicrobial glass articles and methods of making and using same
JP2020200364A (en) * 2019-06-06 2020-12-17 東洋インキScホールディングス株式会社 Liquid master batch composition, thermoplastic resin composition and molded article

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02269141A (en) * 1989-04-07 1990-11-02 Kanebo Ltd Antimicrobial molded product and production thereof
JPH09137020A (en) * 1995-11-17 1997-05-27 Sintokogio Ltd Antimicrobial flexible polyvinyl chloride resin composition
JP2000273163A (en) * 1999-03-23 2000-10-03 Teijin Ltd Continuous manufacturing apparatus for polyester composition

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02269141A (en) * 1989-04-07 1990-11-02 Kanebo Ltd Antimicrobial molded product and production thereof
JPH09137020A (en) * 1995-11-17 1997-05-27 Sintokogio Ltd Antimicrobial flexible polyvinyl chloride resin composition
JP2000273163A (en) * 1999-03-23 2000-10-03 Teijin Ltd Continuous manufacturing apparatus for polyester composition

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006524520A (en) * 2003-04-09 2006-11-02 バイヤースドルフ・アクチエンゲゼルシヤフト Antibacterial substance
US10131574B2 (en) 2013-06-17 2018-11-20 Corning Incorporated Antimicrobial glass articles and methods of making and using same
US10676394B2 (en) 2013-06-17 2020-06-09 Corning Incorporated Antimicrobial glass articles and methods of making and using same
JP2020200364A (en) * 2019-06-06 2020-12-17 東洋インキScホールディングス株式会社 Liquid master batch composition, thermoplastic resin composition and molded article
JP7358787B2 (en) 2019-06-06 2023-10-11 東洋インキScホールディングス株式会社 Liquid masterbatch composition, thermoplastic resin composition, and molded body

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