JP2003000176A - Method for fermentation in fermented soybeans and circulation ventilation type fermentation chamber in fermented soybeans - Google Patents

Method for fermentation in fermented soybeans and circulation ventilation type fermentation chamber in fermented soybeans

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Publication number
JP2003000176A
JP2003000176A JP2001183875A JP2001183875A JP2003000176A JP 2003000176 A JP2003000176 A JP 2003000176A JP 2001183875 A JP2001183875 A JP 2001183875A JP 2001183875 A JP2001183875 A JP 2001183875A JP 2003000176 A JP2003000176 A JP 2003000176A
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JP
Japan
Prior art keywords
chamber
natto
container
ventilation
air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001183875A
Other languages
Japanese (ja)
Other versions
JP4326724B2 (en
Inventor
Naoki Onizuka
直樹 鬼塚
Tsutomu Iwata
勉 岩田
Nobuo Takashima
信雄 高嶋
Yukio Fukushima
幸生 福島
Yoshio Kido
義雄 木戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Plant Technologies Ltd
Mizkan Group Corp
Original Assignee
Hitachi Plant Technologies Ltd
Mizkan Group Corp
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Filing date
Publication date
Application filed by Hitachi Plant Technologies Ltd, Mizkan Group Corp filed Critical Hitachi Plant Technologies Ltd
Priority to JP2001183875A priority Critical patent/JP4326724B2/en
Publication of JP2003000176A publication Critical patent/JP2003000176A/en
Application granted granted Critical
Publication of JP4326724B2 publication Critical patent/JP4326724B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Central Air Conditioning (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide both a method for fermented soybeans production, with which high-quality and uniform fermented soybeans can be produced by more uniformizing a temperature of fermented soybeans stored in a container and a fermentation progress and a circulation ventilation type fermentation chamber in fermented soybeans suitable for fermenting soybeans. SOLUTION: In this circulation ventilation type fermentation chamber, the average air velocity of circulation ventilation is 0.5 m/s to 1 m/s and an average temperature difference between an inlet part and an outlet part of a container housing chamber is <=3 deg.C to ferment soybeans. The circulation ventilation type fermentation chamber suitable therefor is provided with two independent container housing chambers and two independent air-conditioned air circulation ventilation systems.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、循環通風型納豆発酵室
を用いて納豆を発酵する際に、収納された納豆容器内の
品温をより均一化して発酵進度を均一化させることによ
り高品質で均一な納豆を製造可能とするための納豆の製
造方法及び該製造方法で納豆を発酵させるのに適した循
環通風型納豆発酵室に関する。
[Field of Industrial Application] The present invention improves the fermentation temperature of fermented soybeans by using a circulating-ventilated fermented soybeans to make the temperature of the stored fermented soybeans more uniform and to improve the fermentation rate. The present invention relates to a method for producing natto to enable production of natto of uniform quality, and a circulating draft type natto fermentation chamber suitable for fermenting natto by the production method.

【0002】[0002]

【従来の技術】一般に納豆の製造は、原料大豆を水に所
定時間浸漬した後、所定圧力下で蒸煮し、この蒸煮大豆
に納豆菌を接種して、所定の納豆容器に入れ、これら納
豆容器をコンテナに収納し、そのコンテナを多段に段積
みして発酵室に仕込み、所定条件で発酵させることによ
り行われてきた。
2. Description of the Related Art In general, natto is manufactured by immersing raw soybeans in water for a predetermined time and then steaming them under a predetermined pressure, inoculating the steamed soybeans with natto bacterium and putting them in a predetermined natto container. Have been stored in a container, the containers are stacked in multiple stages, placed in a fermentation chamber, and fermented under predetermined conditions.

【0003】従前の納豆発酵室は、特開平4−4158
6号公報などに記載の如く、納豆発酵室内にコンテナが
単に段積みされており、その発酵室の天井部には空調機
能と下方向きの送風ファンを備えた空調ユニットが設置
され、この通風手段にて空気を送風することにより、コ
ンテナ内に単に多数段積みされた納豆容器内の大豆の温
度調整が行われる方式のものが一般的であった。
A conventional natto fermentation chamber is disclosed in Japanese Patent Laid-Open No. 4158/1992.
As described in Japanese Patent No. 6 or the like, containers are simply stacked in a natto fermentation chamber, and an air conditioning unit having an air conditioning function and a downward fan is installed on the ceiling of the fermentation chamber. In general, the temperature of the soybeans in the natto containers stacked in a large number in the container is adjusted by blowing air.

【0004】このような従前の納豆発酵室においては、
空調ユニットの送風ファンにより発酵室の中央や側方に
送風するようにしているが、納豆発酵室内には多数の納
豆容器が収納された多数のコンテナが段積みされてお
り、これらの通流抵抗により通風が的確に行えない問題
があった。また、納豆菌の発酵が旺盛な時期には多量の
発熱があるので冷却が必要であり、その際には空調ユニ
ットから吹出た冷却空気は特に納豆発酵室下部に流れや
すく、このような従前の納豆発酵室で室温を均一に保つ
ことは困難であった。例えば、従前の納豆発酵室におい
て発酵が最も盛んな時期での納豆発酵室下部と上部等で
の室内における空気の温度差は5〜6℃もあることが確
認されていた。結果として、各納豆容器毎の品温の均一
化が行われにくく、良質かつ均一な品質の納豆を製造す
ることが難しい状態であった。
In such a conventional natto fermentation room,
The air blower fan of the air conditioning unit blows air to the center and sides of the fermentation chamber.However, in the natto fermentation chamber, a large number of containers containing a large number of natto containers are stacked, and the ventilation resistance of these containers is increased. There was a problem that ventilation could not be performed properly. In addition, a large amount of heat is generated during the period when fermentation of natto bacteria is vigorous, so cooling is necessary, and at that time, the cooling air blown out from the air conditioning unit is particularly likely to flow to the lower part of the natto fermentation chamber. It was difficult to keep the room temperature uniform in the natto fermentation room. For example, it has been confirmed that there is a temperature difference of 5 to 6 ° C. in the air between the lower part and the upper part of the natto fermentation chamber at the time when fermentation is most active in the conventional natto fermentation chamber. As a result, it was difficult to make the product temperature of each natto container uniform, and it was difficult to manufacture natto of good quality and uniform quality.

【0005】これらの従前の納豆発酵室の欠点を改良す
ることを目的として、納豆発酵室内をコンテナ収容室と
循環通風室に分け、循環通風室には天井部に空調機能と
送風ファンを備えた空調ユニットを設け、かつコンテナ
収容室の左右の両側方には複数の通孔を有する整流板を
設け、この整流板を通してコンテナ収容室内に空気を循
環通風して発酵させる循環通風型納豆発酵室が種々考案
されている(特開平1−174352号公報、特開平5
−276890号公報、特開平10−136923号公
報など)。
In order to improve these drawbacks of the conventional natto fermentation chamber, the natto fermentation chamber is divided into a container accommodating chamber and a circulation ventilation chamber, and the circulation ventilation chamber is equipped with an air conditioning function and a blower fan at the ceiling. An air conditioning unit is provided, and a straightening vane having a plurality of through holes is provided on both left and right sides of the container storage chamber. Various devices have been devised (Japanese Patent Laid-Open Nos. 1-174352 and 5)
-276890, JP-A-10-136923, etc.).

【0006】図4は上記したような循環通風型納豆発酵
室の1例の構成を示す側面断面図である。同図に示すよ
うに、納豆発酵室10の内部には、天井板12A及び側
壁14A、14Bとで仕切られた一個のコンテナ収容室
18Aが設置されており、そのコンテナ収容室18A内
には蒸煮大豆を収納した納豆容器25を入れたコンテナ
が水平方向に複数列(図示の例では4列(24a、24
b、24c、24d))で架台17上に所要数(例えば
15段づつ)段積されて収容可能であり、かつ奥行き方
向にはコンテナが所要数(例えば8列)収容可能な構成
となっている。なお、コンテナ収容室18Aは両端が開
口した開口部14a、14bを有しており、その開口部
には内部を流れる空気の流速を均一化する整流板15
a、15bが設置されている。
FIG. 4 is a side sectional view showing the construction of an example of the circulating ventilation type natto fermentation chamber as described above. As shown in the figure, inside the natto fermentation chamber 10, there is installed a container storage chamber 18A partitioned by a ceiling plate 12A and side walls 14A and 14B, and the container storage chamber 18A is steamed. The container containing the natto container 25 containing soybeans has a plurality of rows in a horizontal direction (four rows (24a, 24a, 24a in the illustrated example.
(b, 24c, 24d)), the required number (for example, 15 steps) can be stacked and stored on the gantry 17, and the required number of containers (for example, 8 rows) can be stored in the depth direction. There is. The container housing chamber 18A has openings 14a and 14b whose both ends are open, and the opening has openings 14a and 14b for rectifying the flow velocity of the air flowing through the interior of the container.
a and 15b are installed.

【0007】また納豆発酵室10の天井板及び側壁と、
コンテナ収容室18Aの天井板12A及び側壁14A、
14Bとの間には循環通気を行うための空間が形成され
ており、さらにこの空間は仕切壁13によって16Aと
16Bの2つの循環通風室に分割される構成となってい
る。そしてこの仕切壁13を貫通するようにして天井部
に空調ユニット22Aが設置されている。
The ceiling plate and the side wall of the natto fermentation chamber 10,
Ceiling plate 12A and side wall 14A of container storage chamber 18A,
A space for circulating ventilation is formed between the space 14B and 14B, and this space is divided by the partition wall 13 into two circulation ventilation chambers 16A and 16B. An air conditioning unit 22A is installed on the ceiling so as to penetrate the partition wall 13.

【0008】空調ユニット22Aは、冷却器22a、加
熱器22b、湿度調節器22c、送風ファン23などか
ら構成されており、外気導入口22iから導入された外
気及び循環通風室16Aから吸入口22eを経て吸入さ
れた空気を所定温度、所定湿度に調節して吹出口22d
から循環通風室16Bに供給できる構成となっている。
さらに、送風ファン23を逆転させて、空気を循環通風
室16Bから空調ユニット22Aに吸入し、空調後に循
環通風室16Aに供給できる様に、循環通風の方向を所
定間隔で切り換える制御手段も備えている。この循環通
風型納豆発酵室10において、循環通風の方向は正逆の
2方向であるとしても、循環通風系としては1系統であ
る。
The air conditioning unit 22A is composed of a cooler 22a, a heater 22b, a humidity controller 22c, a blower fan 23, and the like. The outside air introduced from the outside air inlet 22i and the suction port 22e from the circulation ventilation chamber 16A. The air that has been sucked in is adjusted to a predetermined temperature and a predetermined humidity, and the air outlet 22d is adjusted.
It can be supplied to the circulation ventilation chamber 16B.
Further, a control means for switching the direction of circulating ventilation at a predetermined interval is provided so that the blower fan 23 is reversed and air is sucked from the circulating ventilation chamber 16B into the air conditioning unit 22A and can be supplied to the circulating ventilation chamber 16A after air conditioning. There is. In this circulating-ventilation type natto fermentation chamber 10, even if the directions of circulating ventilation are two directions of forward and reverse, there is only one system of circulating ventilation.

【0009】以上のように構成された従来の循環通風型
納豆発酵室10では、空調ユニット22Aを運転する
と、所定温度、湿度に調節された空調空気がコンテナ収
容室18A内へ供給され、その空調空気によって発酵中
の納豆から発生した発酵熱が吸熱される。発酵熱を吸熱
した空調空気はコンテナ収容室18Aの出口から流出
し、空調ユニット22Aによって所定温度、湿度に再調
節された後、再びコンテナ収容室18A内に供給され
る。すなわち、空調空気の循環通風によって納豆の発酵
を促進させ、生産している。
In the conventional circulation ventilation type natto fermentation chamber 10 having the above-described structure, when the air conditioning unit 22A is operated, the conditioned air adjusted to a predetermined temperature and humidity is supplied into the container accommodating chamber 18A, and the air conditioning is performed. The air absorbs the heat of fermentation generated from natto during fermentation. The conditioned air that has absorbed the heat of fermentation flows out from the outlet of the container storage chamber 18A, is readjusted to a predetermined temperature and humidity by the air conditioning unit 22A, and then supplied again into the container storage chamber 18A. That is, the fermentation of natto is promoted and produced by circulating ventilation of conditioned air.

【0010】コンテナ収容室18A内に供給された空調
空気は、コンテナ収容室18A内を通過する過程で発酵
熱を吸熱するため、コンテナ収容室18Aの出口側の空
調空気の温度が入口側の温度よりも高くなる。その温度
の違いから、コンテナ収容室18A内の出口側と入口側
との間で納豆の品温にバラツキが生じがちであり、高品
質で均一な納豆を製造するには、空調空気の温度偏差を
所定の範囲に収める必要がある。そのことから、コンテ
ナ収容室18Aの大きさ、ひいてはコンテナ収容室内へ
のコンテナ収容数には自ずと制限が生じる。
Since the conditioned air supplied into the container storage chamber 18A absorbs the heat of fermentation in the process of passing through the container storage chamber 18A, the temperature of the conditioned air on the outlet side of the container storage chamber 18A is equal to the temperature on the inlet side. Will be higher than. Due to the difference in temperature, the product temperature of natto tends to vary between the outlet side and the inlet side in the container storage chamber 18A, and in order to manufacture high quality and uniform natto, the temperature deviation of the conditioned air is required. Should be within a predetermined range. Therefore, the size of the container storage chamber 18A, and consequently the number of containers stored in the container storage chamber, is naturally limited.

【0011】もし、図4に示す形態の発酵室において生
産量を例えば2倍にする(コンテナ収容数の規模を2倍
に拡大する)場合に、単にコンテナ収容室18Aの容積
を2倍にするだけでは、循環通風系が1系統のみ、すな
わち、空調空気の全量がコンテナ収容室18Aに収容さ
れたすべてのコンテナを連続して通過するようになって
いることから、前記した空調空気の温度偏差を入口と出
口で所定の範囲に収めることができなくなり、均一な納
豆を製造することはできない。そのために、生産量を2
倍に拡大しようとする場合には、同形同サイズの新しい
発酵室をもう一つ増設することが必要となり、設備費、
維持費がかさみ、また、設置スペースも大きくならざる
を得ない。
If, for example, the production amount in the fermentation chamber of the form shown in FIG. 4 is doubled (the scale of the number of containers stored is doubled), the volume of the container storage chamber 18A is simply doubled. However, since only one circulation ventilation system is provided, that is, the entire amount of conditioned air passes through all the containers accommodated in the container accommodating chamber 18A in succession, the temperature deviation of the conditioned air described above. Since it is not possible to store the natto in a predetermined range at the entrance and the exit, it is impossible to manufacture a uniform natto. For that purpose,
In order to double the size, it is necessary to add another new fermentation chamber of the same shape and size, and equipment cost,
Maintenance costs are high, and the installation space must be large.

【0012】一方、上記のような循環通風型納豆発酵室
を用いた納豆の発酵に際し、高品質で均一な納豆を製造
するには、前記したようにコンテナ収容室内での温度偏
差を適切に保つことと共に、循環する空気の流れを適切
な速度とすることが必要であるといわれているが、この
観点からの研究はいまだ十分でなく、前記した特開平5
−276890号公報には、棚段上下の温度差が3℃程
度であるときに生産率が高かったことが報告されている
が、循環通風の風速との関係での分析はなく、また、特
開平10−136923号公報には循環通風の風速を約
0.6m/s〜1.8m/s程度にすることが開示され
ているが、温度差との関係からの分析はなされていな
い。
On the other hand, when fermenting natto using the circulating ventilation type natto fermenting chamber as described above, in order to produce high quality and uniform natto, as described above, the temperature deviation in the container accommodating chamber is appropriately maintained. At the same time, it is said that it is necessary to make the circulating air flow at an appropriate speed, but research from this point of view is still insufficient, and the above-mentioned Japanese Patent Laid-Open Publication No. Hei 5 (1999) -242242 is referred to.
In the publication No. 276890, it was reported that the production rate was high when the temperature difference between the upper and lower shelves was about 3 ° C., but there was no analysis in relation to the wind speed of the circulating draft, and Kaihei 10-136923 discloses that the air velocity of circulating ventilation is set to about 0.6 m / s to 1.8 m / s, but no analysis is made from the relationship with the temperature difference.

【0013】[0013]

【発明が解決しようとする課題】本発明は上記のような
事情に鑑みてなされたものであり、第1の目的は、より
良質で均一な品質の納豆を発酵生産することが可能とな
る最適な発酵条件を見い出すことにあり、第2の目的
は、上記発酵条件下で良質で均一な品質の納豆を多量に
かつ効率的かつ低コストで製造することのできる改良さ
れた循環通風型納豆発酵室を提供することにある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and a first object is to optimize fermentative production of natto of higher quality and uniform quality. The second purpose is to improve fermented fermented fermented natto fermented fermented fermented fermented soybeans that can produce a large amount of good quality and uniform quality fermented soybeans efficiently and at low cost. To provide a room.

【0014】[0014]

【課題を解決するための手段】本発明者らは、より良質
で均一な品質の納豆を発酵させることのできる発酵条件
を見い出すべく、図4に示す形態の循環通風型納豆発酵
室を用いて多くの実験と研究を行うことにより、最適な
循環通風の平均風速とその最適な平均温度差を見い出
し、本発明を完成させるにいたった。
Means for Solving the Problems In order to find a fermentation condition capable of fermenting natto of higher quality and uniform quality, the present inventors have used a circulating-ventilated natto fermentation chamber of the form shown in FIG. Through many experiments and studies, the optimum average wind speed of circulating draft and its optimum average temperature difference were found, and the present invention was completed.

【0015】すなわち、本発明は、循環通風型納豆発酵
室を用いて納豆を発酵する方法において、循環通風の平
均風速を0.5m/s〜1.0m/sとし、かつ循環通
風のコンテナ収納室入口部と出口部の平均温度差を3℃
以内とすることを特徴とする納豆の製造方法に関する。
That is, the present invention is a method for fermenting natto using a circulating-ventilation type natto fermenting chamber, in which the average wind speed of circulating ventilation is 0.5 m / s to 1.0 m / s, and the container is housed with circulating ventilation. The average temperature difference between the room inlet and outlet is 3 ° C
The present invention relates to a method for producing natto characterized by being within the range.

【0016】本発明において、循環通風の平均風速が
1.0m/sよりも大きくなると、納豆に乾きが発生
し、また大豆が黒色に着色していて消費者に提供できる
品質が確保できない。また、循環通風の平均風速が0.
5m/sより小さくなると、発酵熱を奪い取るだけの能
力が不足し、発酵指数値のバラツキが大きくなって、特
に品温が高くなった部分の納豆は過発酵気味になりアン
モニア臭が発生し、消費者が満足できるような品質を確
保できない。
In the present invention, if the average wind speed of the circulating ventilation exceeds 1.0 m / s, the natto will dry and the soybean will be colored black, so that the quality that can be provided to the consumer cannot be secured. Further, the average wind speed of circulating ventilation is 0.
When it is less than 5 m / s, the ability to take away the fermentation heat is insufficient, the variation in the fermentation index value becomes large, and especially natto in the part where the product temperature becomes high becomes overfermented and an ammonia odor is generated, We cannot secure the quality that satisfies consumers.

【0017】本発明において、コンテナ収容室での入口
部と出口部の循環通風の平均温度差が3℃程度以下であ
れば、従来の発酵室では達成できない発酵指数値のバラ
ツキ以内に抑えることができ高品質の納豆を製造でき
る。しかし、平均温度差が4℃程度以上になると、発酵
指数値のバラツキが大きくなり、かつ品質の悪い納豆が
多く発生する。最も優れた発酵が可能なのは、平均温度
差約2℃以内である。
In the present invention, if the average temperature difference between the circulating air between the inlet and the outlet of the container storage chamber is about 3 ° C. or less, it can be suppressed within the variation of the fermentation index value that cannot be achieved in the conventional fermentation chamber. It is possible to produce high quality natto. However, when the average temperature difference is about 4 ° C. or more, variations in the fermentation index value become large, and a large amount of poor quality natto occurs. The best fermentation is possible within an average temperature difference of about 2 ° C.

【0018】また、上記納豆の製造方法を効果的に実施
することのできる本発明による循環通風型納豆発酵室
は、発酵室10内に、両端が開口した第1と第2のコン
テナ収容室18A,18Bが互いに対向して配置され、
第1と第2のコンテナ収容室18A,18Bの対向する
開口部14b,14cの双方に連通する第1循環通風室
16Aと、第1のコンテナ収容室18Aの他方の開放部
14aに連通する第2循環通風室16Bと、第2のコン
テナ収容室18Bの他方の開放部14dに連通する第3
循環通風室16Cとが形成されており、さらに、第1循
環通風室16Aに一方側を連通する第1と第2の空調ユ
ニット22A,22Bを備え、第1の空調ユニット22
Aの他方側は第2循環通風室16Bに、第2の空調ユニ
ット22Bの他方側は第3循環通風室16Cに連通して
おり、それにより、発酵室内には、「第1のコンテナ収
容室18A−第1循環通風室16A−第1の空調ユニッ
ト22A−第2循環通風室16B−第1のコンテナ収容
室18A」とで形成される第1の空調空気循環通風系
と、「第2のコンテナ収容室18B−第1循環通風室1
6A−第2の空調ユニット22B−第3循環通風室16
C−第2のコンテナ収容室18B」とで形成される第2
の空調空気循環通風系とが形成されるようになってお
り、さらに、第1と第2の空調空気循環通風系の通風方
向を所定の間隔で切り換える制御手段とを備えることを
特徴とする。
In addition, the circulation ventilation type natto fermentation chamber according to the present invention, which can effectively carry out the method for producing natto described above, has the first and second container accommodating chambers 18A in which both ends are opened in the fermentation chamber 10. , 18B are arranged facing each other,
A first circulation ventilation chamber 16A that communicates with both of the opposing openings 14b and 14c of the first and second container storage chambers 18A and 18B, and a first circulation ventilation chamber 16A that communicates with the other open portion 14a of the first container storage chamber 18A. The second circulation ventilation chamber 16B and the third opening communicating with the other opening 14d of the second container storage chamber 18B
A circulation ventilation chamber 16C is formed, and further includes first and second air conditioning units 22A and 22B that communicate one side with the first circulation ventilation chamber 16A.
The other side of A communicates with the second circulation ventilation chamber 16B, and the other side of the second air conditioning unit 22B communicates with the third circulation ventilation chamber 16C, whereby the fermentation chamber has a "first container accommodation chamber". 18A-first circulation ventilation chamber 16A-first air conditioning unit 22A-second circulation ventilation chamber 16B-first container accommodating chamber 18A ", and a" second ventilation air circulation system ". Container accommodation chamber 18B-first circulation ventilation chamber 1
6A-second air conditioning unit 22B-third circulation ventilation chamber 16
C-second container housing chamber 18B "
The air-conditioning air circulation ventilation system is formed, and further, it is provided with control means for switching the ventilation directions of the first and second air-conditioning air circulation ventilation systems at predetermined intervals.

【0019】上記の循環通風型納豆発酵室によれば、発
酵室内に収容される納豆容器は2つのコンテナ収容室に
区分けして収納されており、かつ、各コンテナ収容室に
は第1と第2のそれぞれ実質的に独立した空調空気循環
通風系により空調空気が送られる。そのために、同じ生
産量の場合に、循環通風の各コンテナ収納室入口部と出
口部の平均温度差を、従来の循環通風型納豆発酵室の場
合と比較して、小さいものとすることができ、良質で均
一な品質の納豆を多量かつ効率的に製造することができ
る。
According to the above circulation ventilation type natto fermentation chamber, the natto containers accommodated in the fermentation chamber are divided into two container accommodating chambers, and each container accommodating chamber has a first container and a first container. The conditioned air is sent by two substantially independent conditioned air circulation ventilation systems. Therefore, in the case of the same production volume, the average temperature difference between the inlet and outlet of each container storage chamber of circulating ventilation can be made smaller than that of the conventional circulating ventilation type natto fermentation chamber. It is possible to efficiently and efficiently produce high quality and uniform quality natto.

【0020】また、一つの発酵室(建屋)内に第1と第
2のそれぞれ独立した空調空気循環通風系が形成される
ように各コンテナ収容室や空調ユニットを配置すること
は比較的容易であり、生産量を例えば2倍にするような
場合にも、従来のように同形同サイズの新しい発酵室を
もう一つ増設する場合と比較して、設備費、維持費を大
幅に低減でき、また、設置スペースも節約することがで
きる。
Further, it is relatively easy to arrange each container accommodating chamber or air conditioning unit so that the first and second independent air-conditioning air circulation ventilation systems are formed in one fermentation chamber (building). Yes, even in the case of doubling the production volume, the equipment cost and maintenance cost can be significantly reduced compared to the case where another new fermentation chamber of the same shape and size is added as in the past. Also, the installation space can be saved.

【0021】[0021]

【発明の実施の形態】DETAILED DESCRIPTION OF THE INVENTION

【0022】[0022]

【実施例】以下に本発明を実施例により説明するが、本
発明はこれらに限定されるものではない。 〔実施例1〕(循環通風の平均風速の選定) 乾燥丸大豆(極小粒)240kgを水洗し、約17℃の
冷水700L中に10時間浸漬し、その後蒸煮釜に入
れ、加圧蒸煮(2kg/cm2、133℃)した。加圧
蒸煮終了後、市販納豆菌を蒸煮大豆1g当たり103
程度となるように接種した。この納豆菌を接種した蒸煮
大豆を、充填機で99mm角型の発泡スチロール製の納
豆容器に約50gづつ充填し、その後納豆菌を接種した
蒸煮大豆が充填された納豆容器を1コンテナ当たり49
個(7個×7個)づつ収納し、さらにこのコンテナを1
5段に段積みしたものを基本単位(1列)として図4に
示す循環通風型納豆発酵室10内のコンテナ収容室18
Aに収容した。なお、図4の循環通風型納豆発酵室10
内には、上記の如くにして15段に段積みしたコンテナ
を1列として最大4列(24a〜24d)が収容可能で
あるが、本実施例では2列(24a、24b)に収納し
た。
EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited thereto. Example 1 (Selection of Average Velocity of Circulating Ventilation) 240 kg of dried whole soybean (very small grain) was washed with water, immersed in 700 L of cold water at about 17 ° C. for 10 hours, then placed in a steaming pot and steamed under pressure (2 kg. / Cm 2 , 133 ° C). After completion of the pressure steaming, commercially available Bacillus subtilis natto was inoculated so as to be about 10 3 per 1 g of steamed soybean. About 50 g of the steamed soybeans inoculated with this natto fungus were filled in a 99 mm square Styrofoam natto container by a filling machine, and then 50 natto containers filled with the steamed soybean inoculated with natto bacteria were 49 per container.
Stores one by one (7 x 7), and then this container 1
A container accommodating chamber 18 in the circulation ventilation type natto fermentation chamber 10 shown in FIG. 4 in which five units are stacked as a basic unit (one row).
Housed in A. In addition, the circulation ventilation type natto fermentation room 10 of FIG.
A maximum of 4 rows (24a to 24d) can be accommodated in each of the above-mentioned containers stacked in 15 stages, but in this embodiment, they are accommodated in 2 rows (24a, 24b).

【0023】発酵は、常法による温度(40℃)と湿度
(90%)で正方向と逆方向の循環通風を5分間隔で逆
転させて行ったが、この場合は空調通風ユニット22A
の送風ファン23の能力を調整して循環通風の平均風速
を5段階で変動させた5試験区を設定して発酵させた。
Fermentation was carried out by reversing the normal and reverse circulation ventilation at a temperature (40 ° C.) and humidity (90%) according to a conventional method at intervals of 5 minutes. In this case, the air conditioning ventilation unit 22A was used.
Fermentation fan 23 was adjusted to set 5 test plots in which the average wind speed of circulating ventilation was changed in 5 steps, and fermented.

【0024】各試験区の循環通風の平均風速は表1に示
した結果であった。なお循環通風の平均風速は、コンテ
ナ収納室の入口部及び出口部において、最下段部、中段
部及び最上段部の各3個所の、合計6個所で風速計(ア
ネモマスター風速計:日本カノマックス社製、モデル6
011)を用いて測定した風速の平均値である。
The average wind speed of circulating ventilation in each test section is the result shown in Table 1. Note that the average wind speed of the circulating draft is 6 at the inlet and outlet of the container storage chamber, 3 at the bottom, 3 in the middle, and 3 at the top. Anemomaster anemometer: Kanomax Japan Made, model 6
011) is the average value of the wind speed measured.

【0025】[0025]

【表1】 [Table 1]

【0026】このような条件で20時間発酵させた後、
コンテナに収納された納豆容器を発酵室から取り出し、
続いて4℃の熟成室に収容して、2日間の熟成を行わせ
た後取り出した。その後、コンテナ収容室最上段、中
段、最下段の各コンテナ内に収納された全ての納豆容器
を取り出して開封し、中の納豆を評価してその結果を表
3にまとめた。なお、評価は表2のごとく1〜10段階
にランク分けした発酵指数値で納豆容器内の納豆の品質
を評価し、また発酵指数値の幅でバラツキ度合を測定し
た。
After fermenting under such conditions for 20 hours,
Remove the natto container stored in the container from the fermentation chamber,
Then, it was stored in a aging chamber at 4 ° C., aged for 2 days, and then taken out. Then, all the natto containers stored in the uppermost container, the middle container, and the lowermost container of the container accommodating chamber were taken out and opened, and the natto inside was evaluated, and the results are summarized in Table 3. In addition, the evaluation evaluated the quality of the natto in a natto container by the fermentation index value classified into 1-10 grades like Table 2, and measured the variation degree by the range of a fermentation index value.

【0027】[0027]

【表2】 [Table 2]

【0028】なお、納豆業界で一般に使用されている従
前の発酵室を用いて常法により製造した納豆を評価する
と上記評価基準の発酵指数値の幅は4〜8程度のものが
製造されるが、発酵指数値5〜6のものが美味しく食す
ることができる納豆である。また、発酵指数値4以下の
ものは、納豆の風味が無く、糸引きもかなり弱く品質的
に問題がある。また、発酵指数値7以上のものでは、納
豆が日持ちせず、またアンモニア臭が感じられて品質的
に問題がある。以上の試験結果を表3にまとめた。
When natto produced by a conventional method in a conventional fermenting room generally used in the natto industry is evaluated, a fermenting index value range of about 4 to 8 is produced according to the above evaluation criteria. Those with a fermentation index value of 5 to 6 are natto that can be eaten deliciously. Further, those having a fermentation index value of 4 or less have no flavor of natto and have a very weak stringing, which is a quality problem. Further, if the fermentation index value is 7 or more, natto will not last for a long time, and an ammonia odor will be felt, which is a quality problem. The above test results are summarized in Table 3.

【0029】[0029]

【表3】 [Table 3]

【0030】以上の結果、循環通風の平均風速が1.0
m/sよりも大きくなると、納豆に乾きが発生し、また
大豆が黒色に着色していて消費者に提供できる品質が確
保できなかった。また、循環通風の平均風速が0.5m
/sより小さくなると、発酵熱を奪い取るだけの能力が
不足し、発酵指数値のバラツキが大きくなって、特に品
温が高くなった部分の納豆は過発酵気味になりアンモニ
ア臭が発生してしまい、消費者が満足できるような品質
を確保できなかった。以上の結果、循環通風の平均風速
は0.5m/s〜1.0m/sが適切な範囲であると結
論された。
As a result, the average wind speed of circulating ventilation is 1.0.
When it was higher than m / s, the natto dried and the soybean was colored black so that the quality that could be provided to the consumer could not be secured. The average wind speed of circulating ventilation is 0.5m.
If it is less than / s, the ability to take away the heat of fermentation is insufficient, and the variation in the fermentation index value becomes large, and especially natto in the part where the product temperature is high becomes overfermented and produces an ammonia odor. , It was not possible to ensure the quality that would satisfy consumers. As a result of the above, it was concluded that the average wind speed of circulating ventilation is 0.5 m / s to 1.0 m / s in an appropriate range.

【0031】〔実施例2〕(循環通風の平均温度差の選
定) 実施例1と同様の方法で調製した納豆菌を接種した蒸煮
大豆が充填された納豆容器を収納したコンテナを15段
に段積みしたものを基本単位(1列)として図4に示す
循環通風型納豆発酵室10内のコンテナ収容室18Aに
収容した。
Example 2 (Selection of Average Temperature Difference of Circulating Ventilation) A container containing a natto container filled with steamed soybeans inoculated with natto bacterium prepared by the same method as in Example 1 has 15 stages. The stacked ones were stored as a basic unit (one row) in a container storage chamber 18A in the circulation ventilation type natto fermentation chamber 10 shown in FIG.

【0032】なお、図4の循環通風型納豆発酵室10内
へのコンテナの収容は、本実施例では表4に示した如
く、収容列数を1列(24a)、1.5列(24aと2
4b7段)、2列(24a、24b)、3列(24a、
24b、24c)及び4列(24a、24b、24c、
24d)と変動させて、循環通風の平均温度差が1℃〜
6℃の間で変動するように調製して、5試験区を設定し
た。発酵は、常法による温度(40℃)と湿度(90
%)で正方向と逆方向の循環通風を5分間隔で逆転させ
て行い、平均風速は0.8m/sとした。なお、平均風
速は、実施例1と同様の方法で測定した循環通風の風速
の平均値である。
In this embodiment, as shown in Table 4, the number of rows of the containers is set to 1 (24a) and 1.5 (24a) in the circulating ventilation type natto fermenting chamber 10 as shown in Table 4. And 2
4b 7 stages), 2 rows (24a, 24b), 3 rows (24a,
24b, 24c) and four rows (24a, 24b, 24c,
24d), and the average temperature difference of circulating ventilation is 1 ° C to
Five test plots were set by preparing so as to vary between 6 ° C. Fermentation is carried out according to the usual temperature (40 ℃) and humidity (90
%), And the circulating air flow in the forward and reverse directions was reversed at intervals of 5 minutes, and the average wind speed was 0.8 m / s. The average wind speed is the average value of the wind speed of the circulating draft measured by the same method as in Example 1.

【0033】さらに本実施例においては、これら5試験
区のコンテナ収容室18Aの入口部と出口部の循環通風
空気の平均温度差を測定した。なお、平均温度差は循環
通風の風速の測定の場合と同様の個所に温度計を設置し
て測定した入口部の循環通風空気の平均温度と出口部の
循環通風空気の平均温度の差である。
Further, in this example, the average temperature difference between the circulating ventilation air at the inlet and outlet of the container storage chamber 18A of these five test sections was measured. The average temperature difference is the difference between the average temperature of the circulating ventilation air at the inlet and the average temperature of the circulating ventilation air at the outlet measured by installing a thermometer at the same location as when measuring the wind velocity of the circulating ventilation. .

【0034】また、各試験区において、納豆容器内の品
温の差も求めるべく、コンテナ収納室18Aの入口部及
び出口部の最上段、中段、最下段の品温を納豆容器25
内に温度計を差し込んで測定し、入口部3個所の品温の
平均と出口部3個所の平均品温の差を求めて平均品温差
とした。
In addition, in order to obtain the difference in product temperature in the natto container in each test area, the product temperature at the top, middle, and bottom of the inlet and outlet of the container storage chamber 18A is set to the natto container 25.
A thermometer was inserted into the inside for measurement, and the difference between the average product temperature at the three inlet portions and the average product temperature at the three outlet portions was determined to obtain the average product temperature difference.

【0035】[0035]

【表4】 [Table 4]

【0036】このようにして発酵させた後、コンテナに
収納された納豆容器を発酵室から取り出し、続いて4℃
の熟成室に収容して、2日間の熟成を行わせた後取り出
した。その後、コンテナ収容室最上段、中段、最下段の
各コンテナ内に収納された全ての納豆容器を取り出して
開封し、納豆を評価した。評価は実施例1と同様にして
行った。以上の結果を表5にまとめた。
After fermenting in this manner, the natto container stored in the container was taken out of the fermentation chamber and then at 4 ° C.
It was stored in the aging chamber of No. 2 and aged for 2 days, and then taken out. Then, all the natto containers stored in the uppermost container, the middle container, and the lowermost container in the container storage chamber were taken out and opened, and the natto was evaluated. The evaluation was performed in the same manner as in Example 1. The above results are summarized in Table 5.

【0037】[0037]

【表5】 [Table 5]

【0038】以上の結果、コンテナ収容室での入口部と
出口部の循環通風の平均温度差が3℃程度以下であれ
ば、従来の発酵室では達成できない発酵指数値のバラツ
キ以内に抑えることができ、且つ、発酵指数値5〜6程
度の高品質の納豆を製造できることが確認できた。一
方、平均温度差が4℃程度以上になると、発酵指数値の
バラツキが大きくなり、かつ品質の悪い納豆が多く発生
するので好ましくない。なお、最も優れた発酵が可能な
のは、平均温度差約2℃以内であった。
As a result of the above, if the average temperature difference between the circulating air at the inlet and the outlet of the container storage chamber is about 3 ° C. or less, it can be suppressed within the variation of the fermentation index value that cannot be achieved in the conventional fermentation chamber. It has been confirmed that high quality natto with a fermentation index value of about 5 to 6 can be produced. On the other hand, when the average temperature difference is about 4 ° C. or more, variations in the fermentation index value become large, and natto of poor quality often occurs, which is not preferable. The most excellent fermentation was possible within an average temperature difference of about 2 ° C.

【0039】〔実施例3〕(循環通風型納豆発酵室につ
いて) 次に、添付図面に従って、本発明に係る納豆発酵室の好
ましい実施の形態を説明する。図1は、本発明に係る納
豆発酵室の第1の実施の形態を示す一部破断した斜視図
である。図2は図1のL−L線による垂直断面図であ
り、また図3は図1のH−H線による水平断面図であ
る。
[Third Embodiment] (Regarding Circulating Ventilation Type Natto Fermentation Chamber) Next, a preferred embodiment of the natto fermentation chamber according to the present invention will be described with reference to the accompanying drawings. FIG. 1 is a partially cutaway perspective view showing a first embodiment of a natto fermentation chamber according to the present invention. 2 is a vertical sectional view taken along line LL in FIG. 1, and FIG. 3 is a horizontal sectional view taken along line HH in FIG.

【0040】図示のように、この例において、納豆発酵
室10は全体として箱型のものであり、その内部に、天
井壁12Aと側壁14A及び14Bとによって形成され
た第1のコンテナ収容室18Aと、天井壁12Bと側壁
14C及び14Dとによって形成された第2のコンテナ
収容室18Bの2つのコンテナ収容室が所定の距離を隔
てて併設されている。第1のコンテナ収容室18Aの側
壁14A、14Bはコンテナ収容部分にほぼ相当するサ
イズの開口部14a、14bを有しており、第2のコン
テナ収容室18Bの側壁14C、14Dも同様の開口部
14c、14dを有している。そして、第1と第2のコ
ンテナ収容室18A,18Bの間には第1と第2のコン
テナ収容室18A,18Bの対向する開口部14b,1
4cの双方に連通するようにして、第1循環通風室16
Aが形成されている。なお、19はコンテナ搬入搬出口
に設けられた開閉扉である。
As shown in the figure, in this example, the natto fermenting chamber 10 is of a box type as a whole, and a first container accommodating chamber 18A formed by a ceiling wall 12A and side walls 14A and 14B is formed therein. And two container accommodating chambers of the second container accommodating chamber 18B formed by the ceiling wall 12B and the side walls 14C and 14D are provided side by side with a predetermined distance. The side walls 14A and 14B of the first container storage chamber 18A have openings 14a and 14b having a size substantially corresponding to the container storage portion, and the side walls 14C and 14D of the second container storage chamber 18B have similar openings. It has 14c and 14d. Then, between the first and second container accommodating chambers 18A and 18B, facing openings 14b and 1 of the first and second container accommodating chambers 18A and 18B are provided.
4c so as to communicate with both sides of the first circulation ventilation chamber 16
A is formed. Reference numeral 19 is an opening / closing door provided at the container loading / unloading port.

【0041】納豆発酵室10の天井壁と第1のコンテナ
収納室18Aの天井壁12Aの間及び納豆発酵室10の
側壁と前記コンテナ収納室18Aの側壁14Aにおける
開口部14aとの間には第2の循環通風室16Bが形成
され、さらに、納豆発酵室10の天井壁と第2のコンテ
ナ収納室18Bの天井壁12Bの間及び納豆発酵室10
の側壁と前記コンテナ収納室12Bの側壁14Dにおけ
る開口部14aとの間には第3の循環通風室16Cが形
成されている。
Between the ceiling wall of the natto fermentation chamber 10 and the ceiling wall 12A of the first container storage chamber 18A, and between the side wall of the natto fermentation chamber 10 and the opening 14a in the side wall 14A of the container storage chamber 18A, Two circulation ventilation chambers 16B are formed, and further between the ceiling wall of the natto fermentation chamber 10 and the ceiling wall 12B of the second container storage chamber 18B and between the natto fermentation chamber 10
A third circulation ventilation chamber 16C is formed between the side wall of the container and the opening 14a in the side wall 14D of the container storage chamber 12B.

【0042】第1の循環通風室16Aの天井部には吸入
口23aを備えた送風ファン23がこの例では奥行き方
向にほぼ一定の間隔をもって複数個が設置され、さらに
送風ファン23の上方には第1の循環通風室16Aに一
方を連通するようにして第1の空調ユニット22A及び
第2の空調ユニット22Bが設置されている。そして、
第1の空調ユニット22Aの他方側は第2循環通風室1
6Bに連通しており、第2の空調ユニット22Bの他方
側は第3循環通風室16Cに連通している。それによ
り、発酵室10内には、「第1のコンテナ収容室18A
−第1循環通風室16A−第1の空調ユニット22A−
第2循環通風室16B−第1のコンテナ収容室18A」
とで形成される第1の空調空気循環通風系と、「第2の
コンテナ収容室18B−第1循環通風室16A−第2の
空調ユニット22B−第3循環通風室16C−第2のコ
ンテナ収容室18B」とで形成される第2の空調空気循
環通風系の、2つの空調空気循環通風系が形成される。
On the ceiling of the first circulation ventilation chamber 16A, a plurality of blower fans 23 having suction ports 23a are installed in the depth direction at substantially constant intervals, and above the blower fan 23. A first air conditioning unit 22A and a second air conditioning unit 22B are installed so that one of them communicates with the first circulation ventilation chamber 16A. And
The other side of the first air conditioning unit 22A has the second circulation ventilation chamber 1
6B, and the other side of the second air conditioning unit 22B communicates with the third circulation ventilation chamber 16C. As a result, in the fermentation chamber 10, the “first container storage chamber 18A
-First circulation ventilation chamber 16A-First air conditioning unit 22A-
Second circulation ventilation chamber 16B-first container storage chamber 18A "
And a first air-conditioning air circulation ventilation system formed by the following: "second container accommodation chamber 18B-first circulation ventilation chamber 16A-second air conditioning unit 22B-third circulation ventilation chamber 16C-second container accommodation" Two air-conditioning air circulation ventilation systems, which are the second air-conditioning air circulation ventilation system formed by the chamber 18B "are formed.

【0043】空調ユニット22A,22Bは、冷却器2
2a及び22e、加熱器22b及び22f及び湿度調節
器22c及び22gから構成されている。そして、送風
ファン23の回転方向に応じて、外気導入口22iから
導入された外気及び第1の循環通風室16Aから吸入口
23aを経て吸入された空気を所定温度、湿度に調整し
て、それぞれの吹出口22d及び22hから、第2の循
環通風室16B及び第3の循環通風室16Cへと循環さ
せる順方向循環流と、空気を第2の循環通風室16B及
び第3の循環通風室16Cから空調ユニット22A及び
22Bを経由して吸入口23aから第1の循環通風室1
6Aへと循環させる逆方向循環流とに切り替え可能とな
っている。
The air conditioning units 22A and 22B are the cooler 2
2a and 22e, heaters 22b and 22f, and humidity controllers 22c and 22g. Then, according to the rotation direction of the blower fan 23, the outside air introduced from the outside air inlet 22i and the air sucked from the first circulation ventilation chamber 16A through the inlet 23a are adjusted to a predetermined temperature and humidity, respectively. From the air outlets 22d and 22h to the second circulation ventilation chamber 16B and the third circulation ventilation chamber 16C, and the air in the second circulation ventilation chamber 16B and the third circulation ventilation chamber 16C. From the suction port 23a through the air conditioning units 22A and 22B to the first circulation ventilation chamber 1
It is possible to switch to the reverse circulation flow that circulates to 6A.

【0044】各開口部14a、14b、14c、14d
には、好ましくは図示のように循環通風の整流作用を行
わせるための整流板15a、15b、15c、15dが
設置されており、それによって、第1および第2のコン
テナ収容室18A及び18B内を流れる空気の流速が均
一化される。なお、整流板15a、15b、15c、1
5dとしては、例えば縦横一定ピッチで多数孔が形成さ
れたパンチングプレートやスリットが多数形成されたも
のなどを使用でき、また、ピッチやスリットは整流板の
上部よりも下部の方が密に設置されたものの方が、垂直
方向の循環通風量を一定化させ、整流効果を強める作用
が期待でき、好ましい。
Each opening 14a, 14b, 14c, 14d
In the first container container chambers 18A and 18B, preferably, as shown in the figure, there are installed rectifying plates 15a, 15b, 15c, 15d for rectifying circulating ventilation. The flow velocity of the air flowing through is uniformed. Note that the current plates 15a, 15b, 15c, 1
As 5d, for example, a punching plate in which a large number of holes are formed at a constant vertical and horizontal pitch, or one in which a large number of slits are formed can be used, and the pitch and the slits are installed more densely in the lower part than in the upper part of the straightening vane. It is preferable to use the one that can stabilize the amount of circulating air in the vertical direction and enhance the rectifying effect.

【0045】第1および第2のコンテナ収容室18A及
び18Bには、前記したように、納豆菌を接種した蒸煮
大豆を所定量入れた納豆容器25を収納するコンテナ2
4a、24b、24c、24dが架台17上に段積され
て収容される。この例では、各コンテナとして、99m
m角サイズ程度の常法で用いられる納豆容器が49個
(7個×7個)程度収納されるものを用いている。実際
の運転に当たっては、前記実施例1及び2に記載した理
由から、第1および第2のコンテナ収容室18A及び1
8Bに収容されるコンテナ数は、最終的に循環通風の平
均風速が0.5m/s〜1.0m/sで、コンテナ収容
室の入口部と出口部の平均温度差が3℃以内となるよう
に維持されるような数にするのが好ましい。具体的には
上記のコンテナを収容する場合は、コンテナ収容室1室
当たりコンテナ列を2列以内として収容するのが好まし
い。
In the first and second container storage chambers 18A and 18B, as described above, a container 2 for storing a natto container 25 containing a predetermined amount of steamed soybeans inoculated with natto bacteria.
4a, 24b, 24c, and 24d are stacked and accommodated on the mount 17. In this example, each container is 99m
A natto container, which is used in a conventional method of about m square size, accommodates about 49 (7 × 7) containers. In the actual operation, the first and second container accommodating chambers 18A and 1A are used for the reason described in the first and second embodiments.
Regarding the number of containers accommodated in 8B, the average wind speed of circulating ventilation is finally 0.5 m / s to 1.0 m / s, and the average temperature difference between the inlet and outlet of the container accommodating chamber is within 3 ° C. It is preferable that the number be maintained. Specifically, when accommodating the above-mentioned containers, it is preferable to accommodate two or less container rows per container accommodation chamber.

【0046】上記のようにして第1および第2のコンテ
ナ収容室18A及び18Bに所要数のコンテナを収容し
た後、各空調ユニット22A及び22Bと送風ファン2
3を運転する。それにより、各コンテナ収容室18A及
び18Bには、所定温度、湿度に調節された空調空気
が、第1の空調空気循環通風系と第2の空調空気循環通
風系を介して、正方向循環流および逆方向循環流とし
て、循環通風の平均風速が0.5m/s〜1m/sで、
平均温度差が3℃以内となるように供給され、その空調
空気によって発酵中の納豆から発生した発酵熱は効率良
くかつ均一に吸熱される。
After the required number of containers are accommodated in the first and second container accommodating chambers 18A and 18B as described above, the air conditioning units 22A and 22B and the blower fan 2 are accommodated.
Drive 3 As a result, in each of the container accommodating chambers 18A and 18B, the conditioned air adjusted to a predetermined temperature and humidity is circulated in the forward direction through the first conditioned air circulation ventilation system and the second conditioned air circulation ventilation system. And, as the reverse circulation flow, the average wind speed of circulating ventilation is 0.5 m / s to 1 m / s,
The fermentation heat generated from natto during fermentation is efficiently and uniformly absorbed by the conditioned air supplied so that the average temperature difference is within 3 ° C.

【0047】発酵熱を吸熱した空調空気は各コンテナ収
容室18A、18Bから流出し、各空調ユニット22A
及び22Bによって所定温度、湿度に再調節された後、
再び2つのコンテナ収容室18A及び18Bに供給され
る。その結果、空調空気の循環通風によって納豆の発酵
が効率良く、かつ高品質で均一の品質のものが発酵可能
となる。
The conditioned air that has absorbed the heat of fermentation flows out from the container accommodating chambers 18A and 18B, and the air conditioning unit 22A
And after being readjusted to a predetermined temperature and humidity by 22B,
It is again supplied to the two container storage chambers 18A and 18B. As a result, the fermented natto can be efficiently fermented by the circulating ventilation of the conditioned air, and high quality and uniform quality can be fermented.

【0048】上記の循環通風型納豆発酵室によれば、発
酵室10内に収容される納豆容器は2つのコンテナ収容
室18A、18Bに区分けして収納されており、かつ、
各コンテナ収容室には第1と第2のそれぞれ独立した空
調空気循環通風系により空調空気が送られる。そのため
に、同じ生産量の場合に、循環通風の各コンテナ収納室
入口部と出口部での平均温度差は、従来の一つの空調空
気循環通風系のみを持つ循環通風型納豆発酵室の場合と
比較して小さくなる。それにより、良質で均一な品質の
納豆を多量かつ効率的に製造することができる。
According to the above-mentioned circulation ventilation type natto fermenting chamber, the natto container accommodated in the fermenting chamber 10 is divided into two container accommodating chambers 18A and 18B and accommodated, and
The conditioned air is sent to each container accommodating chamber by the first and second independent conditioned air circulation ventilation systems. Therefore, in the case of the same production volume, the average temperature difference between the inlet and outlet of each container storage chamber of circulating ventilation is the same as that of the conventional circulating ventilation type natto fermentation chamber with only one air-conditioning circulation ventilation system. It becomes small compared to. As a result, it is possible to efficiently and efficiently produce high-quality and uniform quality natto.

【0049】また、一つの発酵室10内に第1と第2の
それぞれ独立した空調空気循環通風系が形成されるよう
に各コンテナ収容室や空調ユニットが配置されており、
生産量を例えば2倍にする場合であっても、従来のよう
に同形同サイズの新しい発酵室をもう一つ増設する場合
と比較して、設備費、維持費を大幅に低減でき、また、
設置スペースも節約することができる。
Further, the container accommodating chambers and the air conditioning units are arranged so that the first and second independent air-conditioning air circulation ventilation systems are formed in one fermentation chamber 10.
Even if the production volume is doubled, for example, the equipment cost and maintenance cost can be significantly reduced compared to the case where another new fermentation chamber of the same shape and size is added as before. ,
Installation space can also be saved.

【0050】〔実施例4〕(上記循環通風納豆発酵室1
0を用いた納豆の発酵) 実施例1と同様にして調製した蒸煮大豆入り納豆容器を
収納したコンテナを図1〜図3に示す循環通風型納豆発
酵室に各コンテナ収容室当たり2列づつ(24a、24
b、24c、24d)に収納した。発酵は、実施例1と
同様に常法による温度(40℃)と湿度(90%)で正
方向と逆方向の通風を5分間隔で逆転させて行い、循環
通風の平均風速を0.8m/sで、コンテナ収容室の入
口部と出口部の循環通風の平均温度差を2.5℃で発酵
させた。なお、循環通風の平均風速及び平均温度差の測
定は、実施例1と同様にして行ったが、本実施例では、
2室あるコンテナ収容室の両方で実施し、それぞれの平
均風速及び平均温度差の相加平均を求めたものである。
[Example 4] (The above-mentioned circulating draft natto fermentation chamber 1)
Fermentation of natto using 0) Containers containing natto containers containing steamed soybeans prepared in the same manner as in Example 1 were provided in the circulating ventilation type natto fermentation chambers shown in FIGS. 24a, 24
b, 24c, 24d). Fermentation was performed in the same manner as in Example 1 by reversing forward and backward ventilation at a temperature (40 ° C.) and humidity (90%) at an interval of 5 minutes by an ordinary method, and the average wind speed of circulating ventilation was 0.8 m. / S, fermenting was performed at an average temperature difference of circulating ventilation between the inlet and outlet of the container storage chamber of 2.5 ° C. The measurement of the average wind speed and the average temperature difference of the circulating draft was performed in the same manner as in Example 1, but in this Example,
This is carried out in both of the two container accommodating chambers, and the arithmetic mean of the average wind speed and the average temperature difference is calculated.

【0051】このようにして、20時間の発酵を行わせ
た後、コンテナ収容室から納豆容器を取り出し、これを
4℃の低温熟成室に収容し、さらに48時間熟成させて
納豆を製造した。このようにして製造された納豆の品質
及びそのバラツキは、実施例1で述べた発酵指数値に照
らして5〜5.5であって、良質の納豆を均一な品質で
製造することができた。
After fermenting for 20 hours in this manner, the natto container was taken out of the container storage chamber, placed in a low temperature aging chamber at 4 ° C., and aged for 48 hours to produce natto. The quality of the natto produced in this manner and the variation thereof were 5 to 5.5 in light of the fermentation index value described in Example 1, and it was possible to produce good quality natto with uniform quality. .

【0052】[0052]

【発明の効果】本発明による納豆の発酵方法によれば、
高品質の納豆を、従来不可能であったより均一な品質で
製造することが可能となる。また、本発明による循環通
風型納豆発酵室を用いることにより、本発明による納豆
の発酵方法に従って、高品質かつ均一な品質の納豆を大
量にかつ効果的に生産することができる。
According to the method for fermenting natto according to the present invention,
It becomes possible to manufacture high quality natto with a more uniform quality that was impossible in the past. Further, by using the circulating ventilation type natto fermentation chamber according to the present invention, it is possible to effectively produce a large amount of high-quality and uniform quality natto according to the method for fermenting natto according to the present invention.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る循環通風型発酵室の斜視図。FIG. 1 is a perspective view of a circulation ventilation type fermentation chamber according to the present invention.

【図2】図1の循環通風型発酵室のL−L線による垂直
断面図。
FIG. 2 is a vertical cross-sectional view taken along line LL of the circulation ventilation type fermentation chamber of FIG.

【図3】図1の循環通風型発酵室のH−H線による水平
断面図。
FIG. 3 is a horizontal sectional view taken along line HH of the circulating draft fermentation chamber of FIG.

【図4】従来の循環通風型発酵室の垂直断面図。FIG. 4 is a vertical cross-sectional view of a conventional circulating draft fermentation chamber.

【符号の説明】[Explanation of symbols]

10 循環通風型発酵室 18A 第1のコンテナ収容室 18B 第2のコンテナ収容室 14a〜d コンテナ収容室開口部 16A 第1の循環通風室 16B 第2の循環通風室 16C 第3の循環通風室 22A 第1の空調ユニット 22B 第2の空調ユニット 24a〜d コンテナ 25 納豆容器 10 Circulating ventilation fermentation chamber 18A First container storage room 18B Second container storage chamber 14a to d Container container opening 16A First circulation ventilation room 16B Second circulation ventilation chamber 16C Third circulation ventilation room 22A First air conditioning unit 22B Second air conditioning unit 24a-d container 25 natto container

───────────────────────────────────────────────────── フロントページの続き (72)発明者 岩田 勉 愛知県碧南市道場山町4丁目85番地 (72)発明者 高嶋 信雄 東京都千代田区内神田1丁目1番14号 日 立プラント建設株式会社内 (72)発明者 福島 幸生 東京都千代田区内神田1丁目1番14号 日 立プラント建設株式会社内 (72)発明者 木戸 義雄 東京都千代田区内神田1丁目1番14号 日 立プラント建設株式会社内 Fターム(参考) 3L053 BB10 4B020 LB14 LP18 LY04    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Tsutomu Iwata             4-85, Dojoyamacho, Hekinan City, Aichi Prefecture (72) Inventor Nobuo Takashima             1-14-1 Uchikanda, Chiyoda-ku, Tokyo             Stand Plant Construction Co., Ltd. (72) Inventor Yukio Fukushima             1-14-1 Uchikanda, Chiyoda-ku, Tokyo             Stand Plant Construction Co., Ltd. (72) Inventor Yoshio Kido             1-14-1 Uchikanda, Chiyoda-ku, Tokyo             Stand Plant Construction Co., Ltd. F term (reference) 3L053 BB10                 4B020 LB14 LP18 LY04

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 循環通風型納豆発酵室を用いて納豆を発
酵する方法において、循環通風の平均風速を0.5m/
s〜1.0m/sとし、かつ循環通風のコンテナ収納室
入口部と出口部の平均温度差を3℃以内とすることを特
徴とする納豆の製造方法。
1. A method of fermenting natto using a circulating ventilation type natto fermenting chamber, wherein an average wind speed of circulating ventilation is 0.5 m /
The method for producing natto is characterized in that the average temperature difference between the inlet and outlet of the container storage chamber for circulating ventilation is within 3 ° C.
【請求項2】 発酵室内に、両端が開口した第1と第2
のコンテナ収容室が互いに対向して配置され、第1と第
2のコンテナ収容室の対向する開口部の双方に連通する
第1循環通風室と、第1のコンテナ収容室の他方の開放
部に連通する第2循環通風室と、第2のコンテナ収容室
の他方の開放部に連通する第3循環通風室とが形成され
ており、さらに、第1循環通風室に一方側を連通する第
1と第2の空調ユニットを備え、第1の空調ユニットの
他方側は第2循環通風室に、第2の空調ユニットの他方
側は第3循環通風室に連通しており、それにより、発酵
室内には、第1のコンテナ収容室−第1循環通風室−第
1の空調ユニット−第2循環通風室−第1のコンテナ収
容室とで形成される第1の空調空気循環通風系と、第2
のコンテナ収容室−第1循環通風室−第2の空調ユニッ
ト−第3循環通風室−第2のコンテナ収容室とで形成さ
れる第2の空調空気循環通風系とが形成されるようにな
っており、さらに、第1と第2の空調空気循環通風系の
通風方向を所定の間隔で切り換える制御手段とを備える
ことを特徴とする循環通風型納豆発酵室。
2. A first and second opening at both ends in the fermentation chamber.
Container accommodation chambers are arranged so as to face each other, and the first circulation ventilation chamber communicating with both the opposing opening portions of the first and second container accommodation chambers and the other opening portion of the first container accommodation chamber. A second circulation ventilation chamber that communicates with the third circulation ventilation chamber that communicates with the other open portion of the second container storage chamber is formed, and further, a first circulation ventilation chamber that communicates with one side of the first circulation ventilation chamber. And a second air-conditioning unit, the other side of the first air-conditioning unit is in communication with the second circulation air chamber, and the other side of the second air-conditioning unit is in communication with the third circulation air chamber. Includes a first container-accommodating chamber, a first circulation-ventilating chamber, a first air-conditioning unit, a second circulation-venting chamber, and a first container-accommodating chamber. Two
A second air-conditioning air circulation system, which is formed by the following container accommodation chamber-first circulation ventilation chamber-second air conditioning unit-third circulation ventilation chamber-second container accommodation chamber. In addition, the circulation ventilation type natto fermentation chamber is characterized by further comprising a control means for switching the ventilation directions of the first and second air-conditioning air circulation ventilation systems at predetermined intervals.
【請求項3】 各コンテナ収容室の各開口部には整流板
が備えられていることを特徴とする請求項2記載の循環
通風型納豆発酵室。
3. The circulating-ventilated natto fermentation chamber according to claim 2, wherein each opening of each container storage chamber is provided with a current plate.
【請求項4】循環通風の平均風速を0.5m/s〜1.
0m/sとし、かつ循環通風のコンテナ収納室入口部と
出口部の平均温度差が3℃以内となるようにして運転す
ることを特徴とする請求項2または3記載の循環通風型
納豆発酵室の運転方法。
4. The average wind speed of circulating ventilation is 0.5 m / s-1.
The circulating ventilation type natto fermentation chamber according to claim 2 or 3, characterized in that the operation is carried out at 0 m / s, and the average temperature difference between the inlet and outlet of the container storage chamber for circulating ventilation is within 3 ° C. Driving method.
JP2001183875A 2001-06-18 2001-06-18 Circulating ventilated natto fermentation room and operation method thereof Expired - Lifetime JP4326724B2 (en)

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JP4326724B2 JP4326724B2 (en) 2009-09-09

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006314252A (en) * 2005-05-12 2006-11-24 Suzuyo Kogyo Co Ltd Method for producing fermented soybean
JP7157989B1 (en) * 2022-06-14 2022-10-21 株式会社Mizkan Holdings Method for producing container-packed solid aerobic fermented food

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006314252A (en) * 2005-05-12 2006-11-24 Suzuyo Kogyo Co Ltd Method for producing fermented soybean
JP7157989B1 (en) * 2022-06-14 2022-10-21 株式会社Mizkan Holdings Method for producing container-packed solid aerobic fermented food

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Publication number Publication date
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