JP2002357167A - Fuel injection valve - Google Patents

Fuel injection valve

Info

Publication number
JP2002357167A
JP2002357167A JP2001163414A JP2001163414A JP2002357167A JP 2002357167 A JP2002357167 A JP 2002357167A JP 2001163414 A JP2001163414 A JP 2001163414A JP 2001163414 A JP2001163414 A JP 2001163414A JP 2002357167 A JP2002357167 A JP 2002357167A
Authority
JP
Japan
Prior art keywords
magnetic cylinder
magnetic
stainless steel
valve
fuel injection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001163414A
Other languages
Japanese (ja)
Other versions
JP3947369B2 (en
Inventor
Nobuaki Kobayashi
信章 小林
Hideo Kato
秀夫 加藤
Hiroshi Okada
弘 岡田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Unisia Automotive Ltd
Original Assignee
Unisia Jecs Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unisia Jecs Corp filed Critical Unisia Jecs Corp
Priority to JP2001163414A priority Critical patent/JP3947369B2/en
Priority to US10/093,402 priority patent/US6814311B2/en
Priority to DE10213241.0A priority patent/DE10213241B4/en
Publication of JP2002357167A publication Critical patent/JP2002357167A/en
Application granted granted Critical
Publication of JP3947369B2 publication Critical patent/JP3947369B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To improve workability and reliability of a magnetic cylinder unit, by using ferrite stainless steel material containing titanium to form the magnetic cylinder unit. SOLUTION: A magnetic cylinder unit 2 is formed by using a ferrite stainless steel material containing titanium. The magnetic cylinder unit 2 is assembled with a valve seat member 5, a valve element 7, an electromagnetic coil 11, a resin cover 14, etc. When the magnetic cylinder unit 2 is formed, a metal plate 16 is plastically deformed by, for instance, deep drawing work or the like, a valve seat member mounting part 2A, an actuator mounting part 2B, a resin cover forming part 2C, etc., are worked to be molded into a stepped cylindrical shape. Therefore, for instance, even in the case of forming the magnetic cylinder unit 2 of slender stepped cylindrical shape in thin thickness, while ensuring its strength and corrosion resistance, flexibility can be given to the ferrite stainless steel material by titanium, workability of the magnetic cylinder unit 2 can be improved.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、例えば自動車用エ
ンジン等に燃料を噴射するのに好適に用いられる燃料噴
射弁に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fuel injection valve suitably used for injecting fuel into, for example, an automobile engine.

【0002】[0002]

【従来の技術】一般に、例えば自動車用エンジン等に用
いられる燃料噴射弁は、弁ケーシング内に弁体が変位可
能に挿通されている。そして、噴射弁の作動時には、電
磁コイル等のアクチュエータが作動することによって弁
体が開弁すると、弁ケーシング内の燃料通路に供給され
る燃料がエンジンの吸気管等に向けて噴射されるもので
ある(例えばドイツ特許公開DE19547406A1
号公報、特開2000−8990号公報等)。
2. Description of the Related Art In general, a fuel injection valve used for an automobile engine or the like has a valve body which is displaceably inserted into a valve casing. During operation of the injection valve, when the valve element is opened by operating an actuator such as an electromagnetic coil, fuel supplied to a fuel passage in the valve casing is injected toward an intake pipe of the engine. (Eg DE 195 47 406 A1)
JP, JP-A-2000-8990).

【0003】この種の従来技術による燃料噴射弁は、弁
ケーシングの本体部分が磁性筒体により構成されてい
る。そして、磁性筒体は、例えば電磁ステンレス鋼(S
US430)等を用いた細長い金属パイプからなり、絞
り加工等の手段によって加工成形されている。この場
合、磁性筒体は、噴射弁を軽量化するために、強度的に
許される範囲内で可能な限り薄肉化されていることが多
い。
[0003] In a fuel injection valve of this type according to the related art, a main body of a valve casing is formed of a magnetic cylinder. The magnetic cylinder is made of, for example, an electromagnetic stainless steel (S
US430) or the like, and is formed by means such as drawing. In this case, in order to reduce the weight of the injection valve, the magnetic cylinder is often made as thin as possible within the range of strength.

【0004】そして、磁性筒体の先端側には、例えば金
属製のホルダ等を介して筒状の弁座部材が設けられ、該
弁座部材には、磁性筒体内に挿通された弁体が離着座す
る弁座が設けられている。また、磁性筒体の基端側内周
には、電磁コイルの作動時に弁体を磁気的に吸着して開
弁させるコア部材が設けられている。また、磁性筒体の
外周側には電磁コイルと樹脂カバーとが設けられてい
る。
[0004] A cylindrical valve seat member is provided on the distal end side of the magnetic cylinder via, for example, a metal holder or the like, and the valve seat inserted into the magnetic cylinder is provided on the valve seat member. A valve seat for detaching and seating is provided. A core member that magnetically attracts and opens the valve body when the electromagnetic coil is operated is provided on the inner circumference of the base end side of the magnetic cylinder. An electromagnetic coil and a resin cover are provided on the outer peripheral side of the magnetic cylinder.

【0005】[0005]

【発明が解決しようとする課題】ところで、上述した従
来技術では、例えばSUS430等の一般的に広く知ら
れている電磁ステンレス鋼を細長いパイプ状に加工成形
することにより、磁性筒体を形成する構成としている。
この場合、磁性筒体の形成時には、絞り加工等の手段に
よって金属材料をパイプ状に塑性変形させつつ、その全
長を薄肉に形成する必要がある。また、噴射弁の設計時
には、例えば弁座部材、電磁アクチュエータ、コア部材
等からなる各部品の取付部位や位置決め部位を磁性筒体
に設けるため、磁性筒体を段付き筒状に形成したい場合
もある。
By the way, in the above-mentioned prior art, a magnetic cylinder is formed by forming a generally widely known electromagnetic stainless steel such as SUS430 into an elongated pipe shape. And
In this case, at the time of forming the magnetic cylinder, it is necessary to form the entire length of the magnetic cylinder thin while plastically deforming the metal material into a pipe shape by means such as drawing. Further, when designing the injection valve, for example, in order to provide a mounting portion and a positioning portion of each component including a valve seat member, an electromagnetic actuator, a core member, and the like on the magnetic cylinder, there is also a case where it is desired to form the magnetic cylinder into a stepped cylindrical shape. is there.

【0006】しかし、磁性筒体の形成時には、その肉厚
を絞り加工等の手段によって薄肉化したり、磁性筒体を
複雑な段付き形状等に成形しようとすると、金属材料が
薄肉で複雑な形状に追従できないことがあり、磁性筒体
には成形工程の途中で亀裂、破断等の損傷が生じ易くな
る。
However, when forming the magnetic cylinder, if the thickness of the magnetic cylinder is reduced by means of drawing or the like, or if the magnetic cylinder is formed into a complicated stepped shape or the like, the metal material becomes thin and complicated. And the magnetic cylinder is likely to be damaged, such as cracks or breaks, during the molding process.

【0007】このため、従来技術では、磁性筒体の歩留
まりが低下し、噴射弁を効率よく製造できないばかりで
なく、成形時の無理な変形等によって磁性筒体の強度に
ばらつきが生じる虞れがあり、信頼性が低下するという
問題がある。
For this reason, in the prior art, the yield of the magnetic cylinder is reduced, and not only the injection valve cannot be manufactured efficiently, but also the strength of the magnetic cylinder may vary due to excessive deformation during molding. Yes, there is a problem that reliability is reduced.

【0008】本発明は上述した従来技術の問題に鑑みな
されたもので、本発明の目的は、例えば磁性筒体を薄肉
で複雑な形状に成形する場合でも、その加工成形を容易
に行うことができ、磁性筒体の強度を安定的に保持でき
ると共に、生産性、信頼性を向上できるようにした燃料
噴射弁を提供することにある。
The present invention has been made in view of the above-mentioned problems of the prior art, and an object of the present invention is to make it possible to easily process and form a magnetic cylinder into a thin and complicated shape. It is another object of the present invention to provide a fuel injection valve capable of stably maintaining the strength of a magnetic cylinder and improving productivity and reliability.

【0009】[0009]

【課題を解決するための手段】上述した課題を解決する
ために本発明は、磁性材料により筒状に形成され内部が
燃料通路となった磁性筒体と、該磁性筒体に設けられ噴
射口を囲んで弁座が形成された弁座部材と、前記磁性筒
体内に変位可能に設けられ電磁アクチュエータが作動す
ることにより該弁座部材の弁座に離着する弁体とからな
る燃料噴射弁に適用される。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides a magnetic cylinder having a cylindrical shape formed of a magnetic material and having a fuel passage therein, and an injection port provided in the magnetic cylinder. A fuel injection valve comprising: a valve seat member surrounding a valve seat and having a valve seat formed therein; and a valve body that is displaceably provided in the magnetic cylinder and is detachably attached to the valve seat of the valve seat member when an electromagnetic actuator is operated. Applied to

【0010】そして、請求項1の発明が採用する構成の
特徴は、磁性筒体はチタンを含有したフェライト系ステ
ンレス材料を用いて構成したことにある。
A feature of the structure adopted in the first aspect of the invention is that the magnetic cylinder is formed using a ferrite stainless steel material containing titanium.

【0011】このように構成することにより、フェライ
ト系ステンレス材料にチタンを含有させることによって
磁性筒体の強度、耐食性を確保しつつ、その柔軟性(伸
び)を高めることができる。従って、磁性筒体の形成時
には、例えばプレス加工、ロール加工等の手段によりス
テンレス材料を安定的に塑性変形させることができ、そ
の加工性を向上させることができる。
According to this structure, the flexibility (elongation) of the magnetic cylinder can be enhanced while securing the strength and corrosion resistance of the magnetic cylinder by incorporating titanium into the ferritic stainless steel material. Therefore, at the time of forming the magnetic cylinder, the stainless material can be plastically deformed stably by, for example, press working, roll working, or the like, and the workability can be improved.

【0012】また、請求項2の発明によると、磁性筒体
のフェライト系ステンレス材料は前記チタンを0.2〜
0.6重量%含有する構成としている。
According to the second aspect of the present invention, the ferritic stainless steel material of the magnetic cylinder contains the titanium in an amount of 0.2 to 0.2.
It is configured to contain 0.6% by weight.

【0013】これにより、磁性筒体となるステンレス材
料の硬度を許容範囲内で適度に柔らかく形成でき、また
ステンレス材料の伸びを増大させることができるので、
複雑な形状の磁性筒体であっても、その加工成形を容易
に行うことができる。
[0013] Thereby, the hardness of the stainless steel material forming the magnetic cylinder can be appropriately softened within an allowable range, and the elongation of the stainless steel material can be increased.
Even a magnetic cylinder having a complicated shape can be easily processed and formed.

【0014】また、請求項3の発明によると、磁性筒体
のフェライト系ステンレス材料は炭素を0.01〜0.
12重量%含有し、該炭素の含有率よりも前記チタンの
含有率が大きくなるように形成する構成としている。
According to the third aspect of the present invention, the ferrite-based stainless steel material of the magnetic cylinder contains 0.01 to 0.1 carbon.
It is configured to contain 12% by weight so that the titanium content is higher than the carbon content.

【0015】これにより、ステンレス材料中に含まれる
炭素の含有量を小さく抑えてフェライト系ステンレス材
料を形成でき、その耐食性を向上させることができる。
また、炭素よりも多くのチタンを含有させることによっ
てステンレス材料に安定した柔軟性を与えることができ
る。
Thus, the ferrite-based stainless steel material can be formed while keeping the carbon content in the stainless steel material small, and the corrosion resistance can be improved.
In addition, by including more titanium than carbon, stable flexibility can be given to the stainless steel material.

【0016】さらに、請求項4の発明によると、磁性筒
体は軸方向の途中部位に段差を形成する段付き状の筒体
により形成する構成としている。
Further, according to the invention of claim 4, the magnetic cylinder is formed by a stepped cylinder which forms a step at an intermediate portion in the axial direction.

【0017】これにより、チタンを含有したフェライト
系ステンレス材料を用いて段付き状の磁性筒体を容易に
加工成形でき、磁性筒体の各部位には、例えば弁座部
材、電磁アクチュエータ等を含めた各種部品の取付部位
等を形成することができる。
Thus, a stepped magnetic cylinder can be easily formed using a ferrite-based stainless steel-containing material, and each part of the magnetic cylinder includes, for example, a valve seat member and an electromagnetic actuator. In addition, it is possible to form a mounting portion for various components.

【0018】また、請求項5の発明によると、磁性筒体
は金属板を深絞り加工手段により筒状に塑性変形させて
形成する構成としている。
Further, according to the invention of claim 5, the magnetic cylinder is formed by plastically deforming a metal plate into a cylindrical shape by deep drawing means.

【0019】これにより、例えばパンチ等の治具によっ
て薄肉なステンレス鋼板を板厚方向へと筒状に塑性変形
させ、磁性筒体を容易に形成することができる。
Thus, a thin stainless steel plate can be plastically deformed into a cylindrical shape in the thickness direction by a jig such as a punch, and a magnetic cylinder can be easily formed.

【0020】また、請求項6の発明によると、磁性筒体
内には前記弁体と軸方向の隙間を挟んで対面するコア部
材を設け、前記磁性筒体には前記隙間が形成される位置
で前記磁性筒体の磁気抵抗を増大させる薄肉部を設ける
構成としている。
According to the invention of claim 6, a core member facing the valve body with an axial gap therebetween is provided in the magnetic cylinder, and the magnetic cylinder is provided at a position where the gap is formed. The magnetic cylinder is provided with a thin portion for increasing the magnetic resistance.

【0021】これにより、例えばプレス加工、研削加工
等の手段により磁性筒体の長さ方向途中部位に薄肉部を
形成でき、この薄肉部は、磁性筒体のうち弁体が配置さ
れた部位とコア部材が配置された部位との間を磁気的に
遮断することができる。従って、電磁アクチュエータに
よる磁界が弁体とコア部材との間の隙間を通過するとき
には、この磁界が磁性筒体によって短絡されるのを防止
することができる。
Thus, a thin portion can be formed at an intermediate position in the longitudinal direction of the magnetic cylinder by means of, for example, press working, grinding, or the like. This thin portion corresponds to the portion of the magnetic cylinder where the valve element is disposed. It is possible to magnetically shut off the portion where the core member is arranged. Therefore, when the magnetic field generated by the electromagnetic actuator passes through the gap between the valve body and the core member, it is possible to prevent the magnetic field from being short-circuited by the magnetic cylinder.

【0022】[0022]

【発明の実施の形態】以下、本発明の実施の形態による
燃料噴射弁を、添付図面を参照して詳細に説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a fuel injection valve according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

【0023】ここで、図1ないし図8は本発明による第
1の実施の形態を示し、本実施の形態では、自動車用エ
ンジンに用いられる燃料噴射弁を例に挙げて述べる。
FIGS. 1 to 8 show a first embodiment of the present invention. In this embodiment, a fuel injection valve used for an automobile engine will be described as an example.

【0024】1は燃料噴射弁の外殻をなす弁ケーシング
で、該弁ケーシング1は、後述の磁性筒体2、磁性カバ
ー12、樹脂カバー14等を含んで構成されている。
Reference numeral 1 denotes a valve casing which forms an outer shell of the fuel injection valve. The valve casing 1 includes a magnetic cylinder 2, a magnetic cover 12, a resin cover 14, and the like, which will be described later.

【0025】2は弁ケーシング1の本体部分を構成する
段付き筒状の磁性筒体で、該磁性筒体2は、後述の如く
チタンを含有したフェライト系ステンレス材料等からな
り、例えば深絞り加工等のプレス加工手段により図1、
図7に示す如く段付き形状をなす薄肉な金属パイプとし
て形成され、例えば0.1〜0.9mm程度の予め定め
られた肉厚寸法を有している。
Reference numeral 2 denotes a stepped cylindrical magnetic cylinder constituting a main body of the valve casing 1. The magnetic cylinder 2 is made of a ferrite stainless steel material containing titanium as will be described later. 1, etc. by pressing means such as
As shown in FIG. 7, it is formed as a thin metal pipe having a stepped shape, and has a predetermined thickness dimension of, for example, about 0.1 to 0.9 mm.

【0026】そして、磁性筒体2は、その軸方向一側
(先端側)に位置する弁座部材取付部2Aと、該弁座部
材取付部2Aの軸方向他側(基端側)に段部2B1を介
して形成され、弁座部材取付部2Aよりも拡径したアク
チュエータ取付部2Bと、該アクチュエータ取付部2B
の基端側に段部2C1を介して形成され、アクチュエー
タ取付部2Bよりも拡径した樹脂カバー形成部2Cとを
含んで構成されている。
The magnetic cylinder 2 has a valve seat member mounting portion 2A located on one side (distal end side) in the axial direction and a stepped portion on the other axial side (base end side) of the valve seat member mounting portion 2A. An actuator mounting portion 2B formed through the portion 2B1 and having a diameter larger than that of the valve seat member mounting portion 2A;
And a resin cover forming portion 2C formed at the base end side with a step portion 2C1 and having a diameter larger than that of the actuator mounting portion 2B.

【0027】また、アクチュエータ取付部2Bの長さ方
向途中部位には、後述の弁体7とコア筒8との間の隙間
Sを取囲んで環状の薄肉部2Dが設けられ、該薄肉部2
Dは、アクチュエータ取付部2Bを、後述の弁体7が変
位可能に収容された弁体側筒部2B2とコア筒8が挿嵌
されたコア部材側筒部2B3とに分割している。そし
て、薄肉部2Dは、弁体側筒部2B2とコア部材側筒部
2B3との間の磁気抵抗を増大させて両者間を磁気的に
遮断し、これらの筒部2B2,2B3間で後述の磁界Hが
短絡されるのを防止している。
An annular thin portion 2D is provided at an intermediate position in the longitudinal direction of the actuator mounting portion 2B so as to surround a gap S between a valve body 7 and a core tube 8 which will be described later.
D divides the actuator mounting portion 2B into a valve body side tubular portion 2B2 in which a valve body 7 described later is displaceably accommodated and a core member side tubular portion 2B3 in which the core tube 8 is inserted. The thin-walled portion 2D increases the magnetic resistance between the valve body-side cylinder portion 2B2 and the core member-side cylinder portion 2B3 to magnetically cut off the two, and a magnetic field between these cylinder portions 2B2 and 2B3 described later. H is prevented from being short-circuited.

【0028】ここで、磁性筒体2を構成するステンレス
材料について述べると、このステンレス材料は、例えば
炭素を0.01〜0.12重量%(好ましくは0.01
〜0.05重量%)含有したフェライト系ステンレス材
料として形成されると共に、クロムを16重量%以上、
ニッケルを0.08重量%以上、チタンを0.2〜0.
6重量%含有し、チタンの含有率は炭素の含有率よりも
大きく形成されている。
Here, the stainless steel material constituting the magnetic cylinder 2 will be described. For example, the stainless steel material contains 0.01 to 0.12% by weight of carbon (preferably 0.01% by weight).
-0.05% by weight) and containing 16% by weight or more of chromium,
0.08% by weight or more of nickel and 0.2 to 0.1% of titanium.
6% by weight, and the content of titanium is formed larger than the content of carbon.

【0029】この場合、本実施の形態では、下記表1の
実施例1,2または3に示す如く、例えばSUS430
M2、SUS430M3、SUS430WD等のフェラ
イト系ステンレス材料を用いて磁性筒体2を形成してい
る。
In this case, in this embodiment, as shown in Example 1, 2 or 3 of Table 1 below, for example, SUS430
The magnetic cylinder 2 is formed using a ferritic stainless steel material such as M2, SUS430M3, and SUS430WD.

【0030】[0030]

【表1】 [Table 1]

【0031】そして、本実施の形態では、フェライト系
ステンレス材料を用いて磁性筒体2の強度、耐食性等を
確保すると共に、後述の表2に示す如くチタンによって
磁性筒体2の柔軟性(伸び等)を高め、深絞り加工等を
行うときの加工性を向上させているものである。
In the present embodiment, the strength and corrosion resistance of the magnetic cylinder 2 are secured by using a ferritic stainless steel material, and the flexibility (elongation) of the magnetic cylinder 2 is enhanced by titanium as shown in Table 2 below. Etc.) to improve the workability when performing deep drawing or the like.

【0032】3は磁性筒体2内に設けられた燃料通路
で、該燃料通路3は、図1に示す如く磁性筒体2の樹脂
カバー形成部2Cから弁座部材5の位置まで軸方向に延
びている。また、樹脂カバー形成部2C内には、磁性筒
体2の基端側から燃料通路3内に供給される燃料を濾過
する燃料フィルタ4が設けられている。
Reference numeral 3 denotes a fuel passage provided in the magnetic cylinder 2. The fuel passage 3 extends in the axial direction from the resin cover forming portion 2 C of the magnetic cylinder 2 to the position of the valve seat member 5 as shown in FIG. Extending. Further, a fuel filter 4 for filtering the fuel supplied into the fuel passage 3 from the base end side of the magnetic cylinder 2 is provided in the resin cover forming portion 2C.

【0033】5は磁性筒体2の弁座部材取付部2A内に
嵌合して設けられた筒状の弁座部材で、該弁座部材5に
は、図2に示す如く、燃料通路3内の燃料を外部に噴射
する噴射口5Aと、該噴射口5Aを取囲んで形成された
略円錐状の弁座5Bとが設けられている。そして、弁座
部材5は、その外周側が弁座部材取付部2Aと全周に亘
って溶接されている。また、弁座部材5の先端面には、
複数のノズル孔6Aが穿設されたノズルプレート6が噴
射口5Aを覆う位置に固着されている。
Numeral 5 is a cylindrical valve seat member fitted and provided in the valve seat member mounting portion 2A of the magnetic cylinder 2, and the fuel passage 3 is provided in the valve seat member 5 as shown in FIG. An injection port 5A for injecting the fuel inside to the outside and a substantially conical valve seat 5B formed surrounding the injection port 5A are provided. The valve seat member 5 has its outer peripheral side welded to the valve seat member mounting portion 2A over the entire circumference. In addition, on the distal end surface of the valve seat member 5,
A nozzle plate 6 having a plurality of nozzle holes 6A is fixed at a position covering the injection port 5A.

【0034】7は磁性筒体2の弁体側筒部2B2内に変
位可能に収容された弁体で、該弁体7は、図2に示す如
く、軸方向に延びた筒状の弁軸7Aと、該弁軸7Aの先
端側に固着され、弁座部材5の弁座5Bに離着座する球
状の弁部7Bと、例えば磁性金属材料等により弁軸7A
の基端側に形成され、磁性筒体2内に摺動可能に挿嵌さ
れた筒状の吸着部7Cとにより構成されている。
Numeral 7 denotes a valve body which is displaceably accommodated in the valve body side cylinder portion 2B2 of the magnetic cylinder body 2. The valve body 7 has a cylindrical valve shaft 7A extending in the axial direction as shown in FIG. And a spherical valve portion 7B fixed to the distal end side of the valve shaft 7A and detachably seated on the valve seat 5B of the valve seat member 5, and a valve shaft 7A made of, for example, a magnetic metal material.
And a cylindrical suction portion 7 </ b> C slidably inserted into the magnetic cylindrical body 2.

【0035】そして、弁体7の閉弁時には、その弁部7
Bが後述する付勢ばね9のばね力によって弁座部材5の
弁座5Bに着座した状態に保持され、このとき吸着部7
Cの基端面とコア筒8とは、軸方向の隙間Sを挟んで対
面している。また、後述の電磁コイル11に給電したと
きには、電磁コイル11により図2中の磁界Hが形成さ
れると、弁体7は、その吸着部7Cがコア筒8によって
磁気的に吸着され、付勢ばね9のばね力に抗して開弁す
るものである。
When the valve body 7 is closed, the valve portion 7 is closed.
B is held in a state of being seated on the valve seat 5B of the valve seat member 5 by the spring force of an urging spring 9 described later.
The base end face of C and the core cylinder 8 face each other with a gap S in the axial direction interposed therebetween. When a magnetic field H in FIG. 2 is formed by the electromagnetic coil 11 when power is supplied to an electromagnetic coil 11 described later, the valve body 7 is attracted magnetically by the core tube 8 so that the adsorbing portion 7C is energized. The valve is opened against the spring force of the spring 9.

【0036】8は例えば磁性金属材料等により筒状に形
成されたコア部材としてのコア筒で、該コア筒8は、磁
性筒体2のコア部材側筒部2B3内に圧入等の手段によ
り挿嵌され、磁性筒体2に固定されている。
Reference numeral 8 denotes a core tube as a core member formed of, for example, a magnetic metal material or the like, and the core tube 8 is inserted into the core member side tube portion 2B3 of the magnetic tube 2 by means such as press fitting. It is fitted and fixed to the magnetic cylinder 2.

【0037】9は磁性筒体2内に設けられた付勢ばね
で、該付勢ばね9は、コア筒8の内周側に圧入等の手段
により固定された筒状のばね受10と弁体7との間に圧
縮状態で配設され、弁体7を閉弁方向に常時付勢してい
る。
Reference numeral 9 denotes an urging spring provided in the magnetic cylinder 2. The urging spring 9 includes a cylindrical spring receiver 10 fixed to the inner peripheral side of the core cylinder 8 by press-fitting or the like and a valve. The valve body 7 is disposed in a compressed state between the valve body 7 and constantly urges the valve body 7 in the valve closing direction.

【0038】11は磁性筒体2のアクチュエータ取付部
2Bの外周側に挿嵌して設けられた電磁アクチュエータ
としての電磁コイルで、該電磁コイル11は、後述のコ
ネクタ15を用いて給電されることにより磁界Hを発生
し、弁体7を付勢ばね9のばね力に抗して開弁させるも
のである。
Reference numeral 11 denotes an electromagnetic coil as an electromagnetic actuator which is inserted and fitted on the outer peripheral side of the actuator mounting portion 2B of the magnetic cylinder 2, and the electromagnetic coil 11 is supplied with power by using a connector 15 described later. As a result, a magnetic field H is generated, and the valve 7 is opened against the spring force of the biasing spring 9.

【0039】12は例えば磁性金属材料等により段付き
筒状に形成された磁性カバーで、該磁性カバー12は、
図2、図3に示す如く、電磁コイル11の外周側に設け
られた大径筒部12Aと、該大径筒部12Aの先端側に
一体に形成され、磁性筒体2の弁体側筒部2B2の外周
側に嵌合、固着された小径筒部12Bとによって構成さ
れている。また、大径筒部12Aと磁性筒体2のコア部
材側筒部2B3との間には、磁性材料等により略C字状
に形成された連結コア13が挿嵌されている。
Numeral 12 is a magnetic cover formed in a stepped cylindrical shape from a magnetic metal material or the like.
As shown in FIGS. 2 and 3, a large-diameter cylindrical portion 12 </ b> A provided on the outer peripheral side of the electromagnetic coil 11 and a valve-body-side cylindrical portion of the magnetic cylindrical body 2 which are integrally formed at the distal end of the large-diameter cylindrical portion 12 </ b> A. A small-diameter cylindrical portion 12B fitted and fixed to the outer peripheral side of 2B2. Between the large-diameter tubular portion 12A and the core-member-side tubular portion 2B3 of the magnetic tubular body 2, a connection core 13 formed in a substantially C shape by a magnetic material or the like is inserted.

【0040】これにより、磁性カバー12は、小径筒部
12Bと連結コア13とによって電磁コイル11を挟ん
だ軸方向の両側で磁性筒体2と磁気的に連結されてい
る。そして、電磁コイル11の作動時には、磁性筒体2
の弁体側筒部2B2とコア部材側筒部2B3とが薄肉部2
Dによって磁気的にほぼ遮断されているため、これらの
筒部2B2,2B3と、弁体7の吸着部7C、コア筒8、
磁性カバー12、連結コア13とに沿って磁界Hを安定
的に形成でき、弁体7をコア筒8により磁気的に吸着し
て開弁させることができる。
Thus, the magnetic cover 12 is magnetically connected to the magnetic cylinder 2 on both axial sides of the electromagnetic coil 11 by the small-diameter cylindrical portion 12B and the connecting core 13. When the electromagnetic coil 11 operates, the magnetic cylinder 2
The valve body-side tubular portion 2B2 and the core member-side tubular portion 2B3 are thin portions 2
D, the cylinder 2B2, 2B3, the suction portion 7C of the valve body 7, the core cylinder 8,
The magnetic field H can be stably formed along the magnetic cover 12 and the connecting core 13, and the valve element 7 can be magnetically attracted by the core cylinder 8 to open the valve.

【0041】14は例えば射出成形等の手段を用いて磁
性筒体2の樹脂カバー形成部2Cの外周側に設けられた
樹脂カバーで、該樹脂カバー14には、図1に示す如
く、電磁コイル11に給電するコネクタ15が一体に樹
脂成形されている。
Reference numeral 14 denotes a resin cover provided on the outer peripheral side of the resin cover forming portion 2C of the magnetic cylinder 2 by means of, for example, injection molding. The resin cover 14 has an electromagnetic coil as shown in FIG. A connector 15 for supplying power to the power supply 11 is integrally molded with resin.

【0042】本実施の形態による燃料噴射弁は上述の如
き構成を有するもので、次にその作動について説明す
る。
The fuel injection valve according to this embodiment has the above-described configuration, and its operation will be described next.

【0043】まず、噴射弁の作動時には、コネクタ15
から電磁コイル11に給電すると、図2に示す如く磁界
Hが形成され、この磁界Hは弁体7の吸着部7Cとコア
筒8との間の隙間Sを通過するようになる。この結果、
弁体7はコア筒8によって磁気的に吸着され、付勢ばね
9に抗して軸方向に変位するようになり、弁部7Bが弁
座部材5の弁座5Bから離座して開弁する。これによ
り、燃料通路3内に供給される燃料は、噴射口5Aから
エンジンの吸気管等に向けて噴射される。
First, when the injection valve operates, the connector 15
When power is supplied to the electromagnetic coil 11 from, the magnetic field H is formed as shown in FIG. 2, and this magnetic field H passes through the gap S between the suction portion 7C of the valve body 7 and the core cylinder 8. As a result,
The valve element 7 is magnetically attracted by the core tube 8 and is displaced in the axial direction against the urging spring 9, and the valve portion 7 B is separated from the valve seat 5 B of the valve seat member 5 to open. I do. Thereby, the fuel supplied into the fuel passage 3 is injected from the injection port 5A toward the intake pipe of the engine or the like.

【0044】また、噴射弁の組立作業について述べる
と、まず図4ないし図7に示す磁性筒体形成工程では、
例えば3段階の深絞り加工を金属板16に施すことによ
り、磁性筒体2を形成する。
Also, as to the assembly operation of the injection valve, first, in the magnetic cylinder forming step shown in FIGS.
For example, the magnetic cylinder 2 is formed by applying three stages of deep drawing to the metal plate 16.

【0045】そして、この工程では、図4に示す如く、
まず磁性筒体2となるフェライト系ステンレス材料によ
り形成された薄肉な金属板16を用意する。次に、この
金属板16を、図5に示す如くプレス加工装置17のダ
イ17Aと押え板17Bとの間に配置し、所定の外径寸
法を有するパンチ17Cによって金属板16を板厚方向
へと筒状に塑性変形させることにより、金属板16に1
回目の深絞り加工を施し、例えば磁性筒体2の弁座部材
取付部2Aとなる小径部位16Aを形成する。
In this step, as shown in FIG.
First, a thin metal plate 16 made of a ferritic stainless steel material to be the magnetic cylinder 2 is prepared. Next, as shown in FIG. 5, the metal plate 16 is disposed between the die 17A of the press working device 17 and the pressing plate 17B, and the metal plate 16 is moved in the thickness direction by a punch 17C having a predetermined outer diameter. And the metal plate 16 is plastically deformed into a cylindrical shape.
A second deep drawing process is performed to form a small-diameter portion 16A serving as a valve seat member attaching portion 2A of the magnetic cylinder 2, for example.

【0046】次に、図6に示す如く磁性筒体2のアクチ
ュエータ取付部2Bに対応するダイ17D、押え板17
E、パンチ17Fを用いて2回目の深絞り加工を施すこ
とにより、小径部位16Aの基端側にアクチュエータ取
付部2Bとなる中間径部位16Bを形成し、さらに樹脂
カバー形成部2Cに対応するパンチ等を用いて3回目の
深絞り加工を施すことにより、中間径部位16Bの基端
側にアクチュエータ取付部2Bとなる大径部位を形成す
る。そして、これらの筒状部位を金属板16から切離
し、例えば切削加工、プレス加工等の手段によって薄肉
部2Dを設けることにより、図7に示す如く磁性筒体2
を形成する。
Next, as shown in FIG. 6, the die 17D corresponding to the actuator mounting portion 2B of the magnetic cylinder 2 and the pressing plate 17
E, by performing a second deep drawing using the punch 17F, an intermediate-diameter portion 16B serving as the actuator mounting portion 2B is formed at the base end side of the small-diameter portion 16A, and a punch corresponding to the resin cover forming portion 2C is formed. By performing the third deep drawing using the method described above, a large-diameter portion serving as the actuator mounting portion 2B is formed on the base end side of the intermediate-diameter portion 16B. Then, these cylindrical portions are separated from the metal plate 16 and a thin-walled portion 2D is provided by means of, for example, cutting, pressing, or the like, so that the magnetic cylindrical body 2 is formed as shown in FIG.
To form

【0047】この場合、磁性筒体2となる金属板16
は、前記表1の実施例1〜3に示す如く、チタンを含有
するフェライト系ステンレス材料により形成されている
ので、例えば下記の表2に示す如く、比較例として掲げ
たSUS430によるステンレス材料と比較し、金属板
16の伸び率を高め、その硬さ(下記表2では、硬さと
してビッカース硬度の測定値を例示)を適度に柔らかく
形成することができる。
In this case, the metal plate 16 serving as the magnetic cylinder 2
Is made of a ferritic stainless steel material containing titanium, as shown in Examples 1 to 3 in Table 1 above, and is compared with a stainless steel material of SUS430 listed as a comparative example, for example, as shown in Table 2 below. Then, the elongation percentage of the metal plate 16 is increased, and the hardness thereof (in Table 2 below, a measured value of Vickers hardness is exemplified as hardness) can be appropriately softened.

【0048】[0048]

【表2】 [Table 2]

【0049】これにより、磁性筒体2の加工成形時に
は、金属板16をプレス加工装置17によって柔軟に塑
性変形させることができ、段部2B1,2C1等を有する
薄肉な磁性筒体2をプレス成形する場合でも、成形工程
の途中で無理な変形等により金属板16に亀裂、破断等
の損傷が生じるのを防止することができる。
Thus, when the magnetic cylinder 2 is processed and formed, the metal plate 16 can be plastically deformed flexibly by the press processing device 17, and the thin magnetic cylinder 2 having the steps 2B1, 2C1, etc. is press-formed. Even in this case, it is possible to prevent the metal plate 16 from being damaged, such as cracking or breaking, due to excessive deformation or the like during the molding process.

【0050】次に、図8に示す部品組付工程では、まず
磁性筒体2の外周側に電磁コイル11、磁性カバー12
および連結コア13を組付け、これらの外周側に樹脂カ
バー14を射出成形した後に、磁性筒体2に対して弁体
7、コア筒8、付勢ばね9、ばね受10等を組付けるこ
とにより、噴射弁を組立てることができる。
Next, in the component assembling step shown in FIG. 8, first, the electromagnetic coil 11 and the magnetic cover 12
After the resin cover 14 is injection-molded on the outer peripheral side of the coupling core 13, the valve body 7, the core cylinder 8, the biasing spring 9, and the spring receiver 10 are assembled to the magnetic cylinder 2. Thereby, the injection valve can be assembled.

【0051】かくして、本実施の形態によれば、磁性筒
体2は、チタンを含有したフェライト系ステンレス材料
により形成する構成としたので、磁性筒体2の強度、耐
食性を確保しつつ、その柔軟性を高めることができる。
これにより、磁性筒体2の形成時には、例えば深絞り加
工等の手段により金属板16を安定的に塑性変形させる
ことができ、その加工性を向上させることができる。
Thus, according to the present embodiment, the magnetic cylinder 2 is formed of a ferritic stainless steel material containing titanium, so that the strength and corrosion resistance of the magnetic cylinder 2 are ensured while its flexibility is maintained. Can be enhanced.
Thereby, at the time of forming the magnetic cylinder 2, the metal plate 16 can be plastically deformed stably by means of, for example, deep drawing, and its workability can be improved.

【0052】従って、薄肉で細長い段付き筒状の磁性筒
体2を形成する場合でも、例えば深絞り加工等の手段に
より金属板16を用いて磁性筒体2を容易に加工成形で
き、その弁座部材取付部2A、アクチュエータ取付部2
B、樹脂カバー形成部2C等には、高い寸法精度と安定
した強度とを与えることができる。これにより、磁性筒
体2の歩留まりを高め、噴射弁の生産性、信頼性を向上
させることができる。
Therefore, even when a thin and long stepped cylindrical magnetic cylinder 2 is formed, the magnetic cylinder 2 can be easily processed and formed using the metal plate 16 by means of, for example, deep drawing. Seat member mounting portion 2A, actuator mounting portion 2
B, high dimensional accuracy and stable strength can be given to the resin cover forming portion 2C and the like. Thereby, the yield of the magnetic cylinder 2 can be increased, and the productivity and reliability of the injection valve can be improved.

【0053】この場合、磁性筒体2に含まれるチタンの
含有率は例えば0.2〜0.6重量%とし、炭素の含有
率よりも大きくなるように形成したので、チタンの含有
率に応じてステンレス材料の硬度を許容範囲内で適度に
柔らかく形成でき、その伸びを十分に増大させることが
できる。また、炭素の含有率を小さく抑制できるから、
磁性筒体2の耐食性を向上させることができる。
In this case, the content of titanium contained in the magnetic cylinder 2 is, for example, 0.2 to 0.6% by weight and is formed so as to be larger than the content of carbon. As a result, the hardness of the stainless steel material can be appropriately softened within an allowable range, and its elongation can be sufficiently increased. Also, since the content of carbon can be suppressed to a small value,
The corrosion resistance of the magnetic cylinder 2 can be improved.

【0054】また、磁性筒体2となるフェライト系ステ
ンレス材料は、前記表1中の実施例1〜3に示す如く、
炭素の含有率を0.05重量%以下の微量に抑えている
ので、耐食性をより向上させることができる。特に、実
施例2のステンレス材料においては、例えば0.3重量
%以上のモリブデンを含有しているので、さらに耐食性
を高めて噴射弁の寿命を延ばすことができる。
Further, as shown in Examples 1 to 3 in Table 1 above, the ferritic stainless steel material for forming the magnetic cylinder 2 is as follows.
Since the carbon content is suppressed to a very small amount of 0.05% by weight or less, the corrosion resistance can be further improved. In particular, since the stainless steel material of Example 2 contains, for example, 0.3% by weight or more of molybdenum, it is possible to further increase the corrosion resistance and extend the life of the injection valve.

【0055】一方、磁性筒体2を金属パイプ等により一
体に形成し、その途中部位に薄肉部2Dを設けたので、
噴射弁の組立時には、例えばプレス加工、切削加工等の
機械加工処理を金属パイプに施すだけで、磁気的な遮断
部位となる薄肉部2Dが設けられた磁性筒体2を容易に
形成でき、噴射弁の部品点数を削減して構造を簡略化す
ることができる。
On the other hand, since the magnetic cylinder 2 is integrally formed by a metal pipe or the like, and the thin portion 2D is provided in the middle thereof,
At the time of assembling the injection valve, the magnetic cylinder body 2 provided with the thin-walled portion 2D serving as a magnetically interrupted portion can be easily formed only by subjecting the metal pipe to mechanical processing such as press working or cutting work. The number of parts of the valve can be reduced and the structure can be simplified.

【0056】次に、図9ないし図11は本発明による第
2の実施の形態を示し、本実施の形態の特徴は、金属板
を筒状に湾曲させて溶接することにより磁性筒体を構成
したことにある。
FIGS. 9 to 11 show a second embodiment of the present invention. The feature of this embodiment is that a metal plate is formed by bending a metal plate into a cylindrical shape and welding it. I did it.

【0057】21は第1の実施の形態の磁性筒体2に代
えて用いられる磁性筒体で、該磁性筒体21は、第1の
実施の形態とほぼ同様に、チタンを含有したフェライト
系ステンレス材料からなり、弁座部材取付部21A、ア
クチュエータ取付部21B、樹脂カバー形成部21C、
薄肉部21D、段部21B1,21C1、筒部21B2,
21B3を含んで構成されている。しかし、磁性筒体2
1は、筒状に湾曲させた金属板からなり、その周方向の
一箇所には、例えばシーム溶接等の溶接手段により磁性
筒体21の全長に亘って延びた溶接部22が設けられて
いる。
Numeral 21 denotes a magnetic cylinder used in place of the magnetic cylinder 2 of the first embodiment. The magnetic cylinder 21 is made of a ferrite-based material containing titanium in substantially the same manner as in the first embodiment. Made of stainless steel, the valve seat member mounting portion 21A, the actuator mounting portion 21B, the resin cover forming portion 21C,
Thin portion 21D, step portions 21B1, 21C1, cylindrical portion 21B2,
21B3. However, the magnetic cylinder 2
Numeral 1 is made of a metal plate curved in a cylindrical shape, and a welding portion 22 extending over the entire length of the magnetic cylindrical body 21 is provided at one location in the circumferential direction by welding means such as seam welding. .

【0058】この場合、磁性筒体21の形成時には、図
10に示す如く、まず金属板をロール加工等の手段によ
り筒状に湾曲させ、その両端側を衝合してシーム溶接等
の溶接手段を施すことにより、円筒体23を形成する。
そして、例えばロール24、ロッド25等を用いて円筒
体23に径方向外側から絞り加工を施すことにより、円
筒体23を段付き筒状に加工成形し、その長さ方向の各
部位を磁性筒体21の弁座部材取付部21A、アクチュ
エータ取付部21B、樹脂カバー形成部21Cとして形
成する。
In this case, at the time of forming the magnetic cylinder 21, as shown in FIG. 10, a metal plate is first bent into a cylindrical shape by means of a roll process or the like, and both ends of the metal plate are brought into contact with each other by welding means such as seam welding. Is performed to form the cylindrical body 23.
Then, the cylindrical body 23 is formed into a stepped cylindrical shape by subjecting the cylindrical body 23 to drawing from outside in the radial direction using, for example, a roll 24, a rod 25, and the like. It is formed as a valve seat member attaching portion 21A, an actuator attaching portion 21B, and a resin cover forming portion 21C of the body 21.

【0059】かくして、このように構成される本実施の
形態でも、第1の実施の形態とほぼ同様の作用効果を得
ることができる。そして、特に本実施の形態では、金属
板を筒状に湾曲させてシーム溶接、絞り加工等の手段を
施すだけで、細長い段付き筒状の磁性筒体21を容易に
加工成形することができる。
Thus, also in the present embodiment configured as described above, it is possible to obtain substantially the same operation and effect as in the first embodiment. In the present embodiment, in particular, the elongated stepped cylindrical magnetic cylinder 21 can be easily formed by simply bending the metal plate into a cylindrical shape and performing means such as seam welding and drawing. .

【0060】なお、前記各実施の形態では、磁性筒体
2,21にチタン入りのフェライト系ステンレス材料を
用いる構成としたが、本発明はこれに限らず、例えばチ
タン入りのフェライト系ステンレス材料に0.3重量%
以上の銅(Cu)、0.3重量%以上のニオブ(N
b)、またはこれら両方の元素を含有させ、磁性筒体の
耐食性や強度をより高める構成としてもよい。
In each of the above embodiments, the ferrite stainless steel containing titanium is used for the magnetic cylinders 2 and 21. However, the present invention is not limited to this. For example, the ferrite stainless steel containing titanium may be used. 0.3% by weight
Copper (Cu) and niobium (N
b) or both of these elements may be included to further enhance the corrosion resistance and strength of the magnetic cylinder.

【0061】また、前記各実施の形態では、例えばSU
S430M2、SUS430M3、SUS430WD等
のフェライト系ステンレス材料を用いる構成としたが、
本発明の磁性筒体に含まれる元素の種類、含有率の具体
値等は、これらの実施例に限るものではなく、本発明
は、炭素の含有率を抑えてチタンを含有させた各種のフ
ェライト系ステンレス材料に適用されるのは勿論であ
る。
In each of the above embodiments, for example, SU
S430M2, SUS430M3, SUS430WD and other ferritic stainless steel materials were used,
The type of element contained in the magnetic cylinder of the present invention, the specific value of the content, and the like are not limited to these examples, and the present invention provides various ferrites containing titanium while suppressing the carbon content. It is needless to say that the present invention is applied to a stainless steel material.

【0062】[0062]

【発明の効果】以上詳述した通り、請求項1の発明によ
れば、磁性筒体はチタンを含有したフェライト系ステン
レス材料を用いて構成したので、磁性筒体の強度、耐食
性を確保しつつ、その柔軟性を高めることができる。こ
れにより、例えば薄肉で細長い磁性筒体を形成する場合
でも、ステンレス材料を安定的に塑性変形させることが
でき、その加工性を高めることができる。従って、磁性
筒体の各部位に高い寸法精度と安定した強度とを与える
ことができ、磁性筒体の歩留まりを高め、噴射弁の生産
性、信頼性を向上させることができる。
As described in detail above, according to the first aspect of the present invention, since the magnetic cylinder is made of a ferrite stainless steel material containing titanium, the strength and the corrosion resistance of the magnetic cylinder can be secured. , Its flexibility can be increased. Thus, for example, even when a thin and long magnetic cylinder is formed, the stainless material can be plastically deformed stably, and its workability can be enhanced. Therefore, high dimensional accuracy and stable strength can be given to each part of the magnetic cylinder, the yield of the magnetic cylinder can be increased, and the productivity and reliability of the injection valve can be improved.

【0063】また、請求項2の発明によれば、磁性筒体
のフェライト系ステンレス材料はチタンを0.2〜0.
6重量%含有する構成としたので、チタンの含有率に応
じてステンレス材料の硬度を許容範囲内で適度に柔らか
く形成でき、その伸びを十分に増大させることができ
る。これにより、複雑な形状の磁性筒体であっても、そ
の加工成形を容易に行うことができる。
According to the second aspect of the present invention, the ferritic stainless steel material of the magnetic cylinder contains titanium in an amount of 0.2 to 0.1.
Since it is configured to contain 6% by weight, the hardness of the stainless steel material can be appropriately softened within the allowable range according to the titanium content, and the elongation can be sufficiently increased. Thus, even a magnetic cylinder having a complicated shape can be easily processed and formed.

【0064】また、請求項3の発明によれば、磁性筒体
のフェライト系ステンレス材料は炭素を0.01〜0.
12重量%含有し、該炭素の含有率よりも前記チタンの
含有率が大きくなるように形成する構成としたので、ス
テンレス材料中に含まれる炭素の含有量を小さく抑えて
フェライト系ステンレス材料を形成でき、その耐食性を
向上させることができる。また、炭素よりも多くのチタ
ンを含有させることによってステンレス材料に安定した
柔軟性を与えることができる。
According to the third aspect of the present invention, the ferritic stainless steel material of the magnetic cylinder contains 0.01 to 0.1 carbon.
The ferrite-based stainless steel material is formed by controlling the content of carbon in the stainless steel material to be small, since the content is 12 wt% and the content of the titanium is higher than that of the carbon. And its corrosion resistance can be improved. In addition, by including more titanium than carbon, stable flexibility can be given to the stainless steel material.

【0065】さらに、請求項4の発明によれば、磁性筒
体は軸方向の途中部位に段差を形成する段付き状の筒体
により形成する構成としたので、チタン入りのフェライ
ト系ステンレス材料を用いて段付き状の磁性筒体を容易
に加工成形でき、例えば弁座部材、電磁アクチュエータ
等を含めた各種部品の取付部位等を高い寸法精度で形成
することができる。
Further, according to the fourth aspect of the present invention, the magnetic cylinder is formed by a stepped cylinder which forms a step at an intermediate portion in the axial direction. Therefore, a ferrite stainless steel containing titanium is used. The stepped magnetic cylinder can be easily processed and formed by using it, and for example, a mounting portion of various parts including a valve seat member, an electromagnetic actuator and the like can be formed with high dimensional accuracy.

【0066】また、請求項5の発明によれば、磁性筒体
は金属板を深絞り加工手段により筒状に塑性変形させて
形成する構成としたので、例えば薄肉で細長い磁性筒体
を形成する場合でも、パンチ等の治具によってチタン入
りのフェライト系ステンレス材料を板厚方向へと容易に
塑性変形させることができ、その加工成形を容易に行う
ことができる。
According to the fifth aspect of the present invention, since the magnetic cylinder is formed by plastically deforming a metal plate into a cylindrical shape by means of a deep drawing process, for example, a thin and elongated magnetic cylinder is formed. Even in this case, the ferrite stainless steel containing titanium can be easily plastically deformed in the thickness direction by a jig such as a punch, and the work forming can be easily performed.

【0067】また、請求項6の発明によれば、磁性筒体
には、弁体とコア部材との間の隙間の位置で磁性筒体の
磁気抵抗を増大させる薄肉部を設ける構成としたので、
例えばプレス加工、切削加工等の機械加工処理を磁性筒
体に施すだけで、磁気的な遮断部位となる薄肉部を容易
に形成でき、電磁アクチュエータの作動時には、薄肉部
によって弁体とコア部材との間に磁界を安定的に形成す
ることができる。
According to the sixth aspect of the present invention, the magnetic cylinder is provided with a thin portion for increasing the magnetic resistance of the magnetic cylinder at the position of the gap between the valve body and the core member. ,
For example, by simply applying mechanical processing such as pressing and cutting to the magnetic cylinder, a thin portion serving as a magnetically interrupted portion can be easily formed.When the electromagnetic actuator is activated, the valve portion and the core member are formed by the thin portion. The magnetic field can be formed stably during the period.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1の実施の形態による燃料噴射弁を
示す縦断面図である。
FIG. 1 is a longitudinal sectional view showing a fuel injection valve according to a first embodiment of the present invention.

【図2】燃料噴射弁の先端側を示す部分拡大断面図であ
る。
FIG. 2 is a partially enlarged cross-sectional view showing a tip end side of a fuel injection valve.

【図3】図1中の矢示III−III方向からみた燃料噴射弁
の拡大断面図である。
FIG. 3 is an enlarged cross-sectional view of the fuel injection valve as viewed from a direction indicated by arrows III-III in FIG. 1;

【図4】磁性筒体となるチタン入りのフェライト系ステ
ンレス材料により形成された金属板を示す部分拡大断面
図である。
FIG. 4 is a partially enlarged cross-sectional view showing a metal plate formed of a ferrite stainless steel material containing titanium to be a magnetic cylinder.

【図5】金属板に1回目の深絞り加工を施すことにより
磁性筒体の弁座部材取付部となる部位を形成する状態を
示す部分拡大断面図である。
FIG. 5 is a partially enlarged cross-sectional view showing a state in which a portion serving as a valve seat member attachment portion of a magnetic cylinder is formed by performing a first deep drawing process on a metal plate.

【図6】金属板に2回目の深絞り加工を施すことにより
磁性筒体のアクチュエータ取付部となる部位を形成する
状態を示す部分拡大断面図である。
FIG. 6 is a partially enlarged cross-sectional view showing a state where a portion to be an actuator mounting portion of a magnetic cylinder is formed by performing a second deep drawing process on a metal plate.

【図7】金属板に3回目の深絞り加工等を施して形成さ
れた磁性筒体を単体で示す縦断面図である。
FIG. 7 is a longitudinal sectional view showing a single magnetic cylinder formed by subjecting a metal plate to a third deep drawing or the like.

【図8】磁性筒体に各部品を取付けて噴射弁を組立てる
状態を示す縦断面図である。
FIG. 8 is a longitudinal sectional view showing a state in which the injection valve is assembled by attaching each component to the magnetic cylinder.

【図9】本発明の第2の実施の形態による燃料噴射弁の
磁性筒体を示す縦断面図である。
FIG. 9 is a longitudinal sectional view showing a magnetic cylinder of a fuel injection valve according to a second embodiment of the present invention.

【図10】金属板により磁性筒体となる円筒体を形成し
た状態を示す部分拡大断面図である。
FIG. 10 is a partially enlarged cross-sectional view showing a state in which a cylindrical body serving as a magnetic cylinder is formed by a metal plate.

【図11】円筒体に絞り加工を施している状態を示す部
分拡大断面図である。
FIG. 11 is a partially enlarged cross-sectional view showing a state where a drawing process is being performed on a cylindrical body.

【符号の説明】[Explanation of symbols]

1 弁ケーシング 2,21 磁性筒体 2A,21A 弁座部材取付部 2B,21B アクチュエータ取付部 2C,21C 樹脂カバー形成部 2D,21D 薄肉部 3 燃料通路 5 弁座部材 5A 噴射口 5B 弁座 7 弁体 8 コア筒(コア部材) 9 付勢ばね 11 電磁コイル(電磁アクチュエータ) 12 磁性カバー 13 連結コア 14 樹脂カバー 15 コネクタ S 隙間 DESCRIPTION OF SYMBOLS 1 Valve casing 2, 21 Magnetic cylinder 2A, 21A Valve seat member attaching part 2B, 21B Actuator attaching part 2C, 21C Resin cover forming part 2D, 21D Thin part 3 Fuel passage 5 Valve seat member 5A Injection port 5B Valve seat 7 Valve Body 8 core cylinder (core member) 9 biasing spring 11 electromagnetic coil (electromagnetic actuator) 12 magnetic cover 13 connecting core 14 resin cover 15 connector S gap

───────────────────────────────────────────────────── フロントページの続き (72)発明者 岡田 弘 神奈川県厚木市恩名1370番地 株式会社ユ ニシアジェックス内 Fターム(参考) 3G066 AA01 AB02 AD10 BA46 BA50 BA54 CC03 CC06U CC15 CD28 CE26 CE31  ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Hiroshi Okada 1370 Onna, Atsugi-shi, Kanagawa F-term in Unisia Gex Co., Ltd. (reference) 3G066 AA01 AB02 AD10 BA46 BA50 BA54 CC03 CC06U CC15 CD28 CE26 CE31

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 磁性材料により筒状に形成され内部が燃
料通路となった磁性筒体と、該磁性筒体に設けられ噴射
口を囲んで弁座が形成された弁座部材と、前記磁性筒体
内に変位可能に設けられ電磁アクチュエータが作動する
ことにより該弁座部材の弁座に離着する弁体とからなる
燃料噴射弁において、 前記磁性筒体はチタンを含有したフェライト系ステンレ
ス材料を用いて構成したことを特徴とする燃料噴射弁。
1. A magnetic cylinder body formed of a magnetic material in a cylindrical shape and having a fuel passage inside, a valve seat member provided in the magnetic cylinder body, and a valve seat surrounding an injection port; A fuel injection valve comprising: a valve body displaceably provided in a cylinder body and a valve body detachably attached to a valve seat of the valve seat member when an electromagnetic actuator operates, wherein the magnetic cylinder body is made of a ferritic stainless steel material containing titanium. A fuel injection valve characterized by comprising:
【請求項2】 前記磁性筒体のフェライト系ステンレス
材料は前記チタンを0.2〜0.6重量%含有してなる
請求項1に記載の燃料噴射弁。
2. The fuel injection valve according to claim 1, wherein the ferritic stainless steel material of the magnetic cylinder contains the titanium in an amount of 0.2 to 0.6% by weight.
【請求項3】 前記磁性筒体のフェライト系ステンレス
材料は炭素を0.01〜0.12重量%含有し、該炭素
の含有率よりも前記チタンの含有率が大きくなるように
形成してなる請求項1または2に記載の燃料噴射弁。
3. The ferritic stainless steel material of the magnetic cylinder contains 0.01 to 0.12% by weight of carbon, and is formed so that the content of the titanium is higher than that of the carbon. The fuel injection valve according to claim 1.
【請求項4】 前記磁性筒体は軸方向の途中部位に段差
を形成する段付き状の筒体により形成してなる請求項
1,2または3に記載の燃料噴射弁。
4. The fuel injection valve according to claim 1, wherein the magnetic cylinder is formed by a stepped cylinder that forms a step at an intermediate portion in the axial direction.
【請求項5】 前記磁性筒体は金属板を深絞り加工手段
により筒状に塑性変形させて形成してなる請求項1,
2,3または4に記載の燃料噴射弁。
5. The magnetic cylinder body is formed by plastically deforming a metal plate into a cylindrical shape by deep drawing processing means.
5. The fuel injection valve according to 2, 3, or 4.
【請求項6】 前記磁性筒体内には前記弁体と軸方向の
隙間を挟んで対面するコア部材を設け、前記磁性筒体に
は前記隙間が形成される位置で前記磁性筒体の磁気抵抗
を増大させる薄肉部を設けてなる請求項1,2,3,4
または5に記載の燃料噴射弁。
6. A core member facing the valve body with an axial gap interposed between the magnetic cylinder and a magnetic resistance of the magnetic cylinder at a position where the gap is formed in the magnetic cylinder. 5. A thin-walled portion for increasing the thickness
Or the fuel injection valve according to 5.
JP2001163414A 2001-05-30 2001-05-30 Fuel injection valve Expired - Lifetime JP3947369B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2001163414A JP3947369B2 (en) 2001-05-30 2001-05-30 Fuel injection valve
US10/093,402 US6814311B2 (en) 2001-05-30 2002-03-11 Fuel injection valve
DE10213241.0A DE10213241B4 (en) 2001-05-30 2002-03-25 Fuel injection valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001163414A JP3947369B2 (en) 2001-05-30 2001-05-30 Fuel injection valve

Publications (2)

Publication Number Publication Date
JP2002357167A true JP2002357167A (en) 2002-12-13
JP3947369B2 JP3947369B2 (en) 2007-07-18

Family

ID=19006391

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001163414A Expired - Lifetime JP3947369B2 (en) 2001-05-30 2001-05-30 Fuel injection valve

Country Status (1)

Country Link
JP (1) JP3947369B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006348807A (en) * 2005-06-15 2006-12-28 Mitsubishi Electric Corp Fuel injection valve
US7877877B2 (en) 2003-12-20 2011-02-01 Robert Bosch Gmbh Method for manufacturing a solid housing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7877877B2 (en) 2003-12-20 2011-02-01 Robert Bosch Gmbh Method for manufacturing a solid housing
JP2006348807A (en) * 2005-06-15 2006-12-28 Mitsubishi Electric Corp Fuel injection valve

Also Published As

Publication number Publication date
JP3947369B2 (en) 2007-07-18

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