JP2002352203A - Method for manufacturing antenna coil for non-contact ic card - Google Patents

Method for manufacturing antenna coil for non-contact ic card

Info

Publication number
JP2002352203A
JP2002352203A JP2001157824A JP2001157824A JP2002352203A JP 2002352203 A JP2002352203 A JP 2002352203A JP 2001157824 A JP2001157824 A JP 2001157824A JP 2001157824 A JP2001157824 A JP 2001157824A JP 2002352203 A JP2002352203 A JP 2002352203A
Authority
JP
Japan
Prior art keywords
coil
winding frame
winding
branch
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001157824A
Other languages
Japanese (ja)
Other versions
JP3797889B2 (en
Inventor
Katsuji Hoshi
勝治 星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Star Engineering Co Ltd
Original Assignee
Star Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Star Engineering Co Ltd filed Critical Star Engineering Co Ltd
Priority to JP2001157824A priority Critical patent/JP3797889B2/en
Publication of JP2002352203A publication Critical patent/JP2002352203A/en
Application granted granted Critical
Publication of JP3797889B2 publication Critical patent/JP3797889B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To easily manufacture an antenna coil for a non-contact IC card by a simple apparatus capable of easily obtaining a required impedance. SOLUTION: A coil wire w1 and a linear spacer member s is wound out from bobbins 4, 5 and wounded around a winding frame 1 by a required number of times at a state that they overlap each other. Thus, a spiral coil c1, in which the linear spacer member s is surely interposed between internal and external portions adjacent to the coil wire w1 and an interval for its dimension is held, is completed. The coil c1 is fixed by an adhesive agent applied in the case of winding out from the bobbin 4. The coil c1 taken out from the winding frame 1 is fixed onto a prescribed position on a substrate 8 by the adhesive agent.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、データの読み書き
をリーダ/ライタのコネクタ等と接続することなく電波
を介して非接触で行う非接触ICカード用アンテナコイ
ルの製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing an antenna coil for a non-contact IC card, which reads and writes data in a non-contact manner via radio waves without connecting to a connector of a reader / writer.

【0002】[0002]

【従来の技術】この種のアンテナコイルの製造方法に
は、基板上に張り付けた銅箔等を化学的に処理してコイ
ルを形成するエッチングによる製造方法や、基板上に加
熱手段により渦巻き状に連続する溝を形成し、かつこの
溝の形成と同時にこの溝内にワイヤを埋め込むことによ
るコイルの製造方法等が知られている。
2. Description of the Related Art An antenna coil of this type is manufactured by etching a copper foil or the like adhered on a substrate chemically to form a coil, or in a spiral shape on a substrate by a heating means. There is known a method of manufacturing a coil by forming a continuous groove and embedding a wire in the groove at the same time as the formation of the groove.

【0003】前者のエッチングによる方法では、得られ
るコイルに容易に目的とするインピーダンスが得られな
いという問題があり、加えて実施後の薬液の処理という
重大な問題がある。また後者の方法は、一つには、前記
のように、基板上に溝を形成し、ワイヤをその中に埋め
込んでゆく方法であるため、基板としてに比較的厚めの
部材を採用する必要があること及びその実施のために高
価な装置を用いなければ実施できないという問題があ
る。更には、上記溝の形状、その精度及び該溝に埋め込
むワイヤの相対位置に疑問があり、その結果、インピー
ダンスにバラツキが生じるおそれがあるものでもある。
In the former method using etching, there is a problem in that a desired impedance cannot be easily obtained in the obtained coil, and in addition, there is a serious problem in treatment of a chemical solution after implementation. In addition, the latter method is a method in which a groove is formed on a substrate and a wire is buried therein, as described above, so that it is necessary to employ a relatively thick member as the substrate. There is a problem that it cannot be implemented unless expensive equipment is used for the implementation. Furthermore, there is a question about the shape of the groove, its accuracy, and the relative position of the wire embedded in the groove, and as a result, there is a possibility that the impedance may vary.

【0004】この種のアンテナコイルの製造方法として
は、以上の方法の外に、特許第2810547号によっ
て提案されたチップカード製造方法がある。これは、
「少なくとも一つのチップと一つのコイルとを有するト
ランスポンダユニットを備えるチップカードを製造する
方法であって、上記チップとコイルとが共通の基板上に
配置され、上記コイルワイヤを配設することによるコイ
ルの形成、及びコイルワイヤ端と上記チップの接合パッ
ドとの接続が、上記基板上で行われ、コイルを形成する
ためにコイルワイヤを配設する際に、上記コイルワイヤ
と基板との接合が少なくとも数カ所で行われるチップカ
ードの製造方法」である。
As a method of manufacturing this kind of antenna coil, there is a method of manufacturing a chip card proposed by Japanese Patent No. 2810547 in addition to the above method. this is,
A method for manufacturing a chip card including a transponder unit having at least one chip and one coil, wherein the chip and the coil are arranged on a common substrate, and the coil is arranged by disposing the coil wire. And the connection between the end of the coil wire and the bonding pad of the chip is performed on the substrate, and when the coil wire is provided to form the coil, at least the bonding between the coil wire and the substrate is performed. Chip card manufacturing method performed in several places. "

【0005】この製造方法では、得られるコイルに必要
なインピーダンスが比較的容易に得られ、その点では優
れた方法であるが、この方法を実施するために高価な装
置を必要にする問題がある。
According to this manufacturing method, the impedance required for the obtained coil can be obtained relatively easily, which is an excellent method. However, there is a problem that an expensive device is required to perform this method. .

【0006】[0006]

【発明が解決しようとする課題】本発明は、以上のよう
な従来技術の問題点を解消し、必要なインピーダンスが
容易に得られ、かつ簡易な装置で容易に非接触ICカー
ド用のアンテナコイルを製造することのできる非接触I
Cカード用アンテナコイルの製造方法を提供することを
解決の課題とする。
SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems of the prior art, and provides an antenna coil for a non-contact IC card in which a required impedance can be easily obtained and a simple device can be easily used. Contactless I which can produce
An object of the present invention is to provide a method for manufacturing an antenna coil for a C card.

【0007】[0007]

【課題を解決するための手段】本発明の1は、コイルワ
イヤに一以上の線状スペーサ材を重ね合わせ、この状態
で所要径の巻枠部材に所要巻数だけ渦巻き状に巻重ねる
ことにより渦巻き状のコイルを構成し、その後、該コイ
ルを基板に固定することによる非接触ICカード用アン
テナコイルの製造方法である。
According to one aspect of the present invention, a coil wire is formed by superimposing one or more linear spacer members on a coil wire, and spirally winding the required number of turns on a winding frame member having a required diameter in this state. This is a method for manufacturing an antenna coil for a non-contact IC card by forming a coil having a shape like a letter and thereafter fixing the coil to a substrate.

【0008】本発明の2は、本発明の1の非接触ICカ
ード用アンテナコイルの製造方法に於いて、前記線状ス
ペーサ材として、誘電体製の線材を採用したものであ
る。
According to a second aspect of the present invention, in the method for manufacturing an antenna coil for a non-contact IC card according to the first aspect of the present invention, a dielectric material is adopted as the linear spacer material.

【0009】本発明の3は、本発明の1の非接触ICカ
ード用アンテナコイルの製造方法に於いて、前記線状ス
ペーサ材として、前記コイルワイヤと同様の線材を採用
したものである。
According to a third aspect of the present invention, in the method of manufacturing an antenna coil for a non-contact IC card according to the first aspect of the present invention, a wire similar to the coil wire is employed as the linear spacer material.

【0010】本発明の4は、径の異なる複数の支分巻枠
を同心状に、かつその中央側の支分巻枠を順次外側の支
分巻枠より一段階ずつ軸方向に突出させた状態に重ね合
わせた多重巻枠であって、必要に応じて、各支分巻枠を
軸方向に進退させ、全支分巻枠の前端面を同一面にする
ことができる多重巻枠を使用し、その中央側の支分巻枠
から外側の支分巻枠に、または外側の支分巻枠から中央
側の支分巻枠に順次コイルワイヤを巻いて、内外に所定
の間隔を持たせた渦巻き状のコイルを構成し、その後、
該各支分巻枠を必要に応じて軸方向に進退移動させて全
支分巻枠の前端面を同一面にしながら該コイルを外すと
同時に基板に該コイルを固定することによる非接触IC
カード用アンテナコイルの製造方法である。
According to a fourth aspect of the present invention, a plurality of branch winding frames having different diameters are concentrically arranged, and a branch winding frame on the center side thereof is sequentially projected axially one step from an outer branch winding frame. A multi-reel that is superimposed on the state, where each sub-reel can be advanced and retracted in the axial direction as necessary, and the front end face of all sub-reels can be made the same surface. Then, a coil wire is sequentially wound from the center branch winding frame to the outer branch winding frame or from the outer branch winding frame to the center branch winding frame so that a predetermined interval is provided between the inside and outside. To form a spiral coil,
A non-contact IC by moving each of the branch winding frames in the axial direction as necessary to remove the coil while fixing the front end surfaces of all the branch winding frames to the same surface and simultaneously fixing the coil to the substrate.
This is a method for manufacturing a card antenna coil.

【0011】本発明の5は、本発明の4の非接触ICカ
ード用アンテナコイルの製造方法に於いて、前記多重巻
枠の隣接する各支分巻枠間にコイルワイヤが隣接する他
の支分巻枠に移行するための切欠部を形成したものであ
る。
According to a fifth aspect of the present invention, in the method for manufacturing an antenna coil for a non-contact IC card according to the fourth aspect of the present invention, there is provided a method for manufacturing the antenna coil for a non-contact IC card, wherein the coil wire is provided between the adjacent branch winding frames. A notch for transition to the shunt frame is formed.

【0012】[0012]

【発明の実施の形態】本発明は、コイルワイヤに線状ス
ペーサ材を重ね合わせながら所要径の巻枠部材に巻重ね
て渦巻き状のコイルを構成し、その後、該コイルを基板
に固定することによる非接触ICカード用アンテナコイ
ルの製造方法である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS According to the present invention, a spiral coil is formed by winding a linear spacer material on a coil wire and winding it on a winding frame member having a required diameter, and then fixing the coil to a substrate. A method of manufacturing an antenna coil for a non-contact IC card according to the present invention.

【0013】前記コイルワイヤとしては、云うまでもな
く、目的に応じたコイルを構成するのに適当なそれを用
いる。
Needless to say, as the coil wire, a coil wire suitable for constructing a coil according to the purpose is used.

【0014】前記線状スペーサ材は、前記コイルワイヤ
を前記巻枠部材に渦巻き状に巻き付けてコイルを構成す
る際に、渦巻き状となったコイルの内外隣接する間隔を
適切に保持するためのものである。したがって前記コイ
ルワイヤとともに前記巻枠部材に巻重ねて、上記コイル
の内外隣接する間隔を絶縁状態に保持しながら適切な間
隔に保持できる線状部材であれば良い。
[0014] The linear spacer material is for appropriately maintaining a space between the inside and outside of the spiral coil when the coil wire is spirally wound around the winding frame member to form a coil. It is. Therefore, any linear member that can be wound on the winding frame member together with the coil wire and can be held at an appropriate interval while maintaining the inner and outer adjacent intervals of the coil in an insulating state.

【0015】前記線状スペーサ材は、具体的には、誘電
体製の種々の線材又は該コイルワイヤと同様の線材を自
由に採用することができる。このような線状スペーサ材
は、既述のように、渦巻き状に形成するコイルの内外隣
接する間隔を適正に保持するためのものであるから、こ
れを巻重ねることで所要の間隔を構成しうるものである
必要がある。もっとも一本のそれで適切な間隔を確保で
きない場合は二本以上を重ねて適切な間隔を確保するこ
ともできる。
As the linear spacer material, various wires made of a dielectric material or wires similar to the coil wires can be freely used. As described above, such a linear spacer material is for appropriately maintaining the space between the inside and outside of the coil formed in a spiral shape. Need to be However, if an appropriate distance cannot be ensured with one of them, an appropriate interval can be ensured by overlapping two or more lines.

【0016】前記巻枠部材は、云うまでもなく、その径
及び形状を目的とするコイルの内径及び形状に一致させ
たものとする。また前記巻枠部材は、前記コイルワイヤ
及び前記線状スペーサ材をこれに渦巻き状に巻重ねる際
に、その巻重ね状態が崩れないように保持する保持面が
巻胴部の両側から放射方向に構成されている必要があ
る。該巻枠部材は、具体的には、たとえば、これを円板
状部材の一面中央に固設し、かつ他の円板状部材を該巻
枠部材の反対側に離接自在に当接するように構成するこ
とができる。他の円板状部材を該巻枠部材の反対側に当
接させた状態では、該巻枠部材の巻胴部は、両円板状部
材で挟まれた空間の底部に位置することとなり、これに
巻重ねられるコイルワイヤ及び線状スペーサ材はその巻
重ね状態が確実に保持されることになる。
Needless to say, the diameter and shape of the winding frame member are made to match the inner diameter and shape of the target coil. Further, when the coil wire member and the linear spacer material are spirally wound around the coil wire member, holding surfaces for holding the wound state so as not to be disturbed are radiated from both sides of the winding drum portion in a radial direction. Must be configured. Specifically, for example, the reel member is fixed to the center of one surface of the disk-shaped member, and another disk-shaped member is detachably contacted to the opposite side of the reel member. Can be configured. In a state where the other disk-shaped member is in contact with the opposite side of the winding frame member, the winding drum portion of the winding frame member will be located at the bottom of the space sandwiched between both disk-shaped members, The wound state of the coil wire and the linear spacer material wound on this is reliably maintained.

【0017】なお前記コイルワイヤ及び線状スペーサ材
の前記巻枠部材への渦巻き状の巻重ねは、巻枠部材を固
定しておいて、これに該コイルワイヤ等を巻き付ける方
法で巻重ねても良いが、該コイルワイヤ及び線状スペー
サ材を引き出し自在にセットしておき、これらを引き出
しながら巻枠部材を回転させて、その巻胴部に巻き付け
る方がより簡易に渦巻き状の巻重ねが実現できるので適
当である。
The spiral winding of the coil wire and the linear spacer material on the winding frame member may be performed by fixing the winding frame member and winding the coil wire or the like around the winding member. Good, but it is easier to set the coil wire and the linear spacer material so that they can be pulled out, rotate the winding frame member while pulling them out, and wind them around the winding drum section, which makes it easier to achieve spiral winding It is appropriate because it can.

【0018】このようにして構成される渦巻き状のコイ
ルは、既述のように、その後、前記巻枠部材から外して
前記基板に固定するものであるが、このとき、該コイル
が崩れないように接着剤等により固定されていることが
望ましい。
As described above, the spiral coil configured as described above is thereafter detached from the winding frame member and fixed to the substrate, but at this time, the coil is not broken. It is desirable to be fixed with an adhesive or the like.

【0019】そして上記のような接着剤によるコイル形
状の保持は、巻枠部材に前記コイルワイヤを巻き付ける
際に該コイルワイヤに加熱溶融した接着剤を付着させ、
巻重ね時にコイルワイヤ及び線状スペーサ材がコイル形
状のままで接着固定されるようにすることができる。或
いは、前記コイルワイヤとして、熱溶融性の接着剤を付
着した自己融着線を採用し、これを熱風等により加熱し
た上で、前記巻き重ね動作を行うものとすれば、その際
にコイルワイヤ及び線状スペーサ材は形成されるコイル
形状で接着固定されることとなる。
The above-described holding of the coil shape by the adhesive is performed by applying a heat-melted adhesive to the coil wire when winding the coil wire around the winding frame member.
At the time of winding, the coil wire and the linear spacer material can be bonded and fixed in the coil shape. Alternatively, a self-bonding wire to which a heat-meltable adhesive is adhered is adopted as the coil wire, and the coil wire is heated by hot air or the like, and then the winding operation is performed. The linear spacer material is bonded and fixed in a coil shape to be formed.

【0020】前記基板は、コイルを固定する板状部材で
あり、目的に応じて種々の材質のそれを自由に採用する
ことができる。また厚みも文字通り板状の厚いものから
フィルム状の薄いものまで自由に採用できる。前記基板
は、この明細書中では、文字通り板状の部材ばかりでな
く、フレキシブルなフィルム状の部材まで含む概念とし
て用いている。
The substrate is a plate-like member for fixing the coil, and can be made of various materials according to the purpose. In addition, the thickness can be freely adopted from a plate-like thick one to a film-thin one literally. In this specification, the substrate is used as a concept including not only a plate-shaped member but also a flexible film-shaped member.

【0021】前記のようにして構成されたコイルは、上
記基板に、接着剤等を用いて固定することができる。
The coil constructed as described above can be fixed to the substrate by using an adhesive or the like.

【0022】本発明は、また多重巻枠を用いて、その中
央側の支分巻枠から外側の支分巻枠に、または外側の支
分巻枠から中央側の支分巻枠に順次コイルワイヤを巻い
て、内外に所定の間隔を持たせた渦巻き状のコイルを構
成し、その後、該多重巻枠から該コイルを外すと同時に
基板に固定することによる非接触ICカード用アンテナ
コイルの製造方法である。
According to the present invention, a multi-winding bobbin is used to sequentially form a coil from the center sub-branch to the outer sub-branch, or from the outer sub-branch to the center sub-branch. Manufacture of an antenna coil for a non-contact IC card by winding a wire to form a spiral coil having predetermined intervals inside and outside, and then removing the coil from the multiple winding frame and fixing the coil to a substrate at the same time Is the way.

【0023】前記多重巻枠は、径の異なる複数の支分巻
枠を同心状に、かつその中央側の支分巻枠を順次外側の
支分巻枠より一段階ずつ軸方向に突出させた状態に重ね
合わせ、更に必要に応じて各支分巻枠を軸方向に進退移
動させ、全支分巻枠の前端面を同一面に一致させること
ができるように構成する。
In the above-mentioned multiple winding frame, a plurality of branch winding frames having different diameters are concentrically arranged, and a branch winding frame on the center side thereof is sequentially projected in the axial direction by one step from an outer branch winding frame. Each branch winding frame is advanced and retracted in the axial direction as necessary, so that the front end faces of all branch winding frames can be made to coincide with the same plane.

【0024】なお前記多重巻枠は、相互に隣接する各支
分巻枠間にコイルワイヤが隣接する他の支分巻枠に移行
するための切欠部を形成しておくのが適当である。
In the multiple winding frame, it is appropriate to form a cutout between the adjacent branch winding frames so that the coil wire can move to another adjacent branch winding frame.

【0025】前記コイルワイヤは、先に述べた本発明の
一態様のそれと同様に、目的に応じたコイルを製造する
のに適するそれを用いる。そして、先に述べたように、
これを前記多重巻枠の中央側の支分巻枠から外側の支分
巻枠に、または外側の支分巻枠から中央側の支分巻枠に
順次巻き付けることにより、内外に所定の間隔を持たせ
た渦巻き状のコイルに構成する。
As the coil wire, similar to that of the above-described embodiment of the present invention, a coil wire suitable for manufacturing a coil according to the purpose is used. And, as mentioned earlier,
By sequentially winding this from the center branch winding frame to the outer branch winding frame from the center side branch winding frame of the multiple winding frame, or from the outer branch winding frame to the center branch winding frame, a predetermined interval is formed inside and outside. A spiral coil is provided.

【0026】このような多重巻枠へのコイルワイヤの巻
き付けは、該多重巻枠を固定しておき、その周囲に回転
状態にコイルワイヤを動かすことにより行っても、コイ
ルワイヤは引き出し自在にするだけで、それ以外には動
かさず、多重巻枠を回転させることによりそれを行って
も良い。
[0026] Even if such a winding of the coil wire around the multiple winding frame is performed by fixing the multiple winding frame and moving the coil wire around the multiple winding frame in a rotating state, the coil wire can be pulled out freely. However, it may be performed by rotating the multiple reel without moving the other.

【0027】その後は、やはり先に述べたように、前記
各支分巻枠を軸方向に進退移動させて全支分巻枠の前端
面を同一面にしながら該コイルを外すと同時に基板に該
コイルを固定する。具体的には、外側の支分巻枠をそれ
ぞれ必要なだけ進出させ、又は中央側の支分巻枠をそれ
ぞれ必要なだけ後退させることにより、多重巻枠の前端
面を同一面にすることができる。
Thereafter, as described above, each of the branch winding frames is moved forward and backward in the axial direction to remove the coil while the front end surfaces of all the branch winding frames are flush with each other. Fix the coil. Specifically, it is possible to make the front end surfaces of the multiple winding frames the same surface by making the outer branch winding frames advance as necessary, or by moving the central branch winding frame back as much as necessary. it can.

【0028】こうしてコイルを外し易くし、該コイルを
前記基板に固定する。該基板としては、先に述べた本発
明の一態様のそれと全く同様の部材を採用する。そして
その基板上に、たとえば、接着剤を利用してコイルを固
定する。
Thus, the coil is easily detached, and the coil is fixed to the substrate. As the substrate, the same members as those of one embodiment of the present invention described above are employed. Then, the coil is fixed on the substrate using, for example, an adhesive.

【0029】このようにして本発明によれば、線間浮遊
静電容量が少なく、かつ抵抗値と前記容量のバラツキが
小さいアンテナコイルを簡易な装置で容易に製造するこ
とができるものである。
As described above, according to the present invention, it is possible to easily manufacture an antenna coil having a small line-to-line floating capacitance and a small variation in the resistance value and the capacitance with a simple device.

【0030】[0030]

【実施例】以下、本発明の実施例を図面を参照しながら
詳細に説明する。
Embodiments of the present invention will be described below in detail with reference to the drawings.

【0031】<実施例1>図1〜図6は、本発明を適用
した実施例1を示したもので、図1は巻枠にコイルワイ
ヤを線状スペーサ材とともに巻き付けている状態を示す
全体概略正面説明図、図2は巻枠にコイルワイヤを線状
スペーサ材とともに巻き付けている状態を示す概略正面
拡大図、図3は巻枠にコイルワイヤと線状スペーサ材を
巻き付けた状態を示す概略正面拡大図、図4(a)は保持
面部材とその中央に取り付けた巻枠とこれに離接自在に
配した他の保持面部材とからなり、他の保持面部材を巻
枠から離間させた状態の巻付装置の概略側面説明図、図
4(b)は保持面部材の中央に取り付けた巻枠に他の保持
面部材を接合させた状態の巻付装置の概略側面説明図、
図5は巻枠に重ね合わせた状態で巻き付けたコイルワイ
ヤと線状スペーサ材のみを断面して示した巻付装置の概
略側面説明図、図6は線状スペーサ材で必要な間隔を確
保したコイルを固定した状態を示す基板の平面図であ
る。
<Embodiment 1> FIGS. 1 to 6 show an embodiment 1 to which the present invention is applied. FIG. 1 shows a whole state in which a coil wire is wound around a winding frame together with a linear spacer material. FIG. 2 is a schematic front enlarged view showing a state in which a coil wire is wound around a winding frame together with a linear spacer material, and FIG. 3 is a schematic view showing a state in which a coil wire and a linear spacer material are wound around a winding frame. FIG. 4 (a) is an enlarged front view showing a holding surface member, a winding frame attached to the center thereof, and another holding surface member arranged to be detachable from the holding surface member. The other holding surface member is separated from the winding frame. FIG. 4B is a schematic side view of the winding device in a state in which another holding surface member is joined to a winding frame attached to the center of the holding surface member, and FIG.
FIG. 5 is a schematic side view of a winding device showing only a cross-section of a coil wire and a linear spacer material wound in a state of being superimposed on a bobbin, and FIG. FIG. 4 is a plan view of the substrate showing a state where the coil is fixed.

【0032】この実施例では、図4(a)及び(b)に示すよ
うに、巻枠1と、これを中央に固設した保持面部材2a
と、該保持面部材2aに対面状態に位置し、該巻枠1を
該保持面部材2aとともに挟持状態に当接すべく進退移
動可能に配した保持面部材2bとで構成した巻付装置を
使用する。なおこの巻付装置は、図4(b)に示すよう
に、両保持面部材2a、2bで巻枠1を挟持した状態に
した上で回転動作させ得るように、図示しない電動モー
タを接続してある。
In this embodiment, as shown in FIGS. 4 (a) and 4 (b), a winding frame 1 and a holding surface member 2a having the winding frame 1 fixed at the center are provided.
And a holding surface member 2b which is located facing the holding surface member 2a and which is disposed so as to be able to move forward and backward so as to abut the holding frame 1 together with the holding surface member 2a in a sandwiched state. use. As shown in FIG. 4 (b), this winding device is connected to an electric motor (not shown) so that the winding frame 1 can be rotated after holding the winding frame 1 between the two holding surface members 2a and 2b. It is.

【0033】前記巻付装置の巻枠1は、図1に示すよう
に、その一部に係止用切欠部3が形成してあり、これに
それぞれボビン4、5に巻回してあるコイルワイヤw1
及び線状スペーサ材sの各端部を係止する。ここではそ
れぞれを巻枠1に巻き付ける際に線状スペーサ材sの方
が内側になるように係止する。前記ボビン4、5はそれ
ぞれ巻回してあるコイルワイヤw1及び線状スペーサ材
sが自由に引き出せるように回転自在に配置する。
As shown in FIG. 1, the winding frame 1 of the above-mentioned winding device has a notch 3 for locking formed therein, and the coil wire wound around the bobbins 4 and 5, respectively. w1
And each end of the linear spacer material s is locked. Here, when each is wound around the winding frame 1, the linear spacer material s is locked so that it is on the inner side. The bobbins 4 and 5 are rotatably disposed so that the wound coil wire w1 and the linear spacer material s can be freely pulled out.

【0034】前記コイルワイヤw1は製造対象のコイル
に適するそれを用い、ボビン4から巻枠1まで引き出さ
れているその途中に接着剤の塗布手段6を配し、該コイ
ルワイヤw1がその中を通過して接着剤が塗布されるよ
うにする。接着剤としては熱溶融性高分子のそれを用
い、塗布手段6には加熱手段を付設し、前記コイルワイ
ヤw1がここを通過する際に溶融した接着剤がその周側
面に付着するようにする。
The coil wire w1 used is suitable for the coil to be manufactured, and an adhesive application means 6 is arranged in the middle of the coil wire w1 being pulled out from the bobbin 4 to the bobbin 1, and the coil wire w1 passes through the coil wire w1. Pass through and apply the adhesive. A heat-fusible polymer adhesive is used as the adhesive, and a heating means is attached to the application means 6 so that the molten adhesive adheres to the peripheral side surface when the coil wire w1 passes therethrough. .

【0035】なお前記コイルワイヤw1として、熱溶融
性の接着剤を付着した自己融着線を採用した場合は、前
記塗布手段6は不要となり、これに代えて、図1中一点
鎖線で示したように、熱風を放射する加熱手段7を採用
し、これによって引き出されるコイルワイヤw1に熱風
を吹き付けるように構成する。
When a self-fusing wire to which a hot-melt adhesive is applied is used as the coil wire w1, the coating means 6 becomes unnecessary, and is replaced by a dashed line in FIG. As described above, the heating means 7 for radiating hot air is employed, and the hot wire is blown to the coil wire w1 drawn out by the heating means 7.

【0036】前記線状スペーサ材sは製造対象の渦巻き
状のコイルc1の各隣接する内外の部位の間隔を考慮し
てそれに適する寸法のそれを採用する。この実施例では
適合する寸法の誘電体製のそれを採用した。
The linear spacer material s having a size suitable for the spiral coil c1 to be manufactured in consideration of the distance between the adjacent inner and outer portions thereof is adopted. In this example, a dielectric material of a suitable size was employed.

【0037】以上のように準備して、前記巻付装置を回
転させ、図1に示すように、巻枠1を回転させると、そ
の回転に伴い、前記ボビン4、5から該コイルワイヤw
1及び線状スペーサ材sを巻出しながら、図2に示すよ
うに、これらを該巻枠1に重なり合わせた状態で巻き付
けることになる。最内部には該線状スペーサ材sが巻枠
1に直接巻き付き、その外側にコイルワイヤw1が巻き
重なった状態になる。そして更にその外側には線状スペ
ーサ材sが巻重なり、その外側にコイルワイヤw1が巻
重なることになる。
When the winding device is rotated as described above and the winding frame 1 is rotated as shown in FIG. 1, the bobbin 4, 5 rotates the coil wire w.
While unwinding 1 and the linear spacer material s, as shown in FIG. 2, they are wound around the winding frame 1 in an overlapping state. In the innermost part, the linear spacer material s is directly wound around the winding frame 1, and the coil wire w1 is wound around the outer side. Further, the linear spacer material s is wound around the outside thereof, and the coil wire w1 is wound around the outside thereof.

【0038】このように線状スペーサ材sとコイルワイ
ヤw1とを重ねた状態で巻枠1に巻き付けると、コイル
ワイヤw1の隣接する内外の部位の間には必ず線状スペ
ーサ材sが介在し、その寸法分の間隔が保持されること
となる。
When the linear spacer material s and the coil wire w1 are wound around the bobbin 1 in a state of being superposed as described above, the linear spacer material s always intervenes between adjacent inner and outer portions of the coil wire w1. , The distance corresponding to the dimension is maintained.

【0039】前記巻付装置を所要回数回転させて、前記
巻枠1を同回数回転させると、図3及び図5に示すよう
に、所要巻数の渦巻き状のコイルc1が完成する。この
とき、前記したように、ボビン4から巻枠1までの途中
に接着剤の塗布手段6が配してあり、前記のように、前
記コイルワイヤw1がその中を通過して接着剤が塗布さ
れた上で、前記巻枠1に前記線状スペーサ材sとともに
巻き付けられるものであるため、該巻枠1に巻重ねられ
る際に、隣接するコイルワイヤw1と線状スペーサ材s
とは相互に巻重ねられた状態で接着結合し、形成された
渦巻き状のコイルc1の構成が保持されることとなる。
When the winding device is rotated the required number of times and the winding frame 1 is rotated the same number of times, as shown in FIGS. 3 and 5, a spiral coil c1 having a required number of turns is completed. At this time, as described above, the adhesive applying means 6 is arranged in the middle from the bobbin 4 to the bobbin 1, and as described above, the coil wire w1 passes therethrough and the adhesive is applied. And wound around the winding frame 1 together with the linear spacer material s. Therefore, when wound around the winding frame 1, the adjacent coil wire w1 and the linear spacer material s
Is adhesively bonded in a state of being wound with each other, and the configuration of the formed spiral coil c1 is maintained.

【0040】したがって、上記のようにしてコイルc1
が完成した後、前記巻付装置を、図4(a)に示すよう
に、保持面部材2bを保持面部材2aから離間させ、後
者の中央に配した巻枠1からコイルc1を取り外し、図
6に示すように、該コイルc1を基板8上の所定位置に
固定する。コイルc1は、先に述べたように、接着剤に
よりその状態が固定されているので、崩れることなく、
巻枠1から取り外すことができる。前記基板8への固定
は、同様に、接着剤を利用して行う。なお基板8として
はこの実施例ではポリエチレンテレフタレート製の不織
布シートを用いた。
Therefore, as described above, the coil c1
Is completed, the winding device is separated from the holding surface member 2a by the holding surface member 2b as shown in FIG. 4A, and the coil c1 is removed from the winding frame 1 disposed at the center of the latter. As shown in FIG. 6, the coil c1 is fixed at a predetermined position on the substrate 8. As described above, the state of the coil c1 is fixed by the adhesive, so that the coil c1 does not collapse.
It can be removed from the reel 1. The fixing to the substrate 8 is similarly performed using an adhesive. In this example, a nonwoven fabric sheet made of polyethylene terephthalate was used as the substrate 8.

【0041】このようにこの実施例によれば、前記線状
スペーサ材sの使用により、渦巻き状のコイルc1の内
外隣接する部位の間に容易に必要な間隔を精密に確保す
ることが可能であり、線間浮遊静電容量が少なく、かつ
抵抗値と前記容量のバラツキが小さい優れたコイルc1
を容易に製造することができる。
As described above, according to this embodiment, by using the linear spacer material s, it is possible to easily and precisely secure a necessary interval between the inner and outer adjacent portions of the spiral coil c1. An excellent coil c1 having a small floating capacitance between lines and a small variation in resistance and the capacitance.
Can be easily manufactured.

【0042】<実施例2>図7〜図11は本発明を適用
した実施例2を示したもので、図7(a)は多重巻枠の正
面図、図7(b)は多重巻枠の側面図、図8は図7(a)のA
−A線断面図、図9(a)は多重巻枠の支分巻枠に内側の
小径のそれから順に途中までコイルワイヤを巻き付けた
状態を示す正面図、図9(b)は多重巻枠の支分巻枠に内
側の小径のそれから順に途中までコイルワイヤを巻き付
けた状態を示す側面図、図10(a)は多重巻枠の全支分
巻枠にコイルワイヤを巻き付けた上で基板に近接させた
状態を示す側面図、図10(b)は多重巻枠の全支分巻枠
にコイルワイヤを巻き付けた上で基板に当接させ、かつ
全支分巻枠を同一面になるように後退させた状態を示す
側面図、図11はコイルを固定した基板の正面図であ
る。
<Embodiment 2> FIGS. 7 to 11 show an embodiment 2 to which the present invention is applied. FIG. 7 (a) is a front view of a multiple reel, and FIG. 7 (b) is a multiple reel. FIG. 8 is a side view of FIG.
FIG. 9 (a) is a front view showing a state in which a coil wire is wound on the branch winding frame of the multiple winding frame in order from the small diameter inside to the middle, and FIG. 9 (b) is a cross-sectional view of the multiple winding frame. FIG. 10A is a side view showing a state where the coil wire is wound around the branch winding frame in the order of the inner diameter from the small diameter to the middle, and FIG. FIG. 10 (b) is a side view showing a state in which the coil wire is wound around all the branch winding frames of the multiple winding frame, and then abutted against the substrate so that all the branch winding frames are flush with each other. FIG. 11 is a side view showing a state of being retracted, and FIG. 11 is a front view of a substrate on which a coil is fixed.

【0043】この実施例では、図7(a)、(b)及び図8に
示すように、径の異なる4個の支分巻枠11a、11
b、11c、11dを同心状に重ね合わせ嵌合し、かつ
最外部を支持枠11eで外装支持して構成した多重巻枠
11を使用する。
In this embodiment, as shown in FIGS. 7A, 7B and 8, four branch winding frames 11a, 11a having different diameters.
A multiple winding frame 11 is used in which b, 11c, and 11d are concentrically overlapped and fitted, and the outermost portion is externally supported by a support frame 11e.

【0044】この多重巻枠11は、その中央の支分巻枠
11aの先端を最も突出した状態とし、他の支分巻枠1
1b、11c、11dを、順次、その直近内側の支分巻
枠に対して一段分ずつ後退させた状態となるように重ね
合わせ嵌合する。この一段分の後退高さは使用するコイ
ルワイヤw2の径を越える寸法とする。
This multiple winding frame 11 is set so that the leading end of the central branch winding frame 11a is most protruded, and the other branch winding frame 1
1b, 11c, and 11d are sequentially overlapped and fitted to the branch winding frame immediately inside thereof so as to be retracted one step at a time. The retreat height for one step is set to a size exceeding the diameter of the coil wire w2 to be used.

【0045】上記各支分巻枠11a、11b、11c、
11dは、図7(a)、(b)及び図8に示すように、それぞ
れ巻枠部とその下部で放射方向に張り出した鍔基部とか
らなり、最も外側の支分巻枠11dから順次最も内側の
支分巻枠11aまでその順序で直近外側の支分巻枠に直
近内側の支分巻枠を装入した場合に、それぞれ直近内側
の支分巻枠の鍔基部の上面が直近外側の支分巻枠の鍔基
部の下面に当接して、それぞれ前者、即ち、直近内側の
支分巻枠の巻枠部の先端が、後者、即ち、直近外側の支
分巻枠の巻枠部の先端より前記一段分だけ突出した状態
に規制されるようになっている。なお最外部の支分巻枠
11dの巻枠部の先端は前記支持枠11eの上面より前
記一段分だけ上方に突出した状態になっている。
Each of the branch winding frames 11a, 11b, 11c,
11d, as shown in FIGS. 7 (a), (b) and FIG. 8, each comprises a winding frame portion and a flange base portion which protrudes radially below the winding frame portion. When the innermost branch winding frame is inserted into the outermost branch winding frame in that order up to the inner branching winding frame 11a, the upper surface of the flange base of the innermost branching winding frame is the outermost branching frame. In contact with the lower surface of the brim base portion of the branch winding frame, the former, that is, the front end of the winding frame portion of the nearest inner branch winding frame is the latter, that is, the front end of the winding frame portion of the nearest outer branch winding frame. The protruding portion is regulated so as to protrude from the tip by the one step. Note that the leading end of the winding frame portion of the outermost branch winding frame 11d protrudes upward by one step from the upper surface of the support frame 11e.

【0046】前記多重巻枠11は、以上のような構成で
あり、各支分巻枠11a〜11d及び支持枠1eは相互
に摺動装脱自在に構成してある。したがって必要に応じ
て各支分巻枠11a〜11dはその各先端を前記支持枠
11eの前面と一致するまで後退させることができるよ
うになっている。
The multiple winding frame 11 is configured as described above, and each of the branch winding frames 11a to 11d and the support frame 1e are configured so as to be slidably detachable from each other. Therefore, if necessary, each of the branch winding frames 11a to 11d can be retracted until their respective ends coincide with the front surface of the support frame 11e.

【0047】また前記多重巻枠11の最内部の支分巻枠
11aには、図7(a)、(b)、図9及び図10に示すよう
に、同図中、巻枠部の右肩側部付近に切欠部12が構成
してあり、これにコイルワイヤw2の先端を係止してこ
こからコイルc2を巻き始めることができるようになっ
ている。更に他の支分巻枠11b〜11dの巻枠部には
右側上部から下部までの範囲に切欠部13b、13c、
13dが形成してあり、巻き付けるべきコイルワイヤw
2が隣接する各支分巻枠11a、11b、11c、11
d間を相互にこれらの切欠部13b、13c、13dを
通じて移行することができるようになっている。
As shown in FIGS. 7A, 7B, 9 and 10, the innermost branch winding frame 11a of the multiple winding frame 11 has a right side of the winding frame portion in FIG. A notch 12 is formed near the shoulder side portion, and the tip of the coil wire w2 is locked to the notch 12 so that the coil c2 can be wound therefrom. Notch portions 13b, 13c in the range from the upper right part to the lower part are provided on the bobbin portions of the other branch bobbin frames 11b to 11d.
13d is formed and the coil wire w to be wound
2 is adjacent to each branch winding frame 11a, 11b, 11c, 11
d can be shifted to each other through these notches 13b, 13c, 13d.

【0048】以上の多重巻枠11を用いてコイルc2の
製造作業を行う。まず、図示しないボビンから引き出し
たコイルワイヤw2の先端を、図9(a)に示すように、
多重巻枠11の最も内側の支分巻枠11aの切欠部12
に係止する。次いで、該コイルワイヤw2を引き出しな
がら該支分巻枠11aの巻枠部に巻き付け、図9(a)及
び(b)に示すように、約3/4ほど巻いたところで、前
記切欠部12を有する側部で隣接する支分巻枠11bの
切欠部13bを通じてその支分巻枠11bに移行し、同
様にその巻枠部に約3/4程巻いたところで隣接する支
分巻枠11cの切欠部13cを通じてその支分巻枠11
cに移行する。その後も同様に、支分巻枠11cの巻枠
部に約3/4程巻いたところで隣接する支分巻枠11d
の切欠部13dを通じてその支分巻枠11dに移行し、
その巻枠部のほぼ全周に巻いて巻き付け作業は完了す
る。
The coil c2 is manufactured using the multiple winding frames 11 described above. First, as shown in FIG. 9A, the tip of the coil wire w2 pulled out from a bobbin not shown is
Notch 12 of innermost branch winding frame 11a of multiple winding frame 11
To lock. Next, while pulling out the coil wire w2, the coil wire w2 is wound around the winding frame portion of the branch winding frame 11a, and as shown in FIGS. A transition is made to the branch winding frame 11b through the cutout portion 13b of the adjacent branch winding frame 11b at the side having the same, and the notch of the adjacent branch winding frame 11c is similarly wound at about 3/4 of the winding frame portion. The branch winding frame 11 through the portion 13c
Move to c. Thereafter, similarly, when the winding is wound about 3/4 on the winding frame portion of the branch winding frame 11c, the adjacent branch winding frame 11d
To the branch winding frame 11d through the notch 13d of
The winding operation is completed by winding around substantially the entire circumference of the winding frame portion.

【0049】この後、この状態で多重巻枠11の前面
を、図10(a)に示すように、コイルc2の取付対象で
ある基板18に近接させ、更に図10(b)に示すよう
に、該基板18に圧接する。該多重巻枠11は、この圧
接過程で、その支分巻枠11a〜11dの先端がそれぞ
れ前記支持枠11e前面と一致するまで後退し、それぞ
れに巻き付けられていたコイルワイヤw2の各部が同一
面内に位置する渦巻き状のコイルc2となり、該基板1
8に押しつけられた状態となる。
Thereafter, in this state, the front surface of the multiple winding frame 11 is brought close to the substrate 18 on which the coil c2 is to be mounted as shown in FIG. 10A, and further, as shown in FIG. Is pressed against the substrate 18. In the pressing process, the multiple winding frame 11 is retracted until the leading ends of the branch winding frames 11a to 11d coincide with the front surface of the support frame 11e. A spiral coil c2 located in the inside of the substrate 1
8 is pressed.

【0050】前記基板18として熱可塑性のポリエチレ
ンテレフタレートシートを用い、このとき、該基板18
は、これをその上に載置した加熱板14により150℃
程度に10秒ほど加熱すると、上記のようにしてその上
面に押し付けられた渦巻き状のコイルc2は該基板18
上に接着固定されることとなる。この後、前記多重巻枠
18を引き上げると、図11に示すように、基板18上
に渦巻き状のコイルc2が固定された非接触ICカード
用のアンテナコイルを固定した基板が完成することとな
る。
As the substrate 18, a thermoplastic polyethylene terephthalate sheet was used.
Is heated at 150 ° C. by the heating plate 14 placed on the
After heating for about 10 seconds, the spiral coil c2 pressed against the upper surface as described above
It will be adhesively fixed on top. Thereafter, when the multiple winding frame 18 is lifted, as shown in FIG. 11, a substrate in which the antenna coil for the non-contact IC card in which the spiral coil c2 is fixed on the substrate 18 is completed. .

【0051】このようにしてこの実施例によれば、簡易
な構成である多重巻枠11の各支分巻枠11a〜11d
にコイルワイヤwを直接に巻き、その後、これを押し出
すものであるため、精度良く変形のないコイルc2が容
易に得られるものであり、得られるコイルc2は、それ
故、線間浮遊静電容量が少なく、かつ抵抗値と前記容量
のバラツキが小さい優れたものとなる。
As described above, according to this embodiment, each of the branch winding frames 11a to 11d of the multiple winding frame 11 having a simple configuration.
Since the coil wire w is wound directly on the wire and then extruded, a coil c2 without deformation can be easily obtained with high accuracy, and the obtained coil c2 is therefore a stray capacitance between lines. And the dispersion of the resistance value and the capacitance is small.

【0052】[0052]

【発明の効果】したがって本発明の1の非接触ICカー
ド用アンテナコイルの製造方法によれば、簡単な装置を
用いて、容易に、線間浮遊静電容量が少なく、かつ抵抗
値と前記容量のバラツキが小さい渦巻き状の非接触IC
カード用アンテナコイルを製造することができる。
Therefore, according to the method of manufacturing an antenna coil for a non-contact IC card according to the first aspect of the present invention, using a simple device, the line-to-line floating capacitance is easily reduced, and the resistance value and the capacitance are reduced. Spiral Non-Contact IC with Small Variation
An antenna coil for a card can be manufactured.

【0053】本発明の2の非接触ICカード用アンテナ
コイルの製造方法によれば、渦巻き状コイルの隣接する
内外の部位を離間する線状スペーサ材として誘電体製の
それを用いたので、容易に線間浮遊静電容量が少なく、
かつ抵抗値と前記容量のバラツキが小さいアンテナコイ
ルを製造することができることとなったものである。
According to the method of manufacturing an antenna coil for a non-contact IC card according to the second aspect of the present invention, since a dielectric spacer is used as a linear spacer material for separating adjacent inner and outer portions of the spiral coil, it is easy to use. Low stray capacitance between lines,
In addition, it is possible to manufacture an antenna coil having a small variation between the resistance value and the capacitance.

【0054】本発明の3の非接触ICカード用アンテナ
コイルの製造方法によれば、前記線状スペーサ材とし
て、前記コイルワイヤと同様の線材を採用したため、コ
イルの内外の間隔の離間が極めて簡単に構成しうるとと
もに、容易に線間浮遊静電容量が少なく、かつ抵抗値と
前記容量のバラツキが小さいアンテナコイルを製造する
ことができることとなったものである。
According to the method of manufacturing an antenna coil for a non-contact IC card according to the third aspect of the present invention, since a wire similar to the coil wire is employed as the linear spacer material, it is extremely easy to separate the inside and outside of the coil. In addition, an antenna coil having a small line-to-line floating capacitance and a small variation in resistance value and the capacitance can be easily manufactured.

【0055】本発明の4の非接触ICカード用アンテナ
コイルの製造方法によれば、本発明の1と同様に、簡単
な器具を用いて、極めて容易に線間浮遊静電容量が少な
く、かつ抵抗値と前記容量のバラツキが小さい渦巻き状
の非接触ICカード用アンテナコイルを製造することが
できることとなったものである。
According to the method of manufacturing an antenna coil for a non-contact IC card according to the fourth aspect of the present invention, as in the first aspect of the present invention, the line-to-line floating capacitance is extremely easily reduced using a simple instrument, and A spiral non-contact IC card antenna coil having a small variation in the resistance value and the capacitance can be manufactured.

【0056】本発明の5の非接触ICカード用アンテナ
コイルの製造方法によれば、本発明の4に用いる多重巻
枠の隣接する各支分巻枠間にコイルワイヤが隣接する他
の支分巻枠に移行するための切欠部を形成したため、そ
の間の移行がスムーズに行い得られるようになったもの
である。
According to the method of manufacturing an antenna coil for a non-contact IC card according to the fifth aspect of the present invention, the other branch of which the coil wire is adjacent between the adjacent branch winding frames of the multiple winding frame used in the fourth aspect of the present invention. Since the notch for transition to the winding frame is formed, the transition between them can be performed smoothly.

【図面の簡単な説明】[Brief description of the drawings]

【図1】巻枠にコイルワイヤを線状スペーサ材とともに
巻き付けている状態を示す実施例1の全体概略正面説明
図。
FIG. 1 is an overall schematic front view of a first embodiment showing a state in which a coil wire is wound around a winding frame together with a linear spacer material.

【図2】巻枠にコイルワイヤを線状スペーサ材とともに
巻き付けている状態を示す概略正面拡大図。
FIG. 2 is an enlarged schematic front view showing a state where a coil wire is wound around a winding frame together with a linear spacer material.

【図3】巻枠にコイルワイヤと線状スペーサ材を巻き付
けた状態を示す概略正面拡大図。
FIG. 3 is a schematic front enlarged view showing a state where a coil wire and a linear spacer material are wound around a winding frame;

【図4】(a)は保持面部材とその中央に取り付けた巻枠
とこれに離接自在に配した他の保持面部材とからなり、
他の保持面部材を巻枠から離間させた状態の巻付装置の
概略側面説明図。(b)は保持面部材の中央に取り付けた
巻枠に他の保持面部材を接合させた状態の巻付装置の概
略側面説明図。
FIG. 4 (a) is composed of a holding surface member, a bobbin mounted at the center thereof, and another holding surface member which is disposed so as to be able to be freely attached to and detached from it.
FIG. 9 is a schematic side view of the winding device in a state where another holding surface member is separated from the winding frame. (b) is a schematic side view of the winding device in a state where another holding surface member is joined to a winding frame attached to the center of the holding surface member.

【図5】巻枠に重ね合わせた状態で巻き付けたコイルワ
イヤと線状スペーサ材のみを断面して示した巻付装置の
概略側面説明図。
FIG. 5 is a schematic side view of a winding device showing only a cross section of a coil wire and a linear spacer material wound in a state of being superimposed on a winding frame;

【図6】線状スペーサ材で必要な間隔を確保したコイル
を固定した状態を示す基板の平面図。
FIG. 6 is a plan view of a substrate showing a state in which a coil having a necessary interval secured by a linear spacer material is fixed.

【図7】(a)は実施例2に用いる多重巻枠の正面図。(b)
は実施例2に用いる多重巻枠の側面図。
FIG. 7A is a front view of a multiple reel used in the second embodiment. (b)
9 is a side view of the multiple winding frame used in the second embodiment.

【図8】図7(a)のA−A線断面図。FIG. 8 is a sectional view taken along line AA of FIG. 7 (a).

【図9】(a)は多重巻枠の支分巻枠に内側の小径のそれ
から順に途中までコイルワイヤを巻き付けた状態を示す
正面図。(b)は多重巻枠の支分巻枠に内側の小径のそれ
から順に途中までコイルワイヤを巻き付けた状態を示す
側面図。
FIG. 9 (a) is a front view showing a state in which a coil wire is wound around a branch winding frame of a multiple winding frame in order from the smaller diameter on the inside to the middle. (b) is a side view showing a state where a coil wire is wound around the branch winding frame of the multiple winding frame in the order of the inner small diameter and halfway.

【図10】(a)は多重巻枠の全支分巻枠にコイルワイヤ
を巻き付けた上で基板に近接させた状態を示す側面図。
(b)は多重巻枠の全支分巻枠にコイルワイヤを巻き付け
た上で基板に当接させ、かつ全支分巻枠を同一面になる
ように後退させた状態を示す側面図。
FIG. 10 (a) is a side view showing a state in which a coil wire is wound around all branch winding frames of a multiple winding frame and then brought close to a substrate.
(b) is a side view showing a state in which a coil wire is wound around all the branch winding frames of the multiple winding frame and then abuts on the substrate, and all the branch winding frames are retracted to be flush with each other.

【図11】コイルを固定した基板の正面図。FIG. 11 is a front view of a substrate to which a coil is fixed.

【符号の説明】[Explanation of symbols]

1 巻枠 2a 保持面部材 2b 保持面部材 3 係止用切欠部 4 コイルワイヤのボビン 5 線状スペーサ材のボビン 6 塗布手段 7 加熱手段 8、18 基板 11 多重巻枠 11a、11b、11c、11d 支分巻枠 11e 支持枠 12 切欠部 13b、13c、13d 切欠部 14 加熱板 c1、c2 コイル s 線状スペーサ材 w1、w2 コイルワイヤ REFERENCE SIGNS LIST 1 winding frame 2a holding surface member 2b holding surface member 3 notch portion for locking 4 bobbin of coil wire 5 bobbin of linear spacer material 6 coating means 7 heating means 8, 18 substrate 11 multiple winding frames 11a, 11b, 11c, 11d Branch winding frame 11e Support frame 12 Notch 13b, 13c, 13d Notch 14 Heating plate c1, c2 Coil s Linear spacer material w1, w2 Coil wire

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H01P 11/00 H01Q 1/40 H01Q 1/36 7/00 1/40 G06K 19/00 H 7/00 K Fターム(参考) 2C005 MA19 NA09 RA30 5B035 AA03 AA07 BA05 CA02 CA08 CA23 5E002 AA01 AA14 5E070 DB02 EA05 5J046 AA09 AB11 PA07 QA02 Continuation of the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) H01P 11/00 H01Q 1/40 H01Q 1/36 7/00 1/40 G06K 19/00 H 7/00 K F term ( Reference) 2C005 MA19 NA09 RA30 5B035 AA03 AA07 BA05 CA02 CA08 CA23 5E002 AA01 AA14 5E070 DB02 EA05 5J046 AA09 AB11 PA07 QA02

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 コイルワイヤに一以上の線状スペーサ材
を重ね合わせ、この状態で所要径の巻枠部材に所要巻数
だけ渦巻き状に巻重ねることにより渦巻き状のコイルを
構成し、その後、該コイルを基板に固定することによる
非接触ICカード用アンテナコイルの製造方法。
1. A spiral coil is formed by superimposing one or more linear spacer members on a coil wire and spirally winding the coil member in a required number of turns on a winding frame member having a required diameter in this state. A method for manufacturing an antenna coil for a non-contact IC card by fixing the coil to a substrate.
【請求項2】 前記線状スペーサ材として、誘電体製の
線材を採用した請求項1の非接触ICカード用アンテナ
コイルの製造方法。
2. The method of manufacturing an antenna coil for a non-contact IC card according to claim 1, wherein a wire made of a dielectric material is used as said linear spacer material.
【請求項3】 前記線状スペーサ材として、前記コイル
ワイヤと同様の線材を採用した請求項1の非接触ICカ
ード用アンテナコイルの製造方法。
3. The method for manufacturing an antenna coil for a non-contact IC card according to claim 1, wherein a wire similar to the coil wire is employed as the linear spacer material.
【請求項4】 径の異なる複数の支分巻枠を同心状に、
かつその中央側の支分巻枠を順次外側の支分巻枠より一
段階ずつ軸方向に突出させた状態に重ね合わせた多重巻
枠であって、必要に応じて、各支分巻枠を軸方向に進退
させ、全支分巻枠の前端面を同一面にすることができる
多重巻枠を使用し、 その中央側の支分巻枠から外側の支分巻枠に、または外
側の支分巻枠から中央側の支分巻枠に順次コイルワイヤ
を巻いて、内外に所定の間隔を持たせた渦巻き状のコイ
ルを構成し、その後、該各支分巻枠を必要に応じて軸方
向に進退移動させて全支分巻枠の前端面を同一面にしな
がら該コイルを外すと同時に基板に該コイルを固定する
ことによる非接触ICカード用アンテナコイルの製造方
法。
4. A plurality of branch winding frames having different diameters are concentrically formed.
And a multiple winding frame in which the branch winding frame on the center side is sequentially superposed one by one from the outer branch winding frame in the axial direction one by one. Use a multiple reel that can be advanced and retracted in the axial direction and make the front end faces of all the branch reels the same plane, from the central branch reel to the outer branch reel, or to the outer branch. A coil wire is sequentially wound from the shunt frame to the center shunt winding frame to form a spiral coil having a predetermined interval inside and outside, and thereafter, the respective shunt winding frames are pivoted as necessary. A method of manufacturing an antenna coil for a non-contact IC card by removing the coil while fixing the coil to the substrate while moving the front and rear surfaces in the same direction so that the front end faces of all the winding frames are the same.
【請求項5】 前記多重巻枠の隣接する各支分巻枠間に
コイルワイヤが隣接する他の支分巻枠に移行するための
切欠部を形成した請求項4の非接触ICカード用アンテ
ナコイルの製造方法。
5. The non-contact IC card antenna according to claim 4, wherein a cut-out portion is formed between adjacent branch winding frames of said multiple winding frame so that a coil wire can be transferred to another adjacent branch winding frame. Manufacturing method of coil.
JP2001157824A 2001-05-25 2001-05-25 Method for manufacturing antenna coil for non-contact IC card Expired - Fee Related JP3797889B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001157824A JP3797889B2 (en) 2001-05-25 2001-05-25 Method for manufacturing antenna coil for non-contact IC card

Publications (2)

Publication Number Publication Date
JP2002352203A true JP2002352203A (en) 2002-12-06
JP3797889B2 JP3797889B2 (en) 2006-07-19

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ID=19001627

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
JP2006339407A (en) * 2005-06-02 2006-12-14 Sht Corp Ltd Automatic winding machine and manufacturing method of air-core coil using it
US7928554B2 (en) * 2004-11-09 2011-04-19 Semiconductor Energy Laboratory Co., Ltd. IC chip, antenna, and manufacturing method of the IC chip and the antenna
US20120019075A1 (en) * 2010-07-23 2012-01-26 Electronics And Telecommunications Research Institute Wireless energy transfer apparatus and method for manufacturing the same
JP2012029485A (en) * 2010-07-26 2012-02-09 Hitachi Ltd Superconducting coil and superconducting rotating machine utilizing the same
JP2013080854A (en) * 2011-10-05 2013-05-02 Sht Corp Ltd Air-core coil winding apparatus
JP2016092096A (en) * 2014-10-31 2016-05-23 東光株式会社 Manufacturing method of surface-mounted inductor
KR101708188B1 (en) * 2016-09-21 2017-02-20 김경한 Coil assembly manufacturing apparatus and for wireless charger of vehicles and coil assembly using thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7928554B2 (en) * 2004-11-09 2011-04-19 Semiconductor Energy Laboratory Co., Ltd. IC chip, antenna, and manufacturing method of the IC chip and the antenna
US8242592B2 (en) 2004-11-09 2012-08-14 Semiconductor Energy Laboratory Co., Ltd. IC chip, antenna, and manufacturing method of the IC chip and the antenna
JP2006339407A (en) * 2005-06-02 2006-12-14 Sht Corp Ltd Automatic winding machine and manufacturing method of air-core coil using it
US20120019075A1 (en) * 2010-07-23 2012-01-26 Electronics And Telecommunications Research Institute Wireless energy transfer apparatus and method for manufacturing the same
JP2012029485A (en) * 2010-07-26 2012-02-09 Hitachi Ltd Superconducting coil and superconducting rotating machine utilizing the same
JP2013080854A (en) * 2011-10-05 2013-05-02 Sht Corp Ltd Air-core coil winding apparatus
JP2016092096A (en) * 2014-10-31 2016-05-23 東光株式会社 Manufacturing method of surface-mounted inductor
KR101708188B1 (en) * 2016-09-21 2017-02-20 김경한 Coil assembly manufacturing apparatus and for wireless charger of vehicles and coil assembly using thereof

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