JP2002347843A - Tabular product pack and method for inspecting tabular product using the same - Google Patents
Tabular product pack and method for inspecting tabular product using the sameInfo
- Publication number
- JP2002347843A JP2002347843A JP2001163823A JP2001163823A JP2002347843A JP 2002347843 A JP2002347843 A JP 2002347843A JP 2001163823 A JP2001163823 A JP 2001163823A JP 2001163823 A JP2001163823 A JP 2001163823A JP 2002347843 A JP2002347843 A JP 2002347843A
- Authority
- JP
- Japan
- Prior art keywords
- plate
- product
- holder
- pack
- shaped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、陶磁器、ガラス、
セラミックのような衝撃に弱い材質からなる板状製品を
取り扱うための板状製品梱包体及びこれを利用した板状
製品検査方法に関するものである。TECHNICAL FIELD The present invention relates to ceramics, glass,
The present invention relates to a plate-like product package for handling a plate-like product made of a material weak to impact such as ceramic, and a plate-like product inspection method using the same.
【0002】[0002]
【従来の技術】上記のような脆性材料からなる板状製品
(例えば陶磁器板や板状セラミック製品など)をメーカ
ーの工場からユーザーの工場に搬送する場合には、輸送
途中の衝撃による破損を避けるとともに、板状製品どう
しがこすれ合わないようにする必要がある。このため、
表面疵をきらう工業用の板状セラミック製品などの場合
には、一枚一枚の間に発泡樹脂板を挟んだうえで全体を
発泡樹脂シートでくるみ、さらに段ボール製のカートン
に入れて輸送を行なっていた。2. Description of the Related Art When a plate-like product (for example, a ceramic plate or a plate-like ceramic product) made of a brittle material as described above is transported from a manufacturer's factory to a user's factory, damage due to impact during transportation is avoided. At the same time, it is necessary to prevent the plate products from rubbing each other. For this reason,
In the case of industrial plate-like ceramic products that have surface flaws, sandwich the foamed resin sheet between each sheet, wrap the whole with a foamed resin sheet, and then transport it in a cardboard carton. I was doing.
【0003】このような構造の板状製品梱包体は、外部
からの衝撃に強く、また板状製品どうしの直接接触もな
いために、現在のところ広く用いられている。しかし、
この従来の板状製品梱包体には、次の3つの問題があっ
た。[0003] The plate-shaped product package having such a structure is widely used at present because it is resistant to external impact and has no direct contact between the plate-shaped products. But,
This conventional plate-shaped product package has the following three problems.
【0004】第1に、一枚一枚の板状製品間にそれぞれ
発泡樹脂板を挟んだうえで全体を発泡樹脂シートでくる
むという梱包作業に多くの手数を要し、また開梱作業も
同様に多くの手数を要する。特に枚数の多い工業製品の
場合には、この問題は重要である。[0004] First, a lot of trouble is required for a packaging operation in which a foamed resin sheet is sandwiched between individual plate-shaped products, and then the whole is wrapped with a foamed resin sheet. Requires a lot of trouble. This problem is particularly important in the case of a large number of industrial products.
【0005】第2に、開梱すると板状製品間に挟まれて
いた発泡樹脂板と、外側をくるんでいた発泡樹脂シート
と、カートンとが大量に発生する。通常はこれらの梱包
材は廃棄されるため梱包材の無駄が多く、また梱包コス
トも高くなる。[0005] Second, when unpacking, a large amount of foamed resin plates sandwiched between plate-like products, foamed resin sheets wrapped around the outside, and cartons are generated. Normally, these packing materials are discarded, so that the packing materials are wasted and the packing cost is increased.
【0006】第3に、開梱された板状製品の表面疵の有
無をユーザーが目視検査したい場合、板状製品間に挟ま
れている発泡樹脂板を取り除きながら板状製品の表裏を
反転させて検査する必要があり、検査能率が上がらない
という問題があった。Third, when the user wishes to visually inspect the unpacked plate product for surface flaws, the plate product is turned upside down while removing the foamed resin plate sandwiched between the plate products. In addition, there is a problem that the inspection efficiency is not improved.
【0007】[0007]
【発明が解決しようとする課題】本発明は上記した従来
の問題点を解決し、梱包作業および開梱作業が容易であ
り、梱包材の無駄がなく、しかも確実な緩衝効果を発揮
することができる板状製品梱包体を提供することを第1
の目的とするものである。また本発明の第2の目的は、
この板状製品梱包体を利用して、従来に比較して非常に
迅速に板状製品の表裏を目視検査できる板状製品検査方
法を提供することである。DISCLOSURE OF THE INVENTION The present invention solves the above-mentioned conventional problems, and makes it easy to carry out packing and unpacking operations, without waste of packing materials and exhibiting a reliable buffering effect. The first is to provide a plate-like product package that can be
It is the purpose of. A second object of the present invention is to
An object of the present invention is to provide a plate-like product inspection method capable of visually inspecting the front and back of a plate-like product very quickly by using this plate-like product package.
【0008】[0008]
【課題を解決するための手段】上記した第1の目的を達
成するためになされた本発明の板状製品梱包体は、板状
発泡樹脂ボードを上下両端部がV字状になるようにジグ
ザグ状に折り曲げ加工したホルダーの片面に、板状発泡
樹脂ボードよりも肉厚の板状製品を1枚ずつ挟み込み、
少なくともその下端部に三角形の緩衝空間を形成したこ
とを特徴とするものである。In order to achieve the above-mentioned first object, a plate-like product package of the present invention is provided in which a plate-like foamed resin board is zigzag so that both upper and lower ends are V-shaped. One side of the plate-shaped product thicker than the plate-shaped foamed resin board is sandwiched on one side of the holder bent into a shape,
At least at a lower end thereof, a triangular buffer space is formed.
【0009】また上記した第2の目的を達成するために
なされた本発明の板状製品梱包体を利用した板状製品検
査方法は、上記した板状製品梱包体を本のように持ち、
本のページを開くようにホルダーを開きながらその内部
に挟み込まれている板状製品の表裏を目視検査すること
を特徴とするものである。Further, a plate product inspection method using a plate product package of the present invention, which has been made to achieve the above second object, comprises holding the plate product package like a book,
The present invention is characterized in that the front and back of a plate-shaped product sandwiched inside the holder are visually inspected while opening the holder so as to open the page of the book.
【0010】本発明の板状製品梱包体は、板状発泡樹脂
ボードを上下両端部がV字状になるようにジグザグ状に
折り曲げ加工したホルダーと、その片面に挟み込まれた
板状製品とからなるものであるから、単にホルダーを開
くことによって梱包作業および開梱作業が容易に行なえ
る。またこのホルダーは繰り返して使用できるから、梱
包材の無駄が生じない。[0010] The plate-shaped product package of the present invention comprises a holder formed by bending a plate-shaped foamed resin board in a zigzag shape so that both upper and lower ends are V-shaped, and a plate-shaped product sandwiched on one side thereof. Therefore, the packing operation and the unpacking operation can be easily performed simply by opening the holder. Further, since the holder can be used repeatedly, no waste of the packing material is caused.
【0011】また本発明の板状製品検査方法は、板状製
品梱包体を本のように片手に持ち、他方の手で本のペー
ジを開くようにホルダーを開きながらその内部に挟み込
まれている板状製品の表裏を目視検査するため、従来に
比較して非常に迅速に板状製品の表裏を目視検査するこ
とができる。Further, in the plate-like product inspection method of the present invention, the plate-like product package is held in one hand like a book, and is sandwiched in the inside while opening the holder so as to open the page of the book with the other hand. Since the front and back of the plate-shaped product are visually inspected, the front and back of the plate-shaped product can be visually inspected very quickly as compared with the related art.
【0012】[0012]
【発明の実施の形態】以下に本発明の好ましい実施形態
を示す。図1は本発明の板状製品梱包体を示す側面図で
あり、Wは板状製品、1は板状製品Wを梱包するための
ホルダーである。板状製品Wは前記したような陶磁器、
ガラス、セラミックのような衝撃に弱い脆性材料からな
る板状体であり、この実施形態では一辺が100mmで
厚さが5mm程度の正方形状のセラミック板である。な
お、板状製品Wの形状は完全な板状である必要はなく、
短い突起や脚部を持つものであっても差し支えはない。
厚さが1mm以下であるような場合には、本発明を適用
することは好ましくない。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below. FIG. 1 is a side view showing a plate-shaped product package of the present invention, in which W is a plate-shaped product, and 1 is a holder for packing the plate-shaped product W. The plate-shaped product W is a porcelain as described above,
It is a plate-like body made of a brittle material that is vulnerable to impact, such as glass or ceramic. In this embodiment, it is a square ceramic plate having a side of 100 mm and a thickness of about 5 mm. Note that the shape of the plate-shaped product W does not need to be a perfect plate-like shape,
There is no problem even if it has short protrusions or legs.
When the thickness is 1 mm or less, it is not preferable to apply the present invention.
【0013】ホルダー1は、図2に示すように板状発泡
樹脂ボード2を上端部3及び下端部4がV字状になるよ
うにジグザグ状に折り曲げ加工したものである。板状発
泡樹脂ボード2はプラスチック段ボールと呼ばれるもの
で、例えばポリプロピレン樹脂の発泡体からなる。これ
は発泡体特有の緩衝効果を持つとともに、適当な硬さを
備えた材料である。その厚みはこの実施形態では1.5
〜2mm程度である。As shown in FIG. 2, the holder 1 is formed by bending a plate-like foamed resin board 2 in a zigzag manner so that an upper end 3 and a lower end 4 are V-shaped. The plate-like foamed resin board 2 is called a plastic cardboard, and is made of, for example, a foam of a polypropylene resin. This is a material having a cushioning effect peculiar to the foam and having appropriate hardness. Its thickness is 1.5 in this embodiment.
About 2 mm.
【0014】ホルダー1の幅は板状製品Wの幅よりも僅
かに大きくし、上端部3から下端部4までの長さ(高
さ)は板状製品Wの高さよりも10〜30mm程度大き
くしておく。なお、板状発泡樹脂ボード2の上端部3及
び下端部4は製造工程において刃状工具で押圧して折れ
線を入れておき、直線状に折れ曲がるようにしておくも
のとする。The width of the holder 1 is slightly larger than the width of the plate-shaped product W, and the length (height) from the upper end 3 to the lower end 4 is about 10 to 30 mm larger than the height of the plate-shaped product W. Keep it. In the manufacturing process, the upper end 3 and the lower end 4 of the plate-shaped foamed resin board 2 are pressed by an edge tool to form a broken line and bend in a straight line.
【0015】ホルダー1は外力を加えない状態ではそれ
自身の弾性により図2のようにジグザグ状に開くので、
その片側(上側)から板状製品Wを挿入し、全体を閉じ
て挟み込む。その結果、図1に示されるように板状製品
Wは重量によりホルダー1の内部に落ち込むが、板状発
泡樹脂ボード2よりも板状製品Wの方がかなり肉厚であ
るため、少なくともその下端部4には三角形の緩衝空間
5が形成される。When no external force is applied, the holder 1 opens in a zigzag shape as shown in FIG. 2 by its own elasticity.
The plate-shaped product W is inserted from one side (upper side), and the whole is closed and sandwiched. As a result, as shown in FIG. 1, the plate-shaped product W falls into the holder 1 by weight, but since the plate-shaped product W is considerably thicker than the plate-shaped foamed resin board 2, at least the lower end thereof A triangular buffer space 5 is formed in the part 4.
【0016】この板状製品梱包体は図3、図4に示すよ
うにそのまま段ボール製のカートン6に入れて輸送され
るが、板状製品梱包体の下部には三角形の緩衝空間5が
一定ピッチで形成されることとなるため、カートン6の
下部から衝撃を受けた場合の板状製品Wの破損を防止す
ることができる。なお、このような三角形の緩衝空間5
を形成するためには、板状発泡樹脂ボード2の肉厚より
も板状製品Wの肉厚が2倍以上であることが好ましい。
この肉厚比は、板状発泡樹脂ボード2の硬さにも左右さ
れることはいうまでもない。As shown in FIGS. 3 and 4, the plate-like product package is transported as it is in a carton 6 made of corrugated cardboard, and a triangular buffer space 5 is provided below the plate-like product package at a constant pitch. Therefore, it is possible to prevent the plate-shaped product W from being damaged when receiving an impact from the lower part of the carton 6. In addition, such a triangular buffer space 5
It is preferable that the thickness of the plate-shaped product W be twice or more than the thickness of the plate-shaped foamed resin board 2 in order to form the sheet.
It goes without saying that this thickness ratio is also affected by the hardness of the plate-like foamed resin board 2.
【0017】図1から明らかなように、この板状製品梱
包体は各板状製品Wの間に板状発泡樹脂ボード2が二重
に入るため、緩衝効果に優れる。また板状製品Wの上方
にもホルダー1の上端部3が二つ折りになって突出する
ため、カートン6の上部からの衝撃に対しても、かなり
の緩衝効果を得ることができ、多段積みにも耐えること
ができる。なお、カートン6の上面フラップ7を閉じる
前に、段ボールシートを板状製品梱包体の上に載せるよ
うにすれば、さらに緩衝効果が高まることはいうまでも
ない。As is clear from FIG. 1, this plate-like product package has an excellent buffering effect because the plate-like foamed resin board 2 is inserted between the respective plate-like products W. Also, since the upper end 3 of the holder 1 is folded and projected above the plate-shaped product W, a considerable buffering effect can be obtained even with an impact from the upper part of the carton 6, and a multi-tiered structure can be obtained. Can also withstand. It is needless to say that the cushioning effect is further enhanced by placing the corrugated cardboard sheet on the plate-shaped product package before closing the top flap 7 of the carton 6.
【0018】このように、本発明の板状製品梱包体は脆
性材料からなる板状製品Wを輸送中の衝撃から確実に保
護することができる。また、ホルダー1をジグザグ状に
開いて板状製品Wを挿入し、全体を閉じて挟み込むだけ
で簡単に梱包作業を行うことができ、逆にホルダー1を
開くだけで簡単に開梱作業を行うことができる。いずれ
の場合にも、ホルダー1は一続きのものでバラバラにな
らないので、取り扱いが容易である。しかも、開梱時に
発生した空のホルダー1を折りたたみ、カートン6に詰
めてメーカー側に返送すれば、従来のような梱包材の廃
棄物がまったく発生しない。しかもこのホルダー1は何
回でも再使用することができるから、トータルの輸送コ
ストを引き下げることができる。As described above, the plate-shaped product package of the present invention can reliably protect the plate-shaped product W made of a brittle material from an impact during transportation. In addition, the packing operation can be easily performed simply by opening the holder 1 in a zigzag shape, inserting the plate-shaped product W, and closing and sandwiching the entire product. Conversely, the unpacking operation can be easily performed simply by opening the holder 1. be able to. In any case, the holder 1 is continuous and does not fall apart, so that it is easy to handle. In addition, if the empty holder 1 generated at the time of unpacking is folded, packed in a carton 6 and returned to the manufacturer, no waste of packaging materials as in the related art is generated. Moreover, since the holder 1 can be reused any number of times, the total transportation cost can be reduced.
【0019】次に、本発明の板状製品検査方法について
説明する。前記したように、ユーザー側では開梱された
板状製品Wの表面疵の有無を目視検査したい場合があ
る。本発明の板状製品梱包体は上記のように構成されて
いるから、図5に示すように本のように片手で持ち、反
対側の手で本のページを開くようにホルダー1を開きな
がらその内部に挟み込まれている板状製品Wの表裏を容
易に目視検査することができる。すなわち、板状製品梱
包体を持った手をわずかに動かすだけでホルダー1の間
に挟まっている板状製品Wを左右に反転させることがで
きるから、表裏の目視検査が簡単となる。Next, the plate-like product inspection method of the present invention will be described. As described above, the user may want to visually inspect the unpacked plate-shaped product W for surface flaws. Since the plate-shaped product package of the present invention is configured as described above, as shown in FIG. The front and back of the plate-shaped product W sandwiched therein can be easily visually inspected. That is, the plate-like product W sandwiched between the holders 1 can be turned right and left by slightly moving the hand holding the plate-like product package, so that the visual inspection of the front and back is simplified.
【0020】このような検査方法を採用するためには、
手で持てないような大型のホルダーとすることは好まし
くなく、できるだけ片手で扱えるサイズとすることが好
ましい。しかし本発明の板状製品梱包体は机上に載せて
使用することもできることはいうまでもない。In order to adopt such an inspection method,
It is not preferable to use a large holder that cannot be held by hand, and it is preferable that the holder be as large as possible with one hand. However, it goes without saying that the plate-shaped product package of the present invention can also be used by being placed on a desk.
【0021】[0021]
【発明の効果】以上に説明したように、ジグザグ状に折
り曲げ加工したホルダーを用いた本発明の板状製品梱包
体は、梱包作業および開梱作業が容易であり、梱包材の
無駄がなく、しかも確実な緩衝効果を発揮することがで
きる利点がある。また本発明の板状製品検査方法はこの
板状製品梱包体を利用して、従来に比較して非常に迅速
に板状製品の表裏を目視検査できる利点がある。As described above, the plate-like product package of the present invention using the holder bent in a zigzag shape is easy to perform the packing operation and the unpacking operation, and does not waste the packing material. Moreover, there is an advantage that a reliable buffering effect can be exhibited. Further, the plate-like product inspection method of the present invention has an advantage that the front and back of the plate-like product can be visually inspected very quickly by using the plate-like product package as compared with the related art.
【図1】本発明の板状製品梱包体を示す側面図である。FIG. 1 is a side view showing a plate-shaped product package of the present invention.
【図2】ホルダーを開いた状態の斜視図である。FIG. 2 is a perspective view showing a state where a holder is opened.
【図3】本発明の板状製品梱包体をカートン内部に収納
するか、取り出す状態の斜視図である。FIG. 3 is a perspective view showing a state in which the plate-shaped product package of the present invention is stored in or taken out of a carton.
【図4】カートンに収納された状態を示す斜視図であ
る。FIG. 4 is a perspective view showing a state of being housed in a carton.
【図5】本発明の板状製品検査方法を示す斜視図であ
る。FIG. 5 is a perspective view showing a plate-like product inspection method of the present invention.
1 ホルダー、2 板状発泡樹脂ボード、3 上端部、
4 下端部、5 三角形の緩衝空間、6 カートン、7
上面フラップ1 holder, 2 plate-shaped foam resin board, 3 upper end,
4 Lower end, 5 triangular buffer space, 6 carton, 7
Top flap
フロントページの続き (72)発明者 村上 義治 愛知県名古屋市東区葵2丁目12番1号 東 洋実業株式会社内 Fターム(参考) 3E060 CC14 CC17 CC18 CC19 CC43 DA30 3E066 AA72 CA01 DA01 GA01 HA04 JA03 NA60 3E096 AA06 BA24 BB03 CA02 CB03 DA01 DA05 DB08 DC03 GA03 GA09 GA11 Continued on the front page (72) Inventor Yoshiharu Murakami 2-12-1, Aoi, Higashi-ku, Nagoya-shi, Aichi F-term (reference) in Toyo Jitsugyo Co., Ltd. 3E060 CC14 CC17 CC18 CC19 CC43 DA30 3E066 AA72 CA01 DA01 GA01 HA04 JA03 NA60 3E096 AA06 BA24 BB03 CA02 CB03 DA01 DA05 DB08 DC03 GA03 GA09 GA11
Claims (2)
状になるようにジグザグ状に折り曲げ加工したホルダー
の片面に、板状発泡樹脂ボードよりも肉厚の板状製品を
1枚ずつ挟み込み、少なくともその下端部に三角形の緩
衝空間を形成したことを特徴とする板状製品梱包体。1. A plate-like product having a thickness greater than that of a plate-like foamed resin board is provided on one side of a holder obtained by bending a plate-like foamed resin board in a zigzag manner so that both upper and lower ends become V-shaped. A plate-shaped product package characterized by being sandwiched and having a triangular buffer space formed at least at a lower end thereof.
うに持ち、本のページを開くようにホルダーを開きなが
らその内部に挟み込まれている板状製品の表裏を目視検
査することを特徴とする板状製品梱包体を利用した板状
製品検査方法。2. Holding the plate-shaped product package according to claim 1 like a book, and visually inspecting the front and back of the plate-shaped product sandwiched therein while opening a holder so as to open a page of the book. A plate-like product inspection method using a plate-like product package characterized by the following.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001163823A JP2002347843A (en) | 2001-05-31 | 2001-05-31 | Tabular product pack and method for inspecting tabular product using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001163823A JP2002347843A (en) | 2001-05-31 | 2001-05-31 | Tabular product pack and method for inspecting tabular product using the same |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2002347843A true JP2002347843A (en) | 2002-12-04 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2001163823A Withdrawn JP2002347843A (en) | 2001-05-31 | 2001-05-31 | Tabular product pack and method for inspecting tabular product using the same |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006290427A (en) * | 2005-04-13 | 2006-10-26 | Konica Minolta Holdings Inc | Storing box and storing body |
CN107600644A (en) * | 2017-09-19 | 2018-01-19 | 深圳市华星光电技术有限公司 | For packing the separation pad and packing case of display panel |
WO2019041723A1 (en) * | 2017-08-31 | 2019-03-07 | 惠科股份有限公司 | Cushioning structure and packing box |
-
2001
- 2001-05-31 JP JP2001163823A patent/JP2002347843A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006290427A (en) * | 2005-04-13 | 2006-10-26 | Konica Minolta Holdings Inc | Storing box and storing body |
WO2019041723A1 (en) * | 2017-08-31 | 2019-03-07 | 惠科股份有限公司 | Cushioning structure and packing box |
US11111072B2 (en) | 2017-08-31 | 2021-09-07 | HKC Corporation Limited | Cushion structure and package box |
CN107600644A (en) * | 2017-09-19 | 2018-01-19 | 深圳市华星光电技术有限公司 | For packing the separation pad and packing case of display panel |
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Legal Events
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A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20080805 |