JP2002337984A - Apparatus and method for lifting object to be set in tank - Google Patents

Apparatus and method for lifting object to be set in tank

Info

Publication number
JP2002337984A
JP2002337984A JP2001146982A JP2001146982A JP2002337984A JP 2002337984 A JP2002337984 A JP 2002337984A JP 2001146982 A JP2001146982 A JP 2001146982A JP 2001146982 A JP2001146982 A JP 2001146982A JP 2002337984 A JP2002337984 A JP 2002337984A
Authority
JP
Japan
Prior art keywords
tank
lifting
elevating
lowering
devices
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001146982A
Other languages
Japanese (ja)
Inventor
Yoshimitsu Hironaka
美光 弘中
Masanori Yoshioka
正則 吉岡
Masashi Nakamitsu
眞史 中光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissin Kogyo Co Ltd
Original Assignee
Nissin Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissin Kogyo Co Ltd filed Critical Nissin Kogyo Co Ltd
Priority to JP2001146982A priority Critical patent/JP2002337984A/en
Publication of JP2002337984A publication Critical patent/JP2002337984A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide an apparatus for lifting objects to be set in a tank capable of allowing pipes for heating, which have become slippery due to oil or the like, to ascend to a predetermined position in the tank in a balanced and safe state to be supported thereat and obviating damage or a load to be caused or imparted to side plates or the like of the tank when the tank is cleaned, and further to provide a method for lifting the objects to be set in the tank, excellent in workability and economy and capable of securing safely a space for cleaning work. SOLUTION: The apparatus for lifting objects to be set in a tank is installed inside a tank while maintaining a predetermined distance from a bottom face 12 of the tank 10. The apparatus has support members 21 and 21a for supporting the objects 11 thereon and lifting gears 22 and 22a. Each is disposed between each of the support members 21 and 21a and the bottom face 12 of the tank to lift the support members 21 and 21a.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、石油類、水、ガス
等を貯蔵するタンク内に設置されている配管等のタンク
内設置物の昇降装置及びタンク内設置物の昇降方法に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for elevating and lowering an object installed in a tank such as a pipe installed in a tank for storing petroleum, water, gas and the like.

【0002】[0002]

【従来の技術】従来の大型のタンクでは、その安全性を
確保するためにタンクの開放点検が実施されている。特
に石油類が収納されるタンクでは消防法により5年また
は10年に1回の割りで定期的な開放点検が義務付けら
れている。開放点検時にはタンク底の底板溶接線の部分
を非破壊試験等で検査する必要があり、主として目視検
査、磁粉探傷試験、真空試験が実施され、底板溶接線を
はさんで約300mm幅の範囲の防食材をサンドブラス
ト等で除去する作業等が行われている。このようなタン
クは石油類等を長期間収納した結果、タンク底部に炭化
物やロウ分、水分、鉄錆、泥砂および塩化物を含むスラ
ッジ等の残留分が堆積して、検査や補修を行う際の支障
になっている。従って、タンクの開放点検は、タンクの
清掃に始まって研掃→検査→補修→検査→防食の順で一
連の作業が行われる。タンクの清掃は、人手による方法
や、原油共油洗浄、エジェクター洗浄等を行う洗浄機械
を用いた方法で行われ、タンク内収納物やタンク底面に
溜まったスラッジの量等によりこれらの方法が使い分け
られている。しかし、C重油や流動点の高い物質を貯蔵
する1,000kL以上の容量の油タンクでは、油の流
動性を維持させるためにタンクの底部にスチームが流れ
る加熱用配管(コイル状に屈曲して形成された加熱コイ
ルや加熱用ヘッダーを有する配管類)が配置され、タン
ク内の油を所定の温度(40〜60℃)に維持した状態
で使用されている。このような加熱用配管は、鉄鋼製か
らなる外径が約51〜76mm(2〜3インチ)のパイ
プで、タンク底面から100〜700mmの高さでタン
ク底面のほぼ全面を覆うように屈曲して配置されてい
る。このような配管等がタンク底部に配置されているた
めに、検査や補修を行う際に足場が悪く、タンクのメン
テナンス作業の妨げとなっている。このため、タンクの
清掃に先立って、開放点検の作業の際に障害となる配管
等のタンク内設置物を上部に吊りあげて移動させるよう
にしていた。図8は従来におけるタンク内設置物の昇降
方法の説明図である。図示するようにタンク底部の加熱
用配管60にワイヤロープ61をかけて天井側に吊り上
げて移動させ、ワイヤロープ61を固定してタンク底の
上部に清掃用の空間を確保する。このため、タンク側板
に加熱用配管60を吊り上げるための掛止枠62を溶接
等で設定し、この掛止枠62に取り付けた滑車63やチ
ェーンブロックなどを介して、人力等により加熱用配管
60を吊り上げた後、落下防止のため支持部材64をタ
ンクの側壁に溶接して加熱用配管60を仮り置きする方
法が取られていた。
2. Description of the Related Art In a conventional large tank, an open inspection of the tank is carried out to ensure its safety. In particular, tanks storing petroleum are required by the Fire Services Act to be regularly inspected once every five or ten years. At the time of open inspection, it is necessary to inspect the bottom plate welding line part of the tank bottom by nondestructive testing etc., mainly visual inspection, magnetic particle flaw detection test, vacuum test is carried out, and the area of about 300 mm width across the bottom plate welding line Work to remove the anticorrosion material by sandblasting or the like is performed. Such tanks store petroleum and other substances for a long period of time, and as a result, residues such as sludge containing carbides, waxes, moisture, iron rust, mud sand and chlorides accumulate at the bottom of the tank, and are used for inspection and repair. Has been hindered. Therefore, the opening inspection of the tank starts with cleaning of the tank, and a series of operations are performed in the order of cleaning → inspection → repair → inspection → corrosion prevention. Tank cleaning is performed manually or by using a washing machine that performs crude oil / oil cleaning, ejector cleaning, etc., and these methods are used depending on the amount of sludge accumulated on the tank and the bottom of the tank. Have been. However, in an oil tank having a capacity of 1,000 kL or more for storing heavy fuel oil C or a substance having a high pour point, a heating pipe through which steam flows to the bottom of the tank to maintain the fluidity of the oil (which is bent in a coil shape). A piping having a formed heating coil and a heating header) is disposed, and the oil in the tank is used at a predetermined temperature (40 to 60 ° C.). Such a heating pipe is a pipe made of steel having an outer diameter of about 51 to 76 mm (2 to 3 inches), and is bent at a height of 100 to 700 mm from the bottom of the tank so as to cover almost the entire bottom of the tank. It is arranged. Since such pipes and the like are arranged at the bottom of the tank, they have poor scaffolding during inspection and repair, which hinders maintenance work on the tank. For this reason, prior to the cleaning of the tank, objects in the tank, such as pipes, which become obstacles during the opening inspection work, are lifted up and moved. FIG. 8 is an explanatory view of a conventional method of elevating and lowering an object installed in a tank. As shown in the figure, a wire rope 61 is hung on a heating pipe 60 at the bottom of the tank and lifted to the ceiling side to be moved, and the wire rope 61 is fixed to secure a cleaning space above the tank bottom. For this reason, a hook frame 62 for lifting the heating pipe 60 is set on the tank side plate by welding or the like, and the heating pipe 60 is pulled by a human power or the like through a pulley 63 or a chain block attached to the hook frame 62. Then, the supporting member 64 is welded to the side wall of the tank to prevent the fall, and the heating pipe 60 is temporarily placed.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、前記従
来の加熱用配管等のタンク内設置物の昇降方法は、以下
の課題を有していた。 (1)油等が付着して滑り易くなった加熱用配管60を
人手により吊り上げるので、吊り上げられた加熱用配管
60がバランスを崩すと危険であり、作業者への負担も
大きくなるという課題があった。 (2)タンクの側板へ掛止枠62や支持部材64を溶接
して固定するため、側板が溶接の際の熱により歪んだ
り、吊り上げられた加熱用配管60の重量によりタンク
が変形したりする可能性があり、側板を補強しなければ
ならないケースもあって作業性と経済性が悪いという課
題があった。 (3)タンク内に残留分がある状態では引火性のガスの
発生等により爆発の危険があるため、火気を用いた機器
や火花を発生する機器等の使用が制限され、タンク内を
効率的に清掃できないという課題があった。
However, the above-described conventional method of lifting and lowering the object installed in the tank such as a heating pipe has the following problems. (1) Since the heating pipe 60 to which the oil or the like has adhered and has become slippery is lifted by hand, there is a problem that the lifting of the heating pipe 60 is dangerous if the balance is lost, and the burden on the operator is increased. there were. (2) Since the retaining frame 62 and the support member 64 are fixed to the side plate of the tank by welding, the side plate is distorted by heat at the time of welding, or the tank is deformed by the weight of the raised heating pipe 60. There was a possibility that the side plates had to be reinforced, and there was a problem that workability and economy were poor. (3) When there is a residue in the tank, there is a danger of explosion due to the generation of flammable gas, etc. Therefore, the use of equipment that uses fire or equipment that generates sparks is restricted, and the inside of the tank is made more efficient. There was a problem that cleaning was not possible.

【0004】本発明は上記従来の課題を解決するもの
で、油等で滑り易くなった加熱用配管等のタンク内設置
物をバランスよく安全にタンク内の所定位置に上昇、下
降させて支持することができ、タンク清掃時にタンク側
板等に損傷や負荷を加えることのないタンク内設置物の
昇降装置を提供し、清掃作業用の空間を安全に確保して
作業性と経済性に優れたタンク内設置物の昇降方法を提
供することを目的とする。
The present invention has been made to solve the above-mentioned conventional problems, and supports an object installed in a tank such as a heating pipe, which is easily slipped by oil or the like, in a well-balanced and safe manner at a predetermined position in the tank by raising and lowering it. A tank that provides a lifting device for the equipment installed in the tank that does not damage or load the tank side plate etc. when cleaning the tank, secures a safe space for cleaning work, and is excellent in workability and economy It is an object of the present invention to provide a method of elevating and lowering an internally installed object.

【0005】[0005]

【課題を解決するための手段】本発明の請求項1に記載
のタンク内設置物の昇降装置は、タンクの底面から所定
の間隔を有してタンク内部に設置されたタンク内設置物
の昇降装置であって、前記設置物を支持する支持部材
と、前記支持部材とタンク底面との間に配設され前記支
持部材を昇降させる昇降装置とを有して構成されてい
る。この構成によって以下の作用を有する。 (1)設置物を掛止し又は載置して支持する支持部材の
昇降装置をタンク底面に配置しているので、油等で滑り
易くなった加熱用配管等のタンク内設置物をバランスよ
く安全に上昇させて掛止部材等を用いることなく所定位
置で支持することができ、タンク清掃時における作業性
と安全性に優れている。 (2)タンク内設置物をタンク内の所定高さで支持する
際に、タンク側板等に掛止部材を溶接して加熱用配管を
固定する必要がないので、タンク側壁等が溶接による熱
で損傷したり、吊下げによる負荷で変形したりすること
がなく、保守性に優れている。 (3)タンク内設置物を接触面積の大きい支持部材の上
部に載せた状態で押し上げることもできるので、吊り上
げる場合に比べて設置物に付加される力が一点に集中す
ることがなく、移動作業や保持中に設置物にかかる負荷
を軽減して、破損等を有効に防止できる。 (4)支持部材を昇降装置から分離できる構造にして、
タンクの側壁部等に設けたマンホール等の開口部からこ
れらを分解搬入して、タンク底面から所定の間隔を有し
た空間内に装置を組み立てて配置でき、作業性に優れて
いる。
According to a first aspect of the present invention, there is provided an apparatus for elevating and lowering an object installed in a tank, which is installed inside the tank at a predetermined distance from a bottom surface of the tank. An apparatus, comprising: a support member that supports the installation object; and an elevating device that is disposed between the support member and the tank bottom surface and that elevates the support member. This configuration has the following operation. (1) Since the lifting / lowering device of the supporting member for hanging or placing the installed object and supporting it is arranged on the bottom surface of the tank, the installed object in the tank such as a heating pipe which is easily slipped by oil or the like is well-balanced. It can be safely raised and supported at a predetermined position without using a hook member or the like, and is excellent in workability and safety when cleaning the tank. (2) It is not necessary to fix a heating pipe by welding a locking member to a tank side plate or the like when supporting an object installed in the tank at a predetermined height in the tank. It is excellent in maintainability without being damaged or deformed by the load caused by suspension. (3) Since the object installed in the tank can be pushed up while being placed on the support member having a large contact area, the force applied to the object is not concentrated on one point as compared with the case of lifting, and the moving work is performed. And the load applied to the installation object during holding can be reduced, and breakage and the like can be effectively prevented. (4) The support member has a structure that can be separated from the lifting device,
These can be disassembled and carried in through openings such as manholes provided on the side wall of the tank, etc., and the devices can be assembled and arranged in a space having a predetermined distance from the bottom of the tank, which is excellent in workability.

【0006】本発明の請求項2に記載のタンク内設置物
の昇降装置は、請求項1に記載の発明において、前記タ
ンクの収納物が石油類であって、前記タンク内設置物が
石油類他を所定温度に加熱する加熱用配管であるように
構成されている。これによって、請求項1の作用に加え
て以下の作用を有する。即ち、タンク内設置物が滑り易
く、しかも引火し易い石油類を収納するタンクに対し
て、タンク内設置物を安全に設置位置から上部の所定位
置に上昇させて、清掃作業用の空間を確保してタンク底
面の清掃を効率的に行うことができる。
According to a second aspect of the present invention, there is provided the elevating / lowering device for an article installed in a tank according to the first aspect of the present invention, wherein the storage thing of the tank is petroleum, and the article installed in the tank is petroleum. It is configured to be a heating pipe for heating the other to a predetermined temperature. Accordingly, the following operation is obtained in addition to the operation of the first aspect. In other words, for a tank that contains oils that are slippery and easily flammable, the inside of the tank is safely raised from the installation position to a predetermined upper position to secure a space for cleaning work. As a result, the tank bottom can be efficiently cleaned.

【0007】本発明の請求項3に記載のタンク内設置物
の昇降装置は、請求項1又は2に記載の発明において、
前記昇降装置が前記タンクの底面に複数配設され、前記
昇降装置をそれぞれ制御して前記支持部材をそれぞれ連
動させて昇降させる制御装置を有して構成されている。
これによって請求項1又は2の作用に加えて、以下の作
用を有する。複数配置された支持部材をそれぞれ連動さ
せて昇降させる制御装置を有するので、タンク内設置物
を掛止させたそれぞれの支持部材の高さを揃えながら昇
降させることができ、タンク内設置物が昇降中に傾いた
り、支持部材から脱落したりするのを確実に防止して安
全性をさらに高めることができる。
According to a third aspect of the present invention, there is provided an elevating and lowering device for an object installed in a tank, wherein
A plurality of the elevating devices are provided on the bottom surface of the tank, and each of the elevating devices includes a control device that controls the elevating device and moves the supporting member up and down in conjunction with each other.
This has the following effect in addition to the effect of claim 1 or 2. Since there is a control device that moves the plurality of support members up and down in conjunction with each other, it is possible to move up and down while aligning the height of each support member on which the installation object in the tank is hung, and to raise and lower the installation object in the tank It can be reliably prevented from inclining inward or dropping off from the support member to further enhance safety.

【0008】本発明の請求項4に記載のタンク内設置物
の昇降装置は、請求項1〜3のいずれかにおいて、前記
昇降装置が、多段に伸縮する複数のシリンダを有し、前
記各シリンダをそれぞれの停止位置でロックさせる掛止
ピンを有して構成されている。これによって請求項1〜
3のいずれかの作用に加えて以下の作用を有する。昇降
装置が多段に伸縮する入れ子構成の複数のシリンダを有
しているので、昇降装置の伸縮操作を各段毎に確実に行
うことができ、多数の昇降装置をタンク底面に配置する
場合、段毎の動きに多少の誤差があっても、その差は最
大でも各段の長さになって支持部材間の傾きが狭い範囲
で限定され、タンク内設置物を保持させる安定性に優れ
ている。さらに前記各シリンダをそれぞれの停止位置で
ロックさせる掛止ピンを有するので、油圧や空気圧等で
昇降装置を駆動させた場合にその一部の圧力が低下し
て、支持部材が下がって全体のバランスが崩される等の
トラブルを確実に防止できる。
According to a fourth aspect of the present invention, there is provided an elevating and lowering device for an object installed in a tank according to any one of the first to third aspects, wherein the elevating and lowering device has a plurality of cylinders that extend and contract in multiple stages. At each stop position. Accordingly, claims 1 to
In addition to the effect of any one of (3), it has the following effect. Since the elevating device has a plurality of nested cylinders that extend and retract in multiple stages, the elevating device can be reliably extended and retracted for each stage. Even if there is some error in each movement, the difference is at most the length of each step, the inclination between the support members is limited in a narrow range, and the stability of holding the installed object in the tank is excellent. . In addition, since there is a locking pin that locks each of the cylinders at their respective stop positions, when the lifting device is driven by hydraulic pressure, pneumatic pressure, or the like, a part of the pressure is reduced, and the support member is lowered to balance the entire device. Troubles such as collapse of an object can be reliably prevented.

【0009】本発明の請求項5に記載のタンク内設置物
の昇降装置は、請求項1〜4のいずれかの発明におい
て、前記昇降装置が、油圧駆動される油圧シリンダを有
して構成されている。これによって請求項1〜4のいず
れかの作用に加えて以下の作用を有する。昇降装置が油
圧駆動される油圧シリンダを有するので、タンク内に引
火性のガスが発生する恐れがある場合でも安全に作業を
行うことができると共に、支持部材を昇降させる操作に
おいて高出力が得られ、応答性に優れた制御を行うこと
ができ、昇降操作の信頼性や確実性を高めることができ
る。
According to a fifth aspect of the present invention, there is provided an apparatus for elevating and lowering an object installed in a tank according to any one of the first to fourth aspects, wherein the elevating apparatus has a hydraulic cylinder driven by hydraulic pressure. ing. This has the following operation in addition to the operation of any one of the first to fourth aspects. Since the lifting device has a hydraulic cylinder that is hydraulically driven, it is possible to work safely even when flammable gas may be generated in the tank, and to obtain high output in the operation of lifting and lowering the support member. Thus, control with excellent responsiveness can be performed, and the reliability and certainty of the lifting operation can be improved.

【0010】本発明の請求項6に記載のタンク内設置物
の昇降方法は、タンクの底面から所定の間隔を有してタ
ンク内部に設置されたタンク内設置物の昇降方法であっ
て、前記処理部材を掛止する支持部材と、前記支持部材
を昇降させる昇降装置とを前記タンク底面に複数配置す
る装置準備工程と、前記複数の昇降装置を制御して前記
支持部材を連動させて所定位置に移動させ、前記タンク
底部に清掃作業用の空間を確保する支持部材設定工程
と、前記確保された清掃作業用の空間を用いて前記タン
クの底部に溜まったタンク内収納物の残留分を除去する
残留分除去工程とを有して構成されている。この構成に
よって、以下の作用を有する。 (1)支持部材を昇降させる昇降装置を、タンク底面と
タンク内設置物との間に複数設置する装置準備工程を有
しているので、昇降装置の設置位置をタンク底面にバラ
ンスよく分散させた状態で設定して、以降の支持部材設
定工程を円滑かつ効率的に行うことができる。 (2)タンク清掃時にタンク側板等に損傷や負荷を加え
ることがないので、このための補修費用が削減でき、タ
ンク清掃時における経済性に優れている。 (3)昇降装置が、タンクの底面から所定の間隔を有し
た空間内に配設できる大きさとして、タンクの側壁部等
に設けたマンホール等の開口部から容易に分解搬入して
組み立てることができ、作業性に優れている。 (4)複数の昇降装置を制御して支持部材を連動させな
がら所定位置に昇降させてタンク底部に清掃作業用の空
間を確保する支持部材設定工程を有するので、複数の支
持部材で掛止されるタンク内設置物の一部が低くなって
全体が傾き、タンク内設置物が落下することがなく、タ
ンク底部を清掃するための作業用空間を安全に確保でき
る。 (5)タンク内設置物を接触面積の大きい支持部材の上
部に載せた状態で押し上げることもできるので、吊り上
げる場合に比べてタンク内設置物に付加される力が一点
に集中するようなことがなく、また、揺動することもな
いため移動作業や保持中に処理部材にかかる負荷を軽減
して、破損等を有効に防止できる。 (6)作業用空間を確保する支持部材設定工程と、タン
ク内の残留分を除去する残留分除去工程とを有するの
で、タンク清掃時における作業環境を改善して、タンク
底面の溶接線の部分を非破壊試験等で容易に検査するこ
とができ、タンクのメンテナンスにおけるコストダウン
や工期短縮を図ることができる。
According to a sixth aspect of the present invention, there is provided a method for elevating an object installed in a tank, wherein the object is installed in the tank at a predetermined distance from a bottom surface of the tank. An apparatus preparing step of arranging a plurality of support members for hanging a processing member and a plurality of elevating devices for elevating and lowering the support members on the tank bottom surface, and controlling the plurality of elevating devices to link the support members to a predetermined position And a supporting member setting step for securing a space for cleaning work at the bottom of the tank, and removing the residual contents of the tank contents accumulated at the bottom of the tank using the secured space for cleaning. And a residue removing step. This configuration has the following operation. (1) Since there is an apparatus preparation step of installing a plurality of elevating devices for elevating and lowering the support member between the tank bottom surface and the installation object in the tank, the installation positions of the elevating devices are dispersed in a well-balanced manner on the tank bottom surface. By setting in the state, the subsequent support member setting step can be performed smoothly and efficiently. (2) Since no damage or load is applied to the tank side plate or the like at the time of tank cleaning, the repair cost for this can be reduced, and the economy at the time of tank cleaning is excellent. (3) The elevating device can be easily disassembled and loaded from an opening such as a manhole provided on a side wall of the tank, so that the elevating device can be disposed in a space having a predetermined distance from the bottom of the tank. It has excellent workability. (4) Since there is a supporting member setting step of controlling a plurality of elevating devices to move the supporting member up and down to a predetermined position while interlocking the supporting member to secure a space for a cleaning operation at the tank bottom, the supporting member is hung by the plurality of supporting members. The inside of the tank is partially lowered and the whole is tilted, so that the inside of the tank does not fall and the working space for cleaning the bottom of the tank can be secured safely. (5) Since the in-tank object can be pushed up while being placed on the upper part of the support member having a large contact area, the force applied to the in-tank object may be concentrated on one point as compared with the case of lifting. In addition, since it does not swing, the load applied to the processing member during the moving operation or holding can be reduced, and breakage or the like can be effectively prevented. (6) Since the method includes a supporting member setting step for securing a working space and a residue removing step for removing a residue in the tank, the working environment at the time of tank cleaning is improved, and a portion of the welding line on the tank bottom surface is improved. Can be easily inspected by a non-destructive test or the like, and the cost and the construction period of the tank maintenance can be reduced.

【0011】[0011]

【発明の実施の形態】本発明はタンクの清掃前にタンク
底部に配置された加熱用配管等の設置物(タンク内設置
物)をタンク上部に上昇させてタンク底部の空間を確保
したままで清掃を行うことにより、タンク開放点検にお
ける作業環境を改善し、清掃作業等をスピーディーか
つ、安全に行うと共に、メンテナンスにおけるコストダ
ウンや工期短縮を可能にしたものである。以下、本発明
の一実施の形態につき図面を参照しながら説明する。図
1、図2はそれぞれタンク内設置物の昇降装置を適用す
るタンクの平面図及び正面図である。図1、図2におい
て、10は石油類等のタンク内収納物を収納するための
タンク、11はタンク底面12の上部に間隔を有してタ
ンク内部に設置されタンク内収納物を加熱するための蒸
気や加熱水が流されるコイル状に屈曲して配置された加
熱用配管(タンク内設置物)、13はタンク底部の側壁
面に形成された機器類等をタンク10内に搬入するため
の開口部(マンホール)である。タンク10は全体が円
筒状や箱型等に形成され、内容積が1,000kL以上
の鉄製やステンレス製等の収納容器である。タンク10
の内部に収納するタンク内収納物としては、石油類の他
に、都市ガス、液化ガス、海水や工業用水、薬品類、牛
乳、果汁類等が含まれる。タンク内設置物としては、コ
イル状に形成された加熱用配管11の他に、加熱用ヘッ
ダを備えた加熱装置や、タンク底部に配置されるタンク
内収納物の混合撹拌装置、温度や成分等の検知装置、及
びこれらに付随した配管類等が含まれる。なお、加熱用
配管11は、図1に示すように左右2系統の加熱用配管
11a、11bからなる場合もあり、石油類を効率的に
加熱するためにタンク底面から100〜700mmの間
隔を有して配置されている。この加熱用配管11にそれ
ぞれに所定温度の蒸気や高温水等が流され、タンク10
内に収納された流動点の比較的高い石油類を加熱して所
定の流動性を付与するようにしている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS According to the present invention, before cleaning a tank, an installation such as a heating pipe (installed in the tank) disposed at the bottom of the tank is raised to the top of the tank, and the space at the bottom of the tank is maintained. By performing the cleaning, the working environment in the tank opening inspection is improved, and the cleaning work and the like can be performed speedily and safely, and the cost and the construction period of the maintenance can be reduced. Hereinafter, an embodiment of the present invention will be described with reference to the drawings. 1 and 2 are a plan view and a front view, respectively, of a tank to which a device for elevating and lowering an object installed in the tank is applied. In FIGS. 1 and 2, reference numeral 10 denotes a tank for storing the stored contents such as petroleum and the like, and reference numeral 11 denotes a tank installed at an upper portion of the tank bottom surface 12 with a space therebetween to heat the stored contents in the tank. A heating pipe (installed in the tank) 13 which is bent in a coil shape through which steam or heated water flows, and 13 is used to carry equipment and the like formed on the side wall surface of the tank bottom into the tank 10. An opening (manhole). The tank 10 is a storage container made of iron, stainless steel, or the like, which is entirely formed in a cylindrical shape, a box shape, or the like, and has an internal volume of 1,000 kL or more. Tank 10
The items stored in the tank include city gas, liquefied gas, seawater and industrial water, chemicals, milk, fruit juice, and the like, in addition to petroleum. In addition to the heating pipe 11 formed in a coil shape, a heating device having a heating header, a mixing / stirring device for mixing and stirring the contents stored in the tank disposed at the bottom of the tank, temperature, components, etc. And the associated piping and the like. The heating pipe 11 may be composed of two heating pipes 11a and 11b, as shown in FIG. 1, and has a distance of 100 to 700 mm from the tank bottom in order to efficiently heat petroleum. It is arranged. Steam or high-temperature water at a predetermined temperature is flowed through the heating pipe 11, and the tank 10
The petroleum having a relatively high pour point stored therein is heated to impart a predetermined fluidity.

【0012】図3は、本発明の一実施形態を示し、タン
ク内収納物が除かれたタンク10内に設置されたタンク
内収納物の昇降装置の配置を示す平面図であり、図4は
タンク内収納物の昇降方法を説明する模式図である。図
3、図4において、20はタンク内設置物の昇降装置、
21、21aは加熱用配管11の下部に当接して加熱用
配管11を支持する支持部材、22、22aは支持部材
21とタンク底面12との間に配設され支持部材21を
昇降させる油圧シリンダを備えた複数の昇降装置、23
は昇降装置22の動きをそれぞれ制御するための制御装
置、24はタンク10内の石油等が漏れた時に流出を阻
止するために設けられた防油堤、25は防油堤24の外
に配置された油圧を昇降装置22に付与するための油圧
ユニットである。タンク内設置物の昇降装置20は、支
持部材21、昇降装置22、制御装置23、油圧ユニッ
ト24を有して構成され、タンク10の開放点検時に開
口部13等から搬入して組み立てて、タンク10内に配
置される。支持部材21は載置される加熱用配管11に
対して所定の当接面積を有した板又は棒状のアーム部で
あり、加熱用配管11a、11bの下面に板又は棒状の
上面が当接されて配置される。
FIG. 3 shows an embodiment of the present invention, and is a plan view showing an arrangement of a lifting device for the contents stored in the tank installed in the tank 10 from which the contents stored in the tank are removed, and FIG. It is a schematic diagram explaining the raising / lowering method of the storage thing in a tank. 3 and 4, reference numeral 20 denotes a device for elevating and lowering an object installed in a tank;
Reference numerals 21 and 21a denote supporting members that contact the lower part of the heating pipe 11 to support the heating pipe 11, and reference numerals 22 and 22a denote hydraulic cylinders disposed between the supporting member 21 and the tank bottom surface 12 to raise and lower the supporting member 21. A plurality of lifting / lowering devices, comprising:
Is a control device for controlling the movement of the lifting / lowering device 22, respectively, 24 is an oil barrier provided for preventing oil or the like in the tank 10 from leaking when leaked, and 25 is disposed outside the oil barrier 24. This is a hydraulic unit for applying the applied hydraulic pressure to the lifting device 22. The elevating device 20 for the object installed in the tank includes a support member 21, an elevating device 22, a control device 23, and a hydraulic unit 24. When the tank 10 is opened and inspected, it is carried in from the opening 13 or the like and assembled. 10 are arranged. The support member 21 is a plate or rod-shaped arm having a predetermined contact area with the heating pipe 11 to be placed. The plate or rod-shaped upper surface is in contact with the lower surfaces of the heating pipes 11a and 11b. Placed.

【0013】図5は、図3及び図4における昇降装置の
正面図である。図5において、30a〜30dは角形状
の伸縮可能な油圧シリンダ、31a〜31dはそれぞれ
の油圧シリンダ30a〜30bをその最大伸長点等で固
定するための掛止ピンが挿入されるロック孔、32は制
御装置23を介して油圧ユニットに連結するための高圧
ホースの接続部、33はタンク底面12に載置される昇
降装置22の基台部、34は支持部材21を油圧シリン
ダ30aに取り付けるため中間接合部材である。図5に
示すように、昇降装置22は入れ子構造を有した伸縮可
能な油圧シリンダ30a〜30dで多段に構成され、そ
れぞれの油圧シリンダ30a〜30dが段毎にそれぞれ
油圧により伸縮できるようにしたものが用いられてい
る。油圧シリンダ30a〜30dの動きは制御装置23
を用いてそれぞれ油圧ユニットから所定圧力の油を供給
して伸縮長さを制御することができる。なお、この多段
の油圧シリンダで構成された昇降装置を用いる代わり
に、一段で伸縮するシリンダで構成された昇降装置を、
タンクの規模やタンク内収納物の種類等の使用条件に応
じて用いることもでき、また昇降装置は、油圧式のもの
に限らず、空気圧、水圧で駆動させる形式のものや、ネ
ジを回転駆動させる方法で昇降させる形式のものでもよ
い。このような昇降装置の重量は、タンク内への運搬等
を考え作業員2名で持ち運べる程度の質量、例えば60
kg以下の重量のものとすることが好ましい。
FIG. 5 is a front view of the lifting device shown in FIGS. 3 and 4. In FIG. 5, reference numerals 30a to 30d denote angularly extendable hydraulic cylinders, and reference numerals 31a to 31d denote lock holes into which locking pins for fixing the respective hydraulic cylinders 30a to 30b at their maximum extension points or the like are inserted. Is a connection portion of a high-pressure hose for connecting to a hydraulic unit via a control device 23, 33 is a base portion of the elevating device 22 mounted on the tank bottom surface 12, and 34 is a portion for attaching the support member 21 to the hydraulic cylinder 30a. It is an intermediate joining member. As shown in FIG. 5, the elevating device 22 is configured in multiple stages with telescopic hydraulic cylinders 30a to 30d having a nested structure, and each hydraulic cylinder 30a to 30d can be expanded and contracted by hydraulic pressure for each stage. Is used. The movement of the hydraulic cylinders 30a to 30d is controlled by the control device 23.
The oil can be supplied from the hydraulic unit at a predetermined pressure to control the length of expansion and contraction. In addition, instead of using the lifting / lowering device composed of this multi-stage hydraulic cylinder, a lifting / lowering device composed of a cylinder that expands and contracts in one stage is used.
It can be used according to the conditions of use, such as the size of the tank and the type of storage in the tank.The lifting device is not limited to the hydraulic type, but it can be driven by air pressure or water pressure, or the screw can be driven by rotation It may be of a type that is raised and lowered by a method of causing it to move up and down. The weight of such an elevating device is such that it can be carried by two workers in consideration of transportation into a tank or the like.
Preferably, the weight is less than kg.

【0014】図6は、本発明の実施の形態を示した複数
の昇降装置を駆動させる油圧ユニットの制御方法を説明
する概念図である。図6において、40は油圧ユニッ
ト、41は各昇降装置のシリンダに所定の油圧を供給す
るる第1段油圧供給部、42a〜42cは第1段油圧供
給部で油圧が付加された各昇降装置のシリンダににそれ
ぞれ微調整された油圧を付加するための3基の第2段油
圧供給部である。昇降装置は図示するように、タンク底
面12の半系統分の加熱用配管11aに対して6台が配
置され、油圧ユニット40はこの6台の内の半分の3台
分の昇降装置に油圧を供給するように設定され、全体で
は、6台の昇降装置を2台の油圧ユニット40で駆動さ
せている。油圧ユニット40を用いて、昇降装置のシリ
ンダ伸縮操作を行う場合、制御装置を用いて、まず第1
段油圧供給部部41に油を供給し、第2段油圧供給部4
2a〜42cの供給油圧を制御装置を用いて、複数基の
昇降装置をバランスさせながら操作することができる。
このような油圧ユニット40を用いることで加熱用配管
等の処理部材を昇降させる際に、その微調整操作を容易
に行える。
FIG. 6 is a conceptual diagram illustrating a method of controlling a hydraulic unit for driving a plurality of lifting / lowering devices according to an embodiment of the present invention. In FIG. 6, reference numeral 40 denotes a hydraulic unit, 41 denotes a first-stage hydraulic supply unit for supplying a predetermined hydraulic pressure to a cylinder of each elevating device, and 42a to 42c denote respective elevating devices to which hydraulic pressure is added in the first-stage hydraulic supply unit. And three second-stage hydraulic pressure supply units for applying finely adjusted hydraulic pressures to the cylinders. As shown in the figure, six elevating devices are arranged for heating pipes 11a for a half system on the tank bottom surface 12, and a hydraulic unit 40 applies hydraulic pressure to three elevating devices for half of the six units. It is set so as to be supplied, and in total, six lifting / lowering devices are driven by two hydraulic units 40. When the cylinder extension / retraction operation of the lifting / lowering device is performed using the hydraulic unit 40, first, the first
The oil is supplied to the second-stage hydraulic supply unit 41 and the second-stage hydraulic supply unit 4 is supplied with oil.
The supply hydraulic pressures 2a to 42c can be operated while balancing a plurality of lifting / lowering devices using a control device.
By using such a hydraulic unit 40, a fine adjustment operation can be easily performed when a processing member such as a heating pipe is moved up and down.

【0015】図7は、本発明の他の実施の形態の昇降装
置の斜視図である。図7において、50は処理部材を吊
り下げるタイプの昇降装置であり、51はタンク底面1
2に載置され、角形に形成された昇降装置50の基部に
それぞれ異なる4方向に拡張して形成されたアウトリガ
ー、52は多段に構成されそれぞれ(52a〜52c)
が伸縮できる角型に形成されたシリンダ部、53はシリ
ンダ部52の先端部に水平方向に拡張して形成された支
持部材、54は支持部材53の長手方向の所定箇所にそ
れぞれ間隔を有して設けられた掛止孔、55は加熱用配
管11を掛止孔54に吊り下げて支持するためのワイヤ
ロープである。本実施の形態の昇降装置50において
は、加熱用配管11に近接した間隔でその上部に支持部
材53が配置されて、ワイヤロープ55を介して支持部
材53の掛止孔54に吊り下げられて昇降するようにな
っており、前述の載置タイプの昇降装置22の代わりに
用いることができる。
FIG. 7 is a perspective view of a lifting device according to another embodiment of the present invention. In FIG. 7, reference numeral 50 denotes an elevating device for suspending a processing member, and reference numeral 51 denotes a tank bottom surface 1.
The outriggers 52 mounted on the base 2 and expanded in four different directions at the base of the rectangular lifting device 50 are configured in multiple stages, each of which is (52a to 52c).
Is a rectangular cylinder part that can be extended and contracted, 53 is a support member formed by extending horizontally at the tip of the cylinder part 52, and 54 is a space at a predetermined position in the longitudinal direction of the support member 53. The hook holes 55 provided are wire ropes for suspending and supporting the heating pipe 11 in the hook holes 54. In the elevating device 50 of the present embodiment, the support member 53 is disposed above the heating pipe 11 at intervals close to the heating pipe 11, and is suspended by the hook holes 54 of the support member 53 via the wire rope 55. It can be moved up and down, and can be used instead of the above-mentioned mounting type elevating device 22.

【0016】図4において示す制御装置23は、油圧ユ
ニット25から供給される油圧を介して昇降装置22の
動作を制御して支持部材21を昇降させる装置である。
容量が1,000kLを超えるような大きなタンクの中
に複数台の昇降装置を配置する場合には、昇降装置2
2、22a毎に駆動源となる油圧ユニット25からの高
圧ホース29の長さがそれぞれ異なるために、高圧ホー
ス内の圧力損失などの影響で各昇降装置22、22aで
駆動される支持部材21、21aの昇降スピードが異な
ることがある。このため、持ち上げようとする加熱用配
管11が傾いた状態で昇降され、加熱用配管11が落下
する危険性がある。従って、加熱用配管11を均等の高
さに持ち上げるためには、各昇降装置22、22aの昇
降操作をそれぞれ連動させながら制御する必要がある。
そのためには、昇降装置22、22aのリモート制御を
行う制御装置23を、多段に構成されるシリンダ52
a、52b、52c(図7参照)毎のストロークが一定
の長さ以内となるように設定することが好ましい。制御
装置23の制御方法においては、各昇降装置22、22
aの各段のシリンダ52a、52b、52cが完全に昇
降し終えるまで次の段が昇降しないようにするインター
ロック制御方式とすることが望ましい。これによって、
制御装置23が故障しても各昇降装置22、22aの昇
降時の上下差が一定の長さ以内となるので、加熱用配管
11、11aの傾きによる落下を防止できる。なお、各
昇降装置22、22aのそれぞれのシリンダ52a、5
2b、52cに供給される油圧を検知する圧力センサや
シリンダの伸縮量を検知できる距離センサを取り付け、
これらのデータを制御装置23に取り込んで、これらの
データに基づいて各昇降装置22、22aで昇降される
支持部材21、21aの昇降速度や、シリンダ伸張長さ
を同期して作動するように制御することもできる。ま
た、各昇降装置の全体が見渡せるような場合には目視に
より支持部材21、21a等の高さを観察しながら、各
昇降長さ揃えるように制御装置23を手動で動かすこと
もできる。
The control device 23 shown in FIG. 4 is a device for controlling the operation of the lifting device 22 via the hydraulic pressure supplied from the hydraulic unit 25 to raise and lower the support member 21.
When a plurality of lifting devices are arranged in a large tank having a capacity exceeding 1,000 kL, the lifting device 2
Since the length of the high-pressure hose 29 from the hydraulic unit 25 serving as a drive source is different for each of the second and second 22a, the supporting members 21 driven by the respective lifting / lowering devices 22, 22a under the influence of pressure loss in the high-pressure hose, etc. The lifting speed of 21a may be different. For this reason, there is a danger that the heating pipe 11 to be lifted is raised and lowered in an inclined state, and the heating pipe 11 falls. Therefore, in order to raise the heating pipe 11 to a uniform height, it is necessary to control the lifting and lowering devices 22 and 22a in conjunction with each other.
For this purpose, the control device 23 for performing remote control of the elevating devices 22 and 22a is provided with a multi-stage cylinder 52.
It is preferable that the stroke for each of a, 52b, and 52c (see FIG. 7) be set within a certain length. In the control method of the control device 23, the lifting devices 22, 22
It is desirable to adopt an interlock control system that prevents the next stage from moving up and down until the cylinders 52a, 52b and 52c of each stage of a have completely moved up and down. by this,
Even if the control device 23 breaks down, since the vertical difference between the lifting devices 22 and 22a at the time of lifting and lowering is within a certain length, it is possible to prevent the heating pipes 11 and 11a from falling due to the inclination. In addition, each cylinder 52a, 5 of each lifting device 22,22a
A pressure sensor for detecting the hydraulic pressure supplied to the 2b and 52c and a distance sensor for detecting the amount of expansion and contraction of the cylinder are attached.
These data are taken into the control device 23, and based on these data, control is performed such that the ascending and descending speeds of the supporting members 21 and 21a which are raised and lowered by the respective lifting and lowering devices 22 and 22a and the cylinder extension length are operated in synchronization. You can also. In addition, when the entire lifting device can be seen, the control device 23 can be manually moved so as to align the lifting height while visually observing the height of the support members 21 and 21a.

【0017】図4において油圧ユニット25は、防油堤
24の外に設置され、タンク内へ高圧ホース29を介し
て昇降装置22、22aと接続する。油圧ユニット25
の設置台数は、高圧ホース29内の圧力損失及び流量、
油圧ユニット25を駆動させるモーターの駆動電力等を
検討して、モーターの大きさを決めることが望ましい。
例えば、油圧ユニット1台で、昇降装置2台を連動させ
て運転することもできる。また、油圧ユニット25の重
量も小型移動式クレーン車等で移動可能な重量の範囲に
収めることが好ましい。高圧ホース29は、安全性の面
で、静電気爆発の防止機能を備えたワイヤー入りとし、
ねじれなどを考慮して通常の高圧ホースより1層厚い4
層構造のホースを用いることが好ましい。
In FIG. 4, a hydraulic unit 25 is installed outside the oil barrier 24 and is connected to the lifting devices 22 and 22a through a high-pressure hose 29 into the tank. Hydraulic unit 25
The number of installations depends on the pressure loss and flow rate in the high-pressure hose 29,
It is desirable to determine the size of the motor by examining the drive power of the motor for driving the hydraulic unit 25 and the like.
For example, one hydraulic unit can be operated in conjunction with two lifting devices. It is also preferable that the weight of the hydraulic unit 25 be within the range that can be moved by a small mobile crane truck or the like. The high-pressure hose 29 has a wire with a function of preventing static electricity explosion in terms of safety.
One layer thicker than normal high-pressure hose, taking into account twisting etc. 4
It is preferable to use a hose having a layer structure.

【0018】続いて、以上のように構成されたタンク内
収納物の昇降装置20を用いたタンク内設置物の昇降方
法について図1〜図4を用いて説明する。 開口部13等からタンク10内に搬入した部材を用い
て、タンク10内の加熱用配管(タンク内設置物)11
aの重量バランスや、加熱用配管11aの設置されてい
る面積等を考慮して、所定台数、この場合6台の昇降装
置22をタンク底面12の所定位置に配置する。 加熱用配管11a数本の下に支持部材21、21aを
渡す。 タンク10の開口部13の外側に制御装置23を設置
して、高圧ホース29を接続する。 タンク10内に取り付けられている加熱用配管が固定
されたフランジを切り離して、加熱用配管11、11a
をタンク10の側壁部分から切り離す(装置準備工
程)。 次に、タンク10内に作業員がいないことを確認した
後、制御装置23を用いて支持部材21、21aが互い
に連動するようにバランスを維持させながら上昇させ
て、所定位置で停止させる。 支持部材21、21aの移動が終了したら昇降装置2
2、22aの各シリンダ30a〜30dに設けられたロ
ック孔31a〜31dに掛止ピンをセットし、シリンダ
位置をロックする(支持部材設定工程)。 支持部材設定工程で確保された清掃作業用の空間を用
いてタンク底面12の上に溜まったタンク収納物の残留
分や表面を覆う防食材をサンドブラスト機、グリッドブ
ラスト機、高圧ジェット剥離機等を用いて除去する(残
留分除去工程)。 残留分が除去された底面等の溶接線の部分を、目視検
査、鉄粉探傷試験、真空試験等の非破壊検査を実施して
補修の有無等を確認する(検査工程)。 必要な補修を行った後、再度検査を実施して異常がな
ければエポキシ樹脂系等の防食材をタンク底面12等に
吹き付け塗装等の方法でコーティングやライニングして
防食処理を施す(補修、防食工程)。 以上の工程〜によりタンク内設置物の昇降方法の全
工程を終了する。
Next, a method of elevating and lowering the article installed in the tank using the apparatus 20 for elevating and lowering the article stored in the tank configured as described above will be described with reference to FIGS. A heating pipe (installed in the tank) 11 in the tank 10 is formed by using a member carried into the tank 10 through the opening 13 or the like.
In consideration of the weight balance of a, the area in which the heating pipe 11a is installed, and the like, a predetermined number, in this case, six elevating devices 22, are arranged at predetermined positions on the tank bottom surface 12. The support members 21 and 21a are passed under several heating pipes 11a. The control device 23 is installed outside the opening 13 of the tank 10 and the high-pressure hose 29 is connected. The flange to which the heating pipe attached to the tank 10 is fixed is cut off, and the heating pipes 11 and 11a are separated.
From the side wall of the tank 10 (device preparation step). Next, after confirming that there is no worker in the tank 10, the supporting members 21 and 21a are raised using the control device 23 while maintaining the balance so as to interlock with each other, and stopped at a predetermined position. When the movement of the support members 21 and 21a is completed, the elevating device 2
Locking pins are set in lock holes 31a to 31d provided in the cylinders 30a to 30d of the cylinders 2 and 22a to lock the cylinder positions (support member setting step). Using the space for cleaning work secured in the support member setting process, the remaining of the tank contents accumulated on the tank bottom surface 12 and the anticorrosive material covering the surface are subjected to sandblasting, grid blasting, high-pressure jet peeling, and the like. (Residual removal step). Non-destructive inspection such as visual inspection, iron powder flaw detection test, vacuum test, etc. is performed on the weld line portion such as the bottom surface from which the residue has been removed to confirm the presence or absence of repair (inspection process). After the necessary repairs are performed, the inspection is performed again, and if there is no abnormality, an anticorrosive material such as an epoxy resin is sprayed onto the tank bottom surface 12 or the like to apply a coating or lining by a method such as painting to perform an anticorrosion treatment (repair, corrosion prevention) Process). Through the above steps 1 to 5, all the steps of the method of lifting and lowering the object installed in the tank are completed.

【0019】[0019]

【実施例】以下実施例を示し、本発明をさらに詳細に説
明する。本実施例では、容量が20,000kLクラス
の危険物タンクにタンク内設置物の昇降装置20及びタ
ンク内設置物の昇降方法を適用した。この危険物タンク
の底部に配置された加熱用配管を、タンク内の左右2分
割にして、3台の昇降装置でそれぞれの分割された加熱
用配管11a、11bを別々に嵩上げした。半分に分割
された加熱用配管11aの重量は約6トンであった。こ
の重量を昇降させるために適用可能なシリンダの重量と
装置の大きさの制限内で選択して、昇降装置1台当たり
の最大吊り上げ荷重は約15000ニュートン(150
0kgf)とした。昇降装置1台当たりの設計吊り上げ
重量は1500kgであり、タンク内の加熱用配管11
を嵩上げする範囲(タンク内の面積の半面)の面積は約
700平方メートルであった。加熱用配管11等の処理
部材の形式と吊り上げ位置(昇降装置の位置)とを考慮
すると、加熱用配管の全体を傾けないで昇降させるに
は、昇降装置22は図3に示すように少なくとも6台
(加熱用配管半面では3台)をタンク底面12に所定の
間隔と配列でバランスよく配置する必要があることが分
かった。なお、昇降装置1台毎に押し上げられる加熱用
配管の上昇高さがそれぞれ異なってバランスが悪くなる
と加熱用配管が落下して大事故につながる恐れがある。
前述したとおり、タンクの開放点検では、清掃→研掃→
検査→補修→検査→防食の順で作業が行われ、本発明に
おいては、清掃用の空間が安全に確保されているので、
各作業での作業環境が大幅に改善され、作業者の負担を
軽減でき、手作業で加熱用配管を吊りあげるような場合
に比べて、安全性が大幅に向上する。なお、本実施例で
は複数の昇降装置22をタンク内に所定の配列でセット
するための工程が必要になるが、これを差し引いても工
数および工程が大きく削減され、大幅なコストダウンを
図ることができる。
The present invention will be described in more detail with reference to the following examples. In the present embodiment, the apparatus 20 for lifting and lowering the installed object in the tank and the method for raising and lowering the installed object in the tank are applied to a dangerous goods tank having a capacity of 20,000 kL class. The heating pipes arranged at the bottom of the dangerous goods tank were divided into two right and left parts in the tank, and the divided heating pipes 11a and 11b were separately raised by three lifting devices. The weight of the heating pipe 11a divided in half was about 6 tons. Choosing within the limits of cylinder weight and equipment size applicable to raising and lowering this weight, the maximum lifting load per lifting equipment is approximately 15,000 Newtons (150
0 kgf). The design lifting weight per lifting device is 1500 kg, and the heating pipe 11
The area of the area (half of the area in the tank) for raising the height was about 700 square meters. In consideration of the type of the processing member such as the heating pipe 11 and the lifting position (position of the lifting device), the lifting device 22 must be at least 6 as shown in FIG. It has been found that it is necessary to arrange the tables (three on the half side of the heating pipe) on the tank bottom surface 12 with a predetermined interval and arrangement in a well-balanced manner. If the height of the heating pipes pushed up for each lifting device is different from each other and the balance is poor, the heating pipes may fall and lead to a serious accident.
As mentioned above, in the tank open inspection, cleaning → polishing →
Work is performed in the order of inspection → repair → inspection → corrosion prevention.In the present invention, since the space for cleaning is safely secured,
The working environment in each work is greatly improved, the burden on the worker can be reduced, and the safety is greatly improved as compared with the case where the heating pipe is manually lifted. In this embodiment, a process for setting the plurality of lifting devices 22 in the tank in a predetermined arrangement is required. However, even if this process is deducted, the number of steps and processes are greatly reduced, and a significant cost reduction is achieved. Can be.

【0020】本発明のタンク内収納物の昇降装置及びタ
ンク内設置物の昇降方法は以上のように構成されている
ので、以下の作用効果を有する。 (1)加熱用配管11a、11bが載置された支持部材
21、21aを昇降させる昇降装置22、22aを有し
ているので、油等で滑り易くなった加熱用配管11a、
11bをバランスよくタンク10内の所定位置に安全に
移動させて支持することができる。 (2)タンク清掃時にタンク側板等に掛止部材等を溶接
して加熱用配管を固定支持する必要がないので、溶接に
よる損傷や処理部材の吊下げによる負荷がタンク側壁や
等に加わることがなく、タンク10のメンテナンスにお
ける経済性に優れている。 (3)加熱用配管11、11aを支持部材21、21a
の上部に載せた状態で押し上げるので、広い接触面積で
押し上げ力が付加され、また、加熱用配管11、11a
が揺れ動くようなことがないので移動や保持中における
破損等を有効に防止できる。 (4)昇降装置22、22aを、タンク底面12から所
定の間隔を有した空間内に配設できる大きさとして、タ
ンクの側壁部等に設けたマンホール等の開口部から容易
に搬入して組み立てることができ、小人数でも容易に設
定作業を行うことができる。 (5)複数配置された支持部材21、21aをそれぞれ
連動させて昇降させることのできる制御装置23を有す
るので、タンク内設置物を載置して支持するそれぞれの
支持部材21、21aの高さを揃えながら連動させた状
態で昇降させることができ、タンク内設置物が傾いた
り、支持部材21、21aから脱落するのを確実に防止
して安全性をさらに高めることができる。 (6)昇降装置が多段に伸縮する入れ子構成の複数のシ
リンダ30a〜30dを有しているので、多数の昇降装
置をタンク底面に配置する場合、段毎の動きに多少の誤
差があっても、その差は最大でも各段の長さに限定され
るので、支持部材間の傾きも狭い範囲で限定され、処理
部材を保持させる安定性に優れている。さらに各油圧シ
リンダ30a〜30dをそれぞれのロック孔31a〜3
1dの位置に掛止ピンを挿入して固定できるので、油圧
や空気圧等で複数の昇降装置を駆動させて全体を保持さ
せたときにその昇降装置の一部の圧力が低下して、支持
部材が下がってしまい全体のバランスが崩される等のト
ラブルを確実に防止できる。 (7)昇降装置が油圧駆動される油圧シリンダを有する
ので、タンク内に引火性のガスが発生する恐れがある場
合でも安全に作業を行うことができると共に、支持部材
を昇降させる操作において応答性の高い制御を行うこと
ができ、昇降操作の信頼性を高めることができる。 (8)支持部材を昇降させる昇降装置をタンク底面とタ
ンク内設置物の間に複数設置する設置工程を有している
ので、昇降装置の設置位置をタンク底面にバランスよく
分散させた状態で設定して、以降の清掃準備工程を円滑
かつ効率的に行うことができる。 (9)タンク清掃時にタンク側壁等に掛止具を溶接によ
り固定する必要がなく、タンク側壁等に損傷や負荷が加
えられないので、このための補修費用が削減でき、タン
ク清掃時における経済性に優れている。 (10)昇降装置が、タンクの底面から所定の間隔を有
した空間内に配設できる大きさとして、タンクの側壁部
等に設けたマンホール等の開口部から容易に搬入して組
み立てることができ、作業性に優れている。 (11)複数の昇降装置を制御して支持部材を連動させ
て所定位置に移動させてタンク底部に清掃作業用の空間
を確保する清掃準備工程を有するので、複数の支持部材
で掛止されるタンク内設置物の一部が低くなって傾いて
処理部材が落下するようなことがなく、タンク底部を清
掃するための作業用空間を安全に確保できる。 (12)タンク内設置物を接触面積の大きい支持部材の
上部に載せた状態で押し上げることもできるので、吊り
上げる場合に比べてタンク内設置物に付加される力が一
点に集中するようなことがなく、移動作業や保持中に処
理部材にかかる負荷を軽減して、破損等を有効に防止で
きる。 (13)作業用空間を確保する清掃準備工程と、タンク
内の残留分を除去する残留分除去工程とを有するので、
タンク清掃時における作業環境を改善して、タンク底面
の溶接線の部分を非破壊試験等で容易に検査することが
できる。
The apparatus for elevating and lowering the items stored in the tank and the method for raising and lowering the items installed in the tank according to the present invention are configured as described above, and have the following operational effects. (1) Since the heating pipes 11a and 11b have the elevating devices 22 and 22a for raising and lowering the support members 21 and 21a on which the heating pipes 11a and 11b are placed, the heating pipes 11a and 22a are easily slipped by oil or the like.
11b can be safely moved and supported at a predetermined position in the tank 10 with good balance. (2) When cleaning the tank, there is no need to weld and secure the heating pipe to the tank side plate or the like by fixing the heating pipe, so that damage due to welding or load due to hanging of the processing member may be applied to the tank side wall or the like. Therefore, the cost of the maintenance of the tank 10 is excellent. (3) Connecting the heating pipes 11 and 11a to the support members 21 and 21a
Is pushed up in a state where it is placed on the upper part of the pipe, so that a pushing force is applied with a wide contact area, and the heating pipes 11 and 11a
Since it does not swing, it is possible to effectively prevent damage or the like during movement or holding. (4) The lifting devices 22 and 22a are sized so that they can be arranged in a space having a predetermined distance from the tank bottom surface 12, and are easily carried in and assembled from openings such as manholes provided in the side wall portions of the tank. The setting work can be easily performed by a small number of people. (5) Since there is a control device 23 that can move the plurality of support members 21 and 21a up and down in conjunction with each other, the height of each of the support members 21 and 21a that mounts and supports an object installed in the tank is provided. Can be raised and lowered in an interlocked state while aligning them, and it is possible to reliably prevent the object installed in the tank from tilting or falling off from the support members 21 and 21a to further enhance safety. (6) Since the lifting device has a plurality of nested cylinders 30a to 30d that expand and contract in multiple stages, when a large number of lifting devices are arranged on the tank bottom surface, even if there is some error in the movement of each stage. Since the difference is limited to the length of each step at the maximum, the inclination between the support members is also limited in a narrow range, and the stability of holding the processing member is excellent. Further, each of the hydraulic cylinders 30a to 30d is connected to each of the lock holes 31a to 3d.
Since the locking pin can be inserted and fixed at the position 1d, when a plurality of lifting devices are driven by hydraulic pressure, air pressure, etc., and the whole is held, the pressure of a part of the lifting device decreases, and the supporting member is lowered. Can be reliably prevented from falling down and the overall balance being lost. (7) Since the lifting device has a hydraulic cylinder that is hydraulically driven, even when flammable gas may be generated in the tank, the operation can be performed safely, and the responsiveness in the operation of raising and lowering the support member can be improved. Control can be performed, and the reliability of the lifting operation can be increased. (8) Since there is an installation step of installing a plurality of elevating devices for elevating and lowering the support member between the tank bottom surface and the installation object in the tank, the installation positions of the elevating devices are set in a well-balanced state on the tank bottom surface. Thus, the subsequent cleaning preparation process can be performed smoothly and efficiently. (9) There is no need to fix the fasteners to the tank side wall by welding when cleaning the tank, and no damage or load is applied to the tank side wall, so that the repair cost for this can be reduced and the economy during tank cleaning is reduced. Is excellent. (10) The elevating device has a size that can be arranged in a space having a predetermined distance from the bottom of the tank, and can be easily loaded and assembled through an opening such as a manhole provided on a side wall of the tank. Excellent workability. (11) Since there is a cleaning preparation step of controlling a plurality of lifting / lowering devices to move a supporting member to a predetermined position in conjunction with the supporting member to secure a space for a cleaning operation at the bottom of the tank, it is hung by the plurality of supporting members. It is possible to prevent the processing member from dropping due to a part of the object installed in the tank being lowered and tilted, and it is possible to safely secure a working space for cleaning the tank bottom. (12) Since the in-tank object can be pushed up while being placed on the upper part of the support member having a large contact area, the force applied to the in-tank object may concentrate on one point as compared with the case of lifting. In addition, the load applied to the processing member during the moving operation or holding can be reduced, and breakage or the like can be effectively prevented. (13) Since it has a cleaning preparation step for securing a working space and a residue removal step for removing the residue in the tank,
By improving the working environment at the time of tank cleaning, the welding line portion on the bottom of the tank can be easily inspected by a nondestructive test or the like.

【0021】[0021]

【発明の効果】本発明によればタンクの清掃前にタンク
底部に配置された加熱用配管等のタンク内設置物をタン
ク上部に安全に移動させて清掃作業用の空間を確保でき
る。こうしてタンク底部の清掃を行うことにより、タン
ク開放点検における作業環境を改善し、清掃作業をスピ
ーディーかつ、安全に行えると共に、タンクのメンテナ
ンスにおけるコストダウンや工期短縮を図ることができ
る。
According to the present invention, it is possible to secure a space for cleaning work by safely moving an installation object such as a heating pipe disposed at the bottom of the tank to the top of the tank before cleaning the tank. By cleaning the bottom of the tank in this manner, the working environment in the tank opening inspection can be improved, the cleaning operation can be performed speedily and safely, and the cost and the construction period of the tank maintenance can be reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態であるタンク内設置物の昇
降装置を適用するタンクの平面図である。
FIG. 1 is a plan view of a tank to which a device for elevating and lowering an object installed in a tank according to an embodiment of the present invention is applied.

【図2】本発明の一実施形態であるタンク内設置物の昇
降装置を適用するタンクの正面図である。
FIG. 2 is a front view of a tank to which a device for lifting an object installed in a tank according to an embodiment of the present invention is applied.

【図3】本発明の一実施形態であるタンク内設置物の昇
降装置の配置を示す平面図である。
FIG. 3 is a plan view showing an arrangement of a device for elevating and lowering an article installed in a tank according to an embodiment of the present invention.

【図4】本発明の一実施形態であるタンク内設置物の昇
降方法を説明する模式図である。
FIG. 4 is a schematic diagram illustrating a method of lifting and lowering an object installed in a tank according to an embodiment of the present invention.

【図5】本発明の一実施形態である昇降装置の拡大正面
図である。
FIG. 5 is an enlarged front view of a lifting device according to an embodiment of the present invention.

【図6】本発明の一実施形態である油圧ユニットの制御
方法の概念図である。
FIG. 6 is a conceptual diagram of a hydraulic unit control method according to an embodiment of the present invention.

【図7】本発明の一実施形態である昇降装置の斜視図で
ある。
FIG. 7 is a perspective view of a lifting device according to an embodiment of the present invention.

【図8】従来例のタンク内設置物の昇降方法の模式図で
ある。
FIG. 8 is a schematic diagram of a conventional example of a method of elevating and lowering an object installed in a tank.

【符号の説明】[Explanation of symbols]

10 タンク 11 加熱用配管(タンク内設置物) 11a、11b 加熱用配管 12 タンク底面 13 開口部 20 タンク内設置物の昇降装置 21、21a 支持部材 22、22a 昇降装置 23 制御装置 24 防油堤 25 油圧ユニット 29 高圧ホース 30a〜30d 油圧シリンダ 31a〜31d ロック孔 32 高圧ホースの接続部 33 基台部 34 中間接合部材 40 油圧ユニット 41 第1段油圧供給部 42a〜42c 第2油圧供給部 50 昇降装置 51 アウトリガー 52a〜52c シリンダ部 53 支持部材 54 掛止孔 55 ワイヤ 60 加熱用配管 61 ワイヤーロープ 62 掛止枠 63 滑車 64 支持部材 DESCRIPTION OF SYMBOLS 10 Tank 11 Heating pipe (installed thing in tank) 11a, 11b Heating pipe 12 Tank bottom 13 Opening 20 Lifting device 21 of tank installed thing 21, 21a Supporting member 22, 22a Lifting device 23 Control device 24 Oil barrier 25 Hydraulic unit 29 High-pressure hose 30a-30d Hydraulic cylinder 31a-31d Lock hole 32 High-pressure hose connection part 33 Base part 34 Intermediate joining member 40 Hydraulic unit 41 First-stage hydraulic supply units 42a-42c Second hydraulic supply unit 50 Lifting device Reference Signs List 51 Outrigger 52a to 52c Cylinder part 53 Support member 54 Hook hole 55 Wire 60 Heating pipe 61 Wire rope 62 Hook frame 63 Pulley 64 Support member

───────────────────────────────────────────────────── フロントページの続き (72)発明者 中光 眞史 山口県下松市平田443番地 日進工業株式 会社内 Fターム(参考) 3E070 AA03 AB03 BK00 BK10 DA01 EA01 EB03 RA01 RA30  ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Masashi Nakamitsu 443 Hirata, Kudamatsu City, Yamaguchi Prefecture Nisshin Kogyo Co., Ltd. F-term (reference) 3E070 AA03 AB03 BK00 BK10 DA01 EA01 EB03 RA01 RA30

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】タンクの底面から所定の間隔を有してタン
ク内部に設置されたタンク内設置物の昇降装置であっ
て、 前記設置物を支持する支持部材と、前記支持部材とタン
ク底面との間に配設され前記支持部材を昇降させる昇降
装置とを有することを特徴とするタンク内設置物の昇降
装置。
1. An apparatus for elevating and lowering an object installed in a tank, which is installed inside the tank at a predetermined distance from a bottom surface of the tank, comprising: a support member for supporting the installed object; And an elevating device for raising and lowering the support member.
【請求項2】前記タンクが石油類を収納するタンクであ
って、前記タンク内設置物が石油類他を所定温度に加熱
する加熱用配管であることを特徴とする請求項1に記載
のタンク内設置物の昇降装置。
2. The tank according to claim 1, wherein the tank is a tank for storing petroleum, and the object installed in the tank is a heating pipe for heating petroleum and the like to a predetermined temperature. Elevating device for internal installation.
【請求項3】前記昇降装置が前記タンクの底面に複数配
設され、前記昇降装置をそれぞれ制御して前記支持部材
をそれぞれ連動させて昇降させる制御装置を有すること
を特徴とする請求項1又は2に記載のタンク内設置物の
昇降装置。
3. The apparatus according to claim 1, wherein a plurality of said lifting devices are provided on a bottom surface of said tank, and a control device is provided for controlling each of said lifting devices to raise and lower said supporting members in conjunction with each other. 3. The elevating and lowering device for an in-tank object according to 2.
【請求項4】前記昇降装置が、多段に伸縮する複数のシ
リンダを有し、前記各シリンダをそれぞれの停止位置で
ロックさせる掛止ピンを有することを特徴とする請求項
1〜3のいずれかに記載のタンク内設置物の昇降装置。
4. The apparatus according to claim 1, wherein said lifting device has a plurality of cylinders which extend and contract in multiple stages, and has a locking pin for locking each of said cylinders at a respective stop position. The lifting device for the in-tank installation according to the above.
【請求項5】前記昇降装置が、油圧駆動される油圧シリ
ンダを有することを特徴とする請求項1〜4のいずれか
に記載の石油タンク内設置物の昇降装置。
5. An apparatus for lifting an object installed in an oil tank according to claim 1, wherein said lifting apparatus has a hydraulic cylinder driven by hydraulic pressure.
【請求項6】タンクの底面から所定の間隔を有してタン
ク内部に設置されたタンク内設置物の昇降方法であっ
て、 前記タンク内設置物を掛止する支持部材と、前記支持部
材を昇降させる昇降装置とを前記タンク底面に複数配置
する装置準備工程と、 前記複数の昇降装置を制御して前記支持部材を連動させ
て所定位置に移動させ、前記タンク底部に清掃作業用の
空間を確保する支持部材設定工程と、 前記確保された清掃作業用の空間を用いて前記タンクの
底部に溜まったタンク内収納物の残留分を除去する残留
分除去工程とを有することを特徴とするタンク内設置物
の昇降方法。
6. A method for elevating and lowering an article installed in a tank installed inside a tank at a predetermined distance from a bottom surface of the tank, comprising: a support member for hanging the article installed in the tank; A device preparation step of arranging a plurality of elevating devices for raising and lowering on the bottom surface of the tank, and controlling the plurality of elevating devices to move the supporting member to a predetermined position in cooperation with each other, thereby providing a space for cleaning work at the tank bottom. A tank, comprising: a supporting member setting step for securing; and a residue removing step for removing a residue of the contents stored in the tank at the bottom of the tank using the secured space for the cleaning operation. How to raise and lower objects installed inside.
JP2001146982A 2001-05-16 2001-05-16 Apparatus and method for lifting object to be set in tank Pending JP2002337984A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001146982A JP2002337984A (en) 2001-05-16 2001-05-16 Apparatus and method for lifting object to be set in tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001146982A JP2002337984A (en) 2001-05-16 2001-05-16 Apparatus and method for lifting object to be set in tank

Publications (1)

Publication Number Publication Date
JP2002337984A true JP2002337984A (en) 2002-11-27

Family

ID=18992534

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001146982A Pending JP2002337984A (en) 2001-05-16 2001-05-16 Apparatus and method for lifting object to be set in tank

Country Status (1)

Country Link
JP (1) JP2002337984A (en)

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