JP2002309378A - Separation agent for annealing and production method for grain oriented electromagnetic steel sheet glass coated - Google Patents

Separation agent for annealing and production method for grain oriented electromagnetic steel sheet glass coated

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Publication number
JP2002309378A
JP2002309378A JP2001112949A JP2001112949A JP2002309378A JP 2002309378 A JP2002309378 A JP 2002309378A JP 2001112949 A JP2001112949 A JP 2001112949A JP 2001112949 A JP2001112949 A JP 2001112949A JP 2002309378 A JP2002309378 A JP 2002309378A
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JP
Japan
Prior art keywords
annealing
steel sheet
mgo
slurry
amount
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001112949A
Other languages
Japanese (ja)
Other versions
JP3549492B2 (en
Inventor
Tomoji Kumano
知二 熊野
Akiro Oguri
昭郎 大栗
Takeshi Hamaya
剛 浜谷
Takeshi Kimura
武 木村
Osamu Tanaka
收 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Nippon Steel Plant Designing Corp
Original Assignee
Nittetsu Plant Designing Corp
Nippon Steel Corp
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Application filed by Nittetsu Plant Designing Corp, Nippon Steel Corp filed Critical Nittetsu Plant Designing Corp
Priority to JP2001112949A priority Critical patent/JP3549492B2/en
Publication of JP2002309378A publication Critical patent/JP2002309378A/en
Application granted granted Critical
Publication of JP3549492B2 publication Critical patent/JP3549492B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Chemical Treatment Of Metals (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a grain oriented electromagnetic steel sheet which has an excellent glass coated and magnetic properties by using a high reactive separation agent for annealing, and which can control a bulk density, a fine particle distribution and the amount of Cl to be eluted into slurry by a produc tion method using a direct-fire rotary kiln. SOLUTION: The separation agent for annealing consists of a mixture of one or more kinds of MgO obtained from magnesium hydroxide by the reaction of bittern and/or seawater with slaked lime, and burnt by the direct-fire rotary kiln in the final stage of burning. The separation agent has a bulk density of 4 to 9 as a physical property, contains particles having a particle size of <=0.5 μm at least in >=5%, and fine particles having a particle size of <=1 μm in >=15%. The amount of Cl included in MgO is <350 ppm, and the ratio thereof to be eluted into water in a slurry control stage is >=70%. The production method for the grain oriented electromagnetic steel sheet uses the separation agent.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、方向性電磁鋼板の
最終仕上げ焼鈍におけるグラス被膜形成過程において、
極めて優れた反応性を得るための焼鈍分離剤と、それを
用いたグラス被膜の優れる方向性電磁鋼板の製造方法に
関するものである。
TECHNICAL FIELD The present invention relates to a process for forming a glass film in the final finish annealing of grain-oriented electrical steel sheet.
The present invention relates to an annealing separator for obtaining extremely excellent reactivity, and a method for producing a grain-oriented electrical steel sheet having an excellent glass coating using the same.

【0002】[0002]

【従来の技術】通常、方向性電磁鋼板はSi:2.5〜
4.5%を含有する素材スラブを熱延し、焼鈍と1回又
は焼鈍を挟む2回以上の冷延により最終板厚とされる。
次いで、H2+N2雰囲気中で酸化度を制御して脱炭、一
次再結晶、及び、SiO2主成分とする酸化膜形成を行
う。
2. Description of the Related Art Grain-oriented electrical steel sheets are usually made of Si: 2.5 to
A raw slab containing 4.5% is hot-rolled and subjected to one time of annealing and cold rolling of two or more times of annealing to obtain a final sheet thickness.
Next, decarburization, primary recrystallization, and formation of an oxide film mainly composed of SiO 2 are performed in an H 2 + N 2 atmosphere by controlling the degree of oxidation.

【0003】特開昭59−56522号報に開示されて
いるように、Mnを0.08〜0.45%、Sを0.0
07%以下として低温スラブ加熱を可能とした技術にお
いては、脱炭焼鈍後に更に窒化処理が行われる。その
後、MgOを主成分とする焼鈍分離剤をスラリー状とし
て鋼板に塗布し、乾燥後、コイルに巻き取り最終焼鈍が
行われる。この後、絶縁被膜剤を塗布し、乾燥し、焼付
けとヒートフラットニングを行って最終製品とされる。
As disclosed in JP-A-59-56522, Mn is 0.08 to 0.45% and S is 0.0
In the technology in which low-temperature slab heating is enabled by setting the temperature to 07% or less, a nitriding treatment is further performed after the decarburizing annealing. Thereafter, an annealing separator containing MgO as a main component is applied to the steel plate in the form of slurry, dried, wound around a coil, and subjected to final annealing. Thereafter, an insulating coating agent is applied, dried, baked and heat flattened to obtain a final product.

【0004】このグラス被膜形成反応においては、焼鈍
分離剤主成分のMgOと脱炭焼鈍時に形成されるSiO
2主体の被膜との反応により、フォルステライト(Mg2
SiO4)主成分の被膜が生成される。このフォルステ
ライト形成反応においては、脱炭焼鈍で生成される酸化
膜や仕上げ焼鈍条件と共に、MgOの性状が極めて大き
い影響を有している。また、反応促進剤としてMgOに
添加される添加剤を適当量用いることも重要である。こ
れらを総合的に適正化することにより、グラス被膜形成
時期まで鋼板表面酸化膜を安定に保ち、低温域からグラ
ス被膜の形成を行わせ、追加酸化等の不均一反応を抑制
して均一なグラス被膜を形成することができる。
In this glass film forming reaction, MgO, which is the main component of the annealing separator, and SiO formed during decarburization annealing are used.
2 Forsterite (Mg 2
An SiO 4 ) -based coating is formed. In the forsterite forming reaction, the properties of MgO have an extremely large effect along with the oxide film generated by the decarburizing annealing and the finish annealing conditions. It is also important to use an appropriate amount of an additive added to MgO as a reaction accelerator. By comprehensively optimizing these, the oxide film on the surface of the steel sheet is kept stable until the glass film is formed, the glass film is formed from a low temperature range, and non-uniform reactions such as additional oxidation are suppressed to achieve uniform glass. A coating can be formed.

【0005】このように低温域から均一なグラス被膜形
成反応を行わせることは、鋼中インヒビターの高温域ま
での安定化をもたらし、グラス被膜の向上効果と共に、
磁気特性の改善効果をもたらす。焼鈍分離剤MgOの改
善技術としては、例えば、特開平6−33138号公報
には、MgOとしてクエン酸活性度の反応率40%の条
件で100〜400秒、最終反応率80%の条件で10
00〜4000秒で、しかも、水温20℃で60分間攪
拌した場合の水和水分が2.5%以下であり、平均粒子
径2.5μ以下で、且つ325メッシュ不通過分が5%
以下であるものを用いることにより、AlNとSbをイ
ンヒビターとして用いる材料のグラス被膜と磁気特性を
向上する技術が提案されている。
Performing a uniform glass film formation reaction from a low temperature range in this way leads to stabilization of the inhibitor in steel up to a high temperature range, and together with an effect of improving the glass film,
The effect of improving magnetic properties is brought about. As a technique for improving the annealing separator MgO, for example, Japanese Patent Application Laid-Open No. 6-33138 discloses that as the MgO, the citric acid activity is 100 to 400 seconds at a reaction rate of 40% and 10% under a condition of a final reaction rate of 80%.
The hydration water content is 2.5% or less when stirred at a water temperature of 20 ° C. for 60 minutes, the average particle size is 2.5 μm or less, and the 325 mesh non-passing component is 5%
A technique for improving the glass film and magnetic properties of a material using AlN and Sb as inhibitors by using the following materials has been proposed.

【0006】また、特開平11−269555号公報に
は、MgOを主成分とし、CAA70%が250〜10
00秒、且つCAA70%値/CAA40%値が1.5
〜6.0であり、粒子径20%値が1.2μm以下、B
ET値が15〜35m2であることを特徴とする焼鈍分
離剤が提案されている。特開平11−181525号公
報には、MgOとして、MgOを生成するMg元素含有
原料を焼成してMgOとし、このMgOを再水和させて
比表面積4〜15m2、結晶子のC軸平均径50〜12
00nmのMg(OH)2とし、このMg(OH)2をロ
ータリーキルンで再焼成して得られた40%CAA値が
40〜100秒、比表面積が12〜35m2、Ig−L
ossが0.7〜2.8%であるMgOが提案されてい
る。
Japanese Patent Application Laid-Open No. 11-269555 discloses that MgO is used as a main component and CAA 70% is 250 to 10%.
00 seconds, CAA 70% value / CAA 40% value is 1.5
~ 6.0, the particle diameter 20% value is 1.2 μm or less, B
An annealing separator having an ET value of 15 to 35 m 2 has been proposed. JP-A-11-181525 discloses that as a MgO, a Mg element-containing raw material for producing MgO is calcined to obtain MgO, and this MgO is rehydrated to have a specific surface area of 4 to 15 m 2 and a C-axis average diameter of crystallite. 50-12
And 00nm of Mg (OH) 2, the Mg (OH) 2 to 40% CAA value obtained by re-sintering in a rotary kiln 40 to 100 seconds, a specific surface area of 12~35m 2, Ig-L
MgO having an oss of 0.7 to 2.8% has been proposed.

【0007】更に、焼鈍分離剤への添加剤によるグラス
被膜形成反応向上技術としては、例えば、特開平8−1
65521号公報には、本発明者等により、インヒビタ
ーとしてAlNを用いる低温スラブ加熱材のグラス被膜
と磁性改善技術として、MgO 100質量部あたりハ
ロゲン化合物の1種又は2種以上をF、Cl、Br、I
として0.015〜0.120質量部含むスラリーを塗
布し、仕上げ焼鈍850〜1100℃の領域を12℃/
Hr以下で昇熱する技術が提案されている。
Further, as a technique for improving a glass film forming reaction by an additive to an annealing separating agent, for example, Japanese Patent Application Laid-Open No. Hei 8-1
No. 65521 discloses that the present inventors, as a glass coating of a low-temperature slab heating material using AlN as an inhibitor and a technology for improving magnetic properties, use one, two or more halogen compounds per 100 parts by mass of MgO as F, Cl, Br. , I
The slurry containing 0.015 to 0.120 parts by mass is applied, and the region of 850 to 1100 ° C. in the finish annealing is 12 ° C. /
There has been proposed a technique of increasing the temperature below Hr.

【0008】このように、MgO性状や反応促進剤を改
善することでグラス被膜の形成反応を改善し、方向性電
磁鋼板の品質を向上することが図られてきた。しかしな
がら、コイル焼鈍による仕上げ焼鈍、特に大型コイルに
おいては、素材成分や酸化膜形成条件、コイル内温度不
均一、雰囲気ガスの通気性のずれ等により、グラス被膜
の品質にばらつきが生じる問題がある。このため、焼鈍
分離剤の更なる改善が望まれている。
As described above, it has been attempted to improve the quality of the grain-oriented electrical steel sheet by improving the MgO properties and the reaction accelerator, thereby improving the glass film forming reaction. However, in finish annealing by coil annealing, particularly in a large coil, there is a problem that the quality of the glass coating varies due to a material component, an oxide film forming condition, a non-uniform temperature in the coil, a difference in air permeability of atmosphere gas, and the like. For this reason, further improvement of the annealing separator is desired.

【0009】[0009]

【発明が解決しようとする課題】本発明は、従来技術に
おけるMgOの性状や添加剤の改善では、鋼成分、脱炭
焼鈍の変動で、特に、大型コイルの場合に、安定して均
一なグラス被膜が得られない問題を解決するために、焼
鈍分離剤の改善を図ったものである。即ち、本発明は、
焼鈍分離剤の嵩比重、粒度、活性分布、不純物等を改善
することにより、塗布性や密着性が優れ、低水和、高反
応性の新規な焼鈍分離剤と、それを用いたグラス被膜の
優れる方向性電磁鋼板の製造法を提供することを目的と
する。
The object of the present invention is to improve the properties and additives of MgO in the prior art by changing the composition of steel and decarburizing annealing. In order to solve the problem that a film cannot be obtained, the annealing separator is improved. That is, the present invention
By improving the bulk specific gravity, particle size, activity distribution, impurities, etc. of the annealing separator, it is excellent in coatability and adhesion, low hydration, high reactivity, a new annealing separator, and glass coating using it An object of the present invention is to provide a method for producing an excellent grain-oriented electrical steel sheet.

【0010】[0010]

【課題を解決するための手段】本発明は、反応性の優れ
る焼鈍分離剤MgOとこれを使用して優れたグラス被膜
を形成するための方向性電磁鋼板の製造方法であり、以
下の構成を要旨とする。 (1)苦汁及び/又は海水を出発剤とし、水酸化マグネ
シュームを得、最終段階の焼成が直火式ロータリーキル
ンにより焼成されるMgOの1種又は2種以上の混合物
からなり、物性として嵩比重4〜9、レーザー回折式粒
度計で測定した水中における粒度として、0.5μm以
下の粒子を少なくとも5%以上、且つ粒度1μm以下の
粒子を15%以上含有し、MgOに含有するCl量が3
50ppm未満で、且つスラリー調整段階で水中への溶
出割合が70%以上であることを特徴とする焼鈍分離
剤。 (2)活性分布として、CAA40%値45秒以上、且
つPHスタットを用いて0.1N HCl、20℃の条
件で測定した活性度でT20値≦300秒の活性度を有
することを特徴とする前記(1)の焼鈍分離剤。 (3)C:0.03〜0.100%、Si:2.5〜
4.5%及び通常のインヒビター成分を含有する電磁鋼
スラブを熱延し、焼鈍板焼鈍を行い又は行わず、1回又
は焼鈍を挟む2回以上の冷延により最終板厚とし、脱炭
焼鈍し、請求項1又は2に記載の焼鈍分離剤をスラリー
として塗布し、仕上げ焼鈍し、絶縁被膜処理とヒートフ
ラットニングを行うことからなるグラス被膜の優れる方
向性電磁鋼板の製造方法。 (4)前記スラリーにCl化合物を、水溶Cl量の総和
が300〜600ppmとなるように添加することを特
徴とする前記(3)のグラス被膜の優れる方向性電磁鋼
板の製造方法。 (5)焼鈍分離剤スラリーとして、MgO 100質量
部に対し、Ti化合物をTiとして1〜7質量部添加す
ることを特徴とする前記(3)又は(4)のグラス被膜
の優れる方向性電磁鋼板の製造方法。 (6)鋼板表面への焼鈍分離剤の塗布量をMgOとして
鋼板片面あたり4.5〜10g/m2とし、且つ乾燥後
の鋼板表面への付着水分量を0.054〜0.250g
/m2とし、仕上げ焼鈍昇温過程750℃以後のPH2
/PH2を0.01以下として焼鈍することを特徴とす
る前記(3)〜(5)のいずれかのグラス被膜の優れる
方向性電磁鋼板の製造方法。 (7)脱炭焼鈍後から仕上げ焼鈍までの間に窒化処理を
施すことを特徴とする前記(3)〜(6)のいずれかの
グラス被膜の優れる方向性電磁鋼板の製造方法。
SUMMARY OF THE INVENTION The present invention relates to an annealing separator MgO having excellent reactivity and a method for producing a grain-oriented electrical steel sheet for forming an excellent glass coating using the same. Make a summary. (1) Magnesium hydroxide is obtained using bitterness and / or seawater as a starting agent, and the final stage of firing comprises one or a mixture of two or more MgOs fired by a direct-fire rotary kiln, and has a bulk specific gravity of 4 -9, containing at least 5% or more of particles having a particle size of 0.5 μm or less and 15% or more of particles having a particle size of 1 μm or less as particles in water measured by a laser diffraction type particle size meter, and the Cl content in MgO is 3
An annealing separator comprising less than 50 ppm and a rate of elution into water of 70% or more in a slurry adjusting step. (2) The activity distribution is characterized by having a CAA 40% value of 45 seconds or more, and an activity of T20 value ≤ 300 seconds as measured using a PH stat at 0.1 N HCl at 20 ° C. The annealing separator according to the above (1). (3) C: 0.03 to 0.100%, Si: 2.5 to
An electromagnetic steel slab containing 4.5% and a normal inhibitor component is hot-rolled, and annealed sheet annealing is performed or not, and a final thickness is obtained by cold rolling once or twice or more with and without annealing, and decarburization annealing. A method for producing a grain-oriented electrical steel sheet having an excellent glass coating, comprising applying the annealing separating agent according to claim 1 or 2 as a slurry, performing final annealing, performing insulating coating treatment, and performing heat flattening. (4) The method for producing a grain-oriented electrical steel sheet having an excellent glass coating according to (3), wherein a Cl compound is added to the slurry so that the total amount of aqueous Cl becomes 300 to 600 ppm. (5) A grain-oriented electrical steel sheet having an excellent glass coating as described in (3) or (4) above, wherein 1 to 7 parts by mass of a Ti compound is added as Ti to 100 parts by mass of MgO as an annealing separator slurry. Manufacturing method. (6) The amount of the annealing separator applied to the surface of the steel sheet is MgO, 4.5 to 10 g / m 2 per one side of the steel sheet, and the amount of water adhering to the surface of the steel sheet after drying is 0.054 to 0.250 g.
/ M 2 and then, the finish annealing Atsushi Nobori process 750 ° C. after PH 2 O
Manufacturing method (3) to (5) oriented electrical steel sheet excellent in any of the glass coating, characterized in that the annealing / PH 2 as 0.01 or less. (7) The method for producing a grain-oriented electrical steel sheet having an excellent glass coating according to any one of (3) to (6), wherein nitriding is performed after decarburizing annealing to finish annealing.

【0011】[0011]

【発明の実施の形態】本発明者等は、方向性電磁鋼板の
脱炭焼鈍後の鋼板上に塗布するMgOの嵩比重、微粒子
構成条件、粒子活性、含有する不純物のスラリー中の溶
出条件等について総合的な検討を行い、これらを改善す
ることにより、低水和でコイル全面に渡って優れたグラ
ス被膜を得ることに成功した。
BEST MODE FOR CARRYING OUT THE INVENTION The present inventors have determined the bulk specific gravity of MgO applied to a grain-oriented electrical steel sheet after decarburizing annealing, the composition conditions of fine particles, the particle activity, the elution conditions of contained impurities in a slurry, and the like. By comprehensively examining and improving these, we succeeded in obtaining an excellent glass coating over the entire surface of the coil with low hydration.

【0012】これによれば、従来技術では実現できなか
ったMgOの鋼板への塗布性、密着性が得られ、グラス
被膜形成のより低温化が得られ、均一なグラス被膜が形
成できる。この結果、コイル焼鈍において、グラス被膜
の均一性と安定性が得られ、被膜欠陥率の低下が達成さ
れる。また、グラス被膜形成反応の向上に伴って磁気特
性の改善がもたらされる。
According to this, the coatability and adhesion to the steel sheet of MgO, which cannot be realized by the prior art, can be obtained, the temperature of the glass film can be reduced, and a uniform glass film can be formed. As a result, in coil annealing, uniformity and stability of the glass coating are obtained, and a reduction in the coating defect rate is achieved. In addition, an improvement in the glass film forming reaction leads to an improvement in magnetic properties.

【0013】本発明では、焼鈍分離剤の主成分として適
用される焼鈍分離剤の主成分として適用されるMgOの
嵩比重、微粒子分布、活性度活性分布と、MgO中に含
有するCl量及びそのスラリー中への溶解性及びこの溶
解性に応じて添加され、一定量に制御されるCl量に特
徴がある。これらを適切に制御することにより、MgO
の塗れ性、付着性、水和性が適切に保たれ、優れたグラ
ス被膜を有する製品が得られる。
In the present invention, the bulk specific gravity, fine particle distribution and activity distribution of MgO used as the main component of the annealing separator used as the main component of the annealing separator, the amount of Cl contained in MgO and the It is characterized by its solubility in the slurry and the amount of Cl added according to this solubility and controlled to a constant amount. By properly controlling these, MgO
The wettability, adhesion, and hydration of the product are properly maintained, and a product having an excellent glass coating can be obtained.

【0014】まず、本発明で示される嵩比重の測定法に
ついて述べる。本発明での嵩比重は、一定質量(10
g)のMgOを秤量し、濾斗状の試料落下部を有するメ
スシリンダー状の容積測定器に、一定高さ(5cm)か
ら落下させ、その容積を測定し、容積(cc)/質量
(g)により求めた数値である。また、本発明で用いる
粒度測定法は、市販のレーザー回折式の粒度測定法によ
るもので、MgO分散溶媒として水を用いて測定したも
のである。また、この測定にあたってはスラリー調整時
の凝集によるバラツキを最小限に抑える目的で、スラリ
ーを超音波分散処理した後に測定を行う。
First, the method for measuring the bulk specific gravity described in the present invention will be described. The bulk specific gravity in the present invention is a constant mass (10
g) MgO was weighed and dropped from a fixed height (5 cm) into a graduated cylinder-shaped volume measuring device having a funnel-shaped sample dropping part, and the volume was measured. The volume (cc) / mass (g) ). The particle size measuring method used in the present invention is based on a commercially available laser diffraction type particle size measuring method, and is measured using water as a MgO dispersion solvent. In this measurement, the slurry is subjected to an ultrasonic dispersion treatment for the purpose of minimizing the dispersion due to aggregation during the preparation of the slurry, and then the measurement is performed.

【0015】次に、CAA値は、通常のクエン酸活性試
験によるものであり、MgOの水和性を代表する指標
で、0.4Nのクエン酸水溶液100mlにMgO粉末
2gを加えた時、30℃においてpHが8に到達するま
での所要時間を、秒単位で表した数値である。また、本
発明で重要な活性評価試験PHスタット値は、市販のP
Hスタット計を用いて測定する。まず、200ccビー
カーを20℃の恒温槽にセットし、100mlの脱イオ
ン水を入れ、秤量した試料40mgを投入してマグネチ
ックスターラーにて30秒攪拌分散させた後、これにP
Hメーター電極とシリンジのセットを浸して、直ちにP
Hスタット計と記録計をスタートさせる。記録計よりT
5,T10,T20を求める。ここで、T5は0.1N
−HCl消費量が1.0mlに達する時間を意味する。
本発明で規定したT20は4.0mlに相当する。
Next, the CAA value is based on a normal citric acid activity test, and is an index representing the hydratability of MgO. When 2 g of MgO powder is added to 100 ml of 0.4N citric acid aqueous solution, the CAA value is 30%. The time required for the pH to reach 8 at ° C is a numerical value expressed in seconds. An important activity evaluation test PH stat value in the present invention is a commercially available P value.
Measure using an H-stat meter. First, a 200 cc beaker was set in a thermostat at 20 ° C., 100 ml of deionized water was added, 40 mg of a weighed sample was charged, and the mixture was stirred and dispersed with a magnetic stirrer for 30 seconds.
Soak the set of H meter electrode and syringe and immediately
Start the H-stat and recorder. T from recorder
5, T10 and T20 are obtained. Here, T5 is 0.1N
-Means the time when the HCl consumption reaches 1.0 ml.
T20 defined in the present invention corresponds to 4.0 ml.

【0016】次に、本発明で規定する条件に係る限定理
由について述べる。本発明のMgO製造に適用される水
酸化マグネシュウム製造段階における原料は、苦汁から
のMgCl2と海水によるMgイオン原料の何れかを用
いて、Ca(OH)2等との反応で得られるMg(O
H)2を焼成して得られるMgOの1種又は2種以上の
混合により得られるものである。2種以上を混合する場
合は、苦汁/海水の段階、Ca(OH)2のとの反応後
の段階、焼成後の段階のいずれにおいて、本発明の物性
値を有するMgOを調整してもよい。
Next, a description will be given of the reasons for limiting the conditions specified in the present invention. The raw material in the magnesium hydroxide production stage applied to the production of MgO according to the present invention is Mg (Mg) obtained by a reaction with Ca (OH) 2 or the like using either MgCl 2 from bitter and Mg ion raw material from seawater. O
H) It is obtained by mixing one or more of MgO obtained by firing 2 . When two or more kinds are mixed, MgO having the physical property values of the present invention may be adjusted in any of the bitter / seawater stage, the stage after the reaction with Ca (OH) 2, and the stage after calcination. .

【0017】ここで、本発明における焼成条件として
は、少なくとも最終段階の焼成が、直火式ロータリーキ
ルン焼成品に限定される。ロータリーキルン焼成の場合
には、直火方式と間熱方式のロータリーキルンで焼成す
る方法がある。本発明で直火式方式に限定した理由は、
純度、活性分布、粒度等の条件を満足するためには、直
火炉焼成品が安定して良好なことによる。即ち、間熱式
炉焼成品は、焼成時の焼成効率が劣るため、目的の純度
を得ようとすると、必然的に高温、長時間焼成せねばな
らず、直火方式に比して過焼成にせざるを得ない問題が
ある。
Here, as the firing conditions in the present invention, firing at least in the final stage is limited to a direct-fired rotary kiln fired product. In the case of rotary kiln firing, there is a method of firing with a rotary kiln of a direct fire type or an inter-heating type. The reason for limiting to the direct fire type in the present invention is that
In order to satisfy the conditions such as purity, activity distribution, and particle size, the fired product in a direct fire furnace is stable and good. That is, since the inter-heating furnace fired product has low firing efficiency at the time of firing, in order to obtain the desired purity, it must necessarily be fired at a high temperature and for a long time. There is a problem that cannot be avoided.

【0018】このため、直火焼成に比し、同一原料で同
一活性粒子を得ようとするとMgOの活性が極めて低下
する。特に、1回焼成法では、本発明の嵩比重、粒度条
件及び活性条件を満たす高反応性を有するMgOが得ら
れないことから制限される。本発明で使用するMgOの
物性値条件としては、まず、嵩比重は4〜9である。嵩
比重は粒子サイズ、焼成条件及び形状をはじめとして、
MgO製造条件によって変わるもので、塗布工程におけ
る均一な塗布膜、反応性等を得るために重要である。
[0018] For this reason, the activity of MgO is extremely reduced when trying to obtain the same active particles from the same raw material as compared with direct firing. In particular, the single firing method is limited because MgO having high reactivity that satisfies the bulk specific gravity, particle size condition and activation condition of the present invention cannot be obtained. As the physical property value condition of MgO used in the present invention, first, the bulk specific gravity is 4 to 9. Bulk specific gravity, including particle size, firing conditions and shape,
It depends on the MgO production conditions and is important for obtaining a uniform coating film, reactivity, etc. in the coating process.

【0019】本発明者等は、現場製造における嵩比重の
影響を追求した結果、嵩比重が4未満では、スラリーの
安定性が低下し、均一な塗布膜が得られず、また、鋼板
への密着性が著しく低下し、塗布膜の安定性ひいてはグ
ラス被膜形成性への影響が大きいことを見出した。ま
た、嵩比重が9超になると、スラリーの粘性が高くなり
すぎて、逆にスラリー調整や塗れ性の制御が難しくなる
ばかりでなく、スラリー調整段階や塗布ラインでの水和
性を抑えるのが困難になるため制限される。
The present inventors have pursued the effect of the bulk specific gravity in the on-site production. As a result, if the bulk specific gravity is less than 4, the stability of the slurry is reduced, and a uniform coating film cannot be obtained. It has been found that the adhesion is remarkably reduced, and the stability of the coating film and, consequently, the glass film forming property are greatly affected. When the bulk specific gravity is more than 9, the viscosity of the slurry becomes too high, and not only is it difficult to control the slurry and control the wettability, but also it is necessary to suppress the hydration in the slurry adjustment step and the coating line. Limited because of difficulty.

【0020】嵩比重が4〜9であれば、通常のスラリー
の水配合条件、塗布乾燥条件において良好な塗膜状態と
密着性が得られる。また、グラス被膜形成反応において
もかなりの相関関係を示しており、嵩比重が4未満では
反応不良傾向であり、9超では過酸化状の欠陥が発生
し、安定したグラス被膜が得られ難い。次に、本発明で
重要なのは微粒子の構成条件である。微粒子の割合とし
ては、粒度として0.5μm以下の粒子を少なくとも5
%以上含み、且つ1μm以下の粒子を15%以上含むこ
とが重要である。本発明者等は、MgO製造段階での製
造条件を変え、この微粒子構成条件の影響について研究
した。その結果、微粒子条件を前記の範囲に制御された
MgOでは、スラリーの塗れ性、乾燥後密着性と共に、
グラス被膜の形成性が極めて良好で、大型コイルにおい
て均一で良好なグラス被膜が形成され、磁気特性の改善
効果が極めて大きいことが判明した。
When the bulk specific gravity is 4 to 9, a good coating state and good adhesion can be obtained under ordinary slurry water mixing conditions and coating and drying conditions. Also, the glass film forming reaction shows a considerable correlation. When the bulk specific gravity is less than 4, the reaction tends to be poor, and when the specific gravity exceeds 9, a peroxide-like defect occurs, and a stable glass film is hardly obtained. Next, what is important in the present invention is the conditions for forming the fine particles. As for the ratio of fine particles, particles having a particle size of 0.5 μm or less
% And at least 15% of particles having a size of 1 μm or less. The present inventors changed the manufacturing conditions in the MgO manufacturing stage, and studied the effects of the fine particle composition conditions. As a result, in the case of MgO in which the condition of the fine particles is controlled within the above range, the wettability of the slurry and the adhesion after drying are improved.
It was found that the glass film was extremely good in forming properties, a uniform and good glass film was formed in a large coil, and the effect of improving the magnetic properties was extremely large.

【0021】微粒子分布として、0.5μm以下5%以
上、1μm以下15%以上の両立が重要で、1μm以下
15%以上を満足しても0.5μm以下5%以上を満足
していない条件では、前者に比し反応性の低下があり十
分ではない。また、いずれも満足しない微粒子の少ない
ものは、極めて反応性が劣るため好ましくない。これ
は、グラス被膜形成反応初期には、反応性に重要な役割
を持つ微粒子が選択的に働くためと見られる。
As the fine particle distribution, compatibility of 0.5% or less and 5% or more and 1 μm or less and 15% or more is important. Under the condition that even if 1% or less and 15% or more are satisfied, 0.5% or less and 5% or more are not satisfied. However, the reactivity is lower than the former, which is not sufficient. Further, those having a small amount of fine particles that do not satisfy any of them are not preferable because the reactivity is extremely poor. This is presumably because, in the early stage of the glass film formation reaction, fine particles having an important role in the reactivity selectively act.

【0022】次に、本発明のMgOとして、Cl量は3
50ppm未満、且つスラリー中へのClの溶解割合が
70%以上占めることが重要である。MgO中のClの
役割は前記、従来技術にも示したように、適当量の存在
下においては、MgOの低融点化効果によりグラス被膜
形成反応促進効果があることが本発明者等によって発見
されている。
Next, as the MgO of the present invention, the Cl content is 3
It is important that the content of Cl is less than 50 ppm and the proportion of Cl dissolved in the slurry accounts for 70% or more. The present inventors have found that the role of Cl in MgO, as described in the prior art, has a glass film forming reaction promoting effect due to the effect of lowering the melting point of MgO in the presence of an appropriate amount. ing.

【0023】しかし、MgO製造条件によっては、Cl
がMgO粒子の中心部や粒子全体に均一に分布する結
果、スラリー調整時の溶出割合は比較的小さい範囲にあ
る。溶出したClは塗布乾燥工程で粒子の表面近傍を覆
うため、効率的にMgOとSiO2との反応を促進す
る。一方、粒子中に取り込まれたClは仕上げ焼鈍のグ
ラス被膜形成初期の低温域では反応に寄与せず、高温域
で鋼板間に放出されることになり、むしろ被膜に対し悪
影響を及ぼす場合がある。
However, depending on the MgO production conditions, Cl
Is uniformly distributed in the central part of the MgO particles and the whole particles, so that the elution ratio at the time of preparing the slurry is in a relatively small range. The eluted Cl covers the vicinity of the surface of the particles in the coating and drying step, so that the reaction between MgO and SiO 2 is efficiently promoted. On the other hand, Cl taken in the particles does not contribute to the reaction in the low temperature region in the early stage of the formation of the glass film in the finish annealing, and is released between the steel sheets in the high temperature region, which may have a bad influence on the film. .

【0024】本発明者等は、種々の製造条件によるMg
OについてClの溶出度の影響を調査した結果、水スラ
リーへのClの溶解比率が70%以上の場合には、反応
促進効果が十分に得られ、悪影響はない。Clの溶解性
については水スラリーとしたMgOを濾過し、残渣と濾
液に分けて分析することにより知ることが出来る。ま
た、含有Cl量を350ppmとしたのは、鋼成分や処
理条件によっては、350ppm以上のCl含有はむし
ろ反応過多となって、酸化過多と類似した被膜欠陥が出
やすくなるためで、スラリー調整段階で適用条件に応じ
てCl量の調整を容易にするためである。
[0024] The present inventors have proposed that Mg under various manufacturing conditions.
As a result of investigating the influence of the elution degree of Cl on O, when the dissolution ratio of Cl in the water slurry is 70% or more, a sufficient reaction promoting effect is obtained and there is no adverse effect. The solubility of Cl can be known by filtering MgO in a water slurry and analyzing the residue and the filtrate separately. The reason why the Cl content is set to 350 ppm is that the Cl content of 350 ppm or more is rather excessive in reaction depending on the steel composition and processing conditions, and a coating defect similar to excessive oxidation is likely to appear. This is to facilitate adjustment of the Cl amount according to the application conditions.

【0025】次に、本発明MgOの活性評価は、従来か
ら活性測定法として用いられるCAAと本発明で新規に
提案するPHスタット法により評価される。本発明者等
は、MgO活性とグラス被膜の反応性について膨大な実
験と研究を重ねた結果、従来のCAAに比較して、PH
スタットによる活性評価の方が、よりグラス被膜形成反
応性評価法として優れることを発見した。即ち、CAA
活性度が一定条件のもとでPHスタット値を制御した場
合、より優れたグラス被膜形成条件を制御できることが
判明したものである。
Next, the activity of the MgO of the present invention is evaluated by CAA conventionally used as a method for measuring the activity and the PH stat method newly proposed in the present invention. The present inventors have conducted extensive experiments and studies on the reactivity of the MgO activity and the glass film, and as a result, compared with the conventional CAA,
It was found that the activity evaluation using a stat was more excellent as a method for evaluating the reactivity of forming a glass film. That is, CAA
It has been found that, when the PH stat value is controlled under the condition that the activity is constant, it is possible to control more excellent glass film forming conditions.

【0026】まず、本発明で用いられるMgOにおける
望ましい活性条件は、CAA40%値≧45秒、且つP
Hスタット値としてはT20≦300秒である。CAA
値45秒未満では、MgO自体の経時変化が早く、品質
の安定が得られ難い。また、スラリーでの水和性抑制が
困難になりコイル間への水分の持込が生じるため制限さ
れる。
First, desirable activation conditions for MgO used in the present invention are: CAA 40% value ≧ 45 seconds;
The H stat value is T20 ≦ 300 seconds. CAA
If the value is less than 45 seconds, the change over time of MgO itself is fast, and it is difficult to obtain stable quality. In addition, it is difficult to suppress the hydration of the slurry, and moisture is introduced between the coils, which is limited.

【0027】次に、PHスタット値としてはT20≦3
00秒制限されなければならない。本発明者等は、Mg
Oの活性評価法を種々検討した結果、不純物や従来の活
性評価法であるCAA値が同じケースでも、グラス反応
性に差が見られることから、活性評価技術について検討
した。その結果、PHスタット法を用いれば、活性分布
のより細かい差異が見出せ、より正確な活性の違いが見
出せることを発見した。
Next, as the PH stat value, T20 ≦ 3
Must be limited to 00 seconds. The present inventors have proposed that Mg
As a result of various studies on the activity evaluation method of O, even if the impurities and the CAA value which is the conventional activity evaluation method are the same, there is a difference in the glass reactivity, so the activity evaluation technique was examined. As a result, it was found that a finer difference in activity distribution can be found by using the PH stat method, and a more accurate difference in activity can be found.

【0028】T5値、T10等の値もグラス被膜形成の
初期反応への影響を知る上で重要であるが、T20値が
反応性の総合評価をする上で代表できることが判明し
た。本発明のような活性分布に制御されたMgOでは、
極めて優れたグラス被膜と磁気特性の改善が得られ、こ
の条件を満たさない場合にはグラス被膜の形成状態が不
良となるため制限される。
The values such as T5 and T10 are also important for knowing the influence of the glass film formation on the initial reaction, but it has been found that the T20 value can be represented in the overall evaluation of the reactivity. In MgO controlled to the activity distribution as in the present invention,
An extremely excellent glass coating and improved magnetic properties can be obtained. If these conditions are not satisfied, the glass coating will be poorly formed and will be limited.

【0029】次に、本発明の焼鈍分離剤を用いる方向性
電磁鋼板の製造条件について述べる。まず、適用される
鋼板の素材としては、C:0.03〜0.100%、S
i:2.5〜4.5%および通常のインヒビター成分を
含有するスラブを用いる。Cは、その含有量が0.03
%未満では二次再結晶が不安定になる。また、二次再結
晶した場合でも製品の磁気特性の変動が大きくなること
から制限される。一方、0.100%超と多くなり過ぎ
ると、脱炭焼鈍における酸化膜の形成が不利になった
り、焼鈍時間が長くなり生産性を阻害する。
Next, conditions for producing a grain-oriented electrical steel sheet using the annealing separator of the present invention will be described. First, as a steel plate material to be applied, C: 0.03 to 0.100%, S
i: A slab containing 2.5 to 4.5% and a usual inhibitor component is used. C has a content of 0.03
%, The secondary recrystallization becomes unstable. Further, even when the secondary recrystallization is performed, the variation in the magnetic properties of the product is increased, which is limited. On the other hand, when the content is too large, more than 0.100%, formation of an oxide film in decarburizing annealing becomes disadvantageous, and annealing time becomes longer, thereby hindering productivity.

【0030】Siは、2.5%未満になると低鉄損の製
品が得られ難く、一方、4.5%超では冷延時に割れ破
断が多発し、安定した冷延作業を困難にする。インヒビ
ター成分としては、MnS、AlN等、いずれのインヒ
ビターを用いるのでもよい。また、脱炭焼鈍後から仕上
げ焼鈍までの間に鋼板に窒化処理を施すことでインヒビ
ターを形成する方法を用いてもよい。
If the content of Si is less than 2.5%, it is difficult to obtain a product having a low iron loss. On the other hand, if the content of Si exceeds 4.5%, cracks and fractures occur frequently during cold rolling, making stable cold rolling work difficult. As the inhibitor component, any inhibitor such as MnS and AlN may be used. Further, a method of forming an inhibitor by subjecting a steel sheet to nitriding treatment after decarburizing annealing to finish annealing may be used.

【0031】本発明における方向性電磁鋼板は上記に加
えて他の鋼成分を添加することが出来るが、本発明にお
いてはそれら成分の種類、量について特に限定するもの
ではない。本発明による方向性電磁鋼板の製造において
は、前記鋼成分に調整したスラブを、スラブ加熱の後熱
延し、1回又は焼鈍を挟む2回以上の冷延を行って最終
板厚とし、次いで、800〜900℃で雰囲気ガスの酸
化度を調整して脱炭焼鈍を行って鋼板表面にSiO2
主成分とする酸化膜を形成する。この脱炭焼鈍の鋼板上
に本発明の焼鈍分離剤をスラリー状としてコーテイング
ロール等で塗布し乾燥しコイルにして巻き取る。
The grain-oriented electrical steel sheet of the present invention may contain other steel components in addition to the above, but the present invention does not particularly limit the types and amounts of these components. In the production of a grain-oriented electrical steel sheet according to the present invention, the slab adjusted to the steel component is hot-rolled after slab heating, and cold-rolled one or more times to sandwich the annealing to a final sheet thickness, and then At 800 to 900 ° C., the degree of oxidation of the atmosphere gas is adjusted and decarburization annealing is performed to form an oxide film mainly composed of SiO 2 on the surface of the steel sheet. The annealed separating agent of the present invention is applied as a slurry on a steel sheet subjected to the decarburizing annealing with a coating roll or the like, dried and wound into a coil.

【0032】このように処理されたコイルには、最終仕
上げ焼鈍として、コイルの状態でバッチ式炉において1
100〜1200℃の温度範囲で20時間程度の長時間
焼鈍が行われる。この焼鈍工程においてグラス被膜形成
と二次再結晶及び純化処理が行われる。その後、余剰焼
鈍分離剤の水洗除去、軽酸洗の後、絶縁被膜剤を塗布
し、その焼付けとコイル形状矯正、歪取り焼鈍をかねて
ヒートフラットニングを行って最終製品とする。
The thus treated coil is subjected to final finishing annealing in a batch furnace in the state of the coil for 1 hour.
Long-time annealing for about 20 hours is performed in a temperature range of 100 to 1200 ° C. In this annealing step, glass film formation, secondary recrystallization, and purification treatment are performed. Then, after removing the excess annealing separating agent by water washing and light pickling, an insulating coating agent is applied, and heat flattening is performed by performing baking, coil shape correction, and strain relief annealing to obtain a final product.

【0033】ここで焼鈍分離剤をスラリーとするに際
し、反応促進剤としてCl化合物を、水溶Cl量が30
0〜600ppmなるように添加することが好ましい。
水溶Cl量が300ppm未満では、グラス被膜形成時
の反応性促進効果が弱く、十分ではない。一方、600
ppm超になると、過剰塩素による腐食影響が生じ、特
に、コイル中央部付近やエッジ部に変色、スケール等の
被膜欠陥が発生しやすくなる。Cl化合物としては、H
Cl、MgCl2、CaCl2等が好ましい。
When the annealing separator is used as a slurry, a Cl compound is used as a reaction accelerator, and the amount of aqueous Cl is 30%.
It is preferable to add so as to be 0 to 600 ppm.
If the amount of water-soluble Cl is less than 300 ppm, the effect of promoting the reactivity at the time of forming the glass film is weak and not sufficient. On the other hand, 600
If the content exceeds ppm, corrosion effects due to excess chlorine occur, and in particular, coating defects such as discoloration and scale are likely to occur near the center of the coil and at the edges. As the Cl compound, H
Cl, MgCl 2 , CaCl 2 and the like are preferable.

【0034】また、上記スラリーには、さらにTi化合
物を添加すると、グラス被膜形成の反応性向上に効果が
ある。好ましい添加量としては、MgO 100質量部
に対しTiとして1〜7質量部である。1質量部未満で
は反応性向上効果が十分でない。一方、7質量部超では
素材の成分、脱炭酸化膜生成条件によっては反応過剰と
なり、反応過剰特有のスケール上の欠陥やエッジ部の変
色が生じやすい。1〜7質量部では適切な反応性向上効
果が得られ、磁気特性も健全に保たれる。
Further, if a Ti compound is further added to the slurry, it is effective in improving the reactivity of forming a glass film. A preferable addition amount is 1 to 7 parts by mass as Ti with respect to 100 parts by mass of MgO. If the amount is less than 1 part by mass, the reactivity improving effect is not sufficient. On the other hand, if it exceeds 7 parts by mass, the reaction becomes excessive depending on the components of the material and the conditions for forming the decarbonated film, and defects on the scale and discoloration of the edge portion, which are peculiar to the excessive reaction, easily occur. When the amount is 1 to 7 parts by mass, an appropriate effect of improving the reactivity can be obtained, and the magnetic properties can be kept sound.

【0035】更に、スラリーには、グラス被膜の反応促
進補助、板間雰囲気調整又はインヒビター強化の目的
で、本発明の添加剤の他、ホウ素化合物、硫黄化合物、
窒素化合物、酸化物を鋼成分や処理条件に応じて併用添
加してもかまわない。焼鈍分離剤の鋼板への塗布条件と
しては、塗布量をMgOとして鋼板片面あたり4.5〜
10g/m2で、且つ、乾燥後表面の付着水分量を0.
054〜0.250g/m2にするよう、スラリー調整
条件と乾燥条件を制御するのが好ましい。
Further, in addition to the additives of the present invention, a boron compound, a sulfur compound, and the like are added to the slurry for the purpose of promoting the reaction of the glass coating, adjusting the atmosphere between plates, or strengthening the inhibitor.
Nitrogen compounds and oxides may be added in combination depending on the steel components and processing conditions. The conditions for applying the annealing separator to the steel sheet are as follows: the coating amount is MgO, and 4.5 to 4.5
10 g / m 2 and the amount of water adhering to the surface after drying is 0.1 g
It is preferable to control the slurry adjustment conditions and the drying conditions so as to make the amount of the mixture between 054 and 0.250 g / m 2 .

【0036】MgOの塗布量が4.5g/m2未満では
グラス被膜の安定形成が難しく、また、コイル焼鈍にお
いてエッジ部の焼きつきが発生する場合があり、制限さ
れる。一方、10g超では鋼板間の水分の持込量の調整
が困難になる。付着水分量が0.054g/m2未満で
は、コイル板間がドライになり過ぎ,仕上げ焼鈍昇温過
程で脱炭焼鈍時に形成した酸化層の還元が生じてグラス
被膜の形成不良が生じる場合がある。また、0.250
g/m2を超えると、逆に,付着水分が昇温過程で分解
する水分が多くなり,追加酸化をもたらすなど,グラス
被膜の不均一現象をもたらす場合があるため制限され
る。
If the coating amount of MgO is less than 4.5 g / m 2, it is difficult to form a glass film stably, and there is a case where seizure of an edge portion occurs during coil annealing, which is limited. On the other hand, if it exceeds 10 g, it becomes difficult to adjust the amount of water brought in between the steel sheets. If the amount of water adhering is less than 0.054 g / m 2, the space between the coil plates becomes too dry, and the oxide layer formed during the decarburizing annealing is reduced in the course of the finish annealing heating, which may result in poor formation of the glass film. is there. Also, 0.250
On the other hand, when the amount exceeds g / m 2 , the amount of water which is decomposed in the course of increasing the temperature of the adhering water increases.

【0037】本発明の適用においては、仕上げ焼鈍を昇
温時N2+H2雰囲気とし、750℃以後のPH2O/P
2を0.01以下とするとより、効果的にグラス被膜
向上が達成される。0.01超ではコイル外周やエッジ
部のシモフリ、スケールと呼ばれる酸化過度欠陥が発生
しやすくなる。
In the application of the present invention, the finish annealing is performed in an N 2 + H 2 atmosphere at the time of raising the temperature, and the PH 2 O / P after 750 ° C.
When H 2 is 0.01 or less, the glass coating is more effectively improved. If the value exceeds 0.01, excessive oxidation defects called scales and scales on the outer periphery and edge of the coil are likely to occur.

【0038】[0038]

【実施例】(実施例1)質量でC;0.075%、S
i;2.28%、Mn;0.068%、酸可溶Al0.
028%、S;0.024%、N;0.0078%、S
n;0.12%、Cu;0.08%、残部Feと不可避
の不純物からなる素材を、板厚2.3mmに熱延し、1
120℃×2分間焼鈍後、酸洗し、最終板厚0.225
mmに冷延した。
EXAMPLES (Example 1) C by mass; 0.075%, S
i; 2.28%, Mn: 0.068%, acid-soluble Al0.
028%, S: 0.024%, N: 0.0078%, S
n: 0.12%, Cu: 0.08%, a material consisting of the balance Fe and unavoidable impurities was hot-rolled to a thickness of 2.3 mm,
After annealing at 120 ° C. for 2 minutes, pickling is performed and the final sheet thickness is 0.225.
mm.

【0039】次いで、840℃×110秒間、N225
%+H275%、DP70℃で連続脱炭焼鈍を行った。
この脱炭板表面に、苦汁を出発原料として、Mg(O
H)2を調整し、焼成条件を変更し、第1表に示すよう
に嵩比重と粒度分布を変更したMgO100質量部に対
し、TiO24質量部とNa2470.3質量部を添加
した焼鈍分離剤を、鋼板片面あたり6.5g/m2の割
合で塗布し、乾燥し、コイルに巻き取った後、1200
℃×20Hrの最終仕上げ焼鈍を行った。
Next, 225 ° C. × 110 seconds, N 2 25
% + H 2 75%, continuous decarburization annealing at DP 70 ° C.
On the surface of this decarburized plate, bitumen was used as a starting material,
H) 2 was adjusted, the firing conditions were changed, and as shown in Table 1, 4 parts by mass of TiO 2 and 0.3 parts by mass of Na 2 B 4 O 7 were added to 100 parts by mass of MgO whose bulk specific gravity and particle size distribution were changed. Part was added at a rate of 6.5 g / m 2 per one side of the steel sheet, dried, wound on a coil, and then dried.
Final finish annealing at 20 ° C. × 20 hours was performed.

【0040】その後、20%コロイダルシリカ100m
l+50%燐酸Al 50ml+CrO35kgからな
る絶縁被膜剤を焼付け後の質量で4.5g/m2の割合
で焼き付け、連続炉内で850℃の板温でヒートフラッ
トニングと焼き付け処理を行った。結果を第1表に併せ
て示す。
Then, 20% colloidal silica 100 m
An insulating coating agent consisting of l + 50% Al phosphate 50 ml + CrO 3 5 kg was baked at a rate of 4.5 g / m 2 in terms of mass after baking, and heat flattening and baking were performed in a continuous furnace at a plate temperature of 850 ° C. The results are shown in Table 1.

【0041】[0041]

【表1】 [Table 1]

【0042】この試験の結果、本発明の嵩比重と微粒子
径の構成割合のMgOは塗布時に極めて均一な塗膜幕を
形成し、密着性が優れる塗膜を得た。また、仕上げ焼鈍
後のグラス被膜は均一で光沢の良好なグラス被膜を形成
し、磁気特性も優れた結果が得られた。一方、比較例の
嵩比重の小さすぎる場合には塗り斑が発生し、塗膜の密
着性が悪く、グラス被膜がやや薄い傾向で磁性も劣る結
果となった。
As a result of this test, MgO having a composition ratio of bulk specific gravity and fine particle diameter of the present invention formed a very uniform coating film curtain at the time of coating, and a coating film having excellent adhesion was obtained. Further, the glass film after the finish annealing formed a uniform and good gloss glass film, and the result that the magnetic properties were also excellent was obtained. On the other hand, when the bulk specific gravity of the comparative example was too small, uneven coating occurred, the adhesion of the coating film was poor, the glass coating tended to be slightly thin, and the magnetism was poor.

【0043】また、嵩比重が大きい場合には、塗膜に縞
状斑が発生し、密着性は比較的良好であったものの、グ
ラス被膜は霜降り状、スケール状斑が散在した外観の劣
るグラス被膜となった。またこの場合も磁性はかなり劣
る結果となった。また、0.5μmの粒子径の粒子比率
が本発明を満たさない比較例3、4ではグラス被膜がや
や薄く、磁気特性もやや劣る結果となった。
When the bulk specific gravity is large, striped spots are generated on the coating film, and the adhesion is relatively good. However, the glass coating is inferior in appearance in which marbling and scale-like spots are scattered. It became a film. Also in this case, the magnetism was considerably poor. Further, in Comparative Examples 3 and 4 in which the particle ratio of the particle diameter of 0.5 μm did not satisfy the present invention, the results were that the glass coating was slightly thin and the magnetic properties were slightly inferior.

【0044】(実施例2)質量でC;0.058%、S
i;3.30%、Mn;0.11%、Al;0.028
%、S;0.0070%、N;0.0074%。Sn;
0.05%、残部をFeと不可避不純物からなる方向性
電磁鋼板素材を、実施例1と同様にして処理し、最終板
厚0.225mmとした。
Example 2 C: 0.058% by mass, S
i; 3.30%, Mn; 0.11%, Al; 0.028
%, S: 0.0070%, N: 0.0074%. Sn;
A grain-oriented electrical steel sheet material containing 0.05% and the balance Fe and unavoidable impurities was treated in the same manner as in Example 1 to a final sheet thickness of 0.225 mm.

【0045】この鋼板を連続焼鈍炉内で845℃×11
0秒間、N225%+H275%、DP 68℃の雰囲気
中で脱炭焼鈍し、引き続き750℃×30秒間、 N2
25%+H275%+NH3雰囲気中で鋼板窒素量215
ppmになるよう焼鈍し出発材とした。この鋼板上に、
海水を出発剤としてMg(OH)2を調整し、直火式ロ
ータリーキルンと間熱式ロータリーキルンで焼成し、第
2表に示すような活性を有するMgO 100質量部に
対し、TiO24質量部、Na247 0.3質量部
と、更に、MgOからの溶出Cl量に応じて水溶性Cl
化合物としてHClを用いて、溶出Cl量の総和が42
5ppmになるようにスラリーを調整し、塗布し、乾燥
後、実施例1と同様に、1200℃×20Hrの仕上げ
焼鈍と絶縁被膜剤の焼付け処理を行った。この際のMg
Oの塗布状況、グラス被膜形成状況及び磁気特性の結果
を第3表に示す。
This steel sheet was placed in a continuous annealing furnace at 845 ° C. × 11.
0 seconds, N 2 25% + H 2 75%, decarburization annealing in an atmosphere of DP 68 ° C., subsequently 750 ° C. × 30 seconds, N 2
25% + H 2 75% + NH 3 atmosphere in steel sheet nitrogen amount 215
The starting material was annealed to become ppm. On this steel plate,
Mg (OH) 2 was prepared using seawater as a starting material, calcined in a direct-fired rotary kiln and an inter-heating rotary kiln, and 4 parts by mass of TiO 2 with respect to 100 parts by mass of MgO having the activity shown in Table 2 . 0.3 parts by mass of Na 2 B 4 O 7 and water-soluble Cl according to the amount of Cl eluted from MgO.
Using HCl as a compound, the total amount of eluted Cl was 42
The slurry was adjusted to 5 ppm, applied, dried, and then subjected to finish annealing at 1200 ° C. × 20 hr and baking of the insulating coating agent in the same manner as in Example 1. Mg at this time
Table 3 shows the results of the application of O, the formation of the glass film, and the magnetic properties.

【0046】[0046]

【表2】 [Table 2]

【0047】[0047]

【表3】 [Table 3]

【0048】この試験の結果、本発明のCAA、PHス
タット値、嵩比重、1μm以下%を満足した、直火式ロ
ータリーキルン焼成のMgOを用いるとスラリー塗布焼
付け段階でいずれも均一で良好な塗布膜が得られ、密着
性も良好で、仕上げ焼鈍後のグラス被膜、磁気特性とも
良好な結果が得られた。一方、直火式焼成であっても、
嵩比重が発明例に比し小さく、溶出Cl比が少ない比較
例、又は、間熱式ロータリーキルンで焼成した比較例に
おいては、グラス被膜や磁気特性が不良で、特に、間熱
式キルン焼成品は本発明に比しかなり劣る結果となっ
た。
As a result of this test, when using MgO of the direct fire type rotary kiln firing satisfying CAA, PH stat value, bulk specific gravity, 1 μm or less% of the present invention, uniform and good coating film was obtained at the slurry coating and baking stage. Was obtained, the adhesion was good, and the glass coating after the finish annealing and the magnetic properties were good. On the other hand, even with direct firing sintering,
The bulk specific gravity is smaller than the invention example, the comparative example having a small elution Cl ratio, or the comparative example fired by an inter-heating rotary kiln, the glass coating and the magnetic properties are poor, especially the inter-heating kiln fired product is The result was considerably inferior to the present invention.

【0049】(実施例3)実施例1と同様に処理した脱
炭焼鈍後の鋼板に実施例1における発明例2のMgOを
用い,鋼板表面の付着量と付着水分量を第4表に示すよ
うに、スラリー調整と乾燥条件を調整して塗布し、仕上
げ焼鈍条件として、昇温過程の雰囲気条件として700
℃以上のPH2O/PH2を変更して、1200℃×20
Hrの仕上げ焼鈍を行った。なお、この仕上げ焼鈍にお
ける昇温速度は15℃/Hr、昇温雰囲気ガスはN2
5+H275%、1200℃到達後の雰囲気ガスはH2
00%で焼鈍を行った。
(Example 3) Table 4 shows the amount of adhering water and the amount of adhering water on the steel sheet surface using the MgO of Inventive Example 2 in Example 1 for the decarburized annealed steel sheet treated in the same manner as in Example 1. As described above, the slurry is adjusted and the drying conditions are adjusted, and the coating is performed.
Change the PH 2 O / PH 2 above 1200 ° C to 1200 ° C x 20
Finish annealing of Hr was performed. The temperature rise rate in this finish annealing was 15 ° C./Hr, and the temperature rise atmosphere gas was N 2 2.
The atmosphere gas after reaching 5% + H 2 75% and 1200 ° C. is H 2 1
Annealing was performed at 00%.

【0050】次いで、実施例1、2と同様に絶縁被膜処
理を行い、グラス被膜形成及び磁気特性について調査し
た。結果を第5表に示す。
Next, an insulating film treatment was performed in the same manner as in Examples 1 and 2, and a glass film formation and magnetic properties were examined. The results are shown in Table 5.

【0051】[0051]

【表4】 [Table 4]

【0052】[0052]

【表5】 [Table 5]

【0053】この試験の結果、鋼板表面の焼鈍分離剤付
着量が5.5〜7.5g/m2で、付着水分量0.11
0〜0.150の場合には、仕上げ焼鈍昇温(700℃
〜)の雰囲気がPH2O/PH2≦0.008の条件で、
極めて優れたグラス被膜が形成され、磁気特性も優れた
結果となった。しかしながら、付着量が発明例1、7の
ように付着量が少なすぎたり多すぎる場合、又は、鋼板
付着水分が適切でない場合には、被膜レベルが劣る傾向
にあり、特に、仕上げ焼鈍雰囲気(700℃〜)が高酸
化性の場合には、本発明の焼鈍分離剤を用いても被膜と
磁気特性レベルが劣る傾向が見られた。
As a result of this test, the adhesion amount of the annealing separating agent on the steel sheet surface was 5.5 to 7.5 g / m 2 , and the attached moisture amount was 0.11.
In the case of 0 to 0.150, the finish annealing temperature is raised (700 ° C.
~) Under the condition of PH 2 O / PH 2 ≦ 0.008,
An extremely excellent glass film was formed, and the magnetic properties were also excellent. However, when the amount of adhesion is too small or too large as in Invention Examples 1 and 7, or when the moisture content of the steel sheet is not appropriate, the coating level tends to be inferior. (° C.) is highly oxidizable, the coating and the magnetic property level tend to be inferior even when the annealing separator of the present invention is used.

【0054】[0054]

【発明の効果】本発明によれば、直火式ロータリーキル
ン焼成により嵩比重、微粒子径の分布、及びMgO中の
塩素量とスラリー中への溶出量を制御したMgOを用い
ることにより、グラス被膜形成反応性の向上が得られ、
被膜特性と磁気特性の極めて優れた方向性電磁鋼板が得
られる。
According to the present invention, a glass coating can be formed by using a MgO whose bulk specific gravity, particle size distribution, and amount of chlorine in MgO and elution amount into a slurry are controlled by direct firing type rotary kiln firing. Improved reactivity,
A grain-oriented electrical steel sheet having extremely excellent coating properties and magnetic properties can be obtained.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C22C 38/02 C22C 38/02 (72)発明者 大栗 昭郎 福岡県北九州市戸畑区飛幡町1−1 新日 本製鐵株式会社八幡製鐵所内 (72)発明者 浜谷 剛 福岡県北九州市戸畑区飛幡町1−1 新日 本製鐵株式会社八幡製鐵所内 (72)発明者 木村 武 福岡県北九州市戸畑区飛幡町1−1 新日 本製鐵株式会社八幡製鐵所内 (72)発明者 田中 收 福岡県北九州市戸畑区大字中原46番地の59 日鐵プラント設計株式会社内 Fターム(参考) 4K026 AA03 AA22 BA02 BB05 BB10 CA16 CA18 DA15 DA16 EA17 EB11 4K033 AA02 BA00 FA00 FA12 HA01 HA03 JA04 LA00 LA01 LA04 MA00 MA03 PA04 PA07 RA04 SA02 SA03 SA04 TA01 TA02 TA03 UA02 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C22C 38/02 C22C 38/02 (72) Inventor Akio Oguri 1-1 Tobata-cho, Tobata-ku, Kitakyushu-shi, Fukuoka Nippon Steel Corporation Yawata Works (72) Inventor Tsuyoshi Hamaya 1-1, Tobata-cho, Tobata-ku, Kitakyushu-shi, Fukuoka Prefecture Nippon Steel Corporation Yawata Works (72) Inventor Takeshi Kimura Kitakyushu-shi, Fukuoka Prefecture Inside the Yawata Works, Nippon Steel Co., Ltd. 1-1, Tobata-cho, Tobata-ku (72) Inventor Haru Tanaka 59-46 Nakahara, Ohata, Tobata-ku, Kitakyushu, Fukuoka F-term (reference) 4K026 AA03 AA22 BA02 BB05 BB10 CA16 CA18 DA15 DA16 EA17 EB11 4K033 AA02 BA00 FA00 FA12 HA01 HA03 JA04 LA00 LA01 LA04 MA00 MA03 PA04 PA07 RA04 SA02 SA03 SA04 TA01 TA02 TA03 UA02

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 苦汁及び/又は海水を出発剤とし、水酸
化マグネシュームを得、最終段階の焼成が直火式ロータ
リーキルンにより焼成されるMgOの1種又は2種以上
の混合物からなり、物性として嵩比重4〜9、レーザー
回折式粒度計で測定した水中における粒度として、0.
5μm以下の粒子を少なくとも5%以上、且つ粒度1μ
m以下の粒子を15%以上含有し、MgOに含有するC
l量が350ppm未満で、且つスラリー調整段階で水
中への溶出割合が70%以上であることを特徴とする焼
鈍分離剤。
Claims: 1. A magnesium hydroxide is obtained from bitter and / or seawater as a starting agent, and the final stage of firing comprises one or a mixture of two or more MgOs fired by a direct-fired rotary kiln. Specific gravity of 4-9, the particle size in water measured by a laser diffraction type particle size analyzer is 0.
5% or less of particles is at least 5% or more, and particle size is 1μ
m and less than 15% of the particles
An annealed separating agent, wherein the amount of l is less than 350 ppm, and the rate of elution into water is 70% or more during the slurry preparation step.
【請求項2】 活性分布として、CAA40%値45秒
以上、且つPHスタットを用いて0.1N HCl、2
0℃の条件で測定した活性度でT20値≦300秒の活
性度を有することを特徴とする請求項1に記載の焼鈍分
離剤。
2. The activity distribution is as follows: CAA 40% value: 45 seconds or more;
The annealing separator according to claim 1, wherein the agent has an activity of T20 value ≤ 300 seconds at an activity measured at 0 ° C.
【請求項3】 C:0.03〜0.100%、Si:
2.5〜4.5%及び通常のインヒビター成分を含有す
る電磁鋼スラブを熱延し、焼鈍板焼鈍を行い又は行わ
ず、1回又は焼鈍を挟む2回以上の冷延により最終板厚
とし、脱炭焼鈍し、請求項1又は2に記載の焼鈍分離剤
をスラリーとして塗布し、仕上げ焼鈍し、絶縁被膜処理
とヒートフラットニングを行うことからなるグラス被膜
の優れる方向性電磁鋼板の製造方法。
3. C: 0.03 to 0.100%, Si:
Electromagnetic steel slabs containing 2.5-4.5% and normal inhibitor components are hot rolled and annealed, with or without annealing, to achieve a final thickness by one or two or more cold rollings with annealing. A method for producing a grain-oriented electrical steel sheet having an excellent glass coating, comprising decarburizing annealing, applying the annealing separating agent according to claim 1 or 2 as a slurry, performing final annealing, and performing insulating coating treatment and heat flattening. .
【請求項4】 前記スラリーにCl化合物を、水溶Cl
量の総和が300〜600ppmとなるように添加する
ことを特徴とする請求項3に記載のグラス被膜の優れる
方向性電磁鋼板の製造方法。
4. A Cl compound is added to the slurry,
The method for producing a grain-oriented electrical steel sheet having an excellent glass coating according to claim 3, wherein the total amount of the grains is 300 to 600 ppm.
【請求項5】 焼鈍分離剤スラリーとして、MgO 1
00質量部に対し、Ti化合物をTiとして1〜7質量
部添加することを特徴とする請求項3又は4に記載のグ
ラス被膜の優れる方向性電磁鋼板の製造方法。
5. An MgO 1 as an annealing separator slurry.
5. The method for producing a grain-oriented electrical steel sheet having an excellent glass coating according to claim 3, wherein 1 to 7 parts by mass of a Ti compound is added as Ti with respect to 00 parts by mass. 6.
【請求項6】 鋼板表面への焼鈍分離剤の塗布量をMg
Oとして鋼板片面あたり4.5〜10g/m2とし、且
つ乾燥後の鋼板表面への付着水分量を0.054〜0.
250g/m2とし、仕上げ焼鈍昇温過程750℃以後
のPH2O/PH2を0.01以下として焼鈍することを
特徴とする請求項3ないし5のいずれか1項に記載のグ
ラス被膜の優れる方向性電磁鋼板の製造方法。
6. The amount of the annealing separator applied to the surface of the steel sheet is set to Mg.
O is set to 4.5 to 10 g / m 2 per one side of the steel sheet, and the amount of water adhering to the steel sheet surface after drying is 0.054 to 0.5 g / m 2 .
And 250 g / m 2, the glass film according to any one of claims 3 to 5 the PH 2 O / PH 2 of the finish annealing Atsushi Nobori process 750 ° C. after characterized by annealing as 0.01 or less An excellent method for producing grain-oriented electrical steel sheets.
【請求項7】 脱炭焼鈍後から仕上げ焼鈍までの間に窒
化処理を施すことを特徴とする請求項3ないし6のいず
れか1項に記載のグラス被膜の優れる方向性電磁鋼板の
製造方法。
7. The method for producing a grain-oriented electrical steel sheet having an excellent glass coating according to claim 3, wherein the nitriding treatment is performed after the decarburizing annealing to the finish annealing.
JP2001112949A 2001-04-11 2001-04-11 Annealing separator and method for producing grain-oriented electrical steel sheet with excellent glass coating Expired - Fee Related JP3549492B2 (en)

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JP2014156620A (en) * 2013-02-14 2014-08-28 Jfe Steel Corp Method for producing grain-oriented electromagnetic steel sheet
JP2019173172A (en) * 2018-03-28 2019-10-10 タテホ化学工業株式会社 Magnesium oxide for annealing separation agent, and manufacturing method of directional electromagnetic steel sheet
JP2019173173A (en) * 2018-03-28 2019-10-10 タテホ化学工業株式会社 Magnesium oxide for annealing separation agent, and manufacturing method of directional electromagnetic steel sheet
WO2022211001A1 (en) * 2021-03-31 2022-10-06 タテホ化学工業株式会社 Magnesium oxide for annealing separating agent, and grain-oriented electrical steel sheet

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Publication number Priority date Publication date Assignee Title
JP2014156620A (en) * 2013-02-14 2014-08-28 Jfe Steel Corp Method for producing grain-oriented electromagnetic steel sheet
JP2019173172A (en) * 2018-03-28 2019-10-10 タテホ化学工業株式会社 Magnesium oxide for annealing separation agent, and manufacturing method of directional electromagnetic steel sheet
JP2019173173A (en) * 2018-03-28 2019-10-10 タテホ化学工業株式会社 Magnesium oxide for annealing separation agent, and manufacturing method of directional electromagnetic steel sheet
JP7454335B2 (en) 2018-03-28 2024-03-22 タテホ化学工業株式会社 Method for manufacturing magnesium oxide and grain-oriented electrical steel sheet for annealing separator
JP7454334B2 (en) 2018-03-28 2024-03-22 タテホ化学工業株式会社 Method for manufacturing magnesium oxide and grain-oriented electrical steel sheet for annealing separator
WO2022211001A1 (en) * 2021-03-31 2022-10-06 タテホ化学工業株式会社 Magnesium oxide for annealing separating agent, and grain-oriented electrical steel sheet
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