JP2002296140A - Pressurizing device for testing inside of pipe - Google Patents

Pressurizing device for testing inside of pipe

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Publication number
JP2002296140A
JP2002296140A JP2001102910A JP2001102910A JP2002296140A JP 2002296140 A JP2002296140 A JP 2002296140A JP 2001102910 A JP2001102910 A JP 2001102910A JP 2001102910 A JP2001102910 A JP 2001102910A JP 2002296140 A JP2002296140 A JP 2002296140A
Authority
JP
Japan
Prior art keywords
pressure
test
water
pressurizing device
air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001102910A
Other languages
Japanese (ja)
Inventor
Shunroku Ishikawa
俊六 石川
Takashi Hosokawa
▲隆▼ 細川
Minoru Ishibashi
実 石橋
Tetsuji Nagahisa
哲司 永久
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takenaka Komuten Co Ltd
Original Assignee
Takenaka Komuten Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takenaka Komuten Co Ltd filed Critical Takenaka Komuten Co Ltd
Priority to JP2001102910A priority Critical patent/JP2002296140A/en
Publication of JP2002296140A publication Critical patent/JP2002296140A/en
Pending legal-status Critical Current

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  • Domestic Plumbing Installations (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a pressurizing device for testing the inside of a pipe, which can simultaneously carry out the pressure test and the leakage test for a plurality of piping systems, on which different amounts of test pressure are applied, by using the single device. SOLUTION: The secondary side of the hydraulic pressurizing device 2 is divided into a plurality of branch tubes 3a, 3b, 3c and 3d, and reducing valves 4a, 4b and 4c corresponding to the plurality of piping systems 1a, 1b, 1c and 1d, on which the different amounts of test pressure are applied, are disposed at these branch tubes. Pressurized fluid ejected from the hydraulic pressurizing device is regulated using the reducing valves and simultaneously supplied to the plurality of piping systems 1a, 1b, 1c and 1d. Thereby, the pressure test and the leakage test for the plurality of piping systems, on which the different amounts of test pressure are applied, can be simultaneously carried out. It is preferable to employ a water pressurizing device 2A and a pneumatic pressurizing device 2B. A pretest is carried out using pressurized air, the pressure of which is lower than the above test pressure, and the presence or absence of leakage of air is checked. In the case the leakage of air does not exist, the pressure test and the leakage test are carried out using pressurized water.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、複数の配管系統に
おける耐圧・漏れ試験を行うための配管内部加圧試験装
置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pipe internal pressure test apparatus for performing a pressure resistance / leak test on a plurality of piping systems.

【0002】[0002]

【従来の技術】建築設備においては、同一個所に、給水
配管、給湯配管、空調(冷温水・冷却水)配管、消火配
管など多数の配管系統が設けられており、建築工事中
に、それらの配管系統について、内部加圧による耐圧・
漏れ試験を行い、不具合の個所が見つかれば、手直しを
行って、竣工後に重大な漏水事故が生じないようにして
いる。
2. Description of the Related Art In a building facility, a large number of piping systems such as a water supply pipe, a hot water supply pipe, an air conditioning (cooled / hot water / cooled water) pipe, and a fire extinguishing pipe are provided at the same location. For the piping system,
Leak tests are performed, and if any problems are found, rework is performed to prevent a serious water leak accident after completion.

【0003】これらの配管系統は、用途や配管構造の違
いにより、耐圧・漏れ試験のための試験圧力が、例え
ば、給水配管では980kPa、給湯配管では1176
kPa、空調(冷温水・冷却水)配管では735kP
a、消火配管では1715kPaといったように、互い
に異なっているのが普通である。
[0003] In these piping systems, the test pressure for the pressure resistance / leakage test is, for example, 980 kPa for the water supply pipe and 1176 for the hot water supply pipe, depending on the use and the piping structure.
kPa, 735 kP for air-conditioning (cold / hot water / cooling water) piping
a, Fire extinguishing pipes usually differ from each other, such as 1715 kPa.

【0004】従来では、このような試験圧力が異なる複
数の配管系統に付いて内部加圧による耐圧・漏れ試験を
行う場合、配管工事の進行につれて、所定の区域毎に、
複数の配管系統を別々に試験していた。そのため、同一
区域に、給水配管、給湯配管、空調配管、消火配管など
多数の配管系統が存在する建築設備では、内部加圧によ
る耐圧・漏れ試験に多大の時間を必要とした。工期に余
裕がない場合、試験圧力が異なる複数の配管系統を、吐
出圧の異なる複数台の加圧装置を使用して、同時に試験
することもあるが、この場合には、配管系統の数だけ加
圧装置が必要とされた。
Conventionally, when a pressure resistance / leakage test is performed by internal pressurization on a plurality of piping systems having different test pressures, as the piping work progresses, a predetermined area is
Multiple piping systems were tested separately. For this reason, in a building facility where a large number of piping systems such as a water supply pipe, a hot water supply pipe, an air conditioning pipe, and a fire extinguishing pipe exist in the same area, a large amount of time is required for a pressure resistance / leak test by internal pressurization. If there is not enough time for construction, multiple piping systems with different test pressures may be tested simultaneously using multiple pressurizing devices with different discharge pressures. A pressurized device was required.

【0005】また、配管系統に加圧水を供給して耐圧・
漏れ試験を行ったとき、配管系統の一部に接続不良等の
不具合があると、試験のために供給した加圧水が漏れ出
て、二次被害が発生することがあった。加圧水の代わり
に加圧空気を使用すれば、漏水による二次被害は防止で
きるが、加圧空気であっても、耐圧試験によって万が一
配管が破損した場合、破損片が周囲に飛散し、これによ
る二次被害が発生する可能性があり、この点では、加圧
水を使用する場合と大差がない。
Also, pressurized water is supplied to the piping system to
When performing a leak test, if there is a defect such as a poor connection in a part of a piping system, pressurized water supplied for the test leaks out, and secondary damage may occur. If pressurized air is used instead of pressurized water, secondary damage due to water leakage can be prevented.However, even with pressurized air, if a pipe is damaged by a pressure test, broken pieces will scatter around, Secondary damage may occur, and in this respect there is not much difference from using pressurized water.

【0006】配管系統の耐圧・漏れ試験を行う区域が、
配管工事の進行につれて、移動して行くので、試験に用
いた加圧水は、その都度、試験済みの配管系統から抜き
取ることが必要であるが、従来では、重力による自然排
水であったため、排水に長時間を要した。
[0006] The area where the pressure and leak test of the piping system is performed is
The pressurized water used for the test must be withdrawn from the tested piping system each time as it moves as the piping work progresses. It took time.

【0007】給水配管や給湯配管等では、配管完成時に
市水を通して、配管内を洗浄しているが、水だけの洗浄
であるため、洗浄の効率が悪く、使い捨てられる市水の
量も多くて不経済であり、しかも、配管完成時では、配
管長が配管工事中の区間毎に行う試験時よりも長いの
で、配管内の異物が抜け難いという問題点もあった。
In water supply pipes, hot water supply pipes, etc., the inside of the pipes is cleaned by passing city water when the pipes are completed. However, since only water is used for cleaning, the efficiency of cleaning is poor and the amount of city water disposable is large. This is uneconomical, and there is also a problem in that when the pipe is completed, the length of the pipe is longer than that at the time of the test performed for each section during the pipe construction, so that foreign matter in the pipe is difficult to be removed.

【0008】[0008]

【発明が解決しようとする課題】本発明は、従来技術に
おける上記の諸問題に留意してなされたものであって、
その主たる目的は、試験圧力が異なる複数の配管系統の
耐圧・漏れ試験を1台の装置によって同時に行えるよう
にした配管内部加圧試験装置を提供することにある。本
発明の第二の目的は、主たる目的に加え、加圧水による
試験の前に、危険のない低圧の圧力空気による予備的な
試験を行うことにより、加圧水等による二次被害が発生
しないようにした配管内部加圧試験装置を提供すること
にある。本発明の第三の目的は、第二の目的を達成する
ための構成を利用して、配管内を効率よく洗浄できるよ
うにした配管内部加圧試験装置を提供することにある。
The present invention has been made in consideration of the above-mentioned problems in the prior art,
It is a main object of the present invention to provide a pipe internal pressure test apparatus in which a single apparatus can simultaneously perform a pressure resistance / leakage test of a plurality of pipe systems having different test pressures. The second object of the present invention is to prevent secondary damage caused by pressurized water or the like by performing a preliminary test using non-hazardous low pressure air before the test using pressurized water in addition to the main object. An object of the present invention is to provide an apparatus for testing the pressure inside a pipe. A third object of the present invention is to provide a pipe internal pressure test apparatus that can efficiently clean the inside of a pipe by utilizing a configuration for achieving the second object.

【0009】[0009]

【課題を解決するための手段】上記の課題を解決するた
めに、本発明が講じた技術的手段は、次のとおりであ
る。即ち、請求項1に記載の発明による配管内部加圧試
験装置は、流体加圧装置の二次側を複数本の分岐管に分
岐させ、これらの分岐管には試験圧力が異なる複数の配
管系統に対応した減圧弁を設け、前記分岐管の末端に
は、各々、自動二方弁と、当該自動二方弁に接続した配
管系統の内部圧力を検出する圧力検出器とを設け、前記
流体加圧装置から吐出された圧力流体を、前記減圧弁で
所定の試験圧力に調整して前記複数の配管系統に同時に
供給することにより、試験圧力が異なる複数の配管系統
の耐圧・漏れ試験を同時に行えるようにしたことを特徴
としている。圧力流体としては、加圧水、加圧空気の何
れであってもよい。
The technical measures taken by the present invention to solve the above-mentioned problems are as follows. That is, the pipe internal pressurization test apparatus according to the first aspect of the present invention branches the secondary side of the fluid pressurizing apparatus into a plurality of branch pipes, and these branch pipes have a plurality of pipe systems having different test pressures. A pressure reducing valve corresponding to the above-mentioned is provided, and an automatic two-way valve and a pressure detector for detecting an internal pressure of a piping system connected to the automatic two-way valve are provided at the ends of the branch pipes, respectively. By adjusting the pressure fluid discharged from the pressure device to a predetermined test pressure by the pressure reducing valve and supplying the same to the plurality of piping systems at the same time, the pressure resistance / leakage test of a plurality of piping systems having different test pressures can be simultaneously performed. It is characterized by doing so. The pressurized fluid may be either pressurized water or pressurized air.

【0010】請求項2に記載の発明による配管内部加圧
試験装置は、水加圧装置の二次側を複数本の圧力水用分
岐管に分岐させ、これらの圧力水用分岐管には試験圧力
が異なる複数の配管系統に対応した減圧弁を設ける一
方、空気加圧装置の二次側を複数本の圧力空気用分岐管
に分岐させ、これらの圧力空気用分岐管と前記圧力水用
分岐管の末端とを自動三方弁を介して接続し、これらの
自動三方弁に接続した配管系統の内部圧力を検出する圧
力検出器を設け、前記空気加圧装置から吐出された前記
試験圧力よりも低圧の圧力空気を前記複数の配管系統に
供給して漏れの有無を確認した後、前記水加圧装置から
吐出された圧力水を、前記減圧弁で所定の試験圧力に調
整して前記複数の配管系統に同時に供給することによ
り、試験圧力が異なる複数の配管系統の耐圧・漏れ試験
を同時に行えるようにしたことを特徴としている。
[0010] According to a second aspect of the present invention, there is provided a pipe internal pressurizing test apparatus in which a secondary side of a water pressurizing apparatus is branched into a plurality of pressure water branch pipes. While providing pressure reducing valves corresponding to a plurality of piping systems having different pressures, the secondary side of the air pressurization device is branched into a plurality of pressure air branch pipes, and these pressure air branch pipes and the pressure water branch pipes are branched. The end of the pipe is connected via an automatic three-way valve, and a pressure detector for detecting the internal pressure of the piping system connected to these automatic three-way valves is provided, which is lower than the test pressure discharged from the air pressurizing device. After supplying low-pressure air to the plurality of piping systems and checking for the presence or absence of leakage, the pressure water discharged from the water pressurizing device is adjusted to a predetermined test pressure by the pressure-reducing valve, and the plurality of pressure water is adjusted. Different test pressure by supplying to piping system at the same time It is characterized in that so as to perform a pressure-leak testing of the number of piping system simultaneously.

【0011】請求項3に記載の発明による配管内部加圧
試験装置は、水加圧装置の二次側を複数本の圧力水用分
岐管に分岐させ、これらの圧力水用分岐管には試験圧力
が異なる複数の配管系統に対応した減圧弁を設ける一
方、空気加圧装置の二次側を複数本の圧力空気用分岐管
に分岐させ、これらの圧力空気用分岐管と前記圧力水用
分岐管の末端とを自動三方弁を介して接続し、これらの
自動三方弁に接続した配管系統の内部圧力を検出する圧
力検出器を設け、前記空気加圧装置から吐出された前記
試験圧力よりも低圧の圧力空気を前記複数の配管系統に
供給して漏れの有無を確認した後、前記水加圧装置から
吐出された圧力水を、前記減圧弁で所定の試験圧力に調
整して前記複数の配管系統に同時に供給することによ
り、試験圧力が異なる複数の配管系統の耐圧・漏れ試験
を同時に行い、しかる後、前記空気加圧装置により配管
系統に圧力空気を供給しながら配管系統内の排水を行う
ように構成したことを特徴としている。
According to a third aspect of the present invention, there is provided a pipe internal pressurization test apparatus in which a secondary side of a water pressurizing apparatus is branched into a plurality of branch pipes for pressurized water. While providing pressure reducing valves corresponding to a plurality of piping systems having different pressures, the secondary side of the air pressurization device is branched into a plurality of pressure air branch pipes, and these pressure air branch pipes and the pressure water branch pipes are branched. The end of the pipe is connected via an automatic three-way valve, and a pressure detector for detecting the internal pressure of the piping system connected to these automatic three-way valves is provided, which is lower than the test pressure discharged from the air pressurizing device. After supplying low-pressure air to the plurality of piping systems and checking for the presence or absence of leakage, the pressure water discharged from the water pressurizing device is adjusted to a predetermined test pressure by the pressure-reducing valve, and the plurality of pressure water is adjusted. Different test pressure by supplying to piping system at the same time Performs a pressure-leakage test number of the piping system at the same time, and thereafter, is characterized by being configured to perform drainage in the piping system while supplying pressure air to the piping system by the air pressurization device.

【0012】請求項1に記載した発明の構成によれば、
一つの流体加圧装置から吐出された圧力流体を減圧弁で
所定の試験圧力に調整して、複数の配管系統に同時に供
給するので、試験圧力が異なる複数の配管系統の耐圧・
漏れ試験を1台の装置によって同時に行えることにな
る。
According to the structure of the invention described in claim 1,
The pressure fluid discharged from one fluid pressurizing device is adjusted to a predetermined test pressure by a pressure reducing valve, and is simultaneously supplied to a plurality of piping systems.
The leak test can be performed simultaneously by one device.

【0013】請求項2に記載した発明の構成によれば、
一つの水加圧装置から吐出された圧力水を、前記減圧弁
で所定の試験圧力に調整して前記複数の配管系統に同時
に供給するので、試験圧力が異なる複数の配管系統の耐
圧・漏れ試験を1台の装置によって同時に行えるだけで
なく、圧力水による試験に先立って、一つの空気加圧装
置から吐出された圧力空気を前記複数の配管系統に供給
し、予め、漏れの有無を確認し、漏れがあれば手直しを
行い、漏れがなければ、引き続き、圧力水による試験を
実施するので、圧力水の漏れによる二次被害の発生を防
止できることになる。
According to the configuration of the invention described in claim 2,
Since the pressure water discharged from one water pressurizing device is adjusted to a predetermined test pressure by the pressure reducing valve and supplied simultaneously to the plurality of piping systems, the pressure resistance / leakage test of the plurality of piping systems having different test pressures is performed. Not only can be performed simultaneously by one device, but also prior to the test with pressure water, pressurized air discharged from one air pressurizing device is supplied to the plurality of piping systems, and the presence or absence of leakage is checked in advance. If there is a leak, the repair is performed, and if there is no leak, the test with the pressurized water is continuously performed, so that the secondary damage due to the leak of the pressurized water can be prevented.

【0014】しかも、圧力空気として、複数の配管系統
で必要とされる試験圧力よりも低圧の圧力空気を使用す
るので、圧力水による試験に先行する予備的な試験時
に、不測に配管が破損して、破損片が周囲に飛散する危
険もない。尚、圧力空気の供給は、複数の配管系統に対
して、同時に行うことが望ましいが、別々に供給するよ
うにしてもよい。
Moreover, since the pressure air is lower than the test pressure required for the plurality of piping systems, the piping may be unexpectedly damaged during a preliminary test prior to the test using the pressurized water. Therefore, there is no danger of broken pieces flying around. It is desirable that the supply of the pressurized air be performed simultaneously to a plurality of piping systems, but they may be separately supplied.

【0015】請求項3に記載した発明の構成によれば、
請求項2に記載した発明の構成による上記の利点に加え
て、次の利点がある。即ち、圧力水による試験に先立っ
て、低圧の圧力空気による予備的な試験を行い、漏れが
なければ、引き続き、圧力水による試験を実施し、しか
る後、前記の予備的な試験で使用した空気加圧装置によ
り、配管系統に圧力空気を供給しながら配管系統内の排
水を行うので、試験に用いた加圧水を試験済みの配管系
統から速やかに抜き取ることができ、しかも、気水混合
状態で排水されるため、バブリング効果により配管内の
洗浄を効率良く行うことができ、配管内異物の排出が容
易かつ確実であり、配管完成後の市水による洗浄を省略
できるので、経済的である。
According to the structure of the invention described in claim 3,
In addition to the above-mentioned advantages of the configuration of the present invention, the following advantages are provided. That is, prior to the test with the pressurized water, a preliminary test with the low-pressure air is performed, and if there is no leak, the test with the pressurized water is continuously performed. Thereafter, the air used in the preliminary test is used. The pressurizing device drains the piping system while supplying pressurized air to the piping system, so the pressurized water used for the test can be quickly removed from the tested piping system, and furthermore, the drainage is performed in a gas-water mixed state. Therefore, the inside of the pipe can be efficiently cleaned by the bubbling effect, foreign matter in the pipe can be easily and reliably discharged, and washing with city water after completion of the pipe can be omitted, so that it is economical.

【0016】[0016]

【発明の実施の形態】図1は、本発明に係る配管内部加
圧試験装置の一例を示す。図1において、1a,1b,
1c,1dは、耐圧・漏れ試験の対象であるところの試
験圧力が異なる複数の配管系統を示す。この例では、前
記配管系統1aが給水配管であり、試験圧力は例えば9
80kPaである。前記配管系統1bは給湯配管であ
り、試験圧力が例えば1176kPaである。前記配管
系統1cは空調(冷温水・冷却水)配管であり、試験圧
力が例えば735kPaである。前記配管系統1dは消
火配管であり、試験圧力が例えば1715kPaであ
る。
FIG. 1 shows an example of a pipe internal pressure test apparatus according to the present invention. In FIG. 1, 1a, 1b,
Reference numerals 1c and 1d denote a plurality of piping systems having different test pressures which are subjected to the pressure resistance / leak test. In this example, the pipe system 1a is a water supply pipe, and the test pressure is, for example, 9
It is 80 kPa. The piping system 1b is a hot water supply piping, and the test pressure is, for example, 1176 kPa. The piping system 1c is an air-conditioning (cold / hot water / cooling water) pipe, and has a test pressure of, for example, 735 kPa. The piping system 1d is a fire extinguishing pipe, and the test pressure is, for example, 1715 kPa.

【0017】2は流体加圧装置であり、その二次側を複
数本の分岐管3a,3b,3c,3dに分岐させてあ
る。これらの分岐管3a,3b,3c,3dには、試験
圧力が異なる複数の配管系統1a,1b,1c,1dに
対応した減圧弁4a,4b,4cを設けて、それらの試
験圧力(例えば、980kPa、1176kPa、73
5kPa、1715kPa)が得られるようにしてあ
る。この例では、前記流体加圧装置2の吐出圧力を、前
記配管系統1a,1b,1c,1dのうち試験圧力が最
も高い配管系統(消火配管)1dの試験圧力(例えば1
715kPa)に合わせてあるので、当該配管系統(消
火配管)1dに接続する分岐管3dには減圧弁を設けて
いないが、前記流体加圧装置2の吐出圧力が前記配管系
統(消火配管)1dの試験圧力よりも高く設定されてい
る場合には、この分岐管3dにも減圧弁が介装されるこ
とになる。
Reference numeral 2 denotes a fluid pressurizing device, the secondary side of which is branched into a plurality of branch pipes 3a, 3b, 3c, 3d. These branch pipes 3a, 3b, 3c, 3d are provided with pressure reducing valves 4a, 4b, 4c corresponding to a plurality of piping systems 1a, 1b, 1c, 1d having different test pressures, respectively. 980 kPa, 1176 kPa, 73
5 kPa, 1715 kPa). In this example, the discharge pressure of the fluid pressurizing device 2 is changed to the test pressure (for example, 1) of the piping system (fire extinguishing pipe) 1d having the highest test pressure among the piping systems 1a, 1b, 1c, 1d.
715 kPa), so a pressure reducing valve is not provided in the branch pipe 3d connected to the piping system (fire extinguishing pipe) 1d, but the discharge pressure of the fluid pressurizing device 2 is equal to the piping system (fire extinguishing pipe) 1d. If the test pressure is set higher than the test pressure, a pressure reducing valve is also interposed in the branch pipe 3d.

【0018】前記分岐管3a,3b,3c,3dの末端
には、各々、配管系統1a,1b,1cに接続される自
動二方弁5a,5b,5c,5dと、当該自動二方弁5
a,5b,5c,5dに接続した配管系統1a,1b,
1c,1dの内部圧力を検出する圧力検出器6a,6
b,6c,6dとを設けてある。7a,7b,7c,7
dは前記配管系統1a,1b,1c,1dの末端を開閉
する自動二方弁である。
At the ends of the branch pipes 3a, 3b, 3c, 3d, automatic two-way valves 5a, 5b, 5c, 5d connected to the piping systems 1a, 1b, 1c are provided, respectively.
a, 5b, 5c, 5d, piping systems 1a, 1b,
Pressure detectors 6a, 6 for detecting internal pressures of 1c, 1d
b, 6c, and 6d. 7a, 7b, 7c, 7
d is an automatic two-way valve for opening and closing the ends of the piping systems 1a, 1b, 1c, 1d.

【0019】そして、前記流体加圧装置2から吐出され
た圧力流体を、前記減圧弁4a,4b,4cで所定の試
験圧力に調整して前記複数の配管系統1a,1b,1
c,1dに同時に供給することにより、試験圧力が異な
る複数の配管系統1a,1b,1c,1dの耐圧・漏れ
試験を同時に行えるようにしてある。即ち、配管系統1
a,1b,1c,1d末端の自動二方弁7a,7b,7
c,7dを閉じ、配管系統1a,1b,1c,1d先端
の自動二方弁5a,5b,5c,5dを開いた状態で、
所定の試験圧力に調整された圧力流体を配管系統1a,
1b,1c,1dに供給し、自動二方弁5a,5b,5
c,5dを所定時間(例えば60分程度)閉じて、圧力
流体を封入し、その間の各配管系統1a,1b,1c,
1dの内部圧力(試験圧力)の降下の有無や程度を測定
するように構成してある。
Then, the pressure fluid discharged from the fluid pressurizing device 2 is adjusted to a predetermined test pressure by the pressure reducing valves 4a, 4b, 4c and the plurality of piping systems 1a, 1b, 1 are adjusted.
By simultaneously supplying the pressures to c and 1d, a plurality of piping systems 1a, 1b, 1c and 1d having different test pressures can be simultaneously subjected to a pressure resistance / leak test. That is, the piping system 1
a, 1b, 1c, 1d Automatic two-way valves 7a, 7b, 7
c, 7d are closed, and the automatic two-way valves 5a, 5b, 5c, 5d at the tips of the piping systems 1a, 1b, 1c, 1d are opened,
The pressure fluid adjusted to the predetermined test pressure is supplied to the piping system 1a,
1b, 1c, 1d and supplied to the automatic two-way valves 5a, 5b, 5
c, 5d are closed for a predetermined time (for example, about 60 minutes), and the pressurized fluid is sealed, and the respective piping systems 1a, 1b, 1c,
It is configured to measure the presence or absence and degree of a drop in the internal pressure (test pressure) of 1d.

【0020】8は前記流体加圧装置2の発停や前記自動
二方弁5a,5b,5c,5d、7a,7b,7c,7
dの開閉を制御し、且つ、前記圧力検出器6a,6b,
6c,6dによる検出信号に基づいて配管系統1a,1
b,1c,1d毎に漏れの有無や漏れの程度を判定し、
その判定結果を表示する表示器9への信号を出力する演
算制御装置である。
Reference numeral 8 denotes a start / stop of the fluid pressurizing device 2 and the automatic two-way valves 5a, 5b, 5c, 5d, 7a, 7b, 7c, 7
d, and controls the pressure detectors 6a, 6b,
6c, 6d, based on the detection signals.
The presence / absence of leakage and the degree of leakage are determined for each of b, 1c and 1d,
This is an arithmetic and control unit that outputs a signal to the display 9 that displays the determination result.

【0021】上記の構成によれば、試験圧力が異なる複
数の配管系統1a,1b,1c,1dの耐圧・漏れ試験
を1台の装置によって同時に行えるので、試験に要する
時間を大幅に短縮でき、同一区域に、給水配管、給湯配
管、空調配管、消火配管など多数の配管系統が存在する
建築設備において、特に有効である。
According to the above configuration, a plurality of piping systems 1a, 1b, 1c, 1d having different test pressures can be simultaneously subjected to a pressure resistance / leakage test by one device, so that the time required for the test can be greatly reduced. This is particularly effective in building equipment in which a large number of piping systems such as a water supply pipe, a hot water supply pipe, an air conditioning pipe, and a fire extinguishing pipe exist in the same area.

【0022】尚、前記流体加圧装置2から吐出される圧
力流体としては、圧力水、圧力空気の何れであってもよ
い。圧力流体が圧力空気である場合(流体加圧装置2が
空気加圧装置である場合)、周囲温度による圧力変動が
大きいため、図1に仮想線で示すように、測定対象区域
の周囲温度を測定する温度センサー10を設け、測定対
象とする配管系統1a,1b,1c,1dの口径と長さ
を前記演算制御装置8に入力して各配管系統1a,1
b,1c,1dの容積を算出し、これらの容積と、前記
温度センサー10により入力される周囲温度の信号とに
基づいて、周囲温度による圧力変動分の補正を行うよう
に構成することが、試験精度の向上と試験時間の短縮を
図る上で望ましい。
The pressurized fluid discharged from the fluid pressurizing device 2 may be either pressurized water or pressurized air. When the pressurized fluid is pressurized air (when the fluid pressurizing device 2 is an air pressurizing device), since the pressure fluctuation due to the ambient temperature is large, as shown by the phantom line in FIG. A temperature sensor 10 to be measured is provided, and the diameters and lengths of the piping systems 1a, 1b, 1c, 1d to be measured are input to the arithmetic and control unit 8, and the respective piping systems 1a, 1
b, 1c, and 1d are calculated, and based on these volumes and the ambient temperature signal input by the temperature sensor 10, the pressure fluctuation due to the ambient temperature is corrected. It is desirable to improve the test accuracy and shorten the test time.

【0023】図2は、前記流体加圧装置2から吐出され
る圧力流体が圧力水である(流体加圧装置2が水加圧装
置である)場合における配管内部加圧試験装置の他の例
を示す。この例は、流体加圧装置2に試験水を供給する
水タンク11を設ける一方、前記自動二方弁7a,7
b,7c,7dの二次側を合流させた排水管12に、演
算制御装置8で開閉制御される自動三方弁13を介して
水タンク11への戻し管14を接続し、戻し管14の途
中にフィルター15と戻し用ポンプ16とを設けた点に
特徴がある。他の構成は、図1と同じであるため、同一
構成部材に同一符号を付し、説明を省略する。
FIG. 2 shows another example of the piping internal pressure test device when the pressure fluid discharged from the fluid pressure device 2 is pressurized water (the fluid pressure device 2 is a water pressure device). Is shown. In this example, a water tank 11 for supplying test water to a fluid pressurizing device 2 is provided, while the automatic two-way valves 7a and 7 are provided.
A return pipe 14 to the water tank 11 is connected to a drain pipe 12 having the secondary sides of b, 7c, and 7d joined through an automatic three-way valve 13 controlled to be opened and closed by an arithmetic and control unit 8. It is characterized in that a filter 15 and a return pump 16 are provided on the way. Other configurations are the same as those in FIG. 1, and therefore, the same components are denoted by the same reference numerals and description thereof will be omitted.

【0024】この構成によれば、配管系統1a,1b,
1c,1dの耐圧・漏れ試験に使用した加圧水を、当該
加圧水に混入した配管系統1a,1b,1c,1d内の
異物をフィルター15で除去して、水タンク11へと戻
すことができ、次の区域での耐圧・漏れ試験のための試
験水として繰返し使用することができる。従って、試験
水の確保が困難な工事現場での使用に好適である。
According to this configuration, the piping systems 1a, 1b,
The pressurized water used for the pressure and leak test of 1c, 1d can be removed by the filter 15 to remove foreign matter in the piping systems 1a, 1b, 1c, 1d mixed with the pressurized water and returned to the water tank 11. It can be used repeatedly as test water for pressure and leak test in the area. Therefore, it is suitable for use on construction sites where it is difficult to secure test water.

【0025】図3は、本発明に係る配管内部加圧試験装
置の他の例を示す。図3において、1a,1b,1c,
1dは、耐圧・漏れ試験の対象であるところの試験圧力
が異なる複数の配管系統を示す。この例では、図1や図
2で示した例と同じく、前記配管系統1aが給水配管で
あり、試験圧力は例えば980kPaである。前記配管
系統1bは給湯配管であり、試験圧力が例えば1176
kPaである。前記配管系統1cは空調(冷温水・冷却
水)配管であり、試験圧力が例えば735kPaであ
る。前記配管系統1dは消火配管であり、試験圧力が例
えば1715kPaである。
FIG. 3 shows another example of the pipe internal pressure test apparatus according to the present invention. In FIG. 3, 1a, 1b, 1c,
1d shows a plurality of piping systems having different test pressures to be subjected to a pressure resistance / leak test. In this example, as in the examples shown in FIGS. 1 and 2, the piping system 1a is a water supply pipe, and the test pressure is, for example, 980 kPa. The piping system 1b is a hot water supply piping, and the test pressure is 1176, for example.
kPa. The piping system 1c is an air-conditioning (cold / hot water / cooling water) pipe, and has a test pressure of, for example, 735 kPa. The piping system 1d is a fire extinguishing pipe, and the test pressure is, for example, 1715 kPa.

【0026】2Aは水加圧装置であり、その二次側を複
数本の圧力水用分岐管30a,30b,30c,30d
に分岐させてある。これらの圧力水用分岐管30a,3
0b,30c,30dには、試験圧力が異なる複数の配
管系統1a,1b,1c,1dに対応した減圧弁4a,
4b,4cを設けて、それらの試験圧力(例えば、98
0kPa、1176kPa、735kPa、1715k
Pa)が得られるようにしてある。この例では、前記水
加圧装置2Aの吐出圧力を、前記配管系統1a,1b,
1c,1dのうち試験圧力が最も高い配管系統(消火配
管)1dの試験圧力(例えば1715kPa)に合わせ
てあるので、当該配管系統(消火配管)1dに接続する
圧力水用分岐管30dには減圧弁を設けていないが、前
記水加圧装置2Aの吐出圧力が前記配管系統(消火配
管)1dの試験圧力よりも高く設定されている場合に
は、この圧力水用分岐管30dにも減圧弁が介装される
ことになる。
Reference numeral 2A denotes a water pressurizing device, the secondary side of which is provided with a plurality of pressure water branch pipes 30a, 30b, 30c, 30d.
It is forked. These branch pipes for pressure water 30a, 3
0b, 30c and 30d have pressure reducing valves 4a and 4a corresponding to a plurality of piping systems 1a, 1b, 1c and 1d having different test pressures.
4b, 4c and their test pressures (eg, 98
0 kPa, 1176 kPa, 735 kPa, 1715 k
Pa) is obtained. In this example, the discharge pressure of the water pressurizing device 2A is adjusted to the piping systems 1a, 1b,
Since the test pressure (for example, 1715 kPa) of the piping system (fire extinguishing pipe) 1d having the highest test pressure among 1c and 1d is adjusted, the pressure water branch pipe 30d connected to the piping system (fire extinguishing pipe) 1d is depressurized. Although a valve is not provided, when the discharge pressure of the water pressurizing device 2A is set higher than the test pressure of the piping system (fire extinguishing pipe) 1d, the pressure reducing valve is also provided in the pressure water branch pipe 30d. Will be interposed.

【0027】2Bは空気加圧装置であり、その二次側を
複数本の圧力空気用分岐管300a,300b,300
c,300dに分岐させてある。これらの圧力空気用分
岐管300a,300b,300c,300dと前記圧
力水用分岐管30a,30b,30c,30dの末端と
は、自動三方弁50a,50b,50c,50dを介し
て接続されている。6a,6b,6c,6dは前記自動
三方弁50a,50b,50c,50dに接続した配管
系統1a,1b,1c,1dの内部圧力を検出する圧力
検出器、7a,7b,7c,7dは前記配管系統1a,
1b,1c,1dの末端を開閉する自動二方弁である。
Reference numeral 2B denotes an air pressurizing device, the secondary side of which is provided with a plurality of pressure air branch pipes 300a, 300b, 300b.
c and 300d. The branch pipes for pressure air 300a, 300b, 300c, 300d and the ends of the branch pipes for pressure water 30a, 30b, 30c, 30d are connected via automatic three-way valves 50a, 50b, 50c, 50d. . 6a, 6b, 6c, 6d are pressure detectors for detecting the internal pressure of the piping systems 1a, 1b, 1c, 1d connected to the automatic three-way valves 50a, 50b, 50c, 50d, and 7a, 7b, 7c, 7d are Piping system 1a,
It is an automatic two-way valve that opens and closes the ends of 1b, 1c, and 1d.

【0028】そして、前記空気加圧装置2Bから吐出さ
れた前記試験圧力(最小の試験圧力735kPa)より
も低圧(例えば196kPa)の圧力空気を前記複数の
配管系統1a,1b,1c,1dに同時に供給して漏れ
の有無を確認した後、前記水加圧装置2Aから吐出され
た圧力水を、前記減圧弁4a,4b,4cで所定の試験
圧力に調整して前記複数の配管系統1a,1b,1c,
1dに同時に供給することにより、試験圧力が異なる複
数の配管系統1a,1b,1c,1dの耐圧・漏れ試験
を同時に行えるようにしてある。複数の配管系統1a,
1b,1c,1dの耐圧・漏れ試験が完了した後は、前
記空気加圧装置2Bにより配管系統1a,1b,1c,
1dに圧力空気を同時に供給しながら配管系統1a,1
b,1c,1d内の排水を行うように構成してある。
Then, a pressure air (for example, 196 kPa) lower than the test pressure (minimum test pressure 735 kPa) discharged from the air pressurizing device 2B is simultaneously supplied to the plurality of piping systems 1a, 1b, 1c, 1d. After supplying and confirming the presence or absence of leakage, the pressure water discharged from the water pressurizing device 2A is adjusted to a predetermined test pressure by the pressure reducing valves 4a, 4b, 4c, and the plurality of piping systems 1a, 1b are adjusted. , 1c,
By simultaneously supplying to 1d, a plurality of piping systems 1a, 1b, 1c and 1d having different test pressures can be simultaneously subjected to a pressure resistance / leakage test. A plurality of piping systems 1a,
After the pressure resistance / leak test of 1b, 1c, 1d is completed, the piping system 1a, 1b, 1c,
1d, while simultaneously supplying pressurized air to 1d
It is configured to drain water in b, 1c, 1d.

【0029】8は前記水加圧装置2A及び空気加圧装置
2Bの発停や前記自動三方弁50a,50b,50c,
50d及び前記自動二方弁7a,7b,7c,7dの開
閉を制御し、且つ、前記圧力検出器6a,6b,6c,
6dによる検出信号に基づいて配管系統1a,1b,1
c,1d毎に漏れの有無や漏れの程度を判定し、その判
定結果を表示する表示器9への信号を出力する演算制御
装置である。11は水加圧装置2Aに試験水を供給する
水タンクであり、前記自動二方弁7a,7b,7c,7
dの二次側を合流させた排水管12に、演算制御装置8
で開閉制御される排水用の自動三方弁13を介して水タ
ンク11への戻し管14を接続し、戻し管14の途中に
フィルター15を設けてある。そして、前記演算制御装
置8での手動による選択操作により、配管内部加圧試験
装置の運転を多系統同時試験モードと節水モードとに切
り換えるようになっている。
Reference numeral 8 denotes starting and stopping of the water pressurizing device 2A and the air pressurizing device 2B and the automatic three-way valves 50a, 50b, 50c,
50d and the opening and closing of the automatic two-way valves 7a, 7b, 7c, 7d, and the pressure detectors 6a, 6b, 6c,
6d, the piping systems 1a, 1b, 1
This is an arithmetic and control unit that determines the presence or absence of leakage and the degree of leakage for each of c and 1d, and outputs a signal to a display 9 that displays the result of the determination. Reference numeral 11 denotes a water tank for supplying test water to the water pressurizing device 2A, and the automatic two-way valves 7a, 7b, 7c, 7
The arithmetic and control unit 8 is connected to the drain pipe 12 where the secondary side of
A return pipe 14 to the water tank 11 is connected via an automatic three-way valve 13 for drainage, which is controlled to open and close by a filter, and a filter 15 is provided in the middle of the return pipe 14. The manual operation of the arithmetic and control unit 8 switches the operation of the pipe internal pressurization test apparatus between the multi-system simultaneous test mode and the water saving mode.

【0030】次に、上記の配管内部加圧試験装置を使用
した試験手順を詳しく説明する。 (1)多系統同時試験モード 先ず、予備的な試験として、配管系統1a,1b,1
c,1d末端の自動二方弁7a,7b,7c,7dを閉
じ、自動三方弁50a,50b,50c,50dを、圧
力空気用分岐管300a,300b,300c,300
dと配管系統1a,1b,1c,1dとの間が開となる
ように切り換えた状態で、空気加圧装置2Bにより、前
記試験圧力とりも低圧の、つまり、加圧水による最小の
試験圧力よりも低くて危険のない圧力(例えば196k
Pa程度)の加圧空気を配管系統1a,1b,1c,1
dに供給した後、自動三方弁50a,50b,50c,
50dを所定時間(例えば60分程度)閉じて、加圧空
気を封入し、その間の各配管系統1a,1b,1c,1
dの内部圧力(試験圧力)の降下の有無により漏気の有
無を判定する。その結果は、表示器9に表示される。
Next, a test procedure using the above-described pipe internal pressure test apparatus will be described in detail. (1) Simultaneous multi-system test mode First, as a preliminary test, the piping systems 1a, 1b, 1
Close the automatic two-way valves 7a, 7b, 7c, 7d at the ends c, 1d, and connect the automatic three-way valves 50a, 50b, 50c, 50d to the branch pipes 300a, 300b, 300c, 300 for compressed air.
With the air pressure device 2B switched so as to open between d and the piping systems 1a, 1b, 1c, 1d, the test pressure is also reduced by the air pressurizing device 2B, that is, lower than the minimum test pressure by pressurized water. Low, danger-free pressure (eg 196k
Pa) (approximately Pa) to the piping systems 1a, 1b, 1c, 1
d, then the automatic three-way valves 50a, 50b, 50c,
50d is closed for a predetermined time (for example, about 60 minutes), pressurized air is sealed, and each piping system 1a, 1b, 1c, 1
The presence or absence of air leakage is determined based on whether or not the internal pressure (test pressure) d has dropped. The result is displayed on the display 9.

【0031】尚、図3に仮想線で示すように、測定対象
区域の周囲温度を測定する温度センサー10を設け、測
定対象とする配管系統1a,1b,1c,1dの口径と
長さを前記演算制御装置8に入力して各配管系統1a,
1b,1c,1dの容積を算出し、これらの容積と、前
記温度センサー10により入力される周囲温度の信号と
に基づいて、周囲温度による圧力変動分の補正を行うよ
うに構成すれば、加圧空気による上記の予備的な試験に
ついても、試験精度の向上と試験時間の短縮を図ること
ができる。
As shown by the imaginary line in FIG. 3, a temperature sensor 10 for measuring the ambient temperature of the measurement target area is provided, and the diameters and lengths of the piping systems 1a, 1b, 1c, 1d to be measured are determined as described above. The data is input to the arithmetic and control unit 8 and each piping system 1a,
By calculating the volumes of 1b, 1c, and 1d and correcting the pressure fluctuation due to the ambient temperature based on these volumes and the ambient temperature signal input from the temperature sensor 10, In the preliminary test using compressed air, the test accuracy can be improved and the test time can be shortened.

【0032】漏気があれば、試験を中止して、接続不良
個所等の手直しを行う。漏気がなければ、引き続き、圧
力水による試験を実施する。即ち、自動二方弁7a,7
b,7c,7d及び排水用の自動三方弁13を開にし
て、上記の加圧空気を抜きつつ、自動三方弁50a,5
0b,50c,50dを、圧力水用分岐管30a,30
b,30c,30dと配管系統1a,1b,1c,1d
との間が開となるように切り換え、水加圧装置2Aから
吐出される圧力水を配管系統1a,1b,1c,1dに
満たす。
If there is a leak, the test is stopped and a defective connection is repaired. If there is no leak, continue the test with pressurized water. That is, the automatic two-way valves 7a, 7
b, 7c, 7d and the automatic three-way valve 13 for drainage are opened to release the above-mentioned pressurized air while the automatic three-way valves 50a, 50
0b, 50c, and 50d are connected to the branch pipes 30a, 30 for pressurized water.
b, 30c, 30d and piping systems 1a, 1b, 1c, 1d
Is switched to open, and the pressurized water discharged from the water pressurizing device 2A is filled in the piping systems 1a, 1b, 1c, 1d.

【0033】しかる後、配管系統1a,1b,1c,1
d末端の自動二方弁7a,7b,7c,7dを閉じ、水
加圧装置2Aを所定の吐出圧力(図示の例では、最高試
験圧力であり、例えば1715kPaである。)になる
まで運転し、圧力水を減圧弁4a,4b,4cで所定の
試験圧力に調整して配管系統1a,1b,1c,1dに
同時に供給する。
Thereafter, the piping systems 1a, 1b, 1c, 1
The d-terminal automatic two-way valves 7a, 7b, 7c, 7d are closed, and the water pressurizing device 2A is operated until it reaches a predetermined discharge pressure (in the illustrated example, the maximum test pressure, for example, 1715 kPa). Then, the pressure water is adjusted to a predetermined test pressure by the pressure reducing valves 4a, 4b, 4c and supplied to the piping systems 1a, 1b, 1c, 1d simultaneously.

【0034】しかる後、自動三方弁50a,50b,5
0c,50dを所定時間(例えば60分程度)閉じて、
圧力水を配管系統1a,1b,1c,1dに封入し、そ
の間の各配管系統1a,1b,1c,1dの内部圧力
(試験圧力)の降下の有無や程度を測定し、試験結果を
表示器9に表示させることになる。尚、漏水があれば、
表示器9に表示されるので、携帯電話等の無線通信機
で、配管系統1a,1b,1c,1dの近くに待機する
作業員に緊急連絡し、手直しを行うことになる。
Thereafter, the automatic three-way valves 50a, 50b, 5
0c and 50d are closed for a predetermined time (for example, about 60 minutes)
The pressurized water is sealed in the piping systems 1a, 1b, 1c and 1d, and the presence or absence and the degree of a drop in the internal pressure (test pressure) of each of the piping systems 1a, 1b, 1c and 1d is measured, and the test result is displayed. 9 will be displayed. If there is water leakage,
Since the information is displayed on the display unit 9, an emergency call is made to a worker waiting near the piping systems 1a, 1b, 1c, 1d by a wireless communication device such as a mobile phone, so that a repair is performed.

【0035】このように、圧力水による試験に先立っ
て、圧力空気の供給による予備的な試験を行い、漏気の
有無を確認するので、圧力水による試験を実施した際の
圧力水の漏れによる二次被害の発生を防止できる。
As described above, prior to the test with the pressurized water, the preliminary test by the supply of the pressurized air is performed to confirm the presence or absence of the leak. Secondary damage can be prevented.

【0036】しかも、圧力空気として、複数の配管系統
1a,1b,1c,1dで必要とされる試験圧力よりも
低圧の圧力空気を使用するので、圧力水による試験に先
行する予備的な試験時に、不測に配管が破損して、破損
片が周囲に飛散する危険もない。
In addition, since the pressure air used is lower than the test pressure required for the plurality of piping systems 1a, 1b, 1c, 1d, a preliminary test prior to the test using the pressurized water is used. In addition, there is no danger of accidental breakage of the pipe and scattering pieces scattered around.

【0037】漏れがなければ、排水及び洗浄を行う。具
体的には、自動二方弁7a,7b,7c,7d及び排水
用の自動三方弁13を開にし、自動三方弁50a,50
b,50c,50dを、圧力空気用分岐管300a,3
00b,300c,300dと配管系統1a,1b,1
c,1dとの間が開となるように切り換えた状態で、空
気加圧装置2Bにより、加圧空気を配管系統1a,1
b,1c,1dに送り込む。
If there is no leak, drain and clean. Specifically, the automatic two-way valves 7a, 7b, 7c, 7d and the automatic three-way valve 13 for drainage are opened, and the automatic three-way valves 50a, 50
b, 50c, 50d are connected to the branch pipes 300a, 3 for pressurized air.
00b, 300c, 300d and piping systems 1a, 1b, 1
In a state where switching is performed so as to open between c and 1d, pressurized air is supplied to the piping systems 1a and 1 by the air pressurizing device 2B.
b, 1c and 1d.

【0038】従って、試験に用いた加圧水を試験済みの
配管系統1a,1b,1c,1dから速やかに抜き取っ
て、系外へと排水することができる。しかも、加圧空気
の供給により、気水混合状態で排水されるため、バブリ
ング効果により配管系統1a,1b,1c,1dの内部
が効率良く洗浄され、限られた区域ごとに行われる試験
であるため、配管完成時よりも配管長が短いことと相ま
って、配管内の異物は容易且つ確実に、系外へと排出す
ることができ、配管完成後の市水による洗浄を省略でき
るので、経済的である。
Therefore, the pressurized water used for the test can be quickly withdrawn from the tested piping systems 1a, 1b, 1c, 1d and drained out of the system. Moreover, since the water is discharged in a mixed state of air and water by the supply of pressurized air, the inside of the piping systems 1a, 1b, 1c and 1d is efficiently cleaned by the bubbling effect, and the test is performed for each limited area. Therefore, coupled with the fact that the pipe length is shorter than when the pipe was completed, foreign matter in the pipe can be easily and reliably discharged to the outside of the system, and washing with city water after the completion of the pipe can be omitted. It is.

【0039】(2)節水モード 最初に配管系統1a,1bの耐圧・漏れ試験を行い、次
に配管系統1c,1dの耐圧・漏れ試験を行うといった
ように、複数の配管系統1a,1b,1c,1dに対し
て、幾つかの配管系統毎に耐圧・漏れ試験を行い、先の
耐圧・漏れ試験に使用された加圧水を排水・洗浄の工程
で空気加圧装置2Bにより水タンク11に回収して、次
の耐圧・漏れ試験のための加圧水として再利用すること
になる。
(2) Water Conservation Mode A plurality of piping systems 1a, 1b, 1c, such as first performing a pressure resistance / leak test on the piping systems 1a, 1b, and then performing a pressure resistance / leak test on the piping systems 1c, 1d. , 1d are subjected to a pressure resistance / leakage test for each of several piping systems, and the pressurized water used for the pressure resistance / leakage test is collected in the water tank 11 by the air pressurizing device 2B in the drainage / washing process. Thus, it will be reused as pressurized water for the next pressure and leak test.

【0040】即ち、前記空気加圧装置2Bにより低圧の
加圧空気を配管系統1a,1b,1c,1dに供給し
て、漏気の有無を判定する予備的な試験が完了した後、
前記水加圧装置2Aにより、例えば配管系統1a,1b
だけに加圧水を供給して、耐圧・漏れ試験を行う。漏れ
がなければ、自動二方弁7a,7bを開にし、排水用の
自動三方弁13を、排水管12と戻し管14との間が開
になるように切り換え、自動三方弁50a,50bを、
圧力空気用分岐管300a,300bと配管系統1a,
1bとの間が開になるように切り換え、空気加圧装置2
Bから供給される圧力空気により、配管系統1a,1b
内の加圧水を気水混合状態で、戻し管14に送り込み、
フィルター15を通して水タンク11に回収する。
That is, after a low-pressure pressurized air is supplied to the piping systems 1a, 1b, 1c and 1d by the air pressurizing device 2B and a preliminary test for determining the presence or absence of air leakage is completed,
By the water pressurizing device 2A, for example, piping systems 1a, 1b
Supply pressurized water only, and perform pressure resistance / leakage test. If there is no leakage, the automatic two-way valves 7a and 7b are opened, the automatic three-way valve 13 for drainage is switched so that the drain pipe 12 and the return pipe 14 are opened, and the automatic three-way valves 50a and 50b are opened. ,
Branch pipes 300a and 300b for pressurized air and piping system 1a,
1b to open the air pressurizing device 2
B, the piping system 1a, 1b
The pressurized water inside is sent to the return pipe 14 in a gas-water mixed state,
The water is collected in the water tank 11 through the filter 15.

【0041】次に、例えば配管系統1c,1dだけに加
圧水を供給して、耐圧・漏れ試験を行う。漏れがなけれ
ば、自動二方弁7c,7dを開にし、排水用の自動三方
弁13を、排水管12と戻し管14との間が開にした状
態で、自動三方弁50c,50dを、圧力空気用分岐管
300c,300dと配管系統1c,1dとの間が開に
なるように切り換え、空気加圧装置2Bから供給される
圧力空気により、配管系統1c,1d内の加圧水を気水
混合状態で、戻し管14に送り込み、フィルター15を
通して水タンク11に回収するのである。従って、節水
になり、試験水の確保が困難な工事現場での使用に好適
である。
Next, for example, pressurized water is supplied only to the piping systems 1c and 1d to perform a pressure resistance / leakage test. If there is no leakage, the automatic two-way valves 7c and 7d are opened, the automatic three-way valve 13 for drainage is opened, and the automatic three-way valves 50c and 50d are opened while the space between the drain pipe 12 and the return pipe 14 is opened. Switching between the branch pipes 300c, 300d for pressurized air and the pipe systems 1c, 1d is made open, and the pressurized water in the pipe systems 1c, 1d is mixed with water by the pressurized air supplied from the air pressurizing device 2B. In this state, it is sent to the return pipe 14 and collected in the water tank 11 through the filter 15. Therefore, it is suitable for use on a construction site where water is saved and it is difficult to secure test water.

【0042】[0042]

【発明の効果】本発明は、上述した構成よりなり、試験
圧力が異なる複数の配管系統の耐圧・漏れ試験を1台の
装置によって同時に行えるので、試験に要する時間を短
縮でき、加圧水による試験の前に、危険のない低圧の圧
力空気による予備的な試験を行うことにより、加圧水等
による二次被害の発生を防止でき、配管内を効率よく洗
浄できる等の効果がある。
According to the present invention, the pressure resistance and leak test of a plurality of piping systems having different test pressures can be simultaneously performed by one apparatus, so that the time required for the test can be shortened and the test using pressurized water can be performed. By performing a preliminary test using low-pressure air without danger beforehand, it is possible to prevent the occurrence of secondary damage due to pressurized water and the like, and to effectively clean the inside of the piping.

【図面の簡単な説明】[Brief description of the drawings]

【図1】配管内部加圧試験装置の一例を説明する構成図
である。
FIG. 1 is a configuration diagram illustrating an example of a pipe internal pressure test apparatus.

【図2】配管内部加圧試験装置の他の例を説明する構成
図である。
FIG. 2 is a configuration diagram illustrating another example of a pipe internal pressure test apparatus.

【図3】配管内部加圧試験装置の他の例を説明する構成
図である。
FIG. 3 is a configuration diagram illustrating another example of a pipe internal pressure test apparatus.

【符号の説明】[Explanation of symbols]

1a,1b,1c,1d…配管系統、2…流体加圧装
置、2A…水加圧装置、2B…空気加圧装置、3a,3
b,3c,3d…分岐管、4a,4b,4c…減圧弁、
5a,5b,5c,5d…自動二方弁、6a,6b,6
c,6d…圧力検出器、7a,7b,7c,7d…自動
二方弁、30a,30b,30c,30d…圧力水用分
岐管、50a,50b,50c,50d…自動三方弁、
300a,300b,300c,300d…圧力空気用
分岐管。
1a, 1b, 1c, 1d: piping system, 2: fluid pressurizing device, 2A: water pressurizing device, 2B: air pressurizing device, 3a, 3
b, 3c, 3d: branch pipe, 4a, 4b, 4c: pressure reducing valve,
5a, 5b, 5c, 5d ... automatic two-way valve, 6a, 6b, 6
c, 6d: pressure detector, 7a, 7b, 7c, 7d: automatic two-way valve, 30a, 30b, 30c, 30d: branch pipe for pressure water, 50a, 50b, 50c, 50d: automatic three-way valve
300a, 300b, 300c, 300d: Branch pipes for pressurized air.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 石橋 実 名古屋市中区錦1丁目18番22号 株式会社 竹中工務店名古屋支店内 (72)発明者 永久 哲司 名古屋市中区錦1丁目18番22号 株式会社 竹中工務店名古屋支店内 Fターム(参考) 2D060 AA10 2G061 AA05 BA15 EA05 2G067 AA13 BB04 CC02 CC04 DD02 EE08  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Minoru Ishibashi 1-18-18 Nishiki, Naka-ku, Nagoya City Inside Nagoya Branch, Takenaka Corporation (72) Inventor Tetsuji Eiji 1-18-22 Nishiki, Naka-ku, Nagoya City No. Takeda Corporation Nagoya Branch F-term (reference) 2D060 AA10 2G061 AA05 BA15 EA05 2G067 AA13 BB04 CC02 CC04 DD02 EE08

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 流体加圧装置の二次側を複数本の分岐管
に分岐させ、これらの分岐管には試験圧力が異なる複数
の配管系統に対応した減圧弁を設け、前記分岐管の末端
には、各々、自動二方弁と、当該自動二方弁に接続した
配管系統の内部圧力を検出する圧力検出器とを設け、前
記流体加圧装置から吐出された圧力流体を、前記減圧弁
で所定の試験圧力に調整して前記複数の配管系統に同時
に供給することにより、試験圧力が異なる複数の配管系
統の耐圧・漏れ試験を同時に行えるようにしたことを特
徴とする配管内部加圧試験装置。
1. A secondary side of a fluid pressurizing device is branched into a plurality of branch pipes, and these branch pipes are provided with pressure reducing valves corresponding to a plurality of piping systems having different test pressures. Are each provided with an automatic two-way valve and a pressure detector for detecting an internal pressure of a piping system connected to the automatic two-way valve, and the pressure fluid discharged from the fluid pressurizing device is supplied to the pressure reducing valve. By adjusting the pressure to a predetermined test pressure and supplying the same to the plurality of piping systems at the same time, a pressure test and a leak test of a plurality of piping systems having different test pressures can be simultaneously performed. apparatus.
【請求項2】 水加圧装置の二次側を複数本の圧力水用
分岐管に分岐させ、これらの圧力水用分岐管には試験圧
力が異なる複数の配管系統に対応した減圧弁を設ける一
方、空気加圧装置の二次側を複数本の圧力空気用分岐管
に分岐させ、これらの圧力空気用分岐管と前記圧力水用
分岐管の末端とを自動三方弁を介して接続し、これらの
自動三方弁に接続した配管系統の内部圧力を検出する圧
力検出器を設け、前記空気加圧装置から吐出された前記
試験圧力よりも低圧の圧力空気を前記複数の配管系統に
供給して漏れの有無を確認した後、前記水加圧装置から
吐出された圧力水を、前記減圧弁で所定の試験圧力に調
整して前記複数の配管系統に同時に供給することによ
り、試験圧力が異なる複数の配管系統の耐圧・漏れ試験
を同時に行えるようにしたことを特徴とする配管内部加
圧試験装置。
2. The secondary side of a water pressurizing device is branched into a plurality of branch pipes for pressure water, and these branch pipes for pressure water are provided with pressure reducing valves corresponding to a plurality of piping systems having different test pressures. On the other hand, the secondary side of the air pressurizing device is branched into a plurality of pressure air branch pipes, and these pressure air branch pipes and the ends of the pressure water branch pipes are connected via an automatic three-way valve, A pressure detector for detecting the internal pressure of the piping system connected to these automatic three-way valves is provided, and pressure air lower than the test pressure discharged from the air pressurizing device is supplied to the plurality of piping systems. After confirming the presence or absence of a leak, the pressure water discharged from the water pressurizing device is adjusted to a predetermined test pressure by the pressure reducing valve and simultaneously supplied to the plurality of piping systems, so that a plurality of test pressures having different test pressures are different. Pressure test and leak test at the same time A pressurization test apparatus inside a pipe, characterized in that:
【請求項3】 水加圧装置の二次側を複数本の圧力水用
分岐管に分岐させ、これらの圧力水用分岐管には試験圧
力が異なる複数の配管系統に対応した減圧弁を設ける一
方、空気加圧装置の二次側を複数本の圧力空気用分岐管
に分岐させ、これらの圧力空気用分岐管と前記圧力水用
分岐管の末端とを自動三方弁を介して接続し、これらの
自動三方弁に接続した配管系統の内部圧力を検出する圧
力検出器を設け、前記空気加圧装置から吐出された前記
試験圧力よりも低圧の圧力空気を前記複数の配管系統に
供給して漏れの有無を確認した後、前記水加圧装置から
吐出された圧力水を、前記減圧弁で所定の試験圧力に調
整して前記複数の配管系統に同時に供給することによ
り、試験圧力が異なる複数の配管系統の耐圧・漏れ試験
を同時に行い、しかる後、前記空気加圧装置により配管
系統に圧力空気を供給しながら配管系統内の排水を行う
ように構成したことを特徴とする配管内部加圧試験装
置。
3. The secondary side of the water pressurizing device is branched into a plurality of branch pipes for pressure water, and these branch pipes for pressure water are provided with pressure reducing valves corresponding to a plurality of piping systems having different test pressures. On the other hand, the secondary side of the air pressurizing device is branched into a plurality of pressure air branch pipes, and these pressure air branch pipes and the ends of the pressure water branch pipes are connected via an automatic three-way valve, A pressure detector for detecting the internal pressure of the piping system connected to these automatic three-way valves is provided, and pressure air lower than the test pressure discharged from the air pressurizing device is supplied to the plurality of piping systems. After confirming the presence or absence of a leak, the pressure water discharged from the water pressurizing device is adjusted to a predetermined test pressure by the pressure reducing valve and simultaneously supplied to the plurality of piping systems, so that a plurality of test pressures having different test pressures are different. Pressure and leak tests of the piping system Thereafter, a drainage in the piping system is performed while supplying pressurized air to the piping system by the air pressurizing device.
JP2001102910A 2001-04-02 2001-04-02 Pressurizing device for testing inside of pipe Pending JP2002296140A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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ID=18956048

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Country Link
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KR20190071400A (en) * 2017-12-14 2019-06-24 한국가스안전공사 Life cycle test system of cylinder and method thereof
KR102049941B1 (en) 2017-12-14 2019-11-28 한국가스안전공사 Life cycle test system of cylinder and method thereof
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