JP2002284924A - Method for treating member - Google Patents

Method for treating member

Info

Publication number
JP2002284924A
JP2002284924A JP2001083931A JP2001083931A JP2002284924A JP 2002284924 A JP2002284924 A JP 2002284924A JP 2001083931 A JP2001083931 A JP 2001083931A JP 2001083931 A JP2001083931 A JP 2001083931A JP 2002284924 A JP2002284924 A JP 2002284924A
Authority
JP
Japan
Prior art keywords
polyimide
polyimide resin
autoclave
temperature
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001083931A
Other languages
Japanese (ja)
Inventor
Eiji Otsubo
英二 大坪
Koji Hirota
幸治 廣田
Minehiro Mori
峰寛 森
Masanao Kobayashi
正尚 小林
Yoichi Kodama
洋一 児玉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Chemicals Inc
Original Assignee
Mitsui Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Chemicals Inc filed Critical Mitsui Chemicals Inc
Priority to JP2001083931A priority Critical patent/JP2002284924A/en
Publication of JP2002284924A publication Critical patent/JP2002284924A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for decomposing and removing a polyimide resin by which cost, accuracy and productivity causing problems in perforation processing, waste disposal, etc., are solved. SOLUTION: This method for treating a member comprises decomposing a member having the polyimide resin in a part thereof under conditions of >=200 and <=400 deg.C under the supersaturated steam pressure at the temperature in an autoclave containing water placed therein.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】 本発明は、LCD(液晶ディ
スプレイ)やカメラ、携帯端末、AV機器、医療電子機
器、各種センサーに使用されるフレキシブル基板を代表
とする各種回路基板の製造において、スルーホール、バ
イヤホール、ブラインドホールを必要とする穴開け加工
や、CSP(チップ・サイズ・パッケージ)やHDD(ハード
・ディスク・ドライブ)サスペンション用材料などに必
要とされる、フライイングリード構造と呼ばれる、樹脂
を全面除去する加工、ICやLSIなどの集積回路表面に用
いるポリイミドのエッチング、更に、一部にポリイミド
系樹脂を有する部材の廃棄物処理やリサイクルなどに利
用される、ポリイミド系樹脂の分解処理方法に関するも
のである。
The present invention relates to a through-hole in the manufacture of various circuit boards typified by flexible substrates used for LCDs (liquid crystal displays), cameras, portable terminals, AV equipment, medical electronic equipment, and various sensors. A resin called the flying lead structure, which is required for drilling holes that require via holes and blind holes, and materials for CSP (chip size package) and HDD (hard disk drive) suspensions Process for removing the entire surface, etching of polyimide used on the surface of integrated circuits such as ICs and LSIs, and decomposition treatment of polyimide resin used for waste treatment and recycling of members that partially contain polyimide resin. It is about.

【0002】[0002]

【従来の技術】従来、ポリイミド樹脂の両面に銅箔を積
層してなるフレキシブル基板において、該ポリイミド樹
脂の穴開け加工には、NCドリリングと呼ばれるようなド
リルマシーンや、パンチング、プラズマエッチング、ま
た、エキシマ、炭酸ガス、YAGと言った各種レーザード
リリング、更には、アルカリを用いた化学エッチングな
どが存在している。しかしながら、ドリリングではせい
ぜい穴の径が0.3mm程度と大きく、現在の高密度な回路
設計には不向きである。また、パンチングでは、ブライ
ンドホールと呼ばれる貫通させない穴開け加工ができな
いといった欠点を持つ。また、プラズマエッチングは、
設備コストが高いことと、装置内の真空度や使用するガ
スの管理が難しく、ランニングコストが非常に高いた
め、利用されるケースが限られる。また、レーザードリ
リングでは、多穴加工が困難なため生産性が劣り、且
つ、加工時にスミアと呼ばれる樹脂の熱分解物が発生
し、後工程で除去する必要があること等の問題がある。
更に、化学エッチングは、コスト、加工性の面で優れる
ものの、現在使用されるエッチング液は強アルカリであ
る水酸化アルカリや、フェノールやヒドラジン等との混
合液からなるため、取り扱いが危険で、作業や廃液処理
の面で問題があり産業上好ましくない。また、近年、耐
熱性、耐燃焼性、耐薬品性に優れるポリイミドを用いた
回路材料が増えており、今後そうした材料の廃棄物処理
の観点からも、使用されている各種金属部材のリサイク
ルを目的とした、ポリイミド樹脂の効率的除去手段が注
目されるものの、現在は有効な方法が無い。
2. Description of the Related Art Conventionally, in a flexible substrate formed by laminating copper foil on both surfaces of a polyimide resin, a drilling machine called NC drilling, punching, plasma etching, There are various types of laser drilling such as excimer, carbon dioxide, and YAG, and chemical etching using an alkali. However, in drilling, the diameter of the hole is at most about 0.3 mm, which is not suitable for the current high-density circuit design. In addition, punching has a drawback in that it is not possible to form a hole called a blind hole that does not penetrate. In addition, plasma etching
Since the equipment cost is high, the degree of vacuum in the apparatus and the gas to be used are difficult to manage, and the running cost is extremely high, the use cases are limited. Further, in laser drilling, there is a problem that productivity is inferior because multi-hole processing is difficult, and a thermal decomposition product of a resin called smear is generated at the time of processing and needs to be removed in a later step.
Furthermore, although chemical etching is excellent in terms of cost and workability, the currently used etching solution is a mixture of a strong alkali such as alkali hydroxide, phenol, hydrazine, etc. There is a problem in the treatment of waste liquid and waste liquid, which is not industrially preferable. In recent years, circuit materials using polyimides with excellent heat resistance, combustion resistance, and chemical resistance have been increasing, and from the viewpoint of waste disposal of such materials, the purpose is to recycle various metal members used. However, there is no effective method at present.

【0003】[0003]

【発明が解決しようとする課題】 上記のような穴開け
加工や廃棄物処理などにおいて問題となるコスト、精
度、生産性を解決するポリイミド系樹脂の分解除去方法
を提供する。
The present invention provides a method for decomposing and removing a polyimide resin, which solves the cost, accuracy, and productivity problems that occur in the above-described drilling and waste treatment.

【0004】[0004]

【課題を解決するための手段】 本発明は、ポリイミド
系樹脂を用いた回路基板の加工や、回路部材等の廃棄物
処理に使用される、ポリイミド系樹脂の分解処理方法で
ある。すなわち、本発明は、 (1) 一部にポリイミド系樹脂を有する部材の該ポリ
イミド系樹脂の少なくとも一部を、水を入れたオートク
レーブ中で分解除去することを特徴とする部材の処理方
法 (2) オートクレーブ内の温度が200℃以上400℃以下
で、且つ、オートクレーブ中の圧力がその温度での水の
飽和蒸気圧以上で有ることを特徴とする(1)記載の部
材の処理方法。 (3) ポリイミド系樹脂が、ポリイミド及び/または
ポリアミドイミドを主成分とすることを特徴とする
(1)又は(2)に記載の部材の処理方法。 (4) (1)乃至(3)いずれかに記載の方法でポリ
イミド系樹脂をエッチング処理することを特徴とする電
子回路基板の製造方法。に関する。
Means for Solving the Problems The present invention is a method for decomposing a polyimide resin, which is used for processing a circuit board using a polyimide resin or treating wastes of circuit members and the like. That is, the present invention provides: (1) a method for treating a member, which comprises decomposing and removing at least a part of the polyimide resin of a member having a polyimide resin in a part thereof in an autoclave filled with water. The method according to (1), wherein the temperature in the autoclave is 200 ° C. or more and 400 ° C. or less, and the pressure in the autoclave is equal to or higher than the saturated vapor pressure of water at that temperature. (3) The method for treating a member according to (1) or (2), wherein the polyimide-based resin contains polyimide and / or polyamideimide as a main component. (4) A method for manufacturing an electronic circuit board, comprising etching a polyimide resin by the method according to any one of (1) to (3). About.

【0005】[0005]

【発明の実施の形態】本願発明は、使用される溶媒が水
であること、使用する装置が単純であることから、作業
が容易、簡便で、設備コストが安価であることに特徴を
持つ。ここで、使用する水は、電子、電気、半導体分野
に用いられるような材料に使用する場合は、イオン交換
水や蒸留水を用いるのが好ましい。また、水を入れたオ
ートクレーブ内の温度は、200℃以上400℃以下であるこ
とが好ましく、更に好ましくは250℃以上400℃以下であ
る。ここで200℃未満では、ポリイミドの加水分解が進
みにくく、エッチング時間が長くなる欠点を持ち、ま
た、400℃以上の高温では、例えば、穴開け加工をする
際に、穴以外の部分のポリイミドが熱分解する可能性が
あるため処理後の部材が回路基板としては好ましくない
場合がある。また、各温度でのオートクレーブ中の圧力
は、その温度での水の飽和蒸気圧以上で有ることが好ま
しく、オートクレーブ容器が完全に密閉されていること
が必要である。飽和水蒸気圧以上にする場合には、ポン
プ等で背圧をかける構造にすれば良く、これ以外でも一
般的な方法が使用可能である。また、ここで使用される
オートクレーブは、上記使用範囲で耐熱、耐圧が充分持
つもので有れば特に制約はなく、一般的な装置が利用可
能である。ポリイミド系樹脂としては、ポリイミド及び
/またはポリアミドイミドを主成分とするものが好まし
く、特に樹脂成分については制約は無いが、小径の穴開
け加工等、高精度の加工が必要とされるものに使用する
場合は、各種補強剤やフィラーなど無機成分を含んでい
ない方が好ましい。また、ポリイミド系樹脂の厚さにつ
いての制約はないが、回路基板に使用される場合には、
0.1μm以上125μm以下であることが好ましく、更に好ま
しくは、3μm以上50μm以下である。また、オートクレ
ーブ内でのエッチング処理時間は、用いる樹脂の構造や
厚さと、オートクレーブ内の温度により、最適なエッチ
ング時間が決まり、厚さが厚く、剛直な構造をもつ樹脂
ほど、高温且つ長時間の処理が必要であるが、逆に厚さ
が薄く、構造にエーテル結合を多く含むような柔軟な骨
格を持つ樹脂の場合は、数分程度でエッチングが可能で
ある。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention is characterized in that the solvent used is water and the equipment used is simple, so that the work is easy and simple, and the equipment cost is low. Here, the water used is preferably ion-exchanged water or distilled water when used for materials used in the fields of electronics, electricity and semiconductors. The temperature in the autoclave containing water is preferably from 200 ° C to 400 ° C, more preferably from 250 ° C to 400 ° C. Here, when the temperature is lower than 200 ° C., the hydrolysis of the polyimide hardly proceeds and has a disadvantage that the etching time is prolonged. The member after processing may not be preferable as a circuit board because of the possibility of thermal decomposition. The pressure in the autoclave at each temperature is preferably equal to or higher than the saturated vapor pressure of water at that temperature, and the autoclave container needs to be completely sealed. When the pressure is equal to or higher than the saturated water vapor pressure, a structure in which a back pressure is applied by a pump or the like may be employed, and other general methods can be used. The autoclave used here is not particularly limited as long as it has sufficient heat resistance and pressure resistance in the above-mentioned usage range, and a general device can be used. As the polyimide-based resin, those containing polyimide and / or polyamideimide as a main component are preferable, and there is no particular restriction on the resin component, but it is used for those requiring high-precision processing such as small-diameter drilling. In such a case, it is preferable that inorganic components such as various reinforcing agents and fillers are not contained. Although there is no restriction on the thickness of the polyimide resin, when used for a circuit board,
It is preferably from 0.1 μm to 125 μm, more preferably from 3 μm to 50 μm. In addition, the etching time in the autoclave depends on the structure and thickness of the resin used and the temperature in the autoclave, and the optimal etching time is determined. The thicker and more rigid the resin, the higher the temperature and the longer the time. Processing is necessary, but conversely, in the case of a thin resin having a flexible skeleton such that the structure contains many ether bonds, etching can be performed in about several minutes.

【0006】[0006]

【実施例】実施例1 1,3−ビス(3−アミノフェノキシ)ベンゼンを1.
00モルと、3,3‘,4,4’−ビフェニルテトラカ
ルボン酸を0.975モルを秤量し、N,N‘−ジメチ
ルアセトアミドを、固形分濃度で31wt%になるよう
に加え、50℃で15時間攪拌溶解し、ポリイミドの前
駆体であるポリアミック酸溶液を得た。これを、日本電
解製USLP-18に、乾燥後の厚さが5μmに有るように塗工
し、115℃15分、150℃15分、200℃15
分、260℃15分間乾燥させ、回路基板材料である、
図1記載の片面銅−ポリイミド積層体を得た。これを、
イオン交換水の入ったステンレス製のオートクレーブ中
に入れ、温度280℃、圧力6.6MPaで30分間処理後、
冷却し観察した結果、ポリイミド樹脂が完全に除去され
ていることを確認し、銅箔のみを分離することができ
た。
EXAMPLES Example 1 1,3-Bis (3-aminophenoxy) benzene was prepared as follows.
00 mol and 0.975 mol of 3,3 ′, 4,4′-biphenyltetracarboxylic acid were weighed, and N, N′-dimethylacetamide was added so as to have a solid concentration of 31 wt%. For 15 hours to obtain a polyamic acid solution as a polyimide precursor. This was coated on USLP-18 manufactured by Nippon Electrolyte so that the thickness after drying was 5 μm, and was applied at 115 ° C. for 15 minutes, 150 ° C. for 15 minutes, and 200 ° C. for 15 minutes.
Minutes, dried at 260 ° C. for 15 minutes, and is a circuit board material.
The single-sided copper-polyimide laminate shown in FIG. 1 was obtained. this,
Place in a stainless steel autoclave containing ion-exchanged water, treat at a temperature of 280 ° C. and a pressure of 6.6 MPa for 30 minutes,
As a result of cooling and observation, it was confirmed that the polyimide resin was completely removed, and only the copper foil could be separated.

【0007】実施例2 実施例1で用いた片面銅−ポリイミド積層体のポリイミ
ド面に、同じくUSLP-18銅箔を重ね、温度280℃、圧
力50kgf/cm2、1時間の条件で、加熱圧着する
ことで、図2記載の、両面銅−ポリイミド積層体を得
た。これに、レジストを塗布乾燥し、図3記載のような
形態になるよう、マスクパターンを用いて露光、現像
し、現像後露出した銅箔部分を塩化鉄にてエッチング除
去し、残ったレジストを3wt%の水酸化ナトリウムで
除去、水洗、乾燥し、図3記載の回路基板材料を得た。
この回路基板材料を、イオン交換水の入ったステンレス
製のオートクレーブ中に入れ、温度280℃、圧力6.6M
Paで30分間処理後、冷却し観察した結果、図4記載の
100μmφのスルーホール、100μmφのブラインド
ホール及び、2mmのフライイングリード構造が形成でき
ていることを確認した。
Example 2 USLP-18 copper foil was similarly laminated on the polyimide surface of the single-sided copper-polyimide laminate used in Example 1 and heated and pressed at 280 ° C., 50 kgf / cm 2 for 1 hour. By doing so, a double-sided copper-polyimide laminate shown in FIG. 2 was obtained. Then, a resist is applied and dried, and is exposed and developed using a mask pattern so as to have a form as shown in FIG. 3. After the development, the exposed copper foil portion is removed by etching with iron chloride, and the remaining resist is removed. It was removed with 3% by weight of sodium hydroxide, washed with water, and dried to obtain a circuit board material shown in FIG.
This circuit board material was placed in a stainless steel autoclave containing ion-exchanged water, at a temperature of 280 ° C and a pressure of 6.6M.
After treatment with Pa for 30 minutes, the mixture was cooled and observed. As a result, it was confirmed that a 100 μmφ through hole, a 100 μmφ blind hole, and a 2 mm flying lead structure shown in FIG. 4 were formed.

【0008】比較例1 オートクレーブ中での処理条件を、温度190℃、圧力
2.5MPaで120分間に変更した以外は、実施例1と
同様に行ったが、処理後にもポリイミドが残っており、
除去出来なかった。
Comparative Example 1 The same procedure as in Example 1 was carried out except that the processing conditions in the autoclave were changed to a temperature of 190 ° C. and a pressure of 2.5 MPa for 120 minutes, but polyimide remained after the processing.
Could not be removed.

【0009】比較例2 オートクレーブ中での処理条件を、温度190℃、圧力
2.5MPaで120分間に変更した以外は、実施例2と
同様に行ったが、処理後にもポリイミドが残っており、
スルーホール、ブラインドホール、フライイングリード
構造の形成はできなかった。
Comparative Example 2 The same procedure as in Example 2 was carried out except that the processing conditions in the autoclave were changed to a temperature of 190 ° C. and a pressure of 2.5 MPa for 120 minutes, but polyimide remained after the processing.
Through holes, blind holes, and flying lead structures could not be formed.

【0010】[0010]

【発明の効果】 本発明によれば、ポリイミド系樹脂の
分解除去が容易に且つ安価に行えるため、回路基板の加
工や、回路基板の廃棄物処理時に有効に利用でき、工業
的価値が高い。
According to the present invention, since the polyimide resin can be easily decomposed and removed at low cost, it can be effectively used at the time of processing a circuit board or treating a waste of a circuit board, and has high industrial value.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明に係わる片面銅−ポリイミド積層体の
概略断面図である。
FIG. 1 is a schematic sectional view of a single-sided copper-polyimide laminate according to the present invention.

【図2】 本発明に係わる両面銅−ポリイミド積層体の
概略断面図である。
FIG. 2 is a schematic sectional view of a double-sided copper-polyimide laminate according to the present invention.

【図3】 本発明に係わる両面銅−ポリイミド積層体の
銅エッチング品の概略断面図である。
FIG. 3 is a schematic sectional view of a copper-etched product of a double-sided copper-polyimide laminate according to the present invention.

【図4】 図3のポリイミドエッチング後の概略断面図
である。
FIG. 4 is a schematic cross-sectional view after the polyimide etching of FIG. 3;

【符号の説明】[Explanation of symbols]

1 銅箔、2 ポリイミド、3 スルーホール、4 ブラ
インドホール、5 フライイングリード
1 copper foil, 2 polyimide, 3 through hole, 4 blind hole, 5 flying lead

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小林 正尚 千葉県袖ヶ浦市長浦580番地32 三井化学 株式会社内 (72)発明者 児玉 洋一 千葉県袖ヶ浦市長浦580番地32 三井化学 株式会社内 Fターム(参考) 4F301 AA27 CA09 CA24 CA51 CA72 CA73  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Masahisa Kobayashi 580-32 Nagaura, Sodegaura-shi, Chiba Mitsui Chemicals Co., Ltd. Reference) 4F301 AA27 CA09 CA24 CA51 CA72 CA73

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 一部にポリイミド系樹脂を有する部材の
該ポリイミド系樹脂の少なくとも一部を、水を入れたオ
ートクレーブ中で分解除去することを特徴とする部材の
処理方法
1. A method for treating a member, comprising: decomposing and removing at least a part of the polyimide resin in a member partially having the polyimide resin in an autoclave filled with water.
【請求項2】 オートクレーブ内の温度が200℃以上400
℃以下で、且つ、オートクレーブ中の圧力がその温度で
の水の飽和蒸気圧以上で有ることを特徴とする請求項1
記載の部材の処理方法。
2. The temperature inside the autoclave is 200 ° C. or more and 400 ° C.
2. The method according to claim 1, wherein the pressure in the autoclave is not higher than the saturated vapor pressure of water at the temperature.
A method for treating a member as described in the above.
【請求項3】 ポリイミド系樹脂が、ポリイミド及び/
またはポリアミドイミドを主成分とすることを特徴とす
る請求項1又は2に記載の部材の処理方法。
3. The method according to claim 1, wherein the polyimide resin is polyimide and / or
The method for treating a member according to claim 1 or 2, wherein the member is mainly composed of polyamideimide.
【請求項4】 請求項1乃至3いずれかに記載の方法で
ポリイミド系樹脂をエッチング処理することを特徴とす
る電子回路基板の製造方法。
4. A method for manufacturing an electronic circuit board, comprising etching a polyimide resin by the method according to claim 1.
JP2001083931A 2001-03-23 2001-03-23 Method for treating member Pending JP2002284924A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001083931A JP2002284924A (en) 2001-03-23 2001-03-23 Method for treating member

Applications Claiming Priority (1)

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JP2001083931A JP2002284924A (en) 2001-03-23 2001-03-23 Method for treating member

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005060687A (en) * 2003-07-29 2005-03-10 Cci Corp Method for processing polymer molded article, recycled raw material for polymer and polymer molded article using the same
JP2013087148A (en) * 2011-10-14 2013-05-13 Toray Ind Inc Method for alkaline hydrolysis of polyimide and method for recovery of low molecular weight compound and metal from polyimide metal laminate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005060687A (en) * 2003-07-29 2005-03-10 Cci Corp Method for processing polymer molded article, recycled raw material for polymer and polymer molded article using the same
JP4501577B2 (en) * 2003-07-29 2010-07-14 シーシーアイ株式会社 Method for producing recycled polymer molding
JP2013087148A (en) * 2011-10-14 2013-05-13 Toray Ind Inc Method for alkaline hydrolysis of polyimide and method for recovery of low molecular weight compound and metal from polyimide metal laminate

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