JP2002275645A - Surface treated steel sheet having excellent workability and corrosion resistance in worked part and production method therefor - Google Patents

Surface treated steel sheet having excellent workability and corrosion resistance in worked part and production method therefor

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Publication number
JP2002275645A
JP2002275645A JP2001082423A JP2001082423A JP2002275645A JP 2002275645 A JP2002275645 A JP 2002275645A JP 2001082423 A JP2001082423 A JP 2001082423A JP 2001082423 A JP2001082423 A JP 2001082423A JP 2002275645 A JP2002275645 A JP 2002275645A
Authority
JP
Japan
Prior art keywords
steel sheet
film
temperature
hot
dip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001082423A
Other languages
Japanese (ja)
Other versions
JP3811363B2 (en
Inventor
Takafumi Yamaji
隆文 山地
Toshihiko Oi
利彦 大居
Keiji Yoshida
啓二 吉田
Junichi Inagaki
淳一 稲垣
Masaaki Yamashita
正明 山下
Yasuhiro Majima
康弘 間島
Nobuyuki Ishida
信之 石田
Yuichi Fukushima
祐一 福島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
NKK Steel Sheet and Strip Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
NKK Steel Sheet and Strip Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2001082423A priority Critical patent/JP3811363B2/en
Application filed by NKK Corp, Nippon Kokan Ltd, NKK Steel Sheet and Strip Corp filed Critical NKK Corp
Priority to KR10-2002-7011422A priority patent/KR100500189B1/en
Priority to AU2002230097A priority patent/AU2002230097B2/en
Priority to PCT/JP2002/000690 priority patent/WO2002061164A1/en
Priority to CNB028001818A priority patent/CN1215194C/en
Priority to TW91101646A priority patent/TW575643B/en
Publication of JP2002275645A publication Critical patent/JP2002275645A/en
Priority to US10/255,374 priority patent/US6610422B1/en
Application granted granted Critical
Publication of JP3811363B2 publication Critical patent/JP3811363B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Chemical Treatment Of Metals (AREA)
  • Coating With Molten Metal (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain excellent workability, corrosion resistance in the worked part and roll formability in a surface treated steel sheet using a hot dip Al-Zn based plated steel sheet in which the content of Al in a plating film is 20 to 95 mass% as a base steel sheet. SOLUTION: The face of the plating film is provided with a chemical conversion coating film obtained by performing chromate treatment under specified conditions, and containing a prescribed amount of Cr and a thermosetting resin. The plating film is preferably obtained through heat histeresis at least in the following (a) and (b). (a) Heat histeresis in which the average cooling rate for 10 sec directly after the discharge of the steel sheet from a hot dip plating bath is <11 deg.C/sec. (b) Heat histeresis in which, after the solidification of plating metals applied for hot dip plating, heating is performed so that the temperature is increased to T( deg.C) in the range from 130 to 300 deg.C, and after that, the average cooling rate in the range from the temperature T( deg.C) to 100 deg.C satisfies C( deg.C/hr) shown in the following formula (1) or lower, or/and heat histeresis in which the average cooling rate from the temperature T( deg.C) in the range from 130 to 300 deg.C after the solidification of the plating metals applied for hot dip plating to 100 deg.C satisfies C( deg.C/hr) shown in the following formula (1) or lower: C=(T-100)/2...(1).

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、めっき皮膜中のA
l含有量が20〜95mass%の溶融Al−Zn系めっき
鋼板を下地鋼板とする表面処理鋼板とその製造方法に関
する。
BACKGROUND OF THE INVENTION The present invention relates to a method for producing A
The present invention relates to a surface-treated steel sheet using a hot-dip Al-Zn-based plated steel sheet having an l content of 20 to 95 mass% as a base steel sheet and a method for producing the same.

【0002】[0002]

【従来の技術】めっき皮膜中にAlを20〜95mass%
含有する溶融Al−Zn系めっき鋼板は、特公昭46−
7161号に示されるように溶融亜鉛めっき鋼板に比べ
て優れた耐食性を示すことから、近年、建材分野を中心
に需要が伸びている。このめっき鋼板は、酸洗脱スケー
ルした熱延鋼板又はこれをさらに冷間圧延して得られた
冷延鋼板を下地鋼板とし、連続式溶融めっき設備におい
て以下のようにして製造される。
2. Description of the Related Art Al in a plating film is 20 to 95 mass%.
The hot-dip Al-Zn plated steel sheet contained is
As shown in No. 7161, since it exhibits superior corrosion resistance as compared with hot-dip galvanized steel sheet, in recent years, demand has been increasing mainly in the field of building materials. The plated steel sheet is produced as follows in a continuous hot-dip plating facility using a hot-rolled steel sheet subjected to pickling descaling or a cold-rolled steel sheet obtained by further cold-rolling the hot-rolled steel sheet as a base steel sheet.

【0003】連続式溶融めっき設備では、下地鋼板は還
元性雰囲気に保持された焼鈍炉内で所定温度に加熱さ
れ、焼鈍と同時に鋼板表面に付着する圧延油等の除去、
酸化膜の還元除去が行われた後、下端がめっき浴に浸漬
されたスナウト内を通って所定濃度のAlを含有した溶
融亜鉛めっき浴中に浸漬される。めっき浴に浸漬された
鋼板はシンクロールを経由してめっき浴の上方に引き上
げられた後、めっき浴上に配置されたガスワイピングノ
ズルから鋼板の表面に向けて加圧した気体を噴射するこ
とによりめっき付着量が調整され、次いで冷却装置によ
り冷却され、所定のめっき皮膜が形成された溶融Al−
Zn系めっき鋼板が得られる。
In a continuous hot-dip plating apparatus, a base steel sheet is heated to a predetermined temperature in an annealing furnace maintained in a reducing atmosphere to remove rolling oil and the like adhering to the steel sheet surface simultaneously with annealing.
After the oxide film is reduced and removed, the lower end is immersed in a hot-dip galvanizing bath containing a predetermined concentration of Al through a snout immersed in the plating bath. After the steel sheet immersed in the plating bath is lifted above the plating bath via the sink roll, by injecting pressurized gas toward the surface of the steel plate from the gas wiping nozzle arranged on the plating bath The coating weight was adjusted, and then cooled by a cooling device to form a molten Al-
A Zn-based plated steel sheet is obtained.

【0004】連続式溶融めっき設備における焼鈍炉の熱
処理条件及び雰囲気条件、めっき浴組成やめっき後の冷
却速度等の操業条件は、所望のめっき品質や材質を確保
するために所定の管理範囲で精度よく管理される。上記
のようにして製造されためっき鋼板のめっき皮膜は、主
としてZnを過飽和に含有したAlがデンドライト凝固
した部分と、残りのデンドライト間隙の部分からなって
おり、デンドライトはめっき皮膜の膜厚方向に積層して
いる。このような特徴的な皮膜構造により、溶融Al−
Zn系めっき鋼板は優れた耐食性を示す。
The operating conditions such as the heat treatment conditions and atmosphere conditions of the annealing furnace in the continuous hot-dip plating equipment, the plating bath composition, and the cooling rate after plating are controlled within predetermined control ranges in order to ensure desired plating quality and material. Well managed. The plating film of the plated steel sheet manufactured as described above is mainly composed of a portion where Al containing Zn in supersaturation is dendrite solidified and a portion of the remaining dendrite gap, and the dendrite is in the thickness direction of the plating film. Laminated. With such a characteristic film structure, molten Al-
Zn-based plated steel sheets exhibit excellent corrosion resistance.

【0005】また、めっき浴には通常1.5mass%程度
のSiが添加されているが、このSiの働きにより、溶
融Al−Zn系めっき鋼板はめっき皮膜/下地鋼板界面
の合金相成長が抑えられ、合金相厚さは約1〜2μm程
度である。この合金相が薄ければ薄いほど優れた耐食性
を示す特徴的な皮膜構造の部分が多くなるので、合金相
の成長抑制は耐食性の向上に寄与する。また、合金相は
めっき皮膜よりも固く加工時にクラックの起点として作
用するので、合金相の成長抑制はクラックの発生を減少
させ、加工性の向上効果をもたらす。また、クラック部
は下地鋼板が露出していて耐食性に劣るので、クラック
の発生を減じることは加工部耐食性をも向上させる。
[0005] In addition, usually about 1.5 mass% of Si is added to the plating bath, and the action of the Si suppresses the growth of the alloy phase at the interface between the plating film and the base steel sheet in the molten Al-Zn-based plated steel sheet. And the alloy phase thickness is about 1 to 2 μm. The thinner the alloy phase, the greater the number of characteristic film structures exhibiting excellent corrosion resistance. Therefore, suppressing the growth of the alloy phase contributes to the improvement of the corrosion resistance. Further, since the alloy phase is harder than the plating film and acts as a starting point of cracks during processing, suppressing the growth of the alloy phase reduces the occurrence of cracks and has an effect of improving workability. In addition, since the cracked portion is inferior in corrosion resistance because the base steel sheet is exposed, reducing the occurrence of cracks also improves the corrosion resistance of the processed portion.

【0006】通常、めっき浴には不可避的不純物、鋼板
やめっき浴中の機器等から溶出するFe、合金相抑制の
ためのSiが含まれるが、それら以外にも何らかの元素
が添加されている場合もあり、合金相やめっき皮膜中に
はそれら元素が合金或いは単体の形で存在している。ま
た、溶融Al−Zn系めっき鋼板は実用に供されるに当
たって溶融めっきままで使用されることは極く稀であ
り、通常はめっき鋼板表面に化成処理や塗装を施した表
面処理鋼板として使用される。
[0006] Usually, the plating bath contains unavoidable impurities, Fe eluted from a steel plate or equipment in the plating bath, and Si for suppressing an alloy phase. These elements are present in the alloy phase or plating film in the form of an alloy or a simple substance. In addition, hot-dip Al-Zn-based coated steel sheets are rarely used as they are when they are put to practical use, and are usually used as surface-treated steel sheets that have been subjected to chemical conversion treatment or painting on the surface of the coated steel sheets. You.

【0007】[0007]

【発明が解決しようとする課題】上記のような溶融Al
−Zn系めっき鋼板のめっき皮膜は、ロールフォーミン
グ加工時に金型との接触により摺動を受けた場合にめっ
きが“かじり”を生じやすく、外観品質が低下しやすい
という問題がある。これは、合理化の観点から無塗油で
の成型やクーラントを省略した加工を行う場合に、連続
的な加工によって金型の温度が上昇することが、加工に
対してさらに厳しい条件として作用するためであると考
えられる。ロールフォーミング性を高める目的で、特公
平4−2672号では有機樹脂を含む皮膜でめっき表面
を被覆する方法が提案されている。しかし、この方法に
よればロールフォーミング性はある程度改善されるもの
の、その改善効果は、加工によって金型の温度が上昇す
るような厳しい加工条件においても“かじり”のない良
好な外観品質が得られる、というものではない。
SUMMARY OF THE INVENTION Molten Al as described above
-There is a problem that the plating film of a Zn-based plated steel sheet is liable to be "galling" when it is slid by contact with a mold during roll forming, and the appearance quality is likely to be deteriorated. This is because, from the viewpoint of rationalization, when performing molding without oiling or processing without coolant, the temperature rise of the mold due to continuous processing acts as a more severe condition for processing. It is considered to be. In order to enhance roll forming properties, Japanese Patent Publication No. Hei 4-2672 proposes a method of coating a plating surface with a film containing an organic resin. However, according to this method, although the roll forming property is improved to some extent, the effect of the improvement is that a good appearance quality without "galling" can be obtained even under severe processing conditions in which the temperature of the mold is increased by the processing. Not that.

【0008】また、上記のような溶融Al−Zn系めっ
き鋼板は、折り曲げ等の加工を施すと加工の程度によっ
て被加工部のめっき皮膜にクラックが生じる。このめっ
き鋼板では、めっき皮膜/下地鋼板界面に存在する約1
〜2μm厚の合金相がクラックの起点となり、まためっ
き皮膜のデンドライト間隙部がクラックの伝播経路にな
ることから、同程度の加工を行った場合でも、同一めっ
き皮膜厚の溶融亜鉛めっき鋼板に比べてクラックが比較
的大きく開口する傾向がある。そのため加工の程度によ
ってはクラックが肉眼で視認され、外観を損ねるという
問題がある。さらに、上述のように溶融Al−Zn系め
っき鋼板は、同一めっき皮膜厚の溶融亜鉛めっき鋼板に
比べて優れた耐食性を発揮するが、下地鋼板の露出した
クラック部はクラックのない部分と比較して耐食性が顕
著に低下するという問題もある。
[0008] Further, when the above-described hot-dip Al-Zn-based plated steel sheet is subjected to processing such as bending, cracks occur in the plated film of the processed portion depending on the degree of processing. In this plated steel sheet, about 1
Since the alloy phase with a thickness of ~ 2 µm becomes the starting point of cracks and the dendrite gap of the plating film becomes the propagation path of cracks, even when the same processing is performed, compared with the hot-dip galvanized steel sheet with the same plating film thickness Cracks tend to open relatively large. For this reason, there is a problem that the crack is visually recognized depending on the degree of processing and the appearance is impaired. Furthermore, as described above, the hot-dip Al-Zn coated steel sheet exhibits superior corrosion resistance as compared with a hot-dip galvanized steel sheet having the same plating film thickness, but the exposed cracked portion of the base steel sheet is compared with a crack-free portion. Therefore, there is also a problem that the corrosion resistance is significantly reduced.

【0009】このような問題に対して、例えば特公昭6
1−28748号公報には、溶融Al−Zn系めっき鋼
板に所定の熱処理を施すことによって、めっき鋼板の延
性を改善する方法が示されている。しかし、このような
従来技術の熱処理だけではめっき皮膜の延性を十分に改
善することは難い。また、上述したように溶融Al−Z
n系めっき鋼板は表面に化成処理を施した化成処理鋼板
や塗装を施した塗装鋼板として使用されるのが通常であ
る。そして、単に折り曲げ等の加工による加工部でのク
ラック発生抑止の観点から、上記従来技術のようにめっ
き皮膜の延性をある程度改善したとしても、必ずしも実
用に供される製品としての性能、すなわち化成処理や塗
装を行った表面処理鋼板としての加工性や加工部の耐食
性が直ちに改善されるものではない。
In response to such a problem, for example,
JP-A-28748 discloses a method of improving the ductility of a plated steel sheet by subjecting a hot-dip Al-Zn-based plated steel sheet to a predetermined heat treatment. However, it is difficult to sufficiently improve the ductility of the plating film only by such a conventional heat treatment. Further, as described above, the molten Al-Z
The n-type plated steel sheet is usually used as a chemical conversion treated steel sheet whose surface has been subjected to a chemical conversion treatment or as a painted steel sheet. From the viewpoint of suppressing cracking in a processed portion by simply bending or the like, even if the ductility of the plating film is improved to some extent as in the above-described conventional technology, the performance as a product to be practically used, that is, It does not immediately improve the workability as a coated surface-treated steel sheet or the corrosion resistance of the processed part.

【0010】したがって本発明の目的は、めっき皮膜中
のAl含有量が20〜95mass%の溶融Al−Zn系め
っき鋼板を下地鋼板とし、従来にない優れた加工性、加
工部耐食性及びロールフォーミング性が得られる表面処
理鋼板及びその製造方法を提供することにある。
[0010] Accordingly, an object of the present invention is to use a hot-dip Al-Zn plated steel sheet having an Al content of 20 to 95 mass% in a plating film as a base steel sheet, and to provide unprecedented excellent workability, corrosion resistance in a processed portion, and roll forming property. And to provide a method for producing the same.

【0011】[0011]

【課題を解決するための手段】上記課題の解決のために
本発明者らは、実用製品すなわち溶融Al−Zn系めっ
き鋼板に化成処理を施した表面処理鋼板としての性能に
視点を定め、加工性、加工部耐食性、ロールフォーミン
グ性等の特性を向上させるために最適なめっき皮膜と化
成処理皮膜の構成について鋭意検討を行った。その結
果、溶融Al−Zn系めっき鋼板のめっき皮膜面に特定
の化成処理皮膜を形成することにより、さらに好ましく
はめっき皮膜を特定の熱履歴を経たものとすることによ
り、従来では達成できなかった極めて優れた加工性、加
工部耐食性及びロールフォーミング性が得られることを
見い出した。
Means for Solving the Problems In order to solve the above-mentioned problems, the present inventors have determined the viewpoint of the performance as a practical product, that is, a surface-treated steel sheet obtained by subjecting a hot-dip Al-Zn-based plated steel sheet to a chemical conversion treatment. In order to improve the properties such as corrosion resistance, corrosion resistance of the processed part, roll forming property, etc., the intensive study was carried out on the optimal composition of the plating film and the chemical conversion treatment film. As a result, by forming a specific chemical conversion treatment film on the plating film surface of the hot-dip Al-Zn-based plated steel sheet, more preferably by making the plating film have passed a specific heat history, it was not possible to achieve conventionally. It has been found that extremely excellent workability, corrosion resistance in a processed portion, and roll forming property can be obtained.

【0012】本発明はこのような知見に基づいてなされ
たもので、その特徴は以下のとおりである。 [1] めっき皮膜中のAl含有量が20〜95mass%の溶
融Al−Zn系めっき鋼板の表面に化成処理皮膜を有す
る表面処理鋼板であって、前記化成処理皮膜が、クロム
酸、クロム酸塩化合物、クロム酸の一部を還元したクロ
ム酸化合物の中から選ばれる1種以上と熱硬化性有機樹
脂とを含むクロメート処理液を塗布した後、板温130
〜300℃の温度で乾燥して得られた皮膜であって、該
皮膜中に含まれる有機樹脂量(A)と金属クロム換算で
のCr量(B)の質量比(A)/(B)が1以上200
未満、金属クロム換算のCr量が0.1mg/m以上
100mg/m未満である皮膜からなることを特徴と
する加工性と加工部耐食性に優れた表面処理鋼板。
The present invention has been made based on such findings, and the features thereof are as follows. [1] A surface-treated steel sheet having a chemical conversion coating film on the surface of a hot-dip Al-Zn-based coated steel sheet having an Al content of 20 to 95 mass% in the plating film, wherein the chemical conversion coating film is made of chromic acid or chromate After applying a chromate treatment liquid containing at least one compound selected from a compound and a chromic acid compound obtained by partially reducing chromic acid and a thermosetting organic resin,
A film obtained by drying at a temperature of from about 300 ° C. to a mass ratio (A) / (B) of the amount of organic resin (A) contained in the film and the amount of Cr (B) in terms of metallic chromium Is 1 or more and 200
A surface-treated steel sheet having excellent workability and corrosion resistance in a processed portion, comprising a film having a Cr content of less than 0.1 mg / m 2 and less than 100 mg / m 2 in terms of chromium metal.

【0013】[2] めっき皮膜中のAl含有量が20〜9
5mass%の溶融Al−Zn系めっき鋼板の表面に化成処
理皮膜を有する表面処理鋼板であって、前記化成処理皮
膜が、めっき皮膜面に形成されるクロメート皮膜と、そ
の上層に形成される皮膜であって、クロム酸、クロム酸
塩化合物、クロム酸の一部を還元したクロム酸化合物の
中から選ばれる1種以上と熱硬化性有機樹脂とを含むク
ロメート処理液を塗布した後、板温130〜300℃の
温度で乾燥して得られ、且つ皮膜中に含まれる有機樹脂
量(A)と金属クロム換算でのCr量(B)の質量比
(A)/(B)が1以上200未満、金属クロム換算の
Cr量が0.1mg/m以上100mg/m未満で
ある皮膜とからなることを特徴とする加工性と加工部耐
食性に優れた表面処理鋼板。
[2] The Al content in the plating film is 20 to 9
A surface-treated steel sheet having a chemical conversion coating on the surface of a 5 mass% hot-dip Al-Zn-based plated steel sheet, wherein the chemical conversion coating is a chromate coating formed on a plating coating surface and a coating formed thereon. Then, after applying a chromate treatment solution containing at least one selected from chromic acid, a chromate compound, and a chromic acid compound obtained by partially reducing chromic acid, and a thermosetting organic resin, The mass ratio (A) / (B) of the amount (A) of the organic resin contained in the film obtained by drying at a temperature of 300 ° C. and the amount of Cr (B) in terms of metallic chromium is 1 or more and less than 200 , excellent surface-treated steel sheet in workability and the processing unit corrosion, characterized in that the Cr content of the metal chromium conversion is composed of a 0.1 mg / m 2 or more 100 mg / m 2 less than a is film.

【0014】[3] 上記[1]又は[2]の表面処理鋼板におい
て、めっき皮膜が少なくとも下記(a)及び(b)の熱履歴を
経て得られためっき皮膜であることを特徴とする加工性
と加工部耐食性に優れた表面処理鋼板。 (a) 鋼板が溶融めっき浴を出た直後の10秒間の平均冷
却速度が11℃/sec未満である熱履歴 (b) 溶融めっきされためっき金属が凝固した後、130
〜300℃の範囲の温度T(℃)に昇温加熱され、その
後、温度T(℃)から100℃までの平均冷却速度が下
記(1)式に示すC(℃/hr)以下を満足する熱履歴、
又は/及び、溶融めっきされためっき金属が凝固した後
の130〜300℃の範囲の温度T(℃)から100℃
までの平均冷却速度が下記(1)式に示すC(℃/hr)
以下を満足する熱履歴 C=(T−100)/2 …… (1)
[3] The surface-treated steel sheet according to [1] or [2], wherein the plating film is a plating film obtained through at least the following thermal histories (a) and (b). Surface treated steel sheet with excellent workability and corrosion resistance. (a) Heat history in which the average cooling rate for 10 seconds immediately after the steel sheet leaves the hot-dip bath is less than 11 ° C./sec. (b) After the hot-dip plated metal solidifies,
The temperature is raised to a temperature T (° C.) in the range of −300 ° C., and thereafter, the average cooling rate from the temperature T (° C.) to 100 ° C. satisfies C (° C./hr) or less represented by the following formula (1). Heat history,
And / or from a temperature T (° C.) in the range of 130 to 300 ° C. after solidification of the hot-dip plated metal to 100 ° C.
The average cooling rate up to C (° C / hr) shown in the following equation (1)
Heat history that satisfies the following: C = (T-100) / 2 (1)

【0015】[4] 上記[1]〜[3]のいずれかの表面処理鋼
板において、(b)の熱履歴の温度T(℃)が130〜2
00℃の範囲であることを特徴とする加工性と加工部耐
食性に優れた表面処理鋼板。 [5] 上記[1]〜[5]のいずれかの表面処理鋼板の表面に単
層又は複層の塗膜を形成したことを特徴とする塗装鋼
板。
[4] In the surface-treated steel sheet according to any one of [1] to [3], the temperature T (° C.) of the heat history of (b) is 130 to 2
A surface-treated steel sheet having excellent workability and corrosion resistance in a processed portion, which is characterized by being in the range of 00 ° C. [5] A coated steel sheet comprising a surface-treated steel sheet according to any one of the above [1] to [5], wherein a single-layer or multiple-layer coating film is formed on the surface.

【0016】[6] めっき皮膜中のAl含有量が20〜9
5mass%の溶融Al−Zn系めっき鋼板の表面に化成処
理皮膜を有する表面処理鋼板の製造方法であって、溶融
めっき浴を出た鋼板のめっき皮膜に対して、少なくとも
下記(a)及び(b)の熱履歴を付与する工程と、 (a) 鋼板が溶融めっき浴を出た直後の10秒間の平均冷
却速度が11℃/sec未満である熱履歴 (b) 溶融めっきされためっき金属が凝固した後、130
〜300℃の範囲の温度T(℃)に昇温加熱され、その
後、温度T(℃)から100℃までの平均冷却速度が下
記(1)式に示すC(℃/hr)以下を満足する熱履歴、
又は/及び、溶融めっきされためっき金属が凝固した後
の130〜300℃の範囲の温度T(℃)から100℃
までの平均冷却速度が下記(1)式に示すC(℃/hr)
以下を満足する熱履歴 C=(T−100)/2 …… (1) めっき鋼板の表面に、クロム酸、クロム酸塩化合物、ク
ロム酸の一部を還元したクロム酸化合物の中から選ばれ
る1種以上と熱硬化性有機樹脂とを含むクロメート処理
液を塗布した後、板温130〜300℃の温度で乾燥し
て得られる皮膜であって、該皮膜中に含まれる有機樹脂
量(A)と金属クロム換算でのCr量(B)の質量比
(A)/(B)が1以上200未満、金属クロム換算の
Cr量が0.1mg/m以上100mg/m未満で
ある化成処理皮膜を形成させる工程とを有することを特
徴とする加工性と加工部耐食性に優れた表面処理鋼板の
製造方法。
[6] The Al content in the plating film is 20 to 9
A method for producing a surface-treated steel sheet having a chemical conversion coating film on the surface of a 5 mass% hot-dip Al-Zn-based coated steel sheet, wherein at least the following (a) and (b) And (a) heat history in which the average cooling rate for 10 seconds immediately after the steel sheet leaves the hot-dip bath is less than 11 ° C./sec. (B) hot-dip plated metal solidifies After that, 130
The temperature is raised to a temperature T (° C.) in the range of −300 ° C., and thereafter, the average cooling rate from the temperature T (° C.) to 100 ° C. satisfies C (° C./hr) or less represented by the following formula (1). Heat history,
And / or from a temperature T (° C.) in the range of 130 to 300 ° C. after solidification of the hot-dip plated metal to 100 ° C.
The average cooling rate up to C (° C / hr) shown in the following equation (1)
Thermal history that satisfies the following: C = (T-100) / 2 (1) The surface of the plated steel sheet is selected from chromate, a chromate compound, and a chromate compound in which a part of the chromate is reduced. A film obtained by applying a chromate treatment liquid containing at least one kind of thermosetting organic resin and drying at a plate temperature of 130 to 300 ° C., wherein the amount of organic resin contained in the film (A ) and the amount of Cr reckoned as metal chromium weight ratio of (B) (a) / ( B) is less than 200 1 or more, Cr content of the metal chromium conversion is less than 0.1 mg / m 2 or more 100 mg / m 2 Chemical A method for producing a surface-treated steel sheet having excellent workability and corrosion resistance in a processed portion, comprising a step of forming a treated film.

【0017】[7] めっき皮膜中のAl含有量が20〜9
5mass%の溶融Al−Zn系めっき鋼板の表面に化成処
理皮膜を有する表面処理鋼板の製造方法であって、溶融
めっき浴を出た鋼板のめっき皮膜に対して、少なくとも
下記(a)及び(b)の熱履歴を付与する工程と、 (a) 鋼板が溶融めっき浴を出た直後の10秒間の平均冷
却速度が11℃/sec未満である熱履歴 (b) 溶融めっきされためっき金属が凝固した後、130
〜300℃の範囲の温度T(℃)に昇温加熱され、その
後、温度T(℃)から100℃までの平均冷却速度が下
記(1)式に示すC(℃/hr)以下を満足する熱履歴、
又は/及び、溶融めっきされためっき金属が凝固した後
の130〜300℃の範囲の温度T(℃)から100℃
までの平均冷却速度が下記(1)式に示すC(℃/hr)
以下を満足する熱履歴 C=(T−100)/2 …… (1) めっき鋼板の表面にクロメート皮膜を形成させ、次い
で、このクロメート皮膜の上層に、クロム酸、クロム酸
塩化合物、クロム酸の一部を還元したクロム酸化合物の
中から選ばれる1種以上と熱硬化性有機樹脂とを含むク
ロメート処理液を塗布した後、板温130〜300℃の
温度で乾燥して得られる皮膜であって、該皮膜中に含ま
れる有機樹脂量(A)と金属クロム換算でのCr量
(B)の質量比(A)/(B)が1以上200未満、金
属クロム換算のCr量が0.1mg/m 以上100m
g/m未満である皮膜を形成させる、化成処理皮膜の
形成工程とを有することを特徴とする加工性と加工部耐
食性に優れた表面処理鋼板の製造方法。
[7] The Al content in the plating film is 20 to 9
5 mass% hot-dip Al-Zn coated steel sheet
A method for producing a surface-treated steel sheet having a
At least the plating film of the steel sheet that has left the plating bath
(A) a step of imparting the heat history of (a) and (b), and
(B) After the hot-dip plating metal solidifies, the heat history is less than 11 ° C / sec.
And heated to a temperature T (° C.) in the range of
After that, the average cooling rate from temperature T (° C) to 100 ° C decreases
Thermal history satisfying C (° C./hr) or less shown in the expression (1);
And / or after the hot-dip plated metal solidifies
A temperature T (° C.) in the range of 130 to 300 ° C. to 100 ° C.
The average cooling rate up to C (° C / hr) shown in the following equation (1)
Thermal history satisfying the following: C = (T-100) / 2 (1) A chromate film is formed on the surface of the plated steel sheet.
Chromic acid, chromic acid
Salt compounds, chromic acid compounds that have partially reduced chromic acid
Containing at least one selected from the group consisting of a thermosetting organic resin and
After applying the romate treatment liquid, the plate temperature is 130 to 300 ° C.
A film obtained by drying at a temperature, which is contained in the film.
Of organic resin (A) and Cr in terms of chromium metal
(B) mass ratio (A) / (B) of 1 to less than 200, gold
0.1mg / m Cr content of genus chromium 2More than 100m
g / m2Of a chemical conversion coating to form a coating that is less than
Processability and process part resistance characterized by having a forming step
A method for producing surface-treated steel sheets with excellent corrosion properties.

【0018】[8] 上記[6]又は[7]の製造方法において、
(b)の熱履歴の温度T(℃)が130〜200℃の範囲
であることを特徴とする加工性と加工部耐食性に優れた
表面処理鋼板の製造方法。 [9] 上記[6]〜[8]のいずれかの製造方法において、めっ
き皮膜に対する(b)の熱履歴の付与を、下記(1)〜(4)の
うちの少なくとも1つの段階で行うことを特徴とする加
工性と加工部耐食性に優れた表面処理鋼板の製造方法。 (1) 化成処理皮膜の形成前 (2) 化成処理皮膜の乾燥工程中 (3) 化成処理皮膜の形成後 (4) 溶融めっきされためっき金属が凝固した後の冷却過
程 [10] 上記[6]〜[9]のいずれかの製造方法の工程に加え
て、さらに、化成処理皮膜面に1コート又は2コート以
上の塗装を施す工程を有することを特徴とする塗装鋼板
の製造方法。
[8] In the method of the above-mentioned [6] or [7],
(b) A method for producing a surface-treated steel sheet having excellent workability and corrosion resistance in a processed portion, wherein the temperature T (° C.) of the heat history is in the range of 130 to 200 ° C. [9] In the manufacturing method according to any one of [6] to [8], the heat history of (b) is applied to the plating film in at least one of the following steps (1) to (4). A method for producing a surface-treated steel sheet having excellent workability and corrosion resistance in a processed portion. (1) Before the formation of the chemical conversion coating (2) During the chemical conversion coating drying process (3) After the formation of the chemical conversion coating (4) Cooling process after the hot-dip plated metal solidified [10] The above [6] ] To [9], further comprising a step of applying one or more coats to the surface of the chemical conversion coating film, in addition to the steps of any one of the manufacturing methods of [9].

【0019】[0019]

【発明の実施の形態】本発明の表面処理鋼板は、めっき
皮膜中にAlを20〜95mass%含有する溶融Al−Z
n系めっき鋼板を下地鋼板とする。また耐食性等の観点
から、めっき皮膜中のAl量より好ましい範囲は45〜
65mass%である。また、めっき皮膜の特に好ましい成
分組成は、Al:45〜65mass%、Si:0.7〜
2.0mass%、Fe:10mass%未満、残部が不可避的
不純物を含む実質的なZnであり、このような組成の場
合に特に優れた耐食性を発揮する。但し、この溶融Al
−Zn系めっき鋼板は、そのめっき組成だけで高い加工
部耐食性を得ることは難しく、上層の化成処理皮膜と組
み合せること、さらに好ましくは後述するめっき皮膜へ
の熱履歴の付与を組み合せることによってはじめて優れ
た加工部耐食性が得られる。また、この溶融Al−Zn
系めっき鋼板のめっき付着量に特に制限はないが、一般
には片面当たり30〜120g/m程度とすることが
適当である。
BEST MODE FOR CARRYING OUT THE INVENTION The surface treated steel sheet of the present invention has a molten Al-Z containing 20 to 95 mass% of Al in a plating film.
The n-based plated steel sheet is used as a base steel sheet. Further, from the viewpoint of corrosion resistance and the like, a more preferable range than the amount of Al in the plating film is 45 to 45.
It is 65 mass%. Further, particularly preferred component compositions of the plating film are: Al: 45 to 65 mass%, Si: 0.7 to
2.0 mass%, Fe: less than 10 mass%, and the balance being substantially Zn containing unavoidable impurities. In such a composition, particularly excellent corrosion resistance is exhibited. However, this molten Al
-Zn-based plated steel sheet, it is difficult to obtain high corrosion resistance in the processed part only by its plating composition, by combining with the upper chemical conversion treatment film, more preferably by combining the application of heat history to the plating film described later For the first time, excellent corrosion resistance in the processed part can be obtained. In addition, the molten Al-Zn
Although there is no particular limitation on the coating weight of the system-coated steel sheet, it is generally appropriate to set it to about 30 to 120 g / m 2 per one surface.

【0020】本発明の表面処理鋼板において、めっき皮
膜面に形成される化成処理皮膜は、クロム酸、クロム酸
塩化合物、クロム酸の一部を還元したクロム酸化合物の
中から選ばれる1種以上と熱硬化性有機樹脂とを含むク
ロメート処理液を塗布した後、板温130〜300℃の
温度で乾燥して得られた皮膜であって、該皮膜中に含ま
れる有機樹脂量(A)と金属クロム換算でのCr量
(B)の質量比(A)/(B)が1以上200未満、好
ましくは50以上150以下、金属クロム換算のCr量
が0.1mg/m以上100mg/m未満、好まし
くは5mg/m以上40mg/m以下の化成処理皮
膜であることが必要である。
In the surface-treated steel sheet of the present invention, the chemical conversion film formed on the plating film surface is at least one selected from the group consisting of chromic acid, a chromate compound, and a chromic acid compound obtained by partially reducing chromic acid. And a thermosetting organic resin, followed by drying at a plate temperature of 130 to 300 ° C., the amount of the organic resin contained in the film (A) The mass ratio (A) / (B) of the Cr amount (B) in terms of metallic chromium is 1 or more and less than 200, preferably 50 or more and 150 or less, and the Cr amount in terms of metallic chromium is 0.1 mg / m 2 or more and 100 mg / m. It is necessary that the chemical conversion coating be less than 2 , preferably 5 mg / m 2 or more and 40 mg / m 2 or less.

【0021】化成処理皮膜中の金属クロム換算のCr量
が0.1mg/m未満では加工部耐食性が十分に向上
せず、一方、Cr量が100mg/m以上では加工部
耐食性の向上効果が飽和するだけでなく、Cr量の増加
によるCr固定率の低下により環境調和性を損う。
If the Cr content in terms of metallic chromium in the chemical conversion treatment film is less than 0.1 mg / m 2 , the corrosion resistance of the processed part is not sufficiently improved, while if the Cr content is 100 mg / m 2 or more, the effect of improving the corrosion resistance of the processed part is reduced. Not only saturates, but also lowers the Cr fixation rate due to an increase in the amount of Cr, thereby impairing environmental harmony.

【0022】また、本発明では加工部耐食性の向上等を
目的として化成処理皮膜中に有機樹脂を配合するが、こ
の有機樹脂は熱硬化性有機樹脂であることが必要であ
る。表面処理鋼板に対して連続的なロールフォーミング
加工がなされるとロール温度が大きく上昇し、化成処理
皮膜に含まれる有機樹脂が通常の熱可塑性樹脂や一般的
なエマルジョン樹脂の場合にはロールの温度上昇によっ
て皮膜に傷を生じ、加工後外観が劣化してしまう。そこ
で、このような問題を解消すべく検討した結果、皮膜中
に配合する樹脂として熱硬化性樹脂を用いることによ
り、高温下での耐傷付性が飛躍的に高まり、この結果、
連続的なロールフォーミング加工においても加工後外観
に問題を生じないことが判った。
In the present invention, an organic resin is incorporated into the chemical conversion coating for the purpose of improving the corrosion resistance of the processed portion, and the organic resin needs to be a thermosetting organic resin. When continuous roll forming is performed on a surface-treated steel sheet, the roll temperature rises significantly, and when the organic resin contained in the chemical conversion coating is a normal thermoplastic resin or a general emulsion resin, the roll temperature is increased. The rise causes scratches on the film and deteriorates the appearance after processing. Therefore, as a result of studying to solve such a problem, the use of a thermosetting resin as a resin to be blended in the film dramatically improves the scratch resistance at high temperatures, and as a result,
It was found that there was no problem in appearance after processing even in continuous roll forming processing.

【0023】ここで、熱硬化性樹脂とは、皮膜形成時の
加熱により、有機高分子の官能性側鎖どうしの、または
有機高分子と硬化剤との付加若しくは縮合反応、あるい
は主鎖または側鎖の二重結合を利用したラジカル重合等
の架橋反応が生じる樹脂であり、この熱硬化性樹脂とし
ては、アルキド樹脂、ポリエステル樹脂、ポリウレタン
樹脂、アクリル樹脂、エポキシ樹脂、スチレン樹脂、若
しくはこれらの変性樹脂等の1種以上を用いることがで
きる。また、これらのなかでも特に、ポリエステル樹
脂、ポリウレタン樹脂、アクリル樹脂が加工性の観点か
ら望ましい。また、以上のような熱硬化性樹脂には水分
散系と溶剤系とがあり、いずれを用いてもよい。
Here, the thermosetting resin refers to an addition or condensation reaction between functional side chains of an organic polymer or between an organic polymer and a curing agent, or a main chain or a side chain, when heated during film formation. A resin that undergoes a cross-linking reaction such as radical polymerization utilizing a chain double bond. Examples of the thermosetting resin include alkyd resins, polyester resins, polyurethane resins, acrylic resins, epoxy resins, styrene resins, and modifications thereof. One or more kinds of resins and the like can be used. Among these, polyester resin, polyurethane resin and acrylic resin are particularly desirable from the viewpoint of workability. Further, the above-mentioned thermosetting resins include an aqueous dispersion type and a solvent type, and any of them may be used.

【0024】また、化成処理皮膜中の有機樹脂量(A)
と金属クロム換算でのCr量(B)の質量比(A)/
(B)が1未満では、有機樹脂による加工部耐食性の向
上効果が十分に得られない。一方、質量比(A)/
(B)200以上では、Crによる加工部耐食性の向上
効果が十分に得られない。また、化成処理皮膜を形成す
る際にクロメート処理液を塗布した後の乾燥温度が板温
で130℃未満では、温度が低いため適正な化成処理皮
膜が形成されず、一方、300℃を超えると有機樹脂の
熱劣化を生じやすく、まためっき皮膜にさらなる熱が加
わるために合金化反応が促進され、却って加工性が低下
するおそれがある。
The amount of the organic resin in the chemical conversion coating (A)
And mass ratio (A) of Cr amount (B) in terms of metallic chromium (A) /
When (B) is less than 1, the effect of improving the corrosion resistance of the processed portion by the organic resin cannot be sufficiently obtained. On the other hand, the mass ratio (A) /
(B) If it is 200 or more, the effect of improving the corrosion resistance of the processed portion by Cr cannot be sufficiently obtained. In addition, when the drying temperature after applying the chromate treatment liquid at the time of forming the chemical conversion treatment film is less than 130 ° C. at the plate temperature, an appropriate chemical conversion treatment film is not formed because the temperature is low. The organic resin is liable to be thermally degraded, and further heat is applied to the plating film, so that the alloying reaction is accelerated, and the workability may be reduced.

【0025】本発明の表面処理鋼板は、めっき皮膜面に
一般のクロメート皮膜を形成し、その上層に上述した特
定の化成処理皮膜を形成することもでき、この場合には
化成処理皮膜は2層皮膜により構成されることになり、
耐食性のさらなる向上が期待できる。この場合、下層側
に形成されるクロメート皮膜の組成などに特別な制限は
なく、通常めっき鋼板に対して施される公知の組成のも
のでもよい。このクロメート皮膜に有機樹脂を配合する
か否は任意であるが、通常は有機樹脂を含まない。
In the surface-treated steel sheet of the present invention, a general chromate film may be formed on the plating film surface, and the above-mentioned specific chemical conversion film may be formed thereon. In this case, the chemical conversion film is composed of two layers. It will be composed of a film,
Further improvement in corrosion resistance can be expected. In this case, the composition of the chromate film formed on the lower layer side is not particularly limited, and may be a known composition usually applied to a plated steel sheet. It is optional to add an organic resin to the chromate film, but usually it does not contain an organic resin.

【0026】本発明の表面処理鋼板において、めっき皮
膜に特定の熱履歴を付与するために化成処理皮膜の形成
後に熱処理を行う場合、化成処理皮膜中に含まれる有機
樹脂の特性が損なわれるおそれがある場合があり、その
場合には化成処理皮膜中に無機添加物(微粒子)を添加
することが有効である。無機添加物としては、シリカ、
リン酸系化合物、ケイ酸化合物(例えば、Ca塩、Mg
塩)等の1種以上を配合することが可能である。
In the surface-treated steel sheet of the present invention, when a heat treatment is performed after the formation of the chemical conversion coating in order to impart a specific thermal history to the plating coating, the properties of the organic resin contained in the chemical conversion coating may be impaired. In some cases, it is effective to add an inorganic additive (fine particles) to the chemical conversion coating. As inorganic additives, silica,
Phosphoric acid compounds, silicate compounds (for example, Ca salt, Mg
Salt) or the like.

【0027】本発明の表面処理鋼板では、溶融Al−Z
n系めっき鋼板のめっき皮膜が、少なくとも下記(a)及
び(b)の熱履歴を経て得られためっき皮膜であることが
好ましく、このような(a)及び(b)の熱履歴を経ためっき
皮膜の表面に上述した特定の化成処理皮膜を形成するこ
とにより、特に優れた加工性と加工部耐食性が得られ
る。 (a) 鋼板が溶融めっき浴を出た直後の最初の10秒間の
平均冷却速度が11℃/sec未満である熱履歴 (b) 溶融めっきされためっき金属が凝固した後、130
〜300℃の範囲の温度T(℃)に昇温加熱され、その
後、温度T(℃)から100℃までの平均冷却速度が下
記(1)式に示すC(℃/hr)以下を満足する熱履歴、
又は/及び、溶融めっきされためっき金属が凝固した後
の130〜300℃の範囲の温度T(℃)から100℃
までの平均冷却速度が下記(1)式に示すC(℃/hr)
以下を満足する熱履歴 C=(T−100)/2 …… (1)
In the surface-treated steel sheet of the present invention, the molten Al-Z
The plating film of the n-based plated steel sheet is preferably a plating film obtained through the heat history of at least the following (a) and (b), and the plating film having passed the heat history of such (a) and (b) By forming the above-mentioned specific chemical conversion coating on the surface of the coating, particularly excellent workability and corrosion resistance of the processed portion can be obtained. (a) Thermal history in which the average cooling rate during the first 10 seconds immediately after the steel sheet leaves the hot-dip bath is less than 11 ° C./sec. (b) After the hot-dip plated metal solidifies,
The temperature is raised to a temperature T (° C.) in the range of −300 ° C., and thereafter, the average cooling rate from the temperature T (° C.) to 100 ° C. satisfies C (° C./hr) or less represented by the following formula (1). Heat history,
And / or from a temperature T (° C.) in the range of 130 to 300 ° C. after solidification of the hot-dip plated metal to 100 ° C.
The average cooling rate up to C (° C / hr) shown in the following equation (1)
Heat history that satisfies the following: C = (T-100) / 2 (1)

【0028】また、上記(b)の熱履歴において、温度T
(℃)のより好ましい範囲は130〜200℃である。
ここで、上記(1)式は本発明者らがめっき皮膜の昇温加
熱及びその後の冷却条件や溶融めっきされためっき金属
凝固後の冷却条件がめっき皮膜に与える影響を実験に基
づき詳細に検討し、その結果導かれた実験式である。
In the thermal history of the above (b), the temperature T
A more preferable range of (° C) is 130 to 200 ° C.
Here, the above-mentioned formula (1) is based on experiments by the present inventors to examine in detail the effects of the heating conditions of the plating film and the subsequent cooling conditions and the cooling conditions after the solidification of the hot-dip plated metal on the plating film based on experiments. And the empirical formula derived as a result.

【0029】めっき皮膜を上記(a)及び(b)の熱履歴を経
たものとすることにより、溶融Al−Zn系めっき皮膜
でありながら、その加工性(耐クラック性など)は顕著
に向上する。上記(a)及び(b)の熱履歴を経ることにより
めっき皮膜の加工性が顕著に改善されるのは、以下のよ
うな理由によるものと考えられる。まず、鋼板が溶融め
っき浴を出た直後に上記(a)の熱履歴、すなわち溶融め
っき浴を出た直後の10秒間の平均冷却速度を十分に遅
くした熱履歴を経ることにより、溶融めっき皮膜の凝固
が通常の冷却過程による凝固よりも平衡状態に近いもの
となるため、半溶融状態での拡散によってAlとZnの
二相分離が促進され、この結果、めっき皮膜が軟質化す
る。そして、このような熱履歴を経ためっき皮膜がさら
に上記(b)の熱履歴、すなわち130〜300℃(好ま
しくは130〜200℃)の温度範囲に昇温加熱された
後に特定の条件で徐冷される熱履歴、又は/及びめっき
皮膜凝固後の130〜300℃(好ましくは130〜2
00℃)の温度範囲から特定の条件で徐冷される熱履歴
を経ることにより、凝固時点でめっき皮膜に蓄積された
歪が開放されるとともに、めっき皮膜中で固体拡散が生
じ、上記(a)の熱履歴によって生じためっき皮膜中のA
lとZnの二相分離がさらに効果的に促進される。これ
らの結果、めっき皮膜が著しく軟質化してその加工性が
顕著に改善されるものと考えられる。
By forming the plating film through the thermal histories of (a) and (b) above, the workability (crack resistance and the like) is remarkably improved while being a molten Al-Zn plating film. . It is considered that the workability of the plating film is remarkably improved by passing through the heat histories (a) and (b) for the following reasons. First, immediately after the steel sheet has left the hot-dip plating bath, the heat history of the above (a), that is, a heat history in which the average cooling rate for 10 seconds immediately after leaving the hot-dip bath has been sufficiently slowed down, gives a hot-dip coating film. Solidification is closer to an equilibrium state than solidification by a normal cooling process, and diffusion in a semi-molten state promotes two-phase separation of Al and Zn, and as a result, the plating film is softened. Then, the plating film having undergone such a heat history is further heated to a temperature range of 130 to 300 ° C. (preferably 130 to 200 ° C.) after the heat history of the above (b), and then gradually cooled under specific conditions. Heat history or / and 130 to 300 ° C. after the solidification of the plating film (preferably 130 to 2 ° C.)
Through the thermal history of slow cooling from the temperature range of (00 ° C.) under specific conditions, the strain accumulated in the plating film at the time of solidification is released, and solid diffusion occurs in the plating film. A) in the plating film caused by the thermal history
The two-phase separation of 1 and Zn is further effectively promoted. As a result, it is considered that the plating film is remarkably softened and its workability is remarkably improved.

【0030】したがって、このようなめっき皮膜の軟質
化とこれに伴う加工性の顕著な改善は、上記(a)及び(b)
の熱履歴の複合的な作用によるものであり、いずれか一
方の熱履歴だけで達成するのは困難である。
Therefore, the softening of the plating film and the remarkable improvement of the workability accompanying the softening of the plating film can be achieved by the above-mentioned (a) and (b).
This is due to the combined action of the heat histories of the two, and it is difficult to achieve only one of them.

【0031】以下、上記(a)及び(b)の熱履歴の詳細につ
いて説明する。まず、上記(a)の熱履歴については、鋼
板が溶融めっき浴を出た直後の最初の10秒間のめっき
皮膜の平均冷却速度を11℃/sec未満とすることによ
り、上述したように溶融めっき皮膜の凝固が通常の冷却
過程による凝固よりも平衡状態に近いものとなるため、
半溶融状態での拡散によってAlとZnの二相分離が促
進されることによりめっき皮膜が軟質化する。鋼板が溶
融めっき浴を出た直後の最初の10秒間での平均冷却速
度が11℃/sec以上では、凝固速度が速すぎるため溶
融めっき皮膜の凝固が非平衡状態で進行し、半溶融状態
である時間が短いためAlとZnの二相分離が十分に促
進されず、上記(b)の熱履歴との複合化によるめっき皮
膜の軟質化が十分に達成できない。
The details of the heat histories (a) and (b) will be described below. First, regarding the heat history of the above (a), the average cooling rate of the plating film for the first 10 seconds immediately after the steel sheet exits the hot-dip plating bath is set to less than 11 ° C./sec. Because the solidification of the film is closer to the equilibrium state than the solidification by the normal cooling process,
The two-phase separation of Al and Zn is promoted by diffusion in a semi-molten state, whereby the plating film is softened. If the average cooling rate in the first 10 seconds immediately after the steel sheet leaves the hot-dip plating bath is 11 ° C./sec or more, the solidification rate is too high, so that the solidification of the hot-dip coating proceeds in a non-equilibrium state, Since the certain time is short, the two-phase separation between Al and Zn is not sufficiently promoted, and the softening of the plating film due to the combination with the heat history of (b) cannot be sufficiently achieved.

【0032】図1は、鋼板が溶融めっき浴を出た直後の
最初の10秒間のめっき皮膜の平均冷却速度が表面処理
鋼板の加工性に及ぼす影響を調べたもので、この結果が
得られた供試材は、いずれもめっき皮膜が上記(b)の熱
履歴を経て製造されためっき鋼板に本発明条件を満足す
る化成処理皮膜を形成した表面処理鋼板である。なお、
この試験における加工性の評価は、後述する実施例の加
工性の評価に準じて行った。図1に示されるように、鋼
板が溶融めっき浴を出た直後の最初の10秒間でのめっ
き皮膜の平均冷却速度が11℃/sec以上では、0T曲
げでの加工性の評点は2点以下である。これに対して、
めっき皮膜の平均冷却速度が11℃/sec未満では加工
性の評点は4点以上となり、加工性が格段に改善されて
いることが判る。
FIG. 1 shows the effect of the average cooling rate of the plating film on the workability of the surface-treated steel sheet for the first 10 seconds immediately after the steel sheet leaves the hot-dip bath. The results were obtained. Each of the test materials is a surface-treated steel sheet in which a chemical conversion treatment film satisfying the conditions of the present invention is formed on a plated steel sheet whose plating film has been manufactured through the thermal history of the above (b). In addition,
The evaluation of the workability in this test was performed in accordance with the evaluation of the workability in Examples described later. As shown in FIG. 1, when the average cooling rate of the plating film in the first 10 seconds immediately after the steel sheet leaves the hot-dip plating bath is 11 ° C./sec or more, the workability score in the 0T bending is 2 or less. It is. On the contrary,
When the average cooling rate of the plating film was less than 11 ° C./sec, the workability score was 4 or more, indicating that the workability was significantly improved.

【0033】めっき皮膜を上記(a)の熱履歴を経たもの
とするには、連続式溶融めっき設備の溶融めっき浴面か
ら溶融めっき浴を出た鋼板が最初に接触するロールまで
の間に温度調整装置を設け、この温度調整装置によりめ
っき皮膜の冷却速度を制御する必要がある。温度調整装
置としては加熱又は保熱手段を備えるとともに、必要に
応じて冷却手段を備えたものが好ましい。なお、この冷
却手段は、前記加熱又は保熱手段によってめっき皮膜の
冷却速度が制御されためっき鋼板が最初のロール(トッ
プロールなど)に接触する前にこれを冷却し、ロール表
面でのピックアップ発生を防止することなどを目的とす
るものである。温度調整装置の加熱又は保熱手段として
は、例えばインダクションヒータやガス加熱炉などを用
いることができ、また冷却手段としてはガス吹付装置な
どを用いることができる。但し、温度調整装置が有する
加熱又は保熱手段や冷却手段の方式、形状、規模等につ
いては特別な制限はなく、要はめっき皮膜に上記(a)の
熱履歴を付与し得るものであればよい。
In order for the coating film to have undergone the thermal history described in (a) above, the temperature must be maintained between the hot-dip bath surface of the continuous hot-dip coating equipment and the roll where the steel sheet that has exited the hot-dip coating bath first contacts. It is necessary to provide an adjusting device and control the cooling rate of the plating film by the temperature adjusting device. It is preferable that the temperature control device be provided with a heating or heat retaining means and, if necessary, a cooling means. The cooling means cools the plated steel sheet, whose cooling rate of the plating film is controlled by the heating or heat retaining means, before it comes into contact with the first roll (such as a top roll), and generates pickup on the roll surface. It is for the purpose of preventing, for example. For example, an induction heater or a gas heating furnace can be used as a heating or heat retaining means of the temperature adjusting device, and a gas blowing device or the like can be used as a cooling means. However, there is no special restriction on the method, shape, scale, etc. of the heating or heat retaining means and cooling means of the temperature control device, and any point that the heat history of (a) can be imparted to the plating film. Good.

【0034】次に、上記(b)の熱履歴については、上記
(a)の熱履歴を経ためっき皮膜(溶融めっきされためっ
き金属が凝固した後のめっき皮膜)を130〜300
℃、好ましくは130〜200℃の範囲の温度T(℃)
に昇温加熱し、その後、温度T(℃)から100℃まで
の平均冷却速度が上記(1)式に示すC(℃/hr)以下
を満足するように冷却することにより、或いは溶融めっ
きされためっき金属が凝固した後のめっき皮膜をその冷
却過程である130〜300℃の範囲の温度T(℃)か
ら100℃までの平均冷却速度が上記(1)式に示すC
(℃/hr)以下を満足するように冷却することによ
り、上述したようにめっき皮膜に蓄積された歪が開放さ
れるとともに、めっき皮膜中で固体拡散が生じ、上記
(a)の熱履歴によって生じためっき皮膜中のAlとZn
の二相分離がさらに効果的に促進される。そして、この
ような熱履歴と上記(a)の熱履歴の複合的な作用により
めっき皮膜が著しく軟質化し、その加工性が顕著に改善
される。
Next, regarding the heat history of the above (b),
(a) the heat-treated plating film (plating film after solidification of hot-dip plated metal) is 130 to 300
C, preferably a temperature T (C) in the range of 130 to 200C.
The temperature is then raised and then cooled so that the average cooling rate from the temperature T (° C.) to 100 ° C. satisfies C (° C./hr) or less in the above equation (1), or The average cooling rate from the temperature T (° C.) in the range of 130 to 300 ° C., which is the cooling process, to 100 ° C., which is the cooling process of the plated film after the solidified plated metal solidifies, is represented by the above formula (1).
By cooling so as to satisfy (° C./hr) or less, the strain accumulated in the plating film is released as described above, and solid diffusion occurs in the plating film.
Al and Zn in the plating film generated by the thermal history of (a)
Is more effectively promoted. Then, due to the combined action of such heat history and the heat history of the above (a), the plating film is remarkably softened, and its workability is remarkably improved.

【0035】ここで、上記(b)の熱履歴におけるめっき
皮膜の昇温加熱温度Tが130℃未満では上記のような
作用が十分に得られず、一方、昇温加熱温度Tが300
℃超では下地鋼板とめっき皮膜との界面での合金相の成
長を促進させるため、却って加工性に悪影響を及ぼす。
またこのような観点から、加工性の改善にとってより好
ましい昇温加熱温度Tの上限は200℃である。また、
溶融めっきされためっき金属が凝固した後の冷却過程で
ある130〜300℃の範囲の温度T(℃)から上記
(b)の熱履歴が付与される条件で冷却を行う場合につい
ても、温度Tが130℃未満では上記のような作用が十
分に得られない。
Here, if the heating temperature T of the plating film in the heat history of the above (b) is lower than 130 ° C., the above-mentioned effect cannot be sufficiently obtained.
If the temperature exceeds ℃, the growth of the alloy phase at the interface between the base steel sheet and the plating film is promoted, which adversely affects workability.
Further, from such a viewpoint, the upper limit of the heating temperature T, which is more preferable for improving the workability, is 200 ° C. Also,
From the temperature T (° C.) in the range of 130 to 300 ° C., which is the cooling process after the hot-dip plated metal solidifies,
Also in the case where the cooling is performed under the condition of imparting the heat history of (b), if the temperature T is lower than 130 ° C., the above-mentioned effect cannot be sufficiently obtained.

【0036】図2(a)は、溶融めっきされためっき金属
が凝固した後のめっき鋼板を熱処理した際の、めっき皮
膜の昇温加熱温度が表面処理鋼板の加工性に及ぼす影響
を調べたもので、この結果が得られた供試材は、いずれ
も昇温加熱温度から100℃までのめっき皮膜の平均冷
却速度が上記(b)の熱履歴の条件内であり、且つめっき
皮膜が上記(a)の熱履歴を経て製造されためっき鋼板
に、本発明条件を満足する化成処理皮膜を形成した表面
処理鋼板である。なお、この試験における加工性の評価
は、後述する実施例の加工性の評価に準じて行った。
FIG. 2 (a) shows the effect of the heating temperature of the plating film on the workability of the surface-treated steel sheet when the hot-dip coated steel sheet is heat-treated after solidification of the hot-dip plated metal. In all of the test materials from which this result was obtained, the average cooling rate of the plating film from the heating temperature to the heating temperature of 100 ° C. was within the condition of the heat history of (b) above, and the plating film had the above-mentioned ( This is a surface-treated steel sheet in which a chemical conversion coating satisfying the conditions of the present invention is formed on a plated steel sheet manufactured through the heat history of a). The evaluation of the workability in this test was performed according to the evaluation of the workability in Examples described later.

【0037】また図2(b)は、溶融めっきされためっき
金属が凝固した後のめっき鋼板を熱処理した際の、めっ
き皮膜の平均冷却速度(昇温加熱温度から100℃まで
の平均冷却速度)が表面処理鋼板の加工性に及ぼす影響
を調べたもので、この結果が得られた供試材は、いずれ
もめっき皮膜の昇温加熱温度が上記(b)の熱履歴の条件
内であり、且つめっき皮膜が上記(a)の熱履歴を経て製
造されためっき鋼板に化成処理皮膜を形成した表面処理
鋼板である。なお、この試験における加工性の評価は、
後述する実施例の加工性の評価に準じて行った。
FIG. 2 (b) shows the average cooling rate (average cooling rate from the heating temperature to 100 ° C.) of the plated film when heat-treating the plated steel sheet after the hot-dip plated metal has solidified. The effect on the workability of the surface-treated steel sheet was investigated, and the test materials from which this result was obtained, the heating temperature of the plating film was within the heat history conditions of (b) above, Further, the coated steel sheet is a surface-treated steel sheet in which a chemical conversion coating is formed on a plated steel sheet manufactured through the thermal history described in (a) above. The evaluation of workability in this test is as follows.
The evaluation was performed according to the evaluation of workability in Examples described later.

【0038】図2(a),(b)に示されるように、めっき皮
膜の昇温加熱温度が130〜300℃の範囲では0T曲
げの加工性の評点が4点以上であり、また好ましい条件
である130〜200℃の範囲では加工性の評点は4点
〜5点となっている。これに対して昇温加熱温度が13
0〜300℃の範囲外では加工性の評点は3点しか得ら
れていない。また、昇温加熱温度から100℃までの平
均冷却速度と上記(1)式の“C”との差が零〜マイナス
(本発明範囲内)の場合には0T曲げの加工性の評点は
4〜5点であるのに対し、その差がプラス(本発明範囲
外)の場合には加工性の評点は3点しか得られていな
い。
As shown in FIGS. 2 (a) and 2 (b), when the heating temperature of the plating film is in the range of 130 to 300 ° C., the workability of the 0T bending is 4 or more, and the preferable conditions are as follows. In the range of 130 to 200 ° C., the workability score was 4 to 5 points. On the other hand, when the heating temperature is 13
Outside the range of 0 to 300 ° C., only three points of workability were obtained. When the difference between the average cooling rate from the heating temperature and the heating temperature to 100 ° C. and “C” in the above equation (1) is zero to minus (within the range of the present invention), the workability of the 0T bending is 4 points. If the difference is plus (outside the scope of the present invention), the workability score is only 3 points.

【0039】めっき皮膜を上記(b)の熱履歴を経たもの
とするには、連続式溶融めっき設備内に或いは同設備外
にめっき皮膜を熱処理又は保熱するための加熱又は保熱
装置を設け、所定の熱処理又は保熱を行う。例えば、連
続式溶融めっき設備内に加熱機構(例えば、インダクシ
ョンヒーター、ガス加熱炉、熱風炉など)を設けてイン
ラインで連続加熱して行ってもよいし、また、コイルに
巻取った後にオフラインでバッチ加熱して行ってもよ
い。また、めっきライン外の連続処理設備において加熱
機構(例えば、インダクションヒーター、ガス加熱炉、
熱風炉など)により連続加熱して行ってもよい。さらに
は、めっきライン内や上記連続処理設備で連続加熱され
ためっき鋼板をコイルに巻き取った後に適当な保熱又は
加熱保持を行ってもよい。また、溶融めっきされためっ
き金属が凝固した後の冷却過程においてめっき皮膜を保
熱して徐冷できるような保熱装置を設けてもよい。但
し、加熱又は保熱装置の方式、形状、規模等については
特別な制限はなく、要はめっき皮膜に上記(b)の熱履歴
を与え得るものであればよい。
In order to make the plating film have passed the thermal history of the above (b), a heating or heat retaining device for heat-treating or keeping the plating film inside or outside the continuous hot-dip plating equipment is provided. A predetermined heat treatment or heat retention is performed. For example, a heating mechanism (for example, an induction heater, a gas heating furnace, a hot blast furnace, etc.) may be provided in a continuous hot-dip plating facility to perform continuous heating in-line, or may be performed offline after winding on a coil. It may be performed by batch heating. In addition, a heating mechanism (for example, an induction heater, a gas heating furnace,
The heating may be performed by continuous heating using a hot air oven or the like. Furthermore, after the plated steel sheet continuously heated in the plating line or in the above-described continuous processing equipment is wound around a coil, appropriate heat retention or heat retention may be performed. In addition, a heat retaining device may be provided so that the plating film can be cooled and gradually cooled in a cooling process after the hot-dip plated metal solidifies. However, there is no special restriction on the method, shape, scale, etc. of the heating or heat retaining device, and it is essential that the heat treatment of the above (b) be given to the plating film.

【0040】次に、本発明による上記表面処理鋼板の製
造方法について説明する。本発明の製造方法は、連続式
溶融めっき設備などで製造されるめっき皮膜中のAl含
有量が20〜95mass%の溶融Al−Zn系めっき鋼板
を下地鋼板とし、その表面に化成処理皮膜を形成した表
面処理鋼板の製造方法であり、溶融めっき浴を出た鋼板
のめっき皮膜に対して、少なくとも下記(a)及び(b)の熱
履歴を付与する工程と、めっき鋼板の表面に特定の化成
処理皮膜を形成させる工程とを有する。 (a) 鋼板が溶融めっき浴を出た直後の10秒間の平均冷
却速度が11℃/sec未満である熱履歴 (b) 溶融めっきされためっき金属が凝固した後、130
〜300℃の範囲の温度T(℃)に昇温加熱され、その
後、温度T(℃)から100℃までの平均冷却速度が下
記(1)式に示すC(℃/hr)以下を満足する熱履歴、
又は/及び、溶融めっきされためっき金属が凝固した後
の130〜300℃の範囲の温度T(℃)から100℃
までの平均冷却速度が下記(1)式に示すC(℃/hr)
以下を満足する熱履歴 C=(T−100)/2 …… (1)
Next, a method for producing the above-mentioned surface-treated steel sheet according to the present invention will be described. The production method of the present invention uses a hot-dip Al-Zn-based coated steel sheet having an Al content of 20 to 95 mass% in a plating film manufactured by a continuous hot-dip plating equipment or the like as a base steel sheet, and forms a chemical conversion coating on the surface thereof. A method of imparting at least the following (a) and (b) thermal histories to a plating film of a steel sheet that has exited a hot dip coating bath, and a specific chemical treatment on the surface of the plated steel sheet. Forming a treatment film. (a) Heat history in which the average cooling rate for 10 seconds immediately after the steel sheet leaves the hot-dip bath is less than 11 ° C./sec. (b) After the hot-dip plated metal solidifies,
The temperature is raised to a temperature T (° C.) in the range of −300 ° C., and thereafter, the average cooling rate from the temperature T (° C.) to 100 ° C. satisfies C (° C./hr) or less represented by the following formula (1). Heat history,
And / or from a temperature T (° C.) in the range of 130 to 300 ° C. after solidification of the hot-dip plated metal to 100 ° C.
The average cooling rate up to C (° C / hr) shown in the following equation (1)
Heat history that satisfies the following: C = (T-100) / 2 (1)

【0041】めっき皮膜に付与される上記(a)及び(b)の
熱履歴のうち、(a)の熱履歴の付与は、めっき直後のめ
っき皮膜の冷却条件を制御することによりなされる。こ
の(a)の熱履歴をめっき皮膜に付与するには、上述した
ように連続式溶融めっき設備の溶融めっき浴面から溶融
めっき浴を出た鋼板が最初に接触するロールまでの間に
温度調整装置を設け、この温度調整装置によりめっき皮
膜の冷却速度を制御する必要がある。上述したように温
度調整装置としては加熱又は保熱手段を備えるととも
に、必要に応じて冷却手段を備えたものが好ましいが、
加熱又は保熱手段や冷却手段の方式、形状、規模等につ
いては特別な制限はなく、要はめっき皮膜に上記(a)の
熱履歴を与え得るものであればよい。温度調整装置の加
熱又は保熱手段としては、例えばインダクションヒータ
やガス加熱炉などを用いることができ、また冷却手段と
してはガス吹付装置などを用いることができる。
Of the thermal histories (a) and (b) applied to the plating film, the application of the thermal history (a) is performed by controlling the cooling condition of the plating film immediately after plating. In order to impart the heat history of (a) to the plating film, as described above, the temperature is adjusted from the hot-dip bath surface of the continuous hot-dip plating equipment to the roll where the steel sheet that has exited the hot-dip plating bath first contacts. It is necessary to provide a device and control the cooling rate of the plating film by this temperature adjusting device. As described above, the temperature control device is preferably provided with a heating or heat retaining means, and, if necessary, provided with a cooling means,
There is no special limitation on the method, shape, scale, etc. of the heating or heat retaining means and cooling means, and any material may be used as long as it can impart the heat history of (a) to the plating film. For example, an induction heater or a gas heating furnace can be used as a heating or heat retaining means of the temperature adjusting device, and a gas blowing device or the like can be used as a cooling means.

【0042】また、上記(b)の熱履歴の付与は、溶融め
っきされためっき金属が凝固した後のめっき鋼板に対し
て特定の熱処理を施すか、或いは溶融めっきされためっ
き金属が凝固した後のめっき皮膜の冷却を保熱などによ
って制御することによりなされる。本発明の製造方法で
はめっき鋼板のめっき皮膜面に特定の化成処理皮膜を形
成させるが、めっき皮膜に上記(b)の熱履歴を付与する
ための熱処理は、化成処理皮膜の形成前、化成処理
皮膜の乾燥工程中、化成処理皮膜の形成後(処理液の
塗布及びその乾燥工程による皮膜の形成後)、のいずれ
の段階で行ってもよい。また、これらのうちの2つ以上
の段階で行ってもよい。
The heat history of (b) may be applied by subjecting the plated steel sheet after the hot-dip plated metal has solidified to a specific heat treatment, or after the hot-dip plated metal has solidified. The cooling of the plating film is controlled by heat retention or the like. In the production method of the present invention, a specific chemical conversion treatment film is formed on the plating film surface of the plated steel sheet, but the heat treatment for imparting the heat history of (b) to the plating film is performed before the formation of the chemical conversion treatment film, During the step of drying the film, the step may be performed at any stage after the formation of the chemical conversion treatment film (after the application of the treatment liquid and the formation of the film by the drying step). Moreover, you may perform in two or more steps of these.

【0043】したがって、めっき皮膜に対する(b)の熱
履歴の付与は、下記(1)〜(4)のうちの少なくとも1つの
段階で行うことができる。 (1) 化成処理皮膜の形成前 (2) 化成処理皮膜の乾燥工程中 (3) 化成処理皮膜の形成後 (4) 溶融めっきされためっき金属が凝固した後の冷却過
程 なお、熱処理を行う上記方式うち、の方式は熱処理工
程と化成処理工程の各条件をそれぞれ独立に最適化でき
るという利点があり、また、,の方式は連続式溶融
めっき設備内で全ての処理を行うのに適している。ま
た、の方式は化成処理の乾燥工程における加熱を利用
して熱処理を行うので、特に経済性に優れている。
Therefore, the application of the thermal history of (b) to the plating film can be performed in at least one of the following steps (1) to (4). (1) Before forming chemical conversion coating (2) During drying process of chemical conversion coating (3) After formation of chemical conversion coating (4) Cooling process after solidification of hot-dip plated metal Among the methods, the method has the advantage that each condition of the heat treatment step and the chemical treatment step can be independently optimized, and the method of and is suitable for performing all the processing in the continuous hot-dip plating equipment. . In addition, since the heat treatment is carried out by utilizing the heating in the drying step of the chemical conversion treatment, the method is particularly economical.

【0044】上記(b)の熱履歴を付与するための熱処理
又は保熱は、連続式溶融めっき設備内に或いは同設備外
に設けられた加熱又は保熱装置などにより行う。連続式
溶融めっき設備内に加熱機構(例えば、インダクション
ヒーター、熱風炉など)を設けてインラインで連続加熱
して行ってもよいし、また、コイルに巻取った後にオフ
ラインでバッチ加熱して行ってもよい。また、めっきラ
イン外の連続処理設備において加熱機構(例えば、イン
ダクションヒーター、熱風炉など)により連続加熱して
行ってもよい。さらには、めっきライン内や上記連続処
理設備で連続加熱されためっき鋼板をコイルに巻き取っ
た後に適当な保熱又は加熱保持を行ってもよい。また、
溶融めっきされためっき金属が凝固した後の冷却過程に
おいてめっき皮膜を保熱して徐冷できるような保熱装置
を設けてもよい。但し、加熱又は保熱装置の方式、形
状、規模等については特別な制限はなく、要はめっき皮
膜に上記(b)の熱履歴を与え得るものであればよい。な
お、製造される溶融Al−Zn系めっき鋼板の好ましい
めっき組成、めっき付着量、上記(a)及び(b)の熱履歴の
限定理由及び得られる作用効果などは先に述べた通りで
ある。
The heat treatment or heat retention for imparting the heat history of the above (b) is performed by a heating or heat retention device provided inside or outside the continuous hot-dip plating equipment. A heating mechanism (e.g., induction heater, hot blast stove, etc.) may be provided in the continuous hot-dip plating equipment to perform continuous heating in-line, or to perform batch heating offline after winding on a coil. Is also good. Further, the heating may be performed by continuous heating using a heating mechanism (for example, an induction heater or a hot blast stove) in a continuous processing facility outside the plating line. Furthermore, after the plated steel sheet continuously heated in the plating line or in the above-described continuous processing equipment is wound around a coil, appropriate heat retention or heat retention may be performed. Also,
In the cooling process after the hot-dip-plated metal is solidified, a heat retaining device may be provided so as to keep the plating film heated and gradually cooled. However, there is no special restriction on the method, shape, scale, etc. of the heating or heat retaining device, and it is essential that the heat treatment of the above (b) be given to the plating film. In addition, the preferable plating composition of the hot-dip Al-Zn-based plated steel sheet, the coating weight, the reasons for limiting the heat history of the above (a) and (b), the obtained effects, and the like are as described above.

【0045】本発明の製造方法では、めっき鋼板のめっ
き皮膜面に、クロム酸、クロム酸塩化合物、クロム酸の
一部を還元したクロム酸化合物の中から選ばれる1種以
上と熱硬化性有機樹脂とを含むクロメート処理液を塗布
した後、板温130〜300℃の温度で乾燥することに
より、皮膜中に含まれる有機樹脂量(A)と金属クロム
換算でのCr量(B)の質量比(A)/(B)が1以上
200未満、好ましくは50以上150以下、金属クロ
ム換算のCr量が0.1mg/m以上100mg/m
未満、好ましくは5mg/m以上40mg/m
下の化成処理皮膜を形成する。このクロメート処理で
は、クロメート処理液をめっき鋼板面に塗布し、通常、
水洗することなく乾燥処理する。
In the production method of the present invention, at least one selected from chromic acid, a chromate compound, and a chromic acid compound in which a part of chromic acid is reduced is coated with a thermosetting organic compound on a plating film surface of a plated steel sheet. After applying the chromate treatment liquid containing the resin, the mass of the amount of the organic resin (A) contained in the film and the amount of Cr (B) in terms of metallic chromium by drying at a plate temperature of 130 to 300 ° C. the ratio (a) / (B) is less than 200 1 or more, preferably 50 or more 150 or less, Cr of the metal chromium conversion is 0.1 mg / m 2 or more 100 mg / m
A chemical conversion coating of less than 2 , preferably 5 mg / m 2 or more and 40 mg / m 2 or less is formed. In this chromate treatment, a chromate treatment solution is applied to the plated steel sheet surface, and usually,
Dry without washing.

【0046】この化成処理皮膜の皮膜構成及び乾燥温度
の限定理由、化成処理皮膜を形成する工程と上記(b)の
熱履歴を付与する工程との前後関係などは、先に述べた
通りである。また、本発明の製法方法では、めっき皮膜
面に一般のクロメート処理を施した後、その上層に上述
した特定のクロメート処理による皮膜を形成することも
でき、この場合には2層皮膜からなる化成処理皮膜が形
成される。この場合、下層側のクロメート処理は、通常
めっき鋼板に対して施される公知の処理条件でよい。
The reasons for limiting the coating composition and the drying temperature of the chemical conversion coating film, the relationship between the step of forming the chemical conversion coating film and the step (b) of imparting the heat history, and the like are as described above. . In the production method of the present invention, it is also possible to apply a general chromate treatment to the plating film surface and then form a film by the above-mentioned specific chromate treatment on the upper layer. A treatment film is formed. In this case, the lower layer side chromate treatment may be performed under a known treatment condition that is usually applied to a plated steel sheet.

【0047】[0047]

【実施例】[実施例1]常法で製造した冷延鋼板(板厚
0.5mm)を連続式溶融めっき設備に通板し、55%
Al−1.5%Si−Znめっき浴を用いて溶融めっき
を行った。ラインスピードは160m/secとし、片面
めっき付着量は75g/mとした。
[Example 1] A cold-rolled steel sheet (sheet thickness: 0.5 mm) manufactured by a conventional method was passed through a continuous hot-dip plating facility, and 55%
Hot-dip plating was performed using an Al-1.5% Si-Zn plating bath. The line speed was 160 m / sec, and the single-side plating adhesion amount was 75 g / m 2 .

【0048】このめっき鋼板の製造工程においては、め
っき皮膜に対して鋼板がめっき浴を出た直後の10秒間
の平均冷却速度を15℃/secとする熱履歴を付与す
るとともに、めっき皮膜面に化成処理を施した。化成処
理皮膜添加用の有機樹脂としては下記のものを用いた。 (a) 熱硬化性樹脂(主剤樹脂:ポリエステルウレタン系
エマルジョン樹脂、硬化剤:イソシアネート系硬化剤) (b) 熱硬化性樹脂(主剤樹脂:3級アミノ基とカルボキ
シル基を有するアクリルエマルジョン樹脂、硬化剤:ア
ルコキシシリル基とエポキシ基を併せもったエポキシシ
ラン化合物) (c) 熱可塑性樹脂(MMA−MA系アクリルエマルジョ
ン樹脂) (d) 熱可塑性樹脂(ポリエステル系ウレタンエマルジョ
ン樹脂)
In the manufacturing process of the plated steel sheet, a heat history is given to the plated film at an average cooling rate of 15 ° C./sec for 10 seconds immediately after the steel sheet leaves the plating bath, and the plated film surface is A chemical conversion treatment was performed. The following were used as the organic resin for chemical conversion treatment film addition. (a) Thermosetting resin (main resin: polyester urethane emulsion resin, curing agent: isocyanate curing agent) (b) Thermosetting resin (main resin: acrylic emulsion resin having tertiary amino group and carboxyl group, cured Agent: epoxy silane compound having both alkoxysilyl group and epoxy group) (c) Thermoplastic resin (MMA-MA acrylic emulsion resin) (d) Thermoplastic resin (polyester urethane emulsion resin)

【0049】上記いずれかの有機樹脂とクロム酸を所定
の割合で混合した処理液を、めっき鋼板面に所定のCr
付着量となるように塗布し、最高到達板温160℃で乾
燥処理した。このようにして製造した表面処理鋼板につ
いて、以下の方法により加工部耐食性、ロールフォーミ
ング性及びCr固定率を評価した。その結果を、化成処
理条件とともに表1に示す。
A treatment solution obtained by mixing any one of the above organic resins and chromic acid at a predetermined ratio is applied to a surface of a plated steel sheet with a predetermined Cr content.
Coating was carried out so as to obtain an adhesion amount, and drying treatment was performed at a maximum reached plate temperature of 160 ° C. With respect to the surface-treated steel sheet manufactured as described above, the corrosion resistance of the processed portion, the roll forming property, and the Cr fixing rate were evaluated by the following methods. Table 1 shows the results together with the chemical conversion treatment conditions.

【0050】(1) 加工部耐食性 表面処理鋼板を5T曲げした後、塩水噴霧試験機に装入
して500時間経過後の曲げ部からの錆発生状態を観察
し、以下の基準で評価した。 ◎:異常無し(錆発生面積率10%未満) ○:軽度の白錆、黒錆の発生あり(錆発生面積率10%
以上25%未満) △:白錆、黒錆の発生あり(錆発生面積率25%以上8
0%未満) ×:著しい白錆、黒錆の発生あり(錆発生面積率80%
以上)
(1) Corrosion Resistance of Processed Section After the surface-treated steel sheet was bent by 5T, it was inserted into a salt spray tester, and the state of rust generation from the bent section after 500 hours had passed was observed and evaluated according to the following criteria. ◎: No abnormality (Rust generation area rate less than 10%) ○: Mild white rust or black rust generation (Rust generation area rate 10%)
Δ: less than 25%) Δ: White rust and black rust occurred (rust generation area ratio 25% or more: 8)
X: Significant white rust and black rust occurred (rust generation area ratio 80%)
that's all)

【0051】(2)ロールフォーミング加工性 30mm×300mmの表面処理鋼板について、ドロー
ビード試験機を用いて金型温度80℃、ビード押付け荷
重100kgで平板摺動試験を行い、引抜き後の外観を
目視にて観察し、以下の基準で評価した。 ◎:黒化面積が10%未満であり、且つ金型への皮膜剥
離物の付着なし ○:黒化面積が10%以上25%未満であるか、又は金
型への皮膜剥離物の付着が僅かにあり △:黒化面積が25%以上50%未満であるか、又は金
型への皮膜剥離物の著しい付着あり ×:黒化面積が50%以上であるか、又はめっき鋼板表
面に著しい“かじり”あり
(2) Roll forming workability A 30 mm × 300 mm surface-treated steel sheet was subjected to a flat plate sliding test using a draw bead tester at a mold temperature of 80 ° C. and a bead pressing load of 100 kg, and the appearance after drawing was visually observed. And evaluated according to the following criteria. ◎: The blackened area is less than 10% and there is no adhesion of the film peeling to the mold. ○: The blackening area is 10% or more and less than 25%, or the adhesion of the film peeling to the mold is insufficient. Slightly present △: Blackening area is 25% or more and less than 50%, or there is remarkable adhesion of a film exfoliated substance to a mold ×: Blackening area is 50% or more, or remarkable on the surface of a plated steel sheet There is "biting"

【0052】(3)Cr固定率 表面処理鋼板を沸騰水中に30分間浸漬し、その前後で
のCr付着量を蛍光X線にて測定し、Cr残存率(%)
をCr固定率として測定し、下記基準にて評価した。 ◎:Cr残存率95%以上 ○:Cr残存率85%以上95%未満 △:Cr残存率75%以上85%未満 ×:Cr残存率75%未満
(3) Cr fixation rate The surface-treated steel sheet was immersed in boiling water for 30 minutes, and the amount of deposited Cr before and after the treatment was measured by X-ray fluorescence.
Was measured as a Cr fixing rate, and evaluated according to the following criteria. ◎: Cr residual rate of 95% or more :: Cr residual rate of 85% or more and less than 95% Δ: Cr residual rate of 75% or more and less than 85% ×: Cr residual rate of less than 75%

【0053】[0053]

【表1】 [Table 1]

【0054】[実施例2]常法で製造した冷延鋼板(板
厚0.5mm)を連続式溶融めっき設備に通板し、55
%Al−1.5%Si−Znめっき浴(表2〜表5のN
o.1〜No.11、No.14〜No.25)、40
%Al−1.0%Si−Znめっき浴(表2及び表3の
No.12)及び70%Al−1.8%Si−Znめっ
き浴(表2及び表3のNo.13)を用いて溶融めっき
を行った。ラインスピードは160m/secとし、片面
めっき付着量は75g/mとした。
Example 2 A cold-rolled steel sheet (sheet thickness: 0.5 mm) manufactured by a usual method was passed through a continuous hot-dip plating apparatus,
% Al-1.5% Si-Zn plating bath (N in Tables 2 to 5)
o. 1 to No. 11, No. 14-No. 25), 40
% Al-1.0% Si-Zn plating bath (No. 12 in Tables 2 and 3) and 70% Al-1.8% Si-Zn plating bath (No. 13 in Tables 2 and 3). Hot-dip plating. The line speed was 160 m / sec, and the single-side plating adhesion amount was 75 g / m 2 .

【0055】このめっき鋼板の製造工程においてめっき
皮膜に表2及び表4に示す熱履歴を付与するとともに、
めっき皮膜面に化成処理を施した。化成処理皮膜添加用
の有機樹脂としては実施例1と同じものを用いた。有機
樹脂とクロム酸を所定の割合で混合した処理液を、めっ
き鋼板面に所定のCr付着量となるように塗布し、最高
到達板温160℃で乾燥処理した。このようにして製造
した表面処理鋼板について、実施例1と同じ方法により
ロールフォーミング性及びCr固定率を評価するととも
に、以下の方法により加工性及び加工部耐食性を評価し
た。その結果を、めっき皮膜に付与した熱履歴、化成処
理条件とともに表2〜表5に示す。
In the manufacturing process of the plated steel sheet, the heat history shown in Tables 2 and 4 is imparted to the plating film,
A chemical conversion treatment was applied to the plating film surface. The same organic resin as in Example 1 was used as the organic resin for chemical conversion coating addition. A treatment liquid in which an organic resin and chromic acid were mixed at a predetermined ratio was applied to the surface of the plated steel sheet so as to have a predetermined Cr adhesion amount, and was dried at a maximum temperature of 160 ° C. With respect to the surface-treated steel sheet thus manufactured, the roll forming property and the Cr fixing rate were evaluated by the same method as in Example 1, and the workability and the corrosion resistance of the processed portion were evaluated by the following methods. The results are shown in Tables 2 to 5 together with the thermal history and chemical conversion treatment conditions applied to the plating film.

【0056】(1) 加工性 表面処理鋼板を0T曲げしてこの0T曲げ先端部のクラ
ックを観察し、以下の基準で評価した。 5:20倍のルーペで観察してもクラックは認められな
い。 4:目視で観察するとクラックは認められないが、20
倍のルーペで観察するとクラックが認められる。 3:目視で観察してクラックが認められる。 2:目視で観察して大きく開口したクラックが認められ
る。 1:剥離を伴うクラックが生じている。
(1) Workability The surface-treated steel sheet was bent by 0T, cracks at the tip of the 0T bending were observed, and evaluated according to the following criteria. No cracks were observed even when observed with a 5:20 loupe. 4: No crack is observed when visually observed, but 20
Cracks are observed when observed with a double magnifier. 3: Cracks are observed by visual observation. 2: A large opening crack is observed by visual observation. 1: A crack accompanied by peeling has occurred.

【0057】(2) 加工部耐食性 表面処理鋼板を3T曲げした後、塩水噴霧試験機に装入
して500時間経過後の曲げ部からの錆発生状態を観察
し、以下の基準で評価した。 5:異常無し 4:一部に軽度の白錆、黒錆の発生あり 3:全面に軽度の白錆、黒錆の発生あり 2:全面に著しい白錆、黒錆の発生あり 1:赤錆発生あり
(2) Corrosion resistance of the processed part After the surface-treated steel sheet was bent by 3T, it was inserted into a salt spray tester, and after 500 hours, the state of rust generation from the bent part was observed and evaluated according to the following criteria. 5: No abnormalities 4: Slight white rust and black rust occurred on part 3: Slight white rust and black rust occurred on the entire surface 2: Remarkable white rust and black rust occurred on the entire surface 1: Red rust occurred Yes

【0058】[0058]

【表2】 [Table 2]

【0059】[0059]

【表3】 [Table 3]

【0060】[0060]

【表4】 [Table 4]

【0061】[0061]

【表5】 [Table 5]

【0062】[実施例3]常法で製造した冷延鋼板(板
厚0.5mm)を連続式溶融めっき設備に通板し、55
%Al−1.5%Si−Znめっき浴を用いて溶融めっ
きを行った。ラインスピードは160m/secとし、片
面めっき付着量は75g/mとした。
[Example 3] A cold-rolled steel sheet (sheet thickness 0.5 mm) manufactured by a conventional method was passed through a continuous hot-dip plating apparatus, and 55
Hot-dip plating was performed using a 1.5% Al-1.5% Si-Zn plating bath. The line speed was 160 m / sec, and the single-side plating adhesion amount was 75 g / m 2 .

【0063】このめっき鋼板の製造工程においてめっき
皮膜に表6に示す熱履歴を付与するとともに、めっき皮
膜面に化成処理を施した。化成処理条件は、実施例1で
用いた樹脂(b)(主剤樹脂100重量部に対して、硬化
剤を10重量部添加)とクロム酸を有機樹脂/Cr=1
/100の割合で混合した処理液を、めっき鋼板面にC
r付着量:20mg/mとなるように塗布し、最高到
達板温160℃で乾燥処理した。このようにして製造し
た表面処理鋼板について、実施例2と同じ方法により加
工性(耐クラック性)及び加工部耐食性を評価した。そ
の結果を、めっき皮膜に付与した熱履歴とともに表6に
示す。
In the manufacturing process of the plated steel sheet, a heat history shown in Table 6 was imparted to the plating film, and a chemical conversion treatment was applied to the plating film surface. The chemical conversion treatment conditions were as follows: the resin (b) used in Example 1 (10 parts by weight of a curing agent was added to 100 parts by weight of the base resin) and chromic acid were an organic resin / Cr = 1.
/ 100 is applied to the coated steel sheet surface
r The coating amount was 20 mg / m 2, and the coating was dried at a maximum temperature of 160 ° C. The workability (crack resistance) and the corrosion resistance of the processed portion of the surface-treated steel sheet manufactured as described above were evaluated in the same manner as in Example 2. Table 6 shows the results together with the thermal history applied to the plating film.

【0064】[0064]

【表6】 [Table 6]

【0065】[0065]

【発明の効果】以上述べたように本願の請求項1及び請
求項2に係る発明の表面処理鋼板は、めっき皮膜中のA
l含有量が20〜95mass%の溶融Al−Zn系めっき
鋼板を下地鋼板とする表面処理鋼板でありながら極めて
優れた加工部耐食性とロールフォーミング性を有する。
また、本願の請求項3及び請求項4に係る発明の表面処
理鋼板は、優れた加工性とロールフォーミング性を有す
るとともに、特に優れた加工部耐食性を有する。また、
本発明の製造方法によれば、このような表面処理鋼板を
安定して且つ高い生産性で製造することができる。
As described above, the surface-treated steel sheet of the invention according to claims 1 and 2 of the present application is characterized in that A
Although it is a surface-treated steel sheet using a hot-dip Al-Zn plated steel sheet having an l content of 20 to 95 mass% as a base steel sheet, it has extremely excellent corrosion resistance and roll forming properties in a processed part.
Further, the surface-treated steel sheet of the invention according to claims 3 and 4 of the present application has excellent workability and roll forming property, and particularly has excellent corrosion resistance in a processed portion. Also,
According to the manufacturing method of the present invention, such a surface-treated steel sheet can be manufactured stably and with high productivity.

【図面の簡単な説明】[Brief description of the drawings]

【図1】鋼板が溶融めっき浴を出た直後の最初の10秒
間のめっき皮膜の平均冷却速度が表面処理鋼板の加工性
に及ぼす影響を示すグラフ
FIG. 1 is a graph showing the effect of the average cooling rate of a plating film on the workability of a surface-treated steel sheet for the first 10 seconds immediately after the steel sheet leaves a hot-dip bath.

【図2】図2(a)は、溶融めっきされためっき金属が凝
固した後のめっき鋼板を熱処理した場合において、めっ
き皮膜の昇温加熱温度が表面処理鋼板の加工性に及ぼす
影響を示すグラフ、図2(b)は、溶融めっきされためっ
き金属が凝固した後のめっき鋼板を熱処理した場合にお
いて、めっき皮膜の平均冷却速度(昇温加熱温度から1
00℃までの平均冷却速度)が表面処理鋼板の加工性に
及ぼす影響を示すグラフ
FIG. 2 (a) is a graph showing the effect of increasing the heating temperature of a plating film on the workability of a surface-treated steel sheet when a plated steel sheet after solidification of a hot-dip plated metal is heat-treated. FIG. 2 (b) shows the average cooling rate of the plating film (from the heating temperature to the heating temperature of 1%) when the plated steel sheet after the hot-dip plating metal was solidified was heat-treated.
Graph showing the effect of average cooling rate to 00 ° C) on the workability of surface-treated steel sheet

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C23C 2/12 C23C 2/12 2/28 2/28 2/40 2/40 22/77 22/77 28/00 28/00 C (72)発明者 大居 利彦 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 吉田 啓二 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 稲垣 淳一 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 山下 正明 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 間島 康弘 神奈川県川崎市川崎区水江町6−1 エヌ ケーケー鋼板株式会社内 (72)発明者 石田 信之 神奈川県川崎市川崎区水江町6−1 エヌ ケーケー鋼板株式会社内 (72)発明者 福島 祐一 神奈川県川崎市川崎区水江町6−1 エヌ ケーケー鋼板株式会社内 Fターム(参考) 4D075 AE03 BB18Y BB23Y BB24Z BB26Z BB74Y BB87X BB91X BB91Y BB92Z BB93Y BB93Z BB95Y CA09 CA33 DA06 DB05 DB07 DC01 EA06 EA07 EA13 EA19 EB14 EB22 EB32 EB33 EB35 EB36 EB38 EB45 EB56 EC01 EC15 EC54 4F100 AA22C AB03A AB10B AB18B AB31B AK01C AK25 AK51 AK53 BA03 BA07 BA10A BA10C EH71B EJ68C GB07 JB02 JB13C JL01 YY00C 4K026 AA02 AA07 AA09 AA13 AA22 BA06 BA12 BB08 BB09 CA16 CA19 CA22 CA39 DA02 DA11 DA15 DA16 EB08 EB11 4K027 AA02 AA05 AA22 AB02 AB05 AB44 AB48 AC72 AC82 AE03 AE22 4K044 AA02 AB02 BA10 BA15 BA21 BB03 BB04 BB05 BB06 BC02 BC05 CA11 CA16 CA53 CA62Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) C23C 2/12 C23C 2/12 2/28 2/28 2/40 2/40 22/77 22/77 28/00 28 / 00 C (72) Inventor Toshihiko Oi 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nihon Kokan Co., Ltd. (72) Keiji Yoshida 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nihon Kokan Stock Within the company (72) Inventor Junichi Inagaki 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Japan Pipe Co., Ltd. (72) Inventor Masaaki Yamashita 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Japan Pipe Co., Ltd. (72) Inventor Yasuhiro Majima 6-1 Mikae-cho, Kawasaki-ku, Kawasaki-city, Kanagawa Prefecture, Japan (72) Inventor Nobuyuki Ishida 6-1 Mizue-cho, Kawasaki-ku, Kawasaki-shi, Kanagawa NKK Steel Co., Ltd. (72) Inventor Yuichi Fukushima 6-1 Mizue-cho, Kawasaki-ku, Kawasaki-shi, Kanagawa F-term (reference) in NKK Steel Sheet Co., Ltd. 4D075 A E03 BB18Y BB23Y BB24Z BB26Z BB74Y BB87X BB91X BB91Y BB92Z BB93Y BB93Z BB95Y CA09 CA33 DA06 DB05 DB07 DC01 EA06 EA07 EA13 EA19 EB14 EB22 EB32 EB33 EB35 EB36 EB38 EB45 EB56 EC01 EC15 EC54 4F100 AA22C AB03A AB10B AB18B AB31B AK01C AK25 AK51 AK53 BA03 BA07 BA10A BA10C EH71B EJ68C GB07 JB02 JB13C JL01 YY00C 4K026 AA02 AA07 AA09 AA13 AA22 BA06 BA12 BB08 BB09 CA16 CA19 CA22 CA39 DA02 DA11 DA15 DA16 EB08 EB11 4K027 AA02 AA05 AA22 AB02 AB05 AB44 AB03 AC02 A02 BB04 CA11 CA16 CA53 CA62

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 めっき皮膜中のAl含有量が20〜95
mass%の溶融Al−Zn系めっき鋼板の表面に化成処理
皮膜を有する表面処理鋼板であって、 前記化成処理皮膜が、クロム酸、クロム酸塩化合物、ク
ロム酸の一部を還元したクロム酸化合物の中から選ばれ
る1種以上と熱硬化性有機樹脂とを含むクロメート処理
液を塗布した後、板温130〜300℃の温度で乾燥し
て得られた皮膜であって、該皮膜中に含まれる有機樹脂
量(A)と金属クロム換算でのCr量(B)の質量比
(A)/(B)が1以上200未満、金属クロム換算の
Cr量が0.1mg/m以上100mg/m未満で
ある皮膜からなることを特徴とする加工性と加工部耐食
性に優れた表面処理鋼板。
An aluminum content in a plating film is 20 to 95.
What is claimed is: 1. A surface-treated steel sheet having a chemical conversion treatment film on the surface of a hot-dip Al-Zn-based plated steel sheet of mass%, wherein the chemical conversion treatment film is a chromic acid, a chromate compound, and a chromate compound in which a part of the chromic acid is reduced. A film obtained by applying a chromate treatment solution containing at least one selected from among the above and a thermosetting organic resin, and then drying the plate at a temperature of 130 to 300 ° C., which is contained in the film. The mass ratio (A) / (B) of the amount of organic resin (A) and the amount of Cr (B) in terms of chromium metal is 1 or more and less than 200, and the amount of Cr in terms of chromium metal is 0.1 mg / m 2 or more and 100 mg / excellent surface treated steel sheet in workability and the processing unit corrosion resistance characterized by comprising the film is less than m 2.
【請求項2】 めっき皮膜中のAl含有量が20〜95
mass%の溶融Al−Zn系めっき鋼板の表面に化成処理
皮膜を有する表面処理鋼板であって、 前記化成処理皮膜が、めっき皮膜面に形成されるクロメ
ート皮膜と、その上層に形成される皮膜であって、クロ
ム酸、クロム酸塩化合物、クロム酸の一部を還元したク
ロム酸化合物の中から選ばれる1種以上と熱硬化性有機
樹脂とを含むクロメート処理液を塗布した後、板温13
0〜300℃の温度で乾燥して得られ、且つ皮膜中に含
まれる有機樹脂量(A)と金属クロム換算でのCr量
(B)の質量比(A)/(B)が1以上200未満、金
属クロム換算のCr量が0.1mg/m以上100m
g/m未満である皮膜とからなることを特徴とする加
工性と加工部耐食性に優れた表面処理鋼板。
2. An aluminum content in a plating film of 20 to 95.
A surface-treated steel sheet having a chemical conversion coating on the surface of a hot-dip Al-Zn-based plated steel sheet of mass%, wherein the chemical conversion coating is a chromate coating formed on a plating coating surface and a coating formed thereon. Then, after applying a chromate treatment liquid containing at least one selected from chromic acid, a chromate compound, and a chromic acid compound obtained by partially reducing chromic acid, and a thermosetting organic resin,
The mass ratio (A) / (B) of the amount of organic resin (A) obtained by drying at a temperature of 0 to 300 ° C. and contained in the film and the amount of Cr (B) in terms of metallic chromium is 1 or more and 200 Less than 0.1mg / m 2 Cr 100mm
A surface-treated steel sheet having excellent workability and corrosion resistance in a processed portion, comprising a film having a g / m 2 or less.
【請求項3】 めっき皮膜が少なくとも下記(a)及び下
記(b)の熱履歴を経て得られためっき皮膜であることを
特徴とする請求項1又は2に記載の加工性と加工部耐食
性に優れた表面処理鋼板。 (a) 鋼板が溶融めっき浴を出た直後の10秒間の平均冷
却速度が11℃/sec未満である熱履歴 (b) 溶融めっきされためっき金属が凝固した後、130
〜300℃の範囲の温度T(℃)に昇温加熱され、その
後、温度T(℃)から100℃までの平均冷却速度が下
記(1)式に示すC(℃/hr)以下を満足する熱履歴、 又は/及び、溶融めっきされためっき金属が凝固した後
の130〜300℃の範囲の温度T(℃)から100℃
までの平均冷却速度が下記(1)式に示すC(℃/hr)
以下を満足する熱履歴 C=(T−100)/2 …… (1)
3. The workability and the corrosion resistance of a processed part according to claim 1, wherein the plating film is a plating film obtained through at least the following thermal histories (a) and (b). Excellent surface treated steel sheet. (a) Heat history in which the average cooling rate for 10 seconds immediately after the steel sheet leaves the hot-dip bath is less than 11 ° C./sec. (b) After the hot-dip plated metal solidifies,
The temperature is raised to a temperature T (° C.) in the range of −300 ° C., and thereafter, the average cooling rate from the temperature T (° C.) to 100 ° C. satisfies C (° C./hr) or less represented by the following formula (1). Heat history, and / or temperature T (° C.) in the range of 130 to 300 ° C. after solidification of hot-dip plated metal to 100 ° C.
The average cooling rate up to C (° C / hr) shown in the following equation (1)
Heat history that satisfies the following: C = (T-100) / 2 (1)
【請求項4】 (b)の熱履歴の温度T(℃)が130〜
200℃の範囲であることを特徴とする請求項1、2又
は3に記載の加工性と加工部耐食性に優れた表面処理鋼
板。
4. The heat history temperature T (° C.) of (b) is 130 to
The surface-treated steel sheet having excellent workability and corrosion resistance of a processed portion according to claim 1, wherein the temperature is in a range of 200 ° C.
【請求項5】 請求項1、2、3又は4に記載の表面処
理鋼板の表面に単層又は複層の塗膜を形成したことを特
徴とする塗装鋼板。
5. A coated steel sheet comprising a surface-treated steel sheet according to claim 1, wherein a single-layer or multi-layer coating film is formed on the surface thereof.
【請求項6】 めっき皮膜中のAl含有量が20〜95
mass%の溶融Al−Zn系めっき鋼板の表面に化成処理
皮膜を有する表面処理鋼板の製造方法であって、 溶融めっき浴を出た鋼板のめっき皮膜に対して、少なく
とも下記(a)及び(b)の熱履歴を付与する工程と、 (a) 鋼板が溶融めっき浴を出た直後の10秒間の平均冷
却速度が11℃/sec未満である熱履歴 (b) 溶融めっきされためっき金属が凝固した後、130
〜300℃の範囲の温度T(℃)に昇温加熱され、その
後、温度T(℃)から100℃までの平均冷却速度が下
記(1)式に示すC(℃/hr)以下を満足する熱履歴、 又は/及び、溶融めっきされためっき金属が凝固した後
の130〜300℃の範囲の温度T(℃)から100℃
までの平均冷却速度が下記(1)式に示すC(℃/hr)
以下を満足する熱履歴 C=(T−100)/2 …… (1) めっき鋼板の表面に、クロム酸、クロム酸塩化合物、ク
ロム酸の一部を還元したクロム酸化合物の中から選ばれ
る1種以上と熱硬化性有機樹脂とを含むクロメート処理
液を塗布した後、板温130〜300℃の温度で乾燥し
て得られる皮膜であって、該皮膜中に含まれる有機樹脂
量(A)と金属クロム換算でのCr量(B)の質量比
(A)/(B)が1以上200未満、金属クロム換算の
Cr量が0.1mg/m以上100mg/m未満で
ある化成処理皮膜を形成させる工程とを有することを特
徴とする加工性と加工部耐食性に優れた表面処理鋼板の
製造方法。
6. An Al content in a plating film of 20 to 95.
A method for producing a surface-treated steel sheet having a chemical conversion coating film on the surface of a hot-dip Al-Zn-based coated steel sheet having a mass%, wherein at least the following (a) and (b) And (a) heat history in which the average cooling rate for 10 seconds immediately after the steel sheet leaves the hot-dip bath is less than 11 ° C./sec. (B) hot-dip plated metal solidifies After that, 130
The temperature is raised to a temperature T (° C.) in the range of −300 ° C., and thereafter, the average cooling rate from the temperature T (° C.) to 100 ° C. satisfies C (° C./hr) or less represented by the following formula (1). Heat history, and / or temperature T (° C.) in the range of 130 to 300 ° C. after solidification of hot-dip plated metal to 100 ° C.
The average cooling rate up to C (° C / hr) shown in the following equation (1)
Thermal history that satisfies the following: C = (T-100) / 2 (1) The surface of the plated steel sheet is selected from chromate, a chromate compound, and a chromate compound in which a part of the chromate is reduced. A film obtained by applying a chromate treatment liquid containing at least one kind of thermosetting organic resin and drying at a plate temperature of 130 to 300 ° C., wherein the amount of the organic resin contained in the film (A ) And a Cr content (B) in terms of metallic chromium (B) in a mass ratio (A) / (B) of 1 or more and less than 200, and a Cr content in metallic chromium equivalent of 0.1 mg / m 2 or more and less than 100 mg / m 2. A method for producing a surface-treated steel sheet having excellent workability and corrosion resistance in a processed portion, comprising a step of forming a treated film.
【請求項7】 めっき皮膜中のAl含有量が20〜95
mass%の溶融Al−Zn系めっき鋼板の表面に化成処理
皮膜を有する表面処理鋼板の製造方法であって、 溶融めっき浴を出た鋼板のめっき皮膜に対して、少なく
とも下記(a)及び(b)の熱履歴を付与する工程と、 (a) 鋼板が溶融めっき浴を出た直後の10秒間の平均冷
却速度が11℃/sec未満である熱履歴 (b) 溶融めっきされためっき金属が凝固した後、130
〜300℃の範囲の温度T(℃)に昇温加熱され、その
後、温度T(℃)から100℃までの平均冷却速度が下
記(1)式に示すC(℃/hr)以下を満足する熱履歴、 又は/及び、溶融めっきされためっき金属が凝固した後
の130〜300℃の範囲の温度T(℃)から100℃
までの平均冷却速度が下記(1)式に示すC(℃/hr)
以下を満足する熱履歴 C=(T−100)/2 …… (1) めっき鋼板の表面にクロメート皮膜を形成させ、次い
で、このクロメート皮膜の上層に、クロム酸、クロム酸
塩化合物、クロム酸の一部を還元したクロム酸化合物の
中から選ばれる1種以上と熱硬化性有機樹脂とを含むク
ロメート処理液を塗布した後、板温130〜300℃の
温度で乾燥して得られる皮膜であって、該皮膜中に含ま
れる有機樹脂量(A)と金属クロム換算でのCr量
(B)の質量比(A)/(B)が1以上200未満、金
属クロム換算のCr量が0.1mg/m 以上100m
g/m未満である皮膜を形成させる、化成処理皮膜の
形成工程とを有することを特徴とする加工性と加工部耐
食性に優れた表面処理鋼板の製造方法。
7. An aluminum content in a plating film of 20 to 95.
Chemical conversion treatment on the surface of mass% hot-dip Al-Zn plated steel sheet
A method for producing a surface-treated steel sheet having a coating, the method comprising:
Both (a) and (b) the steps of imparting the thermal history described below, and (a) the average cooling for 10 seconds immediately after the steel sheet has left the hot-dip plating bath.
(B) After the hot-dip plating metal solidifies, the heat history is less than 11 ° C / sec.
And heated to a temperature T (° C.) in the range of
After that, the average cooling rate from temperature T (° C) to 100 ° C decreases
Thermal history that satisfies C (° C./hr) or less shown in equation (1), and / or after the hot-dip plated metal solidifies
A temperature T (° C.) in the range of 130 to 300 ° C. to 100 ° C.
The average cooling rate up to C (° C / hr) shown in the following equation (1)
Thermal history satisfying the following: C = (T-100) / 2 (1) A chromate film is formed on the surface of the plated steel sheet.
Chromic acid, chromic acid
Salt compounds, chromic acid compounds that have partially reduced chromic acid
Containing at least one selected from the group consisting of a thermosetting organic resin and
After applying the romate treatment liquid, the plate temperature is 130 to 300 ° C.
A film obtained by drying at a temperature, which is contained in the film.
Of organic resin (A) and Cr in terms of chromium metal
(B) mass ratio (A) / (B) of 1 to less than 200, gold
0.1mg / m Cr content of genus chromium 2More than 100m
g / m2Of a chemical conversion coating to form a coating that is less than
Processability and process part resistance characterized by having a forming step
A method for producing surface-treated steel sheets with excellent corrosion properties.
【請求項8】 (b)の熱履歴の温度T(℃)が130〜
200℃の範囲であることを特徴とする請求項6又は7
に記載の加工性と加工部耐食性に優れた表面処理鋼板の
製造方法。
8. The temperature T (° C.) of the heat history of (b) is 130 to
8. The temperature range of 200 [deg.] C.
3. A method for producing a surface-treated steel sheet having excellent workability and corrosion resistance in a processed part according to the above.
【請求項9】 めっき皮膜に対する(b)の熱履歴の付与
を、下記(1)〜(4)のうちの少なくとも1つの段階で行う
ことを特徴とする請求項6、7又は8に記載の加工性と
加工部耐食性に優れた表面処理鋼板の製造方法。 (1) 化成処理皮膜の形成前 (2) 化成処理皮膜の乾燥工程中 (3) 化成処理皮膜の形成後 (4) 溶融めっきされためっき金属が凝固した後の冷却過
9. The method according to claim 6, wherein the application of the thermal history of (b) to the plating film is performed in at least one of the following steps (1) to (4). A method for producing surface-treated steel sheets with excellent workability and corrosion resistance in the processed part. (1) Before chemical conversion coating formation (2) During chemical conversion coating drying process (3) After chemical conversion coating formation (4) Cooling process after solidification of hot-dip plated metal
【請求項10】 請求項6、7、8又は9に記載の製造
方法の工程に加えて、さらに、化成処理皮膜面に1コー
ト又は2コート以上の塗装を施す工程を有することを特
徴とする塗装鋼板の製造方法。
10. The method according to claim 6, further comprising the step of applying one or more coats to the surface of the chemical conversion coating. Manufacturing method of painted steel sheet.
JP2001082423A 2001-01-31 2001-03-22 Manufacturing method of surface-treated steel sheet with excellent workability and corrosion resistance of processed parts Expired - Fee Related JP3811363B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2001082423A JP3811363B2 (en) 2001-03-22 2001-03-22 Manufacturing method of surface-treated steel sheet with excellent workability and corrosion resistance of processed parts
AU2002230097A AU2002230097B2 (en) 2001-01-31 2002-01-30 Surface treated steel plate and method for production thereof
PCT/JP2002/000690 WO2002061164A1 (en) 2001-01-31 2002-01-30 Surface treated steel plate and method for production thereof
CNB028001818A CN1215194C (en) 2001-01-31 2002-01-30 Surface treated steel and method for production thereof
KR10-2002-7011422A KR100500189B1 (en) 2001-01-31 2002-01-30 Surface treated steel plate and method for production thereof
TW91101646A TW575643B (en) 2001-01-31 2002-01-31 Surface treated steel sheet and method for producing the same
US10/255,374 US6610422B1 (en) 2001-01-31 2002-09-26 Coated steel sheet and method for manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001082423A JP3811363B2 (en) 2001-03-22 2001-03-22 Manufacturing method of surface-treated steel sheet with excellent workability and corrosion resistance of processed parts

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JP2002275645A true JP2002275645A (en) 2002-09-25
JP3811363B2 JP3811363B2 (en) 2006-08-16

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