JP2002266237A - Metal-coated fiber material - Google Patents

Metal-coated fiber material

Info

Publication number
JP2002266237A
JP2002266237A JP2001054114A JP2001054114A JP2002266237A JP 2002266237 A JP2002266237 A JP 2002266237A JP 2001054114 A JP2001054114 A JP 2001054114A JP 2001054114 A JP2001054114 A JP 2001054114A JP 2002266237 A JP2002266237 A JP 2002266237A
Authority
JP
Japan
Prior art keywords
metal
fibrous body
metal coating
coated
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001054114A
Other languages
Japanese (ja)
Other versions
JP4524725B2 (en
Inventor
Makoto Tsunashima
真 綱島
Takesuke Maeda
雄亮 前田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Mitsubishi Materials Electronic Chemicals Co Ltd
Original Assignee
Mitsubishi Materials Corp
Jemco Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp, Jemco Inc filed Critical Mitsubishi Materials Corp
Priority to JP2001054114A priority Critical patent/JP4524725B2/en
Priority to TW090126696A priority patent/TW593492B/en
Priority to KR1020037008527A priority patent/KR100808322B1/en
Priority to EP01980924A priority patent/EP1369525A4/en
Priority to US10/450,833 priority patent/US7166354B2/en
Priority to PCT/JP2001/009456 priority patent/WO2002052098A1/en
Publication of JP2002266237A publication Critical patent/JP2002266237A/en
Application granted granted Critical
Publication of JP4524725B2 publication Critical patent/JP4524725B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a metal-coated fiber material having excellent corrosion resistance and coat strength. SOLUTION: This metal-coated fiber material is characterized by laminating an electroconductive metal coat onto a fiber material and further a corrosion- resistant metal coat onto the surface of the electroconductive metal coat. The metal-coated fiber material is obtained by forming at least either one of the coats of the electroconductive metal coat and the corrosion-resistant metal coat and then heat-treating the resultant fiber material at a temperature not lower than the crystallization temperature of the fiber material and lower than melting temperature thereof.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、繊維体に設けた金
属被覆の密着性に優れると共に耐腐食性に優れた金属被
覆繊維体に関する。詳しくは、例えば、ナイロン繊維体
やポリエステル繊維体などの合成繊維や天然繊維などの
表面に金属被覆をコーテングした金属被覆繊維体におい
て、金属被覆が優れた密着強度を有すると共に塩素や硫
黄、酸素に対して優れた耐腐蝕性を有する金属被覆繊維
体に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal-coated fibrous body having excellent adhesion to a metal coating provided on the fibrous body and having excellent corrosion resistance. Specifically, for example, in a metal-coated fiber body in which a metal coating is coated on the surface of a synthetic fiber or a natural fiber such as a nylon fiber body or a polyester fiber body, the metal coating has an excellent adhesion strength and is resistant to chlorine, sulfur, and oxygen. The present invention relates to a metal-coated fiber having excellent corrosion resistance.

【0002】[0002]

【従来の技術】ナイロン繊維やポリエステル繊維などの
高分子材料からなる合成繊維表面に金属薄膜をコーテン
グした導電性繊維ないし導電性糸が従来から知られてお
り、金属コーテング膜の密着性を高めるために種々の方
法が試みられている。例えば、硫化銅をコーテングする
場合に、銅イオン捕捉基を有する染料で高分子材料を前
処理し、これに銅イオンを結合させた後に硫化する方法
(特公平01-37513号)や、アルカリ処理して粗面化した繊
維表面に銅イオン捕捉基を付着させた後にこれに硫化銅
を結合させる方法(特開平06-298973号)などが知られて
いる。また、アラミド繊維などのように金属メッキを施
し難いものについては、ポリビニルピロリドン(PVP)
を利用して金属イオンを付着させ、これを還元して金属
メッキを形成する方法(特表平06-506267号)などが知ら
れている。
2. Description of the Related Art A conductive fiber or a conductive yarn obtained by coating a metal thin film on the surface of a synthetic fiber made of a polymer material such as a nylon fiber or a polyester fiber has been conventionally known, and is used to enhance the adhesion of the metal coating film. Various methods have been tried. For example, when coating copper sulfide, a method of pre-treating a polymer material with a dye having a copper ion capturing group, bonding copper ions to the polymer material, and then sulfiding the material.
(Japanese Patent Publication No. 01-37513) and a method of bonding copper sulfide to a copper ion capturing group after attaching a copper ion capturing group to the fiber surface roughened by alkali treatment (Japanese Patent Laid-Open No. 06-298973) and the like are known. ing. In addition, for those which are difficult to apply metal plating such as aramid fiber, polyvinylpyrrolidone (PVP)
There is known a method of forming metal plating by depositing metal ions by utilizing the method and reducing the same to form metal plating (Japanese Patent Publication No. 06-506267).

【0003】[0003]

【発明が解決しようとする課題】ところが、上記PVP
を利用するメッキ方法は繊維の種類が限られるので一般
的ではない。また、銅イオン捕捉基を導入するコーテン
グ方法は金属被覆が銅やその化合物に限られ、しかも金
属被覆の付着強度が必ずしも十分ではないと云う問題が
ある。なお、繊維をアルカリ処理して粗面化すれば概ね
金属被覆の付着強度を高めることができるが、粗面化の
程度と金属被覆の状態が適切でないと十分な効果が得ら
れない。しかも、金属被覆繊維を衣類等に使用する場合
には洗濯や摩耗などの過酷な使用条件に耐える必要があ
る。さらに導電性の観点からは、金属被覆の部分的剥離
によっても断線状態を招くので、金属被覆は信頼性の高
い密着強度を有することが求められる。本発明は、従来
の金属被覆繊維におけるこのような問題を解決したもの
であり、優れた被覆強度と耐腐蝕性を有する金属被覆繊
維体を提供することを目的とする。
However, the above-mentioned PVP
Is not common since the type of fiber is limited. Further, the coating method for introducing a copper ion trapping group has a problem that the metal coating is limited to copper or a compound thereof and the adhesion strength of the metal coating is not always sufficient. In addition, if the fibers are roughened by alkali treatment, the adhesion strength of the metal coating can be generally increased, but a sufficient effect cannot be obtained unless the degree of the surface roughening and the state of the metal coating are appropriate. Moreover, when the metal-coated fiber is used for clothing and the like, it is necessary to withstand severe use conditions such as washing and abrasion. Further, from the viewpoint of conductivity, a disconnection state is caused even by partial peeling of the metal coating, so that the metal coating is required to have a highly reliable adhesion strength. An object of the present invention is to solve such a problem in a conventional metal-coated fiber, and to provide a metal-coated fiber having excellent coating strength and corrosion resistance.

【0004】[0004]

【課題を解決する手段】本発明は、金属被覆を有する繊
維体において、繊維体表面に設けた導電性金属被覆を下
地とし、その表面にさらに耐腐食性金属被覆を設けるこ
とによって導電性と共に耐腐食性を高めたものであり、
好ましくは、金属被覆を設けた後に所定温度範囲の加熱
処理を施すことにより、金属被覆の付着強度(被覆強度)
を大幅に向上すると共に繊維体の伸縮率を格段に低減し
たものである。
According to the present invention, a fibrous body having a metal coating is provided with a conductive metal coating provided on the surface of the fibrous body as a base, and further provided with a corrosion-resistant metal coating on the surface to provide both a conductive property and a resistance. With increased corrosiveness,
Preferably, by applying a heat treatment in a predetermined temperature range after providing the metal coating, the adhesion strength of the metal coating (coating strength)
Is greatly improved, and the elasticity of the fibrous body is significantly reduced.

【0005】すなわち、本発明は以下の構成からなる金
属被覆繊維体に関する。 (1)繊維体に導電性金属被覆とその表面に耐腐食性金
属被覆が積層されていることを特徴とする金属被覆繊維
体。 (2)導電性金属被覆および/または耐腐食性金属被覆
がおのおの複数層に形成されている上記(1)の金属被覆
繊維体。 (3)導電性金属被覆と耐腐食性金属被覆の少なくとも
何れか一方の被覆を設けた後に、該繊維体の結晶化温度
以上であって融解温度未満の温度で加熱処理した上記
(1)または(2)の何れかに記載する金属被覆繊維体。 (4)導電性金属が銀、銅、ニッケル、スズ、亜鉛、ま
たはこれらの混合物ないし合金の少なくとも1種であ
り、耐腐食性金属が金、白金、パラジウム、オスミウ
ム、ロジウムの少なくとも1種である上記(1)、(2)また
は(3)の何れかに記載する金属被覆繊維体。 (5)金属被覆がオレンジピールを有する上記(1)〜(4)
の何れかに記載する金属被覆繊維体。 (6)耐腐食性金属被覆の厚さが1nm〜500nmである
上記(1)〜(5)の何れかに記載する金属被覆繊維体。 (7)耐腐食性金属被覆の表面にパラフィン層、ワック
ス層が設けられている上記(1)〜(6)の何れかに記載する
金属被覆繊維体。 (8)繊維体がポリエステル繊維体、ナイロン繊維体ま
たはアクリル繊維体などの合成繊維体の単繊維体、また
はこれら2種以上の成分からなる複合繊維体である上記
(1)〜(7)の何れかに記載する金属被覆繊維体。
That is, the present invention relates to a metal-coated fiber having the following constitution. (1) A metal-coated fibrous body comprising a fibrous body and a conductive metal coating and a corrosion-resistant metal coating on the surface thereof. (2) The metal-coated fibrous body according to the above (1), wherein the conductive metal coating and / or the corrosion-resistant metal coating are formed in a plurality of layers. (3) After providing at least one of a conductive metal coating and a corrosion-resistant metal coating, the above-mentioned heat treatment is performed at a temperature not lower than the crystallization temperature and lower than the melting temperature of the fibrous body.
The metal-coated fibrous body according to any one of (1) and (2). (4) The conductive metal is at least one of silver, copper, nickel, tin, zinc, or a mixture or alloy thereof, and the corrosion-resistant metal is at least one of gold, platinum, palladium, osmium, and rhodium. The metal-coated fibrous body according to any one of the above (1), (2) and (3). (5) The above (1) to (4), wherein the metal coating has an orange peel.
The metal-coated fiber body according to any one of the above. (6) The metal-coated fiber according to any one of the above (1) to (5), wherein the thickness of the corrosion-resistant metal coating is 1 nm to 500 nm. (7) The metal-coated fibrous body according to any one of the above (1) to (6), wherein a paraffin layer and a wax layer are provided on the surface of the corrosion-resistant metal coating. (8) The above wherein the fibrous body is a single fibrous body of a synthetic fibrous body such as a polyester fibrous body, a nylon fibrous body or an acrylic fibrous body, or a composite fibrous body comprising two or more of these components.
The metal-coated fibrous body according to any one of (1) to (7).

【0006】[0006]

【発明の実施の態様】以下、本発明を実施態様に基づい
て詳細に説明する。本発明の金属被覆繊維体は、繊維体
に導電性金属被覆と、その表面に耐腐食性金属被覆が積
層されていることを特徴とする。導電性金属被覆を下地
とし、その表面に塩素、硫黄、酸素による腐蝕に対して
耐久性のある金属被覆を設けることによって、高い導電
性を有すると共に耐腐食性に優れた金属被覆繊維を得る
ことができる。なお、ここで繊維体とは、短繊維(ステ
ープル)、長繊維(フィラメント)、これらの繊維からな
る各種の加工糸(フィラメント糸、紡績糸など)を云い、
これらを広く含めて繊維体と云う。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail based on embodiments. The metal-coated fibrous body of the present invention is characterized in that a fibrous body is laminated with a conductive metal coating and a corrosion-resistant metal coating on the surface thereof. To obtain a metal fiber with high conductivity and excellent corrosion resistance by providing a metal coating that is durable against corrosion by chlorine, sulfur, and oxygen on the surface of a conductive metal coating. Can be. Here, the fibrous body refers to short fibers (staples), long fibers (filaments), various processed yarns (filament yarns, spun yarns, etc.) composed of these fibers,
These are widely referred to as fibrous bodies.

【0007】本発明に用いる繊維体としては、ポリエス
テル、ポリアミド、アクリル、ポリオレフィン、ナイロ
ンなどの高分子材料を主成分とした合成繊維、木綿など
の天然繊維、レーヨンなどのセルロース系繊維、これら
の有機繊維のほかにガラスファイバーなどの無機繊維、
またはこれらの複合繊維体などが挙げられる。これらの
繊維体は二種以上を混紡したものでも良く、合成繊維と
天然繊維を混紡したものでも良い。このうち、ポリエス
テル繊維、アクリル繊維、ナイロン繊維などの合成繊維
を用いたものについて本発明は特に有用である。
The fibrous body used in the present invention includes synthetic fibers mainly composed of a polymer material such as polyester, polyamide, acrylic, polyolefin and nylon; natural fibers such as cotton; cellulosic fibers such as rayon; In addition to fiber, inorganic fiber such as glass fiber,
Or a composite fiber body of these or the like can be mentioned. These fiber bodies may be a blend of two or more, or a blend of synthetic fibers and natural fibers. Of these, the present invention is particularly useful for those using synthetic fibers such as polyester fibers, acrylic fibers, and nylon fibers.

【0008】なお、ポリエステルの長繊維は従来から金
属被覆を施すのが難しいが、本発明によれば密着強度の
大きい金属被覆繊維体を得ることができる。これらの繊
維は単繊維の太さが0.1〜15d(テ゛ニール)のものが適当
である。この繊維径が0.1dより細いと繊維の強度が
不足するので好ましくなく、また、15dより太いと金
属被覆を施した際に繊維体が硬くなり可撓性が失われる
ので適当ではない。
[0008] It is difficult to coat a long fiber of a polyester with a metal coating conventionally. However, according to the present invention, a metal-coated fiber having high adhesion strength can be obtained. These fibers preferably have a single fiber thickness of 0.1 to 15 d (denier). If the fiber diameter is smaller than 0.1 d, the strength of the fiber is insufficient, which is not preferable. On the other hand, if the fiber diameter is larger than 15 d, the fibrous body becomes hard and loses flexibility when metal coating is applied, which is not suitable.

【0009】繊維体に設ける金属被覆のうち、下地とな
る導電性金属被覆は、例えば、銀、銅、ニッケル、ス
ズ、亜鉛、およびこれらの混合物や合金などの少なくと
も1種を用いることができる。なお、被覆方法ないし手
段は限定されない。電解メッキや化学(無電解)メッキ、
あるいは真空蒸着などを利用することができる。
Among the metal coatings provided on the fibrous body, the conductive metal coating serving as a base may be at least one of silver, copper, nickel, tin, zinc, and a mixture or alloy thereof. In addition, the coating method or means is not limited. Electrolytic plating and chemical (electroless) plating,
Alternatively, vacuum evaporation or the like can be used.

【0010】導電性金属被覆の表面に設ける耐腐食性金
属被覆としては、金、白金、パラジウム、オスミウム、
ロジウムの少なくとも1種を用いることができる。これ
らの貴金属被覆を表面に設けることにより、塩素、硫
黄、酸素による腐蝕に対して優れた耐久性を得ることが
できる。耐腐食性金属被覆の層厚は1nm〜500nmが適
当である。被覆がこれより薄いと耐腐食性が低下する。
また、下地の導線性金属被覆が銀、ニッケル、スズなど
の白色系金属である場合、耐腐食性金属被覆として金を
用いるときには層厚が500nmより厚いと黄色が強くな
り、下地によって得られる白色度を低下させる。金の被
覆厚が500nm未満であれば概ね白色度(L値)50以上
の導電性繊維体を得ることができる。白色度はハンター
の式に基づくLab法によって測定される。なお、白
金、パラジウム、オスミウムは黄色化しないので500
nmより厚くても良い。因みに、パラジウム、オスミウム
などは高価であるので、経済性の点からは金、白金が好
ましい。
The corrosion-resistant metal coating provided on the surface of the conductive metal coating includes gold, platinum, palladium, osmium,
At least one of rhodium can be used. By providing such a noble metal coating on the surface, excellent durability against corrosion by chlorine, sulfur, and oxygen can be obtained. The layer thickness of the corrosion resistant metal coating is suitably from 1 nm to 500 nm. If the coating is thinner, the corrosion resistance decreases.
In addition, when the underlying conductive metal coating is a white metal such as silver, nickel, or tin, when gold is used as the corrosion-resistant metal coating, if the layer thickness is greater than 500 nm, the yellow color becomes strong, and the white Decrease the degree. When the thickness of the gold coating is less than 500 nm, a conductive fiber having a whiteness (L value) of about 50 or more can be obtained. Whiteness is measured by the Lab method based on Hunter's equation. Platinum, palladium and osmium do not turn yellow, so 500
It may be thicker than nm. Incidentally, palladium, osmium, and the like are expensive, so that gold and platinum are preferable from the viewpoint of economy.

【0011】導線性金属被覆および耐腐蝕性金属被覆の
何れもおのおの異なる金属元素等を用いることによって
各被覆層を複数層に形成しても良い。例えば、繊維体表
面に薄いニッケル下地層を設け、その表面に銀メッキを
設けることによって二層構造の導電性金属被覆層を形成
し、さらにその表面に金または白金の耐腐食性金属被覆
層を形成する。なお、この耐腐食性金属被覆層は金およ
び白金を二層に形成したものでも良い。このように、導
電性金属被覆、耐腐蝕性金属被覆を複数層に形成するこ
とにより銀、ニッケル、銅等の導電性金属被覆に対する
耐腐食性が高まり、化学的な安定性が向上するので電子
材料等に必要な長期の使用に対しての信頼性を高めるこ
とができる。
Each of the conductive metal coating and the corrosion-resistant metal coating may be formed of a plurality of layers by using different metal elements or the like. For example, a thin nickel base layer is provided on the surface of the fibrous body, a silver-plated surface is provided thereon to form a conductive metal coating layer having a two-layer structure, and further a gold or platinum corrosion-resistant metal coating layer is provided on the surface. Form. The corrosion-resistant metal coating layer may be formed of two layers of gold and platinum. As described above, by forming the conductive metal coating and the corrosion-resistant metal coating in a plurality of layers, the corrosion resistance to the conductive metal coating such as silver, nickel, and copper is increased, and the chemical stability is improved. Reliability for long-term use required for materials and the like can be improved.

【0012】本発明の金属被覆繊維体は、好ましくは金
属被覆表面がオレンジピールを有することによって密着
強度に優れた繊維体を得ることができる。オレンジピー
ル(orange peel)とはオレンジの皮に似た肌の粗い、表
面粗さが概ね0.01〜1μmの表面状態を云い、ユズ肌
ないし梨地肌と称されている。金属被覆表面がオレンジ
ピールを有するとは金属被覆表面がオレンジピールの状
態であることを云う。導電性金属被覆および耐腐蝕性金
属被覆の層厚は通常概ね数百ナノメータ(nm)以下である
ので、金属被覆がオレンジピールを有するものは被覆の
裏側まで粗面状態になっており、繊維体の表面がこの粗
面状態の導電性金属被覆の裏面に入り込んでアンカー効
果を発揮するので金属被覆の被覆強度が大きい。
The metal-coated fibrous body of the present invention preferably has an orange peel on the metal-coated surface, so that a fiber body having excellent adhesion strength can be obtained. An orange peel refers to a surface condition in which the skin resembles orange peel and has a surface roughness of approximately 0.01 to 1 μm, and is called yuzu skin or pear skin. The fact that the metal-coated surface has an orange peel means that the metal-coated surface is in an orange peel state. Since the layer thickness of the conductive metal coating and the corrosion-resistant metal coating is generally about several hundred nanometers (nm) or less, those having an orange peel have a rough surface up to the back side of the coating and have a fibrous body. The surface of the metal coating enters the back surface of the conductive metal coating in a roughened state and exerts an anchor effect, so that the coating strength of the metal coating is large.

【0013】本発明の金属被覆繊維体は、好ましくは繊
維体の結晶化温度以上および融解温度未満の温度範囲で
加熱処理したものである。この加熱処理によって繊維体
の組織を整え、具体的には、例えば繊維体の再結晶化を
進め、金属被覆の被覆強度を格段に高めると共に加熱に
よる収縮を大幅に抑制することができる。加熱処理は導
電性金属被覆および耐腐食性金属被覆の少なくとも何れ
か一方を設けた後に行えば良い。
The metal-coated fibrous body of the present invention is preferably obtained by heat-treating the fibrous body at a temperature within a range from the crystallization temperature of the fibrous body to the melting point. By this heat treatment, the structure of the fibrous body is adjusted. Specifically, for example, the recrystallization of the fibrous body is advanced, and the coating strength of the metal coating is significantly increased, and shrinkage due to heating can be significantly suppressed. The heat treatment may be performed after providing at least one of the conductive metal coating and the corrosion-resistant metal coating.

【0014】一般に、ポリエステル、ナイロン、ポリア
クリル等の合成繊維を加熱すると、加熱温度に応じてガ
ラス転移、結晶化、融解(溶融)と次第に状態が変化し、
多くの場合にはガラス転移によって軟化し、続いて結晶
化の段階で大きく収縮する。金属被覆繊維体をその繊維
体の結晶化温度以上に加熱すると、繊維体が軟化し、そ
の表面が繊維体と金属被覆との接触面の微細な凹凸に入
り込み、アンカー効果によって金属被覆と繊維体との密
着性を高め、大きな被覆強度を得ることができる。
In general, when synthetic fibers such as polyester, nylon, and polyacryl are heated, the state gradually changes to glass transition, crystallization, and melting (melting) according to the heating temperature.
In many cases, they soften due to the glass transition and subsequently shrink significantly during the crystallization stage. When the metal-coated fibrous body is heated to a temperature higher than the crystallization temperature of the fibrous body, the fibrous body softens and its surface enters fine irregularities in the contact surface between the fibrous body and the metal coating, and the metal coating and the fibrous body are anchored. Adhesion, and a large coating strength can be obtained.

【0015】加熱温度は、具体的には、例えば、ポリエ
ステル繊維については170〜240℃、ナイロン繊維
については110〜180℃、アクリル繊維については
150〜200℃が適当である。この加熱処理において
は、繊維体が十分に軟化するように昇温後の温度を5〜
200分程度保持するのが好ましい。なお、加熱温度が
繊維体の融解温度を上回ると繊維体全体が溶融して結晶
性が低下すると共に繊維体を破壊して金属被覆を保持で
きなくなるので好ましくない。
The heating temperature is suitably, for example, 170 to 240 ° C. for polyester fiber, 110 to 180 ° C. for nylon fiber, and 150 to 200 ° C. for acrylic fiber. In this heat treatment, the temperature after the temperature is increased to 5 to sufficiently soften the fibrous body.
It is preferable to hold for about 200 minutes. When the heating temperature is higher than the melting temperature of the fibrous body, the entire fibrous body is melted, the crystallinity is reduced, and the fibrous body is destroyed, so that the metal coating cannot be held.

【0016】繊維体を軟化した後に冷却する過程で繊維
体の組織が整えられる。例えば、加熱により繊維の分子
配列が揃って結晶化し、金属被覆に密着した状態で繊維
体が収縮し、徐冷工程で金属被覆が繊維体との一体性を
保って収縮することにより被覆強度が向上する。この冷
却工程において、金属被覆繊維体の冷却速度が適切でな
いと十分な被覆強度が得られない。すなわち、合成繊維
は金属よりも線膨張係数が大きく、例えば、ポリエステ
ル繊維やアクリル繊維などの線膨張係数は銀や銅などの
約2倍であり、冷却収縮する度合いが大きい。このた
め、冷却速度が早過ぎると繊維体の収縮に対して金属被
覆の収縮が追従できず、繊維体と金属被覆の接触面が部
分的に剥離する虞があるので、加熱後は徐冷するのが好
ましい。
In the process of cooling after softening the fibrous body, the structure of the fibrous body is adjusted. For example, by heating, the molecular arrangement of the fibers is aligned and crystallized, the fibrous body contracts in a state of being in close contact with the metal coating, and the metal coating shrinks while maintaining the integrity with the fibrous body in the slow cooling step, thereby increasing the coating strength. improves. In this cooling step, if the cooling rate of the metal-coated fiber body is not appropriate, sufficient coating strength cannot be obtained. That is, the synthetic fiber has a larger coefficient of linear expansion than a metal. For example, the coefficient of linear expansion of polyester fiber, acrylic fiber, or the like is about twice that of silver, copper, or the like, and the degree of cooling and shrinking is large. For this reason, if the cooling rate is too fast, the shrinkage of the metal coating cannot follow the shrinkage of the fibrous body, and the contact surface between the fibrous body and the metal coating may be partially peeled off. Is preferred.

【0017】加熱処理手段は加熱炉、熱風炉などの他に
赤外線による加熱でも良い。また、メッキ槽内での加圧
水蒸気による加熱処理でも良い。加熱処理雰囲気は空気
中でも良いが、金属被覆の酸化による変色を防止するに
は、窒素やアルゴン等の不活性ガス雰囲気下で加熱処理
するのが好ましい。
The heating means may be heating by infrared rays in addition to a heating furnace, a hot blast furnace or the like. Further, heat treatment using pressurized steam in the plating tank may be used. The heat treatment atmosphere may be air, but it is preferable to perform the heat treatment in an atmosphere of an inert gas such as nitrogen or argon in order to prevent discoloration due to oxidation of the metal coating.

【0018】また、本発明の金属被覆繊維体はこのよう
な加熱冷却処理によって優れた被覆強度と共に非伸縮性
を有する。一般に合成繊維は結晶化温度以上に加熱され
ると結晶構造が変化するので10%以上の熱収縮を生じ
ることが多いが、本発明の金属被覆繊維体は加熱処理し
て繊維体の結晶構造を整えているので、その後に加熱し
ても結晶構造が変化し難く、熱収縮を殆ど生じない。む
しろ場合によっては僅かな伸びを示す傾向を有するよう
になる。
Further, the metal-coated fiber body of the present invention has excellent coating strength and non-stretchability by such a heating and cooling treatment. In general, when synthetic fibers are heated to a temperature higher than the crystallization temperature, the crystal structure changes, so that heat shrinkage of 10% or more often occurs. However, the metal-coated fiber of the present invention is subjected to heat treatment to reduce the crystal structure of the fiber. Since it has been adjusted, the crystal structure is unlikely to change even when subsequently heated, and hardly causes heat shrinkage. Rather, it may have a tendency to show slight elongation.

【0019】具体的には、例えば、繊維体の結晶化温度
以上であって融解温度未満の温度下において、荷重を加
えないときの伸縮率が±4%以下、好ましくは±3%以
下の金属被覆繊維体を得ることができる。また、加熱荷
重下においても、例えば、上記温度下において、繊維体
のデニール値の100分の1に相当するg荷重を加えた
ときの伸縮率が±2%以下、好ましくは伸縮率±1.5
%以下、さらに好ましくは伸縮率±1%以下の金属被覆
繊維体を得ることができる。なお、繊維体のデニール値
の100分の1に相当するg荷重とは、例えば100デ
ニールの繊維体について1gの荷重を加えることを云
う。
Specifically, for example, at a temperature higher than the crystallization temperature of the fibrous body but lower than the melting temperature, a metal having an expansion / contraction ratio of ± 4% or less, preferably ± 3% or less when no load is applied. A coated fiber body can be obtained. Further, even under a heating load, for example, at the above-mentioned temperature, the expansion and contraction rate when a g load corresponding to 1/100 of the denier value of the fibrous body is applied is ± 2% or less, preferably the expansion and contraction rate is ± 1. 5
% Or less, more preferably ± 1% or less. The g load corresponding to 1/100 of the denier value of the fibrous body means, for example, that a load of 1 g is applied to a 100 denier fibrous body.

【0020】また、本発明の金属被覆繊維体は、以上の
加熱冷却処理を行うことにより、規格(JIS L 0849)に基
づく剥離強度試験において4等級以上の剥離強度(単に
4等級以上の強度と云う)を有することができる。因み
に、上記規格試験(JIS L 0849)は繊維体や布の染色堅ろ
う度を示す試験であり、染色布に白色布を重ね、所定荷
重下で規定回数擦り合わせた場合に生じる白色布の汚染
度によって染色の付着性が判定される。汚染度の高い順
(付着性の低い順)に1等級から5等級までの基準が定
められており、5等級の汚染度が最も低く、従って染色
の密着性が最も高い。上記加熱処理を施した金属被覆繊
維体について、この剥離試験における白色布の汚染度に
よって金属被覆の付着強度(被覆強度)を同様に判定する
ことができる。加熱処理前は3等級以下の被覆強度を有
する金属被覆繊維体について、本発明の加熱徐冷処理を
行うことによって4等級以上の高い被覆強度を有するも
のを得ることができる。
In addition, the metal-coated fiber body of the present invention can be subjected to the above-mentioned heating and cooling treatments to obtain a peel strength of 4 or more in a peel strength test based on the standard (JIS L 0849). ). By the way, the above standard test (JIS L 0849) is a test showing the fastness of dyeing of fibrous bodies and cloths, and the degree of contamination of white cloth that occurs when a white cloth is laid on a dyed cloth and rubbed a specified number of times under a predetermined load The adhesion of the dye is determined by the method. Criteria from grade 1 to grade 5 are defined in the order of higher contamination (lower adhesion), the 5th grade has the lowest degree of contamination, and therefore has the highest adhesion of dyeing. With respect to the metal-coated fiber body subjected to the heat treatment, the adhesion strength (coating strength) of the metal coating can be similarly determined based on the degree of contamination of the white cloth in the peel test. Before the heat treatment, a metal-coated fibrous body having a coating strength of 3 or less can be obtained by performing the heating and slow cooling treatment of the present invention to have a coating strength of 4 or more.

【0021】さらに、本発明によれば導電性に優れた金
属被覆繊維体を得ることができる。具体的には、例え
ば、繊維体1cmについて1デニール当たりの電気抵抗が
10000Ω/cm・テ゛ニール以下、好ましくは1000Ω/cm
・テ゛ニール以下、さらに好ましくは100Ω/cm・テ゛ニール以下
の導電性繊維体を得ることができる。なお、金属被覆量
を低減することによって電気抵抗が1万Ω/cm・テ゛ニール以
上の繊維体とすることもできる。
Further, according to the present invention, a metal-coated fiber having excellent conductivity can be obtained. Specifically, for example, the electrical resistance per 1 denier per 1 cm of the fibrous body is 10,000Ω / cm · denier or less, preferably 1000Ω / cm.
A conductive fiber having a denier of not more than 100 Ω / cm and preferably not more than 100 Ω / cm can be obtained. By reducing the metal coating amount, a fibrous body having an electrical resistance of 10,000 Ω / cm · denier or more can be obtained.

【0022】本発明の金属被覆繊維体は耐腐食性金属被
覆の表面にさらに表面処理を施したものを含む。表面処
理としては、パラフィンやワックスによる防錆処理ない
しオイル処理(オイリング)などを施すことができる。な
お、この防錆処理によって白色度の経時的な低下や密着
性(剥離強度)の低下を防止することができる。また、オ
イル処理を施すことにより繊維体表面の滑り性が向上す
る。このオイル処理は繊維体を織機や編機によって加工
する際にその滑りを良くするので金属被覆の密着性の保
護にもなる。金属被覆繊維体は実際に使用する際に、摩
擦、剪断力、曲げ等の物理的な力を受け、その強さや頻
度によって金属被覆の剥離や欠落が生じる。それらの度
合いは直接的には金属被覆と繊維体との密着強度に基づ
くが、上記表面処理を施すことによって摩擦や剪断力な
どが緩衝され、その結果として金属被覆の剥離が防止さ
れる。また、金属表面は一般に一部が酸化して水酸基を
有しているので、表面処理によって酸化を防止し防錆す
るのが好ましい。表面処理剤の使用量は金属の種類や加
熱冷却処理の条件等にもよるが、概ね0.1〜20wt%
の範囲が有効である。
The metal-coated fibrous body of the present invention includes those obtained by further performing a surface treatment on the surface of the corrosion-resistant metal coating. As the surface treatment, rust prevention treatment with paraffin or wax or oil treatment (oiling) can be performed. The rust prevention treatment can prevent a decrease in whiteness over time and a decrease in adhesion (peeling strength). In addition, the lubricity of the fibrous body surface is improved by performing the oil treatment. This oil treatment improves the slip when the fibrous body is processed by a weaving machine or a knitting machine, and thus also protects the adhesion of the metal coating. When the metal-coated fiber body is actually used, it is subjected to physical forces such as friction, shearing force, bending, and the like, and the strength and frequency of the metal-coated fiber body cause peeling or missing of the metal coating. The degree is directly based on the adhesion strength between the metal coating and the fibrous body, but the above-mentioned surface treatment buffers friction and shearing force, and as a result, prevents the metal coating from peeling off. Further, since the metal surface is generally partially oxidized and has a hydroxyl group, it is preferable to prevent oxidation and prevent rust by surface treatment. The amount of the surface treatment agent used depends on the type of metal, heating and cooling conditions, etc., but is generally 0.1 to 20 wt%.
Is valid.

【0023】本発明の金属被覆繊維体は短繊維や長繊
維、あるいは紡績糸や加工糸など各種の糸にして用いら
れる。また、金属被覆繊維を単独に用いる他に、合成繊
維や天然繊維、あるいは合成繊維と天然繊維の混合繊維
に混紡した混合繊維として用いることができる。この混
合繊維における金属被覆繊維体の含有量は用途にもよる
が、通常、0.1〜50%以上が適当であり、この混合
量に応じて、混合繊維体1cmについて1デニール当たり
の電気抵抗が10000Ω/cm・テ゛ニール以下、好ましくは
1000Ω/cm・テ゛ニール以下の混合導電性繊維体を得るこ
とができる。
The metal-coated fiber of the present invention can be used as various kinds of yarns such as short fibers and long fibers, or spun yarns and processed yarns. In addition to using the metal-coated fiber alone, it can be used as a synthetic fiber, a natural fiber, or a mixed fiber obtained by blending a mixed fiber of a synthetic fiber and a natural fiber. The content of the metal-coated fibrous body in this mixed fiber depends on the application, but is usually 0.1 to 50% or more. Depending on the amount of mixing, the electric resistance per denier per 1 cm of the mixed fibrous body is determined. Can be obtained at 10,000Ω / cm · denier or less, preferably 1000Ω / cm · denier or less.

【0024】さらに、本発明の金属被覆繊維体は織布ま
たは不織布などの布地材料や編物材料などとして用いる
ことができる。この場合、銀やスズ、ニッケルなどを用
いたものは高い白色度を有するので染色した際に発色性
に優れ、テキスタイルや衣料品の布材に適する。さら
に、銀などをコーテングしたものは抗菌繊維体および抗
菌衣料として利用することができる。具体的な用途とし
ては、抗菌性の靴下、下着、上着、白衣、寝具、シー
ツ、ナプキン、手袋、シャツ、ズボン、絨毯、マット、
あるいは作業衣などが挙げられる。
Further, the metal-coated fibrous body of the present invention can be used as a fabric material such as a woven fabric or a non-woven fabric or a knitted fabric material. In this case, those using silver, tin, nickel or the like have high whiteness and therefore have excellent coloring properties when dyed, and are suitable for textiles and clothing fabrics. Further, those coated with silver or the like can be used as antibacterial fibers and antibacterial clothing. Specific applications include antibacterial socks, underwear, outerwear, lab coats, bedding, sheets, napkins, gloves, shirts, pants, carpets, mats,
Alternatively, work clothes and the like can be mentioned.

【0025】また、本発明の金属被覆繊維体は布地材料
等に限らず、その導電性を利用して電磁波シールド材、
無塵服や手袋、靴、カバー、作業衣など静電防止材料、
あるいは電極や電線の軽量化を図る代替材料などに用い
ることができる。さらに、導電性有機材料への表面被覆
による複合導電材料や繊維体強化プラスチックの導電性
補強材などに用いることができる。
The metal-coated fibrous body of the present invention is not limited to a fabric material or the like, but uses its conductivity to shield electromagnetic waves,
Antistatic materials such as dust-free clothes, gloves, shoes, covers, work clothes,
Alternatively, it can be used as an alternative material for reducing the weight of electrodes and electric wires. Further, it can be used as a composite conductive material by surface coating of a conductive organic material, a conductive reinforcing material of a fibrous body reinforced plastic, or the like.

【0026】〔製造方法〕本発明の金属被覆繊維体は、
上記有機繊維体などの繊維体(原糸)の表面に電解メッキ
あるいは化学メッキなどによって金属被覆を設け、上記
温度範囲で加熱処理し、冷却することによって得られ
る。なお、この金属被覆を設ける際に、予め繊維体表面
をアルカリ等によってエッチング処理し、粗面化すれば
被覆されるメッキ金属がこの繊維体表面の粗面に入り込
んでアンカー効果を発揮するので更に好ましい。
[Production method] The metal-coated fiber of the present invention
It can be obtained by providing a metal coating on the surface of a fibrous body (yarn) such as the organic fibrous body by electrolytic plating or chemical plating, heat-treating in the above temperature range, and cooling. When the metal coating is provided, the surface of the fibrous body is etched in advance with an alkali or the like, and if the surface is roughened, the plating metal to be coated enters the rough surface of the fibrous body surface and exerts an anchor effect. preferable.

【0027】繊維体(原糸)に金属被覆を設ける際、図1
および図2に示す製造(メッキ)装置を利用すると良い。
この製造装置は、図示するように、メッキ槽10、メッ
キ液の貯槽20、メッキ槽10と貯槽20を連通する送
液管31と32、送液管に介在した送液ポンプ40を有
する。メッキ槽10の上面は蓋13によって閉じられて
いる。このメッキ槽10の内部には原糸をチーズ巻の状
態にした巻糸体50を装着するための固定軸11が設け
られている。固定軸11は中空の管材によって形成され
ており、その管壁に多数の通液孔12が設けられてい
る。固定軸11はメッキ槽10の底部に立設されてお
り、頂部は栓16によって塞がれている。なお、固定軸
11は巻糸体50を容易に装着できるように、また巻糸
体50の巻芯51の径が異なる場合でも対応できるよう
に、着脱自在に槽底に取り付けられている。この固定軸
11に連通して給液用の送液管31が接続されている。
この送液管31を通じて送液ポンプ40によって貯槽2
0からメッキ液が固定軸11に送られ、固定軸11の管
壁に設けた多数の通液孔12からメッキ液が槽内に供給
される。また、メッキ槽11の上側と下側の側部にはお
のおの貯槽20に至る排液用の送液管32が接続されて
おり、これら送液管31、32によってメッキ液の循環
路が形成されている。送液管31、32には適宜な箇所
に開閉弁33が設けられている。
When providing a metal coating on a fibrous body (yarn), FIG.
And a manufacturing (plating) apparatus shown in FIG.
As shown in the drawing, this manufacturing apparatus includes a plating tank 10, a plating liquid storage tank 20, liquid supply pipes 31 and 32 communicating the plating tank 10 with the storage tank 20, and a liquid supply pump 40 interposed between the liquid supply pipes. The upper surface of the plating tank 10 is closed by a lid 13. Inside the plating tank 10, a fixed shaft 11 for mounting a wound body 50 in which the original yarn is wound into a cheese is provided. The fixed shaft 11 is formed of a hollow tube material, and has a number of liquid passage holes 12 provided in the tube wall. The fixed shaft 11 is provided upright at the bottom of the plating tank 10, and the top is closed by a stopper 16. The fixed shaft 11 is detachably attached to the tank bottom so that the wound body 50 can be easily mounted, and even if the diameter of the winding core 51 of the wound body 50 is different. A liquid supply pipe 31 for supplying liquid is connected to the fixed shaft 11.
The storage tank 2 is supplied by the liquid supply pump 40 through the liquid supply pipe 31.
From 0, the plating solution is sent to the fixed shaft 11, and the plating solution is supplied into the tank from a number of liquid passage holes 12 provided in the tube wall of the fixed shaft 11. Further, on the upper and lower sides of the plating tank 11, liquid sending pipes 32 for draining to the respective storage tanks 20 are connected, and these liquid sending pipes 31 and 32 form a circulation path of the plating solution. ing. An opening / closing valve 33 is provided at an appropriate position on the liquid sending pipes 31 and 32.

【0028】一方、原糸は透水性の中空な巻芯51にチ
ーズ巻の状態に巻着された巻糸体50を形成されてお
り、固定軸11がこの巻芯51を貫くように、巻糸体5
0が固定軸11に差し込まれてメッキ槽11に装着され
る。巻糸体50は必要に応じて上下複数段に装着するこ
とができる。巻糸体50が装着された固定軸11の頭部
には固定板14が設けられており、この固定板14を固
定軸11の軸頭にネジ込むことによって巻糸体50を上
下に押圧し、固定板14および巻糸体相互の隙間をなく
してメッキ液がこれらの隙間から漏れ出すのを防止して
いる。さらに、上下の巻糸体50の間、および下側の巻
糸体50とメッキ槽底部との間にはスペーサ15が介設
されており、これらの部分の液漏れを防止している。
On the other hand, the original yarn has a wound body 50 wound in a cheese winding state on a water-permeable hollow core 51. The fixed shaft 11 is wound so that the fixed shaft 11 passes through the core 51. Thread 5
0 is inserted into the fixed shaft 11 and attached to the plating tank 11. The winding body 50 can be mounted in upper and lower stages as required. A fixed plate 14 is provided on the head of the fixed shaft 11 on which the wound body 50 is mounted. The fixed plate 14 is screwed into the shaft head of the fixed shaft 11 to press the wound body 50 up and down. The gap between the fixing plate 14 and the wound body is eliminated to prevent the plating solution from leaking from these gaps. Further, spacers 15 are interposed between the upper and lower winding bodies 50 and between the lower winding body 50 and the bottom of the plating tank to prevent liquid leakage from these portions.

【0029】上記装置構成において、巻糸体50をメッ
キ槽10の固定軸11に差し込んで装着し、送液管31
を通じて固定軸11にメッキ液を通液する。メッキ液は
固定軸11から通液孔12を通じて巻糸体50に向かっ
て流れ、透水性の巻芯51を通過して巻糸体内部に浸透
し、この巻糸体内部を経てメッキ槽10に流れ出す液流
を形成する。この液流下で無電解メッキを行う。メッキ
液はメッキ槽10から流れ出す液量とメッキ槽に供給さ
れる液量が一致するように循環される。具体的には、例
えば、ポリエステル長繊維体などをチーズ巻きにした巻
糸体50をメッキ槽10に装入し、脱脂液を循環させて
繊維体表面を脱脂処理した後に水洗し、さらに、アルカ
リ液を通じてエッチング処理を行い、水洗する。次い
で、濃塩酸ないし硫酸の溶液を通じて中和処理した後
に、スズ系あるいはパラジウム系の一種または二種の混
合溶液によって活性化処理する。この後、銀等のメッキ
液を通じて無電解メッキを行い、メッキ後、水洗する。
なお、アルカリ処理に代えて塩化第一スズ溶液等によっ
て処理しても良い。
In the above-described apparatus configuration, the winding body 50 is inserted into the fixed shaft 11 of the plating tank 10 and is mounted thereon.
The plating solution is passed through the fixed shaft 11 through the shaft. The plating solution flows from the fixed shaft 11 toward the winding body 50 through the liquid passage hole 12, passes through the water-permeable core 51, penetrates into the winding body, and passes through the winding body to the plating tank 10. A flowing liquid stream is formed. Electroless plating is performed under this liquid flow. The plating liquid is circulated so that the amount of the liquid flowing out of the plating tank 10 and the amount of the liquid supplied to the plating tank coincide. Specifically, for example, a wound thread body 50 in which a polyester long fiber body or the like is wound into a cheese is charged into the plating tank 10, and a degreaser is circulated to degrease the fiber body surface, followed by washing with water, The etching process is performed through the liquid, and the substrate is washed with water. Next, after a neutralization treatment with a solution of concentrated hydrochloric acid or sulfuric acid, activation treatment is performed with one or a mixture of two tin-based or palladium-based solutions. Thereafter, electroless plating is performed using a plating solution such as silver, and after plating, the substrate is washed with water.
In addition, you may process with a stannous chloride solution etc. instead of an alkali process.

【0030】このような製造装置ないし製造方法によれ
ば、メッキ液は固定軸を通じて巻糸体の内側から供給さ
れ、巻糸体の外部に向かって流れるので、繊維体間の間
隙がメッキ液によって外側に押し広がられた状態とな
り、繊維体間の細部にまでメッキ液が浸透するので、チ
ーズ巻きの状態でも繊維体の表面に金属メッキが均一に
形成される。
According to such a manufacturing apparatus or method, the plating solution is supplied from the inside of the wound body through the fixed shaft and flows toward the outside of the wound body, so that the gap between the fiber bodies is formed by the plating solution. Since the plating solution is spread outward and the plating solution penetrates into the details between the fiber bodies, the metal plating is uniformly formed on the surface of the fiber body even in a cheese wound state.

【0031】金属被覆(メッキ)を施した後にこの繊維体
を乾燥し、上記温度範囲の加熱冷却処理を施す。この加
熱処理はメッキ槽内に加圧水蒸気を導入して行っても良
い。またはメッキ槽から巻糸体を取り出して、電気炉な
どに移して加熱処理しても良い。なお、加熱処理雰囲気
は空気中でも良いが、金属被覆の酸化による変色を防止
するためには窒素やアルゴン等の不活性雰囲気下で加熱
処理を行うと良い。
After the metal coating (plating), the fibrous body is dried and subjected to a heating and cooling treatment in the above temperature range. This heat treatment may be performed by introducing pressurized steam into the plating tank. Alternatively, the wound body may be taken out of the plating tank, transferred to an electric furnace or the like, and subjected to heat treatment. Note that the heat treatment atmosphere may be air, but it is preferable to perform the heat treatment in an inert atmosphere such as nitrogen or argon in order to prevent discoloration due to oxidation of the metal coating.

【0032】[0032]

【実施例】以下、本発明を実施例によって具体的に示
す。
EXAMPLES The present invention will be specifically described below with reference to examples.

【0033】〔実施例1〕図示するメッキ装置を用い、
表1に示す高分子材料からなる繊維体(150テ゛ニール)を
巻取軸にワインデングして巻糸体とし、これをメッキ槽
に入れて以下の(イ)脱脂処理、(ロ)アルカリ処理・中和処
理および(ハ)活性化処理を行った後に、(ニ)表1に示す第
一層金属(導電性金属被覆)について無電解メッキを施
し、(ホ)この第一層金属の表面に第二層金属(耐腐食性
金属被覆)を無電解メッキによって積層した。(ヘ)次い
で、繊維体の結晶化温度以上および融解温度未満の温度
範囲で加熱処理した。なお各処理は薬液を加圧循環して
行った。
[Embodiment 1] Using the illustrated plating apparatus,
A fibrous body (150 denier) made of a polymer material shown in Table 1 was wound around a winding shaft to form a wound thread body, which was put into a plating tank, and the following (a) degreasing treatment, (b) alkali treatment After performing the neutralization treatment and the (c) activation treatment, (d) electroless plating is performed on the first layer metal (conductive metal coating) shown in Table 1, and (e) the surface of the first layer metal A second layer metal (corrosion resistant metal coating) was laminated by electroless plating. (F) Next, the fibrous body was subjected to a heat treatment in a temperature range not lower than the crystallization temperature and lower than the melting temperature. Each treatment was carried out by circulating a chemical under pressure.

【0034】(イ)脱脂処理:脱脂液(エースクリーンA-220:奥野
製薬工業社製品)の5wt%溶液を55℃でメッキ槽に5
分間循環させた後、イオン交換水を通じて十分に洗浄し
た。 (ロ)アルカリ処理:脱脂処理後に20wt%水酸化ナトリ
ウム溶液を70℃でメッキ槽に20分間循環させ、さら
にイオン交換水を通じて十分に洗浄した後に5wt%濃塩
酸溶液を室温でメッキ槽に2分間循環させた。 (ハ)活性化処理:アルカリ処理後に濃塩酸溶液と塩化パ
ラジウム混合溶液(キャタリストC:輿野製薬工業社製品)をメッ
キ槽に室温で3分間循環させた後にイオン交換水を通じ
て十分に洗浄した。さらに10wt%硫酸溶液をメッキ槽
に45℃で3分間循環させて活性化した。 (ニ)メッキ工程:以上の前処理によって繊維体表面に触
媒を付着させた後に、表1に示す金、銀およびニッケル
について、各々のメッキ液をメッキ槽に循環させて金属
被覆を形成した。 (ホ)加熱処理:金属被覆繊維体を電気炉に装入し、表1
に示す温度条件で加熱冷却処理した。
(A) Degreasing treatment: A 5 wt% solution of a degreasing solution (A-screen A-220: product of Okuno Pharmaceutical Co., Ltd.) was placed in a plating tank at 55 ° C.
After circulating for a minute, it was thoroughly washed with ion-exchanged water. (B) Alkali treatment: After degreasing, a 20 wt% sodium hydroxide solution is circulated through a plating tank at 70 ° C. for 20 minutes, and further thoroughly washed with ion-exchanged water, and then a 5 wt% concentrated hydrochloric acid solution is added to the plating tank at room temperature for 2 minutes. Circulated. (C) Activation treatment: After alkali treatment, a concentrated hydrochloric acid solution and a mixed solution of palladium chloride (Catalyst C: product of Koshino Pharmaceutical Co., Ltd.) were circulated in a plating tank at room temperature for 3 minutes, and then sufficiently washed with ion-exchanged water. . Further, a 10 wt% sulfuric acid solution was circulated in the plating tank at 45 ° C. for 3 minutes to activate. (D) Plating step: After the catalyst was attached to the surface of the fibrous body by the above pretreatment, the plating solution for gold, silver and nickel shown in Table 1 was circulated through the plating tank to form a metal coating. (E) Heat treatment: The metal-coated fiber body was charged into an electric furnace, and Table 1
Heating / cooling treatment was carried out under the temperature conditions shown in FIG.

【0035】これらの金属被覆繊維体について被覆の密
着(剥離)強度を測定した。この結果を表1に示した。ま
た金属被覆後に加熱処理を施さないものについて同様の
試験結果を比較例として表1に示した。この密着強度は
繊維体や布の染色堅ろう度を示す規格試験(JIS L 0849)
に準じた剥離強度試験に基づいて測定した。強度は付着
性の低い順に1等級から5等級までの基準に従って評価
した。また、導電性を測定した。導電性は繊維体を10
回摩擦した後に繊維体中央部10cm間の電気抵抗を測定
し、繊維体1cmについて、1デニール当たりの抵抗値
(Ω/cm・テ゛ニール)を求めた。この結果を表1に示した。
なお、本実施例の繊維体は15テ゛ニールのものであるが、
繊維体の太さはこれに限らない。
With respect to these metal-coated fibrous bodies, the adhesion (peeling) strength of the coating was measured. The results are shown in Table 1. Table 1 shows the same test results as those of the comparative examples without heat treatment after metal coating. This adhesion strength is a standard test (JIS L 0849) showing the color fastness of textiles and fabrics.
It measured based on the peel strength test according to. The strength was evaluated in accordance with the criteria from grade 1 to grade 5 in ascending order of adhesion. In addition, the conductivity was measured. Conductivity of fibrous body is 10
After repeated friction, the electric resistance between the central portions of the fibrous body 10 cm was measured, and the resistance per 1 denier (Ω / cm · denier) was determined for 1 cm of the fibrous body. The results are shown in Table 1.
The fibrous body of the present embodiment is 15 denier,
The thickness of the fibrous body is not limited to this.

【0036】また、これらの金属被覆繊維体について白
色度を測定した。これらの結果を総合評価と共に表1に
示した。さらに、塩素漂白試験を行い腐蝕の有無を調べ
た。塩素漂白試験は塩素水溶液(商品名ハイター50%
を含む水溶液)100ccの中に試料の銀被覆繊維を室温
下で10分間浸し、発生する気泡を観察し、3段階評価
を行った。この結果を表1に示す。
Further, the whiteness of these metal-coated fiber bodies was measured. The results are shown in Table 1 together with the overall evaluation. Further, a chlorine bleaching test was performed to examine the presence or absence of corrosion. The chlorine bleaching test was performed with a chlorine aqueous solution (trade name: Hiter 50%
(Aqueous solution containing water) was immersed in 100 cc of the silver-coated fiber of the sample at room temperature for 10 minutes, and the generated bubbles were observed. Table 1 shows the results.

【0037】〔実施例2〕金属被覆のメッキ方法を電解
メッキに代えたほかは実施例1と同様にして金属被覆繊
維体を製造した。この金属被覆繊維体について実施例1
と同様の試験を行った。この結果を表2に示した。
Example 2 A metal-coated fibrous body was manufactured in the same manner as in Example 1, except that the plating method for the metal coating was changed to electrolytic plating. Example 1 of this metal-coated fiber body
The same test was performed. The results are shown in Table 2.

【0038】〔実施例3〕金属被覆のメッキ方法をゾル
ゲル法による被覆形成に代えたほかは実施例1と同様に
して金属被覆繊維体を製造した。この金属被覆繊維体に
ついて実施例1と同様の試験を行った。この結果を表3
に示した。
Example 3 A metal-coated fibrous body was manufactured in the same manner as in Example 1, except that the plating method of the metal coating was changed to the formation of the coating by the sol-gel method. The same test as in Example 1 was performed on this metal-coated fiber body. Table 3 shows the results.
It was shown to.

【0039】表1〜表3に示すように、本発明の好まし
い範囲に属する金属被覆繊維体は何れも塩素腐蝕に対し
て優れた耐食性を有しており、また電気抵抗が低く優れ
た導電性を有している。さらに被覆強度も高く、銀やニ
ッケル被覆においては白色度も高い。
As shown in Tables 1 to 3, all of the metal-coated fibers belonging to the preferred range of the present invention have excellent corrosion resistance to chlorine corrosion, and have low electric resistance and excellent conductivity. have. Further, the coating strength is high, and whiteness is high in silver or nickel coating.

【0040】[0040]

【表1】 [Table 1]

【0041】[0041]

【表2】 [Table 2]

【0042】[0042]

【表3】 [Table 3]

【0043】[0043]

【発明の効果】本発明の金属被覆繊維体は耐腐食性に優
れると共に被覆強度が大きい。具体的には、塩素漂白試
験において優れた塩素腐蝕性を有している。さらに、被
覆の剥離強度試験において4等級以上の基準強度を有す
ることができる。また、加熱下でも伸縮率が小さく、外
力に対する耐久性に優れる。従って、金属被覆の密着性
や耐久性が十分でないために従来は適用できなかった分
野にも本発明の金属被覆繊維体を用いることできる。
The metal-coated fiber of the present invention has excellent corrosion resistance and high coating strength. Specifically, it has excellent chlorine corrosiveness in a chlorine bleaching test. Further, it can have a reference strength of 4 or higher in a peel strength test of the coating. In addition, it has a small expansion and contraction ratio even under heating, and has excellent durability against external force. Therefore, the metal-coated fibrous body of the present invention can be used in a field which has not been conventionally applicable due to insufficient adhesion and durability of the metal coating.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 メッキ装置の概略を示す概念図FIG. 1 is a conceptual diagram showing an outline of a plating apparatus.

【図2】 巻糸体の巻装状態を示す説明図FIG. 2 is an explanatory view showing a wound state of a wound body.

【符号の説明】[Explanation of symbols]

10−メッキ槽、11−固定軸、12−通液孔、13−
蓋、14−固定板、15−スペーサ、16−栓、20−
貯槽、31,32−送液管、33−開閉弁、40−送液
ポンプ、50−巻糸体、51−透水性巻芯。
10-plating tank, 11-fixed shaft, 12-through hole, 13-
Lid, 14-fixing plate, 15-spacer, 16-plug, 20-
Storage tanks, 31, 32-liquid feed pipe, 33-on-off valve, 40-liquid feed pump, 50-thread, 51-water-permeable core.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 前田 雄亮 秋田県秋田市茨島3丁目1番6号 株式会 社ジェムコ第一事業所内 Fターム(参考) 4L031 AA17 AA18 AA20 BA04 CB11 CB12 DA00 DA15 5G307 AA08 BA04 BB09 BC01 BC02 BC03 BC06 BC07 BC09 BC10 ────────────────────────────────────────────────── ─── Continuing on the front page (72) Inventor Yusuke Maeda 3-6-1, Ibarjima, Akita-shi, Akita F-term in Jemco No.1 Plant (Reference) 4L031 AA17 AA18 AA20 BA04 CB11 CB12 DA00 DA15 5G307 AA08 BA04 BB09 BC01 BC02 BC03 BC06 BC07 BC09 BC10

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 繊維体に導電性金属被覆とその表面に耐
腐食性金属被覆が積層されていることを特徴とする金属
被覆繊維体。
1. A metal-coated fibrous body characterized in that a conductive metal coating and a corrosion-resistant metal coating are laminated on the surface of the fibrous body.
【請求項2】 導電性金属被覆および/または耐腐食性
金属被覆がおのおの複数層に形成されている請求項1の
金属被覆繊維体。
2. The metal-coated fibrous body according to claim 1, wherein a conductive metal coating and / or a corrosion-resistant metal coating are formed in each of a plurality of layers.
【請求項3】 導電性金属被覆と耐腐食性金属被覆の少
なくとも何れか一方の被覆を設けた後に、該繊維体の結
晶化温度以上であって融解温度未満の温度で加熱処理し
た請求項1または2の何れかに記載する金属被覆繊維
体。
3. The method according to claim 1, wherein after applying at least one of the conductive metal coating and the corrosion-resistant metal coating, the fibrous body is heat-treated at a temperature higher than a crystallization temperature and lower than a melting temperature. Or the metal-coated fibrous body according to any of 2.
【請求項4】 導電性金属が銀、銅、ニッケル、スズ、
亜鉛、またはこれらの混合物ないし合金の少なくとも1
種であり、耐腐食性金属が金、白金、パラジウム、オス
ミウム、ロジウムの少なくとも1種である請求項1、2
または3の何れかに記載する金属被覆繊維体。
4. The conductive metal is silver, copper, nickel, tin,
At least one of zinc or a mixture or alloy thereof
And wherein the corrosion-resistant metal is at least one of gold, platinum, palladium, osmium and rhodium.
Or the metal-coated fibrous body according to any one of 3.
【請求項5】 金属被覆がオレンジピールを有する請求
項1〜4の何れかに記載する金属被覆繊維体。
5. The metal-coated fiber according to claim 1, wherein the metal coating has an orange peel.
【請求項6】 耐腐食性金属被覆の厚さが1nm〜500
nmである請求項1〜5の何れかに記載する金属被覆繊維
体。
6. The corrosion-resistant metal coating has a thickness of 1 nm to 500 nm.
The metal-coated fibrous body according to any one of claims 1 to 5, which has a nm.
【請求項7】 耐腐食性金属被覆の表面にパラフィン
層、ワックス層が設けられている請求項1〜6の何れか
に記載する金属被覆繊維体。
7. The metal-coated fiber according to claim 1, wherein a paraffin layer and a wax layer are provided on the surface of the corrosion-resistant metal coating.
【請求項8】 繊維体がポリエステル繊維体、ナイロン
繊維体またはアクリル繊維体などの合成繊維体の単繊維
体、またはこれら2種以上の成分からなる複合繊維体で
ある請求項1〜7の何れかに記載する金属被覆繊維体。
8. The fiber according to claim 1, wherein the fibrous body is a single fibrous body of a synthetic fibrous body such as a polyester fibrous body, a nylon fibrous body or an acrylic fibrous body, or a composite fibrous body comprising two or more of these components. Or a metal-coated fibrous body.
JP2001054114A 2000-12-26 2001-02-28 Metal-coated fiber body Expired - Fee Related JP4524725B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2001054114A JP4524725B2 (en) 2001-02-28 2001-02-28 Metal-coated fiber body
TW090126696A TW593492B (en) 2000-12-26 2001-10-26 Metal coated fibres, electrically conductive composition formed with such fibres and method for making the same, and use thereof
KR1020037008527A KR100808322B1 (en) 2000-12-26 2001-10-26 Metal-coated fiber and electroconductive composition comprising the same, and method for production thereof and use thereof
EP01980924A EP1369525A4 (en) 2000-12-26 2001-10-26 Metal-coated fiber and electroconductive composition comprising the same, and method for production thereof and use thereof
US10/450,833 US7166354B2 (en) 2000-12-26 2001-10-26 Metal coated fiber and electroconductive composition comprising the same and method for production thereof and use thereof
PCT/JP2001/009456 WO2002052098A1 (en) 2000-12-26 2001-10-26 Metal-coated fiber and electroconductive composition comprising the same, and method for production thereof and use thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001054114A JP4524725B2 (en) 2001-02-28 2001-02-28 Metal-coated fiber body

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7166354B2 (en) * 2000-12-26 2007-01-23 Mitsubishi Materials Corporation Metal coated fiber and electroconductive composition comprising the same and method for production thereof and use thereof
US11884827B1 (en) * 2016-10-04 2024-01-30 Triton Systems, Inc Nickel free conductive filler

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02204101A (en) * 1989-01-31 1990-08-14 Kanai Hiroyuki Wheel for automobile
JPH0327835A (en) * 1989-06-21 1991-02-06 Kanai Hiroyuki Reinforcing fiber and its manufacture
JPH03260168A (en) * 1990-03-06 1991-11-20 Kanebo Ltd Metal plated acrylic yarn
JPH06294070A (en) * 1993-04-07 1994-10-21 Toshio Hayakawa Production of antistatic clothes

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7166354B2 (en) * 2000-12-26 2007-01-23 Mitsubishi Materials Corporation Metal coated fiber and electroconductive composition comprising the same and method for production thereof and use thereof
US11884827B1 (en) * 2016-10-04 2024-01-30 Triton Systems, Inc Nickel free conductive filler

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