JP2002246252A - Monitoring equipment of transformer - Google Patents
Monitoring equipment of transformerInfo
- Publication number
- JP2002246252A JP2002246252A JP2001038262A JP2001038262A JP2002246252A JP 2002246252 A JP2002246252 A JP 2002246252A JP 2001038262 A JP2001038262 A JP 2001038262A JP 2001038262 A JP2001038262 A JP 2001038262A JP 2002246252 A JP2002246252 A JP 2002246252A
- Authority
- JP
- Japan
- Prior art keywords
- coil
- transformer
- insulating
- image
- gap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Housings And Mounting Of Transformers (AREA)
- Coils Of Transformers For General Uses (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、絶縁油に侵漬して
設置された変圧器の多層コイルと絶縁スペーサの接触面
における隙間を監視する変圧器の監視装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a transformer monitoring device for monitoring a gap at a contact surface between a multilayer coil of a transformer installed in an insulating oil and an insulating spacer.
【0002】[0002]
【従来の技術】一般に、発電所、変電所等に設置されて
いる変圧器は、多層コイルと絶縁スペーサ(絶縁紙)が
絶縁油を入れた箱体内に設置される。変圧器の絶縁油は
付属した冷却装置により冷却され、変圧器が所定の温度
以下に保持されるよう制御されている。絶縁油は長年使
用するとコイルの発熱により絶縁性が劣化するため、劣
化が著しくなると脱気循環等により精製し使用されてい
る。変圧器は、磁気回路を構成する電磁鋼板製のコア
と、コアの外周に嵌装され複数巻回した多層コイルと、
多層コイルの各層を挟み込む絶縁物のスペーサなどから
構成されている。2. Description of the Related Art Generally, a transformer installed in a power plant, a substation, or the like is installed in a box in which a multilayer coil and an insulating spacer (insulating paper) are filled with insulating oil. The insulating oil of the transformer is cooled by an attached cooling device, and is controlled so that the transformer is maintained at a predetermined temperature or lower. When insulating oil is used for many years, the insulating property is deteriorated due to heat generation of the coil. If the deterioration is remarkable, the insulating oil is purified and used by deaeration circulation or the like. The transformer has a core made of an electromagnetic steel sheet constituting a magnetic circuit, a multilayer coil fitted around the core and wound multiple times,
It is composed of an insulating spacer or the like sandwiching each layer of the multilayer coil.
【0003】このような構成の変圧器においては、スペ
ーサを上下から押え板を介して荷重が印加されるようボ
ルト締めされている。しかし、スペーサ(絶縁紙)は長
期間使用すると経年劣化により収縮し、コイル面との接
触面に隙間が発生する。接触面隙間の発生部位は、同一
仕様の変圧器でも製造ばらつき、使用環境、特に設置場
所、使用電力負荷状況等により異なる。In the transformer having such a configuration, the spacer is bolted so that a load is applied from above and below via a pressing plate. However, when the spacer (insulating paper) is used for a long period of time, it shrinks due to aging and a gap is generated on the contact surface with the coil surface. The location of the contact surface gap varies depending on the manufacturing variations, the use environment, particularly the installation location, the use power load condition, etc., even for transformers of the same specification.
【0004】コイル面とスペーサの隙間が大きくなる
と、電磁騒音の増大、機械力の低下、寿命低下等を生じ
る。このため、コイル面とスペーサの隙間が規定値以下
になっているかを確認し、規定値を満足しない場合には
速やかにボルトの増し締めを行い、隙間を小さくする必
要がある。[0004] When the gap between the coil surface and the spacer becomes large, electromagnetic noise increases, mechanical force decreases, life decreases, and the like. For this reason, it is necessary to check whether the gap between the coil surface and the spacer is equal to or smaller than a specified value. If the specified value is not satisfied, it is necessary to immediately retighten the bolts to reduce the gap.
【0005】従来、コイル面とスペーサの隙間は経験的
に決めた所定期間毎に変圧器の通電を停止して絶縁油を
抜取り、作業者が箱体内の狭い空間に入り、ノギス、隙
間ゲージ等を用い隙間を点検するようにしている。Conventionally, the gap between the coil surface and the spacer is removed at every predetermined period empirically determined by stopping the power supply to the transformer to remove the insulating oil. To check the gap.
【0006】[0006]
【発明が解決しようとする課題】従来技術は、停電が許
されない状況においては予備の変圧器に切り替えるか、
または稼働している他の変圧器に切り替え、余力のある
時間帯に点検作業を実施しなければならないという問題
点を有する。また、多量の絶縁油を抜き、隙間点検後に
絶縁油を充填するまでに長時間を要し費用も嵩み、さら
には、隙間点検で何ら問題がないとしても絶縁油が無駄
になってしまい、省資源、環境上からも好ましいことで
はない。In the prior art, when a power outage is not allowed, a switch to a spare transformer is performed.
Alternatively, there is a problem that it is necessary to switch to another operating transformer and perform the inspection work at a time when there is enough time. In addition, it takes a long time to drain a large amount of insulating oil and fill the insulating oil after checking the gap, which increases the cost.Furthermore, even if there is no problem in checking the gap, the insulating oil is wasted, It is not preferable from the viewpoint of resource saving and environment.
【0007】このため絶縁油を抜くことなく、コイルと
スペーサの隙間を迅速に測定できる技術の開発が望まれ
ている。For this reason, there is a demand for the development of a technique capable of quickly measuring the gap between the coil and the spacer without draining the insulating oil.
【0008】本発明の目的は、絶縁油を抜くことなくス
ペーサとコイルとの隙間を正確に監視でき、適切な時期
にスペーサ取り付け用ボルトの増し締めすることができ
る変圧器の監視装置を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to provide a transformer monitoring apparatus which can accurately monitor a gap between a spacer and a coil without removing insulating oil and can retighten a spacer mounting bolt at an appropriate time. It is in.
【0009】[0009]
【課題を解決するための手段】本発明の特徴とするとこ
ろは、変圧器の多層コイルと絶縁スペーサの接触面(接
触部)をCCDカメラで撮像し、CCDカメラで撮像し
た画像データを画像処理装置によって処理してコイルと
絶縁スペーサの接触面画像によりコイルと絶縁スペーサ
の隙間を監視することにある。本発明は変圧器のコイル
とスペーサの接触面をCCDカメラで撮像し画像データ
を画像処理装置で処理しているので、変圧器の使用初期
に撮像した画像データと比較することによって接触面の
隙間を監視できる。A feature of the present invention is that an image of a contact surface (contact portion) between a multilayer coil of a transformer and an insulating spacer is taken by a CCD camera, and image data taken by the CCD camera is subjected to image processing. The gap between the coil and the insulating spacer is monitored by an image of the contact surface between the coil and the insulating spacer, which is processed by the apparatus. In the present invention, since the contact surface between the coil and the spacer of the transformer is imaged by a CCD camera and the image data is processed by an image processing device, the gap between the contact surfaces is compared with the image data imaged at the beginning of use of the transformer. Can be monitored.
【0010】[0010]
【発明の実施の形態】図1に本発明の一実施例を示す。FIG. 1 shows an embodiment of the present invention.
【0011】図1において、変圧器本体1は、磁気回路
を構成する磁性鋼板製コア3、コア3の外周に巻回した
一次と二次とを絶縁処理した複数のコイル(多層コイ
ル)5、これらのコイル5群に接して装着された絶縁体
のスペーサ6、電界の集中を避けるために設けた複数の
金属シールド9、磁気回路の一部をなすヨーク4、この
ヨーク4とともに、ボルト8を締め付け、スペーサ6を
上下から挟み込む押え板7とから構成されている。ボル
ト8は、通常、締め付け荷重が平均して押え板7、スペ
ーサ6に印加されるようにコア3の外側に数箇所設置さ
れている。In FIG. 1, a transformer main body 1 includes a core 3 made of a magnetic steel sheet constituting a magnetic circuit, a plurality of coils (multi-layer coils) 5 wound around the outer periphery of the core 3 and having primary and secondary insulated. An insulating spacer 6 mounted in contact with the coil 5 group, a plurality of metal shields 9 provided to avoid concentration of an electric field, a yoke 4 forming a part of a magnetic circuit, and a bolt 8 together with the yoke 4 And a holding plate 7 for holding the spacer 6 from above and below. Usually, several bolts 8 are provided outside the core 3 so that the tightening load is applied to the presser plate 7 and the spacer 6 on average.
【0012】このような構成の変圧器1は箱体2に収納
され、その空間には絶縁油が充満し、図示しない冷却装
置により絶縁油が循環する。そして変圧器1の電力損失
による温度上昇を、規定値以下に抑制する。The transformer 1 having such a configuration is housed in a box body 2, and its space is filled with insulating oil, and the insulating oil is circulated by a cooling device (not shown). Then, the temperature rise due to the power loss of the transformer 1 is suppressed to a specified value or less.
【0013】10はCCDカメラ(固体撮像素子カメ
ラ)用のレンズで、受像部10aと共に照明灯11と一
体化した形で箱体2の内壁に気密的に設置され、その内
部へ絶縁油が浸入しないよう、レンズ10、受像部10
aおよび照明灯1は適切にシールされている。受像部1
0aの撮像データを外部に伝送するため、コネクタ12
が気密的に接続されている。Reference numeral 10 denotes a lens for a CCD camera (solid-state image pickup device camera), which is hermetically installed on the inner wall of the box 2 in a form integrated with the illuminating lamp 11 together with the image receiving portion 10a, into which insulating oil enters. Lens 10 and image receiving unit 10
a and the lamp 1 are properly sealed. Image receiving unit 1
0a is transmitted to the outside, the connector 12
Are connected in an airtight manner.
【0014】CCDカメラ用レンズ10、受像部10
a、照明灯11は、複数台設置されスペーサ6間を撮像
できるようになっている。図1では4組設置した例を示
し、それぞれレンズ10の焦点が合うように設定してあ
る。スペーサ6とコイル5との接触部は、各部品の製作
誤差、とくに平面度誤差により、局部的に僅かに接触し
ない隙間部分が生じるが、工場出荷時点でその値を把握
しておき、点検時の測定値と比較することにより、経験
的に決めた隙間変化量の規定値に対して合否の判定を行
うものである。Lens 10 for CCD camera, image receiving unit 10
a, a plurality of illuminating lamps 11 are provided so that images can be taken between the spacers 6. FIG. 1 shows an example in which four sets are installed, and each lens is set so that the lens 10 is in focus. In the contact portion between the spacer 6 and the coil 5, there is a gap that does not slightly contact locally due to a manufacturing error of each part, particularly a flatness error. By comparing the measured value with the specified value, a pass / fail judgment is made for the specified value of the gap change amount empirically determined.
【0015】13は画像処理装置で、コネクタ12を介
して送られるCCDカメラ用レンズ10と受像部10a
による撮像データを元に、コイル5とスペーサ6との隙
間を画面上に表示し、必要に応じて印画される。CCD
カメラ用レンズ10は、工場出荷時点で所定位置に設置
し、変圧器稼働期間中は一定位置に固定される。したが
って隙間測定に際し、同一部位が使用期間に関係なく撮
像され、測定誤差の発生を防止できる。Reference numeral 13 denotes an image processing device, which is a CCD camera lens 10 and an image receiving unit 10a sent through a connector 12.
The gap between the coil 5 and the spacer 6 is displayed on the screen on the basis of the image data obtained by the above, and is printed as necessary. CCD
The camera lens 10 is installed at a predetermined position at the time of shipment from the factory, and is fixed at a fixed position during the operation period of the transformer. Therefore, when measuring the gap, the same part is imaged irrespective of the usage period, and the occurrence of a measurement error can be prevented.
【0016】規定の隙間以上になった場合には、従来同
様に絶縁油を抜き、箱体内部に作業者が入り、ボルト8
を増し締めする。If the clearance exceeds the specified value, the insulating oil is drained as before, and an operator enters the inside of the box, and the bolt 8
Tighten.
【0017】図2は隙間測定値の結果を示す一例であ
る。FIG. 2 is an example showing the results of the gap measurement values.
【0018】変圧器1の絶縁油は長年使用されると、コ
イル5からの発熱により絶縁性が劣化するため劣化が著
しくなると脱気循環等により精製し使用されている。し
かしながら、精製するまでの間は、劣化した絶縁油で変
圧器1の各構成部品は晒され、とくにコイル5とスペー
サ6との隙間増大への影響が加速される。If the insulating oil of the transformer 1 has been used for many years, the heat generated by the coil 5 will deteriorate the insulating properties. If the deterioration is remarkable, the insulating oil is purified and used by deaeration circulation or the like. However, the components of the transformer 1 are exposed to the deteriorated insulating oil until the oil is refined, and the effect on the increase in the gap between the coil 5 and the spacer 6 is accelerated.
【0019】図2の特性は画像処理装置13で任意に画
面表示でき、本例では72ヶ月経過時の結果により、約
90ヶ月を越えるあたりで既定値の隙間0.60mm以
上になることが予測できる。例えば、変圧器1の設置場
所が山奥の無人変電所の場合には、作業員が現地に出向
き、携帯用パソコンで撮像データを取り込んで持ち帰
り、集中管理室に設置した画像処理装置13で解読する
こともできる。さらには現地にパソコンを設置してお
き、フロピーディスクに収録して持ち帰ったり、無線通
信で集中管理室へ伝送したりすることも可能である。The characteristics shown in FIG. 2 can be arbitrarily displayed on the screen by the image processing apparatus 13. In this example, it is predicted from the result at the lapse of 72 months that the predetermined gap becomes 0.60 mm or more around 90 months or more. it can. For example, when the transformer 1 is installed in an unmanned substation in the mountains, a worker goes to the site, captures image data with a portable personal computer, takes it home, and decodes it with the image processing device 13 installed in the central control room. You can also. Furthermore, it is also possible to set up a personal computer at the site, record it on a floppy disk, take it home, or transmit it to a central control room by wireless communication.
【0020】本発明によれば、絶縁油を抜くことなく、
適宜任意の期間毎に前記隙間を測定でき、トレンド管
理、すなわち隙間増大の傾向が把握できるため、規定隙
間に達する時期を予測でき、前もって絶縁油の入手、処
理機材の準備、ボルト締め作業の準備等が可能となる利
点がある。According to the present invention, without removing the insulating oil,
The gap can be measured at an arbitrary time interval as appropriate, and the trend management, that is, the tendency of the increase in the gap can be grasped. Therefore, it is possible to predict the time when the specified gap is reached. And so on.
【0021】[0021]
【発明の効果】本発明は変圧器のコイルとスペーサの接
触面をCCDカメラで撮像し画像データを画像処理装置
で処理しているので、変圧器の使用初期に撮像した画像
データと比較することによって接触面の隙間を監視で
き、使用期間に関係なく適切な時期にボルトの増し締
め、または部品交換を行うことができる効果を奏する。According to the present invention, since the contact surface between the coil of the transformer and the spacer is imaged by the CCD camera and the image data is processed by the image processing apparatus, the image data is compared with the image data imaged at the beginning of use of the transformer. Accordingly, it is possible to monitor the gap between the contact surfaces, and it is possible to retighten bolts or replace parts at an appropriate time regardless of the use period.
【図1】本発明の一実施例を示す構成図である。FIG. 1 is a configuration diagram showing one embodiment of the present invention.
【図2】本発明を説明するための特性図である。FIG. 2 is a characteristic diagram for explaining the present invention.
1…変圧器 2…箱体 3…コア 4…ヨーク 5…コイル 6…スペーサ 7…押え板 8…ボルト 9…金属シールド 10…CCDカメラ用レンズ 10a…受像部 11…照明灯 12…コネクタ 13…画像処理装置 DESCRIPTION OF SYMBOLS 1 ... Transformer 2 ... Box 3 ... Core 4 ... Yoke 5 ... Coil 6 ... Spacer 7 ... Holder plate 8 ... Bolt 9 ... Metal shield 10 ... Lens for CCD camera 10a ... Image receiving part 11 ... Illumination lamp 12 ... Connector 13 ... Image processing device
Claims (2)
が絶縁油に侵漬されている変圧器と、前記多層コイルと
絶縁スペーサの接触面を撮像するCCDカメラと、前記
CCDカメラで撮像した画像データを入力して画像処理
する画像処理装置とを具備し、前記画像処理装置によっ
て処理された前記多層コイルと絶縁スペーサの接触面画
像により前記多層コイルと絶縁スペーサの隙間を監視す
ることを特徴とする変圧器の監視装置。1. A transformer in which a multilayer coil having insulating spacers disposed between layers is immersed in insulating oil, a CCD camera for imaging a contact surface between the multilayer coil and the insulating spacer, and an image captured by the CCD camera. An image processing device for inputting data and performing image processing is provided, and a gap between the multilayer coil and the insulating spacer is monitored based on a contact surface image of the multilayer coil and the insulating spacer processed by the image processing device. Transformer monitoring device.
固定された多層コイルが絶縁油に侵漬されている変圧器
と、前記多層コイルの全て層のコイル面と絶縁紙の接触
面を撮像する前記絶縁油中に配置された複数台のCCD
カメラと、前記複数台のCCDカメラで撮像した画像デ
ータを入力して画像処理する画像処理装置とを具備し、
前記画像処理装置によって処理された前記多層コイル面
と絶縁紙の接触面画像により前記多層コイル面と絶縁紙
の隙間を監視することを特徴とする変圧器の監視装置。2. An image of a transformer in which an insulating paper is interposed between layers and a multi-layer coil fastened and fixed by bolts is immersed in insulating oil, and a contact surface between the coil surface of all layers of the multi-layer coil and the insulating paper. A plurality of CCDs arranged in the insulating oil
A camera, and an image processing device that performs image processing by inputting image data captured by the plurality of CCD cameras,
A monitoring device for a transformer, wherein a gap between the multilayer coil surface and the insulating paper is monitored based on a contact surface image of the multilayer coil surface and the insulating paper processed by the image processing device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001038262A JP2002246252A (en) | 2001-02-15 | 2001-02-15 | Monitoring equipment of transformer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001038262A JP2002246252A (en) | 2001-02-15 | 2001-02-15 | Monitoring equipment of transformer |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2002246252A true JP2002246252A (en) | 2002-08-30 |
Family
ID=18901272
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001038262A Pending JP2002246252A (en) | 2001-02-15 | 2001-02-15 | Monitoring equipment of transformer |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2002246252A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116053029A (en) * | 2022-11-30 | 2023-05-02 | 无锡富乐电子有限公司 | Transformer coil winding system based on flat wire and working method |
-
2001
- 2001-02-15 JP JP2001038262A patent/JP2002246252A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116053029A (en) * | 2022-11-30 | 2023-05-02 | 无锡富乐电子有限公司 | Transformer coil winding system based on flat wire and working method |
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