JP2002242779A - Manufacturing method for fuel inlet - Google Patents

Manufacturing method for fuel inlet

Info

Publication number
JP2002242779A
JP2002242779A JP2001368557A JP2001368557A JP2002242779A JP 2002242779 A JP2002242779 A JP 2002242779A JP 2001368557 A JP2001368557 A JP 2001368557A JP 2001368557 A JP2001368557 A JP 2001368557A JP 2002242779 A JP2002242779 A JP 2002242779A
Authority
JP
Japan
Prior art keywords
fuel
inlet pipe
inlet
fuel inlet
breather tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001368557A
Other languages
Japanese (ja)
Other versions
JP4354140B2 (en
Inventor
Ryozo Yoshida
良三 吉田
Tsuguo Kido
継夫 木戸
Seiji Yamamoto
征爾 山本
Toyohisa Kawabe
豊久 河辺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Futaba Industrial Co Ltd
Original Assignee
Futaba Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Futaba Industrial Co Ltd filed Critical Futaba Industrial Co Ltd
Priority to JP2001368557A priority Critical patent/JP4354140B2/en
Publication of JP2002242779A publication Critical patent/JP2002242779A/en
Application granted granted Critical
Publication of JP4354140B2 publication Critical patent/JP4354140B2/en
Anticipated expiration legal-status Critical
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Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Landscapes

  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Loading And Unloading Of Fuel Tanks Or Ships (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method for a fuel inlet capable of further improving rust preventive performance. SOLUTION: A stainless pipe is used as a material for an inlet pipe 2 and a breather tube 4. A pipe extending process for radially extending one end of the inlet pipe 2 to form an injection part 6, a threading process for forming a spiral groove 12 in the injection part 6, a welding process for welding the breather tube 4 to the inlet pipe 2, and a coating process for subjecting the fuel inlet 1 to cationic electrodeposition coating are successively performed, whereby the fuel inlet 1 improved in rust preventive performance is obtained.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、自動車等の燃料タ
ンクにガソリン等の燃料を注入するためのフューエルイ
ンレットを製造する方法に関する。
The present invention relates to a method for manufacturing a fuel inlet for injecting fuel such as gasoline into a fuel tank of an automobile or the like.

【0002】[0002]

【従来の技術】従来より、自動車等の燃料タンクにガソ
リン等の燃料を注入するためのフューエルインレットと
して、例えば、図4に示すように、燃料を燃料タンクに
導くインレットパイプ102と、このインレットパイプ
102の先端を拡径して形成され図示しないキャップを
螺合するための螺旋溝104bを設けた注入部104
と、インレットパイプ102の先端側に開口し燃料を注
入する際に燃料タンクから空気を抜くためのブリーザチ
ューブ110とを備えたフューエルインレットが知られ
ている。
2. Description of the Related Art Conventionally, as a fuel inlet for injecting fuel such as gasoline into a fuel tank of an automobile or the like, for example, as shown in FIG. Injection section 104 having a spiral groove 104b for screwing a cap (not shown) formed by enlarging the tip of 102
There is known a fuel inlet including a breather tube 110 which is opened at a distal end side of the inlet pipe 102 and bleeds air from a fuel tank when fuel is injected.

【0003】このようなフューエルインレットでは、防
錆対策として、インレットパイプ102やブリーザチュ
ーブ110に亜鉛メッキが施された鋼管を使用し、更
に、塗装を施していた。
[0003] In such a fuel inlet, a galvanized steel pipe is used for the inlet pipe 102 and the breather tube 110 as a measure against rust, and further, a coating is applied.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、近年、
自動車に使用されている材料の地球環境に及ぼす影響が
問題となりつつあり、また、その規制も厳しく、燃料系
部品についても耐久性等のより一層の向上が望まれてお
り、防錆性能の点からも更なる向上が要求されている。
However, in recent years,
The impact of materials used on automobiles on the global environment is becoming a problem, and regulations are strict. Fuel systems are also required to have even higher durability and other issues, and rust prevention performance is a problem. Therefore, further improvement is required.

【0005】本発明の課題は、更なる防錆性能の向上を
図ったフューエルインレットの製造方法を提供すること
にある。
An object of the present invention is to provide a method of manufacturing a fuel inlet which further improves rust prevention performance.

【0006】[0006]

【課題を解決するための手段】かかる課題を達成すべ
く、本発明は課題を解決するため次の手段を取った。即
ち、燃料を燃料タンクに導くインレットパイプと、燃料
を注入する際に前記燃料タンクから前記インレットパイ
プの先端側に空気を抜くブリーザチューブとを備えたフ
ューエルインレットを製造するフューエルインレットの
製造方法において、前記インレットパイプと前記ブリー
ザチューブとの素材にステンレスのパイプを用い、前記
インレットパイプの一端を拡径して注入部を形成する拡
管工程と、該注入部に螺旋溝を形成するねじ形成工程
と、前記ブリーザチューブを前記インレットパイプに溶
接する溶接工程と、前記溶接後に、前記フューエルイン
レットにカチオン電着塗装を施す塗装工程とを有するこ
とを特徴とするフューエルインレットの製造方法がそれ
である。
In order to achieve the object, the present invention takes the following means to solve the problem. That is, in a fuel inlet manufacturing method for manufacturing a fuel inlet including an inlet pipe that guides fuel to a fuel tank and a breather tube that bleeds air from the fuel tank to a tip side of the inlet pipe when injecting fuel, Using a stainless steel pipe as a material of the inlet pipe and the breather tube, a pipe expanding step of forming an injection part by expanding one end of the inlet pipe, and a screw forming step of forming a spiral groove in the injection part, A method for producing a fuel inlet, comprising: a welding step of welding the breather tube to the inlet pipe; and a coating step of applying a cationic electrodeposition coating to the fuel inlet after the welding.

【0007】前記素材の材質は、SUS436が好まし
い。また、前記溶接工程は、前記ブリーザチューブの開
口端を前記インレットパイプの外周にプロジェクション
溶接してもよい。更に、前記ねじ形成工程は、溝を形成
した芯金を前記注入部に挿入し、前記注入部の外周にロ
ーラを押し当てながら前記溝に沿って移動して前記螺旋
溝を形成してもよい。
The material of the material is preferably SUS436. Further, in the welding step, an open end of the breather tube may be projection-welded to an outer periphery of the inlet pipe. Further, in the screw forming step, the cored bar having a groove may be inserted into the injection portion, and the spiral groove may be formed by moving along the groove while pressing a roller against the outer periphery of the injection portion. .

【0008】[0008]

【発明の実施の形態】以下本発明の実施の形態を図面に
基づいて詳細に説明する。図1に示すように、1はフュ
ーエルインレットで、フューエルインレット1は、イン
レットパイプ2とブリーザチューブ4とを備えている。
インレットパイプ2は、燃料を燃料タンクに導くための
円筒パイプであり、インレットパイプ2の先端を拡径し
て注入部6が形成されている。
Embodiments of the present invention will be described below in detail with reference to the drawings. As shown in FIG. 1, reference numeral 1 denotes a fuel inlet. The fuel inlet 1 includes an inlet pipe 2 and a breather tube 4.
The inlet pipe 2 is a cylindrical pipe for guiding the fuel to the fuel tank, and the injection portion 6 is formed by expanding the diameter of the front end of the inlet pipe 2.

【0009】また、図3に示すように、ブリーザチュー
ブ4を取り付けるための平坦部8が形成されており、平
坦部8にはブリーザチューブ4に通じる貫通孔10が形
成されている。注入部6には、図示しないキャップと螺
合するための螺旋溝12が設けられている。ブリーザチ
ューブ4は、開口端14にフランジ16が設けられ、こ
のフランジ16がインレットパイプ2の平坦部8にプロ
ジェクション溶接されている。
Further, as shown in FIG. 3, a flat portion 8 for attaching the breather tube 4 is formed, and a through hole 10 communicating with the breather tube 4 is formed in the flat portion 8. The injection portion 6 is provided with a spiral groove 12 for screwing with a cap (not shown). The breather tube 4 is provided with a flange 16 at an open end 14, and the flange 16 is projection-welded to the flat portion 8 of the inlet pipe 2.

【0010】かかるフューエルインレット1を自動車の
燃料タンクに取り付ければ、図示しない注入ノズルを注
入部6に挿入しガソリンを注入する際、燃料タンク内の
空気がブリーザチューブ4を介して廃止されるため、ガ
ソリンの供給をスムーズに行うことができ、また燃料タ
ンク内のガソリンへの気泡の混入が防止される。
If the fuel inlet 1 is attached to a fuel tank of an automobile, when the injection nozzle (not shown) is inserted into the injection section 6 to inject gasoline, the air in the fuel tank is eliminated via the breather tube 4. Gasoline can be supplied smoothly, and air bubbles are prevented from being mixed into gasoline in the fuel tank.

【0011】インレットパイプ2とブリーザチューブ4
とは、素材にステンレスのパイプが用いられており、本
実施形態では、SUS436のステンレスパイプが用い
られている。インレットパイプ2は、まず曲げ工程にお
いて、曲げ加工が行われて、図1に示すように、「く」
の字状に曲げられる。そして、切断工程において、所定
の長さに切断される。次に、拡管工程において、開口側
から図示しないエキスパンダポンチが挿入されて拡管し
て、注入部6を形成する。本実施形態では、注入部6は
偏芯して形成されている。また、フレア加工が行われ
て、開口端を外側に折り曲げる。例えば、注入部6をロ
ー付等により接合すると、熱影響部が存在し、その熱影
響部も広いため、当該部位の防錆性能が著しく悪化する
が、注入部6を拡管して形成することにより、熱影響部
を排除でき、しかも製造コストの低減も図れる。
Inlet pipe 2 and breather tube 4
In the present embodiment, a stainless steel pipe of SUS436 is used. The inlet pipe 2 is first bent in a bending step, and as shown in FIG.
It is bent in the shape of. And in a cutting process, it is cut to a predetermined length. Next, in the tube expanding step, an expander punch (not shown) is inserted from the opening side to expand the tube to form the injection portion 6. In the present embodiment, the injection section 6 is formed eccentric. In addition, flaring is performed, and the opening end is bent outward. For example, when the injection portion 6 is joined by brazing or the like, the heat-affected zone is present and the heat-affected zone is wide, so that the rust prevention performance of the site is significantly deteriorated. Thereby, the heat affected zone can be eliminated, and the manufacturing cost can be reduced.

【0012】続いて、ねじ切り工程において、図2に示
すように、インレットパイプ2の外周を油圧クランプ3
0により確実に把持する。そして、パイプ端部加工型3
1に固定された芯金32をインレットパイプ2の注入部
6に差し込む。この芯金32には、螺旋溝12を形成す
るための凹凸32aが設けられている。この螺旋溝12
は、図示しないキャップと螺合するように形成されてい
る。
Subsequently, in a thread cutting step, as shown in FIG.
0 ensures grip. And the pipe end processing die 3
The core bar 32 fixed to 1 is inserted into the inlet 6 of the inlet pipe 2. The metal core 32 is provided with irregularities 32 a for forming the spiral groove 12. This spiral groove 12
Is formed to be screwed with a cap (not shown).

【0013】この状態で、インレットパイプ2の軸方向
中心の廻りに回転可能な回転体33に配置された粗ロー
ラ41及び仕上げローラ42をインレットパイプ2の注
入部6の外周面に押し付ける。粗ローラ41はローラ幅
の広いもので、仕上げローラ42はローラ幅の狭いもの
である。
In this state, the rough roller 41 and the finishing roller 42 arranged on the rotating body 33 rotatable about the axial center of the inlet pipe 2 are pressed against the outer peripheral surface of the inlet 6 of the inlet pipe 2. The rough roller 41 has a wide roller width, and the finishing roller 42 has a narrow roller width.

【0014】粗ローラ41も仕上げローラ42も油圧シ
リンダにより回転体33の径方向に移動可能に構成され
ている。また、粗ローラ41と仕上げローラ42とは上
下位置を入れ換えることができる。2種類のローラのう
ち、粗ローラ41は、インレットパイプ2の注入部6の
形状を大まかに整えるものであり、仕上げローラ42
は、粗ローラ41を用いた後のインレットパイプ2の注
入部6の形状を芯金32の形状に細かい部分まで合わせ
るものである。粗ローラ41と仕上げローラ42を用い
ることにより、1種類の回転ローラを用いる場合に比べ
て、より精度よく芯金32の形状に合わせて加工でき
る。
Both the rough roller 41 and the finishing roller 42 are configured to be movable in the radial direction of the rotating body 33 by a hydraulic cylinder. Further, the rough roller 41 and the finishing roller 42 can be switched up and down. Among the two types of rollers, the rough roller 41 is for roughly adjusting the shape of the injection portion 6 of the inlet pipe 2 and the finishing roller 42.
Is to match the shape of the injection portion 6 of the inlet pipe 2 after using the rough roller 41 to the shape of the cored bar 32 up to a fine portion. By using the rough roller 41 and the finishing roller 42, it is possible to process the shape of the metal core 32 more accurately than in the case of using one type of rotating roller.

【0015】ねじ切り加工に当たっては、まず、粗ロー
ラ41を油圧シリンダにより径方向に移動して、注入部
6の外周に押し付けつつ、回転体33をインレットパイ
プ2の軸廻りに回転させながら、徐々に下方向に移動さ
せる。この結果、粗ローラ41が芯金32の先端側から
徐々に下向きに移動してインレットパイプ2の開口端近
傍に達したときには、インレットパイプ2の注入部6が
芯金32の凹凸32aの形状に応じて粗加工される。
In the thread cutting process, first, the rough roller 41 is moved radially by a hydraulic cylinder, and while gradually rotating the rotating body 33 around the axis of the inlet pipe 2 while pressing it against the outer periphery of the injection section 6, gradually. Move it down. As a result, when the rough roller 41 gradually moves downward from the front end side of the metal core 32 and reaches near the opening end of the inlet pipe 2, the injection portion 6 of the inlet pipe 2 is shaped into the unevenness 32 a of the metal core 32. Roughly processed accordingly.

【0016】同様に、仕上げローラ42を油圧シリンダ
により径方向に移動して、注入部6の外周に押し付けつ
つ、回転体33をインレットパイプ2の軸廻りに回転さ
せながら、徐々に下方向に移動させる。この結果、注入
部6が芯金32の凹凸32aの形状に応じて仕上げ加工
される。その後、回転体33の回転を停止させ、油圧シ
リンダにより仕上げローラ42を径方向外側に移動さ
せ、油圧クランプ30の把持を解除すれば、インレット
パイプ2の注入部6への螺旋溝12の形成が終了する。
Similarly, the finishing roller 42 is radially moved by the hydraulic cylinder, and while being pressed against the outer periphery of the injection section 6, the rotating body 33 is gradually moved downward while rotating about the axis of the inlet pipe 2. Let it. As a result, the injection portion 6 is finished according to the shape of the irregularities 32a of the cored bar 32. After that, the rotation of the rotating body 33 is stopped, the finishing roller 42 is moved radially outward by the hydraulic cylinder, and the gripping of the hydraulic clamp 30 is released, whereby the spiral groove 12 is formed in the inlet 6 of the inlet pipe 2. finish.

【0017】次に、座出し工程において、インレットパ
イプ2の平坦部8をプレス加工する。その際、平坦部8
と反対側に、プロジェクション溶接する際に支持し易く
するための支持用平坦部9を形成するようにしてもよ
い。続いて、溶接工程において、インレットパイプ2の
注入部6側から略長方形状の電極20を挿入する。この
とき、電極20が平坦部8の内面全体に接触するように
配置する。また、支持台22上にインレットパイプ2の
支持用平坦部9を当接させ、インレットパイプ2が回転
して横転しないようにする。更に、リング状の電極24
をブリーザチューブ4のフランジ16の上側に外挿す
る。この電極24の内径はブリーザチューブ4の外形と
略一致する。
Next, in the seating step, the flat portion 8 of the inlet pipe 2 is pressed. At that time, the flat part 8
On the opposite side, a flat support portion 9 may be formed to facilitate support during projection welding. Subsequently, in the welding process, a substantially rectangular electrode 20 is inserted from the inlet 6 side of the inlet pipe 2. At this time, the electrodes 20 are arranged so as to contact the entire inner surface of the flat portion 8. In addition, the support flat portion 9 of the inlet pipe 2 is brought into contact with the support base 22 so that the inlet pipe 2 does not rotate and roll over. Further, the ring-shaped electrode 24
Is extrapolated above the flange 16 of the breather tube 4. The inner diameter of the electrode 24 substantially matches the outer shape of the breather tube 4.

【0018】そして、この状態でリング状の電極24と
インレットパイプ2内の電極6とを対向させ、電極24
を下方(図3にて白抜きの矢印で図示)に移動してブリ
ーザチューブ4のフランジ16の開口端部をインレット
パイプ2の平坦部8に接触させる。次に、リング状の電
極24を電極20に向かって加圧すると共に両電極2
0,24間に電流を流す。すると、抵抗熱によりフラン
ジ16の端部が平坦部8に溶接されると共に、加圧によ
ってフランジ16は徐々に押し広げられ、その押し広げ
られた部分が更に溶接されていく。このようにして、フ
ランジ16は最終的にその全周が平坦部8に溶接され
る。ブリーザチューブ4をロー付すると、熱影響部が大
きいが、プロジェクション溶接とすることにより、熱影
響部を小さくでき、防錆性能の向上を図ることができ
る。
In this state, the ring-shaped electrode 24 and the electrode 6 in the inlet pipe 2 face each other,
Is moved downward (indicated by a white arrow in FIG. 3) to bring the open end of the flange 16 of the breather tube 4 into contact with the flat portion 8 of the inlet pipe 2. Next, the ring-shaped electrode 24 is pressed toward the electrode 20 and both electrodes 2 are pressed.
A current is passed between 0 and 24. Then, the end of the flange 16 is welded to the flat portion 8 by the resistance heat, and the flange 16 is gradually expanded by pressurization, and the expanded portion is further welded. In this way, the entire circumference of the flange 16 is finally welded to the flat portion 8. When the breather tube 4 is brazed, the heat-affected zone is large, but by using projection welding, the heat-affected zone can be reduced, and rust prevention performance can be improved.

【0019】次に、塗装工程において、フューエルイン
レット1にカチオン電着塗装を施す。塗装工程では、ま
ず、溶接後のフューエルインレット1の湯洗が行われ、
次に、フューエルインレット1の表面に付着している油
の脱脂が行われる。そして、水洗される。
Next, in the coating step, the fuel inlet 1 is subjected to cationic electrodeposition coating. In the painting process, first, the fuel inlet 1 after welding is washed with hot water,
Next, the oil adhering to the surface of the fuel inlet 1 is degreased. And it is washed with water.

【0020】次に、フューエルインレット1を塗料液中
に浸漬し、フューエルインレット1に負電圧を加え、塗
料液内の電極に正電圧を加えて、電気化学反応でフュー
エルインレット1上に塗膜を形成させる。電着塗料とし
ては、例えば、アクリル塗料、アルキド塗料、ウレタン
塗料、エポキシ塗料等があり、塗料はカチオン性の水溶
液またはエマルジョンとして提供される。
Next, the fuel inlet 1 is immersed in the coating liquid, a negative voltage is applied to the fuel inlet 1, a positive voltage is applied to the electrodes in the coating liquid, and a coating film is formed on the fuel inlet 1 by an electrochemical reaction. Let it form. Examples of the electrodeposition paint include an acrylic paint, an alkyd paint, a urethane paint, and an epoxy paint, and the paint is provided as a cationic aqueous solution or emulsion.

【0021】電着塗装後、フューエルインレット1の水
洗が行われると共に、焼付け乾燥が行われる。ステンレ
スのカチオン電着塗装は、鉄にカチオン塗装する場合と
異なり、表面調整、化成被膜、クロムリンス等の工程を
省略でき、塗装工程が簡単になる。但し、これらの表面
調整等の工程を入れても塗膜性能には差し支えない。
After the electrodeposition coating, the fuel inlet 1 is washed with water and baked and dried. The cationic electrodeposition coating of stainless steel, unlike the case of cationic coating on iron, can omit processes such as surface adjustment, chemical conversion coating, and chrome rinsing, thereby simplifying the coating process. However, even if these steps such as surface adjustment are included, the coating film performance is not affected.

【0022】こうして、製造されたフューエルインレッ
ト1の防錆性能を確認するための防錆性能試験について
説明する。塩水噴霧−加熱乾燥−湿潤−常温乾燥を順に
複合防錆評価として実行して1サイクルとし、24時間
で1サイクルを実行する。このサイクルを180回実施
してその比較評価結果から防錆性能を判断した。
A rust prevention performance test for confirming the rust prevention performance of the fuel inlet 1 thus manufactured will be described. The salt spray-heat drying-wet-room temperature drying is sequentially performed as a composite rust prevention evaluation to make one cycle, and one cycle is performed in 24 hours. This cycle was performed 180 times, and the rust prevention performance was judged from the comparative evaluation results.

【0023】この防錆性能試験の結果を表1に示す。比
較品Aは鉄にカチオン電着塗装を施したもの、比較品B
は素材にステンレス(SUS436)を用い、塗装を施
していないものである。
The results of the rust prevention performance test are shown in Table 1. Comparative product A is iron coated with cation electrodeposition, Comparative product B
Is made of stainless steel (SUS436) and is not coated.

【0024】[0024]

【表1】 [Table 1]

【0025】比較品Aでは、ブリーザチューブ4より折
損、あるいはブリーザチューブ4に穴あきが生じ、プロ
ジェクション溶接部には赤錆が生じた。また、フューエ
ルインレット1の端部には赤錆が生じ、フューエルイン
レット1に圧力を加えて、漏れを検査すると、漏れがみ
られた。
In the comparative product A, breakage from the breather tube 4 or perforation occurred in the breather tube 4, and red rust occurred in the projection welded portion. Further, red rust was formed at the end of the fuel inlet 1. When pressure was applied to the fuel inlet 1 to check for leakage, the leakage was observed.

【0026】また、比較品Bは、インレットパイプ2に
深さ0.4mm、ブリーザチューブ4に深さ0.3mm
の孔食が生じた。これに対し、本実施品では、穴あきや
孔食は見られず、赤錆の発生もなく、非常に良好な防錆
性能の確認ができた。以上本発明はこの様な実施形態に
何等限定されるものではなく、本発明の要旨を逸脱しな
い範囲において種々なる態様で実施し得る。
The comparative product B has a depth of 0.4 mm in the inlet pipe 2 and a depth of 0.3 mm in the breather tube 4.
Pitting occurred. On the other hand, in this example, no pitting or pitting was observed, no red rust was generated, and very good rust prevention performance was confirmed. As described above, the present invention is not limited to such embodiments at all, and can be implemented in various modes without departing from the gist of the present invention.

【0027】[0027]

【発明の効果】以上詳述したように本発明のフューエル
インレットの製造方法によると、防錆性能の向上を図る
ことができるという効果を奏する。
As described in detail above, according to the fuel inlet manufacturing method of the present invention, there is an effect that rust prevention performance can be improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態として用いたフューエルイ
ンレットの正面図である。
FIG. 1 is a front view of a fuel inlet used as one embodiment of the present invention.

【図2】本実施形態のねじ切り工程の説明図である。FIG. 2 is an explanatory diagram of a thread cutting step of the embodiment.

【図3】本実施形態のプロジェクション溶接工程の説明
図である。
FIG. 3 is an explanatory diagram of a projection welding process of the present embodiment.

【図4】従来のフューエルインレットの要部断面図であ
る。
FIG. 4 is a sectional view of a main part of a conventional fuel inlet.

【符号の説明】[Explanation of symbols]

1…フューエルインレット 2,102…インレットパイプ 4,110…ブリーザチューブ 6,104…注入部 6…電極 8…平坦部 9…支持用平坦部 12…螺旋溝 14…開口端 16…フランジ 20,24…電極 30…油圧クランプ 32…芯金 41…粗ローラ 42…仕上げローラ DESCRIPTION OF SYMBOLS 1 ... Fuel inlet 2, 102 ... Inlet pipe 4, 110 ... Breather tube 6, 104 ... Injection part 6 ... Electrode 8 ... Flat part 9 ... Flat part for support 12 ... Spiral groove 14 ... Open end 16 ... Flange 20, 24 ... Electrode 30 ... Hydraulic clamp 32 ... Core metal 41 ... Coarse roller 42 ... Finishing roller

───────────────────────────────────────────────────── フロントページの続き (72)発明者 山本 征爾 愛知県岡崎市橋目町字御茶屋1番地 フタ バ産業株式会社内 (72)発明者 河辺 豊久 愛知県岡崎市橋目町字御茶屋1番地 フタ バ産業株式会社内 Fターム(参考) 3D038 CA06 CC03 CC13 3E083 AG07  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Seiji Yamamoto 1 Ochaya, Hashime-cho, Okazaki-shi, Aichi Prefecture Inside Futaba Sangyo Co., Ltd. (72) Inventor Toyohisa Kawabe 1-Ochaya, Hashime-cho, Okazaki-shi, Aichi Pref. 3D038 CA06 CC03 CC13 CC13 3E083 AG07

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 燃料を燃料タンクに導くインレットパイ
プと、燃料を注入する際に前記燃料タンクから前記イン
レットパイプの先端側に空気を抜くブリーザチューブと
を備えたフューエルインレットを製造するフューエルイ
ンレットの製造方法において、 前記インレットパイプと前記ブリーザチューブとの素材
にステンレスのパイプを用い、 前記インレットパイプの一端を拡径して注入部を形成す
る拡管工程と、 該注入部に螺旋溝を形成するねじ形成工程と、 前記ブリーザチューブを前記インレットパイプに溶接す
る溶接工程と、 前記溶接後に、前記フューエルインレットにカチオン電
着塗装を施す塗装工程とを有することを特徴とするフュ
ーエルインレットの製造方法。
1. Manufacture of a fuel inlet for manufacturing a fuel inlet comprising: an inlet pipe for guiding fuel to a fuel tank; and a breather tube for bleeding air from the fuel tank to a tip end of the inlet pipe when fuel is injected. In the method, a stainless steel pipe is used as a material of the inlet pipe and the breather tube, and an end of the inlet pipe is expanded to form an injection part; and a thread forming step of forming a spiral groove in the injection part. And a welding step of welding the breather tube to the inlet pipe; and a coating step of applying a cationic electrodeposition coating to the fuel inlet after the welding, a method of manufacturing a fuel inlet.
【請求項2】 前記素材の材質は、SUS436である
ことを特徴とする請求項1記載のフューエルインレット
の製造方法。
2. The method according to claim 1, wherein the material of the material is SUS436.
【請求項3】 前記溶接工程は、前記ブリーザチューブ
の開口端を前記インレットパイプの外周にプロジェクシ
ョン溶接することを特徴とする請求項1又は請求項2記
載のフューエルインレットの製造方法。
3. The method for producing a fuel inlet according to claim 1, wherein in the welding step, an open end of the breather tube is projection-welded to an outer periphery of the inlet pipe.
【請求項4】 前記ねじ形成工程は、溝を形成した芯金
を前記注入部に挿入し、前記注入部の外周にローラを押
し当てながら前記溝に沿って移動して前記螺旋溝を形成
することを特徴とする請求項1ないし請求項3記載のフ
ューエルインレットの製造方法。
4. The screw forming step includes inserting a cored bar having a groove into the injection portion, and moving along the groove while pressing a roller against the outer periphery of the injection portion to form the spiral groove. The method for producing a fuel inlet according to claim 1, wherein:
JP2001368557A 2000-12-04 2001-12-03 Manufacturing method of fuel inlet Expired - Fee Related JP4354140B2 (en)

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GB2397787A (en) * 2003-01-30 2004-08-04 Bestex Kyoei Co Ltd Method for manufacturing fuel inlet
JP2006231207A (en) * 2005-02-25 2006-09-07 Aisin Chem Co Ltd Method for coating fuel inlet and fuel inlet
CN100389980C (en) * 2003-06-09 2008-05-28 优尼冲压有限公司 Filler pipe
US7754344B2 (en) 2004-12-22 2010-07-13 Nippon Steel & Sumikin Stainless Steel Corporation Ferritic stainless steel welded pipe superior in expandability
WO2012017674A1 (en) * 2010-08-06 2012-02-09 東洋鋼鈑株式会社 Steel plate for producing pipe highly resistant to fuel vapor corrosion, pipe using same and method for producing pipe
JP2012106526A (en) * 2010-11-15 2012-06-07 Futaba Industrial Co Ltd Fuel inlet
WO2015037707A1 (en) 2013-09-13 2015-03-19 新日鐵住金ステンレス株式会社 Inexpensive automotive member and feed oil pipe, exhibiting excellent salt corrosion resistance
JP2016026127A (en) * 2015-09-02 2016-02-12 フタバ産業株式会社 Inlet pipe and breather tube
US10081878B2 (en) 2012-06-08 2018-09-25 Honda Motor Co., Ltd. Coated stainless steel member
US10539264B2 (en) 2015-02-10 2020-01-21 Nippon Steel & Sumikin Stainless Steel Corporation Inexpensive automobile component and oil feed pipe having excellent salt corrosion resistance

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JP4535682B2 (en) * 2003-01-30 2010-09-01 株式会社ベステックスキョーエイ Manufacturing method of fuel inlet
JP2004230419A (en) * 2003-01-30 2004-08-19 Bestex Kyoei Co Ltd Method for manufacturing fuel inlet
US6810573B2 (en) 2003-01-30 2004-11-02 Bestex Kyoei Co., Ltd. Method for manufacturing fuel inlet
GB2397787B (en) * 2003-01-30 2006-06-07 Bestex Kyoei Co Ltd Method for manufacturing fuel inlet
GB2397787A (en) * 2003-01-30 2004-08-04 Bestex Kyoei Co Ltd Method for manufacturing fuel inlet
CN100389980C (en) * 2003-06-09 2008-05-28 优尼冲压有限公司 Filler pipe
US7754344B2 (en) 2004-12-22 2010-07-13 Nippon Steel & Sumikin Stainless Steel Corporation Ferritic stainless steel welded pipe superior in expandability
JP4652081B2 (en) * 2005-02-25 2011-03-16 アイシン化工株式会社 How to paint the fuel inlet
JP2006231207A (en) * 2005-02-25 2006-09-07 Aisin Chem Co Ltd Method for coating fuel inlet and fuel inlet
WO2012017674A1 (en) * 2010-08-06 2012-02-09 東洋鋼鈑株式会社 Steel plate for producing pipe highly resistant to fuel vapor corrosion, pipe using same and method for producing pipe
US9700928B2 (en) 2010-08-06 2017-07-11 Toyo Kohan Co., Ltd. Steel plate for producing pipe highly resistant to fuel vapor corrosion, pipe using same and method for producing pipe
JP2012106526A (en) * 2010-11-15 2012-06-07 Futaba Industrial Co Ltd Fuel inlet
US10081878B2 (en) 2012-06-08 2018-09-25 Honda Motor Co., Ltd. Coated stainless steel member
WO2015037707A1 (en) 2013-09-13 2015-03-19 新日鐵住金ステンレス株式会社 Inexpensive automotive member and feed oil pipe, exhibiting excellent salt corrosion resistance
JPWO2015037707A1 (en) * 2013-09-13 2017-03-02 新日鐵住金ステンレス株式会社 Inexpensive automotive parts and oil pipes with excellent salt corrosion resistance
US9963767B2 (en) 2013-09-13 2018-05-08 Nippon Steel & Sumikin Stainless Steel Corporation Inexpensive automotive member and feed oil pipe, exhibiting excellent salt corrosion resistance
US10539264B2 (en) 2015-02-10 2020-01-21 Nippon Steel & Sumikin Stainless Steel Corporation Inexpensive automobile component and oil feed pipe having excellent salt corrosion resistance
JP2016026127A (en) * 2015-09-02 2016-02-12 フタバ産業株式会社 Inlet pipe and breather tube

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