JP2002225017A - Method for manufacturing tile unit - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a tile unit capable of holding a dimensional quality equivalent to that of a conventional paper unit without generating a waste material in a working site. SOLUTION: The method for manufacturing the tile unit comprises the steps of pouring and curing a resin liquid-like material in a plurality of recesses 3 formed of side faces of two adjacent tiles and a resin reservoir of a joint plate having the resin reservoir disposed at its upper surface at a lower position than the upper surface of the tile for placing tiles when the tiles are mounted on the joint plate also having partitions 4 formed to hold a predetermined joint interval between the plurality of recesses 3 to partition the adjacent tiles.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

The present invention relates to a method for manufacturing a tile unit.

[0002]

2. Description of the Related Art Conventionally, a tile unit in which a plurality of tiles are connected has been manufactured by the following two methods. (1) First, a plurality of tiles are arranged on a joint board so as to keep a predetermined joint interval. Next, an adhesive is applied to the upper surface of each tile, and a paper having substantially the same size as the joint plate is placed on the tile and adhered thereto. Thereafter, the tile unit connected by paper is removed from the joint plate (hereinafter, referred to as “paper unit”). (2) A plurality of tiles are arranged upside down at predetermined intervals,
After applying a resin liquid material from the back foot surface of the tile by screen printing or the like, or applying the resin by any method of injecting the resin liquid material into the gap with a nozzle,
The resin is cured to form a tile unit.

[0003]

However, (1)
In this paper unit, it is necessary to separate the paper and the tile when performing the construction, and the separated paper becomes waste material and needs to be disposed of. In the method (2), the dimensional quality is lower than that of the paper unit (1) because the method is susceptible to vibration and impact generated in the production line. Therefore, an object of the present invention is to provide a method of manufacturing a tile unit capable of maintaining the same dimensional quality as a conventional paper unit without generating waste material at a construction site.

[0004]

Means for Solving the Problems In order to solve the above problems,
The present invention comprises a plurality of recesses for placing tiles and a partition portion formed to keep a predetermined joint interval between the recesses and partitions adjacent tiles, and the partition portion has at least a part of a tile. Aligning a plurality of tiles on a joint plate having a resin reservoir portion whose upper surface is lower than the upper surface of the tile when the resin reservoir is placed in the concave portion, and the side surfaces of two adjacent tiles and the resin reservoir portion A step of injecting a resin liquid material into the dent formed by forming, a step of curing the resin liquid material, connecting tiles to form a tile unit, and a step of removing the joint board from the tile unit. A method of manufacturing a tile unit, comprising: According to this manufacturing method, by using the joint plate, it is less susceptible to vibrations and shocks generated in the manufacturing line, so that the dimensional quality can be maintained. Does not occur.

[0005]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, specific embodiments of the present invention will be described with reference to the drawings. The joint plate used in the present invention is shown in FIGS. As shown in FIG. 3, the joint board includes a plurality of recesses 3 for placing tiles, and a partitioning portion 4 formed between the recesses so as to maintain a predetermined joint interval to partition adjacent tiles. As shown in FIG. 4, the cross section of the partition 4 has a resin reservoir 5 having an upper surface at a position lower than the upper surface when the tile is placed on the joint plate. The material of the joint plate is preferably a material having heat resistance of about 250 ° C. such as FRP. Then, since the resin can be heated when it is cured, the curing time can be shortened. In addition, the upper surface of the resin reservoir 5 is 0.5 to 2 times higher than the upper surface of the tile to be placed.
It is preferable to be positioned about mm below because the adhesive strength can be sufficiently maintained and the resin can be saved.

In the method for manufacturing a tile unit according to the present invention, the tiles are aligned by placing the tiles in the recesses 3 of the joint plate having the above structure, and then formed by the side surfaces of two adjacent tiles and the resin reservoir 5. After the resin liquid is injected into the recess, the resin liquid is cured to connect the tiles to form a tile unit. Finally, the tile unit is removed from the joint plate. Thereby, as shown in FIGS. 1 and 2, a unit tile in which the plurality of tiles 1 are connected by the cured resin 2 is manufactured. According to this method, the use of the joint plate makes it difficult to receive the influence of vibration and impact generated in the production line, so that the dimensional quality can be maintained.
In addition, the use of paper eliminates the use of paper, and does not generate waste material at the construction site.

[0007]

According to the present invention, it is possible to provide a method of manufacturing a tile unit capable of maintaining the same dimensional quality as a conventional paper unit without generating waste material at a construction site.

[Brief description of the drawings]

FIG. 1 is a plan view illustrating an example of a tile unit manufactured by a manufacturing method of the present invention.

FIG. 2 is a side view showing an example of a tile unit manufactured by the manufacturing method of the present invention.

FIG. 3 is a plan view showing one embodiment of a joint plate used in the manufacturing method of the present invention.

4 is a partial cross-sectional view showing one embodiment of a joint plate used in the manufacturing method of the present invention, and is a cross-sectional view taken along Aa in FIG. 3;

5 is a partial cross-sectional view showing one embodiment of a joint plate used in the manufacturing method of the present invention, and is a B-b cross-sectional view in FIG.

[Explanation of symbols]

DESCRIPTION OF SYMBOLS 1 ... tile, 2 ... hardened resin, 3 ... recessed part (tile placement part), 4 ... tile partition part, 5 ... resin reservoir part

 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2E110 AB04 AB05 BA13 DA03 DA12 DB32 DC21 EA02 EA09 GA34W GB28W GB42Z 4G055 AC03 BA22

Claims (1)

[Claims] The present invention comprises a plurality of recesses for placing tiles and a partition formed between the recesses so as to maintain a predetermined joint interval, and partitions adjacent tiles, and the partition is formed in at least a part thereof. Aligning a plurality of tiles on a joint plate having a resin reservoir portion whose upper surface is lower than the upper surface of the tile when the tile is placed in the concave portion; A step of injecting a resin liquid into the recess formed by the portion, a step of curing the resin liquid and connecting the tiles to form a tile unit, and a step of removing the joint plate from the tile unit, A method for manufacturing a tile unit, comprising: