JP2002195451A - Hot/cold water mixing valve - Google Patents

Hot/cold water mixing valve

Info

Publication number
JP2002195451A
JP2002195451A JP2000394754A JP2000394754A JP2002195451A JP 2002195451 A JP2002195451 A JP 2002195451A JP 2000394754 A JP2000394754 A JP 2000394754A JP 2000394754 A JP2000394754 A JP 2000394754A JP 2002195451 A JP2002195451 A JP 2002195451A
Authority
JP
Japan
Prior art keywords
valve
hot
water
cold water
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000394754A
Other languages
Japanese (ja)
Other versions
JP3584973B2 (en
Inventor
Shigeyuki Fujiyama
重幸 藤山
Toshio Ishii
登志雄 石井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Bellows Co Ltd
Fuji Seiko Co Ltd
Original Assignee
Fuji Bellows Co Ltd
Fuji Seiko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Bellows Co Ltd, Fuji Seiko Co Ltd filed Critical Fuji Bellows Co Ltd
Priority to JP2000394754A priority Critical patent/JP3584973B2/en
Publication of JP2002195451A publication Critical patent/JP2002195451A/en
Application granted granted Critical
Publication of JP3584973B2 publication Critical patent/JP3584973B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Temperature-Responsive Valves (AREA)
  • Multiple-Way Valves (AREA)

Abstract

PROBLEM TO BE SOLVED: To control a valve element without requiring high accuracy. SOLUTION: A hot/cold water mixing valve 1 comprises: a cylindrical valve casing 3 provided with a hot water side valve seat 17b and a cold water side valve seat 17d at the inner peripheral surface of the valve, and further provided with a hot water inlet 10 and a cold water inlet 15, a cylindrical valve element 4 in which a mixed water introducing opening 14a, a hot water side valve 17a of an annular projection shape, and a cold water side valve 17c are arranged at the outer peripheral surface of the valve; and temperature detecting spring members 18 and 21 for controlling the temperature of mixed water. Both ends of the valve element 4 are supported to be in a floating state inside the valve casing 3 via a diaphragm 20, and depending on a deviation with respect to a desired temperature of the mixed water, the valve element 4 is urged in the axial direction by the temperature detecting spring members 18 and 21 to open/close the hot water side valve 17a or the cold water side valve 17c.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、形状記憶合金製コ
イルばねを感温素子として用いた湯水混合弁に係り、特
に弁体の摺動性を改良した湯水弁体に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a water / water mixing valve using a coil spring made of a shape memory alloy as a temperature sensing element, and more particularly to a water / water valve body having improved slidability of a valve body.

【0002】[0002]

【従来の技術】従来、感温素子として形状記憶合金製コ
イルばねを使用した湯水混合弁については、シリンダー
内にピストンを摺動させて混合水を制御する構造が多数
存在する。従来例の弁形態の代表として、特開平8−6
1552号を図9に示す。
2. Description of the Related Art Conventionally, as for a hot water mixing valve using a coil spring made of a shape memory alloy as a temperature sensing element, there are many structures for controlling mixed water by sliding a piston in a cylinder. As a representative of the conventional valve configuration, Japanese Patent Application Laid-Open No.
No. 1552 is shown in FIG.

【0003】すなわち従来例では、シリンダーに該当す
るハウジング33に設けられた弁室34内にピストンに
該当する円筒状のスプール35(弁体)が軸方向摺動自
在に配置されていて、湯水の割合を形状記憶合金製の感
温コイルばね36の湯温に対するばね力の変化(形状記
憶合金材の横弾性係数Gが温度に比例して増加する)を
活用して自動的に調節し、所望の混合水温度を得るもの
である。
That is, in the conventional example, a cylindrical spool 35 (valve element) corresponding to a piston is disposed slidably in the axial direction in a valve chamber 34 provided in a housing 33 corresponding to a cylinder. The ratio is automatically adjusted by utilizing the change in the spring force with respect to the hot water temperature of the temperature-sensitive coil spring 36 made of a shape memory alloy (the transverse elastic coefficient G of the shape memory alloy material increases in proportion to the temperature), and To obtain the temperature of the mixed water.

【0004】[0004]

【発明が解決しようとする課題】ここで、従来例の弁室
34とスプール35の摺動部の嵌合度合いは、弁の二次
側に対し流体(水)の漏れをなくすため、嵌合精度の高
いものが要求される。また、嵌合精度が低くて隙間が大
きい場合は、一般的にOリング等のシール部材を用いて
水密にする必要がある。このため、何れの場合でも、ス
プール35の摺動抵抗が予測した以上に大きなものにな
り、弁制御に支障をきたすという問題がある。
Here, the degree of fitting of the sliding portion between the valve chamber 34 and the spool 35 in the conventional example is determined so that fluid (water) does not leak to the secondary side of the valve. High precision is required. Further, when the fitting accuracy is low and the gap is large, it is generally necessary to use a sealing member such as an O-ring to make the watertight. For this reason, in any case, the sliding resistance of the spool 35 becomes larger than expected, and there is a problem that the valve control is hindered.

【0005】すなわち、一般的には感温コイルばね36
の湯温に対する感受性(感温性)を上げるためには感温
コイルばね36の熱容量を小さくする必要がある。つま
り、感温コイルばね36の線径を細くして、熱量に対す
るばねの体積比を小さくする必要がある。
That is, generally, the temperature-sensitive coil spring 36
In order to increase the sensitivity (temperature sensitivity) to the hot water temperature, the heat capacity of the temperature-sensitive coil spring 36 must be reduced. That is, it is necessary to reduce the wire diameter of the temperature-sensitive coil spring 36 to reduce the volume ratio of the spring to the amount of heat.

【0006】しかし、感温コイルばね36の線径を細く
すると、ばね力が小さくなり、パワー不足でスプール3
5に作用する摺動抵抗に対抗することができなくなる。
すなわち、湯温に対するばね力が所定通り機能していて
も、ばね力が摺動抵抗により吸収されて弁体が動作しな
い場合が生じ、所謂「ヒステリシス」の大きい弁制御と
なってしまう。
However, when the wire diameter of the temperature-sensitive coil spring 36 is reduced, the spring force is reduced, and the spool 3 becomes insufficient due to insufficient power.
5 cannot be countered.
That is, even if the spring force with respect to the hot water temperature functions as predetermined, the spring force may be absorbed by the sliding resistance and the valve body may not operate, resulting in valve control with a so-called "hysteresis".

【0007】一方、摺動抵抗があっても問題なくスプー
ルを作動させるには、感温コイルばね36の線径を太く
してばね力を強くしてやらねばならないが、ばね力の強
いものを使用すると、感温コイルばね36の熱容量が上
がり感温性が悪くなるばかりでなく、線径の太さに応じ
て部品重量が大きくなりコスト高となるため不経済であ
る。
On the other hand, in order to operate the spool without any problem even if there is sliding resistance, the wire diameter of the temperature-sensitive coil spring 36 must be increased to increase the spring force. Further, not only is the heat capacity of the temperature-sensitive coil spring 36 increased so that the temperature sensitivity is deteriorated, but also the weight of parts is increased according to the diameter of the wire and the cost is increased, which is uneconomical.

【0008】また更に大きな問題点は、湯水に含まれる
ゴミや異物が前述の摺動部に詰まることで、摺動部に異
物が詰まると、スプール35は全く摺動できなくなり、
水を制御する弁としての基本的な問題を生じる。
[0008] An even greater problem is that dirt and foreign matter contained in the hot and cold water clog the sliding portion. If the sliding portion is clogged with foreign matter, the spool 35 cannot slide at all.
A fundamental problem arises as a valve for controlling water.

【0009】さらに、図9において弁室34内における
スプール35に働く圧力は、流体の滞留部があると共に
水流部があり、スプール35の動作によって熱水が導入
されたり、冷水が導入されたりする等の複雑な条件が重
なり合うため安定しない。特に、スプール35を挟んだ
混合水出口37の感温コイルばね36側域と、反対側の
バイアスばね38側域で異なる圧力が生じたときは、感
温コイルばね36側域とバイアスばね38側域との差圧
がスプール35の有効面積(スプールの外径から内径を
引いた部分の面積)に作用することから、弁体35は設
定された位置よりも低圧側へ動いてしまうという問題が
ある。この動作は湯水混合弁としての温度制御を余計困
難なものとしてしまう。
Further, in FIG. 9, the pressure acting on the spool 35 in the valve chamber 34 is such that hot water and cold water are introduced by the operation of the spool 35, as well as the fluid stagnation portion and the water flow portion. It is not stable because complicated conditions such as overlap. In particular, when different pressures are generated in the temperature-sensitive coil spring 36 side area of the mixed water outlet 37 across the spool 35 and the opposite bias spring 38 side area, the temperature-sensitive coil spring 36 side area and the bias spring 38 side Since the pressure difference with the region acts on the effective area of the spool 35 (the area of the part obtained by subtracting the inner diameter from the outer diameter of the spool), there is a problem that the valve body 35 moves to a lower pressure side than the set position. is there. This operation makes it more difficult to control the temperature of the hot and cold water mixing valve.

【0010】そこで、本発明は上記従来技術の欠点を除
くためになされたものであり、高精度を必要とせずに弁
体の制御が可能な湯水混合弁の提供を目的とする。
The present invention has been made in order to eliminate the above-mentioned disadvantages of the prior art, and has as its object to provide a hot / water mixing valve capable of controlling a valve element without requiring high precision.

【0011】[0011]

【課題を解決するための手段】上記課題を有利に解決す
るため、第1の発明は、湯水側弁座17bおよび冷水側
弁座17dを内周面に有すると共に、湯水入口10およ
び冷水入口15を備えた円筒状弁筐体3と、外周面に混
合水導入孔14aおよび環状突起17eの湯水側弁17
aおよび冷水側弁17cが配設された円筒形弁体4と、
混合水の温度を制御する感温ばね手段とを備える湯水混
合弁1であって、弁体4は両端部がダイヤフラム20を
介してフローティング状態で弁筐体3内に支持されてお
り、混合水温の所望温度とのずれに応じて、弁体4が感
温ばね手段により軸方向に付勢されて湯水側弁17aま
たは冷水側弁17cを開閉動するようにしてなることを
特徴とする。
According to a first aspect of the present invention, a hot water side valve seat 17b and a cold water side valve seat 17d are provided on an inner peripheral surface, and a hot water inlet 10 and a cold water inlet 15 are provided. Valve housing 3 provided with a mixed water introduction hole 14a and a hot water side valve 17 of an annular projection 17e on the outer peripheral surface.
a and a cylindrical valve body 4 provided with a cold water side valve 17c;
A hot / water mixing valve 1 including a temperature-sensitive spring means for controlling the temperature of mixed water, wherein both ends of a valve body 4 are supported in a floating state within a valve housing 3 via a diaphragm 20. In response to the deviation from the desired temperature, the valve element 4 is urged in the axial direction by the temperature-sensitive spring means to open and close the hot water side valve 17a or the cold water side valve 17c.

【0012】第2の発明は、第1の発明について、弁筐
体3内部と弁体4との間には、ダイアフラム20a,b
と湯水側弁座17bまたは冷水側弁座17dとにより仕
切られた湯水圧作用室11および冷水圧作用室16が形
成され、かつダイアフラム20と湯水側弁座17bおよ
び冷水側弁座17dとの水圧に対する有効面積がほぼ同
じであることを特徴とする。
A second invention is directed to the first invention, wherein the diaphragms 20a and 20b are provided between the inside of the valve housing 3 and the valve body 4.
And the cold water side valve seat 17b or the cold water side valve seat 17d, thereby forming a hot water pressure action chamber 11 and a cold water pressure action chamber 16 which are separated by the water pressure of the diaphragm 20 and the hot water side valve seat 17b and the cold water side valve seat 17d. Are characterized in that the effective areas are substantially the same.

【0013】第3の発明は、第1または第2の発明につ
いて、前記感温ばね手段として、混合水導入孔14aの
出口部に配置され、かつ混合水の温度変化に応じて弁体
4を付勢する付勢力が変化する感温コイルばね18と、
混合水の温度を所望温度に調整するバイアス用コイル状
ばね21とを備えると共に、バイアス用コイルばね21
の収容部が混合水の出口部に連通するようにしてなるこ
とを特徴とする。
According to a third aspect of the present invention, in the first or second aspect, the valve element 4 is disposed at the outlet of the mixed water introducing hole 14a as the temperature-sensitive spring means and changes the temperature of the mixed water according to a change in temperature of the mixed water. A temperature-sensitive coil spring 18 in which the biasing force to be biased changes;
And a bias coil spring 21 for adjusting the temperature of the mixed water to a desired temperature.
Of the mixed water communicates with the outlet of the mixed water.

【0014】第4の発明は、第1から第3のいずれかの
発明において、ダイヤフラム20の内縁部と外縁部をそ
れぞれ複数に分割した弁体4と内側弁筐体3の分割部で
挟持して湯水混合弁1が構成されることを特徴とする。
According to a fourth aspect of the present invention, in any one of the first to third aspects, the inner edge and the outer edge of the diaphragm 20 are sandwiched between a plurality of divided valve elements 4 and the inner valve housing 3. The hot and cold water mixing valve 1 is constituted.

【0015】つまり、本発明の構成をさらに具体的に表
現すると、湯水と冷水とを混合する湯水混合弁におい
て、湯水入口と冷水入口を有する弁筐体5であって、環
状の湯用弁座17bと水用弁座17dが設けられた弁室
(弁筐体の略筒状内周面)内に、前記弁筐体5からダイ
ヤフラム20a,20bでその両端が宙づり状態で支持
された弁体4と、その弁体4のほぼ中央の環状突起部1
7eに湯用弁17aと水用弁17cを配し、更に、前記
突起部17eの頂上部に複数の混合水導入孔14aを配
して、前記各弁17a,17cを前記各弁座17b、1
7dと対応させることにより、前記各ダイヤフラム20
a,20bとの間に環状の湯水圧作用室11と環状の冷
水圧作用室16とを形成させ、弁室と弁体4の接触をな
くしている。
In other words, to more specifically express the configuration of the present invention, in a hot water mixing valve for mixing hot water and cold water, the valve housing 5 has a hot water inlet and a cold water inlet, and has an annular hot water valve seat. A valve body having both ends suspended from the valve housing 5 by diaphragms 20a and 20b in a valve chamber (substantially cylindrical inner peripheral surface of the valve housing) provided with a water valve seat 17d and a water valve seat 17d. 4 and an annular projection 1 substantially at the center of the valve body 4
A hot water valve 17a and a water valve 17c are arranged at 7e, and a plurality of mixed water introduction holes 14a are arranged at the top of the protrusion 17e. The valves 17a, 17c are connected to the valve seats 17b, 1
7d so that each of the diaphragms 20
A ring-shaped hot-water pressure action chamber 11 and an annular cold-water pressure action chamber 16 are formed between the valve body a and the valve body 20b to eliminate the contact between the valve chamber and the valve body 4.

【0016】また、湯水圧作用室11、冷水圧作用室1
6においては、各ダイヤフラム20a,bの有効面積に
対する弁座17b,dの径の有効面積はほぼ同じに構成
される。
The hot and cold water working chamber 11, the cold water working chamber 1
In 6, the effective area of the diameter of the valve seats 17b, d with respect to the effective area of each of the diaphragms 20a, b is substantially the same.

【0017】さらに、弁体4の内部空間を隔壁4cを境
にバイアス用コイル状ばね21側域と混合水出口8の感
温コイル状ばね18側域に分け、前記隔壁4cに設けら
れたバランス圧導入管(中空軸)4dを介してバイアス
用コイル状ばね21側域へ混合水出口側の感温コイル状
ばね18側域の圧を導入することで、弁体4を挟む域を
同圧にするようにしている。
Further, the internal space of the valve element 4 is divided into a bias coil-shaped spring 21 side area and a temperature-sensitive coil-shaped spring 18 side area of the mixed water outlet 8 with the partition wall 4c as a boundary, and a balance provided in the partition wall 4c. By introducing the pressure in the temperature-sensitive coiled spring 18 side area on the mixed water outlet side to the bias coiled spring 21 side area through the pressure introducing pipe (hollow shaft) 4d, the area sandwiching the valve element 4 is kept at the same pressure. I try to.

【0018】また、前記湯用ダイヤフラム20aと水用
ダイヤフラム20bのそれぞれの内縁部を、複数に分割
した弁体4で挟持し、さらに、前記各ダイヤフラム20
a,20bの外縁部を複数に分割した内側弁筐体3で挟
持するようにして、外側弁筐体2内に弁機能部を構築し
ている。
Each of the inner edges of the hot water diaphragm 20a and the cold water diaphragm 20b is sandwiched between a plurality of divided valve elements 4.
A valve function unit is constructed in the outer valve housing 2 by sandwiching the outer edges of the inner valve housings a and 20b with a plurality of divided inner valve housings 3.

【0019】<本発明の作用>本発明によると、弁体が
弁筐体の円筒状内部にダイヤフラムを介して弁筐体と接
触しない状態(フローティング状態)で支持され収容さ
れているので、弁体は弁体の軸中心部の位置で安定す
る。つまり、弁体と弁筐体との間には摺動部がなく、混
合水温の自動調整時等に弁体の移動に抗する摺動抵抗は
全く生じない。
<Operation of the present invention> According to the present invention, the valve body is supported and accommodated in the cylindrical interior of the valve housing via the diaphragm in a state of not contacting the valve housing (floating state). The body stabilizes at the axial center of the valve body. That is, there is no sliding portion between the valve body and the valve housing, and no sliding resistance against the movement of the valve body occurs at the time of automatically adjusting the temperature of the mixed water.

【0020】また、湯水圧作用室、冷水圧作用室におい
ては、各ダイヤフラムの有効面積に対する弁座の径の有
効面積はほぼ同じにしてあることから、互いに作用力は
相殺され、弁体の軸方向への動きには影響しない。
In the hot and cold water working chambers and the cold water working chambers, the effective areas of the diameters of the valve seats with respect to the effective areas of the respective diaphragms are substantially the same. It does not affect the movement in the direction.

【0021】[0021]

【発明の実施の形態】本発明の一実施形態について図1
〜図8を参照して説明する。図1は本実施形態の湯水混
合弁の作用を説明する概要図である。図2は本実施形態
の具体的な構成を示す断面図である。図3〜図7は要部
の説明図である。図8は本実施形態の湯水混合弁が湯水
混合栓本体に組み込まれた状態を示す説明図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows an embodiment of the present invention.
This will be described with reference to FIGS. FIG. 1 is a schematic diagram illustrating the operation of the hot and cold water mixing valve of the present embodiment. FIG. 2 is a sectional view showing a specific configuration of the present embodiment. 3 to 7 are explanatory diagrams of main parts. FIG. 8 is an explanatory view showing a state in which the hot water mixing valve of the present embodiment is incorporated in the hot water mixing tap main body.

【0022】図2に示すように、湯水混合弁1は、最外
側の外側弁筐体2と、外側弁筐体2の内部に挿入された
内側弁筐体3と、さらに内側弁筐体3の内部に挿入され
た弁体4から構成されている。(なお、外側弁筐体2と
内側弁筐体3を包括して弁筐体5とする。)そして湯水
混合弁1は、湯水混合栓27へカートリッジ方式で組み
込まれて使用される(図8参照)。
As shown in FIG. 2, the hot and cold water mixing valve 1 includes an outermost outer valve housing 2, an inner valve housing 3 inserted inside the outer valve housing 2, and an inner valve housing 3. Is constituted by a valve element 4 inserted into the inside. (Note that the outer valve housing 2 and the inner valve housing 3 are collectively referred to as a valve housing 5.) The hot / water mixing valve 1 is used by being incorporated into the hot / water mixing tap 27 in a cartridge system (FIG. 8). reference).

【0023】前記湯水混合栓27内に配設される外側弁
筐体2は、その軸方向一端側に開口2a(図2左側)を
有すると共に他端側に混合水出口8を備えた底部を有す
る中空円筒状の外側弁筐体本体2fを備えている。開口
2a近傍の外周側面の環状溝には、Oリング5aが嵌合
配置されて、湯水混合栓27と外側弁筐体2の間からの
湯水の漏れを防止している。
The outer valve housing 2 disposed in the hot / water mixer tap 27 has an opening 2a at one axial end (left side in FIG. 2) and a bottom provided with a mixed water outlet 8 at the other end. And a hollow cylindrical outer valve housing main body 2f. An O-ring 5a is fitted into the annular groove on the outer peripheral side near the opening 2a to prevent leakage of hot and cold water from between the hot and cold mixing tap 27 and the outer valve housing 2.

【0024】一方、外側弁筐体2の大径筒状部2fの外
周面には、その大径筒状部2fの軸方向中間部に所定の
軸方向長さ範囲に亘る軸並行平坦面部2bが、外側弁筐
体2の外周面の一部を削除して形成されている。そし
て、平坦面部2bの周壁を半径方向に貫通してほぼ半円
状の湯取り入れ口6が前記平坦面部2bの一端側に設け
られている(図5aおよび図6参照)。
On the other hand, on the outer peripheral surface of the large-diameter cylindrical portion 2f of the outer valve housing 2, an axially-parallel flat surface portion 2b extending in a predetermined axial length range is provided at an axially intermediate portion of the large-diameter cylindrical portion 2f. Is formed by removing a part of the outer peripheral surface of the outer valve housing 2. A substantially semicircular hot water inlet 6 is provided at one end of the flat surface portion 2b so as to penetrate the peripheral wall of the flat surface portion 2b in the radial direction (see FIGS. 5A and 6).

【0025】また、外側弁筐体2の大径筒状部2fに
は、前記平坦面部2bと周方向に仕切り外周面2gを介
して離れていると共に、前記平坦面部2bと延長面が交
差する位置関係にあり(図示の場合は直角の位置関
係)、中心軸線に並行な平坦面部2eが対称に2面形成
されている(図5参照)。平坦面部2e上には、前記一
端側の湯取り入れ口6と軸方向位置が重複しない位置
(他端側)に、中心軸線に直角なスリット状の冷水
(水)取り入れ口9が形成されている(図6参照)。
The large-diameter cylindrical portion 2f of the outer valve housing 2 is separated from the flat surface portion 2b in the circumferential direction by an outer peripheral surface 2g, and the flat surface portion 2b intersects with the extension surface. There is a positional relationship (a right-angled positional relationship in the illustrated case), and two flat surface portions 2e parallel to the central axis are formed symmetrically (see FIG. 5). On the flat surface 2e, a slit-shaped cold water (water) inlet 9 perpendicular to the central axis is formed at a position where the axial position does not overlap with the hot water inlet 6 at the one end (the other end). (See FIG. 6).

【0026】さらに、開口2aの反対方向(図2右側)
には、前記大径筒状部2fと一体に小径筒状部2cが延
出して形成されている。小径筒状部2c端部の小径底壁
部2dには、図4(図2のA矢視図)に示すように、軸
心部の丸孔8aと、等角度間隔を置いて4つの扇状孔8
aとが穿設されて、混合水出口8を構成している。な
お、小径筒状部2cの外周側面に設けられた環状溝に
は、漏水を防止するためにOリング7が嵌合配設されて
いる。
Further, the direction opposite to the opening 2a (right side in FIG. 2)
The small-diameter cylindrical portion 2c is formed integrally with the large-diameter cylindrical portion 2f. The small-diameter bottom wall 2d at the end of the small-diameter cylindrical portion 2c has four fan-shaped portions spaced equiangularly from the round hole 8a at the axial center, as shown in FIG. Hole 8
a is formed to form a mixed water outlet 8. An O-ring 7 is fitted in an annular groove provided on the outer peripheral side surface of the small-diameter cylindrical portion 2c to prevent water leakage.

【0027】前記外側弁筐体2内に嵌合配設される内側
弁筐体3は、組み立ての都合上、軸方向に3つの有底円
筒状部材または円筒状部材3a,3b,3cから構成さ
れている。なお、円筒状部材3aには、一端側に後述の
ロッド部23aの挿通孔を有する底壁3dが設けられて
いる。
The inner valve housing 3 fitted and disposed in the outer valve housing 2 is composed of three bottomed cylindrical members or cylindrical members 3a, 3b, 3c in the axial direction for convenience of assembly. Have been. The cylindrical member 3a is provided with a bottom wall 3d having an insertion hole for a rod portion 23a described later on one end side.

【0028】前記円筒状部材3cの一端側外周面には、
Oリング嵌設用の環状段部が設けられ、中間部には、図
5に示すように、周方向に間隔をおいて冷水入口15が
設けられ、また他端側には、外側弁筐体2における支承
溝に嵌合される筒状挿込み部3fが設けられ、前記筒状
挿込み部3fの内側端部に冷水側ダイヤフラム20bの
外周側膨出縁部嵌合用環状溝3gが設けられている。ま
た前記円筒状部材3cの内側軸方向中間部には、内向き
に突出する環状の冷水側弁座17dが一体に設けられ、
また前記冷水側弁座17dと円筒状部材3cの一端側内
周面とにより、混合水導入室形成用の内側環状段部が形
成されている。
On the outer peripheral surface on one end side of the cylindrical member 3c,
An annular step portion for O-ring fitting is provided, a cold water inlet 15 is provided at an intermediate portion at a circumferential interval as shown in FIG. 5, and an outer valve housing is provided at the other end side. 2 is provided with a cylindrical insertion portion 3f to be fitted into the bearing groove, and an annular groove 3g for fitting the bulging edge portion on the outer peripheral side of the cold water-side diaphragm 20b is provided at the inner end of the cylindrical insertion portion 3f. ing. In addition, an annular cold water side valve seat 17d protruding inward is integrally provided at an intermediate portion in the axial direction of the inside of the cylindrical member 3c,
The cold water side valve seat 17d and the inner peripheral surface on one end side of the cylindrical member 3c form an inner annular step portion for forming a mixed water introduction chamber.

【0029】前記円筒状部材3cに直列に当接される円
筒状部材3bの軸方向中間部外周面には、環状溝が設け
られると共に、その環状溝部分に円筒状部材3bの内側
に連通させる湯水入り口10が周方向に等角度間隔を置
いて複数設けられ、かつ前記円筒状部材3bの一端側に
は、前記円筒状部材3cの一端側に当接される環状当接
面を備えていると共に、その内周側に、一端側から離れ
た位置において、前記湯水入り口10の近傍に内向きに
突出する環状の湯水側弁座17bが一体に設けられ、そ
の湯水側弁座17bの軸方向一側面と前記円筒状部材3
bの一端側内周面とにより、混合水導入室形成用の内側
環状段部が形成されている。
An annular groove is formed on the outer peripheral surface of the cylindrical member 3b in series with the cylindrical member 3c in the axial direction, and the annular groove communicates with the inside of the cylindrical member 3b. A plurality of hot and cold water inlets 10 are provided at equal angular intervals in the circumferential direction, and one end of the cylindrical member 3b is provided with an annular contact surface that is in contact with one end of the cylindrical member 3c. At the same time, an annular hot water side valve seat 17b protruding inward near the hot water inlet 10 is provided integrally with the inner circumference side at a position away from the one end side, and the axial direction of the hot water side valve seat 17b is provided. One side and the cylindrical member 3
An inner annular step for forming the mixed water introduction chamber is formed by the inner peripheral surface on one end side of b.

【0030】また前記円筒状部材3bの他端側には、筒
状挿込み部3hが設けられていると共に、その内側には
湯水ダイヤフラム20aの外周側膨出縁部嵌合用環状溝
が形成されている。
A cylindrical insertion portion 3h is provided at the other end of the cylindrical member 3b, and an annular groove for fitting an outer bulge edge portion of the hot water diaphragm 20a is formed inside the cylindrical insertion portion 3h. ing.

【0031】他端側に底壁3dを有する円筒状部材3a
の一端側には、外側環状段部が設けられ、また他端側外
周面には、Oリング嵌合用環状溝が設けられている。
A cylindrical member 3a having a bottom wall 3d on the other end side
Is provided with an outer annular step portion on one end side, and an O-ring fitting annular groove is provided on the outer peripheral surface on the other end side.

【0032】前記内側弁筐体3には、軸方向に2つの弁
本体、すなわち中空の冷水側弁本体4bと湯水側弁本体
4aから構成された弁体4が、内側弁筐体3の内部に組
み込まれている。なお、冷水側弁本体4bと湯水側弁本
体4aの結合部に環状突起17eが形成される。
The inner valve housing 3 is provided with two valve bodies in the axial direction, that is, a valve body 4 composed of a hollow cold water side valve body 4b and a hot water side valve body 4a. Built in. An annular projection 17e is formed at the joint between the cold water valve body 4b and the hot water valve body 4a.

【0033】前記冷水側弁本体4bは、その一端側の端
面には、冷水ダイヤフラム20bの内周側環状膨出部嵌
合用溝が設けられていると共に、弁本体4bの中間部外
周面には断面台形の環状溝が設けられ、前記環状溝にお
ける他端側よりの環状傾斜面により冷水側弁17cが環
状突起を形成するように形成されている。前記冷水側弁
17cの外径は、円筒状部材3cにおける弁座17dの
内径よりも大きく設定されている。前記冷水側弁本体4
bの他端側には、小径の嵌合用凸部が設けられていると
共に、混合水導入孔14aが設けられている。
The chilled water side valve body 4b is provided with an inner peripheral side annular bulging portion fitting groove of the chilled water diaphragm 20b on one end surface thereof, and an intermediate outer peripheral surface of the valve body 4b. An annular groove having a trapezoidal cross section is provided, and the cold water side valve 17c is formed so as to form an annular projection by an annular inclined surface from the other end side of the annular groove. The outer diameter of the cold water side valve 17c is set to be larger than the inner diameter of the valve seat 17d in the cylindrical member 3c. The cold water side valve body 4
On the other end side of b, a small-diameter fitting projection is provided, and a mixed water introduction hole 14a is provided.

【0034】また前記湯水側弁本体4aは、その大径筒
状部4hの一端側に前記冷水側弁17cと同外径寸法で
環状傾斜面を有する湯水側弁17aを備えていると共
に、その湯水側弁17aの半径方向内側には、前記冷水
側弁本体4bの嵌合用凸部を嵌合させるための環状溝を
有すると共に、大径中空軸部に一体に小径の中空軸部を
有する段付中空軸4dを備えた隔壁4cが一体に設けら
れている。前記大径筒状部の他端側には、湯水ダイヤフ
ラム20aの内周側膨出縁部嵌合用の環状溝が形成され
ている。前記段付中空軸4dにおよび環状溝に冷水側弁
本体4bの嵌合用凸部が嵌設されているとともに、感温
用コイルばね18の一端側が係合している。また前記隔
壁4cの他端側には、環状突起が形成されて、これにバ
イアス用コイルばね21の一端側が係合している。な
お、前記湯水側弁17aの外径は、円筒状部材3bにお
ける弁座17bの内径よりも大きく設定されている。
The hot water side valve main body 4a is provided with a hot water side valve 17a having the same outer diameter as the cold water side valve 17c and having an annular inclined surface at one end side of the large diameter cylindrical portion 4h. On the radially inner side of the hot water side valve 17a, there is provided a step having an annular groove for fitting the fitting projection of the cold water side valve main body 4b and a small diameter hollow shaft integrally formed with the large diameter hollow shaft. A partition wall 4c provided with an attached hollow shaft 4d is provided integrally. On the other end side of the large-diameter tubular portion, an annular groove for fitting the inner peripheral side bulging edge of the hot water diaphragm 20a is formed. The fitting projection of the cold water side valve body 4b is fitted into the stepped hollow shaft 4d and the annular groove, and one end of the temperature sensing coil spring 18 is engaged. An annular projection is formed on the other end of the partition wall 4c, and one end of the bias coil spring 21 is engaged with the annular projection. The outside diameter of the hot water side valve 17a is set larger than the inside diameter of the valve seat 17b in the cylindrical member 3b.

【0035】前記弁体4を内側弁筐体3に組み込む場合
は、まず内側弁筐体3における円筒状部材3cを冷水側
弁本体4bの一端側から遊嵌した状態で、湯水側弁本体
4aを前記冷水側弁本体4bに嵌設し、次いで円筒状部
材3bを湯水側弁本体4aの他端側から遊嵌すると共に
円筒状部材3cに接着剤等により固定した状態で、前記
冷水側弁本体4bに冷水側のダイヤフラム20bを装着
すると共に、ダイヤフラムサポート19を嵌合してカシ
メ固定し、前記湯水側弁本体4aの他端側に湯水(熱
水)側のダイヤフラム20aを装着すると共に、ダイヤ
フラムサポート19を嵌合してカシメ固定する。
When the valve body 4 is incorporated into the inner valve housing 3, first, the cylindrical member 3c of the inner valve housing 3 is loosely fitted from one end of the cold water side valve body 4b, and then the hot water side valve body 4a. Is fitted to the cold water side valve main body 4b, and then the cylindrical member 3b is loosely fitted from the other end side of the hot water side valve main body 4a and is fixed to the cylindrical member 3c with an adhesive or the like. The diaphragm 20b on the cold water side is mounted on the main body 4b, and the diaphragm support 19 is fitted and fixed by caulking, and the diaphragm 20a on the hot water (hot water) side is mounted on the other end of the hot water side valve main body 4a. The diaphragm support 19 is fitted and fixed by caulking.

【0036】次いで、バイアス用コイルばね20および
リテーナ22を湯水側弁本体4a内に順次配設した状態
で、有底の円筒状部材3aを前記円筒状部材3bに圧入
または接着剤により固定すると共に、湯水側のダイヤフ
ラム20aにおける外周側膨出縁部を圧着した状態で挟
みこんで固定し、弁体4を内側弁筐体3内に組み込んで
ユニット化することができる。またこのような弁体4付
の内側弁筐体3を外側弁筐体2内に装着すると共に、リ
ターンばね26およびハンドル接続部材23を装着して
ユニット化して、後記のように、この状態をカートリッ
ジとして、混合栓27内に配設することができる。
Next, while the bias coil spring 20 and the retainer 22 are sequentially arranged in the hot / water-side valve main body 4a, the bottomed cylindrical member 3a is pressed into the cylindrical member 3b or fixed with an adhesive. The outer peripheral side bulging edge of the diaphragm 20a on the hot and cold side is clamped and fixed in a crimped state, and the valve body 4 can be assembled into the inner valve housing 3 to form a unit. Further, the inner valve housing 3 with such a valve element 4 is mounted in the outer valve housing 2 and the return spring 26 and the handle connecting member 23 are mounted to form a unit. The cartridge can be provided in the mixing tap 27.

【0037】内側弁筐体3と弁体4の間には、前記のよ
うにリング状の湯水側ダイヤフラム20aおよび冷水側
ダイヤフラム20bが配設されている。前記各リング状
のダイヤフラム20a,bの内周側膨出縁部および外周
側膨出縁部は、ほぼ半円状部を備えたほぼ断面U字状接
続部を介して一体化され、前記断面U字状接続部が弁体
4の軸方向の移動に屈曲変形しながら追従可能に構成さ
れている。前記各ダイヤフラム20a,bの断面U字状
の接続部が軸方向にその開放側溝が対抗するように配設
されている。ダイヤフラム20a,bの外周縁は、内側
弁筐体3の内周部に設けられた取り付け溝に固定され
る。また、ダイヤフラム20a,bの内周縁は、弁体4
とリング状のダイヤフラムサポート19間の取り付け溝
3e(図7参照)に挟みこんで固定される。つまり、弁
体4はダイヤフラム20a,bによって内側弁筐体3と
接触しないフローティング状態(宙吊り状態)で支持さ
れ、各ダイヤフラム20a,20bの中心軸線が、軸中
心部の位置で安定するようになっている。
As described above, the ring-shaped hot water side diaphragm 20a and the cold water side diaphragm 20b are disposed between the inner valve housing 3 and the valve body 4. The inner peripheral bulging edge and the outer peripheral bulging edge of each of the ring-shaped diaphragms 20a and 20b are integrated via a substantially U-shaped connecting portion having a substantially semicircular portion, and The U-shaped connecting portion is configured to be able to follow the axial movement of the valve body 4 while bending and deforming the same. The U-shaped connecting portions of the respective diaphragms 20a and 20b are arranged so that their open side grooves face each other in the axial direction. The outer peripheral edges of the diaphragms 20a and 20b are fixed to mounting grooves provided on the inner peripheral portion of the inner valve housing 3. The inner peripheral edges of the diaphragms 20a and 20b are
And a ring-shaped diaphragm support 19 between the mounting grooves 3e (see FIG. 7). In other words, the valve element 4 is supported by the diaphragms 20a, b in a floating state (suspended state) not in contact with the inner valve housing 3, and the center axes of the respective diaphragms 20a, 20b are stabilized at the position of the shaft center. ing.

【0038】なお、ダイヤフラム20が装着されたリン
グ状の隙間は、断面積がほぼ等面積になるように設定さ
れている。
Note that the ring-shaped gap in which the diaphragm 20 is mounted is set so that the cross-sectional areas are substantially equal in area.

【0039】また、ダイヤフラムサポート19の内周部
と弁体4はカシメにより一体化されており、各ダイヤフ
ラムサポート19の外径は弁座17b、dの内径よりも
小さく設定されている。つまり、ダイアフラムサポート
19は弁室(弁筐体の略筒状内周面)に対して比較的大
きな隙間(ギャップ)を有しており、しかも弁体4は軸
中心部の位置で安定するため、弁体4の動作にダイアフ
ラムサポート19が干渉することはない。
The inner peripheral portion of the diaphragm support 19 and the valve body 4 are integrated by caulking, and the outer diameter of each diaphragm support 19 is set smaller than the inner diameter of the valve seats 17b and 17d. That is, the diaphragm support 19 has a relatively large gap (gap) with respect to the valve chamber (substantially cylindrical inner peripheral surface of the valve housing), and the valve body 4 is stable at the position of the shaft center. The diaphragm support 19 does not interfere with the operation of the valve body 4.

【0040】内側弁筐体3の軸方向中央部には、周溝
(環状溝)が設けられると共に、周溝底に湯水入口10
が設けられている。湯水入口10は、内側弁筐体3と、
弁体4と、湯水側ダイヤフラム20aとに面した湯水圧
作用室11に連通している。なお、周溝の近傍には、湯
の漏れ出しを防止するため、Oリング12,13が設け
られている。
A circumferential groove (annular groove) is provided at the axial center of the inner valve housing 3, and a hot and cold water inlet 10 is provided at the bottom of the circumferential groove.
Is provided. The hot water inlet 10 is connected to the inner valve housing 3,
It communicates with the hot and cold water working chamber 11 facing the valve body 4 and the hot water side diaphragm 20a. O-rings 12 and 13 are provided in the vicinity of the circumferential groove to prevent leakage of hot water.

【0041】一方、内側弁筐体3の周壁を貫通して、外
側弁筐体2の冷水取り入れ口9に連通する冷水入口15
が設けられている。そして冷水入口15は、内側弁筐体
3と、弁体4と、冷水側ダイヤフラム20bとに面した
冷水圧作用室16に連通している。
On the other hand, a chilled water inlet 15 penetrating through the peripheral wall of the inner valve housing 3 and communicating with the chilled water intake 9 of the outer valve housing 2.
Is provided. The chilled water inlet 15 communicates with the chilled water pressure action chamber 16 facing the inner valve housing 3, the valve body 4, and the chilled water side diaphragm 20b.

【0042】また、湯水圧作用室11と冷水圧作用室1
6の中間部には、弁17により湯水圧作用室11および
冷水圧作用室16から仕切られた混合水導入室14が形
成されている。また、混合水導入室14と混合水出口8
は、弁体4に開口された混合水導入孔14aにより連通
している。
The hot and cold water working chamber 11 and the cold water pressure working chamber 1
6, a mixed water introduction chamber 14 formed by a valve 17 and separated from the hot and cold water working chamber 11 and the cold water working chamber 16 is formed. The mixed water introduction chamber 14 and the mixed water outlet 8
Are communicated by a mixed water introduction hole 14a opened in the valve body 4.

【0043】ここで図3(図2の一部拡大図)に示すと
おり、環状の湯水側弁17aおよび冷水側弁17cは弁
体4の外周側と一体に突設され、弁体4の軸方向移動に
従って移動するようになっている。一方、湯水側弁座1
7bおよび冷水側弁座17dは内側弁筐体3の内周側に
形成され、弁座17b,17dは移動することはない。
Here, as shown in FIG. 3 (a partially enlarged view of FIG. 2), the annular hot water side valve 17a and the cold water side valve 17c are provided integrally with the outer peripheral side of the valve body 4 so as to protrude therefrom. It moves according to the direction movement. On the other hand, hot water side valve seat 1
7b and the cold water side valve seat 17d are formed on the inner peripheral side of the inner valve housing 3, and the valve seats 17b and 17d do not move.

【0044】例えば、弁体4の軸方向移動により、湯水
側弁17aと湯水側弁座17bが接触して湯水側が閉弁
状態となると、冷水側が全開となり、逆に、冷水側弁1
7cと冷水側弁座17dが接触して冷水側が閉弁状態と
なると、湯水側が全開となる。また、全開と全閉の中間
状態では、弁17が中間の開度状態になるように構成さ
れている。
For example, when the hot water side valve 17a and the hot water side valve seat 17b come into contact with each other by the axial movement of the valve body 4 and the hot water side is closed, the cold water side is fully opened, and conversely, the cold water side valve 1
When the cold water side valve seat 17d is brought into contact with the cold water side 7c and the cold water side is closed, the hot water side is fully opened. Further, in the intermediate state between the fully opened state and the fully closed state, the valve 17 is configured to be in the intermediate opening degree state.

【0045】また、弁17a,17cおよび弁座17
b,dは、湯水側と冷水側が同寸法に形成されている。
そのため、湯水圧作用室11の圧力と冷水圧作用室16
の圧力が弁体4を押圧する面積は等しくなっている。
The valves 17a, 17c and the valve seat 17
b and d have the same dimensions on the hot and cold water sides.
Therefore, the pressure of the hot and cold water working chamber 11 and the cold water pressure working chamber 16
The area where the pressure presses the valve body 4 is equal.

【0046】さらに、弁座17b,dは、各ダイヤフラ
ム20a,bの有効面積に対して弁座17b,dの径の
有効面積がほぼ同じになるように設定されている。
Further, the valve seats 17b, d are set such that the effective area of the diameter of the valve seats 17b, d is substantially the same as the effective area of each diaphragm 20a, b.

【0047】弁体4は、軸方向中央部に隔壁4cを有
し、隔壁4cを隔てて軸心部に開口凹部が背中合わせに
設けられている。また、弁体4の混合水出口側凹部(図
2右側)と外側弁筐体2の小径底壁部2dの間には、形
状記憶合金製の感温用コイルばね18(感温ばね手段)
が配設されている。感温用コイルばね18の付勢力は弁
体4を湯水側(図2左側)へ付勢している。
The valve element 4 has a partition wall 4c at the center in the axial direction, and an opening recess is provided at the axial center of the valve body 4 with the partition wall 4c interposed therebetween. A temperature-sensitive coil spring 18 (temperature-sensitive spring means) made of a shape memory alloy is provided between the concave portion on the mixed water outlet side of the valve element 4 (right side in FIG. 2) and the small-diameter bottom wall 2d of the outer valve housing 2.
Are arranged. The urging force of the temperature sensing coil spring 18 urges the valve body 4 toward the hot or cold water side (the left side in FIG. 2).

【0048】また、弁体4の開口側凹部(図2左側)に
はバイアス用コイルばね21(感温ばね手段)が配設さ
れ、バイアス用コイルばね21の付勢力は、弁体4を冷
水側(図2右側)へ付勢している。
A bias coil spring 21 (temperature-sensitive spring means) is disposed in the opening-side concave portion (left side in FIG. 2) of the valve body 4. Side (FIG. 2 right side).

【0049】バイアス用コイルばね21の外側端には、
すり鉢状のリテーナ22を介して湯水の温度設定を調節
するハンドル接続部材23のロッド部23aが当接され
ている。このロッド部23aは内側弁筐体3の底壁3d
の挿入孔を通って配置、支持されている。そして、底壁
3dとの接触部のOリング24により外部への漏水が防
止されるようになっている。なお、内側弁筐体3の底壁
3dとハンドル接続部材23との間には、リターンばね
26が配設されている。
At the outer end of the bias coil spring 21,
The rod portion 23a of the handle connecting member 23 for adjusting the temperature setting of hot and cold water is in contact with the mortar-shaped retainer 22 via a mortar-shaped retainer 22. This rod portion 23a is connected to the bottom wall 3d of the inner valve housing 3.
It is arranged and supported through the insertion hole. The O-ring 24 at the contact portion with the bottom wall 3d prevents water leakage to the outside. Note that a return spring 26 is provided between the bottom wall 3d of the inner valve housing 3 and the handle connection member 23.

【0050】また、弁体4の開口側凹部(図2左側)と
リテーナ22に囲まれたコイルばね室25は、弁体4の
隔壁4cの中央部透孔から混合水出口8側近傍へ延出し
ている中空軸4d内を介して混合水出口8側と連通して
おり、混合水出口8側の圧力と等圧に保たれている。
The coil spring chamber 25 surrounded by the opening-side concave portion (left side in FIG. 2) of the valve body 4 and the retainer 22 extends from the central through hole of the partition wall 4c of the valve body 4 to the vicinity of the mixed water outlet 8 side. It communicates with the mixed water outlet 8 side through the inside of the protruding hollow shaft 4d, and is maintained at the same pressure as the mixed water outlet 8 side pressure.

【0051】図8は、湯水混合弁1が湯水混合栓27に
装着される一例を示す。図示のように湯水混合弁1はカ
ートリッジ方式で装着される。温度調節ハンドル28に
ハンドル接続部材23を介して湯水混合弁1のバイアス
用コイルばね21が加圧調整自在に接続され、外側弁筐
体2が湯水混合栓27内に取り付けられる。そして、湯
用の脚管29および冷水用脚管30の通路に湯水混合弁
1の湯取り入れ口6および冷水取り入れ口9がそれぞれ
連通されると共に、混合水出口8がカラン・シャワーの
出口31に連通される。なお、止水、カラン、シャワー
の切り替えは、湯水混合栓27の切り換えハンドル32
で行なう。
FIG. 8 shows an example in which the hot and cold water mixing valve 1 is mounted on the hot and cold water mixing tap 27. As shown, the hot water mixing valve 1 is mounted in a cartridge system. The bias coil spring 21 of the hot and cold water mixing valve 1 is connected to the temperature adjusting handle 28 via the handle connecting member 23 so as to be pressurized and adjustable, and the outer valve housing 2 is mounted in the hot and cold water mixing tap 27. The hot water inlet 6 and the cold water inlet 9 of the hot and cold water mixing valve 1 are connected to the passages of the hot water leg pipe 29 and the cold water foot pipe 30, respectively, and the mixed water outlet 8 is connected to the outlet 31 of the Karan shower. Communicated. Switching between water stoppage, callan and shower is performed by a switching handle 32 of the hot and cold water mixing tap 27.
Perform in.

【0052】本発明では、湯水混合弁1はカードリッジ
化されているため、規格化された湯水混合栓であれば、
いかなる種類の湯水混合栓においても湯水混合弁1を採
用することが可能である。したがって、量産による部品
の低コスト化、交換による修理などの容易性、湯水混合
栓の意匠選択の多様化を図ることができる。
In the present invention, since the hot and cold water mixing valve 1 is made into a cartridge, if it is a standardized hot and cold water mixing tap,
It is possible to employ the hot water mixing valve 1 in any type of hot water mixing tap. Therefore, cost reduction of parts by mass production, easiness of repair by replacement, etc., and diversification of design choice of hot and cold water mixing tap can be achieved.

【0053】つぎに、湯水混合弁1の作用について主に
図1を参照して説明する。図1中において矢印は湯水の
流れを示す。なお、図1では具体的な構成は省略してあ
る。
Next, the operation of the hot and cold water mixing valve 1 will be described mainly with reference to FIG. Arrows in FIG. 1 indicate flows of hot and cold water. In FIG. 1, a specific configuration is omitted.

【0054】湯が湯入り口10から湯水圧作用室11へ
供給され、冷水が冷水入り口15から冷水圧作用室16
へ供給されると、それぞれの圧力がダイヤフラム20
a,bを軸方向外方へ押圧する。
Hot water is supplied from the hot water inlet 10 to the hot and cold water working chamber 11, and cold water is supplied from the cold water inlet 15 to the cold water working chamber 16.
When supplied to the diaphragm 20
a and b are pressed outward in the axial direction.

【0055】ダイヤフラム20a,bは、リング状に配
設され、かつ弁体4と固定されていることから、湯水側
ダイヤフラム20aと冷水側ダイヤフラム20bにそれ
ぞれ反対方向へ等しい押圧力が働くと、弁体4はいわば
綱引きのバランス状態となり、引き力によって生じる求
心力により、弁体4はその中心軸線が内側弁筐体3の軸
心部で安定する。
Since the diaphragms 20a and 20b are arranged in a ring shape and fixed to the valve body 4, when equal pressing forces are applied to the hot water side diaphragm 20a and the cold water side diaphragm 20b in opposite directions, the valves 20a and b are opened. The body 4 is in a so-called tug-of-war balance state, and the center axis of the valve body 4 is stabilized at the axial center of the inner valve housing 3 by the centripetal force generated by the pulling force.

【0056】上記求心力とは別に、次のような求心作用
も作用していると考えられる。すなわち、弁体4を支持
するダイヤフラム20a,bにおける外方に膨らむ断面
半円状湾曲部(断面U字状部分)については、しぼみが
ちなこの断面半円状湾曲部に上記圧力が導入されると、
湾曲部は外方に向かってはちきれんばかりに膨らもうと
する。弁体4と内側弁筐体3との間にある湾曲部は、圧
力に対応した理想の半円断面形状になろうとして常に踏
ん張り状態(半径方向に押圧力が作用している状態)に
ある。この踏ん張り状態が弁体4を包むように働くこと
から、弁体4はその中心軸線が内側弁筐体3の軸心部で
安定するように求心力が作用している。更に、弁体4
は、バイアス用コイルばね21と感温用コイルばね18
の付勢力の作用点の中心にバランスして設けられている
ことから、この付勢力によっても求心作用が助勢され
る。
In addition to the above-described centripetal force, the following centripetal action is considered to be acting. In other words, the pressure is introduced into the semicircular curved section (U-shaped section in cross section) of the diaphragms 20a, b supporting the valve element 4 which bulges outwardly, which tends to collapse. When,
The bends tend to bulge outwardly. The curved portion between the valve body 4 and the inner valve housing 3 is always in a tensioned state (a state in which a pressing force acts in a radial direction) so as to become an ideal semicircular cross-sectional shape corresponding to the pressure. . Since this stepped state acts so as to wrap the valve element 4, a centripetal force acts on the valve element 4 so that the central axis of the valve element 4 is stabilized at the axial center of the inner valve housing 3. Further, the valve body 4
Are the coil spring 21 for bias and the coil spring 18 for temperature sensing.
Are provided in a balanced manner at the center of the point of action of the urging force, and the centripetal action is also assisted by this urging force.

【0057】こうして、弁体4に傾き若しくは偏心が生
じても、上記したいずれかの作用により弁体4は軸心に
復帰する。したがって、弁体4は内側弁筐体3と接触す
ることがないことから、従来品に見られた摺動抵抗は皆
無である。また、ゴミや異物が混入した場合にも、隙間
の小さな摺動部がないので、作動不良につながる恐れは
ない。
Thus, even if the valve body 4 is tilted or eccentric, the valve body 4 returns to the axial center by any of the above-described operations. Therefore, since the valve body 4 does not contact the inner valve housing 3, there is no sliding resistance seen in the conventional product. In addition, even when dust or foreign matter is mixed, there is no sliding portion with a small gap, so that there is no possibility of malfunction.

【0058】なお、湯水圧作用室11、冷水圧作用室1
6においては、各ダイヤフラム20a,bの有効面積に
対する弁座17b,dの径の有効面積はほぼ同じにして
あることから、互いに作用力は相殺され、弁体4の軸方
向への動きには影響しない。
The hot and cold water working chamber 11, the cold water working chamber 1
In 6, the effective areas of the diameters of the valve seats 17b and 17d with respect to the effective areas of the diaphragms 20a and 20b are substantially the same. It does not affect.

【0059】弁体4は、温度調節ハンドル28(ハンド
ル接続部材23)の設定によって定まるバイアス用コイ
ルばね21の付勢力と感温用コイルばね18の付勢力と
の差により軸方向に移動し、付勢力がバランスした位置
で停止する。そのときの弁17の開度に応じて湯量と冷
水量が定まり、混合水導入室14にて混合されて、混合
水導入孔14aを経て混合水出口8から所望温度の混合
水が給湯水される。
The valve body 4 moves in the axial direction due to the difference between the biasing force of the biasing coil spring 21 and the biasing force of the temperature-sensing coil spring 18 determined by the setting of the temperature adjusting handle 28 (handle connecting member 23). Stop at the position where the biasing force is balanced. The amount of hot water and the amount of cold water are determined according to the opening degree of the valve 17 at that time, mixed in the mixed water introduction chamber 14, and mixed water at a desired temperature is supplied from the mixed water outlet 8 through the mixed water introduction hole 14a. You.

【0060】この給湯水状態から混合水出口8の温度が
上がった場合には、形状記憶合金製感温用コイルばね1
8の付勢力が増加し、バイアス用コイルばね21の対抗
付勢力との差分だけ弁17が湯水側へ移動して混合水導
入室14に入る湯の量が減少する一方、冷水の量が増加
して混合水の温度が下がり、所望の温度を保つように自
動的に制御される。
When the temperature of the mixed water outlet 8 rises from the hot water supply state, the temperature-sensitive coil spring 1 made of a shape memory alloy is used.
8, the valve 17 moves toward the hot or cold water side by the difference from the opposing biasing force of the bias coil spring 21, and the amount of hot water entering the mixed water introduction chamber 14 decreases, while the amount of cold water increases. As a result, the temperature of the mixed water is lowered and automatically controlled so as to maintain a desired temperature.

【0061】また、混合水出口8の温度が下がる場合に
は、弁17は逆方向に移動し、混合水導入室14に入る
冷水の量が減少する一方、湯の量が増加して混合水の温
度が上がり、混合水の温度が上がるように自動的に制御
される。
When the temperature of the mixed water outlet 8 decreases, the valve 17 moves in the opposite direction, and the amount of cold water entering the mixed water introduction chamber 14 decreases, while the amount of hot water increases and the mixed water increases. Is automatically controlled so that the temperature of the mixed water rises.

【0062】なお、混合水温度を変更する場合は、温度
調節ハンドル28に接続されているハンドル接続部材2
3のロッド部23aでリテーナ22を押圧または開放
し、バイアス用コイルばね21の伸縮を調整することで
変更することができる。
When changing the temperature of the mixed water, the handle connecting member 2 connected to the temperature adjusting handle 28 is used.
This can be changed by pressing or releasing the retainer 22 with the third rod portion 23a and adjusting the expansion and contraction of the bias coil spring 21.

【0063】本発明を実施する場合、前記内側弁筐体3
を構成する円筒状部材3a,3b,3c相互の接合手段
としては、接着、圧入、ねじ接合等の適宜の接合手段を
採用することができる。また外側弁筐体および内側弁筐
体の材質としては、合成樹脂製または金属製等の材料を
適宜採用することができる。
In practicing the present invention, the inner valve housing 3
As the joining means of the cylindrical members 3a, 3b, 3c constituting the above, suitable joining means such as adhesion, press-fitting, screw joining and the like can be adopted. Further, as the material of the outer valve housing and the inner valve housing, a material such as a synthetic resin or a metal can be appropriately adopted.

【0064】[0064]

【発明の効果】本発明によると、弁体が弁筐体の円筒状
内部にダイヤフラムを介して弁筐体と接触しない状態
(フローティング状態)で支持され収容されているの
で、弁体は、その中心軸線が弁筐体の軸中心部の位置で
安定する。つまり、弁体と弁筐体との間には摺動部がな
く、混合水温の自動調整時等に弁体の移動に抗する摺動
抵抗は全く生じず、弁制御に支障をきたすことがない。
According to the present invention, the valve body is supported and accommodated in the cylindrical interior of the valve housing via the diaphragm without contacting the valve housing (floating state). The center axis is stabilized at the position of the center of the shaft of the valve housing. That is, there is no sliding part between the valve body and the valve housing, and no sliding resistance against the movement of the valve body occurs at the time of automatic adjustment of the mixed water temperature, etc., which may hinder valve control. Absent.

【0065】また本発明では、湯水圧作用室および冷水
圧作用室において、各ダイヤフラムの有効面積に対する
弁座の径の有効面積はほぼ同じにしてあることから、湯
水側の圧力と冷水側の圧力とが互いに相殺され、これら
の作用力が弁体の軸方向への動きに影響することはな
い。したがって、高精度かつ安定した弁制御を行なうこ
とができる。
In the present invention, since the effective area of the diameter of the valve seat with respect to the effective area of each diaphragm is substantially the same in the hot and cold water working chamber and the cold water working chamber, the pressure on the hot water side and the pressure on the cold water side are equal. Are canceled each other, and these acting forces do not affect the axial movement of the valve body. Therefore, highly accurate and stable valve control can be performed.

【0066】さらに本発明の湯水混合弁は摺動部がない
ので、ゴミや異物の混入により制御不良が生じるおそれ
もない。したがって、弁体の作動の信頼性が飛躍的に向
上すると共に、高精度を要する嵌合部の加工が不要とな
るので製造コストが低減される。
Further, since the hot and cold water mixing valve of the present invention does not have a sliding portion, there is no possibility that a control defect may be caused due to entry of dust or foreign matter. Therefore, the reliability of the operation of the valve body is remarkably improved, and the manufacturing cost is reduced because the processing of the fitting portion requiring high precision is not required.

【0067】また、コイルばね室は中空軸を介して混合
水出口側と連通しており、混合水出口の感温コイルばね
側域と反対側のバイアスばね側域の圧力と等圧に保たれ
ているため、湯水混合弁の温度制御は安定したものとな
る。
Further, the coil spring chamber communicates with the mixed water outlet through a hollow shaft, and is maintained at a pressure equal to the pressure of the bias spring side area opposite to the temperature-sensitive coil spring side area of the mixed water outlet. Therefore, the temperature control of the hot and cold water mixing valve becomes stable.

【0068】本発明の湯水混合弁はカードリッジ化され
ているため、規格化された湯水混合栓であれば、いかな
る種類の湯水混合栓においても湯水混合弁を採用するこ
とが可能である。したがって、量産による部品の低コス
ト化、交換による修理などの容易性、湯水混合栓の意匠
選択の多様化を図ることができる。
Since the water / water mixing valve of the present invention is made into a cartridge, the water / water mixing valve can be used in any type of standardized water / water mixing tap. Therefore, cost reduction of parts by mass production, easiness of repair by replacement, etc., and diversification of design choice of hot and cold water mixing tap can be achieved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態における湯水混合弁の作用
を説明する概要図である。
FIG. 1 is a schematic diagram illustrating the operation of a hot water mixing valve according to an embodiment of the present invention.

【図2】一実施形態の具体的な構成を示す断面図であ
る。
FIG. 2 is a cross-sectional view showing a specific configuration of one embodiment.

【図3】図2の一部拡大図である。FIG. 3 is a partially enlarged view of FIG. 2;

【図4】図2のA矢視図である。FIG. 4 is a view taken in the direction of the arrow A in FIG. 2;

【図5】(a)は図2のB−B断面図であり、(b)は
図2のC−C断面図である。
5A is a sectional view taken along line BB of FIG. 2, and FIG. 5B is a sectional view taken along line CC of FIG.

【図6】一実施形態の分解状態を示す斜視図である。FIG. 6 is a perspective view showing an exploded state of one embodiment.

【図7】一実施形態の要部の斜視図である。FIG. 7 is a perspective view of a main part of one embodiment.

【図8】一実施形態の適用例を示す説明図である。FIG. 8 is an explanatory diagram showing an application example of one embodiment.

【図9】従来例の断面図である。FIG. 9 is a sectional view of a conventional example.

【符号の説明】[Explanation of symbols]

1 湯水混合弁 2 外側弁筐体 2a 開口 2b 平坦面部 2c 小径筒状部 2d 小径底壁部 2e 平坦面部 3 内側弁筐体 3a 円筒状部材 3b 円筒状部材 3c 円筒状部材 3d 底壁 3e 取り付け溝 3f 筒状挿込み部 3g 嵌合用環状溝 3h 筒状挿込み部 4 弁体 4a 円筒状部材(湯水側弁本体) 4b 円筒状部材(冷水側弁本体) 4c 隔壁 4d 中空軸 4h 大径筒状部 5 弁筐体 5a Oリング 6 湯取り入れ口 7 Oリング 8 混合水出口 8a 丸孔 8b 扇状孔 9 冷水取り入れ口 10 湯水入口 11 湯水圧作用室 12 Oリング 13 Oリング 14 混合水導入室 14a 混合水導入孔 15 冷水入口 16 冷水圧作用室 17 弁 17a 湯水側弁(湯用弁) 17b 湯水側弁座(湯用弁座) 17c 冷水側弁(水用弁) 17d 冷水側弁座(水用弁座) 17e 環状突起 18 感温用コイルばね(感温ばね手段) 19 ダイヤフラムサポート 20 ダイヤフラム 20a 湯水側ダイヤフラム 20b 冷水側ダイヤフラム 21 バイアス用コイルばね(感温ばね手段) 22 リテーナ 23 ハンドル接続部材 23a ロッド部 24 Oリング 25 コイルばね室 26 リターンばね 27 湯水混合栓 28 温度調節ハンドル 29 湯用の脚管 30 冷水用脚管 31 カラン・シャワーの出口 32 切り替えハンドル 33 ハウジング 34 弁室 35 スプール 36 感温コイルばね DESCRIPTION OF SYMBOLS 1 Hot-water mixing valve 2 Outer valve housing 2a Opening 2b Flat surface 2c Small diameter cylindrical part 2d Small diameter bottom wall 2e Flat surface 3 Inner valve housing 3a Cylindrical member 3b Cylindrical member 3c Cylindrical member 3d Bottom wall 3e Mounting groove 3f Cylindrical insertion portion 3g Fitting annular groove 3h Cylindrical insertion portion 4 Valve body 4a Cylindrical member (hot / cold water valve body) 4b Cylindrical member (cold water side valve main body) 4c Partition wall 4d Hollow shaft 4h Large diameter cylindrical shape Part 5 Valve housing 5a O-ring 6 Hot water inlet 7 O-ring 8 Mixed water outlet 8a Round hole 8b Fan hole 9 Cold water intake 10 Hot water inlet 11 Hot water pressure action chamber 12 O-ring 13 O-ring 14 Mixed water introduction chamber 14a Mixing Water inlet hole 15 Cold water inlet 16 Cold water pressure action chamber 17 Valve 17a Hot water side valve (hot water valve) 17b Hot water side valve seat (hot water valve seat) 17c Cold water side valve (water valve) 17d Cold water side valve seat ( Valve seat for water 17e Annular protrusion 18 Coil spring for temperature sensing (temperature sensing spring means) 19 Diaphragm support 20 Diaphragm 20a Hot water side diaphragm 20b Cold water side diaphragm 21 Coil spring for bias (temperature sensing spring means) 22 Retainer 23 Handle connection member 23a Rod part 24 O-ring 25 Coil spring chamber 26 Return spring 27 Hot water mixer tap 28 Temperature adjusting handle 29 Leg pipe for hot water 30 Leg pipe for cold water 31 Curan / shower outlet 32 Switching handle 33 Housing 34 Valve room 35 Spool 36 Feeling Warm coil spring

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3H057 AA02 BB32 BB38 CC12 DD13 EE03 FA12 FC04 HH03 HH14 3H067 AA02 CC32 CC33 CC35 CC44 CC45 DD05 DD12 DD35 ED20 FF02 GG13  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 3H057 AA02 BB32 BB38 CC12 DD13 EE03 FA12 FC04 HH03 HH14 3H067 AA02 CC32 CC33 CC35 CC44 CC45 DD05 DD12 DD35 ED20 FF02 GG13

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 湯水側弁座および冷水側弁座を内周面に
有すると共に、湯水入口および冷水入口を備えた円筒状
弁筐体と、外周面に混合水導入孔および環状突起の湯水
側弁および冷水側弁が配設された円筒形弁体と、混合水
の温度を制御する感温ばね手段とを備える湯水混合弁で
あって、 前記弁体は両端部がダイヤフラムを介してフローティン
グ状態で前記弁筐体内に支持されており、混合水温の所
望温度とのずれに応じて、弁体が感温ばね手段により軸
方向に付勢されて湯水側弁または冷水側弁を開閉動する
ようにしてなることを特徴とする湯水混合弁。
1. A cylindrical valve housing having a hot water side valve seat and a cold water side valve seat on an inner peripheral surface and having a hot water inlet and a cold water inlet, and a hot water side of a mixed water introduction hole and an annular projection on an outer peripheral surface. A hot / water mixing valve comprising: a cylindrical valve body provided with a valve and a cold water side valve; and a temperature-sensitive spring means for controlling the temperature of the mixed water, wherein both ends of the valve body are in a floating state via a diaphragm. The valve body is urged in the axial direction by a temperature-sensitive spring means to open and close the hot water valve or the cold water valve in accordance with a deviation of the mixed water temperature from a desired temperature. A hot and cold water mixing valve characterized in that:
【請求項2】 弁筐体内部と弁体との間には、ダイアフ
ラムと湯水側弁座または冷水側弁座とにより仕切られた
湯水圧作用室および冷水圧作用室が形成され、かつ前記
ダイアフラムと前記湯水側弁座および前記冷水側弁座と
の水圧に対する有効面積がほぼ同じであることを特徴と
する請求項1に記載の湯水混合弁。
2. A hot-water pressure working chamber and a cold-water pressure working chamber formed by a diaphragm and a hot-water side valve seat or a cold-water side valve seat are formed between the inside of the valve housing and the valve body. 2. The hot / water mixing valve according to claim 1, wherein the effective area with respect to the water pressure of the hot water side valve seat and the cold water side valve seat are substantially the same. 3.
【請求項3】 前記感温ばね手段として、混合水導入孔
の出口部に配置され、かつ混合水の温度変化に応じて前
記弁体を付勢する付勢力が変化する感温コイルばねと、
混合水の温度を所望温度に調整するバイアス用コイル状
ばねとを備えると共に、バイアス用コイルばねの収容部
が混合水の出口部に連通するようにしてなることを特徴
とする請求項1または請求項2に記載の湯水混合弁。
3. A temperature-sensitive coil spring as the temperature-sensitive spring means, which is disposed at an outlet of the mixed water introduction hole, and which changes an urging force for urging the valve body in accordance with a change in the temperature of the mixed water.
A bias coil spring for adjusting the temperature of the mixed water to a desired temperature, and a housing for the bias coil spring communicates with an outlet of the mixed water. Item 3. A hot water mixing valve according to Item 2.
【請求項4】 ダイヤフラムの内縁部と外縁部をそれぞ
れ複数に分割した弁体と内側弁筐体の分割部で挟持して
湯水混合弁が構成されることを特徴とする請求項1から
請求項3のいずれかに記載の湯水混合弁。
4. A hot and cold water mixing valve according to claim 1, wherein an inner edge portion and an outer edge portion of the diaphragm are sandwiched between a plurality of divided valve bodies and a divided portion of the inner valve housing. 3. The hot and cold water mixing valve according to any one of 3.
JP2000394754A 2000-12-26 2000-12-26 Hot water mixing valve Expired - Fee Related JP3584973B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000394754A JP3584973B2 (en) 2000-12-26 2000-12-26 Hot water mixing valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000394754A JP3584973B2 (en) 2000-12-26 2000-12-26 Hot water mixing valve

Publications (2)

Publication Number Publication Date
JP2002195451A true JP2002195451A (en) 2002-07-10
JP3584973B2 JP3584973B2 (en) 2004-11-04

Family

ID=18860332

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000394754A Expired - Fee Related JP3584973B2 (en) 2000-12-26 2000-12-26 Hot water mixing valve

Country Status (1)

Country Link
JP (1) JP3584973B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011069477A (en) * 2009-09-28 2011-04-07 Toto Ltd Cold and hot water mixing device
JP2012057779A (en) * 2010-09-13 2012-03-22 Toto Ltd Hot and cold water mixing device
JP2015017707A (en) * 2014-10-16 2015-01-29 Toto株式会社 Hot water/water mixing device
CN108591533A (en) * 2018-05-22 2018-09-28 上海皓欣医疗科技股份有限公司 A kind of automatic water-stopping three-way device
CN109973686A (en) * 2019-03-14 2019-07-05 何挺 A kind of thermostatic valve core structure and shower faucets

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011069477A (en) * 2009-09-28 2011-04-07 Toto Ltd Cold and hot water mixing device
JP2012057779A (en) * 2010-09-13 2012-03-22 Toto Ltd Hot and cold water mixing device
JP2015017707A (en) * 2014-10-16 2015-01-29 Toto株式会社 Hot water/water mixing device
CN108591533A (en) * 2018-05-22 2018-09-28 上海皓欣医疗科技股份有限公司 A kind of automatic water-stopping three-way device
CN109973686A (en) * 2019-03-14 2019-07-05 何挺 A kind of thermostatic valve core structure and shower faucets

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